Operating Instructions for the Metal-Shear SD5-1 and S1001N-1
Contents
1. machine must not be used when damp and must not be operated in a wet environment 3 Always inspect cable and plug before using machine Have damage repaired by a qualified professional only Put the plug into the main socket only when the machine is in off position 4 5 Always wear protective goggles protective gloves and heavy duty shoes when working e slit 4 5 Do not carry the machine by the cable Always remove the plug from the power supply socket before carrying out any work on the machine when interrupting work and when not using the machine Always place the cable to the rear away from the machine Apply the machine to the sheet metal only when switched on Always provide for secure footing when working Firmly clamp the work piece if it dose not remain stationary from its own weight The knife should not rub on the jaws Possible danger of cutting tool breakage Do not exceed the maximum allowable material thickness especially when cutting over double folded joints or welded seams F For further notes on safety we refer to enclosed red safety instructions sheet Technical Data DRACO metal shears SD5 1 S1001N 1 SD5 1 max cutting capacity steel 400 N mm mm ga 1 0 19 1 3 18 stainless steel 600 N mm mm ga 0 7 21 1 0 19 stainless steel 800 N mm mm ga 0 4 24 0 7 21 aluminium 250 N mm mm ga 1 5 16 2 0 14 tightest radius mm ga 50 100 working speed m min 5 9 5 9 strokes2. min 1 3900 3900 motor capacity Watt 300 300 weight kg 1 6 1 6 all units are ready to use S1001N 1 spare parts spare parts knife 01011 knife 01001 set of jaws BG13574 1 setofjaws BG10600 knife pin set BG12555 optional accessories metal box 18000 adjustable guide S 01 upto100 mm 10059 adjustable guide S 01 upto 250mm 10060 adjustable guide S 01 up to 500 mm 10061 support roller BG10076 BG Set other voltages available 16 3 2011 Spare parts for SD5 1 and S1001N 1 SERVICE TIPS Before working on machine disconnect from power supply by removing plug from socket Wear protective glasses optional o_o NOOARWN ek sea 13 One drop of oil between knife 11 and head casting 1 keeps the spacing shims 15 in place Dismantle Spring cover 20 and take spring out 19 Take circlip 16 and washer 17 off Push knife pin 18 out of casting Take knife out of housing A Attention do not exchange the spacing shims 15 Place the knife inside the housing feed shims in on one side and push knife pin 18 into housing up to the middle of the knife Feed the shims on the other side of the knife Push knife pin in completely and secure washer 17 and circlip 16 again Assemble spring 19 and spring cover 20 Between the knife 11 and the jaws 10 should be some distance approximately 0 1 mm on each side Knife 11 must be placed tight in the head casting Adjustment for th
3. Operating Instructions 1 This Power Tool is intended for industrial applications for cutting sheet metal max capacity is indicated in the technical data Do not cut sheet metal through or along welding points or multi layer sheets which exceed the max cutting capacity To cut spiral wound tubing 4 x 0 9 mm in metal the model 3514 2 or 3514 7R must be used To Switch ON Slide the switch 82 forward To Switch OFF Slide the switch 82 to the rear 2 The shear must always be guided flat and the best cutting result is achieved when the jaws pos 10 are positioned flat on top of the material also when cuiting circular cuts U P 4 Adjustable guide S 01 Care and Maintenance Before repairing or any maintenance on machine disconnect from power supply by removing plug from socket Always keep the machine and the ventilation slots clean Oil the knife pin 18 and knife 11 at regular intervals If the machine should happen to fail despite the care taken in manufacture and testing repair should be carried out by an authorised customer services agent for Draco power tools Declaration of conformity We declare under our sole responsibility that this product is in conformity with the following standards EC 98 37 EC 93 68 EWG EC 04 108 EC or standardisation DIN EN ISO 12100 1 DIN EN ISO 12100 2 EN 50 144 EN 55 014 CISPR 14 1 CISPR 14 2 IEC61000 3 2 IEC61000 3 3 IEC 60745 1 IEC 60745 2 09 Susanne Dr
4. aenert 3 When stopping inside the material pull metal shear back straight out of the waste with motor in operation If too long cut waste off first 4 Circular cuts always cut anti clockwise from right to left The outside radius is unlimited 5 For cutting out curved or inside patterns a 12 14 mm hole must be drilled or punched or a slot should be made to insert the cutting knife Square or rectangle cut outs drill in each corner a hole between 12 14 mm 6 Aone side cut with the metal shear is possible a small strip can be easily cut off without leaving a burr and any distortion or scratch marks 7 Cutting the same parts a template can be manufactured Without risk of damaging the knife a cut along the template is possible Front points of the jaws left and right are used to cut exact along a marked line To cut strips use adjustable guide S 01 This guide is infinitely variable due to the hole in the housing and can be tightened with the set screw Adjustable guide S 01 can be delivered in 100 250 and in 500 mm length 8 Knife and jaws can be sharpened After being sharpened or replaced the knife at it s lowest point should protrude the jaws by about 2 5 mm The gap between the knife and the jaws should be approximately 0 1 mm on both sides For a burr free cutting adjust the cutting gap as follow Loosen screw adjust the gap with set screw to the left narrow to the right wide and tighten screw again Ch
5. e play between the jaws a 0 1 0 15 mm If knife has contact with the jaws on both sides adjust with screws in the head casting If a burr is on the material adjust the space between the knife and the jaws Spare parts for SD5 1 and S1001N 1 Order Order No Description No Description 1 O1 O1 NM N BG10500 Head casting SD5 S1001N 10057 Shear head S1001N cpl assembled without motor 10557 Shear head SD5 cpl assembled without motor 42 81249 Securing washer 43 81012 Flat fillister head screw 81243 Securing washer oooO gt gt O 81263 81089 81272 BG10002 10002 81286 81248 01001 01001HM 10111 10110 BG10600 10600HM 01011 BG13574 1 35566 BG12400 81275 81072 12500 BG12555 12200 BG12300 12300 81285 17900 17911 BG10076 BG10058 BG10004 10004 10250 10005 10300 BG10450 10006 10007 10009 Hex socket screw Spacing block set screw Flat fillister head screw Spacing Block Pos 4 6 Spacing Block Flat Head Screw Pin Knife for S1001N cutting width 4 mm Knife 1001 Standard up to 1 3 mm Knife 1001 carbide tipped Knife for radius cutting 1001 01 0 75 mm Pattern Knife up to 0 5 mm Jaws for S1001N SET Pos 8 10 Jaws for S1001N carbide tipped Knife SD5 for SD5 cutting width 5mm Knife SD5 Set of jaws SD 5 Pos 8 10 Knife Lock ring with Adjusting Screw Spacing shims Circlip Washer Knife pin Knife pin set Pos 15 18 Spring Spring cover Pos 19 21 Sp
6. ease mention order number and voltage Max Draenert GmbH amp Co KG Electric Cordless Pneumatic Tools Machines Germany Factory Administration D 73777 Deizisau P O Box 1120 Tel 07153 8217 0 Production D 73779 Deizisau Gutenbergstrasse 15 17 Fax 07153 8217 66 Internet http www dracotools com E mail draenert dracotools com Dealer address 16 3 2011
7. eck gap with a feeler gauge 9 If you read these suggestions carefully any kind of material can be cut about 200 working hours before sharpening knife and jaws 10 The material to be cut must always be free of oil or grease Noise vibration information Measured values determined according to EN50144 Typically the A weighted sound pressure level of the tool is 83 dB A The noise level when working can exceed 85 dB A Wear ear protection The typical hand arm vibration is below 2 5 m s Guarantee Draco tolls carry a guarantee of 24 months from date of delivery Damage attributable to normal wear and tear overload or improper handling will be excluded from the guarantee In case of complaint please send the machine undismantled to your dealer or the Draco Service Centre for electric power tools Environmental protection Recycling raw materials instead of waste disposal Machine accessories and packaging should be sorted for environment friendly recycling These instructions are printed on recycling paper manufactured without chlorine Operating Instructions for the Metal Shear SD5 1 and S1001N 1 valid 10 2002 To avoid any disturbance please read the following instructions For your safety 1 2 1 Safe operation of this machine is possible only when the operating instructions and the safety precautions are read completely and the instructions contained therein are strictly observed 2 The
8. ring cover Flat Head Screw Knife pin bushing 10 mm Knife pin bushing 11 mm Support roller Drive Shaft cpl Assembled Pos 32 39 Eccentric drive shaft Pos 32 34 37 39 Eccentric drive shaft Ball bearing Sleeve Needle bearing Cap for needle bearing Pos 35 36 KR BR S aS Ss SS et Se ee ee i 1 2 2 4 2 2 1 81181 16060 16000 16000 CH 16000 16013 16015 10038 16014 16096 16009 10040 16029 16030 16007 16098 16039 BG16035 16002 16021 16019 16020 16036 16018 16032 16033 16017 16031 16005 16022 32046 20260 20250 20242 Hex socket screw Motor cpl 115 V USA CDN Motor cpl 230 V VDE Motor cpl 230 V CH Motor cpl 230 V 1 PT Screw Bearing end plate Ball bearing Circlip Armature 115 V Armature 230 V Ballbearing Insulating ring Ventilation cover Field 230 V Field 115 V Housing Brush Holder and Spring Carbon Brush Cable collar Hex Nut Screw Switch Cover Screw Switch Connection Lever Switch Knob Connection Wire Switch Condensator Rubber Sleeve Cable with Plug Europe VDE Cable with plug CH SEV Cable with plug IT Cable with plug USA CDN Accessories Adjustable guide S 01 100 mm Adjustable guide S 01 250 mm 41 43 51 52 BG10010 Gear case Pos 41 43 51 52 81239 Adjustable guide S 01 500 mm Metal Box Metal Specifications are subject to change for improvement without prior notice When ordering spares pl
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