Operating Instructions
Contents
1. oo oo oO eg 2 eG t sG P g R550 1 y Bun BEER j 15 50 25 1 50 O 25 36 o 9750 _ aa lt S 97 50 _ 54 04733E00 04734E00 MCB 8562 51 MCB 8562 52 18 Ti 1 117 8 ex g 110 get o gt 110 ry p R i al T a i Ww Sisieis si oo oa 88 i eis HH o l R552 gt IN 14 S Z ei 5 50 N 25 __ el S 97 50 25 72 97 50 99 94735E00 0473600 MCB 8562 53 MCB 8562 54 10 Miniature Circuit Breaker 149909 8562604300 8562 5 2014 06 04 BA00 IIl en 07 8 Installation 8 1 Mains Connection Connect the cables with particular care Choose suitable cables and route them accordingly to ensure that the maximum permissible conductor temperatures are not exceeded To ensure that creepage distances are maintained remove precisely 10 17 or 21 mm of insulation see chapter Rated connection cross section The conductor must not be damaged scored when stripping the insulation Only heat resistant cables must be used if connected directly 8 2 Rated connection cross section Solid stranded or finely stranded copper wires can be used 1 or 2 wires of the same cross section can be fitted u2. erating Instructions Miniature Circuit Breaker gt 8562 5 Contents 1 2 1 2 2 2 3 Contents 1 BONIONIE see een ae ee aesae aaaea EEEE EEEE REEE epee Eee ae 2 2 General iinlormallon zes einen 2 3 Safety INSUUCUOINS zus akeen u cies FE EAEEREN REPETE Eai 3 4 Conformity with standards and regulations ssssssennnnnnnnnnnn nennen 3 5 Function of Miniature Circuit Breaker Type 8562 5 cceeeeeee eect eeeeeeeeetetetneeees 3 6 Technical Data zen ra ae 4 7 Arrangement and Assembly nee ee 10 8 Installateure nenne 11 9 COMMISSIONING sanken ee 12 10 SEINE INNO re ee eier 13 11 Iransporl and Storage er nn 13 12 Deponien 13 13 EC Declaration of Conformity es nenne 14 General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Tel Fax 49 7942 943 0 49 7942 943 4333 Internet www stahl ex com Operating Instructions Information ID No 149909 8562604300 Publication Code 2014 06 04 BA00Ill en 07 Subject to alterations Symbols Warning This symbol indicates advice which if ignored puts your health or the ability of the device or components to function at risk C Note This symbol indicates important additional informations tips and recommendations Miniature Circuit Breaker 149909 8562604300 8562 5 2014 06 04 BAO0 III en 07 Safety Instructions Safety Instructions The most important safety instructio
3. 1 2004 A11 2007 A12 2009 EN 61009 1 2004 Cor 2006 A11 2008 A13 2009 0158 Nicht zutreffend nach Artikel 1 Absatz 3 Not applicable according to article 1 paragraph 3 Non applicable selon l article 1 paragraphe 3 Spezifische Merkmale und Bedingungen f r den Einbau siehe Betriebsanleitung Specific characteristics and how to incorporate see operating instructions Caract ristiques et conditions sp cifiques pour l installation voir le mode d emploi Pi 4 Waldenburg 2012 05 31 f 4 a gum A Pal Ort und Datum JeP Riickgauer Dr S Jung Place and date Leiter Entwicklung und Technik Leiter Qualit tsmanagement Lieu et date Director Research and Development Director Quality Management Directeur Recherche et D veloppement F 4174 601 01 2011 STMZ Miniature Circuit Breaker 8562 5 14 Directeur Assurance de Qualit 8562601020_01 149909 8562604300 2014 06 04 BAO0 III en 07 EC Declaration of Conformity 149909 8562604300 Miniature Circuit Breaker 15 2014 06 04 BA00 IIl en 07 8562 5 EC Declaration of Conformity 16 Miniature Circuit Breaker 149909 8562604300 8562 5 2014 06 04 BA00 IIl en 07
4. 24 60V DC 24 48 V Tripping time lt 10 ms The undervoltage trip triggers the circuit breaker if the voltage drops below 50 of the rated operational voltage 0 5 x Ue Rated operational voltage AC 240 V AC DC 12V AC DC 24 V AC DC 48 V Tripping time lt 150 ms C Please contact the manufacturer if operating conditions are non standard Further technical data is given in the STAHL catalogue or is available upon request C The temperature class depends upon where the protective enclosure is installed amp Change the Miniature Circuit Breaker at the end of its service life to guarantee ongoing protection C Upstream fuse downstream Miniatur Circuit Breaker for back up protection loc max 100 kA 80 kA 400 V with fuse 149909 8562604300 2014 06 04 BAO00 III en 07 Miniature Circuit Breaker 9 8562 5 Arrangement and Assembly 7 Arrangement and Assembly These circuit breakers are explosion protected devices to IEC EN 60079 0 They must be fitted into an enclosure with type of protection increased safety e e g enclosure Type 8146 5 from R STAHL Schaltger te GmbH 7 1 Mounting Orientation Vertical Handle at the bottom 04934T00 7 2 Dimensional Drawings Dimensional Drawings All Dimensions in mm Subject to Alterations 117 _ 18 117 110 11 50 go 110 a oe a NA oS N o feel BE wo 5 50
5. DC 53 V 120 V 2x104 switching cycles 104 switching cycles yes IEC EN 60947 2 6 kV A IEC EN 60947 2 Miniature Circuit Breaker 8562 5 60 v 60 v 125 v2 125 V 3 125V 125 V3 AC DC MCBs amp II 2 G Ex d e IIC Gb IM 2 Ex d e Mb Exd e IIC Exdel PTB 02 ATEX 1049 U IECEx PTB 06 0062U Tripping characteristic B 6 40A Tripping characteristic C D 0 5 40 A 1 pole 2 pole 50 60 Hz DC 500 V Standard version AC DC 1 pole 230 V 220 V 1pole N 2 pole 230 400V 220V 440 Vv 2 poles in series 12 VAC DC AC 250 V 440 V DC 250 V 440 V 2x104 switching cycles 104 switching cycles yes IEC EN 60947 2 6 kV A IEC EN 60947 2 149909 8562604300 2014 06 04 BA0Q0O0 Ill en 07 Technical Data Tripping characteristic curves Tripping characteristic curves a o E gt 10 20 30 4050 Rated current 08903E02 gt Tripping time t s boii Lasin rrr irm 10 20 30 4050 gt Rated current 11514E02 149909 8562604300 Miniature Circuit Breaker 5 2014 06 04 BA00 III en 07 8562 5 Technical Data Tripping characteristic curves Tripping Z characteristic curve A gt TINT TT RER N 1152 3456 810 15
6. and EC Declaration of Conformity www stahl ex com Function of Miniature Circuit Breaker Type 8562 5 The Series 8562 Miniature Circuit Breaker protects cables against overload and short circuit in hazardous areas It is designed for fitting into an enclosure with type of protection increased safety e 149909 8562604300 Miniature Circuit Breaker 3 2014 06 04 BA00 III en 07 8562 5 Technical Data 6 Technical Data Version Explosion protection Gas explosion protection ATEX IECEx Certificates ATEX IECEx Rated operational current No of poles Rated frequency Rated insulation voltage Rated operational voltage Minimal Voltage Uymin Maximal Voltage Upmax Service life Mechanical Electrical Isolation function Pulse resistance Utilization category AC MCBs amp II2GExdelIC Gb amp IM2ExdeIMb ExdellC Exdel PTB 02 ATEX 1049 U IECEx PTB 06 0062U Tripping characteristic B Tripping characteristic C D Z 6 40A 0 5 40A 1 pole 1 pole N 2 pole 3 pole 3 pole N 4 pole 50 60 Hz 500 V Standard version 1 pole 1 pole N 2 pole 3 pole 3 pole N 4 pole AC 230 V 230 V 230 400 V 230 400 V 230 400 V 230 400 V 2 poles in series UL Version 1 pole 1 pole 2 pole 2 pole 3 pole 3 pole 277V 230 V 3 277 480 V 230 400 V 9 277 480 V 2 230 400 V 1 acc to UL 1077 2 acc to EN 60898 12 V AC DC AC 250 V 440 V
7. signal switch Auxiliary switch 8562 5 Correction factors for ambient temperatures other than 30 C 0 5 6 A In 140 120 100 80 60 0 10 20 30 40 50 60 C 10889E00 In 16 40 A 140 120 100 80 60 0 10 20 30 40 50 60 C 10888E00 Degree of protection acc to IEC EN 60529 Connecting terminals IP20 Epoxy resin Type 8562 51 520 g Type 8562 52 1040g Type 8562 53 1400 g Type 8562 54 2050 g see circuit diagrams In 140 120 100 80 60 10A 0 10 20 30 40 50 60 C 10887E00 This switch indicates independent switching of the protective device on overload or short circuit The switch indicates the status of the protective device ON OFF whether it is switched manually or automatically Miniature Circuit Breaker Rated operating current A AC 14 230 V AC 5A DC 12 60 V DC 1A DC 12 48 V DC 2A DC 12 24 V DC 4A Min switching voltage AC 24 V DC 24 V Min switching current AC 10 mA DC 200 mA Rated short circuit limit current 1 kA back up protection via fusible link 6 A gG 149909 8562604300 2014 06 04 BA0Q0O0 Ill en 07 Technical Data Auxiliary contact Remote trip Undervoltage trip This opens the connected protective device when triggered Rated operational voltage AC 110 415 V DC 110 125 V AC
8. 20 01546E02 Selectivity class 3 IEC EN 60898 Response value of The response value of the short circuit trip is approximately 40 higher for DC than for AC short circuit trip at 50 60 Hz Rated switching capacities AC MCBs Poles Series with 6 kA Series with 10 kA Voltage Current Voltage Current Vv kA v kA AC to IEC EN 60898 1 4 lcn 230 240 6 lon 230 240 10 AC to IEC EN 60947 2 1 lou 240 10 lou 240 15 1 N lou 127 30 lec 127 40 2 240 20 240 30 415 10 415 15 3 4 lw 240 20 er 240 30 415 10 415 15 DC to 1 lu 160 20 lu 160 25 IEC EN 60947 2 les les ee 2 125 25 125 30 AC DC MCBs AC to IEC EN 60898 1 len 230 6 2 lon 230 400 6 1 2 len 120 10 2 3 len 240 10 DC to 1 lu 1220 6 IEC EN 60898 les 2 220 440 6 1 len 125 10 1 2 lon 220 6 2 len 250 10 2 lon 440 6 Breaking capacity 6 kA resp 10 kA Version Circuit breaker current limiting with thermal and magnetic release 6 Miniature Circuit Breaker 149909 8562604300 8562 5 2014 06 04 BA00 III en 07 Technical Data Characteristics Characteristic Z B C D to IEC EN 60898 Rated current 0 5 32 A 6 32A 0 5 32 A 0 5 32 A range Loads gt Semi gt Elektric heatings gt Operating gt Operating conductor gt Lighting equipment equipment devices gt Socket outlet gt Light fitting gt Motors with circuit
9. l Su a8 ua A 2 1 4 31 6 5 8 7 11537E00 4 pole 06 08 aN 05 07618E00 Fault indication contact 1 CO U lt D1 D2 Undervoltage trip v2 a nai 2 1 4 3 2 pole 07612E00 gt A Universal current 1 pole 14628E00 98 08 95 05 Auxiliary contact 1 NO Fault indication con tact 1 NO V2 aa Pe aa 2 1 4 31 6 5 3 pole 07611E00 7h Aa Universal current 2 pole 96 me 5 05 12219E00 Auxiliary contact 1 CO Fault indication contact 1 CO 14629E00 Connect the device according to the rating plate It has to be taken care that the neutral conductor is connected correctly 9 Commissioning Before commissioning ensure that the device has been installed in accordance with the standards the connections have been correctly made the device is not damaged all screws and nuts are fully tightened 12 Miniature Circuit Breaker 8562 5 149909 8562604300 2014 06 04 BAO0 III en 07 Servicing 10 Servicing 10 1 Maintenance Maintenance and repair work on the devicess may only be carried out by appropriately authorized and trained personnel Before any work commences the devices must be disconnected from the supply amp Observe the relevant national regulations in the country of use The following items must be checked as part of the maintenance schedule Check that no cable connections are loose Check the
10. nder one terminal Both wires must be made of the same material No preparation is necessary prior to connecting the wires Installation C When terminal sleeves are fitted they must be applied with a suitable tool torques for 10 mm single wire cable Conductor Main contact terminals Auxiliary contact terminals single wire 2x 1 5 10 mm 2x 0 75 2 5 mm 2 x AWG 16 to 8 2 x AWG 18 to 13 17mm 10 mm 1 x 10 mm bend the end of the conductor 21mm a 04939T00 stranded or 2x1 5 6mm 2x 0 75 1 5 mm flexible stranded 2 x AWG 16 to 10 2 x AWG 18 to 16 17mm 10mm Permissible tightening 3 0 Nm 10 12Nm u torques for the options 9 11 Ib in mentioned Permissible tightening 3 0 Nm Notice Auxiliary contacts can be led out through the main contact terminals observe the cross sections note the terminal marking 149909 8562604300 2014 06 04 BA00 III en 07 Miniature Circuit Breaker 11 8562 5 Commissioning Note As part of the installation procedure the tight fit of the clamping connection must be che cked according to IEC EN 60079 14 17 If necessary the clamping connections must be retightened to the relevant torques 8 3 Connection diagrams Schematic 1 2 A 1 pole 07614E00 v2 WA seJ NL 2 1 4 3 6 5 N 07610E00 3 pole N S 95 11536E00 Auxiliary contact 1 CO c2 C1 12220E00 Remote trip 12 N H 2 1 N 07613E00 1pole N we
11. nformity 13 EC Declaration of Conformity Konformitatserklarung Declaration of Conformity D claration de Conformit R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany declares in its sole responsibility d clare sous sa seule responsabilit erklart in alleiniger Verantwortung dass das Produkt that the product que le produit Typ en type s type s mit den Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des normes suivantes Schutzschalter Circuit breaker Disjoncteur 8562 5 Richtlinie n Directive s Directive s 94 9 EG ATEX Richtlinie 94 9 EC ATEX Directive 94 9 CE Directive ATEX Kennzeichnung marking marquage EG Baumusterpriifbescheinigung EC Type Examination Certificate Attestation d examen CE de type Produktnormen nach Niederspannungsrichtlinie Product standards according to Low Voltage Directive Normes des produit pour la Directive Basse Tension 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive 2004 108 CE Directive CEM EN 60079 0 2009 EN 60079 1 2007 EN 60079 7 2007 amp 126 Ex de IIC Gb IM2 Ex d e Mb PTB 02 ATEX 1049 U Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany EN 60947 1 2007 A1 2011 EN 60947 2 2006 A1 2009 EN 61008
12. ns are summarized in this section They supplement the corresponding regulations which the staff responsible must study When working in areas subject to explosion hazards the safety of personnel and plant depends on complying with all relevant safety regulations Assembly and maintenance staff working on installations therefore have a particular responsibility They require precise knowledge of the applicable standards and regulations As a user please observe national and local safety and accident prevention regulations national and local assembly and installation regulations e g IEC EN 60079 14 generally recognised technical regulations safety instructions and information in these operating instructions characteristic values and rated operating conditions on the rating and data plates instruction plates on the unit that any damage can invalidate the Ex protection Use the miniatur circuit breakers in accordance with their designated use and for their intended purpose only see Function of Miniature Circuit Breaker Type 8562 5 on page 3 Incorrect or impermissible use or non compliance with these instructions invalidates our warranty provision No modifications or alterations to the devices impairing their explosion protection are permitted The miniatur circuit breakers must only be fitted and operated if they are undamaged dry and clean Conformity with standards and regulations See certificates
13. plastic enclosure for cracks or other visible signs of damage Check that the permitted temperatures in accordance with IEC EN 60079 0 are adhered to Check the reset function of the switch lever Check that the device functions correctly Maintenance Intervals Check explosion protected components regularly to ensure that its fitting installation and operation are in accordance with the regulations Refer to the corresponding national regulations e g IEC EN 60079 14 for the type and scope of tests The maintenance intervals must be chosen such that the occurrence of deficiences anticipated in the system can be avoided Note the following when establishing the intervals between checks the operating conditions degree of utilization of the Miniatur Circuit Breaker maloperation manufacturers instructions in technical documentation mechanical and electrical service life major changes in the whole system e g changes of zone allocation Remedial Action N Any defects which affect the explosion protection must be remedied immediately Take the device out of operation Disconnect it from the supply Replace with new device 11 Transport and Storage Transport and Storage are only permitted in the original packing 12 Disposal N Observe the national standards for refuse disposal 149909 8562604300 Miniature Circuit Breaker 13 2014 06 04 BA00 III en 07 8562 5 EC Declaration of Co
14. s groups heavy starting gt Control circuits gt Motors characteristic e t c gt Transformers e t c e t c Normal 20 C 30 C 30 C 30 C 30 C temperature Thermal overload 1 05 1 13 1 13 1 45 In 1 13 1 45 In 1 13 1 45 In trip Een ee 1 21 1 451 Thermal overload 1 13 1 35 In trip 135 UL Magnetic trip 2 3 1 3 5hn 5 10 In 10 20 In Back up protection Fuses must be fitted upstream to protect miniature circuit breakers against high short circuit currents in high power networks These protect the miniature circuit breakers against short circuit currents of up to 50 kA If a short circuit occurs both protective devices cut out simultaneously so that the miniature circuit breaker is not destroyed and remains fully functional Following MCBs Type MCB tripping C D B Z B C D Z characteristic Rated Preceding fuse type gG en Minimal rated operational current A Maximal rated ltn A operational current A 8562 5 1 4 2 8 63 3 10 6 20 10 80 10 25 16 16 40 20 20 50 32 100 25 63 40 32 80 50 40 100 50 125 Ambient temperature 20 60 C In case of different temperature range please consider correction factor 149909 8562604300 Miniature Circuit Breaker T7 2014 06 04 BA0Q0O0 Ill en 07 8562 5 Technical Data Correction factors Degree of protection Material Enclosure Weight Auxiliary contact Version Fault
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