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The motor is now in learning mode. The motor jerks (go, stop, go)
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1. Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89 336 EEC The conformity of the designated product with the provisions of the directives is proved in particular by full compliance with the following standards DIN EN 60335 1 DIN EN 55014 1 EN301 489 03 DIN EN 60335 2 97 DIN EN 55014 2 EN300 220 3 DIN EN 62233 DIN EN 61000 3 2 DIN EN 61000 3 3 The accredited VDE Testing and Certification Institute EU Identification No 0366 Merianstr 28 D 63069 Offenbach tests and certifies for the company Gerhard Geiger GmbH amp Co KG Authorised representative for technical data Gerhard Geiger GmbH amp Co KG Address Schleifmihle 6 D 74321 Bietigheim Bissingen of p jw Chil GREG Bietigheim Bissingen 15 02 2013 Hans Michael Dangel General Manager 14 EN Gerhard Geiger GmbH amp Co KG 100W1552en V000 1114 19 Technical data Technical data of tubular motor SOLIDline KS GU45 20 GU4506 GU4510 GU4520 GU4530 Voltage 230 V 50 Hz Current 0 36A 0 47A 0 63A 0 8A Cos Phi cosq gt 0 95 Inrush current factor x 1 2 Power 83 W 105 W 140 W 180 W Torque 6 Nm 10 Nm 20 Nm 30 Nm Speed 16 rpm 16 rpm 16 rpm 16 rpm Protection class IP 44 Total length 506 5 mm 516 5 mm 546 5 mm 566 5 mm Operating mode S2 4 m
2. Antriebstechnik Tubular motor GEIGER SOLIDline Motor control GEIGER Easy ZIP 1 x 2 x and 3 x E10 for ZIP screens E Original assembly and EN operating instructions EN Index Soe i Oe ON N 13 14 15 17 18 19 20 General information 2 s eeseeeeeeeeeeeeees Guarantee srren aape naaar sanai daara Tarat Intended USE aaaea aaa a aa a maa apatie niea nadana iaia Safety INStrUCtiONS c cceeeeeeeeeeeeeeeeeeeeeeeeeeenee Safety instructions for assembly cee Installation instructions cccceeeeeeeeeeeeeeeeees Information for the specialist electrician Connection of the setting switch 0 Control Options cccceeeeeeeeeeeeeeeeeeeeeeeeeeeees Setting of the end positions with Easy ZIP 1 x Setting of the end positions with Easy ZIP 2 x Qi mMode iscs iiin a eeetce cases chee aaas saarena aiin Ee Setting of the end positions with Easy ZIP 3 x AUTOMATIC mode cccseeseneeeeeeeeeeeeeeeeteeeeeneeennnees GEIGER Powertronic 2ccsccecesseeeeeeesseeeenees Obstacle detection cccccccccseeeeeeeeeeeeeeeeeeeeenees End position Correction cccccccccseeeeeeeeeeeeeees MalntenanGe viiictstccdeciigiieienvevi tenes dieevessssancaved aves Declaration of conformity seeeeeeeeeeeeeeeeeeeeee Technical data 2cccccccesseeeeceeseeeecesesseneeeenees Notes on waste dispo
3. The upper end position is now stored The programming is completed and the motor returns to normal mode EN Gerhard Geiger GmbH amp Co KG 100W1552en V000 1114 Variant C lower end position freely adjustable upper end position with stop Press programming key or UP and DOWN keys at the same time until the motor confirms 1 x click click The motor is now in learning mode The motor jerks go stop go at each run command to confirm the learning mode activation Lower end position Press the UP or DOWN key until the sun protection system has reached the selected lower end position Corrections with the UP and DOWN keys are possible Press the programming key or the UP and DOWN keys at the same time until the motor confirms 2 x click click 2x The lower end position is now stored Upper end position Press the UP or DOWN key until the sun protection system has reached the upper stop and the motor switches off automatically MUS The upper end position is now stored The programming is completed and the motor returns to normal mode Variant D lower and upper end positions freely adjustable Press programming key or UP and DOWN keys at the same time until the motor confirms 1 x click click The motor is now in learning mode The motor jerks go stop go at each run command to confirm the learning mode activation Lower end position Press the UP or DOW
4. Place the motor into the existing engine bearer and lock Place the motor in a compatible engine bearer with clip system and lock with spring or rotating lever The GEIGER SOLIDline motor is suitable for shaft diameters from 50 mm www geiger de EN 5 EN 7 Information for the specialist electrician Caution Important installation instructions Please follow all instructions since incorrect installation can lead to the destruction of the motor and the switching unit The operations with the service clamps may be accom plished only by an electrical specialist Motors with electronic limit stops can be connected in parallel In this case the maximum load of the switching unit must not be exceeded When changing the running direction the switchover must be effected through an off position When changing the running direction the switchover time must be at least 0 5 s With a three phase network please use the same external conductor in order to control the UP and DOWN directions PVC cables are not suitable for equipment used outdoors or exposed to prolonged high levels of UV radiation These cables should not be used if they are likely to touch metal parts that can heat up to temperatures exceeding 70 C Connecting cables with plug connectors of the Hirschmann Mains 230V 50Hz L1 pea z 2 T D oO A blue brown black Electronic mechanical limit stop l
5. l Company are tested and approved with couplings of the i Hirschmann Company In order to prevent a malfunction caused by coupling l the supply line ref NYM from the actuator switch to i the motor must not exceed 100 m in case of motors with f electronic end stops Connection of the setting switch In order to set the end positions on SOLIDline motors any setting switch can be used that has a programming key or that allows a simultaneous UP DOWN command In this case the UP DOWN keys must be activated simultaneously instead of the programming key Mains 230 V 50 Hz LED Direction keys Service terminals Programming key Setting cable M56 Connecting cable to limit stop Connect setting cable to the connecting cable of the motor see diagram on the back of the setting switch The assignment to the direction of rotation is dependent on the installation situation of the drive Then connect the setting switch to the 230V mains Article Number GEIGER setting switch M56F152 with service terminal D 5 wires SMI compatible M56F153 with service terminal CH 5 wires SMI compatible M56F154 with service terminal D 4 wires EN Gerhard Geiger GmbH amp Co KG 100W1552en V000 1114 9 Control options Characteristics of the controls Easy ZIP and EasyWireless ZIP Easy ZIP 1 x Easy ZIP 2 x Easy ZIP 3 x Lower end posit
6. instructions for future reference gt Do not allow children to play with stationary controls Keep remote controls away from children gt The installation is to be checked regularly for defective balance signs of wear or damaged cables and springs if relevant gt Do observe the moving sun protection system and keep persons away until it has closed completely gt When operating the manual release with the sun protection system open please be cautious as it can fall down quickly if springs or tapes wear off or are broken gt Do not operate the device if operations such as for example window cleaning are to be carried out in the vicinity Disconnect the automatic controlled device from the mains power supply if opera tions such as for example window cleaning are being carried out in the vicinity During operation observe the danger zone Do not use the installation if people or objects are in the danger zone Urgently shut down damaged installations until repair Unconditionally shut down the unit during maintenance and cleaning operations Pinching and shearing points are to be avoided and must be secured This appliance can be used by children aged 8 and above and persons whose physical sensorial or mental capacities are impaired or who have no experience or EN know how if they have been supervised or been given instructions on the use of the appliance and if they understand the possible resulting dangers Children are not permitted
7. to play with the device Cleaning and maintenance should not be carried out by children gt The rated sound pressure level is less than 70 dB A gt Disconnect the device from the mains power supply for maintenance and replace ment of parts If the motor is disconnected via a plug connection the operator must be able to control from any place to which it has access that the plug is removed If this is not possible due to design or installation the disconnection from the power supply must be ensured via locking in the disconnected position e g isolator gt The motor tube can get very hot during prolonged use When working on the unit do not touch the tube before it has cooled down v vvvvvyv www geiger de EN 3 EN 5 Safety instructions for assembly ATTENTION Important safety instructions Follow all installation instructions as incorrect installation can lead to serious injuries When mounting the motor without any mechanical protection of the driven parts and of the tube which may become hot the motor must be installed at a height of at least 2 5 m above the ground or of another level which provides access to the drive Before the motor is installed all cables which are not needed are to be removed and all equipment which is not needed for power operated actuation is to be put out of operation The actuating element of a manual release must be mounted at a height of less than 1 8 m If the motor is control
8. 16 EN Gerhard Geiger GmbH amp Co KG 100W1552en V000 1114
9. 3 x click click Increasing the power level In order to increase the force press the UP key The motor confirms with an audible signal EN 1 x click click When the highest power level is reached the motor confirms with 2 x click click Decreasing the power level In order to decrease the force press the UP key The motor confirms with an audible signal 1 x click click When the lowest power level is reached the motor confirms with 2 x click click Storing the power level In order to store the selected power level press the programming key or the UP DOWN keys until the motor confirms 1 x click click www geiger de EN 11 14 Obstacle detection When after the teaching of the first complete uninterrupted travel from one end position to the other end position is carried out the torque needed is learnt In any following complete uninterrupted travel from end position to end position the torque needed is automatically readjusted Slow changes in the installation due to ageing soiling cold or heat are thus automatically taken into consideration This process takes place for both running directions independently of one another If a travel movement in UP or DOWN direction is blocked by an obstacle the motor switches off The motor tries up to six times depending on the configuration to achieve the end position The running direction in which the obstacle was recognized is blocked The block is removed if the motor has bee
10. N key until the sun protection system has reached the selected lower end position Corrections with the UP and DOWN keys are possible Press the programming key or the UP and DOWN keys at the same time until the motor confirms 2 x click click 2x The lower end position is now stored Upper end position Press the UP or DOWN key until the sun protection system has reached the selected upper end position Corrections with the UP and DOWN keys are possible Press the programming key or the UP and DOWN keys at the same time until the motor confirms 3 x click click The upper end position is now stored The programming is completed and the motor returns to normal mode www geiger de EN 9 EN 11 Setting of the end positions with Easy ZIP 2 x Qi mode The distance between the upper and lower end stops must be about 25 cm which corresponds to one tube rotation at least Programming the end positions 1 Connect the connecting cable of the motor to the control switch 2 Press programming key or UP and DOWN keys at the same time until the motor confirms 1 x click click The motor is now in learning mode The motor jerks go stop go at each run command to confirm the learning mode activation 3 Move the screen to the required lower end position Any adjustment can be realized here 4 Move the screen to the upper position without any interruptions until the motor shuts down torque detection Th
11. connecting cables near hot surfaces A plug for the disconnection of the motor from the power supply must be accessible after installation Damaged connecting cables must be replaced by GEIGER connecting cables of the same type The device must be mounted as described in the installation instructions Fixations shall not be made with adhesives since they are regarded as unreliable 4 EN Gerhard Geiger GmbH amp Co KG 100W1552en V000 1114 6 Installation instructions Before fixing the strength of the masonry or of the subsurface is to be checked Prior to installation please check to ensure there is no visible damage to the motor like cracks or open cables Caution If the tube is screwed riveted to the drive the measure must be taken from the tube end to the center of the drive and marked on the tube When drilling the winding shaft never drill into the area of the tubular motor When inserting into the shaft the tubular motor must not be struck and must not be allowed to fall into the shaft Installation into the screen Insert motor with a suitable adapter and drive into the shaft up to the stop of the shaft adapter Fix the motor support on the side piece Fix the motor together with the shaft on the motor support Depending on the selected motor head different fixation systems can be used Place the motor with square insert in the star shaped bearer and lock with pin
12. e programming procedure is then completed and the motor returns to normal operating mode 12 Setting of the end positions with Easy ZIP 3 x automatic mode The distance between the upper and lower end stops must be about 25 cm which corresponds to one tube rotation at least Programming the end positions 1 Press programming key or UP and DOWN keys at the same time until the motor confirms 1 x click click The motor is now in learning mode The motor jerks go stop go at each run command to confirm the learning mode activation 2 Keep UP or DOWN keys pressed to move the screen to the required lower end position until the motor automatically shuts down torque shutoff 3 Keep keys pressed 4 The screen moves now automatically to the upper end position When the screen has reached the upper position the motor shuts off The programming procedure is then completed and the motor returns to normal operating mode EN 10 EN Gerhard Geiger GmbH amp Co KG 100W1552en V000 1114 13 GEIGER Powertronic The GEIGER Powertronic enables the user to change the motor s closing characteristics The user can raise or reduce the closing power applied through the motor This way he or she influences the closing characteristics of the casing A rise in the closing power causes a tighter closing of the casing with increased stress on the fabric a reduction in the closing power causes a looser closing and less strain to the fabric C
13. f Problem Solution Motor does not run e Motor not plugged in Please check the plug connection e Check connecting cable for possible damage e Check the mains voltage and allow the cause of the voltage breakdown to be tested by a specialist electrician Instead of in the upwards direction motor runs downwards e The control leads are interchanged Exchange black brown control leads Motor only runs in one direction e Motor in the end position Run motor in the opposite direction Re adjust the end positions if necessary After running several times the motor breaks down and no longer responds The motor became too hot and has switched off Try it again after a cooling time of about 15 min 17 Maintenance The drive is maintenance free EN www geiger de EN 13 EN 18 Declaration of conformity a GEIGER EC Declaration of Conformity Antriebstechnik Gerhard Geiger GmbH amp Co KG Antriebstechnik Schleifm hle 6 D 74321 Bietigheim Bissingen Product Venetian blind motor motor for rolling shutter motor for awnings Type designation GJ56 GR45 GU45 The designated product is in conformity with the European Directive 2006 42 EC Directive 2006 42 EC of the European Parliament and of the Council of 17 May 2006 for the approximation of laws regulations and administrative provisions of the Member States concerning machinery 2004 108 EC
14. ime until the motor confirms 1 x click click The motor is now in learning mode The motor jerks go stop go at each run command to confirm the learning mode activation Lower end position Press the UP or DOWN key until the sun protection system has reached the lower stop and the motor swit ches off automatically The lower end position is now stored Upper end position Press the UP or DOWN key until the sun protection system has reached the upper stop and the motor switches off automatically MLD The upper end position is now stored The programming is completed and the motor returns to normal mode Variant B lower end position with stop upper end position freely adjustable Press programming key or UP and DOWN keys at the same time until the motor confirms 1 x click click The motor is now in learning mode The motor jerks go stop go at each run command to confirm the learning mode activation Lower end position Press the UP or DOWN key until the sun protection system has reached the lower stop and the motor swit ches off automatically The lower end position is now stored Upper end position Press the UP or DOWN key until the sun protection system has reached the selected upper end position Corrections with the UP and DOWN keys are possible Press the programming key or the UP and DOWN keys at the same time until the motor confirms 3 x click click
15. in S2 4 min S2 5 min S2 4 min Sound pressure level 39 dB A 39 dB A 41 dB A 41 dB A Diameter 45 mm Weight approx approx approx approx 1 85 kg 1 90 kg 2 20 kg 2 40 kg Ambient temperature Operation T 10 C 60 C H max 90 humidity Storage T 15 C 70 C dry and non condensing place 1 SOLIDline ZN 1 mm SOLIDline COM 3 5 mm SOLIDline SOC 3 mm 2 The average sound pressure level data are intended for guidance only The values were determined by GEIGER at a distance of 1 m with a hanging motor at idle speed and averaged over 10 seconds There is no reference to any specific test standard Subject to technical modifications Notes on waste disposal Recycling of packaging materials In the interest of environmental protection please contact your local government s recycling or solid waste management department to learn more about the services it provides Waste disposal of electric and electronic equipment Electrical and electronic equipment must be collected and disposed of separately in accordance with EU regulations EN www geiger de EN 15 EN For technical questions please call our service team at 49 0 7142 938 333 They will be happy to assist you Antriebstechnik Gerhard Geiger GmbH amp Co KG Schleifm hle 6 D 74321 Bietigheim Bissingen Telephone 49 0 7142 938 0 Telefax 49 0 7142 938 230 E Mail info geiger de Internet www geiger de
16. ion free positioning or torque shutoff Upper end position free positioning or torque shutoff x Qi mode Move to lower end position and without stop retract screen Upper end position torque shutoff Automatic mode Lower and upper end position torque shutoff Dual Stop Control Hanging length adjustment gt lt gt X lt x lt X lt Less charge in the upper end position GEIGER Powertronic power level GEIGER locking force reduction gt lt gt lt gt lt gt lt gt lt lt gt lt lt gt lt 10 Setting of the end positions with Easy ZIP 1 x Following installation types are possible Screen is equipped with A B Lower and upper end positions with stop torque shutoff Lower end position with stop Upper end position freely adjustable Upper and lower stops Lower stop Upper stop not necessary c Lower end position freely adjustable Upper end position with stop Lower stop not necessary Upper stop D Lower and upper end positions freely adjustable Upper and lower stops not necessary Change delete the end positions In order to change or delete the end positions a new programming must be started see Setting of the end stops EN www geiger de EN 7 EN Programming the end positions Variant A lower and upper end positions with stop Press programming key or UP and DOWN keys at the same t
17. led by a switch or pushbutton the switch or pushbutton must be mounted within eyeshot of the motor The switch or pushbutton must not be located in the vicinity of moving parts The height of installation must be at least 1 5 m above the floor Permanently installed control devices must be attached visibly In case of devices extending horizontally a horizontal distance of at least 0 4 m must be respected between the fully extended part and any other fixed element The rated speed and the rated torque of the motor must be compatible with the device The mounting accessories that are used must be designed in accordance with the selected rated torque Good technical knowledge and good mechanical skills are necessary for the motor installation Incorrect installation can lead to serious injury Electrical work must be carried out by a qualified electrician in accordance with the regulations in force locally Only use connecting cables that are suitable with the environmental conditions and which meet the construction requirements see accessories catalogue If the device is not equipped with a connecting cable and a plug or other means for disconnecting from the mains with a contact opening on each pole according to the conditions of the overvoltage category Ill for full disconnection a disconnecting device of this type must be incorporated into the permanently installed electrical installation according to the wiring rules Do not mount the
18. losing power levels from level 0 to level 7 GEIGER delivery setting level 2 according to setting type Caution By manually raising the closing power e g from level 4 to level 7 the fabric endures more strain In which situations is the GEIGER Powertronic applied e Ifthe casing does not completely close e Ifthe closing operation should be optimised for better fabric protection When can the GEIGER Powertronic be applied e Anytime this function can be activated during initial operation as well as at a later date Which resources are necessary e GEIGER setting cable M56K152 D M56F153 CH or M56F 154 D with service terminal Please note e The stop positions are not affected when the GEIGER Powertronic is activated The selected power level is not affected when the end stop positions are changed Only activate the GEIGER Powertronic after the stop positions have been taught in and a complete reference run has been conducted GEIGER Powertronic changing the power levels Connect the setting cable to the connecting cable of the motor When doing so take care to ensure that the colours of the different leads do tally with each other Then connect the setting cable to the 230V mains Activating the GEIGER Powertronic Press the programming key or the UP DWN keys for approx 5 seconds After about 3 seconds the motor confirms with an audible signal 1 x click click and after another 2 seconds it confirms again with
19. n operated in the opposite direction for a certain time An obstacle must thus first be released before the motor can be operated again in the direction of the obstacle Because of the motor sensitive obstacle detection the correct dimen sioning of the torque for the respective installation size is essential In the following table please find a selection aid to find out the right motor size Weight of bottom bar kg Winding diameter mm These are estimated values so please check the correct functioning of the installation EN When using a wind sensor the correct functioning of the retract command under wind load should be checked by the manufacturer of the sun protection before commissioning 12 EN Gerhard Geiger GmbH amp Co KG 100W1552en V000 1114 15 End position correction If a lengthening shortening of the hanging has resulted due to e g temperature changes this will be automatically corrected by closing the awning If due to temperature changes modified winding behaviour should arise and the hangings should run against the stop an immediate end position correction takes place After the first reference run the motor automatically identifies the torque necessary to close the screen and closes it with the lowest possible power so that the fabric is optimally protected 16 What to do i
20. sal ccccscceeeeeeeeeeeees General information Dear customer By purchasing a GEIGER motor you have decided on a quality product from GEIGER Thank you very much for your decision and the confidence placed in us Before you put this drive into operation please observe the following safety instructions It serves for the prevention of danger and for the avoidance of personal injury and damage to property The installation and operating instructions contain important information for the installer the specialist electrician and the user Please pass on these instructions if you transfer the product These instructions should be kept by the user Guarantee In the case of incorrect installation contrary to the installation and operating instructions and or constructional modification the legal and contractual guarantee for property damage and product liability lapses EN Gerhard Geiger GmbH amp Co KG 100W1552en V000 1114 3 Intended use The motors of the series SOLIDline GU45 E10 with electronic end stop are designed exclusively for the operation of ZIP screens The motors may not be used for the operation of roller grilles garage doors furniture and lifting tools GU 45 xx x Motor control Torque in Nm Motor diameter GEIGER universal drive 4 Safety instructions ATTENTION Important safety instructions For personal safety it is important to follow these instructions Please keep these
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