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Operating Instructions

1. lt Ee gt N 5 5 NS 0 E 6 S amp S ae 6 g N z amp amp 22 opo NN ao A A A A E q Control terminals of the standard application card NOTICE Risk of coupling of external signals Use shielded control wires 1 Pass the required control wires through the threaded cable glands into the housing 2 Connect the control wires according to the picture and or table To do this use Shielded control wires 3 Put the lid on the housing of the drive controller and screw it in place Terminal assignment X5 of the standard application card Terminal no O OO Pr NN 10 11 12 13 14 Designation 24 V In GND Ground 24 V Out GND Ground 24 V Out Dig In 1 Dig In 2 Dig In3 Dig In 4 En HW release Dig Out 1 Dig Out 2 A Out 0 20 mA 10 V Out 24 78 Terminal assignment External power supply Ground Internal power supply Ground Internal power supply fixed frequency 1 3 parameter 1 100 Software release parameter 1 131 fixed frequency 2 3 parameter 1 100 Fault reset parameter 1 180 External error parameter 5 010 Hardware release Ready parameter 4 150 Operation parameter 4 170 Actual frequency value pa
2. If the motor is equipped with a temperature sensor it is connected to ter minals T1 and T2 1 and the jumper 2 included in the delivery must be re moved If the jumper is used there is no temperature monitoring of the mo tor Gardner Denver Deutschland GmbH 21 78 07 2014 610 00260 40 000 Installation Elmo Rietschle 5 3 3 Power connection of sizes A C Power connection BG A C 1 Unscrew the four screws from the housing cover of the drive controller and remove the cover 2 Run the mains cable through the threaded cable gland and connect the phases with the contacts L1 L2 L3 for 400 V and the buried cable with the PE contact on the terminal The threaded cable gland provides cable relief the PE connection line must be connected as a leading contact significantly longer When connecting a braking resistor to an optional brake module shielded and double insulated cables must be used 3 400 V terminal assignment X1 Terminal no 4 2 3 A Designation Terminal assignment L1 Mains phase 1 L2 Mains phase 2 L3 Mains phase 3 PE Buried cable DC supply 250 to 750 V terminal assignment X1 Terminal no 1 2 3 4 610 00260 40 000 07 2014 Designation Terminal assignment L1 DC network 565V L2 Not assigned L3 DC network PE Buried cable 22 78 Gardner Denver Deutschland GmbH I Rietechle Installation 5 3 4 Power connection
3. Transport and Storage 8 78 Gardner Denver Deutschland GmbH Elmo Rietschle 3 2 3 Commissioning A Safety and responsibility KA DANGER Risk of injury due to electric shock The non observance of warnings can result in severe bodily injury or sub stantial property damage 1 Only hard wired grid connections are permitted The device must be earthed DIN EN 61140 VDE 0140 1 The drive controls may have contact currents gt 3 5mA According to DIN EN 61800 5 1 chapter 4 3 5 5 2 an additional protective earth conductor with the same cross section as the original earth conductor must be attached The possibility of connecting a second protective earth conductor is located un derneath the power supply with marked ground symbol on the outside of the device For the connection a suitable M6x15 screw torque 4 0 Nm 2 95 ft Ibs is included in the scope of delivery of the adapter plates When using alternating current drive controls conventional Fl circuit breakers of type A also known as RCDs residual current operated protective devices are not permitted for the protection of direct or indirect contact As per DIN VDE 0160 section 5 5 2 and EN 50178 section 5 2 11 1 the Fl circuit breaker RCD type B must be suitable for all types of current The following terminals can also lead to dangerous voltages when the engine is at a standstill v the mains con
4. according to the model option or accessories Download of 3D files stp for drive control and adapter plates under www gd elmorietschle com To parameterise the drive control the parameter description is ready to be downloaded www gd elmorietschle com The download contains all necessary information for correct parameterisation 6 78 Gardner Denver Deutschland GmbH I Rietschle Safety and responsibility KA The manufacturer is not liable for damage caused by the failure to observe these instructions and the related documents gt 6 3 1 Explanation of warning signs Warning sign Explanation DANGER Danger that failure to observe the measures could lead to death or serious physical injuries A WARNING Danger that failure to observe the measures could lead to death or serious physical injuries A CAUTION Danger that failure to observe the measures could lead to minor physical injuries NOTICE Danger that failure to observe the measures could lead to material damage 3 2 Safety instructions The following warnings precautionary measures and comments are provided for your safety and serve to prevent damage to the drive control and the components connected to it This chapter contains warnings and information that are generally applicable when handling drive controls They are split into general information transport and storage start up operation repairs and dismantling amp disposal Specific warnings an
5. 2 A 230 V or 30 V maximum response time 7 ms 0 5 ms electric service life 100 000 switching cycles Short circuit proof output 0 to 20 mA output load 500 Ohm 64 78 Gardner Denver Deutschland GmbH I Rietschle Technical data Designation Function Analogue output 1 voltage Short circuit proof Uoutput 0 10V Imax 10 mA Voltage supply 24 V Auxiliary voltage U 24 V DC short circuit proof Imax 100 mA external 24 V supply possible Voltage supply 10 V Auxiliary voltage U 10 V DC short circuit proof Imax 30 mA According to UL standard 508C max 2 A is permitted 9 2 Derating of output power The drive controllers are equipped with two built in PTC resistors positive tem perature coefficient thermistors that monitor both the cooling element as well as the internal temperature Once an allowable IGBT temperature of 95 C or an al lowable internal temperature of 85 C is exceeded the drive controller switches off Drive controllers in the power range 1 5 kW 18 5 KW are designed for an over load of 150 for 60 s every 10 minutes the drive controller with rated power of 22 kW for an overload of 130 for 60 s every 10 min For these conditions re duction of the overload capacity or its time is to be taken into account clock frequency set permanently too high gt 8 KHz depending on load permanently increased cooling element temperature caused
6. 25 field bus 26 analogue input 1 above V3 60 27 analogue input 2 above V3 60 28 PID setpoint above V3 60 29 PID actual value above V3 60 50 motor current limit active S xy 2 DOx On Unit Parameter HB Transfer min 10000 Intrinsic value status max 10000 to be en S xy Def 0 tered 2 If the set process variable exceeds the switch on limit the out put is set to 1 50 78 Gardner Denver Deutschland GmbH LZ None Parameters 4 152 4 172 DOx Off Unit Relationship to Parameter HB Transfer min 10000 Intrinsic value parameter status max 10000 to be en 1 4 150 4 170 S xy Def 0 tered If the set process variable falls below the switch on limit the output is set to 0 7 3 9 Relay For the relays 1 and 2 rel x illustration rel 1 rel 2 4 190 4 210 Rel x function Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 50 to be en 4 191 4 211 S xy Def tered 4 192 4 212 2 4 190 11 4 210 0 Selection of the process variable to which the output should switch O not assigned integrated soft PLC 1 intermediate circuit voltage 2 mains voltage 3 motor voltage 4 motor current 5 actual frequency value G 8 IGBT temperature 9 inner temperature 10 error NO 11 error inverted NC 12 output stage release 13 digital input 14 digital input 2 15 digital input 3 16 digital input4
7. motor should be entered Motor frequency Parameter HB Transfer Status S xy 4 The rated motor frequency fun is set here Stator resistance Parameter HB Transfer status S xy 4 Unit Hz min 40 Intrinsic value max 100 to be en Def Type teredi specific Unit Ohm min O Intrinsic value max 30 to be en Def Type tered specific Here the stator resistance can be optimised if the automatically determined value on the motor identification is not sufficient Leakage inductance Parameter HB Transfer status S Xy 4 Only for asynchronous motors Unit H min O Intrinsic value max 100 to be en Def 0 tered Here the leakage inductance can be optimised if the automati cally determined value on the motor identification is not suffi cient 55 78 07 2014 610 00260 40 000 Parameters 33 110 Relationship to parameter 33 111 Relationship to parameter 33 200 Relationship to parameter 33 201 Relationship to parameter 7 4 2 FT 610 00260 40 000 07 2014 33 010 Relationship to parameter 33 031 33 101 33 011 Relationship to parameter 33 100 Elmo Rietschle Motor voltage Unit V Parameter HB Transfer min O Intrinsic value Status max 680 to be en I S xy Def Type tered specific Only for asynchronous motors Hereby the rated motor voltage Um is set for either star or delta connection Motor cos phi Unit
8. 1 Parameter HB Transfer min 0 5 Intrinsic value status max 1 to be en l S xy Def Type tered specific Only for asynchronous motors Here the power factor cosphi should be entered from the type plate data of the motor Stator inductance Unit H Parameter HB Transfer min O Intrinsic value status max 100 to be en i S xy Def 0 tered Only for synchronous motors Here the stator inductance can be optimised if the automati cally determined value on the motor identification is not suffi cient Rated flow rate Unit mVs Parameter HB Transfer min O Intrinsic value status max 5000 to be en I S xy Def 0 tered Only for synchronous motors Here the rated flow rate can be optimised if the automatically determined value on the motor identification is not sufficient PT factor of the motor Unit Parameter HB Transfer min O Intrinsic value status max 1000 to be en I S Xy Def 0 tered Here the percentage of current threshold based on the motor current 33 031 can be adjusted at the start of integration PT time Unit s Parameter HB Transfer min O Intrinsic value status max 1200 to be en j S Xy Def 25 tered Time after which the drive controller turns off with FT 56 78 Gardner Denver Deutschland GmbH D Elmo Rietschle Parameters 33 138 Holding current time Unit s Relationship to Parameter HB Transfer min O Intrinsic value parameter status max
9. G O 00 0ePPP 2 2 1 2 2 Further information EI Storing the documentation Store this manual and all other applicable documents safely so they are available as and when required Provide the operator of the system with this manual so it is available as and when required Explanation of the terms and symbols In these instructions symbols and terms will be used to mean the following Explanation Requirement pre requisite One step handling instructions Multi step handling instructions Result Cross reference with page reference Additional information tips Direction of rotation arrow Direction of conveyance arrow General warning sign warns of risk of injury Electrical voltage warning Hot surface warning Disconnect prior to maintenance or repair Observe the instructions Use foot protection Use hand protection Use eye protection Use head protection Use ear protection Earth prior to use Gardner Denver Deutschland GmbH 5 78 07 2014 610 00260 40 000 Term Plant Vacuum pump compressor Motor Compressor Assembly environment Drive control i El Further information I Rietschle Explanation Part provided by the user in which the vacuum pump compressor is installed Ready to connect machine for the generation of a vacuum and or overpressure The vacuum pump compressor consists of acompressor part and motor as well as other accessories where applicable Asynchronous
10. Installation when mounting the adapter plates ensure that all four screws including the spring elements are tightened by applying the correct torque All contact areas must be dirt paint free as correct protective earth connection can not be ensured otherwise _ 6 Reattach the original terminal board 8 to the motor possibly with the aid of the terminal board expansion option 7 and the elongated screw option 9 7 Connect four wires PE U V W with the appropriate cross section depend ing on the output of the drive controller used to the original terminal board The connecting wires required for wiring the motor terminal board drive controller are not include in the delivery in the case of spare parts 8 Screw the support 6 onto the adapter plate using the four fastening screws with spring elements 4 Please pay attention to the proper seating of the gasket 5 Insert the four wires PE U V W into the support of the drive con troller 9 Plug the drive controller onto the support 6 and secure it evenly using the two M8 screws torque max 21 0 Nm 15 5 ft Ibs Jumper 10 Wire any available connection cable of the Motor PTC Klixxon to terminals T1 and T2 1 torque 0 6 Nm 0 44 ft lbs when installing make sure that the connection cables are not pinched
11. Protection function Process control Dimensions LxBxH mm Weight including adapter plate kg Protection class IPxy EMC MD 11 15 18 22 0 0 5 oO 25 C 13 F non condensing up to 50 C 122 F without derating 3 400 10 480 10 MB 3 0 MC 5 5 MA 1 5 2 2 4 0 7 5 47 63 TN TT 3 3 46 62 7 9 10 8 14 8 23 28 33 39 2 2 2 8 4 0 5 6 7 5 9 5 13 0 17 8 28 34 40 48 0 0 0 oO 100 50 50 30 150 of rated current for 60 s 13 0 4 8 16 factory setting 8 0 400 Over undervoltage lt limitation short circuit motor inverter temperature anti tilt protection anti lock system Freely configurable PID controller 233 x 153 x 120 270 x 189 x 140 307x223x181 414 x 294 x 232 3 9 5 0 8 7 21 0 65 99 met according to DIN EN 61800 3 class C2 according to UL standard 508C see UL Specification English version gt 72 Designation Digital inputs 1 4 Analogue inputs 1 2 Digital outputs 1 2 Relay 1 2 Analogue output 1 current 610 00260 40 000 07 2014 Function Switching level low lt 5V high gt 15 V Imax at 24 V 3mA Rin 8 6 kOhm Input 10V or O 20mA input 2 10V or 4 20mA resolution 10 bit Rin 10kOhm Short circuit proof Imax 20 mA 1 changeover contact NO NC maximum switching power for resistive load cos j 1 5 A 230 V or 30 V at inductive load cos j 0 4 and L R 7 ms
12. manual on page 7 Box for entering the inherent value 3 Parameter name 8 Explanation of the parameters Transfer status 0 turn on and off to take over 4 the drive controller 1 at speed 0 2 in operation Other parameters related to this parameter Range of values from to fac tory setting 38 78 Gardner Denver Deutschland GmbH I Rietschle Parameters 7 3 Application parameter 7 3 1 Basic parameters 1 020 Minimum frequency Unit Hz Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 400 to be en 1 150 S xy tered 3 070 9 Def 25 The minimum frequency is the frequency that is supplied by the drive controller as soon as it is released and no additional set point is pending This frequency is not reached if a it is accelerated from the stationary drive b the FI is locked The frequency is then reduced to 0 Hz before it is locked c the Fl reverses 1 150 Reversing the field of rotation occurs at O Hz d the standby function 3 070 is active 1 021 Maximum frequency Unit Hz Relationship to Parameter HB Transfer min 5 Intrinsic value parameter Status max 400 to be en 1 050 S xy tered 1 051 9 Def see data plate The maximum frequency is the highest frequency issued by the converter as a function of the setpoint 1 050 Braking time Unit s Relationship to Parameter HB Transfer min 0 1 Intrinsic value parameter status max 1000
13. 1 Open the standard motor connection box 2 Remove the fastening screws securing the housing and remove the housing Be careful not to damage the gasket ME go ae NL _ PEA r ws Fe a w Le Assembly sequence Junction box adapter plate BG D Support the drive controller 1 Adapter plate option variant 6 adapter plate 2 Motor dependent holes 7 Terminal board expansion option Original terminal board not in ee 8 cluded in the delivery Fae ening RMS NE PING 9 Elongated screw option for 7 elements 5 O ring gasket 10 Fastening screws with spring elements option The standard adapter plate is an adapter plate whose lower part has not been refinished No holes are drilled For the motors supplied you can order adapter plates from the manufacturer 3 Adjust them to the adapter plate 1 by drilling appropriate holes 2 in them for attachment to the motor The system start up engineer is responsible for maintaining the protection class for the gasket of the adapter plate on the motor For questions please contact your sales representative 4 Insert the gasket 3 5 Screw the adapter plate onto the motor using the four fastening screws and the four spring elements 10 torque M4 with 2 4 Nm 1 77 ft lbs M5 with 5 0 Nm 3 70 ft lbs M6 with 8 5 Nm 6 27 ft lbs 610 00260 40 000 07 2014 20 78 Gardner Denver Deutschland GmbH D Elmo Rietschle
14. 128000 to be en 33 100 S xy Def 2 tered 2 Only for asynchronous motors Is the time interval during which the drive is maintained with direct current after stoppage of the braking ramp 7 4 3 Switching frequency The internal switching frequency clock frequency can be varied to control the power unit A high setting value leads to noise reduction in the motor but also to increased EMC emission and higher losses in the drive controller 34 030 Switching frequency Unit Hz Relationship to Parameter HB Transfer min 1 Intrinsic value parameter status max 4 to be en 1 S Xy Def 2 tered Selecting the switching frequency of the inverter 1 16 kHz 2 8 kHz 4 4 kHz 7 4 4 Controller data 34 010 Control mode Unit integer Relationship to Parameter HB Transfer min 100 Intrinsic value parameter status max 201 to be en 33 001 S xy i tered 34 011 2 Ben Selection of the control mode 100 open loop asynchronous motor 101 close loop asynchronous motor 200 open loop synchronous motor 201 close loop synchronous motor 34 011 Encoder type Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 2 to be en 34 010 S Xy tered 34 012 2 PERS 34 013 Selection of encoder type 0 inactive 1 TTL encoder 2 HTL encoder NOTICE When selecting the HTL encoder 24V is outputted over the interface This could lead to the destruction of the encoder w
15. Commissioning with the MMI hand held unit For commissioning with the MMI hand held unit see MMI hand held unit operat ing manual gt 6 Gardner Denver Deutschland GmbH 35 78 07 2014 610 00260 40 000 El Parameters I Rietschle In this chapter you will find an introduction to the parameters an overview of the most important commissioning and operating parameters 7 1 Safety instructions for handling the parameters 7 2 7 2 1 610 00260 40 000 07 2014 WARNING Risk of injury from restarting motors The non observance of warnings can result in severe bodily injury or sub stantial property damage Certain parameter settings and the changing of parameter settings during Operation can cause the drive controller to restart automatically after a power failure or cause undesirable changes in the operating characteristics If parameters are changed during operation it may take a few seconds be fore the effect becomes apparent General information on parameters Explanation of operating modes The operating mode is the instance in which the actual setpoint value is gener ated This is a simple conversion of the raw input setpoint value into a speed set point in the case of the frequency setting mode and control of a specific process variable by comparing the setpoint and actual values in the case of the PID proc ess control Frequency setting mode The setpoints from the setpoint source 1 1
16. D gt 23 5 4 4 Braking chopper The braking connections are made as described in the section Connections for braking resistor gt 24 5 4 5 Control terminals The control terminals are provided as described in the section Control terminals gt 24 610 00260 40 000 07 2014 30 78 Gardner Denver Deutschland GmbH Fonie Commissioning 6 6 1 Safety information for commissioning A WARNING Risk of injury The non observance of warnings can result in severe bodily injury or sub stantial property damage 1 Make sure that the power supply provides the correct voltage and is designed for the necessary current 2 Use suitable circuit breaker with the specified nominal current between the mains supply and drive controller 3 Use appropriate fuses with the corresponding current values between the mains supply and the drive controller see Technical data gt 64 4 The drive controller must be correctly earthed to the motor Not doing so may result in serious injury NOTICE Risk of damage The drive controller can be damaged in the case of non compliance with the instructions and destroyed during subsequent handling Commissioning may only be carried out by qualified personnel Safety precau tions and warnings must always be observed Gardner Denver Deutschland GmbH 31 78 07 2014 610 00260 40 000 El I Commissioning I Rietschle 6 2 Communication The drive controller can be
17. Ina dusty en vironment the cooling ribs on the motor and the drive controller must be cleaned regularly For equipment that are equipped with integrated fans option for BG C series in BG D cleaning with compressed air is recommended Measurement of insulation resistance on the control unit Insulation test at the input terminals of the control card is not permitted 10 78 Gardner Denver Deutschland GmbH A Elmo Rietschle Safety and responsibility EJ Measurement of insulation resistance on the power unit In the course of the series testing the power unit of the drive controller is tested by applying 1 9 kV Should the measurement of insulation resistance be necessary in a system check then this can be carried out under the following conditions an insulation test can be performed only for the power unit to avoid impermissible high voltages all connecting cables of the drive con troller must be disconnected prior to the test a 500 V DC insulation tester is used Ground A 500V DC insulation test system Insulation test on the power unit Pressure test on a DRIVE CONTROLLER A pressure test of the drive controller is not allowed 3 2 6 Repairs A DANGER Danger of injury through electric shock Non observance of warnings may result in serious injury or damage When the drive control is disconnected from the mains voltage live device parts and connections may not be touched i
18. by a blocked air flow or a thermal block dirty cooling ribs Depending on the installation type permanently too high ambient tempera ture The respective max output values can be defined based on the following charac teristic Curves 9 2 1 Derating through increased ambient temperature 110 100 90 80 10 60 Max output current 50 30 20 10 0 10 20 30 40 90 60 70 Ambient temperature C Derating for motor mounted drive controllers all sizes Gardner Denver Deutschland GmbH 65 78 07 2014 610 00260 40 000 Technical data I Rietschle Max output current 30 20 10 0 10 20 30 40 50 60 Ambient temperature C Derating for wall mounted drive controllers sizes A C Max output current 30 20 10 0 10 20 30 40 50 60 70 Ambient temperature C Derating for wall mounted drive controllers size C with optional fan and size D 9 2 2 Derating due to installation altitude The following applies to all drive controllers In S1 mode no power reduction is required up to 1 000 m above sea level In the range from 1 000 m up to and including 2000 m power reduction of 1 is required for every 100 m installation altitude An overvoltage category 3 is observed In the range from 2 000 m up to and including 4 000 m the overvoltage cate gory 2 must be observed due to the lower air pressure To comply with the overvoltage category an external s
19. control ler or motor required cooling time must be ensured If necessary a protection against accidental contact should be installed Gardner Denver Deutschland GmbH 7 78 07 2014 610 00260 40 000 3 Safety and 3 2 2 610 00260 40 000 07 2014 Eu Elmo responsibility I Rietschle NOTICE The drive controller may be operated safely only if the required ambient conditions are met see Suitable ambient conditions gt 15 NOTICE u This operating manual must be kept in the vicinity of the equipment so as to be readily accessible to all users NOTICE Please read these safety instructions and warnings carefully and all the warning labels attached to the equipment before installing and commission ing Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels NOTICE Risk of damage to the drive controller The drive controller can be damaged in the case of non compliance with the instructions and destroyed during subsequent handling The smooth and safe operation of this drive controller requires proper mount ing installation and assembly as well as careful operation and maintenance The drive controller must be protected during transport and storage against mechanical shocks and vibration The protection against excessive tempera tures see Technical data gt 64 must be guaranteed
20. error detection Description of error detection using PC tools List of errors and system errors Notes on error detection using the HAND HELD UNIT MMI WARNING Risk of injury and danger of electric shock The non observance of warnings can result in severe bodily injury or sub stantial property damage 1 Repairs on the device may only be carried out by the manufacturer 2 Any defective parts or components must be replaced using parts included in the relevant spare parts list 3 Prior to opening assembly or disassembly the drive controller must be unlocked 8 1 Display of the LED flash codes for error detection When an error occurs the LEDs on the drive controller display a flash code via which the error can be diagnosed The following table gives an overview LED flash codes RedLED Green Status LED Bootloader active flashing alternately IN X Ready for operation enable En_HW for operation IN Operation X Warning IN Error Motor data label Initialisation Firmware update 6 Bus error operation X Bus error ready for operation IN LED off LEDon X LED flashes LED flashes quickly IN Gardner Denver Deutschland GmbH 61 78 07 2014 610 00260 40 000 Error detection and elimination 8 2 Error detection No Error name List of errors and system errors Elmo Rietschle When an error occurs the inverter switches off for the corresponding error n
21. illustration Al1 AI2 610 00260 40 000 07 2014 4 020 4 050 Relationship to parameter Alx input type Parameter HB Transfer status S xy 2 Unit integer min 1 Intrinsic value max 2 to be en Def tered 4 020 1 4 050 2 Function of the analogue inputs 1 2 1 voltage input 2 current input 46 78 Gardner Denver Deutschland GmbH D Elmo Rietschle 4 021 4 051 Relationship to parameter 4 022 4 052 Relationship to parameter 4 023 4 053 Relationship to parameter 4 024 4 054 Relationship to parameter 4 030 4 060 Relationship to parameter Gardner Denver Deutschland GmbH Parameters Alx Norm Low Unit Parameter HB Transfer min O Intrinsic value status max 100 to be en I S xy Def 0 tered 2 Specifies the minimum value of the analogue inputs as a per centage of the final range value Example 0 10V or 0 20 mA 0 100 2 10V or 4 20MA 20 100 Alx Norm High Unit Parameter HB Transfer min O Intrinsic value status max 100 to be en S xy Def 100 tered Specifies the maximum value of the analogue inputs as a per centage of the final range value Example 0 10V or 0 20mMA 0 100 2 10V or 4 20mA 20 100 Alx backlash Unit Parameter HB Transfer min O Intrinsic value status max 100 to be en j S xy 5 Def 0 tered Backlash as percentage of final range value of the analo
22. la combinaison est d termin e par Underwriters Laboratories Inc 1 Ces entrainements sont incomplets et doivent tre raccord s un dissipateur externe en utilisation finale Sauf en cas d utilisation avec dissipateur comme mentionn au point 2 des conditions d acceptabilit ci dessous il est con seill d effectuer un test de temp rature en utilisation finale 2 Le test de temperature a t effectu avec un entra nement install sur un dissipateur en aluminium dimensions hors tout et forme d ailettes comme in diqu ci dessous 3 La possibilit de mise a la terre de la combinaison entra nement et dissipateur doit tre v rifi e conform ment la norme d utilisation finale 4 Le test de temp rature n a pas t conduit sur les mod les INV MD 4 Deter miner si la combinaison entra nement dissipateur est appropri e a l aide d un test de temp rature en utilisation finale Mentions requises La protection interne contre les surcharges se met en marche en l espace de 60 secondes une fois 150 du courant nominal du moteur atteints Convient pour une utilisation sur un circuit capable de livrer pas plus de 5 kA am p res sym triques rms 230 volts pour INV Mx 2 ou 480 volts pour INV Mx 4 maximum en cas de protection par fusibles Avertissement Utiliser des fusibles d une valeur nominale de 600 V 50 A pour INV MA 2 uniquement Avertissement Utiliser des fusibles d une valeur nominale d
23. motor for driving the vacuum pump compressor Mechanical part of the vacuum pump compressor without motor Space in which the vacuum pump compressor is set up and operated this may differ from the suction environment Device for rotation speed control of the vacuum pump compressor The drive control can be mounted close to the motor wall assembly or integrated into the vacuum pump compressor 2 3 Changes in comparison to the previous version Amendments in comparison to version 05 2014 7 3 1 Basic parameter Parameter 1 054 1 131 1 132 1 150 7 3 3 Basic potentiometer Parameter 2 150 7 3 8 Digital outputs Parameter 4 150 4 107 7 3 9 Relay Parameter 4 190 4 210 7 3 10 External error Parameter 5 010 5 011 7 3 12 Blocking detection Parameter 5 090 7 4 7 Field bus NEW 8 1 Display of the LED flash codes for error detection 9 1 General data 11 4 Approval according to UL 2 4 Other valid documents Document number 610 00260 40 010 610 00260 40 020 610 00260 40 030 610 00260 40 040 610 00260 40 600 610 00260 40 000 07 2014 All instructions that describe the use of the drive control and if applicable further instructions of all accessory parts used e g Purpose Vacuum pump compressor operating manual Operating manual 2FC4 1PB OR Operating manual 2FC4 1PN OR Operating manual 2FC4 1SC OR Operating manual 2FC4 1CB MMI hand held unit operating manual
24. put into operation in the following ways using the PC software Elmo Rietschle I INVERTERpc r 24 ffnen Verbinden Download PC software start screen via the hand held unit MMI MMI hand held unit 610 00260 40 000 07 2014 32 78 Gardner Denver Deutschland GmbH Elmo Rietschle I 6 3 Block diagram Setpoint source Operating mode Internal potentiometer o Analogue input 1 Analogue input 2 s MM PC Motor potentiometer Sum Al1 Al2 u PID fixed setpoints gt Field bus 1 130 _ 3 100 PID actual walue Analogue input 1 Analogue input 2 N 3060 software release Digital input 1 Digital input 2 _ _ Digital input 3 Digital input 4 gt Analogue input I e Analogue input 2 Field bus Auto statt 1131 Reversal of direction Motor current of rotation Min m frequency limit f f 1 X 1 gt 1 150 1 020 1 021 5 070 5 071 General structure setpoint generation Gardner Denver Deutschland GmbH 33 78 Commissioning 6 Operating modes Frequency setting mode PID process control Fixed frequencies Ramps f Speed Motor setpoint control t 11 051 1 050 1 053 1 052 07 2014 610 00260 40 000 a a 2 Commissioning ZB Fohe 6 4 Commissioning steps 6 4 1 The
25. terminals L1 to L3 or after connection to a 565 V DC power supply to the terminals L1 and L3 Alternately there is the option to put the drive controller in operation by connect ing an external 24 V voltage The required presetting is described in the chapter System parameters 25 78 07 2014 610 00260 40 000 i El Installation I Rietschle 5 4 Installing the wall mounted drive controller 5 4 1 Installation location that is suitable for wall mounting Please make sure that the installation location for wall mounting meets the following conditions 1 The drive controller must be mounted on a flat solid surface 2 The drive controllers may only be mounted on non combustible surfaces 3 There must be at least a 20 cm wide clearance all around the drive controller to ensure free convection The following figure gives you the mounting dimensions and the necessary clear ance for the installation of the drive controller 200 200 Minimum distances For wall mounting a maximum line length of 5 m is permitted between the motor and the drive controller A shielded cable with the cross section required in each case should be used A PE connection should be established below the terminal board the wall adapter 610 00260 40 000 07 2014 26 78 Gardner Denver Deutschland GmbH Rietechie Installation A 5 4 2 Mechanical installation Wiring at the motor connection box 1 Open the motor conn
26. to be attached to an external heatsink in the end use Unless operated with the heatsink as noted in item 2 of the conditions of acceptability below temperature test shall be conducted in the end use 2 Temperature test was conducted with drive installed on aluminum heatsink overall dimensions and ribs shape as outlined below 3 Suitability of grounding for the combination of drive and heatsink needs to be verified in accordance with the end use standard 4 Temperature test was not conducted on models INV MD 4 Suitability of drive heatsink combination shall be determined by subjecting to temperature test in the end use Required Markings Internal Overload Protection Operates within 60 seconds when reaching 150 of the Motor Full Load Current Suitable for use on a circuit capable of delivering not more than 5 kA rms symmet rical amperes 230 Volts for INV Mx 2 or 480 Volts for INV Mx 4 maximum when protected by fuses Warning Use fuses rated 600 V 50 A for INV MA 2 only Warning Use fuses rated 600 V 10 A for INV MA 4 only Warning Use fuses rated 600 V 30 A for INV MB 4 only Warning Use fuses rated 600 V 30 A for INV MC 4 only Warning Use fuses rated 600 V 70 A for INV MD 4 only Integral solid state short circuit protection does not provide branch circuit protec tion Branch circuit protection must be provided in accordance with the Manufac turer Instructions National Elec
27. 1000 to be en I S Xy Def 10 tered The power up time 2 is the time it takes the inverter to acceler ate from 0 Hz to the max frequency The power up time can be extended under certain circum stances e g overload of the drive controller Ramp selection Unit integer Parameter HB Transfer min O Intrinsic value status max 6 to be en l S xy Def 0 tered Selection of the used pair of ramps 0 braking time 1 1 050 power up time 1 1 051 1 braking time 2 1 052 power up time 2 1 053 2 digital input 1 false pair of ramps 1 true pair of ramps 3 digital input 2 false pair of ramps 1 true pair of ramps 2 4 digital input 3 false pair of ramps 1 true pair of ramps 2 5 digital input 4 false pair of ramps 1 true pair of ramps 2 6 customer PLC 7 analogue input 1 8 analogue input 2 9 virtual output 1 Operating mode Unit integer Parameter HB Transfer min O Intrinsic value status max 3 to be en I S xy Def 0 tered Selection of operating mode Following the software release 1 131 and hardware release the drive controller runs at 0 frequency setting mode with the setpoint of the selected setpoint source 1 130 1 PID process controller with the setpoint of the PID process controller 3 050 3 071 2 fixed frequencies with the frequencies specified in the pa rameters 2 051 2 057 3 selection via integrated soft PLC 40
28. 17 ready for operation power supply on hw release is missing motor at standstill 18 ready power supply on hw release set motor at standstill 19 operation power supply on hw release set motor rotates 20 ready for operation ready 21 ready for operation ready operation 22 ready operation 23 motor power 24 torque 25 field bus 26 analogue input 1 above V3 60 27 analogue input 2 above V3 60 28 PID setpoint above V3 60 29 PID actual value above V3 60 50 motor current limit active Gardner Denver Deutschland GmbH 51 78 07 2014 610 00260 40 000 El Parameters I Rietschle 4 191 4 211 Rel x on Unit Relationship to Parameter HB Transfer min 10000 Intrinsic value parameter status max 10000 to be en 1 4 190 4 210 S xy Def 0 tered If the set process variable exceeds the switch on limit the out put is set to 1 4 192 4 212 Rel x off Unit Relationship to Parameter HB Transfer min 10000 Intrinsic value parameter status max 10000 to be en 1 4 190 4 210 S xy Def 0 tered If the set process variable falls below the switch on limit the output is set to 0 4 193 4 213 Rel x on delay Unit s Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 10000 to be en 1 4 194 4 214 S xy Def 0 tered Specifies the duration of the closing delay 4 194 4 214 Rel x off delay Unit s Relationship to Parameter HB Transfer mi
29. 30 are rescaled into frequency set points 0 corresponds to the minimum frequency 1 020 100 corresponds to the maximum frequency 1 021 The prefix of the setpoint is the decisive factor in rescaling PID process control The setpoint for the PID process controller is read as percentage in the frequency setting mode operating mode 100 corresponds to the working range of the connected sensor which is read from the actual value input Selected by the PID actual value Depending on the control deviation a speed control variable is issued at the con troller output based on the amplification factors for the P component 3 050 component 3 051 and D component 3 052 In order to prevent the increase of the integral component to infinity in the case of uncontrollable control deviations it is also limited to the control value limit when reaching the same corresponds to maximum frequency 1 021 PID inverse Inversion of the PID feedback can be done with the help of parameter 3 061 The actual value is read invertedly i e OV 10V correspond internally to 100 0 Please bear in mind that the setpoint should also be specified inversely An example A sensor with an analogue output signal OV 10V is to be operated as the actual value source at Alx At an output quantity of 7V 70 it should be regulated in versely The internal actual value then corresponds to 100 70 30 That is the setpoint
30. 4 tered Here the reset time of the speed controller can be optimised if the automatically determined results on the motor identification are not sufficient Slip trimmer Unit integer Parameter HB Transfer min O Intrinsic value status max 1 to be en S xy 5 Def 0 tered Only for asynchronous motors Using this parameter the slip compensation can be optimised or deactivated 0 deactivated behaviour as on the mains 1 the slip is compensated Voltage control reserve Unit Parameter HB Transfer min O Intrinsic value status max 2 to be en S xy 5 Def 0 95 tered Only for asynchronous motors The voltage output can be adapted using this parameter 58 78 Gardner Denver Deutschland GmbH I Rietschle Parameters 7 4 5 Square law characteristic 34 120 Square law characteristic Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 1 to be en l 34 121 S xy Def 0 tered Only for asynchronous motors Here the function of the square law characteristic can be acti vated 0 inactive 1 active 34 121 Flow adjustment Unit Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 100 to be en 34 120 S xy tered 9 Def 50 Only for asynchronous motors The percentage by which the flow should be reduced can be set here Very large changes during operation may cause an overvoltage trip 7 4 6 Con
31. 439 1 A1 2004 shall be applied to this drive controller This drive controller is not approved for operation in potentially explosive areas Repairs may only be carried out by authorised repair workshops Unauthorised in terventions can lead to death bodily injury and property damage The warranty provided by the manufacturer expires in this case External mechanical loads such as stepping on the casing are not allowed The use of the drive units in non stationary equipment is considered as un usual environmental conditions and is permitted only in accordance with the locally applicable standards and guidelines Staff qualifications and training All those who will work with the 2FC4 must have read and understood these in structions and the related documents gt 6 Personnel in training may only work with the 2FC4 under supervision of personnel who have the required knowledge Only personnel with the following knowledge may carry out the work described in these instructions Qualified personnel as understood in these operating instructions and product la bels are qualified electricians who are familiar with the installation assembly commissioning and operation of the drive controller as well as the risks associ ated therewith and have the respective skills on account of their professional train ing and knowledge of the relevant standards 12 78 Gardner Denver Deutschland GmbH D Elmo Rietschle Safety a
32. 4V reverse 4 digital input 2 OV forward 24V reverse 5 digital input 3 OV forward 24V reverse 6 digital input 4 OV forward 24V reverse 7 integrated soft PLC 8 analogue input 1 must be selected in parameter 4 030 9 analogue input 2 must be selected in parameter 4 060 10 membrane keyboard with key for reversal of the direction of rotation only with running motor 11 membrane keyboard with key 1 for forward 2 for reverse reverse is always possible 12 membrane keyboard with key 1 for forward 2 for reverse reverse only possible when the motor is not running 13 virtual output 1 610 00260 40 000 07 2014 42 78 Gardner Denver Deutschland GmbH D Elmo Rietschle Parameters 1 180 Acknowledgement function Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 5 to be en 1 181 S xy tered 1 182 2 PES Selects the source for the error acknowledgement Errors can only be acknowledged if the error is no longer pre sent Certain errors can only be acknowledged by switching the con troller on and off see list of errors Automatic acknowledgement via parameter 1 181 0 no manual acknowledgement possible 1 increasing slope at the digital input 1 2 increasing slope at the digital input 2 3 increasing slope at the digital input 3 4 increasing slope at the digital input 4 5 membrane keyboard reset key 1 181 Au
33. 61 Relationship to parameter 3 060 Gardner Denver Deutschland GmbH PID P gain Unit Parameter HB Transfer min O Intrinsic value status max 100 to be en I S xy Def 0 25 tered Gain factor proportional component of the PID controller PID P gain Unit s Parameter HB Transfer min O Intrinsic value status max 100 to be en l S xy Def 0 25 tered Gain factor integral component of the PID controller PID P gain Unit s Parameter HB Transfer min O Intrinsic value Status max 100 to be en I S xy 5 Def 0 tered Gain factor differential component of the PID controller PID actual value Unit integer Parameter HB Transfer min O Intrinsic value status max 2 to be en I S Xy Der 4 tered Selection of the input source from which the actual value for the PID process controller is read 0 analogue input 1 1 analogue input 2 2 integrated soft PLC PID inverse Unit integer Parameter HB Transfer min O Intrinsic value Status max 1 to be en j S xy Def 0 tered The actual value source parameter 3 060 is inverted O deactivated 1 activated 45 78 07 2014 610 00260 40 000 Parameters 3 062 3 068 Relationship to parameter 1 100 1 130 3 069 Relationship to parameter 1 100 3 062 3 068 3 070 Relationship to parameter 1 020 3 071 Relationship to parameter 3 060 PID fixed setpoints Parameter HB Transfer status S
34. 78 Gardner Denver Deutschland GmbH Elmo Rietschle 1 130 Relationship to parameter 3 062 3 069 1 131 Relationship to parameter 1 132 1 150 Gardner Denver Deutschland GmbH Parameters Setpoint source Unit integer Parameter HB Transfer min O Intrinsic value status max 10 to be en i S xy Def 1 tered 2 Specifies the source from which the setpoint should be read 0 internal potentiometer 1 analogue input 1 2 analogue input 2 3 MANUAL CONTROL UNIT MMI PC 4 SAS 6 motor potentiometer 7 total analogue inputs 1 and 2 8 PID fixed setpoints 3 062 to 3 069 9 field bus 10 integrated soft PLC Software release Unit integer Parameter HB Transfer min O Intrinsic value status max 13 to be en I S xy 5 Def 0 tered A WARNING Depending on the change made the motor may start to run directly Selection of the source for the control release 0 digital input 1 1 digital input 2 2 digital input 3 3 digital input 4 4 analogue input 1 must be selected in parameter 4 030 5 analogue input 2 must be selected in parameter 4 060 6 field bus 7 SAS 8 digital input 1 right digital input 2 left 1 150 must be set to 0 9 auto start 10 integrated soft PLC 11 fixed frequency inputs all inputs that have been selected in parameter 2 050 12 internal potentiometer 13 membrane keyboard start amp stop keys 14 MMI PC 15 virtual ou
35. 8 07 2014 610 00260 40 000 El Parameters I Rietschle 1 3 3 610 00260 40 000 07 2014 2 051 2 057 Fixed frequency Unit Hz Relationship to Parameter HB Transfer min 400 Intrinsic value parameter status max 400 to be en 1 020 tered 1 021 a 1 100 2 051 34 1150 2 052 67 2 050 2 053 50 The frequencies that should be output depending on the switch ing pattern on the digital inputs 1 3 set in parameter 2 050 See fixed frequency Explanation of operating modes gt 36 Motor potentiometer This mode must be selected in parameter 1 130 This function can be used both as a setpoint source for the frequency setting mode as well as for the PID proc ess controller 2 150 MOP digital input Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter Status max 8 to be en 1 130 S xy tered 4 030 2 rar 4 060 Selection of the source to increase and decrease the setpoint 0 digital input 1 digital input 2 1 digital input 1 digital input 3 2 digital input 1 digital input 4 3 digital input 2 digital input 3 4 digital input 2 digital input 4 5 digital input 3 digital input 4 6 analogue Input 1 analogue Input 2 must be selected in parameter 4 030 4 060 7 DRIVE CONTROLLER soft PLC 8 membrane keyboard key 1 key 2 2 151 MOP increment Unit Relationship to Parameter HB Transfer min O Intrinsic value pa
36. ADP MC WDM 55 C Gx1 INV MC 4 7 5 ADP MC WDM 50 C Gx1 INV MC 4 5 5 ADP MC WDM 50 C Gx2 INV MC 4 7 5 ADP MC WDM 45 C Gx2 INV MD 4 11 0 ADP MD WDM 55 C INV MD 4 15 0 ADP MD WDM 50 C INV MD 4 18 5 ADP MD WDM 40 C INV MD 4 22 0 ADP MD WDM 35 C Temp rature environnante maximale lectronic Adaptateur Ambiante Suffixe INV MC 4 5 5 ADP MC WDM 40 C S10 INV MC 4 7 5 ADP MC WDM 35 G S10 Mentions requises Bo tier pr vu pour une utilisation avec entr es de conduit filetees install es sur le terrain raccords ou plaques d obturation approuv es UL conform ment UL514B et certifi es CSA conform ment C22 2 No 18 tiquetage environne mental de type 1 ou plus Le variateur INVEOR INV MC 4 avec le suffixe S10 est exclusivement con u pour une utilisation en environnement de degr de pollution 2 La protection interne contre les surcharges se met en marche en l espace de 60 secondes une fois 150 du courant nominal du moteur atteints Convient pour une utilisation sur un circuit capable de livrer pas plus de 5 kA am p res sym triques rms 230 volts pour INV Mx 2 ou 480 volts pour INV Mx 4 maximum en cas de protection par fusibles Avertissement Utiliser des fusibles d une valeur nominale de 600 V 50 A pour INV MA 2 uniquement Avertissement Utiliser des fusibles d une valeur nominale de 600 V 10 A pour INV MA 4 uniquement Avertissement Utiliser des fusibles d une valeur no
37. AND HELD UNIT MMI is connected to the integrated M12 interface of the drive control ler By means of this control unit the user is able to write program and or display all parameters of the drive controller Up to 8 complete records can be stored in a HAND HELD UNIT MMI and copied to other DRIVE CONTROLLERS As an alter native to free PC software complete commissioning is possible external signals are not necessary PC communication cable USB to connector M12 RS485 RS232 converter integrated As an alternative to the MMI hand held unit a drive control can also be commis sioned with the help of the PC adapter 2FX4521 OEROO and the PC software The PC software is available to you free of cost on the manufacturer homepage under www gd elmorietschle com 70 78 Gardner Denver Deutschland GmbH D Elmo Rietschle 11 1 11 2 11 3 Guidelines norms and standards This chapter contains information about electromagnetic compatibility EMC and guidelines norms and standards For binding information about the relevant drive control approvals please refer to the relevant type plate EMC limit classes Please note that EMC limit classes are only reached if the standard switching fre quency clocking frequency of 8 kHz is complied with Depending on the installa tion material used and or extreme ambient conditions it might be necessary to use additional sheath wave filters ferrite rings If the device is mounted on the
38. Concernant le Mx 4 utilis au Canada LA SUPPRESSION DE TENSION TRANSI TOIRE DOIT TRE INSTALL E C T LIGNE DE CET QUIPEMENT ET AVOIR UNE VALEUR NOMINALE DE 277 V PHASE TERRE 480 V PHASE PHASE EN COMPATIBILIT AVEC LA CAT GORIE DE SURTENSION III ET DOIT OFFRIR UNE PROTECTION CONTRE UN PIC DE TENSION ASSIGN E DE TENUE AUX CHOCS DE 2 5 kV Temp rature environnante maximale version sandwich 610 00260 40 000 07 2014 Electronic Dimensions hors tout du Environ Suffixe dissipateur nante INV MA 2 0 37 150x27x210 mm 50 C Gx3 INV MA 2 0 55 150x27x210 mm 50 C Gx3 INV MA 2 0 75 150x27x210 mm 50 C Gx3 INV MA 2 1 10 150x27x210 mm 50 C Gx3 INV MA 4 0 55 150x27x210 mm 65 C Gx3 INV MA 4 0 75 150x27x210 mm 65 C Gx3 INV MA 4 1 10 150x27x210 mm 65 C Gx3 INV MA 4 1 50 150x27x210 mm 65 C Gx3 INV MB 4 2 2 200x40x250 mm 60 C Gx3 INV MB 4 3 0 200x40x250 mm 60 C Gx3 INV MB 4 4 0 200x40x250 mm 60 C Gx3 INV MC 4 5 5 216x83x300 mm 65 C Gx3 INV MC 4 7 5 216x83x300 mm 65 C Gx3 INV MD 4 11 0 to be defined to be de Gx3 fined INV MD 4 15 0 to be defined to be de Gx3 fined INV MD 4 18 5 to be defined to be de Gx3 fined INV MD 4 22 0 to be defined to be de Gx3 fined Gardner Denver Deutschland GmbH D Elmo Rietschle Guidelines norms and standards CONDITIONS D ACCEPTABILITE Utilisation Reserve a une utilisation dans un equipement complet pour lequel l acceptabilit de
39. Current Suitable for use on a circuit capable of delivering not more than 5 kA rms symmet rical amperes 230 Volts for INV Mx 2 or 480 Volts for INV Mx 4 maximum when protected by fuses Warning Use fuses rated 600 V 50 A for INV MA 2 only Warning Use fuses rated 600 V 10 A for INV MA 4 only Warning Use fuses rated 600 V 30 A for INV MB 4 only Warning Use fuses rated 600 V 30 A for INV MC 4 only Warning Use fuses rated 600 V 70 A for INV MD 4 only Integral solid state short circuit protection does not provide branch circuit protec tion Branch circuit protection must be provided in accordance with the Manufac turer Instructions National Electrical Code and any additional local codes 12 78 Gardner Denver Deutschland GmbH D Gardner Denver Deutschland GmbH Elmo Rietschle Guidelines norms and standards All wiring terminals marked to indicate proper connections for the power supply load and control circuitry The tightening torque to connect the motor terminals is 26 55 IB in size A to C and 5 31 Ib in to connect the PTC in all sizes Instruction for operator and servicing instructions on how to mount and con nect the products using the intended motor connection adapter please see Installing the drive controller integrated in the motor gt 18 and Adapter plates gt 68 in the operating manual Use 75 C copper wires only Drives do not provide ov
40. Edition 07 2014 610 00260 40 000 Original operating instructions English Operating Instructions Elmo Rietschle IS 2FC4 1ST 2FC4 1PB 2FC4 1PN 2FC4 1SC 2FC4 1CB G Serie C Serie G Series C Series Seitenkanal Klaue Side Channel Claw Contents 2 1 2 3 2 4 3 1 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 3 2 3 4 3 9 4 1 4 3 5 1 5 2 9 2 1 5 2 2 5 2 3 5 2 4 9 2 5 9 2 6 5 3 9 9 1 5 3 2 5 3 3 5 3 4 9 3 5 5 3 6 9 3 7 5 4 9 4 1 5 4 2 5 4 3 5 4 4 9 4 5 6 6 1 6 2 6 3 6 4 6 4 1 610 00260 40 000 07 2014 Elmo Rietschle Overview OF SIZES 5 2 5 4 FUrLNEer INTOFMalIoN ua 5 Storing The documentation u uununen aa 5 Explanation of the terms and symbols ccceccseeeeeeeeeeeeeeeeeeees 5 Changes in comparison to the previous version eruuensesnnennnennnenn 6 Other valid documents ae 6 Safety and responsibility 22 2000000n0nnnnnn0nnnnnnnnnunnnnnnunnnnnn 7 Explanation of warning SIGNS zuu2240024u0nnn nenn nenn anne nnnennn namen T Safety instructions En cesse needs nes cote eo 7 General information iii 7 Transport and SION nee ons iheessaise 8 COMmM ISSION N ee ee et 9 OPERA ee ee E 10 Maintenance and INSPECTION z u2u02u0200000 200 nnn ann ann ann nnnannnnnannnnn 10 PODS a ne ee ana ee 11 Disassembly and Disposal uuss02000200 n00nn Ran nun nnnnnnnnnn nennen 12 Correct use of
41. Installation of the drive controller integrated in the motor 5 3 1 Mechanical installation of sizes A C For mechanical installation of the drive controller proceed as follows 1 Open the standard motor connection box 2 Disconnect the wires to the terminals Remember or write down the connec tion Sequence 3 If necessary remove the motor terminal block 4 Remove the fastening screws securing the housing and remove the housing Be careful not to damage the gasket Assembly sequence Junction box adapter plate BG A C 610 00260 40 000 07 2014 18 78 Gardner Denver Deutschland GmbH I Rietechle Installation The standard adapter plate is an adapter plate whose lower part has not been refinished No holes are drilled For the motors supplied you can order adapter plates from the manufacturer _ 5 Adjust them to the adapter plate 1 by drilling appropriate holes 2 in them for attachment to the motor The system start up engineer is responsible for maintaining the protection class for the gasket of the adapter plate on the motor For questions please contact your sales representative 6 Insert the gasket 3 7 Lead the motor connection cable through the adapter plate while bypassing the terminal and screw the adapter plate onto the motor using four fastening screws and four spring elements 4 torque 2 0 Nm 1 48 ft Ibs when mounting the adapter pl
42. Structure of parameter tables nen onnnnnnnnnnnnnnen 38 Application parameter u a 39 Basic parameters iii 39 OO CCC Fauna ana nee ee onde ea 43 Motor potentiometer sinne nina 44 PID process controller ccccceccecceeceeeecceeseeceeceeceeceeceeseesueeaesaeeaes 45 ANAIOJUS INDULTO zes a 46 MAN MNO CS ea ee E 48 ANSIOQUS OUIDUL sa ac ee ae en ane 49 EIQ AN OUTDUTS season cn nn 50 DCE en EEE EN TRIERER sad IE ICE 51 EXOT NOP ee eine re et 52 MOFOF CUENE IM ea een 53 BIOCKING ETSECLON 2 a ne nes desc ne ee 53 POM PIDA AIRES a de eee ee cu ion 54 VIOO GOET ER ade 54 a eins 56 SWILCHING IE QUEEN aa aa ca cs 57 Controller data nun annees n esse 57 Square law characteristic cccccceseceseeceseceeseeeeeeseeeceseetneeeseeseeeeees 59 Controller data for synchronous motor eeceseeeeeeeeeeeeseeeeneeees 59 FS DS ee ee ee 60 Error detection and elimination uuuuunuunauunnunnunnnnnnnnnnun nun nen 61 Display of the LED flash codes for error detection 61 List of errors and system errors eenenneansennnnnnennnnnnnnnennnnnnnnnnnnennnnnnn 62 TECchNI6alQald nd ensure 64 GO OA en ee ae ne ee 64 Derating Of output power RL 65 Derating through increased ambient temperature 65 Derating due to installation altitude ccccceccseeeeceeeeseeeeeeneesaees 66 Derating due to the clock frequency cccceeceeeeceeeeeeeeeeeeeeseeeees 67 Optional accessories z
43. TALL E C T LIGNE DE CET QUIPEMENT ET AVOIR UNE VALEUR NOMINALE DE 277 V PHASE TERRE 480 V PHASE PHASE EN COMPATIBILIT AVEC LA CAT GORIE DE SURTENSION III ET DOIT OFFRIR UNE PROTECTION CONTRE UN PIC DE TENSION ASSIGN E DE TENUE AUX CHOCS DE 2 5 kV Gardner Denver Deutschland GmbH 77 78 07 2014 610 00260 40 000 Elmo I Rietschle Gardner enver Elmo Rietschle is a brand of Gardner Denver s Industrial Products Group and part of Blower Operations
44. ardner Denver Deutschland GmbH 71 78 07 2014 610 00260 40 000 Guidelines norms and standards Elmo Rietschle 11 4 Approval according to UL 11 4 1 UL Specification English version 610 00260 40 000 07 2014 Maximum Ambient Temperature without models Suffix S10 Electronic Adapter Ambient Suffixe INV MA 2 0 37 ADP MA WDM 45 C INV MA 2 0 55 ADP MA WDM 45 C INV MA 2 0 75 ADP MA WDM 45 C INV MA 2 1 10 ADP MA WDM 40 C INV MA 4 1 50 ADP MA WDM 40 C INV MB 4 2 2 ADP MB WDM 45 C INV MB 43 0 ADP MB WDM 40 C INV MB 4 4 0 ADP MB WDM 35 C INV MC 4 5 5 ADP MC WDM 40 C Gx0 INV MC 4 7 5 ADP MC WDM 35 C Gx0 INV MC 4 5 5 ADP MC WDM 55 C Gx1 INV MC 4 7 5 ADP MC WDM 50 C Gx1 INV MC 4 5 5 ADP MC WDM 50 C Gx2 INV MC 4 7 5 ADP MC WDM 45 C Gx2 INV MD 4 11 0 ADP MD WDM 55 C INV MD 4 15 0 ADP MD WDM 50 C INV MD 4 18 5 ADP MD WDM 40 C INV MD 4 22 0 ADP MD WDM 35 C Maximum Surrounding Temperature Electronic Adapter Ambient Suffixe INV MC 4 5 5 ADP MC WDM 40 C S10 INV MC 4 7 5 ADP MC WDM 939 C S10 Required Markings Enclosure intended for use with field installed conduit hubs fittings or closure plates UL approved in accordance to UL514B and CSA certified in accordance to C22 2 No 18 environmental Type 1 or higher The INVEOR INV MC 4 with suffix S10 is for use in Pollution Degree 2 only Internal Overload Protection Operates within 60 seconds when reaching 150 of the Motor Full Load
45. ates ensure that all four screws including the spring elements are tightened by applying the correct torque All contact areas must be dirt paint free as correct protective earth connection can not be ensured otherwise 8 Connect the motor wires to the required interconnection see also Figure 5 Torque 3 0 Nm 2 21 ft lbs We recommend using insulated M5 ring termi nals with a connection cross section of 4 6 mm 0 16 to 0 24 inch When installing the motor wires make sure that all bolts on the adapter board are fitted with the enclosed nuts even if the neutral point is not con nected Jumper 9 Wire any available connection cable of the Motor PTC Klixxon to terminals T1 and T2 1 torque 0 6 Nm 0 44 ft lbs when installing make sure that the connection cables are not pinched If the motor is equipped with a temperature sensor it is connected to ter minals T1 and T2 1 and the jumper 2 included in the delivery must be re moved If the jumper is used there is no temperature monitoring of the mo tor 10 Plug the drive controller to the adapter plate and secure it evenly using the four screws at the side torque 4 0 Nm 0 3 ft Ibs Gardner Denver Deutschland GmbH 19 78 07 2014 610 00260 40 000 s El Installation I Rietschle 5 3 2 Mechanical installation of size D For mechanical installation of the drive controller proceed as follows
46. cceeecsseeeeeeeseeceeeeseeeeeeeess 24 Gontrel Terasse nennen 24 MII adiagraiii euere sense een era ENEE RNEER SE 25 Installing the wall mounted drive controller 26 Installation location that is suitable for wall mounting 26 Mechanical installation LR 27 Power connection ensemble ein 30 BILARINGECHOPDER zus sense ne E 30 Control terminals use undareneee 30 C mMMISSIONINO de nada dessine 31 Safety information for COMMISSIONING cccsscceseeceeeceeeeseeeeaeeeees 31 COMICS ANIC dd nc 32 BIOCK AO AM er en ee ena E 33 COMMISSIONING Steps zu2u02220020nnnnnnnnnnnnnnnnn nenne nnnnnnnnnn nenne nnnnnnnn 34 Start up the integrated drive control uu22uu024002000 nenn anne nnnne nennen 34 2 78 Gardner Denver Deutschland GmbH Elmo I Rietschle 6 4 2 7 1 1 1 2 7 2 1 1 2 2 7 3 7 3 1 1 3 2 1 3 3 7 3 4 7 3 5 7 3 6 1 8 7 7 3 8 7 3 9 7 3 10 7 3 11 7 3 12 7 4 7 4 1 7 4 2 7 4 3 7 4 4 7 4 5 7 4 6 7 4 7 8 8 1 8 2 9 9 1 9 2 9 2 1 9 2 2 9 2 3 10 10 1 10 2 10 3 11 11 1 11 2 11 3 11 4 11 4 1 11 4 2 Contents Commission the drive control wall assembly and replacement 34 P raMelels u u nenite eine 36 Safety instructions for handling the parameters 36 General information on parameters cceecceeeceeeceeeceeeseeeeeeeseeeeees 36 Explanation of operating modes anno nnonnnennn nennen 36
47. d the inverter switches directly to the control mode after the setting phase 1 controlled following the setting phase the field of rotation is increased to the starting frequency 34 230 controlled with the start up ramp 34 229 then it is switched to the regulation mode 7 4 7 Field bus 6 060 Set field bus address Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 127 to be en l 6 061 6 062 S xy Def 0 tered Only for synchronous motors The time in which the starting current 34 226 is applied can be set here 6 061 Set field bus baud rate Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter Status max 8 to be en 6 060 6 062 S xy tered 9 Def 2 CanOpen applies 0 1 MBit 2 500 kBit 3 250 kBit 4 125 kBit 6 50 kBit 7 20 kBit 8 10 kBit 6 062 Set bus timeout Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 100 to be en 1 1 130 S Xy gt Def 5 tered Bus timeout in seconds The timeout counter is activated when the bus has been selected for the setpoint source of the motor current and a setpoint is given unequal to 0 The timeout is deactivated at 0 gt bus timeout 610 00260 40 000 07 2014 60 78 Gardner Denver Deutschland GmbH I chi Error detection and elimination In this chapter you will find Display of the LED flash codes for
48. d comments that apply to specific activities can be found at the start of the appropriate chapters and are repeated and added to at various critical points in these chapters Please read this information carefully as it is provided for your personal safety and will also prolong the life of the drive control and connected devices 3 2 1 General information WARNING This drive controller carries dangerous voltages and controls rotating me chanical parts which may be dangerous Disregarding the warnings or failure to follow the instructions contained in this manual may lead to death serious bodily injury or substantial property damage Only qualified personnel should work on this drive controller These personnel must be thoroughly familiar with all safety instructions installation operation and maintenance procedures contained in this manual The smooth and safe operation of the drive controller depends on proper handling installation op eration and maintenance A WARNING Risk of fire or electric shock Improper use modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the drive control ler can cause fire electric shock and bodily injury The cooling element of the drive controller and motor can reach temperatures of above 70 C 158 F During installation sufficient spacing between adja cent components should be maintained Before working on the drive
49. drive control can be parameterised on the motor prior to installation To this end the drive controller has a 24 V low voltage input which powers the electronic parts and without which a mains voltage must be supplied Commissioning can be done with a USB PC communication cable to connector M12 with integrated RS485 RS232 interface converter 2FC4521 OEROO or via the MMI hand held unit including connection cable RJ11 to connector M12 2FX4520 OEROO Start up the integrated drive control Prior to delivery the motor data set was installed on the drive control and requires no further settings With a high signal on terminal strip X5 through the hardware release En HW on terminal no 10 and software release on terminal no 6 digital input 1 the drive control can be put into operation e g control via analogue input 1 with 0 10 V 6 4 2 Commission the drive control wall assembly and replacement 610 00260 40 000 07 2014 Commissioning with PC 1 Install PC software you can obtain program software free of charge from the manufacturer or at www gd elmorietschle de Required operating system Windows XP or Windows 7 32 64 bit It is rec ommended to carry out the installation as the administrator 2 Connect the PC via connection cable to the M12 connector M1 3 Load the motor data set and continue with the application settings OR determine the motor data set parameters 33 030 to 33 050 If necessary op
50. e 600 V 10 A pour INV MA 4 uniquement Avertissement Utiliser des fusibles d une valeur nominale de 600 V 30 A pour INV MB 4 uniquement Avertissement Utiliser des fusibles d une valeur nominale de 600 V 30 A pour INV MC 4 uniquement Avertissement Utiliser des fusibles d une valeur nominale de 600 V 70 A pour INV MD 4 uniquement La protection int gr e contre les courts circuits semi conducteur n assure pas la protection du circuit de d rivation Le circuit de d rivation doit tre prot g conform ment aux instructions du fabricant au code national d lectricit et tout autre code local additionnel Toutes les bornes de c blage avec rep res pour les connexions correctes pour l alimentation lectrique la charge et les circuits de commande Pour les instructions destin es l op rateur et les instructions de service relatives au montage et la connexion des produits l aide de l adaptateur de connexion du moteur pr vu cet effet voir les Installation du r gulateur d entra nement int gr au moteur gt 18 et Plaques adaptatrices gt 68 conte nus dans le Manuel d utilisation Utiliser uniquement des c bles en cuivre 75 C Les entra nements ne permettent pas la d tection de surtemp rature R serv exclusivement une utilisation en environnement de pollution de degr 2 Concernant le Mx 4 utilis au Canada LA SUPPRESSION DE TENSION TRANSI TOIRE DOIT TRE INS
51. e motor con trol There are 7 fixed frequencies 2 051 2 057 which are linked in BCD format to the digital inputs 1 to 3 These seven fixed frequencies can be enabled via the parameter Auswahl_Festfrequenz 2 050 into three groups 0 fixed frequency 1 1 fixed frequency 1 to 3 2 fixed frequency 1 to 7 Logic table of fixed frequencies DI 3 DI 2 DI 1 Selection Parameters Presetting 0 0 1 Fixed frequency 1 2 051 34 Hz 0 1 0 Fixed frequency 2 2 052 67 Hz 0 1 1 Fixed frequency 3 2 053 50 Hz 1 0 0 Fixed frequency 4 2 054 0 Hz 1 0 1 Fixed frequency 5 2 055 0 Hz 1 1 0 Fixed frequency 6 2 056 0 Hz 1 1 1 Fixed frequency 7 2 057 0 Hz 7 2 2 Structure of parameter tables 1 2 3 4 3 6 1 100 Operating mode Unit Integer Relationship to Parameter HB Transfer sta mim O Intrinsic value parameter tug max 3 to be 1 130 S xy entered 1 131 2 en 2 051 2 057 Selection of operating mode 3 050 3 071 Following the software release 1 131 and hardware l elease the drive controller runs with the setpoint of the selected setpoint source 1 130 at 0 frequency setting mode with the setpoint of the IPID process controller 3 050 3 071 at 1 PID process contrbller with the frequencies specified in the parameters 2 051 2 157 at 2 fixed frequencies land via integrated soft PLC at 3 selection 9 8 610 00260 40 000 07 2014 Example of parameter table 1 Parameter number 6 Unit Description in the parameters
52. ection box NOTICE Depending on the desired motor voltage star or delta connection should be made in the motor connection box 2 When connecting the shielded motor cable to the motor connection box use suitable EMC fittings and ensure proper large surface contact with the shield 3 Connecting a PE connection to the motor connection box is mandatory 4 Reconnect the motor connection box Gardner Denver Deutschland GmbH 27 78 07 2014 610 00260 40 000 El Installation I Rietschle Mounting the adapter plate to a wall WARNING Risk of injury due to incorrect assembly The drive controller may not be installed without an adapter plate 5 Find a location that corresponds to the required ambient conditions as de scribed in the Installation requirements section 6 In order to achieve optimum self convection of the drive controller it must be ensured during assembly that the EMC fitting points upward 7 Without additional ventilation of the drive controller only vertical mounting is allowed 610 00260 40 000 07 2014 28 78 Gardner Denver Deutschland GmbH Elmo Rietschle Installation Wiring 8 9 10 11 12 13 Loosen the screw 1 to remove the contact plate from the adapter plate Be low this contact plate is the M6x15 PE connection 3 Lead the connection cable from the motor via the integrated EMC fitting into the adapter plate This PE connection
53. empera ture Overcurrent Drive controller overtem perature FT motor protection switch off Grounding Motor connection inter rupted Motor parameter Drive controller parameters Type plate data Limitation of power classes Gardner Denver Deutschland GmbH Error detection and elimination Error description active 5 010 The parametrised error input is active 5 011 Motor identification errors Protection of the IGBT module from overcurrent has been triggered The maximum intermediate circuit voltage has been exceeded The minimum intermediate circuit voltage was not reached Motor PTC has been triggered IGBT module overtemperature Maximum output current of the inverter exceeded Internal temperature too high The internal FT motor protection parametrisable has been triggered Grounding of a motor phase No motor current despite control by the drive controller Plausibility check of the motor pa rameters has failed Plausibility check of the drive con troller parameters has failed No motor data has been entered Max overload of the drive controller exceeded for more than 60 sec onds 63 78 Possible cause remedy Eliminate external error Check the connections to the drive controller motor and PC MMI hand held unit the drive controller Restart of the motor identification Short circuit in motor or motor cable controller settings Recovery
54. er temperature sensing For Mx 4 used in Canada TRANSIENT SURGE SUPPRESSION SHALL BE IN STALLED ON THE LINE SIDE OF THIS EQUIPMENT AND SHALL BE RATED 277 V PHASE TO GROUND 480 V PHASE TO PHASE SUITABLE FOR OVER VOLTAGE CATEGORY Ill AND SHALL PROVIDE PROTECTION FOR A RATED IMPULSE WITHSTAND VOLTAGE PEAK OF 2 5 kV Maximum Surrounding Temperature sandwich version Electronic Overall heatsink dimen Surround Suffix sions ing INV MA 2 0 37 150x27x210 mm 50 C Gx3 INV MA 2 0 55 150x27x210 mm 50 C Gx3 INV MA 2 0 75 150x27x210 mm 50 C Gx3 INV MA 2 1 10 150x27x210 mm 50 C Gx3 INV MA 4 0 55 150x27x210 mm 65 C Gx3 INV MA 4 0 75 150x27x210 mm 65 C Gx3 INV MA 4 1 10 150x27x210 mm 65 C Gx3 INV MA 4 1 50 150x27x210 mm 65 C Gx3 INV MB 4 2 2 200x40x250 mm 60 C Gx3 INV MB 4 3 0 200x40x250 mm 60 C Gx3 INV MB 4 4 0 200x40x250 mm 60 C Gx3 INV MC 4 5 5 216x83x300 mm 65 C Gx3 INV MC 4 7 5 216x83x300 mm 65 C Gx3 INV MD 4 11 0 to be defined to be de Gx3 fined INV MD 4 15 0 to be defined to be de Gx3 fined INV MD 4 18 5 to be defined to be de Gx3 fined INV MD 4 22 0 to be defined to be de Gx3 fined 07 2014 610 00260 40 000 El Guidelines norms and standards I Rietschle CONDITIONS OF ACCEPTABILITY Use For use only in complete equipment where the acceptability of the combina tion is determined by Underwriters Laboratories Inc 1 These drives are incomplete in construction and have
55. erence resistant according to EN 61800 3 ity Cooling Surface cooling sizes A to C free convection size D with integrated fans Make sure that the housing design protection type is suitable for the operat ing environment 1 Make sure that the seal between motor and adapter plate is inserted cor rectly 2 All unused threaded cable glands should be sealed 3 Check that the cover of the drive controller is closed and bolted down tightly Subsequent varnishing of the drive controller is principally feasible however the operator must test the varnish to be used for material compatibility Failure to comply may result in long term loss of protection type in particular for seals and light drawbars The drive controllers are available in the colour RAL 9005 black The warranty claim expires in the event of dismantling circuit boards also for the purpose of varnishing or coating the housing components Mounting points and sealing surfaces must be basically kept varnish free for EMC and earthing reasons Gardner Denver Deutschland GmbH 15 78 07 2014 610 00260 40 000 El Installation I Rietschle 5 2 2 Suitable installation location for the motor integrated drive control Ensure that the motor with a motor integrated drive control is only installed and operated if aligned as shown in the following diagram SU ad S __ 1 pe Er nh i f it f i Motor installation location permi
56. f the motor type 1 asynchronous motor 2 synchronous motor Depending on the motor type selected the corresponding pa rameters are displayed The control mode parameter 34 010 must also be chosen ac cordingly R optimisation Unit Parameter HB Transfer min O Intrinsic value Status max 200 to be en S xy Def 100 tered 4 If necessary the start up behaviour can be optimised using this parameter 54 78 Gardner Denver Deutschland GmbH D Elmo Rietschle 33 031 Relationship to parameter 5 070 33 032 Relationship to parameter 33 034 Relationship to parameter 34 120 5 075 33 035 Relationship to parameter 33 050 Relationship to parameter 33 105 Relationship to parameter Gardner Denver Deutschland GmbH Motor current Parameter HB Transfer status S xy Parameters Unit A min O Intrinsic value max 150 to be en Def Type ered specific Hereby the rated motor current lun is set for either star or delta connection Motor power Parameter HB Transfer status S xy Unit W min O Intrinsic value max 55000 to be en Def Type ered specific A power value W Pm that is equal to the rated motor power must be set here Motor speed Parameter HB Transfer status S xy 4 Unit rpm min O Intrinsic value max 10000 to be en Def Type ered specific Here the rated motor speed nu from the type plate data of the
57. g detection Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 1 to be en 1 5 081 S xy Def 0 tered Using this parameter the blocking detection can be activated 0 inactive 1 active Gardner Denver Deutschland GmbH 53 78 07 2014 610 00260 40 000 Parameters 5 081 Relationship to parameter 5 080 5 090 Relationship to parameter Elmo Rietschle Blocking time Unit s Parameter HB Transfer min O Intrinsic value status max 50 to be en S xy Def 2 tered Specifies the time after which a blocking is detected Change in the parameter set Unit integer Parameter HB Transfer min O Intrinsic value status max 7 to be en I S xy Def 0 tered Selection of the active record 0 not assigned 1 record 1 active 2 record 2 active 3 digital input 1 4 digital input 2 5 digital input 3 6 digital input 4 7 integrated soft PLC 8 virtual output 1 The 2nd record is only displayed on the PC software if this pa rameter is lt gt 0 The valuesof the currently selected record are shown on the display of the hand held unit 7 4 Power parameters 7 4 1 Motor data 33 001 Relationship to parameter 33 010 33 015 Relationship to parameter 610 00260 40 000 07 2014 Motor type Unit integer Parameter HB Transfer min 1 Intrinsic value status max 2 to be en S xy Def 1 tered 1 Selection o
58. gue inputs Alx filtering time Unit s Parameter HB Transfer min 0 02 Intrinsic value Status max 1 00 to be en S xy Def 0 tered Filtering time of the analogue inputs in seconds Alx function Unit integer Parameter HB Transfer min O Intrinsic value Status max 1 to be en i S xy Def 0 tered Function of the analogue inputs 1 0 analogue input 1 digital input 47 78 07 2014 610 00260 40 000 El Parameters I Rietschle 4 033 4 063 Alx physical unit Unit Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 10 to be en 4 034 4 064 S xy Def 0 tered 4 035 4 065 2 Selection of the different physical variables to be displayed 0 1 bar 2 mbar 3 psi 4 Pa 5 m h 6 l min ve 8 F 9 m 10 mm 4 034 4 064 Alx physical minimum Unit Relationship to Parameter HB Transfer min 10000 Intrinsic value parameter status max 10000 to be en 4 033 4 063 S xy Def 0 tered 4 035 4 065 2 Selection of the lower limit of a physical quantity to be dis played 4 035 4 065 Alx physical maximum Unit Relationship to Parameter HB Transfer min 10000 Intrinsic value parameter status max 10000 to be en 4 033 4 063 S xX tered 4 035 4 065 2 pele tee Selection of the upper limit of a physical quantity to be dis played 7 3 6 Digital inputs 610 00260 40 000 07 2014 4 110 4 113 Dix inverse Unit integer Relationship to Para
59. hen using a TTL encoder 34 012 Encoder lines Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 10000 to be en 34 010 S xy tered 34 011 9 Def 1024 34 013 Selection of the lines of the encoder used Gardner Denver Deutschland GmbH 57 78 07 2014 610 00260 40 000 Parameters 610 00260 40 000 07 2014 34 013 Relationship to parameter 34 010 34 011 34 012 34 021 Relationship to parameter 34 090 Relationship to parameter 34 091 Relationship to parameter 34 110 Relationship to parameter 33 034 34 130 Relationship to parameter Elmo Rietschle Encoder offset Unit Parameter HB Transfer min O Intrinsic value status max 360 to be en I S xy Def 0 tered Here an encoder offset can be set for the encoder Snap option Unit integer Parameter HB Transfer min O Intrinsic value status max 1 to be en I S xy Def 1 tered Using this parameter the snap option is activated 0 inactive 1 active n controller Kp Unit mA rad s Parameter HB Transfer min O Intrinsic value status max 10000 to be en I S xy Def 150 tered Here the controller gain of the speed controller can be opti mised if the automatically determined results on the motor iden tification are not sufficient n controller Ty Unit s Parameter HB Transfer min O Intrinsic value Status max 10 to be en j S xy Def
60. ion cross section Connection cross section Connection cross section Wire stripping length Plug in terminal connector with actuating pusher slot head screwdriver max width 2 5 mm 0 098 in 0 5 to 1 5 mm 0 02 to 0 06 inch single wire AWG 20 to AWG 14 0 75 to 1 5 mm 0 03 to 0 06 inch fine wired AWG 18 to AWG 14 0 5 to 1 0 mm 0 02 to 0 04 inch fine wired wire end sleeves with and without plastic collar 9 to 10 mm 0 35 0 40 inch The terminals for the mains supply line are within the drive controller The drive controller is fitted with terminals for connecting a braking resistor Depending on the version the pins may be allocated differently Wire end sleeves with plastic collar and lugs are recommended Terminals Connection cross section Connection cross section Connection cross section Connection cross section Wire cross section Wire stripping length Installation tempera ture Gardner Denver Deutschland GmbH Spring loaded contact slot head screwdriver max width 2 5 mm 0 098 in rigid 0 2 to 10 mm 0 008 0 4 inch flexible wire 0 2 to 6 mm 0 008 0 24 inch 0 25 to 6 mm 0 01 to 0 24 inch wire end sleeves without plastic collar 0 25 to 4 mm 0 01 to 0 16 inch wire end sleeves with plastic collar 0 25 to 1 5 mm 0 06 inch for 2 conductors with the same cross section twin wire end sleeves with plas
61. me area is calculated as the product of the parameter motor current limit in s 5 071 and the constant over current of 50 of the de sired motor current limit As soon as this current time area is exceeded the motor current is limited by re ducing the rotation speed to the limit value Thus if the output current of the drive controller exceeds the motor current parameter 33 031 multiplied by the set limit in parameter 5 070 for the set time parameter 5 071 the motor speed is re duced until the output current drops below the set limit The scaling down is done by a PI controller that works depending on the current difference The entire feature can be deactivated by setting the parameter motor current limit in to zero 5 070 5 070 Motor current limit Unit Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 250 to be en 5 071 S xy 2 tered 33 031 SR O deactivated 5 071 Motor current limit Unit s Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 100 to be en 5 070 S xy 2 tered 33 031 Bet 5 075 Transmission factor Unit Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 10000 to be en 33 034 S xy 2 Der 1 tered Here a transmission factor can be set With the help of the transmission factor the display of the me chanical speed can be adapted 7 3 12 Blocking detection 5 080 Blockin
62. meter HB Transfer min O Intrinsic value parameter status max 1 to be en 1 S xy Def 0 tered Using this parameter the digital input can be inverted 0 inactive 1 active 48 78 Gardner Denver Deutschland GmbH LBB None Parameters 7 3 7 Analogue output 4 100 AO1 function Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter Status max 40 to be en 4 101 S xy tered 4 102 2 ales Selection of the process value that is output at the analogue output Depending on the process value selected the standard 4 101 4 102 must be adapted 0 not assigned DRIVE CONTROLLER soft PLC 1 intermediate circuit voltage 2 mains voltage 3 motor voltage 4 motor current 5 actual frequency 6 speed measured externally by speed sensor if available 7 current angle or position if available 8 IGBT temperature 9 inner temperature 10 analogue input 1 11 analogue input 2 12 rated frequency 13 motor power 14 torque 15 field bus 16 PID setpoint above V3 60 17 PID actual value above V3 60 4 101 AO1 standard Low Unit Relationship to Parameter HB Transfer min 10000 Intrinsic value parameter status max 10000 to be en 1 4 100 S xy Def 0 tered Describes the range to be resolved to the output voltage 0 10 V or output current 0 20mA 4 102 AO1 standard High Unit Relationship to Parameter HB Transfer min 10000 In
63. minale de 600 V 30 A pour INV MB 4 uniquement Avertissement Utiliser des fusibles d une valeur nominale de 600 V 30 A pour INV MC 4 uniquement Gardner Denver Deutschland GmbH 75 78 07 2014 610 00260 40 000 Elmo Rietschle Avertissement Utiliser des fusibles d une valeur nominale de 600 V 70 A pour INV MD 4 uniquement La protection int gr e contre les courts circuits semi conducteur n assure pas la protection du circuit de d rivation Le circuit de d rivation doit tre prot g conform ment aux instructions du fabricant au code national d lectricit et tout autre code local additionnel Guidelines norms and standards Toutes les bornes de c blage avec rep res pour les connexions correctes pour l alimentation lectrique la charge et les circuits de commande Le couple de serrage pour la connexion des bornes du moteur est de 26 55 Ib in taille A C et de 5 31 Ib in pour la connexion CTP toutes les tailles Pour les instructions destin es l op rateur et les instructions de service relatives au montage et la connexion des produits l aide de l adaptateur de connexion du moteur pr vu cet effet voir les Installation du r gulateur d entra nement int gr au moteur gt 18 et Plaques adaptatrices gt 68 conte nus dans le Manuel d utilisation Utiliser uniquement des c bles en cuivre 75 C Les entra nements ne permettent pas la d tection de surtemp rature
64. mmediately in case the condens ers are still live NOTICE Risk of damage to the drive control If the information is not observed the drive control could be damaged and destroyed during subsequent start up Repairs to the drive control may only be performed by the manufacturer Gardner Denver Deutschland GmbH 11 78 07 2014 610 00260 40 000 EJ safety and responsibility I Rietschle 3 2 7 3 3 610 00260 40 000 07 2014 Disassembly and Disposal Screw and snap on connections are easy to release and allow the drive control to be dismantled into its individual parts These parts can be sorted for recycling Please comply with local regulations during disposal Components with electronic parts may not be disposed of along with nor mal household waste They have to be collected separately with used elec trical and electronic equipment in accordance with applicable legislation Correct use of the equipment During installation in machinery commissioning of the drive controller i e starting of intended operation is prohibited until it is proven that the machine complies with the regulations of the EC Directive 2006 42 EC Machinery Directive EN 60204 1 2006 is to be observed Commissioning i e starting of intended operation is only permitted if the EC Di rective 2004 108 EC EMC Directive allows it The harmonised standards of the series EN 50178 1997 in conjunction with EN 60
65. n O Intrinsic value parameter status max 10000 to be en 1 4 193 4 213 S xy Def 0 tered Specifies the duration of the turn off delay 7 3 10 External error 5 010 5 011 External error 1 2 Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 4 to be en 4 110 to 4 113 S xy Def tered 5 010 4 5 011 0 Selection of source via which an external error can be reported 0 not assigned integrated soft PLC 1 digital input 1 2 digital input 2 3 digital input 3 4 digital input 4 5 virtual output 1 When a high signal exists at the selected digital input the in verter switches with error no 23 24 external error 1 2 By using the parameter 4 110 to 4 113 DIx inverse the logic of the digital input can be inverted 610 00260 40 000 07 2014 52 78 Gardner Denver Deutschland GmbH I Rietechle Parameters 7 3 11 Motor current limit This function limits the motor current to a programmed maximum value after reaching a parametrised current time area This motor current limit is monitored at the application level and thus limited with relatively small dynamics This has to be considered in the selection of this func tion The maximum value is determined by the parameter motor current limit in 5 070 This is expressed in percentage and is based on the rated motor current from the type plate data motor current 33 031 The maximum current ti
66. nd responsibility EJ 3 5 Requirements of the operator As a basic principle electronic devices are not fail proof The operator and or the contractor setting up the machine or system is responsible for ensuring that the drive switches to a safe state if the device fails The Electrical equipment of machines section in EN 60204 1 Safety of ma chinery describes the safety requirements for electrical control units These are provided for the safety of people and machines and must be observed in order to retain the functional capability of the machine or system An emergency stop feature does not have to result in the power supply to the drive being switched off To avoid dangerous situations it may be useful for indi vidual drives to remain operational or for specific safety procedures to be initiated The effectiveness of emergency stop measures is evaluated by means of a risk assessment for the machine or system and its electrical equipment and is deter mined by selecting a circuit category according to EN 13849 Safety of machinery Safety related parts of control systems The operator ensures that All work on the 2FC4 is carried out by personnel that have the necessary Staff qualifications and training gt 12 personnel that have been sufficiently informed of these instructions and all related documents gt 6 Assignment responsibility and supervision of personnel is regulated The content of
67. nection from the mains requires synchronous and all pole dis connection of the mains supply line to the drive controller For devices with single phase supply and for the BG D 11 to 22 kW at least 1 to 2 min break should be kept between successive connections to the mains v Certain parameter settings may cause the drive controller to restart auto matically after a power failure NOTICE Risk of damage to the drive controller The drive controller can be damaged in the case of non compliance with the instructions and destroyed during subsequent handling 1 Observe the following instructions during operation 2 For a functioning motor overload protection the motor parameters must be configured correctly 3 Ensure the motor overload protection via a PTC In addition the drive control provides an internal motor protection See also parameter 33 100 and 33 101 According to the presetting the IT is OFF and must be activated during op eration without PTC 4 The drive controller must not be used as an emergency stop device see EN 60204 1 2006 Maintenance and inspection Maintenance and inspection of the drive controllers must be performed only by electrically certified qualified person Changes in hardware and software unless explicitly described in this manual may only be performed by the manufacturer Cleaning the drive controllers The drive controllers are maintenance free when operated properly
68. nection terminals X1 L1 L2 L3 v the motor connection terminals X2 U V W v the connection terminals X6 X7 Relay contacts relays 1 and 2 v the PTC connection terminals T1 T2 When using different voltage levels e g 24V 230V always ensure that lines do not cross Furthermore the operator must ensure that the applicable regu lations are adhered to e g doubled or reinforced insulation according to DIN EN 61800 5 1 The drive control contains electrostatically sensitive assemblies These as semblies can be destroyed due to improper handling therefore safety meas ures against electrostatic loading must be adhered to when work must be done on these assemblies Gardner Denver Deutschland GmbH 9 78 07 2014 610 00260 40 000 EJ safety and responsibility I Rietschle 3 2 4 A 3 2 5 610 00260 40 000 07 2014 Operation DANGER Risk of Injury from electric shock or restarting motors The non observance of warnings can result in severe bodily injury or sub stantial property damage Observe the following instructions during operation The drive controller operates at high voltages v When operating electrical equipment certain parts of the equipment carry dangerous voltage Emergency stop devices according to EN 60204 1 2006 must remain op erative in all operating modes of the control unit Resetting the emergency stop device must not lead to uncontrolled or undefined restart v Safe discon
69. of size D Power connection BG D 1 Unscrew the four screws from the housing cover of the drive controller and remove the cover 2 Runthe mains cable through the threaded cable gland and connect the phases with the contacts L1 L2 L3 for 400 V and the buried cable with the PE contact on the terminal The threaded cable gland provides cable relief the PE connection line must be connected as a leading contact significantly longer When connecting a braking resistor to an optional brake module shielded and double insulated cables must be used 3 400 V terminal assignment X1 Terminal no Designation Terminal assignment 1 L1 Mains phase 1 2 L2 Mains phase 2 3 L3 Mains phase 3 4 PE Buried cable DC supply 250 to 750 V terminal assignment X1 Terminal no Designation Terminal assignment 1 L1 DC network 565V 2 L2 Not assigned 3 L3 DC network 4 PE Buried cable Motor terminal assignment X4 Terminal no Designation Terminal assignment 1 PE Buried cable 2 U Motor phase 1 3 V Motor phase 2 4 W Motor phase 3 Gardner Denver Deutschland GmbH 23 78 07 2014 610 00260 40 000 Elmo Rietschle Installation 5 3 5 Connections for braking resistor Terminal assignment for braking chopper Terminal no Designation Terminal assignment 1 B Connection of braking resistor 9 B Connection of braking resistor 5 3 6 Control terminals 610 00260 40 000 07 2014
70. rameter 4 100 For external voltage divider Gardner Denver Deutschland GmbH A Gardner Denver Deutschland GmbH Elmo Rietschle Terminal no Designation 15 A Out 0 10 V 16 A GND Ground 10 V 17 A In 1 18 A GND Ground 10 V 19 A In 2 20 A GND Ground 10 V Terminal assignment X6 relay 1 Installation Terminal assignment Actual frequency value parameter 4 100 Ground External Setpoint source parameter 1 130 Ground Actual PID value parameter 3 060 Ground Terminal assignment Centre contact relay 1 Normally open contact relay 1 Normally closed contact relay 1 In the factory setting relay 1 is programmed as fault relay parameter Terminal no Designation 1 COM 2 NO 3 NC 4 190 Terminal assignment X7 relay 2 Terminal no Designation 1 COM 2 NO 3 NC Terminal assignment Centre contact relay 2 Normally open contact relay 2 Normally closed contact relay 2 In the factory setting relay 2 is programmed as fault relay parameter 4 210 5 3 Wiring diagram 24V Out 4 B WVuyn T2 eo Ll Control terminals Adapter plate PTC Option Internal Dig in an 890 7 or Oh RE WK potentiometer a TU ests 2585585 5 gg Sag u lt lt n lt e S 5 S i Ci GI Pi HH NT Kb 4 FA f M12 SEADE E The drive controller is ready for operation after connection to a 400 V AC power supply to the
71. rameter Status max 100 to be en 1 020 S Xy tered 1 021 2 ver Increment at which the setpoint value is to be changed per key stroke 2 152 MOP increment time Unit s Relationship to Parameter HB Transfer min 0 02 Intrinsic value parameter status max 1000 to be en 1 S xy Def 0 04 tered Specifies the time in which the setpoint is summed up with per manently present signal 2 153 MOP response time Unit s Relationship to Parameter HB Transfer min 0 02 Intrinsic value parameter status max 1000 to be en 1 S xy Def 0 3 tered Specifies the time until the present signal is considered to be permanent 44 78 Gardner Denver Deutschland GmbH D Elmo Rietschle 2 154 Relationship to parameter Parameters MOP retentive Unit integer Parameter HB Transfer min O Intrinsic value status max 1 to be en I S xy Def 0 tered Determines whether the setpoint of the motor potentiometer is retained even after power failure 0 deactivated 1 activated 7 3 4 PID process controller This mode must be selected in parameter 1 100 the setpoint source must be se lected in parameter 1 130 see also fixed frequency Explanation of operating modes gt 36 3 050 Relationship to parameter 1 100 1 130 3 051 Relationship to parameter 1 100 1 130 3 052 Relationship to parameter 1 100 1 130 3 060 Relationship to parameter 1 100 1 130 3 061 3 0
72. sic requirements of the following guidelines Directive on Electromagnetic Compatibility Directive 2004 108 EC Low Voltage Directive Directive 2006 95 EC You can download the declaration of conformity from www gd elmorietschle com 610 00260 40 000 07 2014 14 78 Gardner Denver Deutschland GmbH I Rietechle Installation 5 1 Safety instructions for installation u WARNING 1 Installation may only be performed by appropriately qualified employees who are trained in the set up installation start up and operation of the product Work performed on the drive control by unqualified staff and non observance of warnings may result in serious injury or damage 2 The device must be grounded in accordance with EN 61140 NEC and other relevant standards Mains connections must be hardwired 5 2 Installation requirements 5 2 1 Suitable ambient conditions Ambient conditions Height of the installation Up to 1000 m above NHN 3280 ft above NHN above 1000 m 3280 ft at place reduced performance 1 per 100 m 328 ft max 2000 m 6560 ft see Ambient temperature 25 C 13 F up to 50 C 122 F deviating ambient temperatures are possible in individual cases see Relative humidity lt 96 condensing not permitted Vibration and shock resis EN 60068 2 6 severity level 2 vibration transport tance EN 60068 2 27 vertical impact test 2 200 Hz for sinusoidal oscillation Electromagnetic compatibil interf
73. the equipment nano ann nenn nnen nenn 12 Staff qualifications and training cccseecceseeseeeceeeceeeeceeeseeeseeeeees 12 Requirements of the operator 22u22002000080 nn anno ano nnn nennen nme nennen 13 Product IGEenlIfICatoNn aaa 14 OEL CE SCO a ae er aaa 14 Description of the drive control cccecceeceeeceeeeeceeeeeeceeeaseseesaees 14 GE AN sea an ee ee ne 14 BITS CAM AMON ER 15 Safety instructions for installation 22220224002000 2080 nnn en 15 Installation requirements cccccceccecceeceeceeceecuecaecuecnsaeseusaeeceraes 15 Suitable ambient conditions 2 u0220022002000 00 0000 nnn ernennen 15 Suitable installation location for the motor integrated drive control EEE 16 Basic connection variations ccccccecceeceeceeceeceecueceecuecueeeeaeeaeeaes 16 Short circuit and earth fault protection cccecceeeeeeeeeeeeeeeeeeeeaees 17 WINO MINS OG ONS Sn a ae ee a nr 17 Preventing electromagnetic interference cccccssecseeceeeeeeeeeeees 18 Installation of the drive controller integrated in the motor 18 Mechanical installation of sizes A C uuasneenssennnnennnnnnnnonnnenennenen 18 Mechanical installation of size D u02s022002202n0nnennnnnne nennen 20 Power connection of sizes A C uuuassensnennnennnonnnennnonnnonnnnnnnnnnnnnnnnn 22 Power connection of size D Re 23 Connections for braking resistor ccccc
74. these and locally applicable instructions are always available to personnel All local and plant specific safety measures are adhered to such as Prevention of accidents safety and operating regulations Utility company regulations Standards and laws Dangers due to electrical energy are not possible Gardner Denver Deutschland GmbH 13 78 07 2014 610 00260 40 000 4 Product identification I Rietschle 4 1 Model description Item designation 1 2FC drive control 4 Type of assembly 1 integrated drive control 2 Connection voltage 5 Version 4 400 V 15 480 V 10 ST Standard PB Profibus PB Profinet SC Sercos Ill CB CANopen 3 Performance 6 reserved 152 1 5 kW 0 Standard 222 2 2 kW 302 3 0 KW 402 4 0 kW 552 5 5 KW 752 7 5 kW 4 2 Description of the drive control The drive control is a device for speed control in three phase AC motors The drive control can be integrated in the motor with the standard adapter plate or fitted close to the motor with the wall installation adapter plate The permitted ambient temperatures specified in the technical data refer to opera tion at nominal load In many cases higher temperatures may be permitted after a detailed technical analysis These have to be approved by manufacturer on a case by case basis 4 3 CE marking With the CE marking we as the manufacturer of the device confirm that the drive control meets the ba
75. this section you will find brief descriptions of the following optional accessories Adapter plates Hand held unit MMI including connection cable RJ11 to connector M12 10 1 Adapter plates 610 00260 40 000 07 2014 For each DRIVE CONTROLLER size there is a standard wall mounted adapter plate with integrated adapter board for BG A to BG C Download the 3D files for the drive controller and adapter plates at www gd elmorietschle com Four holes are available for mounting the adapter plate as well as an EMC cable gland Drive control A B C D ler size Power kW 1 5 2 2 4 0 5 5 7 5 11 0 22 0 Designation 2FX1619 2FX1649 2FX1669 2FX1699 OEROO OEROO OEROO OEROO Part no 1650001619 1650001649 1650001669 1650001699 2 N ER N PANIERS FA ST xg 1 j S D Voy N Cass ss Ib Drill pattern of standard wall mounted adapter plate BG B 68 78 Gardner Denver Deutschland GmbH A Rietschle Optional accessories 10 Drill pattern of standard wall mounted adapter plate BG D Gardner Denver Deutschland GmbH 69 78 07 2014 610 00260 40 000 10 2 10 3 610 00260 40 000 07 2014 FR El 11 Optional accessories I Rietschle Hand held unit MMI including 3 m connection cable RJ11 to connector M12 The hand held unit MMI 2FX4520 0ERO0 is a purely industrial product accessory which may only be used in conjunction with a DRIVE CONTROLLER The H
76. through motor in re generative operation mains voltage too high incorrect set ting of the speed controller braking resistor is not con nected or defective ramp times too short Mains voltage too low mains defective check wiring Overload of the motor e g high torque at low speed ambient temperature too high One phase missing mains volt age supply is interrupted Insufficient cooling low speed and high torque clock fre quency too high Cooling insufficient low speed and high torque clock fre quency too high ramp times too small brake not opened Cooling insufficient low speed and high torque clock fre quency too high continuous overload reduce ambient tem perature check fan Continuous overload Insulation fault No motor connected Parameter set not OK Parameter set not OK motor type 33 001 and control mode 34 010 not plausible Enter motor data according to the rating plate Check application reduce load scale up the drive controller size 07 2014 610 00260 40 000 Technical data Elmo Rietschle 9 1 General data Technical data 400 V devices Size Recommended motor power 4 pin asynchronous motor Ambient temperature Mains voltage V Mains frequency Hz Line system configurations Mains current A Rated current effective IN at 8 kHz 400 V Minimum braking resistance 9 Maximum overload Switching frequency kHz Cyclic frequency Hz
77. tic collar AWG 24 to AWG 8 15 mm 0 6 inch 5 C to 100 C 41 212 F 17 78 07 2014 610 00260 40 000 i El Installation I Rietschle 5 2 6 Preventing electromagnetic interference For control circuits shielded cables must be used where possible At the cable end the shield should be applied with due care without leaving the wires un shielded over longer distances The shielding of analogue setpoints should only be applied on one side of the drive controller Basically the control wires should always be routed as far away as possible from power cables separate cable ducts may have to be used if required If lines cross an angle of 90 should be adhered to where possible Upstream circuit elements such as contactors and brake coils or circuit elements which are connected across the outputs of the drive controllers must be sup pressed in terms of interference In AC contactors RC resistor capacitor circuits can be used suppressor diodes or varistors can be normally used for DC contac tors This interference suppressor is attached directly to the contactor coil Basi cally the power supply to a mechanical brake should not be routed in the same cable Power connections between the drive controller and motor should always be used in shielded or reinforced design and the shield must be earthed at both ends over a large area The use of EMC cable glands is recommended These are not in cluded in the delivery 5 3
78. timise the speed controller parameter 34 100 to 34 101 Gardner G BH No BN XXXXXXXX XXX IMMYY one VER IEC EN 60034 3 Motor IP55 TH CL F motor data rated data with converter xxx mbar xxx mbar Xxx mbar Xxx mbar xxx mbar Made in Germany Motor data rating plate example 34 78 Gardner Denver Deutschland GmbH A Elmo Rietschle Commissioning 6 01 Actual values 02 Parameter groups m Motor data rt a pe _Motorspeed Oo n Motor frequency pe Motor voltage Oo n Motor cosph 4 Perform motor identification 5 Implement application settings ramps inputs outputs setpoints etc 6 Optional Define access level 1 HAND HELD UNIT MMI 2 user 3 manu facturer 7 Once all settings have been implemented with a high signal on terminal strip X5 through the hardware release En HW on terminal no 10 and software re lease on terminal no 6 digital input 1 the drive control can be put into op eration e g control via analogue input 1 with 0 10 V For an optimum operating structure of the PC software the parameters are di vided into access levels A distinction is made between 1 Hand held unit the drive controller is programmed using the hand held unit 2 User the drive control can be programmed with the basic parameters using the PC software 3 User the drive control can be programmed with an advanced selection of pa rameters using the PC software
79. to be en 1 021 S xy tered 1 054 2 DER Der specific The braking time 1 is the time it takes for the inverter to deceler ate from the max frequency 1 021 to O Hz If the set braking time cannot be met the fastest possible brak ing time is implemented 1 051 Power up time 1 Unit s Relationship to Parameter HB Transfer min 0 1 Intrinsic value parameter status max 1000 to be en 1 021 S xy tered 1 054 2 Dei J Pe specific The power up time 1 is the time it takes the inverter to acceler ate from 0 Hz to the max frequency The power up time can be extended under certain circum stances e g overload of the drive controller Gardner Denver Deutschland GmbH 39 78 07 2014 610 00260 40 000 Parameters 610 00260 40 000 07 2014 1 052 Relationship to parameter 1 021 1 054 1 053 Relationship to parameter 1 021 1 054 1 054 Relationship to parameter 1 050 1 053 1 100 Relationship to parameter 1 130 1 131 2 051 2 057 3 050 3 071 Elmo Rietschle Braking time 2 Unit s Parameter HB Transfer min 0 1 Intrinsic value status max 1000 to be en S xy Def 10 tered The braking time 2 is the time it takes for the inverter to deceler ate from the max frequency 1 021 to O Hz If the set braking time cannot be met the fastest possible brak ing time is implemented Power up time 2 Unit s Parameter HB Transfer min 0 1 Intrinsic value status max
80. to be specified is 30 36 78 Gardner Denver Deutschland GmbH I Rietschle Parameters Lu 3 070 3 071 PID standby function KP Limitation component 3 050 Yi Mer f_soll_betriebsart saad i gt KI w Yimax gt i source y AVA 1 130 3 051 PID invert actual value gt KD 3 060 3 061 Tr PID process control Standby function for PID process control This function can be used in applications such as pressure boosting systems in which it is controlled to a specific process variable using the PID process control and the pump should run at a minimum frequency 1 020 to lead to energy sav ings Since the inverter reduces the pump speed with decreasing process variable during normal operation but can never go below the minimum frequency 1 020 it is possible to stop the motor when it runs at the minimum frequency 1 020 for a wait time the PID standby time 3 070 After the actual value deviates from the setpoint by the set value the PID standby hysteresis 3 071 the motor control is restarted PID output frequency min frequency 1 020 Standby time 3 070 PID error PID standby hysteresis x 3 071 Standby function for PID process control Gardner Denver Deutschland GmbH 37 78 07 2014 610 00260 40 000 Parameters Elmo Rietschle Fixed frequency In this operating mode fixed frequency setpoints are passed on to th
81. tomatic acknowledgement Unit s function Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 1000000 to be en 1 180 S xy tered 1 182 2 Een Besides the acknowledgement function 1 180 automatic fault acknowledgement can also be selected 0 no automatic acknowledgement gt 0 time for the automatic reset of the error in seconds 1 182 Automatic acknowledgement Unit count Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 500 to be en 1 180 S xy tered 1 181 2 Bel In addition to the automatic acknowledgement function 1 181 the maximum number of automatic acknowledgements can be limited here 0 no limit of the automatic acknowledgements gt 0 number of maximum automatic acknowledgements al lowed 7 3 2 Fixed frequency This mode must be selected in parameter 1 100 see also selection of the operat ing mode 2 050 Fixed frequency mode Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter Status max 3 to be en 1 100 Def 1 tered 2 051 2 057 Selection of the digital inputs used for the fixed frequencies 0 digital In 1 fixed frequency 1 2 051 1 digital In 1 2 fixed frequencies 1 3 2 051 2 053 2 digital In 1 2 3 fixed frequencies 1 7 2 051 2 057 3 membrane keyboard key 1 fixed frequency 1 key 2 fixed frequency 2 Gardner Denver Deutschland GmbH 43 7
82. torque 4 0 Nm 2 95 ft Ibs must be connected to the same earth potential of the motor The cross section of the equipotential bonding conductor must correspond to at least the cross section of the mains cable Reattach the contact plate using the screw 1 Wire the motor cable to the contacts U V and W possibly also the neutral point in the terminal as described in Basic connection variations section Use the cable lugs M5 for this Before connecting a possibly existing motor PTC to the terminals T1 and T2 please remove the pre assembled jumper 2 The PTC motor is not electrically isolated following connection of the drive controller Therefore the connection must be made using a separate motor cable To this end the dummy plug must be replaced with a suitable standard screw fitting and insert the two ends onto T1 and T2 Gardner Denver Deutschland GmbH 29 78 07 2014 610 00260 40 000 i El Installation I Rietschle Ge ZEN gt te CO S N N N MMA A Mount the drive controller 14 Place the drive controller 1 on the adapter plate 2 such that the collar of the adapter dips into the opening at the bottom of the cooling element 15 Secure the drive controller to the adapter plate using the screws 3 torque 4 0 Nm 2 95 ft Ibs 5 4 3 Power connection The power connections are made as described in the sections Power connection of sizes A C gt 22 and Power connection of size
83. tput 1 lf the hardware release and a setpoint are applied the motor may start to run directly This cannot be prevented even with parameter 1 132 41 78 07 2014 610 00260 40 000 El Parameters I Rietschle 1 132 Start up protection Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 6 to be en 1 1 131 S xy Def 0 tered Selection of characteristics on the control release parameter 1 131 No effect if auto start was selected 0 immediate start at high signal at the start input of the control release 1 start only with increasing slope at the start input of the con trol release 2 digital input 1 function active at high signal 3 digital input 2 function active at high signal 4 digital input 3 function active at high signal 5 digital input 4 function active at high signal 6 integrated soft PLC 7 analogue input 1 8 analogue input 2 1 150 Direction of rotation Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter status max 12 to be en 1 131 S xy tered 4 030 2 De 4 060 Selection of the specified direction of rotation 0 setpoint dependent depending on the prefix of the setpoint positive forward negative reverse 1 forward only change in the direction of rotation not possi ble 2 reverse only change in the direction of rotation not possible 3 digital input 1 OV forward 2
84. trical Code and any additional local codes All wiring terminals marked to indicate proper connections for the power supply load and control circuitry Instruction for operator and servicing instructions on how to mount and con nect the products using the intended motor connection adapter please see Installing the drive controller integrated in the motor gt 18 and Adapter plates gt 68 in the operating manual Use 75 C copper wires only Drives do not provide over temperature sensing For use in Pollution degree 2 only For Mx 4 used in Canada TRANSIENT SURGE SUPPRESSION SHALL BE IN STALLED ON THE LINE SIDE OF THIS EQUIPMENT AND SHALL BE RATED 277 V PHASE TO GROUND 480 V PHASE TO PHASE SUITABLE FOR OVER VOLTAGE CATEGORY Ill AND SHALL PROVIDE PROTECTION FOR A RATED IMPULSE WITHSTAND VOLTAGE PEAK OF 2 5 kV 610 00260 40 000 07 2014 74 78 Gardner Denver Deutschland GmbH Elmo Rietschle 11 4 2 Homologation CL Version en fran aise Guidelines norms and standards Temp rature ambiante maximale sans mod les suffixe S10 lectronic Adaptateur Ambiante Suffixe INV MA 2 0 37 ADP MA WDM 45 C INV MA 2 0 55 ADP MA WDM 45 C INV MA 2 0 75 ADP MA WDM 45 C INV MA 2 1 10 ADP MA WDM 40 C INV MA 4 1 50 ADP MA WDM 40 C INV MB 4 2 2 ADP MB WDM 45 C INV MB 4 3 0 ADP MB WDM 40 C INV MB 4 4 0 ADP MB WDM 35 C INV MC 4 5 5 ADP MC WDM 40 C Gx0 INV MC 4 7 5 ADP MC WDM 35 C Gx0 INV MC 4 5 5
85. trinsic value parameter Status max 10000 to be en 1 4 100 S xy 5 ben Type tered specific Describes the range to be resolved to the output voltage 0 10 V or output current 0 20mA Gardner Denver Deutschland GmbH 49 78 07 2014 610 00260 40 000 Parameters Elmo Rietschle 7 3 8 Digital outputs For the digital outputs 1 and 2 DOx illustration DO1 DO2 610 00260 40 000 07 2014 4 150 4 170 DOx function Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter 4 151 4 171 4 152 4 172 4 151 4 171 Relationship to parameter 4 150 4 170 status max 50 to be en tered Def 4 150 18 4 170 19 Selection of the process variable to which the output should switch O not assigned integrated soft PLC 1 intermediate circuit voltage 2 mains voltage 3 motor voltage 4 motor current 5 actual frequency value Bez a 8 IGBT temperature 9 inner temperature 10 error NO 11 error inverted NC 12 output stage release 13 digital input 14 digital input 2 15 digital input 3 16 digital input4 17 ready for operation power supply on hw release is missing motor at standstill 18 ready power supply on hw release set motor at standstill 19 operation power supply on hw release set motor rotates 20 ready for operation ready 21 ready for operation ready operation 22 ready operation 23 motor power 24 torque
86. troller data for synchronous motor 34 225 Field weakening Unit integer Relationship to Parameter HB Transfer min O Intrinsic value parameter Status max 1 to be en 1 S Xy Def 0 tered Only for synchronous motors 0 inactive the motor cannot be run in the weakened field 1 active the motor can be brought into the weakened field until the inverter has reached its current limit or the max per missible EMC is achieved 34 226 Starting current Unit Relationship to Parameter HB Transfer min 5 Intrinsic value parameter status max 1000 to be en 1 34 227 S xy Def 25 tered Only for synchronous motors The flow which is set in the motor prior to its start can be ad justed here Value in of the rated motor current 34 227 Initialisation time Unit s Relationship to Parameter HB Transfer min O Intrinsic value parameter Status max 100 to be en 1 34 226 S Xy 5 Def 0 25 tered Only for synchronous motors The time in which the starting current 34 226 is applied can be set here Gardner Denver Deutschland GmbH 59 78 07 2014 610 00260 40 000 El Parameters I Rietschle 34 228 Start up behaviour Unit integer 34 230 Relationship to Parameter HB Transfer min O Intrinsic value parameter status max to be en 1 S xy Def 0 tered Only for synchronous motors Larger starting torques can be achieved by changing the start up procedure to the controlled mode O regulate
87. tted alignments 5 2 3 Basic connection variations O O y TE lt a El A Nee rE U ETF HUE HUE H ET LI GI L wi vi ud wal v1 using 02 v2 v2 Wa Star or delta connection with the drive controller integrated in the motor NOTICE Risk of damage to the drive controller When connecting the drive controller the correct phase sequence must be adhered to otherwise the motor can be overloaded Thus the correct phase sequence should be ensured when connecting the motor With the supplied installation material wire end sleeves and cable lugs can be connected The connection options are shown in Figure 4 610 00260 40 000 07 2014 16 78 Gardner Denver Deutschland GmbH Installation Unused open cable ends in the motor connection box must be insulated If a PTC or Klixxon is used the jumper seated in the terminal for the PTC in the delivery condition must be removed The cross section of the mains supply line should be designed according to the type of wiring and the max current allowed The mains supply protection must be ensured by the system start up engineer 5 2 4 Short circuit and earth fault protection The drive controller has an internal short circuit and earth fault protection 5 2 5 Wiring instructions The control terminals of the application card are located inside the drive controller Depending on the version the pins may be allocated differently Terminals Connect
88. u ana ng nen nanne En nun 68 AdapIer DIareS eine ernennen 68 Hand held unit MMI including 3 m connection cable RJ11 to FORMECLOANG 2 es ns 70 PC communication cable USB to connector M12 RS485 RS232 converter integrated ccceccceecceseeceeecceeeceeceeseecaeeeceeeseeeeseeesaueeses 70 Guidelines norms and standards nn nasnannemaumanmanmemaumnnnnn 71 EMC limit classes cecceecceeeceeceeeceeeseeesaeecaeeseeseesseseueseeeseeesaeeees 71 Classification acc to IEC EN 61800 3 uuzuuesnuenneonnnonnnnnnnnnnnnnnnnnn 71 Standards and guidelines u un u u unenn anne 71 Approval according to UL 2uu220220 200 ann nnnnnnnnnnnnnnnnnnnnnnnnnne nn 72 UL Specification English version ccccsccseeeeeeeeeeeeeeseeeeeeeeeeees 72 Homologation CL Version en fran aise c cccccseeceseeceeeeeeeeeeees 75 Gardner Denver Deutschland GmbH 3 78 07 2014 610 00260 40 000 7 M Elmo E Overview of sizes Rietschle A IA Dimensional drawings The drive controls are available in the following performance classes with the specified size names Sizes Sizes drive controls motor MA MB MC MD integrated Recommended motor power 15 2 2 3 0 4 0 5 5 7 5 11 0 15 0 KW 18 5 22 0 Dimensions L x B x H mm 233 x 153x120 270 x 189 x 140 307 x 223 x 181 414 x 294 x 232 610 00260 40 000 07 2014 4 78 Gardner Denver Deutschland GmbH Elmo Rietschle Symbol let CO u
89. um bers refer to the flash code table or the PC tool Error messages can only be acknowledged when the error is no longer pre sent Error messages can be acknowledged as follows Digital input programmable via the hand held unit MMI Switching the device on and off 0O A OO N Automatic acknowledgement parameter 1 181 via fieldbus CANOpen Profibus DP EtherCAD Below is a list of possible error messages For errors not listed here please con tact the manufacturer Error description 1 Low voltage 24 V application Supply voltage of the application is 2 Over voltage 24 V less than 15 V applica Supply voltage of the application is tion greater than 31 V 3 Version error of client PLC The version of the client PLC does not match the device firmware 4 Communication applica The internal communication be tion lt gt performance tween the application and power printed circuit board is out of order gt Parameters distributor The internal distribution of the pa rameters during the initialisation has failed 6 Timeout performance The power unit does not respond 7 Cable breakage analogue Current or voltage is less than the input 1 4 20 mA 2 10V lower limit of the analogue input 1 this error monitoring is activated by setting the parameter 4 021 to 20 8 Cable breakage analogue Current or voltage is less than the input 2 4 20 mA 2 10V lower limit of the analogue inp
90. urge protector should be used in the mains supply line to the drive controller the input voltage should be reduced Please contact the manufacturer The respective max output values can be defined based on the following charac teristic Curves 610 00260 40 000 07 2014 66 78 Gardner Denver Deutschland GmbH Elmo Rietschle Technical data 110 100 90 80 70 60 50 Max output current 40 0 900 1000 1500 2000 2500 3000 3500 400 Height above NHN m Derating of the maximum output current due to the installation altitude 110 100 90 80 70 60 50 max input voltage 40 0 900 1000 1500 2000 2500 3000 3500 4000 Height above NHN m Derating of the maximum input voltage due to the installation altitude 9 2 3 Derating due to the clock frequency The following illustration shows the output current as a function of the clock fre quency In order to limit the heat losses in the drive controller the output current must be reduced Note There is no automatic reduction of the clock frequency The max output values can be defined based on the following characteristic curve oS Fr Cc D km Oo _ OL m x 6 8 10 Clock frequency kHz Derating of the maximum output current due to the clock frequency Gardner Denver Deutschland GmbH 67 78 07 2014 610 00260 40 000 10 Optional accessories Elmo Rietschle In
91. ut 2 this error monitoring is activated by setting the parameter 4 021 to 20 9 Blocking detection The drive shaft of the motor is blocked 5 080 10 Overtemperature of drive Internal temperature too high controller application 11 Bus timeout 12 Confirmation error 13 External error 1 610 00260 40 000 07 2014 No response from the bus device or HAND HELD UNIT MMI PC The number of max automatic ac knowledgements 1 182 has been exceeded The parametrised error input is 62 78 Possible cause remedy Overload of the 24 V supply Internal 24 V supply is not OK or external power supply is not OK Check the version numbers of the customer PLC and device firmware EMC interference Parameter set is incomplete Operation with 24 V without power supply Cable breakage defective ex ternal sensor Cable breakage defective ex ternal sensor Remove blockage Insufficient cooling low speed and high torque clock fre quency too high Check bus wiring Check the error history and eliminate errors Eliminate external error Gardner Denver Deutschland GmbH Elmo Rietschle No 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Error name External error 2 Motor recognition IGBT trip Intermediate circuit over voltage Intermediate circuit under voltage Motor overtemperature Interruption in mains supply IGBT module overt
92. wall the length of the shielded motor cables with large surfaces on both sides max 3 m may not exceed the permitted limits Wiring suitable for EMC also requires that EMC screw connections be used on both sides drive control and motor NOTICE In a residential environment this product can cause high frequency disrup tions that may require interference suppression measures Classification acc to IEC EN 61800 3 The generic standard defines test procedures and severity levels for every envi ronment in the drive control category these have to be complied with Definition of environment First environment residential commercial and industrial area All areas that are directly supplied by a public low voltage connection such as Residential area e g houses apartments etc Retail area e g shops supermarkets Public institutions e g theatres stations Outside areas e g petrol stations and parking areas Light industry e g workshops laboratories small businesses Second environment industry Industrial surroundings with their own supply network that is separated from the public low voltage supply by a transformer Standards and guidelines The following specifically apply Directive on Electromagnetic Compatibility Directive 2004 108 EC of the Council EN 61800 3 2004 Low Voltage Directive Directive 2006 95 EC of the Council EN 61800 5 1 2003 Product standards list G
93. xy 2 Elmo Rietschle Unit min O Intrinsic value max 100 to be en Def 0 tered PID fixed setpoint values that should be output at the digital inputs 1 3 set in parameter 3 069 depending on the switching pattern must be selected in parameter 1 130 PID fixed setpoint mode Parameter HB Transfer status S xy 2 Unit integer min O Intrinsic value max 2 to be en 1 Def 0 tered Selection of the digital inputs used for the fixed frequencies 0 digital In 1 PID fixed setpoint 1 8 062 1 digital In 1 2 PID fixed setpoint 1 3 8 062 to 3 064 2 digital In 1 2 3 PID fixed setpoint 1 7 3 062 3 068 PID standby time Parameter HB Transfer status S xy 2 Unit s min O Intrinsic value max 10000 to be en Def 0 tered If the drive controller runs the set time at its minimum frequency parameter 1 020 the motor is stopped 0 Hz see also PID process control Explanation of operating modes gt 36 O deactivated gt 0 wait time until the activation of the standby function PID standby hysteresis Parameter HB Transfer status S xy 2 Unit min O Intrinsic value max 50 to be en j Def 0 tered Wake up condition of the PID controller from the standby func tion If the control deviation is greater than the set value in the control restarts see also operating modes of PID controller 7 3 5 Analogue inputs For analogue inputs 1 and 2 Alx

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