Operating Instructions FRIAMAT® XL
Contents
1. 4 7 4 Delete Press the function key Menu to access the menu Data The menu includes the sub menu Delete The sub menu Cancel offers the selection options ALL output of the complete protocol memory content SELECTED output of selected job num bers and CANCEL exit the menu without any action By pressing the corresponding function keys you can delete your stored data in this menu The option All requires you to confirm the query Are you sure by pressing the function key OK if you really want to delete the entire memory content A IMPORTANT If you have deleted data these will be irrevo cably lost Based on the automatic back up function of the device authorised FRIATEC ser vice personnel might be able to restore deleted data Please contact your local service station see section 8 2 4 8 Menu Info The guide button Menu will take you to the menu Info Here you will find important information about your FRIAMAT XL fusion unit device number soft ware version and next maintenance date Make sure you have this information with you when you ap proach an authorised FRIATEC service point with questions or problems 29 4 9 Menu Formatting Basically the FRIATEC Memory Stick can be used for the transfer of data The FRIATEC Memory Stick can be purchased from FRIATEC If you have not used the FRIATEC Memory Stick on the FRIAMAT XL2. Seam number There you will be able to switch on or off seam numbers entry 4 6 12 Scraper tool Press the MENU key and then submenu Fusion process to access Scraper tool Activating switching on this menu will allow you to enter data e g unit number of the scraper tool used for the preparation of the fusion For this facility the scraper tool must have an appropriate barcode 4 7 Menu Data Press the function key Menu to access the menu Data This menu includes the sub menus Trans fer Print PDF and Cancel The various options to read out and transfer stored data from your FRIAMAT XL fusion unit are described in the following section ZN IMPORTANT The menu data is activated and thus made visible to you only once documentation is swit ched on and the first fusion data is saved 27 4 7 1 Transfer to Memory Stick FRIATRACE Press the function key Menu to access the menu Data This menu includes the sub menu Trans fer You will make this selection if you inserted your memory stick see also section 8 1 into the USB interface at your FRIAMAT XL fusion unit and want to transfer your data The sub menu Transfer offers the selection options ALL output of the complete protocol memory content SELECTED output of selected job numbers and CANCEL exit the menu without any action A IMPORTANT FRIATEC doe
3. If a certain temperature is exceeded the fans are also active beyond the fusion process Leave the FRIAMAT XL fusion unit switched on after each fusion for the fans to be able to reduce the temperature of the power devices 2 4 Technical Data Input voltage range AC 400V 3P N SL Frequency range 45 66 Hz Current consumption AC 16 A max 3 Output approx 4600 W Generator AC 400V rated output minimum AC 10 kW FRIALEN XL large couplers gt d 1000 Unit fuse 20 A slow acting Casing protection type IP 54 DIN EN 60529 protection grade DIN EN 60335 1 Connection cable 4 m with CEE connector 400V 16A Fusion cable 4 m with standard fusion connector g 4 mm CONTACTA4 12 Operating 20 C to 50 C temperature range Storage 20 C to 70 C temperature range Fusion current Short circuit 110 ADC monitoring Open circuit 0 25 x IN Interfaces seriell for Service only 2 USB interfaces USBA USB B Fusion voltage 12 VDC up to max 80 VDC Dimensions 274 x 593 x 446 mm WxDxH Weight approx 50 kg We reserve the right to make technical altera tions When fusing fittings by other manufacturers it is vital to observe indications regarding oper ating temperature range 2 5 Automatic activation of service interval Starting with the first fusion process which you perform with the new FRIAMAT XL fusion unit the stored se
4. fusion unit and the correct format has therefore not been set or you decide to go for a standard USB flash drive please note that it must be formatted to FAT 12 or FAT 16 A USB flash drive formatted to FAT 32 or a partitioned USB flash drive Master Boot Record will produce the error message ERROR 91 on your FRIAMAT XL fusion unit Formatting to FAT 12 or FAT 16 can be done in submenu Formatting Press the MENU button to access the main menu Use the arrow buttons up down to access submenu Formatting and select by pressing the START button On selecting menu point MEMORY STICK you will be asked ARE YOU SURE before formatting starts A IMPORTANT Please note that all data is deleted from the FRIATEC Memory Stick during formatting A IMPORTANT FRIATEC AG accepts no liability for the use of standard USB flash drives Please use the FRIATEC Memory Stick 4 10 Fusion Options 4 10 1 ID Data A IMPORTANT The ID data option is activated and visible to you only once documentation has been switched on 30 Once documentation has been switched on the function ID data appears in the guide button bar on the basic picture see also section 4 2 This includes data which you can allocate to your immi nent fusion process commission number operator pass continuous number and seam number The following sections describe this additional information A IMPORTANT Enter
5. means that you will require an operator pass to put a new operator on file see section 4 6 2 4 10 1 3 Continuous number By pressing guide button ID data the continuous number of the fusions carried out by you will be indicated This number is allocated automatically by the unit and can not be changed Normally the continuous number is allocated to the appropriate activated commission number the SUPERVISOR see section 4 11 has the option of setting different allocations see section 4 11 2 5 4 10 1 4 Seam number By pressing guide button ID data the main window display area 3 see also section 4 2 will allow you to allocate a number chosen by you seam number to your fusion process If the commission number input has been activated at the same time you will need to move from commission number on black to the seam number now on black by activating the arrow buttons down By activating the appropriate guide buttons you will now be able to enter a seam number CHANGE Select alphanumeric symbols using the arrow buttons Confirm your entry by pressing the guide button SAVE As this main window also allows you to enter data regarding information on commission number operator pass and continuous number when activated you will have to leave the main window once you have made all required changes by pressing the guide button OK 32 4 10 15 GPS1 3 Use the MENU button to access subm
6. the end of the fusion process first disconnect the power cable from the generator and then shut off the generator A DANGER Danger to life Never open your FRIAMAT XL fusion unit whilst connected to power supply Your FRIAMAT XL fusion unit may be opened only by specialist personnel at an authorised service point 1 7 Emissions The equivalent continuous sound pressure level of all FRIAMAT XL fusion unit is less than 70 db A When working in a quiet environment the signal when set to loud comes across as very loud For this reason it is possible to adjust the signal loud quiet 1 8 Safety precautions on site WARNING The weight of your FRIAMAT XL fusion unit is approx 50 kg When transporting please ob serve the provisions of the labour protection law with regard to hazards caused by lifting and transporting of loads A WARNING Your FRIAMAT XL fusion unit is splash proof It may however not be immersed in water A WARNING The FRIAMAT XL fusion unit may only be used outside the construction site trench If the FRIAMAT XL fusion unit is also to be used in the trench a suitable residual current circuit breaker RCD is to be interposed in the unit s connection line according to the guidelines of the accident prevention and insurance associa tion BGI 594 and BGI 534 The required RCD lt 30mA must be designed for low temperatures symbol snowflake If the unit is to be used in t
7. 00 however it is possible for the SUPER VISOR to set his own PIN code combination see also section 4 11 4 4 11 1 Basic settings 4 11 1 1 Documentation Select Basic settings to access submenu Documentation By activating the appropriate guide buttons you will be able to switch documentation on or off and block your settings from changes by users 4 11 1 2 Time Select Basic settings to access submenu Time By activating the appropriate guide buttons you will be able to make the setting in in such a way that the time can not be changed by the user 4 11 1 3 Date Select Basic settings to access submenu Date By activating the appropriate guide buttons you will be able to make the settings in such a way that the date can not be changed by the user 4 11 1 4 Data protection Select Basic settings to access submenu Data protection By activating the appropriate guide buttons you will be able to limit the delete function by blocking deletion through the user data can not be deleted or by allowing the user to delete data after print out or transfer of data from the unit 36 4 11 1 5 Maintenance date Select Basic settings to access submenu Maintenance date By activating the appropriate guide buttons you will be able either to deactivate the warning Maintenance date exceeded not recommended see section 5 2 or to set the unit in such a way that it will s
8. CE 4 7 2 Print 4 7 3 Transfer to Memory Stick PDF File 4 7 4 Delete Menu Info Menu Formatting Fusion Options 4 10 1 ID Data 4 10 1 1 Commission number 4 10 1 2 Operator pass 4 10 1 3 Continuous number 4 10 1 4 Seam number 4 10 15 GPS1 3 4 10 2 Traceability barcodes pipe number pipe length 4 10 3 Info text Comment 1 Comment 2 Subcontractor 4 10 4 Emergency input 4 10 5 Scraper tool SUPERVISOR 4 11 1 Basic settings 4 11 1 1 Documentation 4 11 4 11 Energy display 0 Volume 4 11 1 2 Time 4 11 1 3 Date 4 11 1 4 Data protection 4 11 1 5 Maintenance date 4 11 1 6 Mode 4 11 1 7 Language 4 11 1 8 Emergency input 1 9 11 24 24 25 26 26 26 26 26 27 27 27 27 28 28 28 29 30 30 31 32 32 33 33 34 34 35 35 36 36 36 36 37 37 37 37 37 38 4 11 2 Fusion sequence 4 11 2 1 Traceability 4 11 2 2 Commission number 4 11 2 3 Infotext 4 11 2 4 Seam number 4 11 2 5 Continuous number 4 11 2 6 Operator pass 4 11 2 7 Display Pipe prepared 4 11 3 Factory settings 4 11 4 PIN 4 11 5 Display Resistance 5 Warranty Maintenance Taking out of Service 5 1 Warranty 5 2 Service and maintenance 5 3 Taking out of service 6 Operating Faults 6 1 Errors when reading in the barcode 6 2 Fusion interruption 6 3 Error messages Warning messages Info 7 Appendix 7 1 Recommended accessories options 7 2 Authorised service points 7 3 Operating instru
9. ORTANT Take the FRIAMAT XL barcode scanner out of the scanner pouch by opening the pouch gra sping the barcode scanner and taking it out It is not permitted to read in the barcode of a diffe rent type of fitting On completion of the reading in process the FRIAMAT XL barcode scanner must be returned to its pouch immediately in order to avoid damage and contamination A IMPORTANT Please also ensure that the fusion plugs of your FRIAMAT XL fusion unit are attached to the con tact pins on the fitting across the entire internal contact width Once the barcode label has been attached to the fitting this is the only one to use If the barcode label of the fitting to be fused is not legible due to damage a fitting with a legible barcode label built in the same way by the same manufacturer must be used The FRIAMAT XL barcode scanner reads the bar codes contact free Position the FRIAMAT barcode scanner over the barcode and push the reading button The barcode is recorded by a red light band which should be centred horizontally over the complete barcode The barcode will not be read if the red light band is in any other position Correct position Incorrect position Position align at the centre reading not possible above the bar code Lu lil Incorrect position reading not possible h 16 Optimal reading results can be realised when the FRIAMAT XL barcode scanner is positioned in short distanc
10. Operating Instructions FRIAMAT XL FRIATEC FRIAMAT Ra 1 Sa 1 1 Dangers 1 2 Safety hints and tips 1 3 Designated equipment use 1 4 Sources of danger 1 5 Authorised users 1 6 Dangers from electric power 1 7 Emissions 1 8 Safety precautions on site 1 9 Signal equipment 1 10 Emergencies Basic Data 2 1 Design parts 2 2 Operating principle 2 3 Functions of the fan 2 4 Technical Data 2 5 Automatic activation of service interval 2 6 Transport storage despatch 2 7 Setting up connecting 2 8 Operating Basic Fusion Procedure 3 1 Preparation 3 2 Enter barcode 3 3 Starting fusion process FRIAMAT XL 4 1 Description of function buttons 4 2 Display Design basic picture 4 3 Description of display functions 4 4 Description of display symbols 4 5 Menu Basic settings 4 5 1 Documentation 4 5 2 Time 4 5 3 Date 4 5 4 Language 4 5 5 Protocol language 4 5 6 Volume 9Q O 0 N N 9 Oo i i _ m l ilk sedl qal NINE A 13 13 14 15 15 16 17 18 18 20 21 23 23 23 24 24 4 6 4 7 4 8 4 9 4 10 4 11 Menu Fusion sequence 4 6 1 Commission number 4 6 2 Operator pass 4 6 3 Info text 4 6 4 Comment 1 4 6 5 Comment 2 4 6 6 Subcontractor 4 6 7 Traceability 4 6 8 Pipe number 4 6 9 Pipe length 4 6 10 GPS data 4 6 11 Seam number 4 6 12 Scraper tool Menu Data 4 7 1 Transfer to Memory Stick FRIATRA
11. RIATEC AG Technical Plastics Division FRIATOOLS Technical equipment SteinzeugstraBe 50 68229 Mannheim Germany Tel 49 621 486 2336 Fax 49 621 486 1837 Please contact our service hotline 49 0 621 486 1533 for details of service points world wide 7 3 Operating instructions updates These technical statements are regularly revised to be up to date The date of the last revision is stated on the document For an updated version of the operating instructions please visit our website www friatools com on the Internet You will find the Download page on the navigation bar This page contains our updated operating instructions as pdf documents We will also mail them to you on request 47 FRIATEC Aktiengesellschaft Technical Plastics Division P O B 71 02 61 D 68222 Mannheim Telephone 49 621 486 1533 Telefax 49 621 479196 Internet www friatools com E Mail info friatools friatec de FRIATEC an OAliaxis company 2457e 1 Update 13 03 2012
12. ading in the fitting barcode no additional text is added to the fusion 4 10 4 Emergency input During the entering process of data in preparation of the fusion process one of the guide buttons comes up with the term EMERGENCY INPUT Press this to enter the individual window where you will be able to enter the digits from each barcode The word code appears and the digits from the most recently manually entered barcode if this is being done for the first time no digits will appear 34 The digits to be entered must be taken from the barcode of the fitting to be fused Select NEW to delete the most recently entered barcode You will now be able to enter the new digits Use CHANGE to select the last barcode entered Once entry using arrow buttons or selection have been completed press the appropriate guide button either SAVE or CANCEL 4 10 5 Scraper tool As part of the process of entering data to start the fusion the request SCRAPER TOOL gt CODE if selected by you see Section 4 6 12 appears after the prompt PIPE PREPARED If the scraper tool which you used for the scraping of the pipe has the appropriate barcode you will now be able to enter this this data will then be allocated to your fusion in the report 4 11 SUPERVISOR The so called SUPERVISOR has a supervisor pass which allows him or her to carry out specific settings on the FRIAMAT XL fusion unit which due
13. ays an error message or warning message not described below and this cannot be clarified or rectified based on the description in the dis play please contact our service hotline 49 0 621 486 1533 42 Error messages fusion No Text in Significance Remedy Display Causes 02 Temperature Ambient Set up tent outside range temperature if necessary outside permitted range 03 Resistance Electrical Check contact outside resistance for firm seating tolerance of fitting dirt Maybe outside clean contacts tolerance if necessary replace fitting 04 Fitting winding Short circuit Replace fitting short circuit inthe wire send in for winding of checks fitting 05 Fitting winding Current flow Check open circuit interrupted connection of fusion plug on fitting If okay replace the fitting and send in for checks 06 Voltage Non per Contact outside mitted authorised tolerance deviation of service point fusion voltage 08 Mains voltage Power Extension outside range voltage cable too long outside or cross permitted section too range during small Check fusion voltage and connections of generator 09 Frequency Frequency Check outside range outside frequency of permitted generator range during voltage 43 Further Error messages No Text in Significance Remedy Display Causes 10 Cancel o
14. cess submenu Continuous number There you will be able either to allocate the continuous number always given out by the unit to commission numbers counting takes place within the commission number starting with 1 or to set to continuous i e not relating to the commission numbers 4 11 2 6 Operator pass Select Fusion sequence to access submenu Operator pass There you will be able to switch on or off the option of working with the operator pass In addition you are able to deactivate the factory setting if you have opted for On that the oper ator pass must be read in once more when the date changes i e in the activated mode your unit will be initially blocked the next day until an operator pass has been read in In addition you are able to inidcate that the operator pass must be read in every time the unit is switched on and or before each fusion You will also be able to block your selected setting from any changes by the user 4 11 2 7 Display Pipe prepared Select Fusion sequence to access submenu Dis play pipe prepared There you are able to switch on or off the warning message which comes up before fusion is started switching off not recommended 4 11 3 Factory settings In the Factory settings menu you will be able to reset all settings made by you and or the user i e FRIAMAT XL fusion unit will return to being con figured the same way it was delivered by t
15. ctions updates 38 38 38 39 39 39 39 40 41 41 41 41 42 42 42 42 46 46 47 47 1 Safety 1 1 Dangers The FRIAMAT XL fusion unit is state of the art tech nology and is constructed according to ISO 12176 2 and recognised safety regulations and fitted with appropriate protective equipment In addition the FRIAMAT XL fusion unit has been submitted to ex tensive tests in line with the German law for equip ment safety Functionality and safety of the FRIAMAT XL fusion unit is tested before being sup plied to the customer However incorrect use or abuse of the equipment will lead to dangers with regards to the health of the user your FRIAMAT XL or other material goods by the operator the efficient operation of your FRIAMAT XL Everybody involved with operating servicing and maintaining your FRIAMAT XL must be qualified accordingly and carefully observe these instructions This is about YOUR safety 1 2 Safety hints and tips These operating instructions use the following SYMBOLS with WARNING NOTES A DANGER Warns of impending danger Non compliance with this instruction can result in severe material damage or personal injury A WARNING Warns of a dangerous situation Non compliance with this instruction can result in moderate material damage or personal injury A IMPORTANT Indicates user advice and other useful informa tion 1 3 Designated
16. d tc show reference and actual fusion time and must be identical 4 Mark fusion parameters on pipe fitting This will make sure no second fusion is accidentally carried out 17 5 Display end of fusion with t and tc is necessarily to confirm by pressing the STOP button The guide button OK can be pushed alternatively Thus the fusion process has been completed and the FRIAMAT fusion unit is ready for the next fusion 4 FRIAMAT XL 4 1 Description of function buttons The FRIAMAT XL fusion unit has 9 function buttons Please observe the diagram below and the basic des cription of the buttons Guide buttons Guide buttons are blue are situated at the very top of the unit directly below the graphical display and have a grey background The guide buttons are not labelled as their functions vary according to input and are displayed in the bottom line of the graphical display see section 4 2 and 4 3 START The START button is green The START button is used to start up the fusion process STOP The STOP button is red The STOP button is used to cancel the fusion process and generally to stop input without saving data When terminating input by using the STOP button you will always be taken back to the basic picture of the graphical display reset function Arrow buttons The arrow buttons are blue with arrows marked on them in black and are situated in the lower half of the uni
17. descriptions are largely self explanatory and will guide you safely through your input process see also section 4 3 4 3 Description of display functions The function of the black text bars allocated to the blue guide buttons changes in line with input However due to the intelligent basic design of the menus only few terms or functions are used Press this button to take you MENUE to the main menu Press this button to select a SELECT submenu Press this button to confirm the information displayed in the main window e Press this button to save your SAFE input Press this button to cancel CANCEL input without saving data and to be taken back to the pre vious input step Press this button to take you FORWARD to the next input step Press this button to be taken BACK back to the previous input step This button will allow you to NEW rename text fields e g infotext commission number etc This button will allow you to CHANGE change menu settings and or text input already in place e g the last 10 commission numbers N i SHIFT REMOVE ADD DETAILS ID DATA EMERGENCY INPUT INFOTEXT A Press this button to take you to add remove when making alterations see below Pressing this button will allow you to remove individual or several alphanumeric symbols from entered text Press this button to add invididual or several alpha numeric symbols to text already
18. e above the barcode In case of bad printed or slightly damaged barcodes it can be helpful to position the FRIAMAT XL barcode scanner close to the barcode and then with pushed reading button to lift slowly from the barcode A successful rea ding of the barcode is signalised by sounding of a verification tone and lighting up of a green signal light in the middle of the barcode 3 3 Starting fusion process WARNING If there is a malfunction in the fusion process hot molten PE may be expelled on rare occasions Therefore Maintain a safety distance of at least 2 m from the fusion point during fusion Do not connect any additional equipment during fusion The fusion process can be cancelled at any time by pressing the STOP button When the fused area has cooled down and the source of the fault eliminated where necessary the fusion process can be repeated depending on the fitting manufacturer please observe operating instructions by the appropriate fitting manufacturer Operating steps 1 Display prompts pipe prepared confirm if yes 2 Press the START button to start the fusion process Now follow automatic checks of the ambient temperature and resistance check of the fitting connected Fusion starts The display will tell you the duration of the fusion it will show total time of fusion and count it up in seconds 3 Display end of fusion means that the fusion process has been completed Displays t an
19. e given an overview of the settings that have been selected on your FRIAMAT XL fusion unit Press the STOP button to exit this submenu A IMPORTANT By means of the operator pass your FRIAMAT XL fusion unit can be blocked to prevent it from un authorised use After repeated reading in of the current operator pass the question will be posed BLOCK UNIT Then you can confirm this or cancel the action Your FRIAMAT XL fusion unit will be blocked automatically when the code of an operator pass is on file and there has been a change of date i e your FRIAMAT XL fusion unit is blocked the next day In both cases manual or automatic blocking the following message appears in the display OPERATOR gt CODE By reading in an operator pass your FRIAMAT XL fusion unit is once again cleared for use 25 4 6 3 Info text Press the MENU button and then submenu Fusion process to access Info text Activating switching on this menu will allow you to include additional text information to a fusion process 4 6 4 Comment 1 Press the MENU button and then submenu Basic setting to access Comment 1 Activating switching on this menu will allow you to include additional text information to a fusion process 4 6 5 Comment 2 Press the MENU button and then submenu Fusion process to access Comment 2 Activating switching on this menu will allow you to include additional text information to a fusion
20. ed only be electrical specialists when carrying out fusions using FRIAMAT XL fusion units with broken lead seals will result in all claims for warranty and liability being null and void Examples of adverse use use as battery charger use as power supply for heaters of any type 1 4 Sources of danger Replace damaged connection and extension cables immediately Do not remove or disable safety devices Rectify known faults immediately Do not leave your FRIAMAT XL fusion unit un attended Keep away from flammable liquids gases Do not operate in EX environment 1 5 Authorised users Only trained personnel may work using your FRIAMAT XL fusion unit The user is responsible for third parties in the work area The user must make accessible the operating instructions to the operator and ensure that he or she has read and understood them 1 6 Dangers from electric power Do not use any damaged connecting cables Check connection cable for any damage All connecting cables may only be replaced by authorised service stations Pull out the plug prior to any maintenance or service tasks Allow any service and repairs to be carried out only at authorised service points Connect the FRIAMAT XL fusion unit only to sup ply voltage as given on data plate A DANGER Distribution points on the construction site observe regulation on circuit breakers Outdoors on construction sites receptacles m
21. entered Press this button to access the decoded traceability barcode See section 4 10 1 See section 4 10 4 See section 4 10 3 4 Description of display symbols Symbols in display area 2 9999 Documentation switched on H 234 including indication of remaining memory space Seam numbers may be entered Current number not sorted by 0 commission number numbers run consecutively 21 No or Traceability barcodes may be entered Pipe numbers may be entered Pipe lengths may be entered Buzzer not active Printer connected FRIATEC Memory Stick connected Maintenance date exceeded see also section 4 11 6 Symbols in display area 3 Bu v 22 Blank box indicates that the appropriate menu point or function has not been activated Checked box indicates that the appropriate menu point or function has been activated 4 5 Menu Basic settings 4 5 1 Documentation Your FRIAMAT XL fusion unit is supplied with the documentation function switched off The function Documentation serves to save fusion parameters These may be allocated either to an commission number and or a operator pass Via the guide but ton Menu you will access the menu Basic set tings with its submenu Documentation In this menu it is possible to switch documentation on or off 4 5 2 Time The
22. enu ID data Press the START button and use the arrow buttons up down to access the screen where you are able to enter the coordinates of the fusion processes carried out by you GPS 1 GPS 2 and GPS 3 Symbols are chosen by using the arrow buttons Use the START button to save this number and the STOP button to exit the submenu You will need an appropriate device for calculating the GPS data 4 10 2 Traceability barcodes pipe number pipe length IMPORTANT It is possible to enter traceability data only when documentation and traceability function and or pipe number and or pipe length are switched on see section 4 6 7 Traceability barcodes entry option is activated by reading in the fusion barcode of the fitting to be fused A command to enter the traceability barcode of the fitting will appear in the main window Once you have entered this made visible by a tick ina box the display in the main window will jump to the command for entering the traceability barcode of component 1 When you have activated entry of pipe number and or pipe length this will also be in dicated here and can be entered accordingly Once entered the display in the main window will change to the command for entering traceability barcode of component 2 Enter pipe number and or pipe length the same way as described above The following display will remind you by asking pipe prepared to make absolutely sure that the p
23. equipment use The FRIAMAT XL fusion unit serve exclusively for the fusion of FRIALEN XL joining technology with large HD PE pressure pipes SDR 17 33 FRIALEN safety fittings with HD PE pressure pi pes SDR 17 7 and FRIAFIT sewage fittings with HD PE sewage pi pes SDR 17 32 The FRIAMAT XL fusion unit can also be used to process fittings by other manufacturers as long as these are provided by the manufacturer with a bar code 2 5 interleaved according to ANSI HM 10 8M 1983 and to ISO CD 13950 08 94 and do need a voltage of not less than 12V Please also observe the ratings and technical data of the fittings to be fused and your FRIAMAT XL fu sion unit during processing see also section 2 4 Technical Data A WARNING Processing of FRIALEN XL conical ring couplers KM XL 2 d 1000 with the FRIAMAT XL fusion unit may only be exclusively made using a generator Mains operation is not permitted The FRIAMAT XL fusion unit is designed for opera tion in the overvoltage category Il The designated use also includes observation of all the advice in these operating instructions as well as the guidelines by DVGW Standards DVS UVV and local directives ZA IMPORTANT Any other use is not in line with designated use FRIATEC AG does not accept liability for damage caused by adverse use modifications and alterations are not permitted for safety reasons the FRIAMAT XL fusion unit may be open
24. f Fusion inter fusion rupted by pressing the STOP button 13 Mains failure Supply Check voltage connections interrupted e g power cut during fusion or too low 15 Mains rating Power Please contact exceeded consumption FRIATEC of fitting service exceeds hotline rating of the 49 0 621 FRIAMAT XL 486 1533 23 Generator Generator Please contact failure maybe not FRIATEC suited for service fusion work hotline 49 0 621 486 1533 xy System error Please contact FRIATEC service hotline 49 0 621 486 1533 error messages with numbers not displayed in above table 44 Warning Messages Info Text in Display Instruction Remedy Attention Second fusion process If a fusion is to be fused twice the contact plugs on the fusion unit of the fitting must be pulled out after the first fusion and the fitting must be allowed to cool see processing instructions by fitting manufacturers Read in fusion code first please Appears when the traceability barcode of a fitting was accidentally read in first Read in valid traceability barcode please Read in valid operator pass please If e g the fusion barcode of the fitting was accidentally read in Appears when the operator pass needs to be read in e g when unit is blocked and or a different wrong barcode is read in Read in valid commission number please Appears when the commiss
25. guide button Menu will take you to the menu Basic settings with its submenu Time There you will be able to change the time in this menu 4 5 3 Date The guide button Menu will take you to the menu Basic settings with its submenu Date There you will be able to change the date in this menu 4 5 4 Language Press the function key Menu to access the menu Basic Settings The menu includes the sub menu Language By pressing the corresponding function keys you can select your desired language shown in the display in this menu A IMPORTANT The menu Language is identified by two asterisks one asterisk to the left of the term Language and one asterisk to the right These asterisks serve to be able to identify the language setting menu in case the language has accidentally been changed 23 4 5 5 Protocol language Press the function key Menu to access the menu Basic Settings The menu includes the sub menu Protocol language By pressing the corresponding function keys you can select the desired language of the documentation in this menu A IMPORTANT The protocol language can be set independent of the language on the display 4 5 6 Volume Use the guide button Menu to get to the menu Basic settings with its submenu Volume There you can set the volume in this menu to either loud or quiet 4 6 Menu Fus
26. gulations Please include all connecting adapters for service checks WHAT WHEN WHO cleaning daily user the barcode reader and checking for damage checking weekly user function cleaning weekly user contacts factory service annually authorised service points see section 7 2 5 3 Taking out of service IMPORTANT The FRIAMAT XL fusion unit contain different components which make specialist disposal necessary You FRIAMAT XL fusion unit can be disposed of in the factory or at one of the autho rised service points 41 6 Operating Faults 6 1 Errors when reading in the barcode If reading in is not confirmed by an acoustic signal the reader wand should be checked for dirt or damage If the barcode scanner is damaged fusion can still be carried out using the Emergency Input Mode see Section 4 10 4 6 2 Fusion interruption If the fusion is interrupted because e g the power supply was disrupted during a fusion process the fusion can be repeated once the source of the fault has been removed and the fitting has cooled off completely depending on manufacturer please observe operating instructions by the appropriate fitting manufacturer 6 3 Error messages Warning messages Info If irregularities occur during the fusion process your FRIAMAT XL fusion unit will display the appropriate error messages A IMPORTANT In the event that your FRIAMAT XL fusion unit displ
27. h controls and adjusts energy supply fully auto matically and determines the length of the fusion process taking into account ambient temperature The temperature gauge inside the fusion cable continuously measures the ambient temperature A WARNING The temperature sensor for determining the am bient temperature is attached to the fusion cable at the barcode scanner cable near the scanner pouch silver metal sleeve As the determination of the ambient temperature in the fusion zone is part of a correct fusion process the temperature sensor must be protected from damage neces sarily In addition you need to make sure that both the temperature sensor as well as the fit ting to be welded are exposed to identical ambi ent temperatures i e processing situations where e g the temperature sensor is exposed to bright sunlight and the fitting is in the shade must be avoided 11 2 3 Functions of the fan At the side there are the ventilation slots and below these the fans Fundamentally the fans start up automatically at each fusion please refer to IMPOR TANT note below This means that the electrics responsible for the output of your FRIAMAT XL fusion unit are active cooled and your unit is now well equipped to meet the demands of the con struction site e g a series of fusion processes of different fittings A IMPORTANT The function of the fans depends on the internal temperature of the power devices
28. he manu facturer FRIATEC A WARNING If you press O K all your settings and text entries will be lost 39 4 11 4 PIN The menu PIN allows you to change the number combination 0000 for accessing the SUPERVISOR menu as supplied by the factory We recommend to keep the number combination secret and not to make the SUPERVISOR pass accessible to any body This is the only way to make sure that the configuration set by you will not be changed A WARNING Keep the number combination selected by you secret and note it down in a place inaccessible by others in case you should forget the combination If you have lost or forgotten your PIN please contact our service hotline 49 0 621 486 1533 4 11 5 Display Resistance In the menu display you can specify whether the resistance actually measured at the fitting before starting the fusion is to be indicated on the display The indication must then be acknowledged before any fusion process by pressing the START key 40 5 Warranty Maintenance Taking out of Service 5 1 Warranty The warranty period for the FRIAMAT XL fusion unit is 24 months 5 2 Service and maintenance According to DVS 2208 Part 1 or BGV A3 Electrical Plants and Devices a maintenance of movable electrical devices is to be performed at least once a year see list of the authorised service points in section 7 2 Please observe any deviating country specific re
29. he trench the RCD must be checked daily 1 9 Signal equipment Your FRIAMAT XL fusion unit confirms certain ope rating procedures using a signal 1 2 3 or 5 signal sounds The signals signify the following 1 signal reading in of barcode confirmed 2 signals fusion process completed 3 signals supply voltage too low too high 5 signals warning error Refer to display 1 10 Emergencies In an emergency switch off main switch immediately to the OFF position and disconnect your FRIAMAT XL from the power supply FRIAMAT fusion units can be shut off by activation of main switch or pulling out the power supply plug 10 2 Basic Data 2 1 Design parts The electronics of your FRIAMAT XL fusion unit is accommodated in a splashproof housing At the top there is the cable deposit for the fusion power and power cable as well as the main switch The back includes the accessories bag laterally at the right there is the cover for the access to the electro nic interfaces The FRIAMAT XL fusion unit is de signed for a maximum fusion voltage of 80 Vdc A safety transformer separates the supply and the fusion voltage 2 2 Operating principle Only electrical fusion fittings with a barcode can be fused using the FRIAMAT XL fusion unit a sticker with a barcode is allocated to each fitting It con tains information for the correct fusion process Your FRIAMAT XL fusion unit boasts a PC sup ported command system whic
30. ing commission numbers and seam numbers is possible only when documentation and function Commission number see section 4 6 1 and or Seam number see section 4 6 11 are switched on 4 10 1 1 Commission number Press the MENU button to access submenu ID data Press the START button to bring up Commission Number in the top line of the display On entering an commission number for the first time the following appears HHHHHHHBHEHHHEHHEHHEHHEHHEHHEHHEBI The first digit flashes By moving the arrow buttons you will be able to enter your commission number Use the START button to save this number and the STOP button to exit the submenu If you have already entered one or several commission numbers you will be able to choose in ID data in submenu Commission number between CHANGE changing of last entered commission number NEW entering a new commission number and SELECTION selecting an commission number from the last 20 commission numbers entered by pressing the START button and using the arrow buttons up down Data entry saving and exiting this submenu takes place as described above 31 4 10 1 2 Operator pass By pressing guide button ID data the main window will indicate whether and which operator is on file if no operator pass has been activated there will be no indication in this window The operator can not be changed manually i e via the buttons This
31. ion number needs to be read in e g when the unit is set to reading in before each fusion and or a faulty takes place or a different wrong barcode is read in Printer not ready Check if printer is connected properly Faulty incorrect Use new barcode of fitting barcode built in the same way or correct using manually entered code Unit blocked When maintenance is over due see section 4 11 1 6 45 Further Warning messages Info Text in Display Instruction Remedy Let the unit cool down Protective funcion designed to prevent overheating of unit Switch unit off and leave to cool until warning no longer appears when switching it on again Cancel of fusion Fusion interrupted by pressing STOP button End of fusion Fusion completed Voltage V Adjust generator and quit Frequency Hz using STOP button Memory empty Printing out not possible if memory is empty Memory full Print out report Maintenance date Contact authorised service exceeded point Arrange for unit to be serviced 7 Appendix 7 1 Recommended accessories options FRIATEC Memory Stick to save and transfer fusi on data and to output the data as pdf file menu functions fusion data Operator pass SUPERVISOR pass for individual adjusting of FRIATRACE IV for the electronic processing of Remote control pass 46 7 2 Authorised service points F
32. ion sequence IMPORTANT The menu Fusion sequence is activated and thus visible to you when the documentation has been switched on All submenus are not activated on delivery factory setting as a point of principle Press the MENU button to select the main menu Use the arrow buttons up down to access the submenu Fusion Process and select by pressing the START button 4 6 1 Commission number The menu Fusion sequence is reached via the guide button MENU There you will find the submenu Commission number There you will be able to switch on or off working with commission numbers On selecting Commission number the commission number H H HHHHHHHHHHHHHHHHHHHHIE will appear in the main screen in the top line next to gt CODE 24 4 6 2 Operator pass A IMPORTANT The menu Operator pass is activated and thus visible to you only once an operator pass has been read in with the documentation swit ched on You can order operator passes from FRIATEC Once an operator pass has been read in all fusion processes carried out will be saved under the code of this operator pass By reading in a different operator pass your FRIAMAT XL fusion unit will be switched over accordingly A IMPORTANT Once you have read in the operator pass you will automatically be taken to submenu ID Data see also Section 4 10 1 By moving the blue arrow buttons up down you will b
33. ipe has been scraped By pressing FORWARD i e the pipe has been prepared appropriately you will reach the starting mode Start the fusion process by pressing the START button 33 A IMPORTANT Entering traceability data is fully automatic i e the display will show the next step on each entry until you reach the starting point of the fusion process If you need or want to interrupt this automatic process e g because you want to check your input once more move around using guide buttons FORWARD and BACK between individual displays fitting component 1 component 2 pipe prepared start The arrow buttons allow you to move within individual windows 4 10 3 Info text Comment 1 Comment 2 Subcontractor Depending on your selections the following will appear as part of the data programming prior to fusion INFO TEXT COMMENT 1 COMMENT 2 and or SUBCONTRACTOR By pressing the MENU button and using the arrow buttons symbol selection you will be able to add any additional text The lines will be blank initially i e no additional text is displayed e g the text last entered Use the START button to save your entry and press it again to continue preparing for your fusion A IMPORTANT The additional text must be entered for each fusion process as no text will appear in the report otherwise If the START button is activated immediately after re
34. irt before connecting 14 3 Basic Fusion Procedure 3 1 Preparation The appropriate assembly instructions need to be observed for the correct processing of FRIALEN XL FRIALEN safety fittings and FRIAFIT sewage system The same applies for fittings by other manufacturers A IMPORTANT Unwind cables completely This applies to power cables fusion cables and extension cables if required The contact surfaces of the fitting and the fusion plugs must be clean dirty contacts can cause overheating and charring of the plug If necessary carefully remove any existing deposits Always protect plugs from contamination If there is evidence of a deposit which cannot be completely removed the fusion plugs must be replaced ZA WARNING If the FRIAMAT XL fusion unit is used perma nently for processing large couplers FRIALEN XL 2 d 1000 the fusion plugs must be replaced at least every 6 months Prepare fitting and pipes for fusion in accordance with assembly instructions Ensure that the contact pins on the fitting are accessible for connection of fusion plugs Connect to power supply mains or generator If using a generator start it first and leave to warm up for 30 seconds Switch on unit by the main switch Connect fusion plug with contact pins of the fitting A WARNING It is to be ensured that the fusion plugs are fully plugged in on the fitting s contact plugs 15 3 2 Enter barcode A IMP
35. process 4 6 6 Subcontractor Press the MENU button and then submenu Fusion process to access Subcontractor Activating switching on this menu will allow you to include additional text information to a fusion process 4 6 7 Traceability The guide button Menu will take you to the menu Fusion sequence The submenu Traceability can be found there There you will be able to release in this menu your FRIAMAT XL fusion unit for reading in processing and saving of traceability barcodes In addition submenus Pipe number and Pipe length are activated when this menu is accessed 4 6 8 Pipe number Press the MENU button and then submenu Fusion process to access Pipe number Activating switching on this menu will allow you to allocate an individual pipe number to the pipes to be fused 4 6 9 Pipe length Press the MENU button and then submenu Fusion process to access Pipe length Activating switching on this menu will allow you to add the length of the pipes to be fused 26 4 6 10 GPS data Press the MENU button and then submenu Fusion Process to access GPS data Activating switching on this menu will allow you to enter coordinates position of your fusion fitting To determine the GPS data you will need an appropriate device 4 6 11 Seam number The menu Fusion sequence is reached via the guide button MENU where you will find the submenu
36. rvice interval see also section 6 2 is auto matically set to active recommendation FRIATEC 12 months A IMPORTANT The leading service date is always shown on the display and may deviate from the service label attached to the FRIAMAT XL fusion unit 2 6 Transport storage despatch Your FRIAMAT XL fusion unit is delivered in an alu minium transport box Unpacking requires no speci fic skills nor does storage in the transport box The temperature range during storage is 20 C 70 C 13 A WARNING Always transport store inside aluminium trans port box 2 7 Setting up connecting Your FRIAMAT XL fusion unit can be set up and operated out of doors if protected from rain and wet Set up you FRIAMAT XL fusion unit on level ground as near level as possible Ensure that the used generator is fused with a 16 A maximum slow acting fuse Plug unit connection cable into power socket Use extension cable if necessary ensure sufficient cross section see also Section 1 6 Observe operating instructions of generator if used A WARNING Always unwind all cables completely before use 2 8 Operating WARNING Charring Dirty contacts may char the plug Contact surfaces of fitting and fusion plug must be clean at all times thoroughly remove any existing deposits protect plug from contamination replace if necessary check fusion plug and contact sockets of the fitting for d
37. s not assume any liability if com mercially available USB flash drives are used Use your FRIATEC memory stick 4 7 2 Print Press the function key Menu to access the menu Data The menu includes the sub menu Print You will make this selection if you connected your printer to the USB interface and want to print your data on paper The sub menu Print offers the selection options ALL output of the complete protocol memory content SELECTED output of selected job numbers and CANCEL exit the menu without any action 4 7 3 Transfer to Memory Stick PDF File Press the function key Menu to access the menu Data The menu includes the sub menu PDF PDF is selected for outputting the data as pdf file on the FRIATEC Memory Stick The sub menu PDF offers the selection options ALL output of the complete protocol memory content SELEC TED output of selected job numbers and CANCEL exit the menu without any action The pdf files are written into a sub directory on the FRIATEC Memory Stick which has the following name F device number e g FR 07 67 123 F0767123 28 The file names are generated based on the present date and a two digit ascending number starting from 0 e g 2nd hardcopy 02 on 4 September 2007 070904 07090402 PDF PDF files can be directly printed at the PC laptop with the corresponding software e g Acrobat Reader
38. t Use the arrow buttons left right to move the cursor from left to right and 18 back in the display when entering alpha numeric symbols e g emergency input date The arrow buttons up down are used to select the required symbol letter number special symbol at the appropriate place ZN IMPORTANT In most cases the unit will automatically via the guide buttons take you through the individual menus or input processes If you need to disrupt this automatic process e g because you made a mistake at a previous input step and or the guide buttons are used up by other functions you can use the arrow buttons to move through menus or input processes 4 2 Display Design basic picture The display is split into 4 areas Display area 1 This part of the screen will con tinuously display important ambient information date time ambient temperature voltage and frequency Display area 2 This part of the screen will con tinuously display the functions as symbols which you have actively selected at this point e g documentation traceability mode Refer also to section 4 4 Description of display symbols Display area 3 This part of the screen main window will display all entries and information within the individual menus 19 Display area 4 The three black text bars are allocated to the blue guide buttons situated below and change their description and function depending on input The
39. to set the volume of the signal on off loud quiet and block this setting from any changes by the user 4 11 2 Fusion sequence 4 11 2 1 Traceability Select Fusion sequence to access submenu Traceability There you will be able to switch on or off the option to enter traceability barcodes pipe number and pipe length and to block the selected setting from any changes by the user 4 11 2 2 Commission number Select Fusion sequence to access submenu Commission number There you will be able to switch on or off the option of working with commission numbers In addition you are able to indicate if you have opted for On the need for entering the commission number each time the unit is switched on or before each fusion process You are also able to block your setting from any changes by the user 4 11 2 3 Infotext Select Fusion sequence to access submenu Info text There you will be able to switch on or off the option of entering up to four different text entries infotext comment 1 comment 2 operator and to block the selected setting from any changes by the user 4 11 2 4 Seam number Select Fusion sequence to access submenu Seam number There you will be able to switch on or off the option of entering seam numbers and to block the selected setting from any changes by the user 38 4 11 2 5 Continuous number Select Fusion sequence to ac
40. to their effect on the unit s properties and functions should be done by one specific person only The SUPERVI SOR needs to be familiar with the functions of the unit and have fully understood the contents and ef fects of the sections below The SUPERVISOR is able to configure the FRIAMAT XL fusion unit in exactly the way he would like the procedure to run on the construction site This means the unit can be set up to function quite simply according to requirements e g fusion without documentation or very complex indeed including documentation traceability seam number pipe number pipe length etc The main difference between this and the setting options available to the user on the construction site see section 4 5 to 4 10 is that the SUPER VISOR has the option not only to carry out his settings but to block them to further changes i e the user on the construction site will not be able to change the given settings and procedures 35 A IMPORTANT The settings menus blocked by the SUPER VISOR will not be shown to the user on the construction site e g where documentation is switched on and blocked at the same time to the user the menu Documentation disappears from the menu bar The SUPERVISOR accesses the SUPERVISOR menu by reading in the barcode on the SUPERVISOR pass this pass is purchased with the FRIAMAT XL fusion unit A PIN code will be re quested The PIN code has been factory set to 00
41. top carrying out fusions once the maintenance date has passed This setting will also allow you once the maintenance is overdue to make the blocking of the unit a little less rigid by setting a period of between 0 and 99 days after blocking during which the unit will continue to work after the date of the maintenance has passed This setting is shown to the user in the display once the maintenance date has passed as the symbol of a screwdriver and the number of days left for the unit to work 4 11 1 6 Mode Select Basic settings to access submenu Mode By activating the appropriate guide buttons you are able to set international date and time formats as well as temperature units 4 11 1 7 Language Select Basic settings to access submenu Language There you will be able to set the required language i e users will not be able to change the language 4 11 1 8 Emergency input Select Basic settings to access submenu Emergency Input There you will be able to block the option of entering barcode numbers manually not recommended as work will have to cancel if there is e g a damaged fusion barcode 4 11 1 9 Energy display Select Basic settings to access submenu Energy display There the amount of energy used is shown to you or not after fusion is completed 37 4 11 1 10 Volume Select Basic settings to access submenu Volume There you will be able
42. ust be fitted with earth leakage circuit breakers When using generators the DVGW worksheet GW308 the VDE 0100 Part 728 and specific local directives need to be observed The required generator nominal output depends on the output required by the largest fitting to be used on connection conditions ambient conditions and the actual generator type its control characteristics As the generators from different model ranges often display very different control characteristics the suitability of a generator cannot be guaranteed by the specified rated output alone When in doubt e g when purchasing brand new contact an authorised service point or call the FRIATEC service hotline 49 0 621 486 1533 Only use generators working with frequencies within the 44 66 Hz range Start up the generator and leave it running for half a minute If necessary adjust off load voltage and limit to voltage indicated by the technical data Genera tor power fuse maximum 16 A slow acting ZA WARNING Please ensure the correct supply voltage for your FRIAMAT XL fusion unit before starting the fusion Your FRIAMAT XL fusion unit is operated at three phase electric power 400 Volts When using an extension cable please ensure sufficient cross section 2 5 mm to 25 m length power cable 5 x 2 5 mm 16A Always roll out cable fully before use Do not connect any other equipment to the same generator while fusion is taking place At
Download Pdf Manuals
Related Search