Operating Instructions
Contents
1. _ Instructions mini T Ex Plug Connector miniCLIX gt 8591 2 Contents 1 Contents 1 Eo OVS eege 2 2 CSS SF al ATOR le MER 3 27 Olai te e pee pete E E E taste sven EEEE EE EEEO 3 2 2 Information regarding the Operating Instructions ccccceeceecseeeeseeeeeseeeeeeeeaeees 3 293 VAMOS U EO aE E EE EE enna earner ome EAEE AAEE 3 3 General Safety Information 4 3 1 Safety Instructions for Assembly and Operating Hersonnel 4 SNE lu EE 5 3 3 Special conditions fOr safe use 5 3 4 Conformity to Standards ess nes eerseecinete ear acess end secarnsoas aaeienescteemde nanedntecease 6 4 Designated NH 7 5 LOCANA NDA HE 8 6 Transport Storage and Deposeal 12 7 Jetzen ME 12 7 1 Tested cable le 13 Tee GRIP CONIECO E 14 7 3 Plug coupler Ex e Plastic Metal with crimp connection ccceeeeeeeeee seen 15 7 4 Device plug flange socket Ex e Plastic with crimp connection 600 17 7 5 Plug coupler Ex e for armoured cable metal cccccccecceccsseeeeeeeeeeeeeeeeeeeaes 18 7 6 Plug coupler Ex e Plastic Metal with cage clamp terminal cc cecee 19 7 7 Direct connection of individual wires for metal versions of device plugs HANGS SO CKENS eren er a E 21 To LOCKNO TIS GMA E 21 7 9 Rotating the angled adaptor NENNEN 22 8 COMMISSION ME 22 9 1 E egen le o Le ME 22 8 2 Connecting disconnecting the plug CONNECTION ccccceeeeeceeeeeeeeeeseeeeesaeeeees 22 92. Coupler so i gt Loosen the locking screw 1 gt Screw the pressure fitting 2 out of the plug coupler sleeve 7 gt Screw out the individual parts 3 6 gt Guide the stripped wire through the pressure fitting the strain relief 3 the seal ring 4 and the pressure washer shield 5 gt Connect the connection cable as described above 05155E00 gt Correctly align and insert the plug insert 6 into the plug coupler sleeve 7 gt Insert the pressure washer shield 5 the seal ring 4 and the strain relief 3 in the plug sleeve 7 A WARNING Cross threading can damage the threads gt Align components before tightening gt Screw on the pressure fitting and then secure it in place using the locking screw 1 8591609300 S BA 8591 2 01 en 04 09 2009 Ex Plug Connector miniCLIX 8591 2 Installation 7 7 Direct connection of individual wires for metal versions of device plugs flange sockets A WARNING Prevent accidental unscrewing of components gt Components must be secured to prevent unintentional turning or self loosening by taking appropriate measures e g anti rotation guard see accessories A WARNING Risk of damage to the wires gt Careless screwing can damage the wires and their insulation gt Tighten components together carefully L To ensure explosion protection exclusively use device plugs and flange sockets made of metal in the drill holes o
3. 8591 2 01 en 04 09 2009 Installation During the following assembly steps care take that the components are correctly oriented 11384E00 gt Insert the pressure washer 8 the seal 7 and clamping cone 6 in the plug sleeve 13 Place screen wire shielding over the clamping cone 6 gt Push the sleeve 5 over the screen wire shielding Walt B I H T 11385E00 gt Screw the inner gland nut 4 onto the plug sleeve gt The sleeve clamps the screen wire shielding onto the clamping cone gt The seal clamps the inner jacket of the connecting cable Place the thrust ring 8 and seal 2 against the gland nut 1 gt Make sure that the seal sits correctly gt Screw the gland nut 1 onto the inner gland nut 4 using the corresponding tightening torque see technical data Plug coupler Ex e Plastic Metal with cage clamp terminal 05148E00 gt Strip the insulation as descripted in the drawing gt Open the cage clamp terminal 9 using an appropriate tool 10 e g screwdriver 2 5 x 75 gt Insert the connection wires 11 gt Pull the tool out gt In so doing the cage clamp spring will press against the connection wire gt Electrical contact is hereby established with the connection wire and plug pin gt Disconnection of the plug connection proceeds by reversing the order Ex Plug Connector miniCLIX 19 8591 2 Installation 20 Fig Plug 05172E00 Fig
4. After latching disassembly is no longer possible 8591609300 S BA 8591 2 01 en 04 09 2009 Ex Plug Connector miniCLIX 17 8591 2 Installation 7 5 Plug coupler Ex e for armoured cable metal 18 05156E00 gt Unscrew the gland 1 and remove together with parts 2 8 of the plug and coupler sleeve 13 gt Remove the protective membranes from seals 3 and 7 gt Push the plug insert 12 and insulating sleeve 10 forward and out through the plug sleeve 13 gt Insert the stripped wire in connecting opening of the plug pins 11 and fasten with the crimping tool gt Optionally the pin connections can also be soldered Use shrink tubing to protect the soldered locations gt After crimping soldering push the screw on parts 1 8 and insulating sleeve onto the connecting cable L After the plug pins are guided into the plug insert the pins can not be disassembled again gt Guide the plug pins 11 from behind into the plug insert 12 until the stop is reached The hexagonal edges of the plug pins must be correctly aligned so as to fit in the plug insert 12 gt Insert the plug pins until they audibly latch into position gt In the correct position from behind insert the plug insert 12 together with the insulating sleeve 10 into the plug sleeve 13 i 11382E00 Ex Plug Connector miniCLIX 8591 2 8591609300 S BA 8591 2 01 en 04 09 2009 7 6 8591609300 S BA
5. Ex Plug Connector miniCLIX 8591609300 8591 2 S BA 8591 2 01 en 04 09 2009 Tightening torque Weight 8591609300 S BA 8591 2 01 en 04 09 2009 Screw in treads M 25 angled adaptor flanged socket device plug Coupling ring Protective cap Pressure screw with strain relief outer pressure screw for armoured cables inner pressure screw for armoured cables Lock screws Coupler 1 8591 3 Plug 8591 7 1 859 1 Geis Sen 8591 9 Device plug Device plug gt 21 8591 11 Angled adaptor Protective cap for plug device plug for coupler flange socket Plastic 2 5 Nm 2 5 Nm 2 5 Nm 2 5 Nm 2 5 Nm 4 0Nm 2 5 Nm 2 5 Nm 1 0 Nm Plastic approx 97 g approx 92 g approx 64 g approx 75g approx 40 g approx 10g approx 13g 1 Weight including plastic protective cap Le Additional technical data for layout and designs see the data sheet Metal Ex e 2 5 Nm 2 5 Nm 2 5 Nm 2 5 Nm 2 5 Nm 4 0Nm 2 5 Nm 2 5 Nm 1 0 Nm Metal approx 205 g approx 244 g approx 210 g approx 260 g approx 191 g approx 44 g approx 80 g Technical Data Metal Ex d 3 5 Nm 3 5 Nm 3 5 Nm 2 5 Nm 2 5 Nm 4 0 Nm 2 5 Nm 2 5 Nm Metal armoured version approx 420 g approx 420 g approx 330 g Ex Plug Connector miniCLIX 9 8591 2 Technical Data 10 Proposed coding of connectors Turn down nose notch 6 h All other coding
6. all times gt Observe safety instructions gt Observe national safety and accident prevention regulations gt Servicing maintenance work or repairs which are not described in the operating instructions must not be performed without prior agreement with the manufacturer gt Any damage may render explosion protection null and void gt No changes to the devices or components impairing their explosion protection are permitted gt The device may only be fitted and used if it is in an undamaged dry and clean state gt The device may only be operated with the associated undamaged connector plugs and sockets gt The plug connectors may also be used for intrinsically safe circuits in accordance with Ex ta ib IIC T6 A corresponding marking shall be used if intrinsically safe circuits are used gt Intrinsically safe and non intrinsically safe circuits may not be used together in a common plug connector gt Ensure that the plug device plug is voltage free when the plug connection is disconnected gt After disconnection the coupler flange socket must be immediately closed off using the protective caps When replacing the cap make sure that it covers the connector correctly otherwise the minimum protection level and the explosion protection cannot be guaranteed 8591609300 S BA 8591 2 01 en 04 09 2009 Ex Plug Connector miniCLIX 8591 2 3 2 3 3 General Safety Information gt Unused components should be sto
7. the connector plug coupler by about 30 to the right until you reach the second stop gt Fully insert the plug into the socket gt Screw on the coupling ring union nut gt The mechanical connection as well as the IP protection are now established gt Disconnection of the plug connection proceeds by reversing the order Ex Plug Connector miniCLIX 23 8591 2 8591609300 S BA 8591 2 01 en 04 09 2009 Maintenance and Servicing 9 Maintenance and Servicing A WARNUNG Danger from energised parts gt Explosion protection is not guaranteed any longer Before disconnection of the plug connection ensure that the plug device plug is voltage free after disconnection After disconnection the couplers flange socket must be immediately closed off using the protective caps Z WARNING Short circuit in the circuit gt After multiple short circuits the flameproof encapsulation is no longer guaranteed gt After a short circuit check the functionality of the plug connection gt Replace the entire plug connector if needed A WARNING Gap limiting surfaces gt Gap limiting surfaces are neither to be reworked nor lacquered after purchase of the device 9 1 Regular Maintenance Work gt Consult the relevant regulations e g IEC EN 60079 17 to determine the type and extent of inspections gt The length of time between periodic checks shall be so set that any system faults likely to arise are foun
8. tightening VO OO 11374E00 gt Push the pressure washer 5 the seal 4 the strain relief 3 and pres sure fitting 2 onto the insulating sleeve 6 gt Correctly guide the plug insert 8 in the plug enclosure 10 Groove and lug must match gt Push the union nut from the opposite side to it makes contact gt Screw the pressure fitting 2 onto the plug sleeve and secure with the locking screw 1 06226E00 Ex Plug Connector miniCLIX 8591609300 8591 2 S BA 8591 2 01 en 04 09 2009 Installation 7 4 Device plug flange socket Ex e Plastic with crimp connection A WARNING Limited area of application The device plug is e to be used in enclosures eas for ope of protection Ex e 05146E00 Fig Flanged socket 05144E00 Slide the device plug insert 4 forward and out through the plug sleeve 2 gt Insert the stripped wire in connection opening of the plug pins 3 and fasten with the crimping tool gt Optionally the pin connections can also be soldered Use shrink tubing to protect the soldered locations rn Guide the plug pins 3 from behind into the plug insert 4 until the stop is reached The hexagonal edges of the plug pins must be correctly aligned so as to fit in the plug insert 1 gt Insert the entire device plug insert 4 with the connecting cable through the front on the device plug 2 sleeve until it audibly latches into position
9. versions X Cable cross section 7mm 11mm X Cable cross section 11 mm 15 mm gt Loosen the locking screw 1 gt Screw off the pressure fitting 2 Press individual components 3 8 forward and out through the sleeve 9 gt Insert the stripped wire in connection opening of the plug pins socket sleeves 7 and fasten with the crimping tool gt Optionally the pins socket sleeves can also be soldered Use shrink tubing to protect the soldered locations gt Push the pressure fitting 2 and cable strain relief 3 onto the connecting cable gt Push the seal 4 onto the connecting cable and guide it into the cable strain relief 3 Push the pressure washer 5 and insulating sleeve 6 onto the connecting cable Take care that the insulation sleeve 6 is correctly oriented A subsequent correction is difficult Ex Plug Connector miniCLIX 15 8591 2 8591609300 S BA 8591 2 01 en 04 09 2009 16 Installation gt Guide the plug pins 7 from behind into the plug insert 8 until the stop is reached The hexagonal edges of the plug pins must be correctly aligned so as to fit in the plug insert 8 While doing this first guide in the thick plug pin hole No 7 L After the plug pins are guided into the plug insert the pins can not be disassembled again gt Push the insulating sleeve 6 onto the plug insert 8 A WARNING Cross threading can damage the threads gt Align components before
10. 04 09 2009 Ex Plug Connector miniCLIX 8591 2 Designated Use 4 Designated Use 8591 2 plug connectors are suitable for use in hazardous areas in Zones 1 and 2 in accordance with EN standards as well as applications in the industrial sector Ambient conditions The connector s enclosure body including the external metal components are composed of high quality materials that guarantee the corrosion protection and chemical resistance appropriate for applications in industrial atmospheres X Impact resistant polyamide X Nickel plated brass X Stainless steel AISI 316L Usage Application examples for 8591 2 plug connectors include X signal and data wiring X power supply to movable on site controllers and X power supply to movable electrical systems as well as to movable machines in hazardous areas They are used as quick action connectors of explosion protected electrical apparatus in intrinsically safe Ex and industrial areas 8591609300 Ex Plug Connector miniCLIX 7 S BA 8591 2 01 en 04 09 2009 E 8591 2 Technical Data 5 Technical Data Explosion protection ATEX IECEx Certificates ATEX IECEx Rated values AC voltage AC voltage IECEx AC current Frequency DC voltage DC current Switching capacity Fuse capacity without thermal protection with thermal protection Enclosure material Connectors Cable entries Mounting Type of protection Safety class Ambient temperature Storage temp
11. If possible plug connectors and flange sockets should be installed so that the plug opening is oriented downward LL ie ensure correct functionality of the plug non used pins should also be fitted Before installation verify the following gt Isolate all connections and cabling from the mains power supply and secure against being switched ON inadvertently gt Opening and threaded apertures are checked for intactness and cleanliness Threads and threaded opening correspond to each other gt Seal ring is checked for correct positioning and intactness 8591609300 S BA 8591 2 01 en 04 09 2009 12 Ex Plug Connector miniCLIX 8591 2 7 1 8591609300 S BA 8591 2 01 en 04 09 2009 Installation Before fitting of flange sockets device plugs and angled adaptors in flameproof enclosures verify the following Isolate all connections and cabling from the mains power supply and secure against being switched ON inadvertently gt Threaded openings in the flameproof protective enclosure must meet the minimum requirements of IEC EN 60079 1 Section 5 3 Table 3 Flange sockets device plugs and angled adaptors as well as the corresponding Openings and threaded apertures are to be checked for intactness and cleanliness gt Threads and threaded opening correspond to each other gt Seal ring is checked for correct positioning and intactness Tested cable types As of this writing the cable types tested for us
12. Installation permitted in walls of enclosures designed with type of protection Flame proof Enclosure d and Increased Safety er 8591609300 Ex Plug Connector miniCLIX 5 S BA 8591 2 01 en 04 09 2009 8591 2 General Safety Information 3 4 Plastic versions of flanged socket device plug and angled adaptor gt Installation permitted in walls of enclosures designed with type of protection Increased Safety e Plastic versions of the device plug must be mechanically protected at temperatures under 20 C Plastic angled adaptors are not to be used at temperatures under 20 C If using terminal chambers designed and certified in type of protection Increased Safety e as par IEC EN 60079 7 Maintain the clearance and creepage distances in accordance with Section 4 3 section 4 4 and Table 1 Potential equalisation gt Ensure potential equalisation respectively earthing grounding via attachment of metal versions of the flanged socket device plug and or angled adaptor to the entire plant structure Conformity to Standards The connectors have been developed manufactured and tested in accordance with the state of art and EN 29001 ISO 9001 Among others they comply with the following regulations and standards IEC EN 60079 0 IEC EN 60079 1 IEC EN 60079 7 IEC EN 60079 11 IEC EN 60079 14 94 9 EC 89 336 EEC Electromagnetic Compatibility Ze Se Se Se e OK OX 8591609300 S BA 8591 2 01 en
13. Maintenance and Servicing ccccseecccceseceeceeeceeceeececseeeceesueueesseeseesseeeeseaaseessaees 24 9 1 Regular Maintenance Work ccccccsseccsssceccecscsecsceseeceeesesesseeeseaessseeseeetsceeesoes 24 OZ MOD WOR see 24 GC Eann E 25 10 Accessories and Spare E CC 25 11 EC Type Examination Certificate Page ln 26 12 EC Declaration of Conformity cccccccccccccsseeeeeessseeseeeeeeseeuceeseeesesseaeeesseeeessaaes 27 Ex Plug Connector miniCLIX 8591 2 2 2 1 2 2 2 3 General Information General Information Manufacturer R STAHL Schaltgerate GmbH Am Bahnhof 30 D 74638 Waldenburg Telephone 49 7942 943 0 Fax 49 7942 943 4333 Internet www miniclix info www stahl de Information regarding the Operating Instructions ID NO 8591609300 Publication Code S BA 8591 2 01 en 04 09 2009 We reserve the right to make technical changes without notice Symbols Used A call to take action Describes the actions to be carried out by the user Reaction sign Describes the results or the reactions to the actions taken A Checklistsign eee Commentary sign Describes the notes and recommendations Warning sign Danger from energised parts Warning sign Danger due to an explosive atmosphere 8591609300 Ex Plug Connector miniCLIX 3 S BA 8591 2 01 en 04 09 2009 8591 2 General Safety Information 3 3 1 General Safety Information Safety Instructions for Assembly and Ope
14. age with Ex d connectors as per IEC EN 60079 0 Annex B3 are Type of cable in mm Olflex classic 100 5G2 5 11 9 Olflex classic 110 7G1 5 8 8 Olflex classic 400 5G2 5 10 0 HOP V2V2 F 5G1 5 9 9 HOP V2V2 F 5G2 5 12 0 HO5 RR F 5G1 5 10 2 Y JZ 07 x 1 5 8 8 NYM 7 x 1 5 10 5 NYM 5x 2 5 12 1 NYY 5G1 5 11 1 NYY 5G2 5 13 3 LIYCY 5x 0 75 7 5 ELSPRO FLEX THERM 3x1 5 9 1 Ex Plug Connector miniCLIX 13 8591 2 Installation 7 2 Crimp connection Z WARNING Damage to the crimped contacts gt Using an unsuitable crimping tool can damage the crimped contacts gt Use only the original R STAHL crimping tool see accessories L The insulation of the wires connected must extend all the way to the plug pins or the pin socket sleeves The conductor itself may not be damaged Armoured cable K 11364E00 All other types i Fig left without PE bracket right with PE bracket 11363E00 gt Strip the insulation as depicted in the drawing gt Insert the stripped wires into the plug pins or pin socket sleeves and crimp using the crimping tool as shown in the graphic 8591609300 S BA 8591 2 01 en 04 09 2009 14 Ex Plug Connector miniCLIX 8591 2 Installation 7 3 Plug coupler Ex e Plastic Metal with crimp connection Fig Plug 05158E00 Fig Coupler 05154E00 Before installation make sure that you have the correct plug coupler version in regards to the cable cross section Possible
15. cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Bestimmungen der Richtlinie Nummer sowie Ausgabedatum der Norm Terms ofthe directive Number and date of issue of the standard Prescription de la directive Numero ainsi gue date d mission de la norme 94 9 EG ATEX Richtlinie EN 60079 0 2006 94 9 EC ATEX Directive EN 60079 1 2007 94 9 CE Directive ATEX EN 60079 7 2007 Produktnormen nach Niederspannungsrichtlinie EN 60529 2000 Product standards according to Low Voltage Directive EN 60999 1 2000 Normes des produit pour la Directive Basse Tension EN 60947 1 2008 Waldenburg 11 11 2011 V LL HAA Ort und Datum J P R ckgauer v Dr S Jung Place and date Leiter Entwicklung und Technik Leiter Qualitatsmanagement Lieu et date Director Development and Technology Director Quality Management Directeur D veloppement et Technique Directeur Assurance de Qualit F 4174 601 01 2011 STMZ 8591602020_00
16. d promptly To check as part of the maintenance schedule X Check that cables and lines are clamped properly X Inspect device for visible damage X Compliance with the permitted temperatures in accordance with IEC EN 60079 0 X Make sure the device is used according to its designated use 9 2 Repair work 24 Repairs that may affect the explosion protection are only to be performed by the manufacturer gt No changes to the apparatus are permitted gt Maintenance work and repairs may only be performed using original replacement parts supplied by the manufacturer In case of damage to the plug pins Replace the apparatus Disassembly cannot be performed therefore repair is not possible In case of damage to the flameproof enclosure gt The device must be returned to the manufacturer for repair 8591609300 S BA 8591 2 01 en 04 09 2009 Ex Plug Connector miniCLIX 8591 2 Accessories and Spare Parts 9 3 Cleaning X Clean with a cloth brush vacuum cleaner or similar items X When cleaning with a damp cloth use water or mild non abrasive non scratching cleaning agents X Never use aggressive cleaning agents or solvents 10 Accessories and Spare Parts Designation Illustration Description Angled adaptor Ka plastic 10212E00 Angled adaptor ewe brass nickel plated Protective cap for plastic polyamide resin coupler flange socket j 9 brass nickel plated Protective cap for S plast
17. erature II 2G Ex de IIC T6 Ex de IIC T6 or Ex ia ib IIC T6 PTB 07 ATEX 1028 X IECEx BKI 07 0001X 400 V 250 V 16 A 400 Hz 60 V 10A Connection and disconnection on load operation up to max 250 V 10 A permitted acc to IEC EN 60079 0 230 V 400 V max 10 A 16 A 20 A gL brass nickel plated plastic polyamide resin stainless steel AISI 316L Coupler Plug crimp 1 5 mm 0 75 mm 1 5 mm crimp 2 5 mm 2 5 mm spring clamp 0 34 mm 1 mm flexible with wire end sleeve 0 34 mm 1 mm solid Flange socket Device plug crimp 1 5 mm 0 75 mm 1 5 mm crimp 2 5 mm 2 5 mm Flange socket Device plug made of metal with leads approx 30 cm 975 mm 1 5 mm 2 5 mm only with special crimping tool see accessories alternative soldering 0 34 mm 1 mm with heat shrink tubing 8591 2 1 G 7mm 11mm 8591 2 2 611mm 15mm Version for amoured cables 16 mm 26 mm Flange socket device plug simply scew into existing openings and wire plastic version M 25x 1 5 metal version M 25 x 1 5 respc 3 4 NPT IP 66 IP 68 2 m water column 1 hour acc to IEC EN 60529 with protective caps closed and secured as well as properly fitted and secured components fulfilled by metal versions Il fulfilled by plastic versions 20 C 40 C Plastic 55 C 40 C Metal 55 C 75 C Metal max 1 A 55 CT 80 C g
18. f the flameproof enclosures gl eich torque see data sheet or chapter Technical data in these operating instructions gt Together with the anti rotation guard 7 screw ze the flange socket or device plug in the enclosure bore thread M25 wrench size SW32 gt Secure the device plug or flange socket against unintentional turning by screwing in the locking screw 8 05147E00 7 8 Locking mechanism 11392E00 The plug connection can be ordered with an optional locking mechanism It can then be padlock safeguarded when not plugged in hasp diameter 3 6 mm L The union nut must be unscrewed before the connection can be separated Le The locking mechanism can not be retrofitted 8591609300 Ex Plug Connector miniCLIX OI S BA 8591 2 01 en 04 09 2009 E 8591 2 Commissioning 7 9 Rotating the angled adaptor 8 1 8 2 22 11392E00 The position of an already screwed in angled adaptor can be changed without having to screw out the threaded support base 1 gt Screw out the anti rotation guard 2 gt Remove the screws 3 Rotate the angled adaptor to the desired position gt Screw the screws 3 in the visibly matching threaded holes gt Screw in the anti rotation guard 2 Commissioning Before commissioning gt Subject the apparatus to the individual certification tests by the relevant national testing authority gt Test the components for correct operat
19. his certificate The marking of the equipment shall include the following Gi 12G ExdellC T6 sstelle Explosionsschutz Braunschweig June 7 2007 sheet 1 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shail prevail Physikalisch Technische Bundesanstalt e Bundesallee 100 e D 38116 Braunschweig EG Konformitatserklarung EC Declaration of Conformity D claration de Conformit CE R STAHL Schaltgerate GmbH Am Bahnhof 30 e 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt Steckvorrichtung that the product Plug and Socket System que le produit Fiche et prise Typ type type 8591 2 Kennzeichnung marking marquage x Il2G Ex d e IIC T6 CE0158 mit der EG Baumusterpr fbescheinigung PTB 07 ATEX 1028 X under EC Type Examination Certificate Physikalisch Technische Bundesanstalt avec Attestation d examen CE de type Bundesallee 100 38116 Braunschweig auf das sich diese Erkl rung bezieht mit den folgenden Normen oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standards or normative documents auquel
20. ic polyamide resin plug device plug fe brass nickel plated Crimping tool up to 4mm for all versions with crimp connectors 10198E00 Twist protection em for flange socket and device plug 10891E00 Strain relief with gasket and plate 7 mm 11 mm with gasket and plate 11mm 15 mm Male connectors 7 x 1 5 mm for plug 7 x 2 5 mm for plug 7 x 1 5 mm for plug incl PE connection PE longer 7 x 2 5 mm for plug incl PE connection PE longer Female connectors 7 x 1 5 mm for coupler or flange socket 7 x 2 5 mm for coupler or flange socket Distribution box with 1 2 4 or 6 branches flange socket plastic or metal in plastic or metal 10261E00 8591609300 S BA 8591 2 01 en 04 09 2009 Ex Plug Connector miniCLIX 8591 2 Order number 8591801440 8591802440 8591801140 8591803140 8591802140 8591804140 4618990 8591809290 8591805290 8591807290 8591806290 8591808290 8591802640 8591804640 8591801640 8591803640 8591801500 8591802500 20 EC Type Examination Certificate Page 1 11 EC Type Examination Certificate Page 1 Physikalisch Technische Bundesanstalt Braunschweig und Berlin 1 2 4 5 6 7 8 26 Ex Plug Connector miniCLIX 8591609300 8591 2 S BA 8591 2 01 en 04 09 2009 EC TYPE EXAMINATION CERTIFICATE Translation Equipment and Protective Systems intended for Use in Potentially Explosive Atmospheres Direc
21. ion and installation in accordance with the operating instructions and other applicable specifications gt Ensure that the same earth potential is present throughout the system gt Check that cables and lines are clamped properly gt Inspect enclosure for damage gt Inspect enclosure for foreign bodies gt Observe nominal voltage Connecting disconnecting the plug connection Z WARNING Incorrectly connected plug and socket gt Explosion protection cannot be guaranteed any more if the plug and socket are incorrectly connected gt Proceed in strict accordance with the instructions WARNING Risk of damage to the plug socket gt Components to be connected must have the same coding 8591609300 S BA 8591 2 01 en 04 09 2009 Ex Plug Connector miniCLIX 8591 2 Commissioning A WARNING Danger from energised parts gt All connections and wiring must be disconnected from the power supply and secured against unauthorised activation A WARNING Danger from energised parts After disconnecting the energised plug and socket connection components must be immediately closed off using the protective caps gt Check for damage before the plug is inserted into the socket 06239E00 gt Make sure the plug with its guide nose is oriented correctly while plugging into the corresponding guide groove 1 gt Insert until the plug encounters the first end stop 2 11394E00 gt Rotate
22. rating Personnel The operating instructions contain basic safety instructions which are to be observed during installation operation and maintenance and servicing Non observance can lead to endangerment of persons plant and the environment 8591 2 plug connectors are suitable for use in hazardous areas in Zones 1 and 2 in accordance with EN standards as well as applications in the industrial sector Z WARNING Risk due to unauthorised work being performed on the device gt There is a risk of injury and damage to equipment gt Mounting installation commissioning and servicing work must only be performed by personnel who are both authorised and suitably trained for this purpose Before mounting operating gt Read through the operating instructions gt Give adequate training to the assembly and operating personnel gt Ensure that the contents of the operating instructions are fully understood by the personnel in charge gt The national installation and assembly regulations e g IEC EN 60079 14 apply When operating the device gt The device may only be plugged in or out when subjected to a load of less than a maximum of 250 V AC and 10 A rated current With higher rated values the system must first be isolated from the mains voltage current supply With higher rated values the system must first be isolated from the mains voltage current supply gt Ensure the operating instructions are made available on location at
23. red with the protective cap screwed on If you have questions gt Contact the manufacturer Warnings Warnings are sub divided in these operating instructions according to the following scheme Z WARNING The type and source of the danger gt Possible consequences gt Measures for avoiding the danger They are always identified by the signalling word WARNING and sometimes also have a symbol which is specific to the danger involved Special conditions for safe use Z WARNING Danger from energised parts gt Risk of severe injuries gt All connections and wiring must be disconnected from the power supply gt Secure the connections against unauthorised activation Temperature class and type of protection gt Adhere to the temperature class and type of protection as specified on the device rat ings plate Requirements of connection cabling gt The plug in connector s connection cable must be laid correctly and securely gt Make sure they are sufficiently protected from mechanical damage gt Select connection cabling that meets the thermal and mechanical requirements of the application area gt The connection cable must be relieved of strain When connecting in hazardous areas gt Use a terminal chamber which meets the requirements of a recognized type of protec tion in accordance with IEC EN 60079 0 Section 1 2 Metal versions of flanged socket device plug and angled adaptor gt
24. s result out of this position Voltage Number of Coding Coupler pins Flange socket Special time 7P h Special time 7P h Special time 7P 110 V 130 V AC Special time 230 V 250 V AC op a gt N D We Wu gt oO NO Sch gt gt gt gt gt Special time 24 V DC Special time 400 V AC Ex Plug Connector miniCLIX 8591 2 05005E00 05014E00 05027E00 05028E00 05033E00 05035E00 05043E00 05045E00 05050E00 05052E00 Plug Device plug 05056E00 05057E00 05058E00 05061E00 05110E00 05113E00 05116E00 05121E00 05122E00 05123E00 Proposed colour coding without green without yellow green red red without grey without blue 8591609300 S BA 8591 2 01 en 04 09 2009 Technical Data Special time without 05053E00 05125E00 24 V AC SE E 12h PE PE without ring 6 d 6 5 2 2 5 4 3 A 4 05055E00 05126E00 05130E00 05131E00 05129E00 8591 7 0 0 Plug 8591 7 0 Plug 8591 7 01 Plug plastic metal for armoured cables metall 05132E00 05128E00 05135E00 8591 3 0 Coupler 8591 3 01 Coupler 8591 8 0 01 Flange socket plastic metal for armoured cables plastic metal Z 05133509 05134E00 05137E00 8591 8 01 Flange socket 8591 9 0 01 Device plug 8591 9 01 Device plug metal plastic for Ex d enclosure wi
25. th volumen lt 2 metal N S e 10 HI Q 05136E00 05127E00 8591 6 01 Device plug 8591 11 0 01 Angled adaptor for Ex d enclosure with volume gt 2 plastic metal metal 8591609300 Ex Plug Connector miniCLIX 11 S BA 8591 2 01 en 04 09 2009 8591 2 Transport Storage and Disposal 6 Transport Storage and Disposal Transport gt Shock free in its original carton do not drop handle carefully Storage gt Store in a dry place in its original packaging gt Storage temperature range 55 C 80 C Disposal gt Ensure environmentally friendly disposal of all components according to legal regulations 7 installation A WARNING Danger from energised parts gt Risk of severe injuries gt All connections and wiring must be disconnected from the power supply gt Secure the connections against unauthorised activation A WARNING Incorrectly mounted components gt Explosion protection cannot be guaranteed any more if the components are incorrectly mounted gt Carry out the mounting in strict accordance with the instructions and national safety and accident prevention regulations e g IEC EN 60079 14 L R STAHL supplies the miniCLIX plug connectors on request with prefabricated leads Please contact your local sales representative for more information L Excessive tightening of the locking screw can negatively affect the strain re lief sealing L _
26. tive 94 9 EC EC type examination Certificate Number PTB 07 ATEX 1028 X Equipment Plug connector type 8591 2 Manufacturer R STAHL Schaltgerate GmbH Address 74638 Waldenburg Wirtt Germany This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex I to the Directive The examination and test results are recorded in the confidential report PTB Ex 07 17174 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2004 EN 60079 1 2004 EN 60079 7 2003 if the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination Certificate relates only to the design examination and tests of the specified _ equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by t
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