User Guide Smart Drive Smart Economy Drive 1
Contents
1. T Sealed Unit Drive Power Rating W H D Size 1 0 37 KW 200 250 200 Size 1 0 75 KW 250 300 200 Size 1 1 5 kW 300 400 250 Size 2 2 2 kW 450 600 300 Enclosure Vented Dimensions y Vented Unit Forced Vented with Fan Drive Power Rating W H D W H D Air Flow Size 1 1 5 kW 300 400 150 200 300 150 gt 15 m h Size 2 2 2 KW 400 600 250 200 400 250 gt 45 m h 1 5 Electrical Installation WARNING SE Drives should be installed only by qualified electrical persons and in accordance with local and national regulations and codes of practice The SE Drive has an Ingress Pro tection rating of IP20 For higher IP ratings use a suitable enclosure Electric shock hazard Disconnect and ISOLATE the SE Drive before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply Ensure correct earthing connections see following diagram The earth cable must be sufficient to carry the maximum supply fault current which nor mally will be limited by the fuses or MCB CAUTION Ensure that the supply voltage frequency and number of phases single or three phase correspond to the rating of the SE Drive as delivered An isolator or similar should be installed between the power supply and the drive Never connect the mains power supply to the SE Drive output terminals U V W Protect2. MW TBWood s BERGES User Guide Smart Drive Smart Economy Drive 1 Table of Contents di User Guide ies Sek eee NAS Rte o wie A erbe OU bete 1 DA ES ATOS RE LA Lt M 1 1 27 Safety NolG6s data RER edad niue deae s ons en a 1 1 3 Electromagnetic Compatibility EMC 2 1 4 Mechanical Installation 2 ser rare aa Dies fa zr eder wr a Ea NE ed dee dae ite 2 1 5 Electrical Installation 2 0 0 0 0 d a a Rh 4 1 6 Operation Basics and Getting Started 5 1 6 1 Motor Terminal Box Connections 6 1 6 2 Easy Start Up vie weet Sone RP Gace Pee ie ear weld dare ede daa gee fonte 6 1 6 3 Simple Parameter Adjustments 6 1 7 Operation Using the Keypad 0 0 ccc ern 7 1 7 1 Managing the Keypad 7 2 Parameter Overviews 660 ani aa e i a ba a A da eee ke 10 21 Troubleshooting o AREE ERRARE PEE EI tee S S 13 24 1 Parameter Ze oi s ii a EE Ou pee EMEN RN EE CS EIER AO 13 2 1 2 Voltage Frequency V f Characteristic 14 2 2 ElectiicaliDatai cc scsi Re Dee YR ERR a RR ERR RENE EE Re eR uf ER ge Seed 14 2 3 General echnical Data A reed ar etu Daa Be wt SM e etu 14 1 User Guide 1 1 Safety All rights res
3. 09 P 01 Default Adjusted Frequency SE Drive Model SEt xxxxx K250003H11 K2S0007H11 K2S0015H11 K2S0022H11 K400007H11 K400015H11 K400022H11 K400040H11 K2S0003H01 K2S0007H01 K2S0015H01 K2S0022H01 K400007H01 K400015H01 K400022H01 K400040H01 Supply voltage 10 220 240 380 480 Phases 3 kW 0 37 0 75 15 2 2 0 75 15 2 2 40 Motor output rating up 05 10 2 0 3 0 1 0 20 30 55 Output current A 2 3 43 7 0 10 5 2 2 4 1 5 8 9 5 Fuse or MCB rating A 10 10 20 30 6 10 16 20 C 8 kHz 50 50 50 50 50 50 50 50 Max ambient temperature C 16 kHz 50 40 40 40 50 40 50 40 C 32 kHz 50 30 30 30 50 30 40 30 Motor cable size Cu 75 C mm 1 0 1 5 1 0 1 0 1 5 1 5 Max motor cable length m 25 50 50 100 100 100 Size 1 2 2 3 General Technical Data Supply frequency 48 to 62 Hz Max permissible 3 phase supply imbalance 3 e Max ambient temperature 50 C Max altitude 2000 m Derate above 1000 m 195 100 m Derate output current 5 C above max ambient temp up to 55 C e xtprotection above 100 output current 15096 overload protection for 60 sec 17596 overload allowable for 2 sec Storage temperature 40 to 60 C 14 User Guide 30 07 04 SE1 Drive 0 37 4 0 SE1 G 30 07 04 SE1 G Further Information Website www bergeselectronic com Information to filters finds it in a separated documentation User Guide SE
4. 1 Drive 0 37 4 0 Parameter Overview 15 IM Jf TB Wood s BERGES Berges electronic GmbH IndustriestraBe 13 D 51709 Marienheide Rodt Postfach 1140 D 51703 Marienheide Tel 49 0 2264 17 17 Fax 49 0 2264 17126 http www bergeselectronic com info Oberges de Berges electronic s r l Zona industriale 1 39025 Naturno Italy Tel 39 0 473 671911 Fax 39 0 473 671909 http www bergeselectronic com inverter berges it Berges electronic s r l Via Monteverdi 16 1 20090 Trezzano sul Naviglio MI Tel 39 0 2 48464206 Fax 39 0 2 48499911 http www bergeselectronic com inverter berges it TB Wood s Incorporated 440 North Fifth Avenue Chambersburg Pennsylvania 17201 1778 Telephone 888 TBWOODS or 1 717 264 7161 Fax 1 717 264 6420 http www tbwoods com info Otbwoods com
5. 20 mA 20 4 mA 210 V implemented Effective power stage switching frequency Improvements in P447 Effective Power stage 8 16 32 kHz 8 kHz acoustic noise and output current waveform occur with increas Switching frequency ing switching frequency at the expense of increased losses with in the drive 0 Drive enabled 1 Drive healthy as output function Contacts closed if selected condition is P 18 Relay output function 2 Alsel speed lt 3 Speed scam 1 Drive healthy When P 18 3 zero speed the relay contacts close when the 4 Motor at max speed P 01 1 5 Motor overload current gt P 08 output frequency is greater than 5 of base frequency j The drive is in overload when the motor current exceeds P 08 P 19 Digital inputs function select 0 to 12 0 Defines function of digital inputs see also P 16 and Digital In puts table P 20 Preset Jog speed 1 P 01 reverse to P 01 50 Hz Defines Preset Jog speed 1 P 21 Preset Jog speed 2 P 01 reverse to P 01 0Hz Defines Preset Jog speed 2 10 User Guide 30 07 04 SE1 Drive 0 37 4 0 SE1 G Parameter Overview Extended Parameter Set Parameter Description Range Default Explanations Set to P 22 Preset Jog speed 3 P 01 reverse to P 01 0 Hz Defines Preset Jog speed 3 P 23 Preset Jog speed 4 P 01 reverse to P 01 0 Hz Defines Preset Jog speed 4 P 24 Not used Analog output sel
6. 28 to 0 amp P 01 P 09 0 P 09 Doo Re oe When setting this parameter gt 0 the parameters P 01 P 02 P 20 P 23 P P 10 Motor rated speed e g for 50 Hz motor 0 2 and B 38 arer disse ved in rom range is 600 to 3000 rpm pay pm Applies an adjustable boost to the SE Drive voltage output at low speed to P 11 Voltage boost 0 to 25 of max output voltage 13 assist with starting sticky loads For continuous applications at low speed use a forced ventilated motor 0 Terminal control 0 Terminal When P 12 2 the keypad START key toggles between forward and re P 12 Terminal or Keypad control 1 Keypad control fwd only ontrol verse When stopped target speed can be accessed changed using the 2 Keypad control fwd and rev STOP amp A Y buttons I Most recent 4 trips stored in order of occurrence e on entry display shows t Trip log Last Tour Mips stored Readionly most recent first Press or W to step through all four Set to 101 default for extended menu access Change code in P 37 to pre is Extended menu Ages Gode 0 103993 d vent unauthorised access to the Extended Parameter Set Extended Parameter Set Parameter Description Range Default Explanations Set to P 15 Motor rated voltage APRES E50 V oy eu i fakes te o e 9 400 V product 40 V to 500 V 400 V 2 00 P 9 q i Voltage 0 10 V 10 0 V E Analog input format on terminal 6 The setting of 10 10 not P 16 Analog input format VImA o rent 4 20 ma 0
7. MC data is provided in a separate EMC Data Sheet available on request Under extreme conditions the product might cause or suffer disturbance due to electromagnetic interaction with other equipment It is the respon sibility of the installer to ensure that the equipment or system into which the product is in corporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with 89 336 EEC Electromagnetic Compatibility When installed as recommended in this User Guide the radiated emissions levels of all SE Drives are less than those defined in the Generic radiated emissions standard EN61000 6 4 When correctly fitted with an SE EMC Filter Mains filter the conducted emission levels are less than those defined in the Generic radiated emissions standard EN61000 6 3 class B for screened cable lengths of 5 m and with EN61000 6 4 class A for screened cable lengths of 10 m type dependent The SE Drive conforms with the following standards 1 CE marked for low voltage directive 2 3 4 5 UL508C Power conversion equipment IEC 664 1 Insulation coordination for equipment within low voltage systems EN61800 3 Adjustable Speed electrical power drive systems Part 3 EMC EN 61000 6 2 3 4 Generic Immunity Emissions standards EMC 1 4 Mechanical Installation CAUTION Carefully inspect the SE Drive before installation to e
8. ch are too short will cause the drive to deliver currents in excess of full load cur rent and may result in it tripping out or the motor stalling Stop Mode P 05 Select method of stopping required when drive is disabled Ramp to stop P 05 0 decel erates the motor at the rate set by deceleration ramp time P 04 Freewheel Coast to stop P 05 1 disables the drive output immediately allowing the mo tor to decelerate naturally due to friction or under the control of a mechanical brake Torque Speed Characteristic P 06 Certain loads such as fans and centrifugal pumps need very little torque at low speed Set P 06 1 to reduce power loss at low speeds for this load type Rated Current Rated Frequency and Rated Speed P 08 P 09 and P 10 Parameters P 08 and P 09 should to be set to correspond with the rated current and fre quency shown on the motor rating plate Parameter P 10 is optional If this parameter is set to zero default state speed will be dis played in Hz if speed indication is required in rpm enter the motor rated speed speed at full load from the motor rating plate This also activates the slip compensation feature which improves speed regulation holding for varying load conditions Voltage Boost P 11 Any load which is sticky to start will benefit from a voltage boost on starting P 11 permits a boost of up to 25 of full motor voltage to be applied NOTE Use of this parameter increases motor heati
9. d W to adjust as required then press the Stop key to return the display to StoP Pressing the START key will start the drive accelerating to the target speed With P 12 set to 2 Press the START key The display changes to H 0 0 Press A to increase speed The drive will run forward increasing speed until A is released Acceleration is limited by the setting in P 03 The maximum speed is the speed set in P 01 Press the START key again The motor will reverse its direction of rotation User Guide 30 07 04 SE1 Drive 0 37 4 0 SE1 G 30 07 04 The operation of the keypad can be duplicated using remote pushbuttons connected to the control terminals see Application Note AN21 In this mode if P 30 is set to Auto 0 4 then the drive will run as soon as the drive enable is applied terminal 1 amp 2 is closed SE Drive Options The following additional products are available Internal EMC filters to meet EN 61000 6 3 and EN 61000 6 4 for conducted emissions Dual relay output and dual analog input Enclosed IP54 SE Drives SE Drive Coolplate with heatsink removed for mounting to a cooled surface User Guide SE1 Drive 0 37 4 0 SE1 G Parameter Overview 2 Parameter Overview Standard Parameter Set Parameter Description Range Default Explanations Set to P 01 Maximum sp
10. d exit are as for any other parameter The selected variable is at the left hand side of the display There are 9 different windows listed below a Unscaled analog input N Speed ref via scaled analog input Hz CO Pre ramp speed ref Hz Oo A Se gt Zoo Post ramp speed ref Hz Not used o Stator field frequency Hz N Applied motor voltage V DC bus voltage V Internal thermistor NTC value o 0 User Guide SE1 Drive 0 37 4 0 13 Parameter Overview 2 1 2 Voltage Frequency V f Characteristic The V f characteristic is defined by several parameters as shown Reducing the voltage at a particular frequency reduces the current in the motor and hence the torque and power for fans and certain types of pump which require very little torque at low speed use fan pump curve P 06 1 HVAC The V f curve can be further modified by using P 26 and P 29 where P 26 determines the percentage increase or decrease of the voltage applied to the motor at the frequency spec ified in P 29 This can be useful if motor instability is experienced at certain frequencies if this is the case increase or decrease the voltage P 26 at the speed of instability P 29 Voltage P 15 t P 15 2 P 11 Boost 2 2 Electrical Data P 06 0 Constant Torque INDUSTRIAL Default Adjusted P 01 Frequency Voltage P 15 P 06 1 Fan Pump HVAC I i I i i
11. e cable gt 40 8 gt 2 gt gt LX eof SbSOCBS ES SS screen to 0 V of drive terminals 7 or LT CANARD 000 lt oc lt or r 9 The 0 V potential terminals 7 or 9 50000000 0S e Fuses 12 3 4 5 6 7 amp 9 10 11 must be connected to Ground either c E i zE P on the drive side or on the control side No connection o i e PLC 500 Q 0 10 V on gt min analog a gt y Fo Mh Grounding Earthing O us n u Relay ratings The PE terminal of each SE Drive should c an Help card glo ae pes be individually connected DIRECTLY to ac c e the site earth PE busbar through the fil Dri i o Puoi a QD ter if installed as shown SE Drive ze ground connections should not loop from i S one drive to another or to or from any Cable oe other equipment Ground loop imped management 0 f tie wrap 9 x 2 ance must conform to local industrial safety regulations To meet UL regula ae tions UL approved ring crimp terminals 28 should be used for all earth wiring con t SE nections Screened motor cable connects to motor frame earth 1 6 Operation Basics and Getting Started WARNING The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work on it Parameter P 01 can be set to operate the motor at up to 60 000 rpm hence use this parameter with care e lfitis desired to operate the drive at any freque
12. ect When P 25 0 then 10 V 10096 of P 01 p25 Analog output function Motor Speed 1 Motor current or if P 25 1 then 10 V 200 of P 08 P 25 2 or 3 gives a 10 D 2 Drive enabled 3 Set speed c V digital output VIF characteristic adiust Used with P 29 to adjust the V F characteristic When P 26 P 26 20 to 250 100 gt 100 motor voltage is increased when P 26 lt 100 voltage ment factor is reduced Centre point for skip frequency band The skip frequency band P 27 Skip freg speed 0 to P 01 max 0Hz defined by P 27 P 28 is mirrored around zero for negative speeds P 28 Skipfregspeedband 0 to 100 of rated speed freg P 09 0 Hz Mi ol skipitregueney bend the centre of arcis defined by Sets the frequency at which the V F adjustment factor in P 26 P 29 V F characteristic adjust 0 to base frequency P 09 0Hz has full effect This allows the motor voltage applied at the fre ment frequency Function disabled when set to zero quency in P 29 to be increased or decreased by the factor set in P 26 When set to Edge r if drive is powered up with Digital Input 1 closed enabled drive will not run The switch must be opened amp closed after power up or after a clearing a trip for the drive to Edge r Close Digital input 1 after power run up to start drive When set to Auto 0 drive will run whenever digital input 1 is a E Auto 0 drive runs whenever Digital in closed if not tripped p30 Drive start mode put 1 clo
13. eed P 02 to 5 xP 09 max 1 kHz 50 Hz Maximum speed limit Hz or rpm See P 10 P 02 Minimum speed 0 to P 01 max 1 kHz 0Hz Minimum speed limit Hz or rpm See P 10 P 03 Accel ramp time s 0 to 3 000 s 5s Acceleration ramp time from 0 to base speed P 09 in seconds P 04 Decel ramp time s 0 to 3 000 s 5s Deceleration ramp time from base speed P 09 to 0 in seconds 0 2 Ramp sto If the supply is lost and P 05 0 then the drive will try to continue running by P 05 Stop mode select 1 P to un 0 reducing the speed of the load using the load as a generator If P 05 2 the P drive ramps at P 07 to stop sn 0 Constant torque INDUSTRIAL Either V kf linear or V kf pumps fans with HVAC rating dud GUT Characteristig 1 Pump fan HVAC 0 Note when P 06 is set to 1 the ramps are automatically set to 60 s Deceleration ramp time after mains loss P 05 0 or 2 or when fast stop ac P 07 Fast stop s 0 0 to 25 s Disabled when 0 0 s 0 0 s tivated see P 19 When P 05 2 and P 07 0 activating the fast stop dis ables the drive without braking effectively coasting to stop Drive rat Rated nameplate current of the motor Amps In HVAC P 06 1 mode P 08 Motor rated current 25 100 of drive current rating ing the rated motor current limit is increased allowing P 08 to be set to a higher level Rated nameplate frequency of the motor Changing P 09 resets P 02 P 10 P 09 Motor rated frequency 25 Hz to 1000 Hz 50 Hz P 26 amp P
14. enable Closed Reverse Run enable Closed Preset Jog Speed 2 V preset speeds 3 4 selected 10 Normally Open N O Normally Closed N C Open Analog speed reference Momentary close to run fwd Momentary open to Stop disable Closed Preset Jog Speed 1 11 Normally Open N O Normally Closed N C Normally Open N O Momentary close to run fwd Momentary open to Stop disable Momentary close to run reverse 12 Open Stop disable Close to run Open Analog speed reference Closed Run enable Open to activate fast stop P 07 Closed Preset Jog Speed 1 Fast slop 02 activated wham input depone Digital Inputs Terminal Mode P 12 z 1 or 2 P 19 Input 1 function Input 2 function Input 3 function Additional Information Open Stop disable Closing inputs 2 amp 3 at same time starts the drive 0 1 2 4 5 8 12 an s Closed Run enable Closed emote dr plea Glosed remote dowi pushbutton f P 12 2 closing inputs 2 amp 3 reverses drive External trip input Open TRIP Closed no trip 3 Open Stop disable Closed Run enable Open Keypad speed reference Allows use of motor thermistor in keypad mode Speed reference Closed Preset Jog Speed 1 is set by pushbuttons External trip input Open TRIP Closed no trip gt 6 Open Stop disable Open Run forward Closed Run enable Closed Run reverse ows use of motor thermistor in keypad mode S
15. erved No part of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by any in formation storage or retrieval system without permission in writing from the publisher Copyright Berges electronic GmbH 2004 The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the optional operating parameters of the drive or from mismatching of the drive to the motor The contents of this User Guide are believed to be correct at the time of printing In the in terests of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice This variable speed drive product SE DRIVE is intended for professional incorporation in to complete equipment or systems If installed incorrectly it may present a safety hazard The SE DRIVE uses high voltages and currents carries a high level of stored electrical en ergy and is used to control mechanical plant that may cause injury Close attention is re quired to system design and electrical installation to avoid hazards in either normal opera tion or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out only by personnel who have the necessary tra
16. ining and experience They must read carefully this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the SE DRIVE including the specified environ mental limitations Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution boxes elsewhere 1 2 Safety Notices 30 07 04 SE1 G WARNING is given where there is a hazard that could lead to injury or death of personnel CAUTION is given where there is a hazard that could lead to damage to equipment Important Safety Information Safety of machinery and safety critical applications SE Drive hardware and software are designed and tested to a high standard and failures are unlikely WARNING The level of integrity offered by the SE Drive control functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed Within the European Union all machinery in which this product is used must comply with Directive 89 392 EEC Safety of Machinery In particular the elec trical equipment should comply with EN60204 1 User Guide SE1 Drive 0 37 4 0 1 3 Electromagnetic Compatibility EMC SE Drive is designed to high standards of EMC E
17. iometer The display shows zero speed in Hz H 0 0 with the potentiometer turned to minimum Turn the potentiometer to maximum The motor will accelerate to 50 Hz the default val ue of P 01 under the control of the accelerating ramp time P 03 The display shows H 50 0 50 Hz at max speed To display motor current A briefly press the Navigate key gt Press e again to return to speed display To stop the motor either turn the potentiometer back to zero or disable the drive by opening the control switch terminals 1 2 If the enable disable switch is opened the drive will decelerate to stop at which time the dis play will show StoP If the potentiometer is turned to zero and the enable disable is closed the display will show 0 0 Hz if left like this for 20 seconds the drive will go into standby mode display shows Stndby waiting for a speed reference 1 6 3 Simple Parameter Adjustments The factory set default parameter values may give satisfactory performance however cer tain adjustments may be beneficial Maximum and Minimum Speeds P 01 and P 02 Set P 01 to the maximum speed and P 02 to the minimum speed for your application These limits are mirrored for negative speeds User Guide 30 07 04 SE1 Drive 0 37 4 0 SE1 G If a non zero minimum speed is set in P 02 the motor will ramp P 03 to this minimum speed as soon as the drive is enabled Acceleration and Deceleration P 03 and P 04 Ramps whi
18. l Input 2 Open Digital Input 3 Closed Preset Jog Speed 3 then preset speed is reversed Digital Input 2 Closed Digital Input 3 Closed Preset Jog Speed 4 3 Open Stop disable EE input Open Analog speed reference Closed Run enable psn Closed Preset Jog Speed 1 Closed no trip 4 Open Stop disable Open Run forward Open Analog speed reference Closed Run enable Closed Run reverse Closed Preset Jog Speed 1 5 Open Fwd Stop disable Open Reverse Stop disable Open Analog speed reference Wire break mode Fast stop P 07 activated when input 1 amp in Closed Fwd Run enable Closed Reverse Run enable Closed Preset Jog Speed 1 put 2 closed at same time 6 Open Stop disable Open Run forward dera input Closed Run enable Closed Run reverse pen Closed no trip External trip input Open TRIP Closed no trip 7 Open Fwd Stop disable Open Reverse Stop disable Closed Fwd Run enable Closed Reverse Run enable Wire break mode Fast stop P 07 activated when input 1 amp in put 2 closed at same time 8 Open Stop disable Open Run forward Open Preset Jog Speed 1 Closed Run enable Closed Run reverse Closed Preset Jog Speed 2 Wire break mode Fast stop P 07 activated when input 1 amp 2 9 Open Fwd Stop disable Open Reverse Stop disable Open Preset Jog Speed 1 closed together Analog input is 4 digital input When Vin gt 5 Closed Fwd Run
19. made but these will not be power down enabled stored when the SE Drive powers down 2 Read only No changes allowed When P 38 2 parameters are locked and cannot be changed thus preventing unauthorised access P 39 Hours run meter 0 to 99999 hours Read only Not affected by reset to default command ee A Drive rating drive type software version and software checksum P 40 Drive identifier Drive rating Software version Read only codes Press A or W to step through all four 30 07 04 User Guide SE1 G SE1 Drive 0 37 4 0 11 Parameter Overview Digital Inputs Terminal Mode P 12 z 0 P 19 Input 1 function Input 2 function Input 3 function Additional Information The format of the current analog input is defined by P 16 if P 0 Open Stop disable Open Analog speed reference Open Voltage analog input eis setto 010 ed 20 mA format will be assumed when in Closed Run enable Closed Preset Jog Speed 1 Closed Current analog input put 3 closed Open Analog speed reference 1 Open Stop disable Open Preset Jog Speed 1 Closed Run enable Closed Press nq Sheed 1 oa Closed Preset Jog Speed 2 selected by Digital Input 3 Digital Input 2 Open Digital Input 3 Open Preset Jog Speed 1 2 Open Stop disable Digital Input 2 Closed Digital Input 3 Open Preset Jog Speed 2 Analog voltage input used as 4 digital input if 5 V Vin 30 V Closed Run enable Digita
20. ncy speed above the rated speed P 09 P 10 of the motor consult the manufacturers of the motor and the driven machine about suitability for over speed operation 30 07 04 User Guide 5 SE1 G SE1 Drive 0 37 4 0 The fan if fitted to the heatsink of the SE Drive starts automatically when the heatsink temperature reaches approximately 40 C When the heatsink is at room temperature the fan will be stopped 1 6 4 Motor Terminal Box Connections Motors are connected in either STAR or DELTA The motor rating plate will indicate the volt age rating for the method of connection ensure that this matches the SE Drive operating voltage A DELTA connection A STAR connection Ke Ke OO U V W Wires from SE Drive 1 6 2 Easy Start Up When delivered the SE Drive is in the default state meaning that it is set to operate in ter minal mode and all parameters P xx have the default values as shown on table Standard Parameter Set page 10 Connect a control switch between the control terminals 1 and 2 Connect a potentiometer 500 Q min to 10 kQ max between terminals 5 and 7 and wip er to terminal 6 Setthe control switch between pins 1 and 2 open so that the drive is disabled With the potentiometer set to zero switch on the supply to the drive The display will show StoP Close the control switch terminals 1 2 The drive is now enabled and the output fre quency speed are controlled by the potent
21. ng at low speeds Terminal or Keypad Control P 12 Terminal control P 12 2 0 is used when the drive needs to be controlled from some remote point such as a control panel interface or machine system Keypad control P12 1 or 2 is used for local manual control and commissioning Extended Parameter Set P 15 to P 40 and P 00 The Extended Parameter Set is intended for use by specialist drives engineers and techni cians and will not generally be required for simple applications 1 7 Operation Using the Keypad 1 7 1 Managing the Keypad When the drive is delivered from the factory only the Standard Parameter Set see table Standard Parameter Set page 10 is accessible To access the Standard Parameter Set press the Navigate key amp for gt 1 sec Scroll through P 01 to P 14 and roll over to P 01 by pressing or V 30 07 04 User Guide SE1 G SE1 Drive 0 37 4 0 To display the parameter value press gt To edit the parameter value press A or V Toreturn to the parameter number press e To store a value and or exit from edit mode press amp for gt 1 sec or press no button for 220 sec e To access the Extended Parameter Set set P 14 101 and press gt NOTE To restrict unauthorised access make P 37 any value from 0 to 9999 When in the Extended Parameter Set except P 00 the display will revert to normal if no button is pressed for gt 20 sec When P 00 is accessed the display
22. nsure it is undamaged Store the SE Drive in its box until required Storage should be clean and dry Tempera ture range 40 C to 60 Install the SE Drive on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to EN60529 if specific Ingress Protection ratings are re quired Flammable material should not be placed close to the drive The entry of conductive or flammable foreign bodies should be prevented Max ambient temperature 50 C min 5 C Refer to table on page 14 Relative humidity must be less than 9596 non condensing In case of size 1 2 the SE Drive can be installed side by side with their heatsink flanges touching If drives are mounted above another keep a distance of 300 mm size 1 amp 2 The enclosure should either be force ventilated or large enough to allow natural cooling allow 0 1 m per kW of drive rating User Guide 30 07 04 SE1 Drive 0 37 4 0 SE1 G Hole Positions for Mounting Enclosure SE Drive Dimensions Size 1 Size 2 Length mm 155 260 Width mm 80 100 Depth mm 130 175 Weight kg 1 1 2 6 A mm 72 92 B mm 4 C mm 25 D mm 105 210 Fixings 2 x M4 Power Terminal torque settings ENM ru sin 30 07 04 User Guide SE1 G SE1 Drive 0 37 4 0 Enclosure Non Vented Dimensions
23. peed reference set by pushbuttons gt External trip input Open TRIP Closed no trip Allows use of motor thermistor in keypad mode Fast stop P 07 activated when input 1 8 input 2 closed at same time 7 Open Stop disable Open Reverse Stop disable Closed Run enable Closed Reverse Run enable NOTE Digital inputs are auto sensing active high positive logic active gt 8 Volts maximum 30 volts User Guide 30 07 04 SE1 Drive 0 37 4 0 SE1 G 12 Parameter Overview 2 1 30 07 04 SE1 G Troubleshooting 2 1 1 TO CLEAR A TRIP CONDITION Remove the condition which caused the trip and press the STOP key or re enable the drive The drive will restart according to the mode selected by P 30 If the motor is stopped and the display shows STOP there is no fault the drive output is disabled and the drive is ready to run Fault Code What has happened What to do P deF Default parameters loaded Press STOP key drive is ready to configure for particular application Motor at constant speed investigate overload or malfunction 04 Over current on drive output Motor starting load stalled or jammed Check for star delta motor wiring error Excess load on the motor Motor accelerating decelerating The accel decel time too short requiring too much power If P 03 or P 04 cannot be increased a bigger drive is needed O Uolt Over vol
24. sed ngog Auto 1 4 makes 1 4 attempts to automatically restart after a trip Auto 1 4 as Auto 0 except 1 4 at 25 s between attempts If fault has cleared drive will restart tempts to restart after a trip Drive must be powered down reset on the keypad or reset by re enabling the drive to reset auto reset counter When P 12 is set to 1 or 2 P 30 changes automatically to Edge f NT If P 05 selection is ramp to stop P 31 sets the level of DC brak LE o o P 31 DC injection voltage 0 1 to 20 of max voltage 10 ing applied when the ramp reaches zero P 32 DC injection braking time 0 to 250s 0s If P 05 selection is ramp to stop P 32 sets the duration of DC braking applied when the ramp reaches zero P 33 DC injection on enable 0 Inactive 1 Enabled 0 When 1 DC injection is applied whenever the drive is enabled P 34 Not used A SPA Scales the analog input at control terminal 6 up or down or the P 35 p e 9 1 to 500 100 digital reference in keypad or Slave mode up or down see P factor analog or digital 12 P 36 Not used P 37 Access code definition 0 to 9999 101 Defines Extended Parameter Set access code P 14 Controls user access to parameters When P 38 0 all param 0 Parameters can be changed auto eters can be changed and these changes will be stored automat saved on power down 0 write access ically P 38 Parameter access lock 1 Parameter changes not saved on and auto save are When P 38 1 changes may be
25. tage on DC bus Supply problem or increase decel ramp time P 04 This occurs routinely when power is switched off If it occurs during running check U Uolt Under voltage on DC bus power supply voltage The drive has tipped on overload af Lt trP ter delivering greater than 100 load for a period of time Check to see when the decimal points are flashing drive in overload and either de crease acceleration rate or load Check cable length is within specification th Flt Faulty thermistor on heatsink Refer to Berges electronic GmbH E triP External trip on dig input 2 or 3 External trip on digital input see P 19 motor thermistor EEPROM fault Parameters not A EE F saved defaults reloaded Try again If problem recurs refer to Berges electronic GmbH Check wiring to motor look for ph ph or ph Earth short circuit PS Trp Internal power stage fault Check drive ambient temp additional space or cooling needed Check drive is not forced into overload O t Heatsink over temperature Check drive ambient temp Additional space or cooling needed lin F Current analog input out of range Check input current in range defined by P 16 Parameter Zero Provides a read only window into the motor control software allowing key internal values to be viewed This is useful for following signals through the drive control system when troubleshooting Access scroll change an
26. the drive by using slow blowing HRC fuses or MCB located in the mains supply of the drive refer to local standards Do not open the connection between the drive and the motor if the power stages are en abled Lay motor line power and signal cables as far away from each other as possible and separately Ensure that screening or armouring of power cables is effected in accordance with the connections diagram following Ensure that all terminals are tightened to the appropriate torque see table SE Drive Dimensions page 3 Connect drive according to diagram following ensuring that motor terminal box connections are correct see diagram Refer to the chapter 2 2 Electrical Data on page 14 overleaf for the sizes of cabling and wiring User Guide 30 07 04 SE1 Drive 0 37 4 0 SE1 G It is recommended that the power cabling should be 3 core or 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice Each drive star connected to system Control Terminal Block earth point Default Status Earth Refer to the Digital Inputs Terminal Mode P 12 0 table overleaf for de z s 10V 20 mA To E E tails of the digital input functions 1 to 3 other rT stu drives solator aude E f screened cabling is used for the i 2252505 38 control wiring connect th
27. will revert to normal if no button is pressed for gt 60 sec TO SAVE CHANGES to Parameter settings switch the power supply off and wait for the drive to power down screen blank before switching on NOTE that this assumes P 38 0 default If P 38 1 changes are not saved TO RESTORE ALL DEFAULT VALUES stop the drive and when display shows StoP press and hold the A W and STOP keys simultaneously for 1 second The display will show P dEF Access code P 37 will revert to 101 but the hours run meter P 39 is not af fected Press STOP to resume normal operation Operating in Keypad Mode Set P 12 1 this allows the SE Drive to be controlled from the keypad Enable the drive by closing digital input 1 The display will show StoP Press the START key The display shows H 0 0 Press A to increase speed The drive will run forward increasing speed until A is released CAUTION The rate of acceleration is controlled by the setting of P 03 check this before starting Either Press W to decrease speed The drive will decrease speed until W is released The rate of deceleration is limited by the setting in P 04 Or Press the STOP key The drive will decelerate to rest at the rate set in P 04 The display will finally show StoP at which point the drive is disabled To preset a target speed prior to enable press the stop key whilst the drive is stopped The display will show the target speed use the an
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