Operating Instructions Floor Saw FSD930
Contents
1. Operating Instructions Floor Saw FSD930 x Index 001 109877482 en 07 11 2008 Congratulations You have decided to purchase a tried and tested TYROLIT Hydrostress unit and have thus acquired a highly sophisticated and reliable state of the art unit The exclusive use of only TYROLIT Hydrostress spare parts ensures quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Should you need more details concerning your TYROLIT Hydrostress unit in order to keep it in perfect condition please contact our after sales service for further information We hope that you enjoy untroubled and fault free working with your TYROLIT unit TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 0 44 952 18 18 Fax 0041 0 44 952 18 00 Page 2 Floor Saw FSD930 x Floor Saw FSD930 x TYROLIT Hydrostress AG Safety These instructions are just one part of the documentation which is supplied together with the floor saw These instructions go together with the Safety Manual System Description for Floor Saws to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Description may result in serious injury or death Pm Please ensure2. 4 Initial start up 4 1 Fitting battery gt Fit battery for type see Technical Data Floor Saw FSD930 x Page 7 TYROLIT Hydrostress AG 5 Assembly Set up 5 1 Mounting grip 1 Apply hand brake Page 8 Floor Saw FSD930 x TYROLIT Hydrostress AG DANGER Parts that fly off segments concrete splinters saw blade etc may cause serious injury or even death gt Floor saws must only be operated with a blade guard gt When assembling the saw blade on the right hand side use the anchoring screw with the left hand thread When assembling the saw blade on the left hand side use the anchoring screw with the right hand thread gt Note the direction or rotation arrows on the saw blade 1 Anchoring screw Note the direction of rotation Floor Saw FSD930 x Page 9 TYROLIT Hydrostress AG C To prevent the saw blade rotating while being tightened carefully place the saw blade on the floor 5 3 Mounting saw blade on the other side 5 3 1 Disassemble the blade guard Page 10 Floor Saw FSD930 x TYROLIT Hydrostress AG 5 3 2 Disassemble the shaft cover 5 3 3 Assembling the blade guard and shaft cover on the other side Assembly of the blade guard and the shaft cover is performed in the opposite order to disassembly 5 4 Connecting water line Floor Saw FSD930 x Page 11 TYROLIT Hydrostress AG Page 12 6 Operation 6 1 Overview of operating elements Operating ele
3. Electro hydraulic Oil grade ATF Dexron II D 9 4 Travel drive Drive type Hydraulic Oil grade ATF Dexron II D Cooling Air cooling by means of cooling ribs Page 22 Floor Saw FSD930 x TYROLIT Hydrostress AG 9 5 Noise level and vibrations H Il tcc Parameter Value Noise level at the ear of the user Leq Noise level at workplace Lpa Sound power level in accordance with ISO 3744 111 8 dB A Lwa 630 Value applies under the following condition Travel drive is switched off and the saw blade is not engaged The measurement is performed with the motor under full load with the saw blade dia 900 mm Higher noise levels may be generated in cutting operation 9 6 Battery Floor Saw FSD930 x Page 23 TYROLIT Hydrostress AG 9 7 Cutting data Blade Blade rpm Belt pulley Belt pulley Flange diameter Depth of cut diameter diameter diameter Blade holder Output shaft Motor i l 75 The belt pulley should only be changed by an engineer from TYROLIT Hydrostress or a trained worker Page 24 Floor Saw FSD930 x x EC declaration of conformity Description Floor Saw Type designation FSD930 x Year of construction 2007 Manufacturer TYROLIT Hydrostress AG TYROLIT Hydrostress AG We declare under our own liability that this product complies with the following directives and standards Directive applied Machine Directive Noise Emission Electricity Directives Electromagnetic Compati
4. that the Safety Manual System Description for Floor saws has been read and understood in full Page 3 TYROLIT Hydrostress AG 2 Design Components 1 Operating console 5 Shaft cover 9 Drive wheel 2 Nameplate 6 Blade guard 10 Rear cut guide 3 Main motor 7 Saw blade 11 Water feed 4 Front cut guide 8 Rocker wheel 2 1 Saw blade drive Saw blade drive schematic 1 Blade drive shaft 2 Drive belt 3 Main motor drive shaft Page 4 Floor Saw FSD930 x TYROLIT Hydrostress AG 2 2 Lift drive Lift drive schematic 1 Hydraulic cylinder 2 3 Travel drive Travel drive schematic 1 Drive shaft main motor 3 Hydrostatic motors 5 Wheel drive shaft 2 Hydrostat drive belt 4 _ Drive chain 6 Drive wheel Floor Saw FSD930 x Page 5 TYROLIT Hydrostress AG 3 Transport DANGER Inexpert transport may result in death or serious injury gt Floor saws must only be transported with the main motor switched off gt Only transport vehicles lifting tools and load suspension devices with sufficient load bearing capacity must be used Floor saws must only be hitched by the hitching points provided Appoint an expert marshaller When transporting by crane do not stand underneath suspended load Always have the floor saw in your line of vision while it is being transported Vvvyv 3 1 Hitching points Hitching points 1 Crane hitching device Page 6 Floor Saw FSD930 x TYROLIT Hydrostress AG
5. bility 2002 95 EC Restriction of the use of certain hazardous substances in electrical and electronic equipment Waste Directive Vibration Directive 2006 42 EC 2000 14 EC 93 68 EEC 89 336 EEC 2002 95 EC 2002 96 EC 2002 44 EC Floor Saw FSD930 x Safety of machinery Basic concepts general design principles Safety of machinery Basic concepts and general principles for design Safety of machinery Safety distances to prevent upper limbs reaching Safety of machinery Electrical equipment of machines General Safety of machinery Safety distances to avoid crushing of body parts Safety requirements for safety systems and their components Standards EN 12100 1 EN 12100 2 EN ISO 14121 Safety of machinery Principles of risk assessment EN 294 danger areas IEC 60204 1 Requirements IEC 6100 6 3 Electromagnetic Compatibility EN 13862 Floor cutting off machines Safety EN 349 EN 982 Safety of machinery hydraulics EN ISO 3744 Acoustics Determination of sound power levels of noise sources using sound pressure Page 25
6. ments N OM BP UUN Battery display 8 Oil temperature display 9 Ignition key Oil pressure display 10 Speed governor 11 Operating hours meter Cutting depth indicator Bit stop locking 12 On Off control for internal water pump 13 On Off control for headlight 14 Raise Lower buttons 15 16 Feed adjuster forward backward travel EMERGENCY STOP switch Feed gears coupling lever Tank cover with tank display Hand brake Floor Saw FSD930 x TYROLIT Hydrostress AG 6 2 Checking oil level gt Note the details from the motor manufacturer 6 3 Checking the air filter The display in the window 1 has the following significance Air filter in good order Air filter blocked gt Ifthe air filter is blocked it must be changed Floor Saw FSD930 x Page 13 TYROLIT Hydrostress AG 6 4 Checking the fuel level gt Check the tank display 1 and top up with diesel as necessary 6 5 Positioning the floor saw 1 Release the hand brake 2 Slide floor saw into the working position 3 Fit the cutting guides to the floor saw 6 6 Connecting the water supply Page 14 Floor Saw FSD930 x TYROLIT Hydrostress AG 6 7 Switch on motor Coupling lever in uncoupled position v Coupling lever 6 is in the uncoupled position v EMERGENCY STOP switch 5 has been released 1 Turn ignition key 2 to the preheat position in order to preheat the motor 2 Turn ignition key further to the right in
7. nually or every 100 operating hours gt Arrange a major service by TYROLIT Hydrostress AG or an authorised representative According to the information from the motor gt Carry out all necessary measures in manufacturer accordance with the operating instructions of the motor manufacturer 7 1 Grease nipples Position of grease nipples 1 Motor 1 item 4 Cylinder eye 1 item 2 Feed adjuster control rods 4 items 5 Blade drive shaft 2 items 3 Wheel drive shaft bearing 2 items 7 2 Tensioning belt on travel drive gt Remove the appropriate number of belt links until the belt is tensioned Floor Saw FSD930 x Page 19 TYROLIT Hydrostress AG 7 3 Tensioning chain on travel drive Tensioning chain 1 Chain Page 20 Floor Saw FSD930 x TYROLIT Hydrostress AG 8 Malfunctions manaon Posshecse Sen Floor saw does not operate EMERGENCY STOP switch has been pressed gt Release EMERGENCY STOP switch Saw blade jammed Saw blade is jammed in the cutting material gt Reverse the floor saw gt If necessary release the saw blade by rocking gt If necessary stop the motor disassemble the saw blade and release this individually from the cutting material Saw blade does not rotate even Belt tension too slack gt Tension or replace belt though the motor is running Pulling pin on the anchoring flange has gt Mount new anchoring flange sheared off Feed not working Operation of the control rods im
8. order to start Battery and oil pressure displays 1 3 light during starting and then go out 3 Set motor speed with speed governor 4 Floor Saw FSD930 x Page 15 TYROLIT Hydrostress AG 6 8 Lowering raising saw blade 6 8 1 Lowering example Press the Lower button 3 until the saw blade touches the material to be cut Set the cutting depth indicator 1 in the 0 position Using the Lower key lower the saw blade to the desired cutting depth a ae Tighten up the bit stop locking 2 Page 16 Floor Saw FSD930 x TYROLIT Hydrostress AG 6 9 Adjusting the feed Coupling lever in coupled position Coupling lever in uncoupled position Feed adjuster in the forwards direction of travel Feed adjuster in the backwards direction of travel v Feed adjuster is in the neutral position v Hand brake has been released 1 Place coupling lever 1 in the coupled position 2 Using the feed adjuster 2 set the direction of travel and speed Floor Saw FSD930 x Page 17 TYROLIT Hydrostress AG 6 10 Correcting the tracking Correcting the tracking 1 Saw blade gt Ifthe saw blade drifts adjust the rear axle with the adjusting screw Page 18 Floor Saw FSD930 x TYROLIT Hydrostress AG 7 Maintenance Daily gt Check oil level gt Perform a visual check for damage Weekly gt Check belt and chain tension and adjust as necessary Every 50 hours of operation gt Lubricate grease nipples An
9. paired Check control rods and repair as necessary Defective hydrostat Check hydrostat and if necessary have this repaired by a TYROLIT Hydrostress engineer Defective chain Have the chain replaced by a TYROLIT Hydrostress engineer Main motor belt slipping Check belt for wear and if necessary have this replaced by a TYROLIT Hydrostress engineer Increase belt tension as necessary Motor running off centre Wrong fuel Switch off motor immediately and change fuel Diesel filter blocked gt Have diesel filter changed Battery display lights Defective contacts on the connection gt Check contacts and re establish these as between battery and generator necessary Inadequate battery charging gt Charge or change battery Oil temperature display lights Oil temperature too high gt Allow floor saw to run under no load until temperature display goes off Too little oil gt Topupoil Oil pressure display lights Defective oil pump gt Have oil pump changed Floor Saw FSD930 x Page 21 TYROLIT Hydrostress AG 9 Technical data 9 1 Dimensions Parameter Weight Cutting depth max Blade uptake diameter Max saw blade diameter Dimensions transport dimensions with blade L 1 280 mm guard folded up W 810 mm H 1 180 mm 9 2 Motor Rated speed According to operating instructions from motor manufacturer Oil content According to operating instructions from motor manufacturer 9 3 Lift drive Drive type
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