Mounting and Operating Instructions Shelter Lifting, Rolling
Contents
1. J P 2 0 9 11 Screw out the threaded pin 1 Take off the wheel 2 Bend the retaining washer 3 open Turn out the locking unit 4 Bend the retaining plate 5 open Turn out the shaft sealing nut 6 Pull off retaining plate 5 and washer 14 Take off the hub 7 and the tapered roller bearing 8 Take off the tapered roller bearing 9 Take off the shaft sealing ring 10 Press out the tapered roller bearing 8 on the hub 7 Open screws 11 Push the axle 12 out of the castor unit 13 Assembly in reverse order Attention Please fit screws 11 with 50 Nm 442 in Ib when assembling 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 37 Brake on the castor unit gt eg TEA EE N FRI d l CZ Refer to paragraph on wheel bearing for taking off the wheel Take off the crank handle 2 Take off the screws 3 Take off the arm 4 Push out the clamping pin 5 Unscrew the cylinder screws 6 Take the gearbox cover 7 off the clamping pins 8 Take off drive shaft 9 spur gear 13 a2. 25 49 0 9375 8466 SS H E 7 a 7 z a T a Z 3 any 210833 waysAsapo7 pun mol ed El wa s s Duipoo puo Bus Duum sJajjus nod aBDAa T 072502 12 26ojnos uoyuanuow ap auwa skg EH CERN El Fg LE sanas ua ice LA HS m ps tenn Ense IER OL EO 29 p ymd maar oc BE cap RAIN ap sun UNO zee T See A 040 v0009 905 8 E E EEE m 8 d u NEE EEN T m 099 a DE ui 60159007 1i z EETOL 0SSZ Bas E pue peqeuue OF E W be 9110 9uepog 6 a 8E7Z 9jeJquaurqo UIPIM Jajjeus Hays np Jne Jo Sach o 10969 je ebup sebyue 55 2 Sare e 109601162 OL zn TN apae o ue o la T Pius Ki ibQ aljez 113yu Spdy gt 00 DI OEL IJS u S RI va 10029015 7 S bur o gt soqbersez e amp upisuuoz T CH GE D E dei ep jiw sabejeny z eS f d J bree EI 10086 132 uj oubo uoeuy 1 5 SE a Paz gnt 05 Jayaanz pun 01861108 0NH 1421499 C un E Bunye spunue sn 2 a waer E Bun g D E weistjeqany qiu 100du9Z 5 NDS E leqiny 1141 neies ben 2 ll gao 2 GYNAL Baz ba DD wis ze enis 235 gen 2 99 097 men 2105 1 40146011 ae 23 weon uper Sip 88 Y 9LL 059 525 SE 2 as eo 5 Pn 32 a AL o gt ms ER s 8 bas o 59 8 355 EN z w Lo SS 3 a bno 93 678 Na s ER SEI as gis See i 2 ROTH EE EE 2 aas 00 28 pied 2 RI vo 0 728 rao Es bais E o on0 a CH 83 as rz 09 gas vag e 0
3. Jauuods buis uado JYMYNZWONS 00 022 01 0S L 119A 87 LLEEOZ q911 u001 59 3 Iduo2 BAP Gueg uodo a 1 3 ndspasg bupysebxua 304 SPIM JOQ MO 3 L Z 7 S 9 26 49 0 9375 8466 49 0 9375 84 0 Fax haacon hebetechnik gmbh Tel 094103 f gb hrlsys s D Components maintenance and repair D 1 Listof components Pos Unit Description Drwg no Pos Order no 2 Adapter right hand side compl 1350 6 5 10 00 1 202203 z canas ang 3 tes z 2 c Manpmeomp isso6s7000 58 202207 4 Castor unit compl 1350 6 5 335 00 9 204749 2 Crank handle compl 1350 10 56 00 10 108800 2 Extension compl 1350 10 67 00 11 202222 z z 2 2 Drag link compl 1350 6 5 112 00 17 201955 Track rod compl 1350 6 5 121 00 18 201975 Spanner SW 24 19 301104 D 2 Maintenance Maintenance of the system consists of cleaning and greasing the components listed in D 1 Cleaning and greasing When necessary but at least when dissembling the system before storing it If necessary when using the system after a longer storage period Lubricants oils and rust preventives Oil Agent Lubricant Lubricant Gearbox oil Grease Description Supplier Gleitmo 805 K Fa Gleitmo M nchen or equivalent Molycote 3402C Fa Dow Corning or equivalent Herm Gearfit TCL 00 000 Fa Herm haacon Shell
4. Secure the square shaped pin with a spring clip 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 14 C Operating the system C 1 Loading and unloading the vehicle When loading or unloading a vehicle it has to stand on firm even ground The maximum inclination of the container is restricted to 2 C 1 1 Unloading onto ground level Basic configuration as per B 1 1 to B 1 3 Attention Open twistlocks on the truck Use crank handle 6 to crank the container up by approx 25 mm 1 Insert drive shafts 7 B 3 1 Lift the container either with the crank handle 6 or the ergonomic crank 6a by approx 100 mm 4 and drive the truck away there should be a second person to quide the driver Attention Fouling the system with the vehicle might lead to the collapse of the system Lower the container Attention Avoid oscillations of the container by e g corresponding cranking Watch all four corner posts As soon as you reach the first mark for a motor stop refer to sticker S1193 stop the motors immediately Lower the container either crank handle or ergonomic crank now Take off the drive shafts f necessary take load off each corner post individually Only after load has been taken off all corner posts the whole system may be taken off the container C 1 2 Loading from ground level Basic configuration as per B 1 1 to B 1
5. DIN No Dimension 1 Rack compl 202209 fig 9 1 2 Rack extension compl 202210 fig 10 1 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 49 Rack compl Drwg No 1350 6 5 51 00 Order No 202209 4675 5 MF Hub 4502 72 Pos Description _ OrderNo Qty DINNo Dimension 1 Pncmp 9292 1 2 Racktube compl nero 1 Cs Ballbearing 08235 1 4 Rek oes 1 5 wer gen EN 6 Jem o EEN 7 pushing we 1 8 Screw 0867 1 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 50 Rack compl Drwg No 1350 6 5 55 00 Order No 202210 Fi 229 ee E 2 AN Ay BEE A o Ik CH BEEN Pos Description Order No Qty DIN No Dimension 1 Rectangular tube 108524 1 2 Extension 108430 1 3 Rack 108485 1 4 Cover 108212 1 5 Key 108226 1 6 Cylinder pin 107933 2 8 Allen screw 100615 4 DIN 6912 M6x16 A2 9 Countersunk screw 101705 4 DIN 7991 M6 x 20 A2 14 Compression spring 106020 1 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 51 Rack compl Drwg No 1350 6 5 60 00 Order No 201645 een 7 2 fig 11 Pos Description Order No Qty DIN No Dimension
6. b ad N haacon Mounting and Operating Instructions Shelter Lifting Rolling and Loading System Type 1350 6 5 0 00 010 Order no 205270 Certified in accordance with DIN EN ISO 9001 Member of the DWT haacon hebetechnik gmbh Josef Haamann Str 6 D 97896 Freudenberg Main Tel 49 0 93 75 84 0 Fax 49 0 93 75 84 66 e mail haacon haacon de Internet www haacon de haacon hilft heben 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 1 Content A A 1 A 2 A 3 B B 1 B 1 1 B 1 1 2 B 1 2 B 1 3 B 1 4 B 2 B 3 B 3 1 B 3 2 B 3 3 B 3 4 B 3 5 B 3 6 B 3 7 B 3 8 B 3 9 C 1 C 1 1 C 1 2 C 2 C 2 1 C 2 2 C 3 C 3 1 C 3 2 General Description of the system EAR A AEE AER E d Description of the system ENNEN 4 TEC MEAT on Are daemon WR HR AH HE A HE NN remito dei I FF Y deed 5 Technical information given on the system esee 6 Basic structure of the system ee ENEE E ENEE a 7 Basic structure narrow track aaneen Y LLA RL LLA RR LL RR GRE LLA sess sense sea YY enden 7 Attaching the adaDtO Sister ege ed aU So ur YSG EO AL aa a eeoa en oaie 7 PILLING WIth mounting thread isses este T Lan ten laien e uge e ET 8 Attaching te FACES e e de cuero deca de cuendo o deal e 8 Attaching the castor E pnm 9 Changing from wide to narrow track sa ae Lake 9 Attaching ancillary equipment sa
7. A 89LZ OSI zoe osi mal JN SBunuyio7 jauJaAzjnu3s 8L Jndsipuu3s abub sabxua7 2DJ MOJJDU JOQ MO 00 1219 9 0S LI OL SL6L0Z IS110A SBup1 Sue Pos J203 768 NIQ U9DU L 0110 19550 Y49S nbwu 3 Jauupds uedo JN SUOIS SO zupJajojuiauaby 843944390 juorjer N NIQ IN IePOW nezapH sed YOISLEM RISCH Bunuusueg pis 00 01 6 9 0S l I 0zz0z A UOU Y99J WIOH 1ubiy ajod GE 702202 A cquou Sul WIOH a ajod EH 15 04 1969 Sny abb yno 00 08 G 9 0S L gt 992102 duo x ebuo suuoz 201 00 09 6 9 0S I S 679102 don euo suyo7 230 00 ZE 5 9 0S L Z GOZZ0Z IS110A uezjogx els 9 noq 8 00 0L 9 9 0SEL 8 02202 YS 10A uaz ogj 9 S 9 noq 00 6 G 9 0S 1 6 671707 s110A J1oyu oppy y mun J aun 00 99 DL 0SEL OL 009901 s110A jeqinx Z AUDJI 00 9 DL OSELJ LL cccc0oc 1S 0 Bunse uDjsen Z uoisua xa 00 S9 9 9 0S L ZL 066102 1 110A uejspxjeginy Z JUDI gt IWOUOD Ja 00 S S 9 0S L L SLZZOZ 15 04 e lemsbunpuigieA Z pos Buysauuos 00 411 G 9 0SEL FL ZLZZ0Z A uou BunieBup sen Z uoIsuajxs 00 Z9L S 9 OSEL SI 6ES801 181 10a ebup sebyue7 1 duo3 Joq MoO 00 8G 9 OGEL OL 612202 1S 0A e D duepog y ap punoJ 00 211 G 9 0S L ZL 666102 ISI10 Jaqaeyqua7 Z yun Domp L L L 3 ELLE NIG YOU OZ 69600 19sn1yosbu 1 15000
8. by virtue of their specialist training and experience have sufficient knowledge in the field of winches lifting units and towing units and who are familiar with the relevant national work safety regula tions accident prevention regulations directives and generally recognized technical regulations e g DIN EN standards to the extent that they are able to assess the operational state of the lifting rolling and loading sy stem Laws and regulations regarding the prevention of accidents have to be adhered to Manufacturer s and after sales service address haacon hebetechnik gmbh Josef Haamann Stra e 6 D 97896 Freudenberg Main Telefon 09375 84 0 Fax 09375 8466 When ordering spare parts please guote Type 1350 6 5 0 00 patents MRS PATENTS Year of construction US Pat 4 765 594 Castor unit Serial numbers US Pat 4 706 936 Ergo crank Reference as per spare parts list US Pat 4 811 930 Mr US Pat 4 828 308 AND OTHER PATENTS PENDING S 1200 e Attachment unit Number of spare parts required A General Description of the system S1200e on tow bar centre piece A 1 Description of the system The Lifting Rolling and Loading System 1350 6 5 will allow the loading and unloading of containers into and out of various types of aircraft and the loading and unloading of containers onto and down from vehicles without additional equipment 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84
9. 0 Fax 49 0 9375 8466 4 The system has four corner posts attached to the container s corner castings which consists of adaptor with outrigger gearbox and castor unit Each corner post will be actuated individually to level the container a drive shaft will allow simultaneous actuation of two corner posts The system can be used anywhere on firm and even surfaces with or without additional energy Attention Do not overload the system Do not overload any component by operating the system incorrectly e g excessive crankforce A 2 Technical data Basic system Lifting capacity per set 4 jacks 65 kN Lifting capacity per jack on ground plate 32 5 kN Lifting capacity per jack on wheels 21 5 kN Lifting stroke max 1750 mm Slope max 2 Crankforce per pair of jacks with crank handle approx 150 N Crankforce per pair of jacks with ergo crank approx 150 N Lift per crank turn approx 4 3 mm Lift per turn of the ergonomic crank approx 4 3 mm Operation range 33 50 C Weight system and accessories approx 1082 0 kg Individual weights Adapter approx 79 0 kg Outrigger and gearbox approx 36 0 kg Rack approx 41 0 kg Main pin approx 1 5 kg castor unit approx 57 0 kg Crank handle approx 1 5 kg Crank extension approx 1 0 kg Ergonomic crank approx 6 0 kg Drive shaft approx 7 5 kg approx 14 5 kg Tow bar approx 93 0 kg Gr
10. 1 Rack compl 202213 fig 12 1 2 Rack extension compl 202214 fig 13 1 Rack compl Drwg No 1350 6 5 61 00 Order No 202213 Fa rn jam a ann E Malycete_ 2602 Pos Description Order No Gty DIN No Dimension 1 Pin compl 108292 1 2 Rack tube compl 108761 1 3 Ball bearing 108225 1 4 Rack 108486 1 5 Lever 108284 1 6 Pin 108283 1 7 Bushing 108282 1 8 Screw 108267 1 10 Allen screw 100615 12 DIN 6912 M6x 16 A2 12 Threaded pin 100706 1 ISO 4026 M 10x 12 A2 13 Grease nipple 100271 1 DIN 71412 M6x1 MS 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 52 Rack extension compl Drwg No 1350 6 5 65 00 Order No 202214 Oo OAN 094103 f gb hrlsys s Pos fig 13 Description Rectangular tube Extension Rack Cover Key Cylinder pin Allen screw Countersunk screw Compression spring Order No 108506 108436 108281 108212 108226 107933 100615 101705 106020 B NMN mMm DIN No DIN 6912 DIN 7991 Dimension M6x16 A2 M 6x20 A2 haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 53 Main pin compl Drwg No 1350 6 5 32 00 Order No 202205 Pos Description OrderNo Qty DINNo Dimension Pi memi je 0 sme foes OO S a fems CE 5 Lommel June io namene ma lee Main pin co
11. 250 mm 10 Attach front corner posts according to B 1 1 to B 1 4 Turn castor units 5 into driving direction and attach trackrod 11 Distribute the load evenly among all corner posts Push or pull the container out until the rear end rests on the ramp by approx 400 mm 16 Use track rod for steering Brake front caster units 51 52 Attach rear corner posts acc to B 1 1 to B 1 4 Use shorten racks 3 of the corresponding aircraft type at tach locking unit for the tack B 3 5 Attach cross shaft 7 Lift container by approx 25 mm Open parking brakes at the front corner posts Pull container out of the aircraft completely until the distance between container and ramp is approx 500 mm 20 Take off ropes chains and aircraft rope Brake all parking brakes for transporting the container with the truck Extend the racks Lift container slightly above trucked level Drive truck under the container There should be a second person to guide this Position the truck twistlocks directly under the lower openings of the container corner castings Lower container until load is taken off four corner posts Travelling with the container over longer distances Brake all four castors Extend all racks Lower container down to approx 500 mm 20 Turn castor units to a 90 angle with the container long side Take off drive shafts Take load off individual cor ner posts and swing castor units 5 Lower contain
12. 3 Use crank handle 6 to crank the container up by approx 25 mm 1 Insert drive shafts 7 and lift container by another 100 mm 4 Level container Lift the container either with the crank handle 6 or the ergonomic crank 6a by approx 100 mm 4 above trucked level Drive the truck carefully under the container there should be a second person to guide the driver Position the truck twistlocks directly under the lower hole of the container s corner castings A Attention Correct only the position of the truck twistlocks if they do not match the holes of the containers cor ner castings Do not move the system 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 15 C 2 Loading and unloading an aircraft over a horizontal ramp C 2 1 Loading over a horizontal ramp Drive the truck with the container as closely to the ramp as possible and into the position adequate for loading the aircraft In order to unload the truck it has to be on even firm ground The maximum inclination of the container is re stricted to 2 For unloading the container refer to B 1 1 to B 1 4 Attention Open twistlocks on the truck Use crank handle 6 to crank the container up by approx 25 mm 1 Insert drive shafts 7 B 3 1 Lift the container either with the crank handle 6 or the ergonomic crank 6a by approx 100 mm 4 and drive the truck away th
13. 49 0 9375 8466 3 Information regarding working safety Read and follow these mounting and operating instructions carefully before unpacking and operating the Lifting Rolling and Loading System Only people who know the mounting and operating instructions well and who have had corresponding training are allowed to assemble use and repair the system The Lifting Rolling and Loading System may only be used for the operations ascribed to it The operations ascri bed to it are the loading and unloading of containers into and out of various types of aircraft or the loading and unloading up and down from a vehicle without additional equipment resp Before lifting lowering or rolling the containers all safety installations and equipment have to be installed per fectly and it has to ensured that no one is standing in an endangered area Attention Do not fix anything with lashing straps on parts of the system Inspection by an expert The lifting rolling and loading system must be inspected by an expert depending on the conditions under which it is used and the operational conditions but at least once annually annual operational safety inspection in ac cordance with the accident prevention regulations BGV D8 Section 23 Paragraph 2 In all cases before the lifting rolling and loading system is put back into operation service the safety relevant parts e g the bar gear unit boom rack and set of wheels Experts are persons who
14. A2 Spring ring A6 4 A2 Description Strut compl Strap Bolt Washer Spring ring Bracket Red cap Allen screw Allen screw Allen screw Hex nut Washer 094103 f gb hrlsys s Order No 108514 108798 108584 101890 100620 100469 107353 108349 107718 100010 101695 100611 100468 100354 100442 m 5j mimm mj nmj rnmj mj mj imi DIN No ISO 8752 DIN 6912 DIN 7980 ISO 4762 DIN 6912 DIN 6912 DIN 7980 ISO 4032 ISO 7093 Dimension 10 x 45 A2 8 x 20 A2 A8 A2 M6x20 A2 M6x12 A2 A6 A2 M6 A2 haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 71 Ground plate Drwg No 1350 6 5 73 00 Order No 202219 Pos Description _ OrderNo Gty DINNo Dimension 1 Ground pate noB Lil 2 Taa end stud men 1 Drag link Drwg No 1350 6 5 112 00 Order No 201955 5 44 15 16 M 1 0 2 2 3 3 4 Description Order No Gty Pos Description OrderNo om DIN No Dimension a Jam reas ft 2 Link piece 108630 1 3 Clamp 108632 1 4 Bolt 108634 1 5 Bolt 108278 1 6 Bolt 108277 1 7 Folding pin 108238 1 10 Clamping pin 101890 1 ISO 8752 10x45 A2 11 Clamping pin 101889 1 ISO 8752 10 x 40 A2 12 Clamping pin 101883 1 ISO 8752 6x45 A2 13 Clamping pin 100143 1 ISO 8752 6x40 A2 14 Clamping pin 100107 2 ISO 8752 4x40 A2 15 A
15. Alvania R 3 Fa Shell or equivalent Shell Spirax HD 80 W Fa Shell or equivalent 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 27 AR as required AEO after every operation Cleaning careful mechanical treatment e g with a brush or a rag without damaging the surfaces Outrigger gearbox AR AEO 1 Clean pinion AR AEO and apply lubricant Molycote 3402 C 2 Clean gliding surfaces AR AEO 3 Clean bores AEO and apply lubricant Molycote 3402 C 4 Clean inner square and exposed portion of shaft AEO and apply Gleitmo 805K It is not necessary to exchange the gearbox grease volume 0 8 lifetime greasing E Rack and rack extension C130 C141 AR AEO 1 Clean teeth AR AEO and apply lubricant Molycote 3402 C 2 Clean the connection between rack and extension AR AEO and apply Molycote 3402 C 3 Grease thrust bearing AR AEO with Gleitmo 805 K grease nipple 4 Clean square opening at the lower rack end and apply Molycote 3402 C A N 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 28 Adaptor AEO 1 Clean bore pin AEO and apply lubricant Molycote 3402 C Castor unit AR AEO 1 Clean king pin AR AEO and apply Molycote 3402 C 2 Grease gearbox for parking brake AR with Shell Al
16. Guide plates 2 Fuhrungsplatten Guide plates F hrungsplatten Guide plates Outrigger gearbox Guide plate set X When the gliding surfaces of the guide plates are in line with the head of the countersunk screw then the guide plate has to be exchanged Heat the area round the countersunk screw 1 250 C up to 300 C Unscrew the countersunk screws 1 Take the guide plates 2 off the clamping pins 3 Install new guide plates 2 Tighten those countersunk screws 1 which have been applied with Loctite 638 A Attention If the limit for wear and tear guide plates has not been reached after 500 operations then the outrig ger gearbox has to be exchanged nevertheless 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 33 Rack compl Pincompl Bestell Nr 108 292 Steckbolzen pin AAL S SC amp If the pin is difficult to move then it has to be exchanged For a description of how to change the pin refer to B 1 4 If deep grooves appear deeper then 1 mm 0 04 but at least after 700 operations the rack has to be exchanged completely Square pin Square pin compl Bestell Nr 108 340 Vierkantbolzen komplett
17. inclined ramp and entering the aircraft Pull container into the aircraft as far as possible while still steering at the front Stop as soon as rope chain touch the outrigger gearbox Position wedges behind the rear wheels which have entered the horizontal cargohold already Pull parking brake Take off ropes chains open parking brake and continue pushing the container inside the aircraft Take off the tow bar and steer each front corner post individually with the track rod until the container has reached its tie down position Pull parking brakes and lower container onto the floor 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 21 Taking the system off stowage and tying the con tainer down Option 1 Take the corner posts off except for the adaptors Adaptors stay on the container Stow all the parts you have taken off inside the aircraft Tie the container down Option 2 Take off the whole system and stow it inside the aircraft Tie the container down Option 3 Turn the corner posts into their stowage position at the front side of the container projection approx 480 mm 19 Take off the drive shafts and the tow bar Take off and stow the wheels B 3 6 Crankthe crank shafts 51 of the castor unit paral lel with the container walls Take off the cranks 52 turn through 180
18. to the left ratcheting in one direction only Use the extension when the castor unit is attached 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 10 B 3 3 Ergonomic crank The ergonomic crank 6a will enable the operator to crank with both hands and to crank at a height most convient for him Attachment Hold ergonomic crank in a horizontal position Crank 6 points away from the container Insert crank s sguare shaped pin into the patterned disc of the outrigger gearbox Turn crank handle slowly and thus let the outer square engage with the gearboxes inner square Turn ergonomic crank upwards through 30 Push the pin with the ball shaped head at the ergonomic crank against its spring and hold push ergonomic crank further into the gearbox until its locking mechanism is firmly behind the patterned disc Turn ergonomic crank into the most convenient position Release pin and thus arrest it B 3 4 Rack and rack extension Use rack and rack extension 3 for loading and unloa ding trucks Take off the extensions when loading and unloa ding aircraft only and attach the locking unit for the racks B 5 Attaching the rack extension Insert crank handle into the inner tube of the extension and turn to the right against the spring pressure Taking the rack extension off Insert crank handle 6 into the inner square of th
19. towards the adaptor Move the outrigger over the clamp eyes on the adaptor and fasten it with a pin Secure the pin with a clip B 1 3 Attaching the racks Position the ground plate 9 below the opening of the outrigger gearbox 2 A Attention If a shelter is to be loaded into the C 130 then the racks marked C 130 have to be attached so that they will enter the aircraft first Stand each pair of racks 3 marked C 130 or C 141 resp in front of the adaptors gearbox already attached Take off loose pins 4 of the outrigger Stand rack with its ball shaped pin of the ground pla te Teeth point upwards and towards the container Move rack and ground plate over the U shaped opening of the outrigger so that they are adjacent to the guide plates Secure rack with a pin if necessary attach crank handle handling as per B 3 2 Engage pinion and rack by turning the crank handle until the second pin can be pushed through the eyes 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 B 1 4 Attaching the castor unit A Attention Attach drag link 10 at the castor unit 5 and secure Turn out the pin 23 at the lower end of the rack 3 square opening right handed thread with the crank handle 6 and take it off Attach extension 6a to the crank handle and insert into gearbox Turn the rack up with the crank handle unt
20. 0 56 00 Order No 108800 fig 23 Pos Description Order No Oty DIN No Dimension 1 Crank handle 104811 1 2 Crankbolt 104816 1 3 Ratchet bolt 104817 1 4 Cover 104818 1 5 Release pin 104819 1 6 Stopper 104790 1 1 Lever 104820 1 8 Knob 103954 1 9 Sleeve hinge 104813 1 10 Latch pin 104812 1 11 Cover 104815 1 12 Washer 104814 1 13 Sleeve 101253 1 14 Ratchet 104821 1 15 Clamping pin 100129 1 ISO 8752 6x16 A2 16 Clamping pin 100084 1 ISO 8752 3x20 A2 17 Clamping pin 100081 1 ISO 8752 3x12 A2 18 Ball 101028 4 DIN 5401 Ill 6 35 A2 19 Allen screw 101270 4 DIN 6912 M 5x 12 A4D 20 Spring ring 100452 4 DIN 127 A5 A2 21 Compression spring 101111 1 VD 180Y 03 22 Compression spring 100996 1 VD 099 23 Compression spring 101110 1 D 180 24 Seal 100864 2 G20x26x4 25 O Ring 100858 1 6x1 26 Plug 101197 1 GPN 300 F9 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 61 Crank handle compl Drwg No 1350 10 67 00 Order No 202222 1 3 4 2 fig 24 Pos Description Order No Qty DIN No Dimension 1 eomeetensan ema 2 wm me 1 Connection shank Drwg No 1350 10 226 00 Order No 116354 m IA VER LA 5 6 1 E 7 3 fig 25 Pos Description Order No Qty DIN No Dimensi
21. 27 05 bor 09 El E E B35 E a 02 Rag 88 H rh aa 92 5 25 5 N eng Di 5031050030 puo 091400 1ubram ag 3 wer E nis 0648 jo un a E waer oo unn m NOS E wem 0639 iiA s a mes Zy NOS E 363 us gy pg Nag Ze sal wen uo 545 SS pend c t Baz EZ A bag E ve A bo oo ET Per Ki gt ES uouisod Dg ener e cuuo ap equ 4 gt LONISOd UDS TEE ee D Dusupd ep uol so BALG po 1819 5d0 09 seno ep al un G Jndsypuuos usos aand aa EI D Sog 519i o gt DDu moupu Buoy 2 adun ap Jagn uapo7 inj uorp nfijuoy Laus 5 o gt n4j ani Buio Ba 3 m A Rus us 20119 ua xnDajnoy Toa noy apow Bupoo dwDs yj an ur buo 04y 02 fae a 3610 ua xnpanou agssing aduo ums aon zem vo sau se110ss0220 enoo esson H wug 7 69 enbis gwoudbse ej eniuou a y sads p np ano 10d esinog i wa 9ll9n1uou ep 4n0 10d assnog NOS oo nbi 1 guouc6se P 8A1UDW 411 1S0ds p zen v jupisuy S Q 091 sequo z nod e eAjubu ei 110143 x i a ost o y uou2efoJd uapog wo 3UIQOA sezjospoy sap uebuuquv ureq Buniejspoy 8 5 pm as nog GE mW S NNI y UO Daloid PunoJ5 uo Janays sjaaym ay Buyunow waym sjaaym JO uouisog Nasa xow 661049 dos nb 4ojjeus aDojuou us sano sap UOHISOd senbiuuoa sanb 151 18130109 B 091 02 009 02 9191 99 Fe T uagoyabuo wwg GL auIqDy uapog wo auiqpy unJjuszjaqumy 20 WU9ZOL oi Daul NBS DEENEN wuuo 9 D o9 8 JSNBUS a
22. 49 0 9375 84 0 Fax 49 0 9375 8466 12 B 3 7 Tow bar The tow bar 40 is used for steering while an aircraft is loaded or unloaded or for steering and towing a con tainer outside the aircraft is only permitted in narrow track configuration Narrow track configuration For basic structure refer to B 1 and B 2 Both pins 37 at the triangular frame have to be pushed back Lift the locker at the same time Attach the triangular frame 39 between two adap tors 1 Lift the locker and insert pins into the bores of the adaptors Secure the pin by releasing the locker 38 Attach center piece to the triangular frame fasten with a pin 42 and secure with a clip Attach the castor drag link 10 at the strut 41 and secure with a clip Wide track configuration For basic structure see B 1 Push back both pins at the triangular frame and lift the spring locker at the same time Attach the triangular frame between two adaptors Lift the locker and push the pins into the bores of the adaptor Turn the triangular frame up towards the container wall Attach center piece with a pin at the lateral tube of the triangular frame and secure with a clip Insert extension 43 into the lateral tube and fasten with a pin 44 Secure with a clip Attach castor drag link 10 no 1350 6 5 115 00 with pin at the extension and secure with a clip A Attention Moving the shelter in wide track configuratio
23. 5 Blatt 4 Verkehrslasten Windlasten DIN 7355 Stahlwinden DIN VDE 0530 Teil 1 umlaufende elektrische Maschinen DIN VDE 0660 Teil 2 Niederspannungsger te Steuerger te Schaltelemente DIN VDE 0470 Schutzarten IP Freudenberg 27 06 07 E A ML Sata i V Konrad Lazarus gb _ issue 3 06 07 090053 dated 27 06 07 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 74
24. 7 1 fig 28 Pos Description Order No Qty DIN No Dimension 1 Chain 107035 1 2 Link 101169 2 332 11 3 Cranked link double 101171 1 332 15 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 64 Drive shaft compl Drwg No 1350 6 5 76 00 Order No 108517 NS S RSS LZ ben rr an M A LEAN AAM a Sang e 4 WW C ED il O O DSZ TT TATATATA gt Pm nn ld tn Sn PP Sn Y 4 WAT E Ser AWAY ECH ET 1 5 9 5 9 1 fig 29 Pos Description Order No Qty DIN No Dimension 1 Connection shank 107249 ng 30 i 3 Shaftcore eg 4 Clampingpn 100138 4 ISO8752 6x28 A2 5 Clamping strap T9078 4 6 Cowrhose sg a camp eg 4 Connection shank Drwg No 1350 10 77 00 Order No 107249 12 9 Pos Description Order No Gty DIN No Dimension 1 Square shank 108794 1 2 Knurled sleeve 103788 1 3 Latch pin 107969 1 4 Stopper 103768 1 5 Stopper 104790 1 6 Washer 100435 1 DIN 6902 B6 5 A2 7 Lock washer 100747 1 DIN 472 22x1 A2 8 Washer 100402 2 ISO 7089 B 5 3 A2 9 Ball 101028 2 DIN 5401 Ill 6 35 A2 10 Clamping pin 100121 1 ISO 8752 5x32 A2 11 Compression spring 100996 1 VD 099 12 Clamping pin 100081 1 ISO 8752 3x12
25. A2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 65 Drive shaft compl Drwg No 1350 6 5 80 00 Order No 202216 10 TT ETS Z5 MANN AZA AH ig Bieta TT ANN iw A H poor REN AAA Uu LATERAL AAA 6 fig 32 Pos Description _ _ _ _ OrderNo ot DINNo Dimension 107249 19 80 1 2 pmp hoon a 3 epes hoaa lil I 5 Clamping strap mam Aal 6 wemse 08 lil 7 awer oros 1 8 Lockwase oora i lonen oas 9 couis D se Ill 10 Steve X ome I I I Extension Drwg No 1350 6 5 117 00 Order No 202212 Pos Description OrderNo ty DINNo Dimension 1 extension ae 1 2 step es 1 s Jeon ges 1 Ca fwase er Ill 8 manon hoss 1 9 aenssew Dome 1 SO4 62 Wang 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 66 Tow bar compl Drwg No 1350 6 5 162 00 Order No 108539 fig 34 Pos Description Order No Qty DIN No Dimension 1 Lateral adaptor 109617 fig 35 1 2 Centre piece 109618 fig 37 1 3 Drag link 108406 fig 38 2 5 Pin 108439 fig 39 1 6 Stru
26. Square pin compl If the square pin is hard to move then it has to be exchanged 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 34 Ergonomic crank 14 1 4 Ee T P d Ed e IS d R D 12 8 16 17 13 18 9 GT A A er FS Weet te Al tal D be SE u cic EM T eo lt a NH N wi ST AUWS 5 KM T a o E zi a IST Stes ui gt HT 8t E 7 N i ZA 15 20 A T I T N N N N M 3 6 7 4 5 ae HL NA 11 Ies pr pin If the pin shows excessive tear at its flat parts or has it been bent due to force then it has to be exchanged Unscrew threaded pin 1 Push out the clamping pin 2 Pull out the pin 3 with the spring parts Turn out the cylinder screws 4 Take off the stopper Attach new stopper 5 with cylinder screws and spring loaded ring 4 Push pin 3 through the first bearing through the washers 6 and the spring 7 Push clamping pin 3 properly and secure with a threaded pin 1 Apply Gleitmo 805 K at the pin Check whether it works properly Chain crank shaft chain tensioning device and intermediate drive As soon as the chain can no longer be tightened again and it stalls the chain crank shaft chain tensioning de vice and the intermediate drive have to be exchanged Turn the crank shaft 9 with the crank handle 8 so far that the clamping pin 10 matches a hole in the exten sion
27. Tel 49 0 9375 84 0 Fax 49 0 9375 8466 9 B 3 Attaching ancillary equipment B 3 1 Drive shaft The drive shaft 7 consists of two parts 7a Shorter part which ends on both sides with an outer sguare This shorter drive shaft is used for narrow track 7b Extension The extension and the shorter part together build a long shaft This shaft is used for wide track The drive shaft can be inserted into the inner square of gearbox ergonomic crank drive shaft extension by pushing or pulling the grooved sleeve 25 immediately behind the outer square If ne cessary turn the inner square of the counterpart in order to adjust the drive shaft Check that the square drive ends engage properly whenever you operate the system B 3 2 Crank and crank handle extension The crank handle 6 is used to assemble and dissem ble the individual corner posts to level the container to attach the castor units 5 to the rack 3 and to ex tend and shorten the racks It is recommended to use the ergonomic crank 6a to bridge longer travels The crank handle can be attached or taken off by pushing the button 32 at the crank head Release the button to lock The handle can be folded through 90 when the button 33 is pushed and the handle is pulled at the same time Ratcheting mechanism Lever 34 and crank are in a 90 angle ratcheting in either direction Lever points to the right or
28. a en a tad 10 DEIN GSS GE 10 Crank and crank handle exterSIDI tikten torie edere Emo ERE E ES 10 Ergonomic crank AE 11 Rack a d racKkextensSioM erosten sans aeh oes aa Y YF RC Y FT ES NY 11 Locking unit forthe TACKS mia ie ke a 12 Castor unit and wheelS sene a teheran 12 A I EE 13 Locking unit to prevent racks from running down 14 Locking the castor UNS reele ede T m UE 14 Operating the system ae a EE ENEE EE EE EE E ENEE EE EE EE S 15 Loading and unloading thevehlcle a 15 Unloading onto greund level rather ne ee AA 15 Loading from ground level EE 15 Loading and unloading an aircraft over a horizontal ramp sees 16 Loading over a horizontal ramp ENEE 16 Unloading over a horizontal ramp EE 17 Loading and unloading up and down an inclined ramp cece eee eee ee ee A ARAE nennen 18 Loading up an inclined ramp EE 18 Unloading down an inclined ramp nononono ven nennen en nnnn nennen nnn 22 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 2 D Components maintenance and repair en EE EE EE EE Eu 27 D 1 Listo COMPONEN Ss T eier 27 D 2 Maintenance is se E 27 D 3 On the spot trouble shooting ee aa a nn 33 D 4 WOPESNON TOD E 33 DAT How to recognize wear and tear vs catala ee 33 RE M iai EE 37 DAS Sto necessary ele eich 40 D 6 Spare parts T aed AE a esee pei Wn nee eee 41 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax
29. acon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 N Pos 38 8 9 10 28 NO 8 4 ISO 4762 96 Pos Description Order No Qty DIN No Dimension 29 Allen screw 101747 8 ISO4762 M10x40 A2 30 Spring ring 100470 8 DIN 7980 A10 A2 31 Countersunk screw 106033 2 DIN 7991 M6x16 A2 32 Clamping pin 100094 1 1508752 3 5x26 A2 33 Clamping pin 100081 2 ISO8752 3x12 A2 34 Clamping pin 100129 1 15808752 6x16 A2 35 Clamping pin 100134 1 15808752 6x20 A2 36 Clamping pin 100138 1 ISO8752 6x28 A2 37 Clamping pin 100146 1 15808752 6x50 A2 38 Clamping pin 100158 3 11808752 8x40 A2 39 Allen screw 100065 1 1504762 M6x12 43 Washer 100822 2 CP2 1830 44 Axial washer 100815 2 AS 3047 45 Taper roller bearing 106025 2 32005 X 46 Taper roller bearing 106024 2 32006 X 47 Shaft nut 106404 2 KM 4 48 Safety plate 106026 2 MB 4 49 Seal ring 106019 2 BASL 40 x 55 x 8 50505 50 Retention unit 106411 1 KN 301 10 A2 51 Washer 100809 2 LS 2035 Wheel compl Drwg No 1350 6 5 37 00 Order No 108419 1 EOLLELELLS Ll ei SH I N fig 17 Flange compl 108260 fig 18 1 Wheel assembly 108275 3 Wheel nut 115409 5 M 14x 1 5 A3D 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 57 Flange compl Drwg N
30. and in sert above the square of the drive shaft Secure Turn corner posts with outriggers gearbox racks and castor units without wheels in front of the container front side until the holes marked P at the lower clamp match the bores of the adaptors The brakes 51 point away from the container wall Insert pin 21 into the lower bore marked P and secure Attach locking units at the outrigger gearbox B 3 8 Tie the container down Stow the parts you have taken off inside the aircraft C 3 2 Unloading down an inclined ramp The system is stowed on the container If not refer to B 1 1 to B 1 4 and B 2 Take off ropes tying the container to the aircraft Pullthe pin 21 out of the hole marked P at the lower clamp Swing outrigger gearbox 2 into the direction of the container long side until the hole marked N on the clamp matches the bore of the adaptor Outrig ger gearbox points away from the front side of the 51 container at an angle of approx 60 Insert pin into the bore on the clamp marked N and secure Attach crank handle 52 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 22 Turn brake shafts 51 down until they reach the maximum distance with the wheel axle Take wheels out of their stowage position on the adaptor and attach castor unit 5 Secure B 3 6 Turn castor unit
31. awing no 310189 Lift container by approx 100 mm 4 in front and 200 mm 8 at the rear Pull container slowly and smoothly over the ramp extensions onto the aircraft ramp Correct the rear castor units so that the container is properly aligned with the cargohold Correct the height of the corner posts When properly aligned Put wedges behind all four rear wheels Take off track rod and drag link at rear Lock rear castor units against swivelling and if necessary move wedges to make room for this Adjust height of rear end of the container standing alongside the container not behind it by using the crank handle Continue pulling the container into the aircraft while still adjusting the height of the container in order to avoid jamming the aircraft A Attention Make sure that when you roll up the inclined ramp the container is as horizontal as possible Stop and correct the height of each corner post several times to keep the container in a horizontal position For safety reasons adjust the height of the container on front and rear side only when the container is secured by the aircraft rope and cannot move Keep the aircraft rope under tension Put wedges be hind all four rear wheels of the system Do not stand on the ramp to do so Make sure that neither the container nor the system jam the aircraft Watch especially the upper edge of the container and the container floor when leaving the
32. e rack extension and turn to the left until the nut no longer engages Take crank handle off and pull rack extension up wards A Attention The racks have to be in line Treat pegs and and bores with utmost care do not damage them 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 11 B 3 5 Locking unit for the racks A Attention Generally whenever the rack 3 is shortened the end of the rack must be equipped with the locking unit stowed at the adaptor 1 Take off the spring pin and the locking unit Attach locking unit at the rack end the pins of the locking unit have to disappear inside the rack 3 completely Tighten locking unit with the crank handle 6 at the end of the rack B 3 6 Castor unit and wheels The wheels of the castor units 5 can be taken off or attached individually for exchange or for stowage purposes Taking them off The castor has to be without load Loosen the nut 35 at the end of the axles as far as possible with a spanner wrench width across flats 24 mm and turn it home until the securing pin diam approx 0 63 is parallel with the receptable Take wheel with hub and rim off the axle 36 All wheels have to be taken off and stowed in their stowage position above the outrigger before the jacks can be swung into their park position 094103 f gb hrlsys s haacon hebetechnik gmbh Tel
33. eeve Bushing Axial washer Axial washer Axial washer Axial washer Ring Bushing Order No 108444 108263 108341 fig 7 108448 108415 108491 108299 108224 108223 108523 108270 108234 108751 108271 101407 100153 100066 100635 100682 100442 100456 100733 101029 100024 102427 101973 101665 100875 100874 106018 106016 100829 100982 100812 100813 100814 100816 100908 100969 Qty k l kl Ol Ml kl O lM NIN haacon hebetechnik gmbh Tel 49 0 9375 DIN No ISO 2338 ISO 8752 ISO 4762 DIN 7991 DIN 910 ISO 7093 DIN 137 DIN 471 DIN 5401 III ISO 4762 Dimension A 6x 24 A2 8 x 20 A2 M 6x 16 A2 M 6x 12 A2 M 16x 1 5 A2 A 6 4 A2 B 8 A2 A 30x 1 5 6 5 M8x25 A2 BASL 25 x 40x 8 BASL 25 x 35 x 7 BA 38x50x7 BK 1622 BK 2020 MB 4020 AS 1730 AS 2035 AS 2542 AS 3552 16 7 x 24x 1 5 84 0 Fax 49 0 9375 8466 48 Locking piece Drwg No 1350 6 5 07 00 Order No 108341 TIS 4 1 2 5 7 6 3 fig 7 Pos Description Order No Qty DINNo Dimension 1 Shank 108342 1 2 Latch pin 108788 1 3 Stopper 104790 1 4 Button 103954 1 5 Ball 101028 2 DIN5401lll 6 35 A2 6 Clamping pin 100081 1 ISO 8752 3x12 A2 7 Compression ring 100996 1 VD 099 Rack compl Drwg No 1350 6 5 50 00 Order No 201266 2353 46 4978 72 Besom hub u Pos Description Order No Qty
34. er to ground level and take load off the corner posts Change corner posts from wide to narrow track B 2 Turn castor units into travelling direction Attach tow bar to front castor units B 3 7 Lock rear castor units so they will not swivel B 3 9 Lift container to a travelling height of approx 460 mm 18 Open all parking brakes 51 52 Container is now ready for rolling 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 17 Attention Max travelling speed narrow track only oneven hard surfaces 16 km h 10 mph on even smooth surfaces 8 km h 5 mph onuneven surfaces 5 km h 3 2 mph 3 Loading and unloading up and down an inclined ramp C C 3 1 Loading up an inclined ramp Container is standing on the ground Basic configuration as per B 1 1 to B 1 4 and B 2 Lift container with the crank 6 by approx 25 mm 1 Insert long drive shaft 7a B 3 1 Attach tow bar 8 to front adaptors 1 B 3 7 Turn the support wheel on the tow bar into travelling direc tion See sticker S 1185 on the towbar Drawing no 180690 belt chain Band Ket b rolling direction Rollrichtung rope chain Seil Kette 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 18 Attention When loading the aircraft up the inclined ramp the tow bar must not be used to tow the contai
35. ere should be a second person to quide the driver A Attention Fouling the system with the vehicle might lead to the collapse of the system If the distance between the container and the ramp exceeds 4 m 13 then lower the container to a tra velling height of approx 460 mm 18 If the distance between the container and the ramp exceeds 10 m 30 then the system has to be chan ged into narrow track configuration B 2 Take load off each corner post individually and turn castor units 5 into travelling direction Pull parking brake 51 52 Attach extended drive shaft 7 Open parking brake Roll container up to approx 600 mm 2 in front of the ramp and into a loading position Attention To adjust the container position use the drag links 10 individually Pullthe parking brake 51 Attach ropes chains to the front adaptor eyes 1 and connect them with the aircraft rope Refer to drawing no 180690 Shorten front racks B 3 4 and attach locking unit B 3 5 Lift the container above the level of the supported ramp by either crank handle 6 or ergonomic crank 6a Open parking brake 51 Pushor pull the container into the aircraft as far as possible so that the container and the system do not jam the aircraft but also roll over as many aircraft rollers as possible Lower the container with either a rolling surface or a pallet underneath down onto the aircraft rolle
36. fig 1 Pos Description Order No Oty DIN No Dimension 1 Adaptor right hand side 108509 1 3 Outrigger right hand side 108427 1 4 Clamp 108346 1 5 Clamp set right hand side 108425 fig 2 1 6 Pin compl 202206 1 1 Pin compl 108227 1 8 Folding pin compl 108240 1 9 Locking piece compl 107802 fig 3 1 10 Folding pin compl 114716 2 11 Locking device compl 107926 1 12 Pin 108221 1 13 Locking pin 108452 1 14 Sleeve 108293 1 15 Upper clamp 108336 1 16 Lower clamp 108335 1 17 Ledge 108219 1 18 Supporting ring 108295 1 19 Ring 108294 1 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 41 Pos Description Order No Qty DIN No Dimension 20 wesner hos 0 nm lees i Z T Z gt T T T 31 compressonsomng ow ee az S a H Jee ll Clamp set right hand side Drwg No 1350 6 5 16 00 Order No 108425 DT fig 2 Pos Description Order No Qty DIN No Dimension 1 Arm right hand side 116638 1 2 Main pin 116641 2 4 Hex nut 106013 1 DIN 936 M 20 A2 71 Locking pin 108258 1 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 42 Locking piece compl Drwg No 1350 6 5 58 00 Order No 107802 ca d o gt S i L 1 amp OA IIIA L ZA D RD LLALL fig 3 Description O
37. h lek sch l sch l ch l sch l sch NININ sch l kl l K DIN No ISO 7092 DIN 6912 DIN 6912 DIN 6912 DIN 6912 DIN 7980 DIN 7980 ISO 8752 ISO 8752 ISO 8752 fig 26 Dimension 15 A2 M 5x 16 A2 M6x12 A2 M5x12 A2 M6x16 A2 A5 A2 A6 A2 6 x 35 A2 3x 20 A2 6 x 26 A2 Hk 1712 HK 3516 HK 1212 HK 2018 RS HK 2518 RS haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 63 Pos Description OrderNo 29 axalwasher 100810 30 Axshwasher 100818 a axalwesher 100814 32 Axshwasher 100816 38 Compression spring 101066 34 mreadpin Do 06129 09637 fig 28 1172 00852 0907 0082 00710 Crank handle Drwg No 1350 12 61 00 Order No 103638 2 2 AS 1226 AS 2035 Gty DIN No Dimension as 2542 1 AS 3552 VD 214 ISO 4028 M6x12 GPN990K1 rot 625 23208 i o 19 2x 3 U6 7x11x2 5 AS 0821 ISO 4027 M6x8 A2 o ch Ls N EN wes SNS SSN NS mn BREEN fig 27 Pos Description Order No Gty DINNo Dimension 1 Crank handie 0339 1 3 sewe gen lil 4 sevenn ge aill 5 Wamr o 2 6 Compressonsping i005 m 8 Clampngpn 100382 2 SO8 52 6x18 A2 Chain compl Drwg No 1350 12 67 00 Order No 10363
38. il the ca stor unit can be rolled directly under the rack Take off ground plate Roll castor unit under the rack Turn rack over the king pin 24 until approx 2 mm 1 before the stop Insert the pin with the extended crank handle 6 6b into the lower end of the rack and tighten it Pin must not project Turn the crank handle 52 and brake castor unit Castor unit and e g outrigger must not jam when the rack is retracted and the container close to the ground Refer to sticker S1193e on the ou trigger gearbox If this is not obeyed then the thrust pin 23 will be damaged and the castor unit can no longer be taken off Rack and castor unit have to be ex changed B 2 Changing from wide to narrow track Narrow track is used for Rolling a container up or down the inclined aircraft ramp described in C 3 Towing a container Method Basic structure as per B 1 Take load off the corner posts Pull out the pin 21 at the upper of the two adjustable clamps marked W Turn the outrigger gearbox 2 with the rack 3 and castor unit 5 in front of the container front side until a hole marked N at the lower clamp matches the bore of the adaptor 1 Outrigger gearbox points away from the container long side at approx 60 Insert pin into the lower bore of the clamp marked N and secure with a clip Repeat at the three other corner posts 094103 f gb hrlsys s haacon hebetechnik gmbh
39. ing ring 100456 3 IDIN 127 A8 A2 15 Spring ring 100458 4 DIN127 A 10 A2 18 Castor 106407 1 LS SPO 200 Drag link Drwg No 1350 6 5 115 00 Order No 108406 6 14 15 16 10 12 2 11 13 3 4 094103 f gb hrlsys s Pos Description Order No Gty DIN No Dimension 1 Arm 108437 1 2 Link piece 108630 1 3 Clamp 108632 1 4 Bolt 108634 1 5 Bolt 108278 1 6 Bolt 108277 1 7 Spring cotter 108238 1 10 Clamping pin 101890 1 ISO 8752 10x 45 A2 11 Clamping pin 101889 1 ISO 8752 10 x 40 A2 12 Clamping pin 101883 1 ISO 8752 6x45 A2 13 Clamping pin 100143 1 ISO 8752 6x40 A2 14 Clamping pin 100107 2 ISO 8752 4x40 A2 15 Allen screw 100065 2 ISO 4762 M6x12 A2 16 Washer 100442 2 ISO 7093 A 6 4 A2 17 Main pin compl 108335 1 haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 69 Pin compl Drwg No 1350 6 5 107 00 Order No 108439 Description JorderNo Ton DIN No Dimension Pos 4 aman Taras ee Spring cotter 100555 DIN 11024 Gr 6 3 A3A e eea mo 2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 Strut compl Drwg No 1350 6 5 163 00 Order No 108512 108583 Clamping pin Allen screw Spring cotter 108236 Steering marker M6x50
40. llen screw 100065 2 ISO 4762 M 6x 12 A2 16 Washer 100442 2 ISO 7093 A6 4 A2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 72 Track rod Drwg No 1350 6 5 121 00 Order No 201975 9 10 fig 44 Pos Description Order No Gty DIN No Dimension 1 ArmR H 108470 1 2 ArmL H 108471 1 3 Pin compl 108769 1 4 Pin 116625 2 5 Spring cotter 108768 2 6 Pin 108786 1 8 Clamping pin 100105 1 ISO 8752 4x32 A2 9 Allen screw 100065 3 ISO 4762 M 6x 12 A2 10 Washer 100442 3 ISO 7093 A6 4 A2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 73 Josef Haamann Stra e 6 E C Declaration of Conformity haacon hebetechnik gmbh A to 98 37 EC IIA D 97896 Freudenberg Main haacon Name and address haacon hebetechnik gmbh Telefon 09375 84 0 Josef Haamann Stra e 6 Telefax 09375 8466 97896 Freudenberg Main Description Designation Shelter Lifting Rolling and Loading System electric drive Type 1350 10 1350 6 5 Capacities 10t 6 5t Relevant E C Directives 98 37 EC EC machinery directive 73 23 EEC EC Low voltage directives Harmonised standards DIN EN ISO 12100 1 2 safety of machines National standards and technical specifications BGV Al Unfallverh tungsvorschriften Allgemeine Vorschriften BGV D8 Unfallverh tungsvorschriften Winden Hub Zugger te DIN 105
41. mpl Drwg No 1350 6 5 70 00 Order No 202207 fig 15 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 54 Wheel set compl Drwg No 1350 6 5 335 00 Order No 204749 fig 16 1 Pos Description Order No Qty DIN No Dimension 1 Wheel unit mont 208632 fig 16 2 1 2 Crank handle 114927 fig 20 1 S 3 Square pin 108340 19 21 1 4 Wheel compl 108419 fig 17 2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 55 Wheel unit compl Order No 208632 48 51 13 12 30 33 47 E e E Te L Bi ES d DT Dydy 1 B A WHY d 222 1 22 E Se ke rder No 8451 8345 8348 fig 19 7194 08289 8629 8288 8450 3002 fig 22 08239 8261 8287 08256 7944 03370 7928 7947 07946 8286 00814 8285 1384 14928 06017 Qty DINNo Dimension AAA 2 i 3 Cam Folding pin 094103 f gb hrlsys s 0 0 i 0 0 O 3 10 k k k k k k ojojo 4 5 ojo 7 O k ojo O ch 1 6 4 5x32 M6x50 A2 ha
42. n is only permitted for level loading and unloading of an aircraft and for movements of the container over short distances immediately near the aircraft in walking speed only 094103 f gb hrlsys s ge 10 43 37 38 42 41 5 10 39 37 38 42 40 4 er haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 13 B 3 8 Locking unit to prevent racks from running down To prevent the rack 3 from running down in its sto wed position at the aircraft or on the truck a special lo cking unit 53 is inserted into the outrigger gearbox Push the button and take the locking unit out into the inner sguare of the gearbox while still pushing the button Let the button go and check that the locking unit will not fall out the locking unit is held back as long as the button is not pushed Ka OJ m At B 3 9 Locking the castor units For various purposes described in paragraph C the swivelling castor units 5 have to be blocked Take out the square shaped pin which is stowed at a clamp above the outrigger gearbox Turn the corner post into the position required and secure Turn the castor unit into travelling direction Insert the square shaped pin on the side opposite the brakes parallel with the wheels into the square opening at the lower end of the rack Push the bore of the retaining plate over the retaining pin of the king pin 24 at the castor
43. nd gearbox cover 7 Cam 11 moves off the drive shaft 9 Take spur gear 10 and gearbox cover 7 off the drive shaft 9 Assembly in reserve order 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 38 Changing the sealing on the gearbox cover at the outrigger A Attention The gearbox outrigger may only be opened in order to exchange sealings The parts of the gearbox have to be left in their position inside the casing outrigger and may not be taken off Only the manuf acturer may dissemble the gearbox further O Lay outrigger gearbox down with gearbox cover 2 on top Exchanging the sealings Take off the screws 1 Lift the gearbox cover 2 off the clamping pins 3 The parts off the gearbox will be lifted off the cover 2 Take off the sealing 4 Clean sealing surfaces on the outrigger gearbox 5 and the gearbox cover 2 Install new gearbox sealing 4 Attach new cover 2 Push cover 2 into the clamping pins 3 Tighten screws 1 on the cover 2 Turn crank handle Check impermeability and proper function of the gearbox Other components Repair of other components is carried out in the usual way 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 39 D 4 3 List of necessary tools List of necessary metric tools Other tools are not based on a certain unit of measurement and it is suppo
44. ner Attach ropes chains at the front adaptor eyes according to drawing no 310189 and connect them with the aircraft rope A Attention The angle of the ropes winches must not exceed 40 i e the distance between the attachment of the aircraft rope and adaptor 1 has to be at least 3 5 m 12 Refer to drawing no 310189 To help with steering attach a rope of approx 5 m 16 laterally through the eye of the tow bar so that it is pos sible to operate the tow bar on both sides without standing the ramp Open locking unit of the castor units 5 Connect castor track rod 10 and drag link 11 Attach four ramp extensions according to the position of the castor wheels A Attention Make sure that when you roll up the inclined ramp the container is as horizontal as possible Stop and correct the height of each corner post several times to keep the container in a horizontal position For safety reasons adjust the height of the container on front and rear side only when the container is secured by the aircraft rope and cannot move Keep the aircraft rope under tension Put wedges be hind all four rear wheels of the system Do not stand on the ramp to do so Make sure neither the container nor the system jam the aircraft Watch especially the upper edge of the container and the container floor when leaving the inclined ramp and entering the aircraft Open all parking brakes 51 52 Pull contai
45. ner height insert adap tor into the upper corner castings of the container Take off the locking device 20 of the adaptor on the container long side push the attachment pin against its spring and turn until the securing pin is in a vertical position Procede the same way with the securing pin at the container front side and also turn it into a vertical position Insert the peg into the oval opening of the corner casting if necessary lift the adaptor slightly turn the securing pins into a horizontal position and tighten the nut by hand Insert the locking unit you have taken out into the oval opening of the adaptor and the corner casting and secure as described Tighten both nuts of the pins with a spanner wrench belongs to the system and is supplied with it B 1 1 2 Fitting with mounting thread Operating Instructions 094047 enclosed If the cabins are on the truck use of the two part mounting thread simplifies fitting removal of the bars 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 7 B 1 2 Attaching the outriggers Turn the two clamps at the adaptor 1 until the eyes point away from the container long side Insert pin 21 into the upper clamp marked W and secure it with a clip Stand outrigger 2 with its U shaped opening no guide plates in front of the container long side Take out the pins 22 facing
46. ner slowly towards the ramp Steer with the tow bar in front by pulling the rope on both sides of the container and the track rod at the rear so that the container is aligned to the cargohold Ifthe container has been aligned correctly when re aching the ramp take tow bar and track rod off and lock the rear castor units so they cannot swivel If the container has to be aligned after reaching the ramp and while the container is entering the aircraft then the track rod stays on the rear corner posts 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 19 Drawing no 310189 Q9 operator Bediener A rolling direction Roilrichtung rope chain Seil Kette outrigger Ausleger T T track rod Lenkstange ES blocking mechanism Orehblockierung tor rotating wheels der R der D supporting wedges Unterlegkeil ramp extensions Rampenverl nger es t each ung 4St ck loading Beladen 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 20 A Attention When loading the aircraft up the inclined ramp no one is allowed behind the container For safety reasons the personnel at the front end of the container has to walk along the outer edges of the ramp and later along the aircraft walls The personnel at the rear end of the container has to walk alongside the container and later alongside not on the ramp Refer to dr
47. o 1350 6 5 38 00 Order No 108260 fig 18 ea Pos Description Order No Qty 1 Flange 108520 1 2 Wheel stud 115402 5 _ M14x1 5x48 A3D Cover compl Drwg No 1350 6 5 41 00 Order No 108348 fig 19 5 1 Pos Description _ OrderNo _ Gty DINNo Dimension ojee wn a e fwen 1 lara es 1 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 58 Crank handle compl Drwg No 1350 6 5 342 00 Order No 114927 fig 18 Description _ _ _ OrderNo Gty DINNo Dimension cu Ines Jo e wes 1 meme o a Em Y 1 wee Square pin compl Drwg No 1350 6 5 44 00 Order No 108340 1 fig 21 Pos Description Order No Qty DIN No Dimension 1 Square pin compl 108343 1 2 Folding pin 114716 1 4 Allen screw 100065 1 ISO 4762 M6x12 A2 5 Washer 100442 1 ISO 7093 6 4 A2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 59 Hub compl Drwg No 1350 6 5 39 00 Order No 113002 2 1 fig 22 Pos Description aaas aty DINNo Dimension 1 Hub 108473 1 Clamping pin 100134 ISO 8752 6x20 A2 Clamping pin 100091 ISO 8752 3 5x20 A2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 60 Crank handle compl Drwg No 1350 1
48. on 1 Square shank 116355 1 2 Latch pin 116353 1 3 Knurled sleeve 103788 1 4 Stopper 104790 1 5 Clamping pin 100081 1 ISO 8752 3 x 12 A2 6 Ball 101028 1 DIN 5401 Ill 6 35 A2 7 Clamping pin 100121 1 ISO 8752 5x32 A2 8 Compression spring 100996 1 VD 099 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 62 Ergonomic crank compl Drwg No 1350 6 5 85 00 Order No 201950 23 U o o Description Crank compl Crank shaft compl Drive shaft compl Sprocket wheel Chain tensioner Sleeve Shaft compl Housing Stopper Cover compl Crank case cover Bolt Washer Allen screw Allen screw Allen screw Allen screw Spring ring Spring ring Clamping pin Clamping pin Clamping pin Needle sleeve Needle sleeve Needle sleeve Needle sleeve 28 Needle sleeve 094103 f gb hrlsys s Oojo NIIA AI OIN NI INININININININ sch NO BR OINI A O O O N OD oa AJOIN O Intermediate drive compl Order No 103638 fig 27 103640 103594 103596 103668 104832 103645 108338 103646 104200 108440 103648 104829 100430 100687 100611 100607 100615 100466 100468 100141 100084 100138 100844 100845 100824 100828 100832 Oty ZININ Pl El sc
49. oning dev Kettenspanner VA i Threaded pin Gewindestift Chain tensioning dev Kettenspanner Extension AEO 1 Clean locking unit AEO and apply Molycote 3402 C 2 Clean inner square AEO and apply Gleitmo 805 K 1 2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 31 Drive shaft AEO 1 Clean locking unit AEO and apply Molycote 3402 C 2 Clean clutch AEO and apply Molycote 3402 C to inner square Lem Tow bar drag link and track rod AR AEO 1 Clean pin AEO and apply Molycote 3402 C 2 Clean bore AEO and apply Molycote 3402 C 3 Grease moving part and gliding surfaces of the inner tube AR by injecting oil Shell Spirax HD 80 W Tow bar GN UJ a STER Drag link 1 2 O 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 32 D 3 On the spot trouble shooting Exchange only the components listed in D 1 completely D 4 Workshop repair Square parts as listed in D 5 may only be exchanged in workshops by expert personnel D 4 1 Howto recognize wear and tear After reaching the limit for wear and tear see pictures the following parts have to be exchanged 2 Fuhrungsplatten
50. ound plate approx 6 0 kg Drag link approx 5 0 kg Track rod approx 7 0 kg Extension approx 5 5 kg These parts can be dissembled further 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 5 A 3 Technical information given on the system There are stickers and plates on the system which must be adhered to in order to prevent accidents and damage to the system WARNING Do not attach and operate the system before you have read and understood the operating instructions ATTENTION Do not raise the container above 20 when winds exceed 40 mph Max inclination of the container 29 Personnel are not allowed neither on nor in nor under the container when it is raised or when it is being towed or raised Do not fix anything with lashing straps on parts of the system 1205e S 1205 e e s 184 e S 1184 e Attention When using the wheel units make absolutely sure that 1 no cranking is carried out while the shelter container is lowered immediately after the first corner reaches the ground if necessary the connecting shafts have to be disengaged and the second corner is lowered individually to the ground Under no circumstances may the rack be cranked upwards again after the corner has reached the ground 2 when dissembling the wheel units take bolts out ot the racks first before the racks a
51. r with the rope N Attention While the container is unloaded down the inclined ramp no one is allowed in front of the container Steering with the tow bar in front and the track rod 11 at the rear has to be carried out from alongside the ramp and the container respectively Refer to drawing no 310189 Neither the container nor the system must jam the aircraft Watch especially The upper edge of the container and the container floor when leaving the aircraft and reaching the ramp Roll the container slowly and smoothly down the inclined ramp Keep the aircraft rope under tension steer with the tow bar standing beside not behind the ramp and adjust the container height N Attention Make sure that you roll down the inclined ramp the container is as horizontal as possible Stop and cor rect the height of each corner post several times to keep the container in a horizontal position For safety reasons adjust the height of the container on front and rear side only when the container is secured by the aircraft rope and cannot move Keep the aircraft rope under tension Put wedges be hind all four rear wheels of the system Do not stand on the ramp to do so Make sure that neither the container nor the system jam the aircraft Watch especially the upper edge of the container and the container floor when leaving the inclined ramp and entering the aircraft Repeat the adjustment of the container height at all four corner posts
52. rderNo Ton DIN No Dimension using hosa a S S me mm a 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 43 Adaptor L H compl Drwg No 1350 6 5 24 00 Order No 202204 34 PE Pl SSS Ansicht A Schnitt B B fig 4 7 10 11 12 13 14 15 16 17 18 E 20 2 22 23 24 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 44 Pos Description 25 26 28 32 33 34 35 Order No Qty DIN No Dimension oo fs Je mem fx Clamp set left hand side Drwg No 1350 6 5 30 00 Order No 108423 094103 f gb hrlsys s Description OrderNo _ Qty DINNo amitose jose Dr Mem en rera Joes Tr O R haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 A5 Outrigger mont compl Drwg No 1350 6 5 170 00 Order No 202576 fig 6 1 e Pos Description Order No Oty DIN No Dimension 1 Outrigger compl 123929 1 2 Patterned disc 108424 1 3 Clamping pin 100143 2 ISO 8752 6x 40 A2 4 Allen screw 100021 3 ISO 4762 M8x20 A2 5 Spring loaded
53. re cranked upwards 51202 e S 1202 e manual operalion for remaining lift Attention o Tyre pressure max 130 psi Rolling speed depending on the condition of the tarmac for a short time up to 10 mph only narrow track configuration Rolling height max 18 inch from ground to bottom of container Rolling height for loading and unloading depends on requirements Wide track operation only directly at the aircraft A change of direction is only possible if steering bars is attached to the opposite short side of the container Avoid jerky pulling and braking Open parking brake for rolling operations Block steering facilities of rear wheel unit for rolling operations O S DIU e O S 1210 e a E Attention Turn wheel into C driving direction D before starting Driving direction 8 roll on s eS roll_off O S 1185e O S 1185 e O Caution Operate tow bar only within red steering markers O S 196 e O S 1196 e 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 6 B Basic structure of the system The operating instructions are based on the drawing no 1350 6 5 0 00A in chapter C B 1 Basic structure narrow track Wide track is used for loading and unloading a truck loading and unloading an aircraft over a horizontal ramp B 1 1 Attaching the adaptors Adjust adaptor 1 to contai
54. ring 100469 3 DIN 7980 A8 A2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 46 Outrigger compl Drwg No 1350 6 5 180 00 Order No 117700 296 j 358 129 po 42 33 15 Y 48 T L 32 ren 27 N 12 24 a 19 3 7 7 43 738 20 3 8 4 1 337 B u 25 094103 f gb hrlsys s Po ke 10 9T 7 11 i Sr CN H See all 20 a LH 24 3 fig 6 2 47 haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 Pos ch GO ll 1 Ol c 094103 f gb hrlsys s Description Safety blocking device Folding pin Locking piece Rack drive Crank drive Gear wheel Gliding ring Guide plate Guide plate Cover Detent lever Clamping sleeve Outrigger Detent lever Cylinder pin Clamping pin Allen screw Countersunk screw Screw Washer Spring loaded ring Securing ring Ball Allen screw Bushing Sealing Compression spring Shaft sealing ring Shaft sealing ring Shaft sealing ring Needle sleeve Needle sl
55. rs of the ramp Secure the container with the aircraft rope and by pulling the rear parking brakes 51 52 Take load off the front corner posts and take them off The adaptors con stay on the container and can be used to tie down the container inside the aircraft Continue pulling the container into the aircraft If necessary adjust the direction by steering the rear castors 5 with the track rods 11 Pull the container into the rear racks 3 are approx 150 mm 6 away from the ramp Take load off the rear castors and take them off The adaptors may stay on the container and can be used to tie down the container inside the aircraft Stow all parts you have taken off and all the parts used for steering the system inside the aircraft 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 16 Pull the container into its final position and tie it down If necessary outrigger gearbox 2 racks and castor units without wheels can stay on the container Swing outrigger gearbox into the position marked P The wheels are stowed at the clamp on the adaptor Refer to 3rd option described later on C 2 2 Unloading over a horizontal ramp A Attention Do not take the aircraft winch off before the container is well outside the aircraft and standing firmly on the system Push or pull the container out of the aircraft until the front end projects the ramp by approx
56. s into travelling direction Lock rear castor units on the side pointing towards the cockpit so that they cannot swivel Attach castor units tow bar 8 with drag links 10 at the front adaptors Turn supporting wheel on the tow bar into travelling direction Refer to sticker S1185e on the tow bar Pull all four parking brakes 51 52 Lift each corner individually by approx 25 mm 1 with the crank handle Attach drive shaft 7a To help with steering attach a rope of approx 5 m 16 at the tow bar eye so that steering is possible on both sides of the container For safety reasons attach rope acc to drwg no 310189 at the eyes of the rear adaptors and connect it with the aircraft rope N Attention The angle of the ropes chains must not exceed 40 i e the distance between the attachment of the aircraft rope and the adaptor 1 has to be atleast 3 5 m 12 Refer to drawing no 310189 For safety reasons there has to be tension on the aircraft rope all the time while unloading the container Attach four ramp extensions according to the position of the wheels Liftthe container Open all parking brakes Rollthe container towards the ramp while steering with the tow bar and securing the container with the aircraft rope When the eye of the tow bar projects the aircraft the operating personnel has to walk alongside the ramp on left and right they have to operate the tow ba
57. sa O Jajlays ajlanluow ap aJjua2 4najnDH 9g lUDISUD IO L g Mala DIJJDJ g allay pd ana Y oC a g L6SZ Ge DEN xou 009 DI 4 OEE uu Mor uepoyug uspp 1 apow Buipoojun Duippo ANIL uoiuoo juauabJpu 2eg 1ueusbJ0u5 9 a ba 2 OEL I wa s sapb7 pun jjOM aqay uoJsAS Dupoo7 pub Bunjoy Duum s ajlays nod abDAa ja aono uouguajnupbu ep aWBIS S ayoyiloy jubiay BuneAoJ 1 Z JUDINOJ ua INAINDH L 097 xDU epou upoo 3 3 ul apow 5uppo dwos syj dn UI Diuozuou JU8wabJ0UD nog adwoy ap saqn Sanna sny noquy agssiog sch Jod yuawabyoy2 INOJ Deen ejbjuozuou Jn noguv E 8509 eBupjjaurrjuo5 ujbua 1 jneDuo 1 uajjou Suoy 260 n0y n o E 49 0 9375 84 0 Fax haacon hebetechnik gmbh Tel 094103 f gb hrlsys s 042602 uiy bJaquepneJ4 96826 0 UODDDU wel 006090 cw paer 20 Tsa zovoso esef e Un s unsarz ssp y uau6 yuy2ajaqay uoonu uu 702090 gt L owo ews wa s s 2pD7 un 702090 owes vozo90 woof pun JjOM 99H user orero me mwd GLO mee BN3ZQIDH E NIG you
58. sed that the user has such tools at hand Open jaw type spanner wrench acc to DIN 3110 German standard Width across flats 7x8 11x13 17x19 and 24x30 Socket spanner wrench acc to DIN 896 B German standard Width across flats 6x7 Hexagon socket key spanner wrench acc to DIN 911 B German standard Width across flats 3 4 5 6 8 Cotter pin extractor Point size 2 3 4 5 6 7 8 10 acc to DIN 6450 C German standard D 5 Spare parts to keep in stock for case of damage or loss Pos Description Drwg no Order no 1 Outrigger compl Spare parts compl 123929 1 Sealing 1350 6 5 01 853 101973 1 Rack C 130 Spare parts compl Rack extension C 130 Rack C 141 Spare parts compl 1350 6 5 51 00 1350 6 5 55 00 1350 6 5 61 00 1350 6 5 65 00 202209 202210 202123 202214 Rack extension C 141 Main pin 1350 6 5 70 00 202207 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 40 D 6 Spare parts list Adaptor R H compl Drwg no 1350 6 5 10 00 Order no 202203 2 x 3 7 e j SIR el C N dl 19 16 6 gt 8 Schritt B B 25 A 22 E
59. t 108512 fig 40 1 10 Name plate 106129 1 11x6 11 Grease nipple 100270 1 DIN 71412 M6x1 A3D 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 67 Lateral adaptor compl Drwg No 1350 6 5 167 00 Order No 109617 Pos Description _ _ OrderNo Qty DINNo Dimension Pt tateraladaptor H a 2 eer oem el 3 Springbotcompl N93 Jel s p AO EC E 8 Springring es Jane Jun Spring bolt compl Drwg No 1350 11 106 00 Order No 108770 LZ fig 36 Pos Description Order No Qty DIN No Dimension 1 Mounting 108772 1 2 Grip 106180 1 3 Bolt 107952 1 4 Spring 109022 1 VD 186 5 Clamping pin 100081 1 ISO 8752 3x12 A2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 68 Centre piece Drwg No 1350 6 5 168 00 Order No 109618 Ed Je Gm Y i i wc fig 37 Pos Description Order No Qty DIN No Dimension 1 Centre piece 108513 1 2 Eye compl 108799 1 4 Bolt 108274 1 5 Key way 108262 1 6 Key 108272 1 7 Bolt 108787 1 9 Clamping pin 100153 2 ISO 8752 8x20 A2 10 Clamping pin 101896 1 ISO 8752 10 x 60 A2 11 Allen screw 100021 3 ISO 4762 M8x20 A2 12 Allen screw 101854 1 ISO 4762 M 8x 30 A2 13 Allen screw 106009 4 ISO 4762 M 10 x 25 A2 14 Spr
60. tube and can be pushed out Pull out the shaft 11 Push out the clamping pin 12 take off the crank 8 completely Turn out the threaded pin 13 completely chain tensioning device is set free Turn out the cylinder screws 14 Open the crank cover 15 16 Take off the crank cover 15 Take off and exchange sprocket wheel 17 chain tensioning device 18 crank shaft 9 intermediate drive 19 and chain 20 Grease new parts with Shell Alvania R3 Assembly in reverse order 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 35 Castor unit Wheel Best Nr 106 322 A NE B Mr CT E EE NZZZZ Zen EN D ft E a E T ca Sch If the profile depth is less than 3 mm then either tyre or wheel compl have to be exchanged EE lt m min 3 mm Exchanging tyre air tube and rim Screw home the threaded pin 1 Take off the wheel 2 Take off the nut 3 Take the wheel 2 off the flange 4 Deflate the tyre Take the retaining screws 5 off the tyre Exchange worn or damaged part Assembly in reverse order Attention Please fit screws 3 with 120 Nm 1062 in Ib when assembling e Inflate tyre Tyre pressure 9 bar 130 psi 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 36 D 4 2 Repair Wheel bearing Necessary tools see list D 4 3 6 O 13
61. until the container has reached even ground outside the aircraft and until it is standing firmly on the system Pull all parking brakes Take off ropes chains and aircraft rope 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 23 Travelling with the container over longer distances Lift container to a travelling height of approx 460 mm 18 Connect tow bar and towing vehicle Open all parking brakes 51 52 Container is now ready for rolling Container is ready to move Attention Max travelling speed narrow track only on even hard surfaces 16 km h 10 mph on even smooth surfaces 8 km h 5 mph onuneven surfaces 5 km h 3 2 mph Transporting the container with a truck Lower the container until there is no load on any of the corner posts Change corner posts to wide track configuration reverse B 2 Load container onto the truck C 1 2 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 24
62. vania R3 grease nipple 3 Clean threaded pin AR and apply Molycote 3402 C 4 Clean hub and flange and apply Molycote 3402 C 5 Check profile condition and pressure of the wheels before using them Tyre pressure 9 bar 130 psi TAE un re Toe of ME LI ha ESSA Md a 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 29 Crank handle AR 1 Clean crank pin retaining pin and threaded pin AR and apply Gleitmo 805 K 2 Clean sleeve AR 094103 f gb hrlsys s haacon hebetechnik gmbh Tel 49 0 9375 84 0 Fax 49 0 9375 8466 30 Ergonomic crank AR AEO 1 Clean drive shaft and its inner square AEO and apply Gleitmo 805 K De 2 Az 5 6 Clean crank pin AR AEO and apply Gleitmo 805 K Clean sleeve AR Clean pin AEO and apply Molycote 3402 C Open screw every 12 months and lubricate chain with oil Shell Spirax HD80W Tensioning the chain AR Turn out the threaded pin until the chain tensioning device is set free Turn the chain tensioning device until pressure of the chain can be noticed Turn the chain tensioning device until one of the four engaged positions is reached turn the threaded pin to check Turn the threaded pin and set the chain tensioning device free Engaged position Rasteposition Chain tensi
Download Pdf Manuals
Related Search