Operating Instructions
Contents
1. Gland size Length L 20S 16 20S 20 12 mm 25S 25 32 40 15 mm 50S 50 63S 63 18 mm 75S 75 90 20 mm Cable Glands 139004 816360300200 8163 2 PX2K S BA 8163 2 PX2K 02 en 07 08 2008 Assembly Installation 9 1 07605E00 If necessary insert male union 1 into sealing ring gt Screw male union 1 into enclosure 9 T 1 38 4 07604E00 Plug the cone 3 in correct position and according to the armour type into the male union 1 Push cable 7 through male union 1 Slide the armour 8 over the cone m Screw adapter 5 into male union gt Armour is fixed to cone et f Unscrew adapter 5 from male union Ki 6 lt pou xy O my Ke 07603E00 07602E00 139004 816360300200 Cable Glands T S BA 8163 2 PX2K 02 en 07 08 2008 8163 2 PX2K Assembly 8 07623E00 Remove any coatings fillers or tapes that protrude beyond the point R If the armour comprises individual wires secure single wire armour with heat shrink sleeve or connect single wire armour to an insulated conductor Securing single wire armour with heat shrink sleeve Apply sealant over a length of 6 mm inside the cable Push heat shrink sleeve min 100 mm over the armour until it is against the sealant Carefully shrink heat shrink sleeve onto the armour depending on type Ensure no air is trapped Connecting single wire armour to an insulat2. X the bearing surfaces for the cable gland sealing ring are flat 9 Maintenance Consult the relevant national regulations e g IEC EN 60079 17 to determine the type and extent of inspections Plan the intervals so that any defects in the equipment which may be anticipated are promptly detected Check during maintenance X Compliance with the permitted temperatures in accordance with IEC EN 60079 0 X the cable glands for cracks X the seals for damage 139004 816360300200 Cable Glands 9 S BA 8163 2 PX2K 02 en 07 08 2008 8163 2 PX2K Accessories and spare parts 10 Accessories and spare parts Z WARNING Use of non approved accessories and spare parts gt The manufacturer s liability and warranty will be rendered void Use only original accessories and original spare parts manufactured by R STAHL Designation Illustration Description Order number Weight kg PVC shroud Designation Gland size Across flats Across ae corners HV04 20S 160r 24 26 6 0 017 20S HVO6 20 30 5 33 3 0 024 HVO9 25S or25 37 5 40 5 0 033 HV11 32 46 51 0 040 HV15 40 55 61 0 070 HV18 50S 60 66 5 0 075 HV21 50 70 78 6 0 230 HV23 63S 75 83 2 0 117 HV25 63 80 89 0 158 HV28 75S 89 101 6 0 460 HV30 75 99 111 1 0 400 Sealing ring Thread size Minimum Outer diameter thickness M16 2 0 25 4 0 001 M20 2 0 28 6 0 001 0 M25 2 0 35 0 0 001 M32 2 0 44 5 0 001 M40 2 0 50 8 0 001 M50 2 0 65 0 0 001 M63 2 0 76 2 0 001 M75 2 0 9
3. ww nn Instructions Cable Glands Ex d and Ex e with Compound gt 8163 2 PX2K Contents 1 2 1 2 2 2 3 2 Contents 1 SONON en ee eee ee 2 2 GEenerdllHIOINSUON are en ee eee 2 3 General Safety Information u222002200200000n0 0000 nenne nnne nano nnnn nenne nnnnnnnennnennnnnenn 3 4 Designated USE ern ee ner 4 5 TeC CID Eee 4 6 Transport Storage and Disposal ccceccceccseeceeeeeeeneeteeeteeeeeeeseeceeeneeeaeeeeeeeaeess 5 l AS SOMOY a E E ee ere 6 8 COIS ON use ee ee 9 9 MAILEN SE a a ee 9 10 Accessories and spare paris usuusssessunnnnnnennonnnnnnnnnennnnnnnnnennnnnnnnnennnnnnnne nennen 10 11 Type Examination Certificate Page 1 u0240022002snennnennnnnnnnennnennnenenn nennen 12 12 Declaration of Conformity 2 0 0 ccc ccccc cece eecece cece eeseeeae esse eeseeeseeeeeeeeseesseeeseeesanes 14 General Information Manufacturer R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl de Information regarding the Operating Instructions ID NO 139004 816360300200 Publication Code S BA 8163 2 PX2K 02 en 07 08 2008 We reserve the right to make technical changes without notice Symbols Used Action prompt Describes actions to be carried out by the user Reaction symbol Describes the results or the reactions to the actions taken Cx pue Oo Bel m eaaa symbol Des
4. 02 en 07 08 2008 8163 2 PX2K Konformit tserkl rung Declaration of Conformity D claration de Conformit R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt Kabel und Leitungseinf hrung that the product Cable glands que le produit Entr e de cable Typ en type s type s 8163 2 mit den Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des normes suivantes 94 9 EG ATEX Richtlinie EN 60079 0 2012 94 9 EC ATEX Directive EN 60079 1 2007 94 9 CE Directive ATEX EN 60079 7 2007 EN 60079 31 2009 Kennzeichnung marking marquage Il2G Ex d IIC Gb Il2G Exe IIC Gb x II 2 D Ex tb IIIC T 80 C Db CE 0158 M2 Ex d I Mb M2 Ex e I Mb EG Baumusterpr fbescheinigung Sira 06 ATEX 1188 X EC Type Examination Certificate Sira Certification Service Attestation d examen CE de type Rake Lane Eccleston Chester CH4 9JN England NB0518 Produktnormen nach Niederspannungsrichtlinie EN 50262 1998 A1 2001 A2 2004 Product standards according to Low Voltage Directive Normes des produit pour la Directive Basse Tension 2004 108 EG EMV Richtlinie Nicht zutreffend nach Artikel 1 Absatz 3 2004 108 EC EMC Directive
5. 1 5 50s M50 x 1 5 50 M50 x 1 5 63s M63 x 1 5 12 6 12 6 12 6 17 5 17 5 23 6 30 0 36 6 41 0 0 1 0 0 90 1 00 0 1 0 0 90 1 25 0 1 0 0 90 1 25 0 1 0 1 25 1 60 0 1 0 1 25 1 60 0 1 0 1 60 2 00 0 1 0 1 60 2 00 0 1 0 2 00 2 50 0 1 0 2 00 2 50 47 9 0 1 0 2 00 2 50 63 M63 x 1 5 53 7 54 6 65 9 0 1 0 2 00 2 50 75s M75x 1 5 59 9 320 72 1 101 6 0 1 0 2 00 2 50 15 M75 x 1 5 64 3 364 66 7 18 5 15 111 1 0 1 0 2 00 2 50 j D Q Q 6 Transport Storage and Disposal Transport Shock free in its original carton do not drop handle carefully Storage Store in a dry place in its original packaging Disposal Ensure environmentally friendly disposal of all components according to legal regula tions 139004 816360300200 S BA 8163 2 PX2K 02 en 07 08 2008 Cable Glands 5 8163 2 PX2K Assembly 7 6 Assembly amp We recommend the usage of a sealing ring between the enclosure wall and the male union Overview 3b 1 2 3a 45 6 07600E00 1 Male union 2 Sealant tube 3a Smooth cone for wire armour cable SWA 3b Grooved cone for strip and tape armour as well as braid cable 4 Armour sleeve 5 Adapter 6 Union nut Preparing installation 07601E00 Remove the cable outer sheath 7 and uncover the armour 8 and according to the device geometry Uncover armour over a length L see table below
6. Not applicable according to article 1 paragraph 3 2004 108 CE Directive CEM Non applicable selon l article 1 paragraphe 3 Sonstige Normen BS 6121 1989 Other Standards Autres normes Spezifische Merkmale und Bedingungen f r den Einbau siehe Betriebsanleitung Specific characteristics and how to incorporate see operating instructions Caract ristiques et conditions sp cifiques pour l installation voir le mode d emploi Ort und Datum Steffen Buhl J P R ckgauer J Place and date Leiter Entwicklung Schaltger te Leiter Qualitatsmanagement Lieu et date Director R amp D Switchgear Director Quality Management Directeur R amp D Appareillage Directeur Assurance de Qualit F 4174 601 01 2011 STMZ 816360020010 01 139004 816360300200 S BA 8163 2 PX2K 02 en 07 08 2008
7. 5 0 0 001 139004 816360300200 S BA 8163 2 PX2K 02 en 07 08 2008 10 Cable Glands 8163 2 PX2K Accessories and spare parts Designation Illustration Description Order number Weight kg Lock nut To fasten the cable glands in through holes For cable glands Type Thread Packing unit 05865E00 size Brass M16 x1 5 50 138383 0 135 nickel plated Brass M20 x 1 5 50 138389 0 241 nickel plated Brass M25x1 5 50 138395 0 348 nickel plated Brass M32x1 5 25 138401 0 267 nickel plated Brass M40x1 5 10 138407 0 218 nickel plated Brass M50x1 5 4 138413 0 109 nickel plated Brass M63x1 5 1 138418 0 054 nickel plated Brass nickel M75x15 1 110877 0 151 plated 139004 816360300200 Cable Glands 11 S BA 8163 2 PX2K 02 en 07 08 2008 8163 2 PX2K Type Examination Certificate Page 1 11 Type Examination Certificate Page 1 12 sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 06ATEX1188X Issue 2 iv 8163 2 PX series Type ranges of Compound filled barrier cable glands Coded x II 2 GD or x I M2 Ex d IIC Ex e II for PXSS2K Ex d I Exel Ex d IIC range ONLY Ex dI Exe Il Exel Ex tD A21 IP66 The 8163 2 PX series Type ranges of barrier cable glands consist of a male threaded front entry component fitted with a compound tube such that a spigot combination joint is formed which is intended to screw into an entry point of its associated enclosure in accordance with r
8. al connection via the armour termination It is approved for use in hazardous areas of zones 1 2 21 and 22 Z WARNING Only use the component for its intended purpose gt Otherwise the manufacturer s liability and warranty will be rendered void Only use the component under the operating conditions described in the operating in structions The component must be used in hazardous areas only according to these operating instructions 5 Technical Data Explosion protection ATEX Zone 1 21 amp Il2 GD Ex d IIC Exe Il Ex tD A21 IP66 Zone 2 IL 3 G Ex nR Il IECEx Zone 1 21 Ex d IIC Ex e II Ex tD A21 IP66 Zone 2 Ex nR Il Certificates ATEX Zone 1 21 SIRA 06 ATEX 1188 X Zone 2 SIRA 07 ATEX 4327 X IECEx IECEx SIR 06 0080 X Type of Protection IP66 IP67 amp IP68 10 m depth Version BS 6121 EN 50262 Operating temperature range 1 60 C 100 C Material Gland Brass nickel plated brass stainless steel Seal SOLOLSF 139004 816360300200 A Cable Glands 8163 2 PX2K S BA 8163 2 PX2K 02 en 07 08 2008 Transport Storage and Disposal Dimensional drawings all dimensions in mm subject to alterations RR ZS KN NSS CREE D 07596E00 Gland Dimensions mm Armour wire thickness size Grooved Plain cone cone Thread Across length D corners E Inner sheath A size C 20s 16 M20 x 1 5 20s M20 x 1 5 20 M20 x 1 5 25s M25 x 1 5 25 M25 x 1 5 32 M32 x 1 5 40 M40 x
9. cribes the notes and recommendations Warning sign Danger from energised parts Warning sign Danger due to an explosive atmosphere 139004 816360300200 Cable Glands 8163 2 PX2K S BA 8163 2 PX2K 02 en 07 08 2008 3 1 3 2 139004 816360300200 General Safety Information General Safety Information Safety Instructions for Assembly and Operating Personnel The operating instructions contain basic safety instructions which are to be observed during installation operation and maintenance Failure to observe these instructions can place persons plant and the environment at risk A WARNING Risk due to unauthorised work on the device gt Risk of injury and damage to equipment Assembly installation commissioning and servicing work must only be performed by personnel who are both authorised and suitably trained for this purpose Before assembly commissioning Read through the operating instructions Give adequate training to the assembly and operating personnel Ensure that the contents of the operating instructions are fully understood by the personnel in charge The national installation and assembly regulations e g IEC EN 60079 14 apply When operating the components Ensure the operating instructions are made available on location at all times Observe safety instructions Observe national health and safety regulations Servicing maintenance or repair work which are not d
10. ed conductor gt Uncover a further 15 mm of the outer sheath Open armour and splice with a screen conductor If necessary shorten individual wires Crimp an insulated conductor to the screen conductors with an insulated crimp sleeve or solder Ensure the insulated conductor is long enough to reach the earthing point in the enclo sure Ensure there is at least 10 mm of sealant before and after the crimp connection Applying sealant Separate conductors Apply sealant 10 between the conductors Push conductors together again Apply sealant around the conductors and in the cone Ensure the sealant is applied over a length D of at least 20 mm Ensure the amount of sealant reduces toward the sealant tube 2 Push sealant tube 2 over sealant until it is in full contact with the cone 07622E00 Fill the end 11 of the sealant tube with sealant gt Remove excess sealant 12 139004 816360300200 Cable Glands 8163 2 PX2K S BA 8163 2 PX2K 02 en 07 08 2008 Commissioning 07603E00 07603E00 Tighten the union nut 6 Install the cable in the enclosure 8 Commissioning Before commissioning the device with the cable gland make sure that X the cable gland is not damaged X if necessary the sealing ring is present and mounted correctly X unused holes are sealed by stopping plugs certified to Directive 94 9 EC X the cables have been inserted correctly
11. elevant codes of practice The compound tube contains Cedesa EP2122 setting compound that effects a flameproof seal around the cable cores passing through it and is retained by a spacer The front entry component to main body mating thread may be fitted with an optional O ring seal to provide increased ingress protection Clamping of the armour or braid is effected by a combination of the front entry component assembly and the different optional armour cone and reversible sleeve combinations within the main body being fastened together An outer seal nut containing an Evoprene Super G621 elastomeric displacement sealing ring and a Nylon 6 ferrule threads onto the main body and effects environmental sealing onto the cable outer sheath Cable clamping is achieved with the outer seal arrangement Additional Specific Design options e The use of alternative armour clamping components specified by the cable gland type designation The various arrangements vary the cable gland suitability for differing armour or braided type cables e Alternative material of manufacture of the ferrule to be the same as the gland material e The removal of the ATEX outer seal nut and ferrule along with the body component manufactured without the external mating thread The cable gland being suitable for S W A armoured cables and is identified within type designation coding e The use of the compound tube and spacer along with the manufacture of the front entry comp
12. escribed in the operating instructions must not be performed without prior agreement with the manufacturer Any damage may render explosion protection null and void Any alterations and modifications to the component impairing its explosion protection are not permitted Install and use the component only if it is undamaged dry and clean If you have questions Contact the manufacturer Warnings Warnings are sub divided in these operating instructions according to the following scheme A WARNING Type and source of the danger gt Possible consequences Measures to avoid danger They are always identified by the signal word WARNING and sometimes also have a symbol which is specific to the danger involved Cable Glands 3 S BA 8163 2 PX2K 02 en 07 08 2008 8163 2 PX2K Designated Use 3 3 Conformity to Standards The cable glands comply with the following regulations and standards X Directive 94 9 EC X IEC EN 60079 0 IEC EN 60079 1 IEC EN 60079 7 IEC EN 60079 15 X IEC EN 61241 0 IEC EN 61241 1 4 Designated Use The cable gland is used to introduce permanently installed cables into electrical equip ment of type of protection Increased Safety e Flameproof Enclosure d Restricted Breathing nR and Protection by Enclosure tD It provides an inner explosion protec ted compound seal for the individual cable cores and ambient sealing for the cable outer sheath The cable gland provides an electric
13. onent with a female mating thread to couple to an alternative main body skid washer seal and nut The latter replacing other component parts This variant being identified within type designation coding The gland and seal sizes are determined by the entry thread and cable range take sizes In addition note that not all the information detailed in the table is applicable to both gland types See individual approval drawings This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 F 9400 I 1 Paged ered Fax 44 0 1244 681330 un Pause Email info siracertification com Web www siracertification com Cable Glands 139004 816360300200 8163 2 PX2K S BA 8163 2 PX2K 02 en 07 08 2008 Type Examination Certificate Page 1 sira CERTIFICATION 1 TYPE EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira O7ATEX4327X Issue 2 4 Equipment Ranges of Cable Glands See Descriptions 5 Applicant R STAHL Schaltgerate GmbH 6 Address Am Bahnhof 30 74638 Waldenburg Wurtt Germany 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 Sira Certification Service certifies that this equipment has been found to comply with the Essen
14. tial Health and Safety Requirements that relate to the design of Category 3 equipment which is intended for use in potentially explosive atmospheres These Essential Health and Safety Requirements are given in Annex II to European Union Directive 94 9 EC of 23 March 1994 The examination and test results are recorded in the confidential reports listed in Section 14 2 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule of this certificate has been assessed by reference to EN 60079 0 2004 EN 60079 15 2003 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This TYPE EXAMINATION CERTIFICATE relates only to the design of the specified equipment and not to specific items of equipment subsequently manufactured 12 The marking of the equipment shall include the following 13 Ex nR II Project Number 51M16472 D R Stubbings BA MIET C Index 07 Certification Manager This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 1 of 12 Form 9400 Issue 1 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com 139004 816360300200 Cable Glands 13 S BA 8163 2 PX2K
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