Mounting and Operating Instructions EB 5824-1
Contents
1. Manual override using 4 mm Allen key after removing the cover actuator always returns to fail safe position after release Safety spring pulls actuator stem to retracted end position valve operated by valve spring Special version The degree of protection IP 54 can only be achieved up to device index 03 when the actuator is installed in the up right position See last two figures of the configuration ID Var ID written on the nameplate e g Var ID xxxxxxx xx for the device index Maximum 130 C up to device index 03 See last two figures of the configuration ID Var ID written on the name plate e g Var ID xxxxxxx xx for the device index EB 5824 1 EN 11 Attachment to the valve 3 Attachment to the valve 3 1 2 Form fit attachment The actuator is mounted either directly onto 1 Place the actuator on the yoke and tight the valve or using a yoke depending on the en coupling nut 4 tightening torque valve version used Fig 2 20 Nm 2 Place actuator with yoke 15 on the 3 1 Type 5824 Actuator valve and tighten the nut 17 min tight ening torque 150 Nm 3 1 1 Force locking attach 3 Pull plug stem until it reaches the actua tor stem or extend actuator stem using the handwheel 2 1 Turn handwheel 2 counterclockwise Position the clamps of the stem connector to retract the actuator stem ment 16 included in the accessories on the 2 Place the actuator on the valve connec ends of the ac2. 2 Contents General safety instructions Lee eee eese eese eee eee eee eene eterne eene snae 5 Design and principle of operation cesses eere eene eren eene renes 6 Addilional cal A A are ent 7 Technical data 5824 nie 8 Technica dala 1 56 5 0 25 ers UNE MN END MUN 10 Attachment to the valve eee ee eee e ee esee eene eene tenete etn eene 12 Ipe SS AR llo o RC ER 12 Force locking alameda ida 12 Form fit attachment te sense een 12 Type 5825 ACU GION ae nenne nina nen ren een 13 Force loeking alameda ii 18 AAA A 14 MOUAINO POS OR 14 Travel indication ern Electrical COMEN 15 PVC WINS okees 17 A einen une 18 En A A POE E O E E 18 Resistance transmitters een euere A 18 Mte NE D 19 Nameplale EHE exostosis 21 AP nn 21 EB 5824 1 EN 3 T General safety instructions General safety instructions For your own safety follow these instructions concerning the mounting start up and opera tion of the actuator The device is to be mounted started up or operated only by trained and experienced personnel familiar with the product According to these mounting and operating instruc tions trained personnel refers to individuals who are able to judge the work they are as signed to and recognize possible dangers due to their specialized t
3. Faster motor EB 5824 1 EN 19 Additional units Type 5824 30 and Types 5825 30 33 35 Actuator without yoke Actuator with yoke 1400 741 4 N 15 mm travel 20 EB 5824 1 EN Nameplate 8 Nameplate 9 Customer inquiries SAMSON 1 C 2 Please submit the following details cane Actuator designation DIN 1 E ab w Contiguration ID Var ID Serial no Serial no 7 5 Made in Germany Type designation Year of manufacture Configuration ID Var ID Model designation Type 5825 only Serial no DIN registration number Type 5825 only Thrust Rated travel CON KR WN Stroking speed O Power supply Power line frequency N Power consumption O Fail safe action Type 5825 only Extends il Retracts 14 Le Resistance transmitter 15 Limit contact EB 5824 1 EN 21 SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 5324 1 EN 2015 05 22 English
4. a voltage to el and al at the same time 3 Route wiring through the cable entries 1 2 in Fig 1 and connect as shown in Fig 6 gt The interference suppression capacitors Ce in the output circuit of the connected controller must not exceed a value of 2 5 nF to ensure the proper functioning of the actuator A special actuator ver sion is available on request for connec tion to controllers with larger interference suppression capacitors gt Connect actuators operated in parallel over separate contacts to prevent the ac tuators hunting in the end positions due to a shared OPEN or CLOSED contact Type 5825 gt Connect power supply to terminals and N motor retracts the actuator stem If voltage is applied to aL the actuator motor extends the actuator stem EB 5824 1 EN 15 Electrical connections Controller Ce Actuator stem retracts Actuator stem extends Actuator Type 5825 only Additional electrical equipment Resistance transmitters Bottom Top contact contact cam cam Fig 6 Electrical connection 16 EB 5824 1 EN 5 Handwheel Travel and direction of action can be read off the scale of the travel indicator Fig 7 Travel indication scale Handwheel Type 5824 only Fig 7 Type 5824 Electric Actuator Type 5824 Actuator Use the handwheel to adjust the travel ap prox 4 turns for 1 mm Turn clockwise The actuator stem extends Turn counterclockwi
5. two figures of the configuration ID Var ID written on the nameplate e g Var ID xxxxxxx xx for the device index 4 Maximum 130 C up to device index 03 See last two figures of the configuration ID Var ID written on the name plate e g Var ID xxxxxxx xx for the device index EB 5824 1 EN 9 Design and principle of operation 2 3 Technical data 5825 Fail safe action With Type Stroking speed Standard 0 17 mm s Actuator with faster motor Transit time for rated travel s 35 18 70 36 90 45 35 70 Transit time for fail safe Thrust Extends 500 500 500 500 e EE Retracts safe action Attach Force locking 7H Tun 8 2A 230 V 50 Hz 60 Hz 4 10 5824 1 Design and principle of operation Compliance FAL Additional electrical equipment not suitable for retrofitting 1A One resistance transmitter 0 to 1000 Q 15 90 of final value at rated travel max mA 5 Housing housing cover Plastic PPO with glass fiber reinforcement 2 3 4 5 6 tata 100 125 100 vas 100 12s 100 100 W Actuators with 6 mm travel can also be used for valves with 7 5 mm travel 45 s transit time 22 5 s for actuator with faster motor
6. Electric Actuators Type 5824 without fail safe action Type 5825 with fail safe action Three step version Mounting and Operating Instructions i Edition January 2015 Note on these mounting and operating instructions These mounting and operating instructions EB assist you in mounting and operating the de vice safely The instructions are binding for handling SAMSON devices gt For the safe and proper use of these instructions read them carefully and keep them for later reference gt If you have any questions about these instructions contact SAMSON s After sales Service Department aftersalesservice samson de Referenced documentation The documents for the devices used in combination with the electric actuator apply in addi tion to these mounting and operating instructions The mounting and operating instructions for all supplied devices are included in the delivery The latest versions of the documents are available on our website at www samson de gt Prod uct documentation Definition of signal words DANGER Hazardous situations which if not Property damage message or mal avoided will result in death or seri function ous Injury O Note WARNING Additional information Hazardous situations which if not avoided could result in death or seri 2 Vat Tip ous injury X Recommended action 2 EB 5824 1 EN 2 1 2 2 20 3 1 3 1 1 3 1 2 3 2 32 1 3 2 2 Jd 3 4 6 1 6
7. e actuator stem electrically 1 Unscrew front cover 2 Perform electrical wiring according to Fig 6 on page 16 and carefully refas ten the front cover 3 Retract actuator stem Switch on power supply and retract the actuator stem electrically until it reaches the end position voltage applied to eL and N or using controller Risk of damage to the actuator due to incorrect connection of the voltage Do not apply a voltage to el and al at the same time 4 Fasten valve and actuator together using the coupling nut tightening torque 20 Nm 13 Attachment to the valve Fail safe action actuator stem retracts Place the actuator on the valve connec tion and tighten coupling nut tightening torque 20 Nm 3 2 2 Form fit attachment 2 For fail safe action actuator stem re tracts and actuator stem extends mount actuator as described in sec lion 3 1 2 3 3 Mounting position The control valve can be installed in the pipeline in any desired position However a suspended mounting position of the actuator is not permissible see Fig 4 Fig 4 Mounting position 1 The degree of protection IP 54 can only be achieved up to device index 03 when the ac tuator is installed in the upright position See the last two figures of the configuration ID Var ID written on the nameplate see page 21 for the device index 14 3 4 Travel indication scale The travel indication scale has two
8. hing point is to be activated 3 Use a 4 mm Allen key to turn the adjust ers 7 1 or 7 2 in Fig 1 up to the point where the contact is triggered vv Tip Y The angle of rotation of the cam disks is limited Therefore use preferably the top adjuster 7 1 for the upper travel range and the bottom adjuster 7 2 for the lower travel range 6 2 Resistance transmitters As the valve passes through its travel range the resistance value changes O Q to approx 80 of its nominal value Turn a screwdriver placed on the slotted shaft to calibrate the resistance transmitter Calibrating the actuator with an extended actuator stem at 0 Q 1 Connect ohmmeter to terminals 61 and 62 2 Extend the actuator stem to its end posi tion 3 Turn the resistance transmitter counter clockwise as far as it will go The ohm meter indicates the initial value of ap prox 0Q Calibrating the actuator with a retracted actuator stem at 0 Q 1 Connect ohmmeter to terminals 61 and 69 2 Retract the actuator stem to its end posi tion 3 Turn the resistance transmitter clockwise as far as it will go The ohmmeter indi cates the initial value of approx O Q 4 Only for actuators with 6 or 12 mm travel Slowly turn the resistance trans mitter counterclockwise up to the point where the resistance changes from 0 Q EB 5824 1 EN Dimensions in mm 7 Dimensions in mm Type 5824 10 and Types 5825 10 15 25
9. ling nut 4 Retracts Type 5824 without fail safe action This actuator without fail safe action has a handwheel 2 used to manually position the valve Travel and direction of action can be read off the travel indication scale 9 Type 5825 with fail safe action The actuator contains a spring mechanism 8 and an electromagnet The actuator is moved by the force of the spring to the fail safe position when the electromagnet termi nals L and N is de energized The direction of action depends on the actuator version and cannot be reversed Housing Front cover Cable entry Handwheel Type 5824 only Actuating shaft Actuator stem Coupling nut Cam disk Limit contact Adjuster for limit contact bottom contact cam Adjuster for limit contact top contact cam Spring assembly Type 5825 only Travel indication scale Follower pin Torque dependent limit contact Do not open the back housing cover Extends Fig 1 Type 5824 5825 Actuator front cover open force locking attachment EB 5824 1 EN The Type 5825 Actuator is available with fail safe action actuator stem extends or actuator stem retracts gt The fail safe action must not be used to control the valve position The Type 5825 Actuator does not have a handwheel 2 on the housing cover Manual override is possible after removing the front cover using a 4 mm Allen key The actuator returns fo its original position as soon as the Alle
10. n key is released Version with faster motor The Types 5824 13 23 33 and Types 5825 13 23 have a more powertul motor in a housing at the back of the actua t or Testing according to DIN EN 14597 The Type 5825 Electric Actuator with fail ac tion actuator stem extends is tested by the German Technical Inspectorate TUV ac cording to DIN EN 14597 in combination with various SAMSON valves The register number is available on request EB 5824 1 EN Design and principle of operation 2 1 Additional equipment The resistance transmitter is linked to the gear and produces a resistance signal between approx 0 and 1000 Q use able range O to 800 Q proportional to the valve travel The resistance transmit ter is not suitable for retrofitting On request the actuator can be fitted with two limit contacts Optionally the actuators can be equipped with two limit contacts which are actuated by continu ously adjustable cam disks The power supply as well as the inputs and outputs are not galvanically isolated The two additional limit contacts are not suitable for retrofitting Design and principle of operation 2 2 Technical data Type 5824 a Fail safe action Without Stroking speed Standard 0 17 mm s 700 700 700 700 700 700 Actuator with faster motor 0 33 mm s Transit time for rated travel 5 2 Thrust Extends Z Retracts Attach Force locking ment F
11. opposed scales Which scale is to be used depends on the valve version Fig 5 Globe and three way diverting valves The driving pin is in position 0 delivered state Three way mixing valve gt Remove scale turn it and replace it so that the pin is positioned over the appro priate hole 6 12 or 15 corresponding to the rated travel 6 12 or 15 mm trav el Hole for driving pin with three way mixing valve Driving pin in position 0 location of scale with globe or three way diverting valves de livered state Fig 5 Travel indication scale EB 5824 1 EN A Electrical connections DANGER Risk of electric shock For electrical installation observe the relevant electrotechnical regulations concerning low voltage installations according to DIN VDE O100 as well as the regulations of your local power supplier and the accident prevention regulations that apply in the country of use Only use a suitable power supply which guarantees that no danger ous voltages reach the device in normal operation and in the event of a fault in the system or any other system parts Connect the actuator to the electri cal network only after the power supply is first switched off Make sure the power cannot be switched on unintentionally If voltage is applied to eL the actuator Electrical connections Risk of damage to the actuator due to incorrect connection of the voltage Do not apply
12. orm fit Manual override DN Power supply 24 V 50 Hz 230 V 50 Hz 60 Hz 120 V 60 Hz __ _ __ _ e t woven __ _ Power consumption Approx VA 3 6 3 6 MEME EN NON INNEN _3 6 Power consumption Approx VA Permissible temperatures Ambient 50 C 20 to 70 C O to 135 C 4 Storage At the actuator stem Safety IP 543 according to EN 61140 according to EN 60664 2 according to EN 60664 According to EN 61000 6 2 EN 61000 6 3 and EN 61326 According to EN 60068 2 6 and EN 60068 2 27 HI Degree of protection Class of protection Overvoltage category Degree of contamination Electromagnetic compatibility Vibration Compliance 8 EB 5824 1 EN Design and principle of operation Additional electrical equipment not suitable for retrofitting Two limit contacts max 201A One resistance transmitter O to 1000 Q 15 90 of final value at rated travel max 1 mA 5V Housing housing cover Plastic PPO with glass fiber reinforcement Sela nut M32 x 1 5 Brass wee OI Actuators with 6 mm travel can also be used for valves with 7 5 mm travel 45 s transit time 22 5 s for actuator with faster motor 2 Special version 3 The degree of protection IP 54 can only be achieved up to device index 03 when the actuator is installed in the up right position See last
13. raining their knowl edge and experience as well as their knowledge of the applicable standards Any hazards that could be caused in the valve by the process medium and the operating pressure or by moving parts are to be prevented by taking appropriate precautions The device is designed for use in low voltage installations For wiring and maintenance you are required to observe the relevant safety regulations Only use protective equip ment in which the power supply cannot be reconnected inadvertently Before wiring the actuator disconnect it from the power supply To avoid damage to any equipment the following also applies Proper shipping and storage are assumed Note D Devices with a CE marking fulfill the requirements of the Directives 2004 108 EC and 2006 95 EC The Declaration of Conformity is available on request EB 5824 1 EN 5 Design and principle of operation 2 Design and principle of oper ation The actuator contains a reversible synchro nous motor and a maintenance free gear The motor is switched off by torque depen dent limit contacts or in case of overload The force of the motor is transmitted to the actuator stem 3 via gear and crank disk When the actuator stem extends it pushes against the valve s plug stem When the ac tuator stem retracts the return spring in the valve causes the plug stem to follow the movement force locking connection Actuator and valve are connected by the coup
14. se The actuator stem retracts EB 5824 1 EN Typ 1 Handwheel e 5825 Actuator DANGER Risk of electric shock from exposed live parts Do not touch live parts on operating the manual override Unscrew front cover and place a 4 mm Allen key on the red actuating shaft Risk of damage to the actuator turning it too far Only retract the actuator stem as far as the final travel value Turn the Allen key Turn it counterclockwise only for a ver sion with actuator stem extends fail safe action Turn it clockwise only for a version with actuator stem retracts fail safe action Turn the Allen key only as far as the final travel value which is at the point where the torque dependent limit contact is acti vated Once the magnet has been released the spring mechanism pushes the actuator stem back to the fail safe position Remove Allen key and carefully refasten the front cover 17 Additional units 6 Additional units 6 1 Limit contacts DANGER Risk of electric shock from exposed live parts Do not touch live parts on adjusting the limit contacts The limit contacts 6 Fig 1 can optionally be used as make or break contacts Terminal assignment Fig 6 Terminals 41 44 42 gt Bottom cam disk adjuster 7 1 Terminals 51 54 52 gt Top cam disk adjuster 7 2 1 Unscrew front cover 2 Move the actuator stem to the position at which switc
15. tuator stem and plug stem tion and tighten coupling nut 4 tighten and screw tight ing torque 20 Nm Handwheel Actuator stem Coupling nut Yoke Stem connector Nut Force locking attachment with coupling nut e g Form fit attachment with stem connector e g with to Type 3222 Valve yoke on Series V2001 Valve Fig 2 Attaching actuator and valve 12 EB 5824 1 EN 3 2 Type 5825 Actuator 3 2 1 Force locking attach ment Fail safe action actuator stem extends The actuator stem must be retracted before the actuator can be mounted onto the valve The stem can be retracted either mechanical ly or electrically Both methods are described below Retracting the actuator stem mechanically 1 Unscrew front cover and place a 4 mm Allen key on the red actuating shaft 2 Retract the actuator stem Turn Allen key counterclockwise only and only as far as the final travel value which is at the point where the torque dependent limit contact is activated see Fig 3 Risk of damage to the actuator by turning it too far Only retract the actuator stem as far as the final travel value 3 Hold Allen key in place and fasten valve and actuator together using the coupling nut tightening torque 20 Nm Remove Allen key and carefully refasten the front cover EB 5824 1 EN Attachment to the valve Actuating shaft Tag at final travel value torque dependent limit contact activated Retracting th
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