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Operating Instructions

1. Anzeige feld E WERKZEUG ABC APT 21 10 2 8 2001 It is presetting in the program that all fields are dialed After confirmation of the choice a field edged pale gray which can be moved by pressure and Drop within the tool view appears in the tool view HRSPC Werkzeugseiteneditor Illustration 5 104 Zone display panels for zone 5 put SA Sele Aa IES feld Bild laden Linie Anden L schen bearbeit Raster ffnen Speichen Neu WERKZEUG ABC RPT 21 10 2 8 2001 PO Before the information icons or letters which indicate the corresponding process value are put in front of in the zone information screen A set point symbol projects an alarm in front of set point case a red flickery LED is active in front of the Actual value a character stands in front of the current putting degree Heater current measured currently with this a letter are for amps 5 11 2 2 Putting text field This function serves for the placement of comments in form of a text After calling of the button the soft keyboard seems the desired text indicated about this one and is confirmed A rectangle edged gray which can be put by means of pres sure Drop in the appropriate place seems after confirm on the video screen Text 72 Illustration 5 105 Putting text field 1 Illustration 5 106 Putting text field 2 Illustration 5 107 Putting text field 3 Manual HRSPC amp VDSPC Rev 1 0 HRSPC Werkzeugse
2. Boostfunktion Manueller Stellerbetrie Boost Erhohung um Temperaturgrenzwert OS einstellen Boostzeit min Gleiche Zeit im KS ann Anfahrbetrieb Anfahrbetrieb konfigu On Off CA F hrungszone zuordr m 4 4 gt E x E RAA Stellgrad ER Ansic PG up PG down Go To Markieren Rezept Diagnose Utilities changed MEN 11912 282001 MOSE 5 9 3 11 Parameter general All the configuration parameters of the HRSPC are generally obtainable over the mr menu item parameter All parameters are summarized to function groups into file cards The indication of the parameters is online Farameter Dials the appropriate parameter field to change a value an input window into which the desired parameter value can be typed in opens To l Ti E TE IE E Bye WTE wc u Paramotor editiccon L Temperatursoitwente Grenzwerte Heizstromiberwachung Funktionen Hegierparameter Gruppeninnk Illustration 5 60 Parameter file card 1 aoossunktion Boo etunktion ri eng LEIA EIH DE PECORE 13 220 MOSG 1 Mg bred g me Imi p La Bata lie o ctonged iv 49 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus Illustration 5 61 Parameter file card 2 Illustration 5 62 Parameter file card 3 Illustration 5 63 Parameter file card 4 50 gr ed
3. i o EN o EN o Mi E o 0747 AREA Sar a en a _ESC nn AN 17 40 2 82001 HPSG The Actual value or set point is shown or entered to C in the resolution 0 1 An alert of the control zone is indicated by a flickery red LED E g detailed information about the alert then has to be received over the detail display or about the alarm fast overview The amplitude of the control difference indication is twice as large as the greater of the two ad justed values of lower temperature limiting value and upper temperature limiting value example the lower limiting value is 10 degrees Celsius and 30 degrees Celsius represented become the upper lim iting value 15 degrees Celsius respectively in the alarm difference indication so Lies the Actual value is green the bar in the tolerance range so represented The Actual value lies below the lower temperature limiting value the difference bar seems blue so lies the deviation bar seems to the Actual value in red above the upper temperature limiting value so 26 Manual HRSPC amp VDSPC Rev 1 0 5 6 1 2 Zone views of one s own The possibility passes own orders of the zone views in addition saving and invoking Matching zones can summarized and named openly in zone view pages is with the help of this function As zone view pages of one s own can be created please gather from the chapter chapter 5 11 1 Self defined zone view with 8 zones per display
4. Parameter Zonei Zone2 Zone3 Zone4 Zone5 Zone6 Zone Zone8 Zone9 Zone 10 Ye Werkzeugansicht einf gen Es Bitte w hlen Sie eine Werkzeugansicht aus die in das Rezept eingef gt werden soll Illustration 5 81 Adding tool view to recipe step 1 HKDETAILS wzg EDER nn Hkdetail WID HKDETAIL2 WZG Cad wzg Wer L s i u entfernen i i t a WERKZEUG ABC RPT aktiv 20 46 2 8200 Mr An input window seems after calling of the button add tool you list in tool views available to it al ly The selected tool view appears to tool views in the window in the left lower half of the display Rezeptverwaltung Illustration 5 82 Parameter Zone1 Zone2 Zone3 Zoned Zone5 Zone6 Zone Zone8 Zoned Adding tool view to recipe step 2 Werkzeugansichten Zonen Ansichten Werk Zonensel entemen hinzuf gen entfernen WERKZEUG ABC RPT aktiv 20 46 2 8 2001 os 5 10 3 8 Removing tool view Of course in the same way as when adding tool views can be removed from pes recipes again are no tool views assigned to this are all tool views then provided Werkzeug to the user to the store of the recipe too entfernen 60 Manual HRSPC amp VDSPC Rev 1 0 Rezeptverwaltung Illustration 5 83 Zone 1 Zone2 Zone3 Zone4 Zone5 Zone6 Zone Zone8 Zone9 Zone 10 Removing tool view from rec ipe step 1 Werkzeugansicht l schen foto _heisskanal w
5. These settings only may be executed by authorized staff such as the system administra tor 5 19 1 Setting serial data interface The controllers communicate with the HRSIPC via the serial RS485 data interface 92 Manual HRSPC amp VDSPC Rev 1 0 Standard setting becomes the interface COM2 as on the side of the work used which is executed at the HRSIPC as a RS485 4 wire It is the settings of the serial data interface to take picture from the fol lowing 5 19 2 Integrating and configuring IO board If an A D transducer or DIO PCI board is optionally started for refining performance range and the drivers installed under Windows then this board still must be shown to the HRSPC program To this a dialog box is ad opened under the menu item A board installed under Windows must be dialed by means of the button No l O board per default is in front of adjusted After choice of the board the number of the digital must according to the specification one and outputs or the analog inputs be ad justed Standard delivery on the side of the work at a PC with additional functionality process alarm is as follows The setting is as follows at a VDSPC with an A D transducer board After specification of the functionality of the I O board the program functions about this board can execute 5 19 3 Master options The HRSPC master options only may be executed by authorized operators because basic settings of the control cabinet get sedate in this
6. Tool views Zone views as well as user defined user functions IO files 5 10 1 Store of hard disk to controller After pushing chests the button a choice box seems one in this one on the cy hard disk of the IPC a stored recipe can be selected Laden 51 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPC Zonenansicht 1 20 B Rezept laden Illustration 5 66 Diis Werzeichnis XTE E aa vag RIESE 14 BE Zon x C E wro va wl Zone x PC E vo y ea a Zone x rc wro y egi al J 3 Speic DAHRSPC DatemeRZPT Loading recipe to controller step 1 Datei WERKZEUG ABC RPT RPT Filter Fileinfo Laden E WERKZEUG ABCRPT aktiv 20 38 2 8200 MSG After confirming the select recipe the configuration information is transferred to the temperature controllers The name of the recipe which is loaded currently and therefore active appears on the left lower video screen edge in the status line HRSPC Zonenansicht 1 20 Illustration 5 gt 67 Diisel Zone 3 Zone 4 Zone 5 Loadina recive to controller Mi EN TE EQ p E ser wrc i 00 Be Rn 8 Ea step 2 y r Ei y ea aos gos REN o N o REN o REN o Zone 6 Zone 8 Zone 9 Zone 10 EEN Y u BEE y REG y LEER WC 750 0 WET WITT roo WITT roo WC 750 0 y nn v c
7. ro EME vom Mo wo gao v 2 ay 4 EE o IN o EN o Ei o Zone 11 Zone 12 Zone 13 Zone 14 Zone 15 EME g HE 9 EQ e EM y ra MEN o M EN o es o o I JN o Zone 16 Zone 17 l Zone 18 l ma Zone 19 Zone 20 l Sollwert Ele X 8 cnangea EEE wrc Ki uae MPSG 13 08 2 8 2001 One gets in the information line this one represented video screen view represented in the plain text Either the information about the closed loop control in the most different representation or the input windows are represented for configuration inputs in the main window The following information is found in the status line Name of the recipe loaded currently Note whether on the original data of the recipe loaded currently changes were executed in the form of inputs display panel changed Whether control outputs free switched active or locked note is passive Logged in operator indicated by cipher key symbol and operator name Current the date time 14 Manual HRSPC amp VDSPC Rev 1 0 5 Menus 5 1 Notes 5 1 1 User dependent menu representation The HRSPC program has a user administration see also 12 5 1 with whose help right to single func tions can user depending be allocated in the control cabinet Since all functions are dialed about the menu bars it is possible that the complete menu bars user depending aren t displayed In this instruction manual the com
8. standard zone view pages as well as the zone pages created by the user A choice window in which the zone view pages available are listed and are selected about a Scrollbar appears at go to in the zone view and in the tool view After confirmation the select zone view is represented 38 HRSPC Zonenansicht 21 40 Manual HRSPC amp VDSPC Rev 1 0 Illustration 5 z 38 Zone 21 Zone 22 EEN Zone 24 Zone 25 Goto at zone view en i 33 ge ba o MC MUS MUS US mae v E v 12 M v E y 21 1000 REM Zonenseite auswahlen x BE Zone 26 Zone 30 NERENN T A0 x E Zonenansicht 41 60 x 29 8 wro RE zonenansicht 61 64 wro RE TEST zne o y r EN ZONE 1 BIS 8 zne 1 ca ER i o i o Zone 31 Zone 35 T36 x ro EE eo wi cl i y ra y ra E JN o REN o Zone 36 Zone 40 Zur Zeit ist kein A t geladen Es stehen di ro EM en ee ee 1 39 WEC eo eine Ansicht aus WEC ee Y 2 Y 2 EEN o EEN o Illustration 5 39 Goto at tool view Eingabe Detail Alarme Werzeugansicht ausw hlen HKDETAIL3 WZG EXTRUDER oon FOTO HEISSKANAL Y HKDETAIL1 WIG HKDETAIL2 WZG CAD WZG Zur Zeit ist kein Rezept geladen Es stehen alle Werkzeugansichten zur Auswahl zur Verf gung Bitte w hlen Sie eine Werkzeugansicht aus MPSG 17 53 2 8 2001 MPSG 5 8 Marking Markieren The function marks is an auxiliary function with the operation p
9. 5 6 5 Everyone shows view with zone information text This graphic rendition is identically with all displays with control difference however be the zone text as well as the group names displayed here instead of Alle the control difference in the zone Since all control zones are represented on a EA page zone names and group name can be represented specified and cut off by the program because of the restricted space to the windows width HRSPC Gesamtubersicht Illustration 5 37 All states display everyone in zone view with zone informa tion text Werkzeug seiten A anzeigen ESC changed MER 18 56 2 8200 Mi 5 7 Navigation The buttons page up stand page by the simple navigation in the graphic rendition zone view and tool view down and go to at the disposal 5 7 1 Page up page down page view scrolling up below In the tool view page up can in the same way as in the zone views and page y down be scrolled between the tool views available Which tool views are avail able is dependent on the system settings In case of questions you consult your PG up PG down administrator also here 5 7 2 Page view dial directly Goto After go to a choice box seems the corresponding tool view dialed in this one gt by means of Scrollbar and can be confirmed The confirmed view appears on the video screen GoTo i l In the zone view you switch around depending on system setting between the
10. Completing confirming input and removing markings of the zones 11 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Reason using functions 4 2 Switching on The HRSPC both performance part and IPC is switched on about the main counter at the control cubicle After switching on the control cabinet the control outputs are turned off This prevents that your tool is lit uncheckedly already during the one switching phase of the control cabinet The start menu you can vote in which is published it whether m the control cabinet shall further be operated in the previous settings the temperature controllers shall or a basic setting be loaded into see also chapter 5 10 4 whether a stored recipe to the controllers shall be transferred HRSPC Zonenansicht 1 20 Illustration 4 1 A u i Selecting start settings i wi B gt 2 vr Moo HRSPC Starteinstellungen ausw hlen HASPC mit letzter Einstellung Starten y Start HASPC neu einstellen Starten HRSPC mit Rezeptauswahl Starten l gig lo A dee ll ES ea stat Start El En Detail Alarme 8 PG up PG down Go To Markieren Boost Standby Hilfe Eme After input of the choice another dialog box in which the choice must be confirmed appears Illustration 4 2 iia HRSPC wirklich mit letzten Start with last settings con oda Einstellungen starten firm HR
11. Pann A Funktion ausw hlen Xx E wrom Se EAI o F hrungszone Faktor l 11 HE Temperaturgrenza Xx E E lAnfahrbetrieb konf wrom y ag E Zon Zone 3 x ro EME wc BE Zone 4 ro EM eo Zone 5 x EEES wo BE geo REN o ll Tracking mode Manueller Stellerbe p a un a x Standby o Boost Parameter F hrungszone zuo 1 Stellgrad Funktion SN PG down Go To Markieren Rezept Diagnose Utilities E changed MEN 1911 2020 MPSG If the putting degree distributed by the tracking zone is too high or too small to keep the zone on the desired processing temperature the putting degree can by an amplification factor manually in 1 zone assigned to steps for this tracking zone increased or reduced be 45 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus Area 100 100s 000 no amplifier 1sts 100 the putting degree distributed by the tracking zone is weakened 1 100 the putting degree distributed by the tracking zone is increased 5 9 3 5 Automatic mechanism temperature ramp The set point isn t changed on the in front of chosen final set point but run uy into by the current Actual value gerampt going out suddenly at a ramp function Onn The temperature ramp function prevents e g mechanical tensions by different temperature potentials within a
12. WERKZEUG ABC RPT a Datei TEST RPT Filter Fileinfo 4 Werkzeugan ffnen Spe WERKZEUG ABC RPT aktiv 20 40 2 8 2001 MSG Note The recipe is not written to the controllers but safeguarded merely on the hard disk of the HRSPC 5 10 3 3 New After calling of this button all configuration information is put in accordance with the basic setting No tool or zone views as well as no user defined functions are part of beginning to this newly create recipe A recipe saved on the hard disk It a choice box seems the recipe to be erased is selected by means of the Scroll keys in this one An additional inquiry is whether the recipe really shall be erased carried out after confirmation of the Ok key The recipe will confirm remote from the hard disk of the HRSPC after only renewed definitely Illustration 5 73 Erasing recipe 5 10 3 5 Push 2 Drucken Rezeptverwaltuna B AB Rezept loschen Parameter verzeichnis D HRSPC Daten RZPT TEST RPT WERKZEUG ABC RPT Datei WERKZEUG ABC RPT Filter E Fileinfo 4 Werkzeugan ffnen Spe WERKZEUG ABC RPT aktiv 20 40 2 82001 AMPSG The recipe being in work is printed It seems a choice box can be selected in this one by means of the Scrolltasten of the printers After confirmation the recipe is printed The information is on a Dina 4 Seite respectively for 16 zones with the pressure date the pressure time
13. ptionen 5 12 2 1 Voice setting Functions which influence the functionality of the program as well as the appear ance of the program are however not intrude on the system configuration of the HRS PC summarized in the submenu options The input window is built up in form of a file card box with the following boards About this the voice of the program can be chosen German Italian English and Spanish The re fined voice immediately is after exited the dialog box taken in the program Illustration 5 129 Options 1 HASPE ZME 1 015 ii pna EI wergeuaAscrer EN 24 2620 MOSG 5 12 2 2 Start video screen No start video screen passively is shown at no The control zones remain turned off The start video screen also doesn t seem active at no The control zones are immediately after start of the program switched freely however and can immediately regulate on the adjusted set points 87 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 12 2 3 Switching a passive zone dark Define whether furthermore the Actual value is shown at passive zones or the corresponding actual indication is switched dark 5 12 2 4 Background color graphic author The background color of the graphic author defines Background color should be made to Screen shorts of the trend lines however can background be switched over on the printer patron saint gentle display with a white graphic author so normally black 5 12
14. tions i enz Sollwert auf 0 0 setzen Zone 5 CA iu ODER De VARAS Neu Offnen Speichern ae ESC El WERKZEUGABCAPT aktiv 12122 282000 MOSE An inquiry is whether the user function shall be immediately activated carried out when exiting the submenu 5 11 3 1 2 Opening A function sentence saved on the hard disk with user function is loaded 5 11 3 1 3 Memories 81 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus You save visible function sentence with user functions the current on the video I screen valid Speichern 5 11 3 1 4 Erasing function One of the functions from the function sentence shall be erased After activation EN of the function Funktion loschen 5 11 3 2 Store An IO file saved on the hard disk is loaded not activated however This is carried ES out only via the button activated deactivated Laden 5 11 3 3 Activating deactivating About this the user functions are activated or deactivated completely At deactiva tion the function sentences of the user function aren t worked off E OFF an 5 11 4 Export import By means of the export import function zone side views recipes tool side views and the user defined functions of the IO file can be exported on another data car et rier or imported by another data carrier mpor Zone pages and or tool pages contain that these are taken into account at ex port of a recipe and also exported in the
15. 35 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus and recipe names 5 10 3 6 Parameter The configuration information in the upper half of the display is but open Ina however not very simple for the air Screen operation ordered To receive a con venient operation of the configuration information these are represented in form of a file card box for the work The file cards are in which in the upper video screen area the function open is as regards content ordered for the individual file cards The following file cards are available for situated information on this with this one Parameter File card status Activating deactivating zone File card temperature set points Main set point Stand by setpoint Lowering cannot be changed stand by Set point for Boost function Temperature rise Boost function you cannot change Boost function time open loop control File card limiting values Limiting value above Limiting value below Heater current supervision Electrical power tolerance in Functions Putting inheriting drive Putting degree in the putting inheriting drive Startup mode Period for Startup mode Period for Boost function Period for diagnostic function Automatic mechanism ramp Tracking zone Amplifier tracking zone File card control parameter v7 91 919 999999 Online control Identification File card group function Zone accompanying to group Zon
16. Rev 1 0 enter the desired information After confirmation over the OK key the information is se lected and saved from the connected temperature controllers HRSPC Za enag h 21 Illustration 5 68 Diis Rezept speichern E Verzeichnis DAHRSPC DateniRZPT x C wrogi TEST RPT WERKZEUG ABC RPT Entering filename for recipe file Illustration 5 69 Data are read from controller in recipe y 18 14 BE Zon x ro wro y ca E Datei BE Filter Zone 2 roe Fileinfo we y rag a Zone x C EE wro y egi y zS 4 Laden Speic E WERKZEUG ABCRPT H Diisel x cc E wec E BE go EN o RSPC Zonenansicht 1 20 WERKZEUG ABC RPT EET aktiv 20 38 2 8 2001 Zone 4 Te 503 wro Ey E y IE EN o MPSG Zone 5 x ro ES wo gas mE o Zone 6 lt ro y ra EN Zone 1 1 wro Ey vr EQ REN o Zone 16 wro E y ra EN P a ve EN o lt r lt ro EE EN o F 501 A 500 8 Him u ron DA u ron PE HRSPC Parameter der Zonen in Rezept lesen Rezept WERKZEUG ABC RPT Lese Parameter von zone 12 Zone 9 19 5 co EQ TO Te ro FEN 0 Zone 18 lt ro Zone 17 lt ro wo y ra EN o wr BE v va REN o Grundein Abmuster stellung protokoll ESC Zone 19 Bart lt ro wr BE v va
17. The USV prevents an improper down driving of the operating systems Windows 98 NT4 workstation or Windows XP It is the basic settings of the USV defined that the system is driven down to detection of a power failure at the latest after 1 minute defined into The operating system Windows wouldn t normally be driven down properly in the case of a blackout also short time There are possible destruction of the HRSPC application data or interferences in the operating system Windows to the consequence The USV a stored accumulator buffer detects blackouts and a correct down driving of the operating system guarantees in the case of a permanent blackout The USV provides besides the HRSIPC in addi tion the temperature controllers ETR132 to guarantee a saving the data transmitted to the controller last correctly when turning the system off also here 91 Kapitel Fehler Verweisquelle konnte nicht gefunden werden With the installation software of the USV RUPS2000 and the car options a smooth installation is pos sible Please read the using manual to the USV or call in Mannheim directly at PSG at call backs to this 5 17 Printer HRSPC supports all installed system printers of the operating system Windows After choice of an appropriate place in the program a dialog box seems in this one the installed printers can be selected 5 17 1 Installation Please gather the installation of the printer drivers from the using manual of the correspondi
18. WERKZEUG ABC RPT 20 58 2 8 2001 MPSG 5 10 5 3 Erasing A protocol is erased by the hard disk Loschen 5 10 5 4 Push To document the protocol on paper the print button is available After calling of the desired connected printer the result is printed openly in tabular form with the date the time and file names Drucken 65 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 11 Utilities Utilities 5 11 1 Editing zone view The zone views per default get ongoing in the HRSPC program with 20 zones ssf each on a display represented at the zone 1 up to the final zone of the control Aonenselte editieren cabinet The HRSPC offers the possibility himself it becomes clarity in the opera tion of the HRSPC program brought through this to define zone views of one s own because e g related groups are represented by control zones on a page without these being or dered ongoingly in the control system Max 20 zones are arranged on a zone view The zones are ongoing beginning in the direction of raked filled out under corner at the left upper corner HRSPC Zonenansicht Editor Illustration 5 92 Feld 1 Zone page of editing Step 1 21 00 2 8 2001 MPSG A zone field is assigned to a zone by one clicking on the last zone field It the input pocket calculator seems one the desired zone no at which enters and confirms HRSPC Zonenansicht Editor Illustration 5 93
19. Zone page of editing Step 2 Assigning zone country to zone Zonennummer eingeben 21 01 2 82001 MPSG The zone no appear in the desired field the empty zone entry field has further slipped around a place The input can be executed as long as far until the zone view page is filled completely 66 Manual HRSPC amp VDSPC Rev 1 0 HRSPC Zonenansicht Editor Illustration 5 94 Feld 1 Feld 2 Zone Zone page of editing Step 3 Ipassiv Zone country assigned It consists the possibility of removing an arbitrary zone field from the view over the button erase The function is as many other functions user led in the HRSPC program i e the operator is informed about the following using steps One is invited that select country to be erased HRSPC Zonenansicht Editor ZONE 1 BIS 8 ZNE Illustration 5 95 Zone page of editing Step 4 Zone country assigned Bitte klicken Sie das Feld an welches i gel scht werden soll i 21 05 2 82001 MS After an additional inquiry the field is removed from the zone view The possibility is in a zone view order already existing to insert a zone in a certain place insert over the button The remaining zones are further shoved ongoing around a place to behind 67 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPC Zonenansicht Editor ZONE 1 BIS 8 ZNE Illustration 5 96 Feld 1 Feld 2 Feld 3 Feld 4 Feld 5 Zone Zone Edit
20. half of the display 61 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 10 3 10 Removing zone view E Of course in the same way as when adding tool views can be removed from 7 recipes again are no tool views assigned to this are all tool views then provided Zonenselte to the user to the store of the recipe too entfernen An input window appears in this one the tool views belonging to the recipe are listed after calling of the button remove tool Choose the desired tool view by means of which Scroll keys dial and about OK confirm The select tool view has been removed from the recipe 5 10 3 11 IO file user defined functions Defined user functions of one s own are assigned to the recipe via the button J E IO file It a dialog box appears in you can vote the 10 File m whether one would like to select a stored IO file or being supposed to the IO functions loaded currently be used or whether the function of the user defined functions shall be deactivated completely Rezeptverwaltung WERKZEUG ABC RPT Illustration 5 85 Zone 1 Zone2 Zone3 Zone4 Zone5 Zone6 Zone Zone8 Zone9 Zone 10 a Adding to user radio clays to recipe step 2 10 File Di 10 File ausw hlen j B is 10 Funktionen verwenden 10 Funktionen passivieren Werkzeugansichten Werkzeug Werkzeug Zonenseite Zonenseite Parameter hinzuf gen enttemen hinzuf gen entfernen 10
21. 10 53 gt O A a Pe ee a ee ee ee 53 5 10 3 1 OBENIDOERES e a 54 5 10 3 2 Memo nes nat ae ii al cds 54 5 10 3 3 A ee Dee 55 5 10 3 4 Fiss ING e o O Er een 55 5 10 3 5 A esse 55 5 10 3 6 Parametern aa eb 56 5103 01 ZONA ee ee een 58 5 10 3 7 Adding tool vieW ers N E E I A 59 5 10 3 8 REMOVING TOO VIEW oca dd iii 60 5 10 3 9 Adding ZONE VIEW ia 61 5 10 3 10 REMOVING Zone VI W neanenenenensnnnnenenennnnnnenennnennnnennnnnnnnnenennnnnnenennnnsnnsnenenen nenn nennen 62 5 10 3 11 IO file User defined functions 2 244444444 RR ann nn ann en ann nn annenann ann anne 62 10 5 4 Basic setting rasanten 63 10 5 5 gt PEO CO ns ee 63 5 10 5 1 ODEMING AA oq E nea aoa eee eee nee 64 5 10 5 2 Memories OPC POE ap O tac Res 64 5 10 5 3 Erasing ra sa u IN 65 5 10 5 4 A e ne 65 5 11 A ne een 66 11 5 1 Editing Zone AAA ars 66 5 11 1 1 Opening ZONE VIEW na ee ei 70 5 11 12 Saving ZONE VIEW SE seen euletakenne 70 5 11 1 3 Creating a new ZOMG VW aer tei ias 70 112552 Editing tool MEW ya a 70 5 11 2 1 Putung display panelista Aa a AE 71 5 11 2 2 P ttingrtext eld e E 72 5 11 2 3 PUTNO Sense ler a E In 74 5 11 2 4 Loading Packground pictures a e a 74 5 11 2 5 Drawing line aaneen o o a 74 5 11 2 6 Changing element sms O O O eee teaseceaeeetaes 75 5 11 2 7 Erasing elemenl oe 76 5 11 2 8 Working on background picture uussssuesnssenennennnnnnnennennnn nenne nnnne nennen ernennen 77 5 11 2 31 OM a ds be oo en ener a er
22. 2 EN o JE o JN o mE o mE o Zone 6 Zone 7 Zone 10 wit Mu wr H x Be ea bei ausgew hlten Zonen i Zone 11 aH rn Zone 15 File ausw hlen T38 x JE wo wc y ra y ra E EN o EN o Zone 16 Zone 20 x EME x MEM wec i ii wr a BEE y 7 y 1 aM o BEN o SS lo 8 A y E Fi m stop Stop 2 Pa Detail Alarme PG up PG down Go To Markieren Boost Standby Hilfe ie 118 17 2 8 2001 MPSG aktiv In the zone view or in the tool view zones are marked with Bos in the Boost mode in the informa tion screen 5 4 3 Stand by function The setting of the stand by mode is carried out in the submenu input under the menu item functions see also chapter 5 9 3 10 By means of the stand by function the set point is reduced around the value for the stand by function for standby the select zones E g the stand by function can be used to the temperature lowering at production standstills The stand by function is activated or deactivated over stand by key Please select the appropriate zones before activation deactivation Whether the function shall be activated or deactivated at the di aled zones must be confirmed after pressing the stand by key HRSPC Zonenansicht 1 20 Illustration 5 6 Zone 2 MEE Zone 3 x co EA ve gon EN o oo 8 j 12 0 x mo wrr BETA Standby Funktion bei o ausgew hlten Zonen einschalten Zone 4 MENA Zone 1 lt
23. 2 5 Zone views Are defined hereby which zone views can be displayed during the program It only standard zone views zone 1 20 zone 21 40 etc have a choice that only themselves created zone views are shown as well as standard and zone views self created are shown HASPE Me 1 initi ame Illustration 5 130 Options 2 E WERKZEUG ABC RPT 20 2820 MOSG If exclusive zone views shall be displayed then it is necessary at work with recipes abso lutely arranged zone views to save themselves to the recipe since otherwise no indication of the control zones of the zone view is represented at activated recipe Defining whether the start video screen is shown at program start with choice as the system shall be started If it shall not be displayed then the possibility is between an active and passive controller voting 5 12 2 6 User access Period log off On the file card s user access the HRCPC system is after how many minutes the logged in defined user logs off automatically The period is valid at the video screen as of the last input Illustration 5 131 Options 3 E WERKZEUGABCRPT EN 10 2200 MOSG 88 Manual HRSPC amp VDSPC Rev 1 0 5 12 2 7 Setting temperature device Illustration 5 132 Options 4 a ze MOSG 5 12 2 8 Version caption In the information the version of the program is displayed Illustration 5 133 E da ca Options 5 Copyright 2000 PSG Plastic Service GmbH
24. 3 Zoom 77 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 11 2 8 4 Moving picture The current part is moved If the picture zoomed in on and only a part of the overall picture can be seen then the hidden picture part is moved into the video screen part 5 11 2 8 5 Turning picture The current part is turned clockwise by 90 each The buttons turn crazily the picture clockwise mul tiple operate by respectively another 90 5 11 2 9 Pattern If pattern is activated then the text fields to be inserted can on the left etc be put no longer freely but they adapt as magnetic to the not visible auxiliary lines This function is particularly of advantage then if texts etc shall be published Faster oriented in the tool view 5 11 2 10 Opening tool view ay ffnen An already stored tool view is loaded on approval or for the work 5 11 2 11 Saving tool view The currently visible tool view is saved on hard disk a file input choice seems the name of the tool file to be saved must be entered about the soft keyboard in this one in the file entry field Speichern 5 11 2 12 Creating a new tool view All elements filed in tool page editor are erased and a completely empty new 5 tool view is created Heu 5 11 3 I O editor user functions HN In addition to the performance range of HRSPC there is the possibility with the 47 IO editor of defining functions of one s own With the help of these
25. 5 15 Touch screen The touch screen of the HRSIPC uses the serial data interface COM4 for the interchange with the HRS IPC The touch screen with the IPC is carried out within the case i e no cable can be recognized be tween the plug contact of the serial data interface Com4 the connection This 4th serial Comport never theless may not be used for serial data communications of its own The touch screen of the company E lotouch is installed by means of the enclosed driver A calibration of the touch screen is carried out after process of the installation of the driver by means of reference feeling points on the video screen B J Systemsteuerung _IoIx Illustration 6 u 4 Datei Bearbeiten Ansicht ko ELOTOUCH into system con 5 i Bandgerate Datum Uhrzeit trol Netzwerk D E PC Karte PCMCIA Schriftarten SCSI Adapter Server Software E J 27 Objektfe Elo Touchscreen Properties Ed Illustration 6 5 Zussnpeonggansnsunnngunnnennennnsnnnnnsunnnen Initializing board with IN Display layout STACAL m ALE sibrationsdater Touch Screen Port COM fi y Display setup f y edun vy O fas rd Une display ie OT GESKIGD E Each with entire Ins display aleta desktop video Nomen GT displays Kolumne pi E ds I 3 Abbrechen bemehmen For nearer information please read the using manual to the HRS IPC or consult directly PSG in Mann heim 3 16 USV
26. 5 4 Main screen The most important functions are summarized for the daily work with the control cabinet in the main screen A One reaches the button input into the input submenu see chapter 5 9 also Eingabe All operator inputs as well as alerts are recorded by the program mit geloggt The operation of this function is is described in detail in detail in chap ter 5 5 One reaches the button views into a submenu by the graphic rendition of the control process being able to be chosen Nearer information here in the chapter 5 6 nzlc 5 4 1 Detail view g Detail If one operates the button detail then one gets detailed information of the before select zones in a separate window One would like these dial to view himself in the detail view before please the zones If no zone is selected then a failure report appears HRSPC Zonenansicht 1 20 I Zone 11 O O EN Illustration 5 2 Detail view of a zone EN o EN o Zone 16 l Zone 20 18 02 2 8 2001 MSG Being in the detail view to the zone the information about set point W Actual value X putting degree Y and heater current I a bar display with the control difference a clear advertorial of the alarms lining up currently as well as a temperature trend representation of the last 10 minutes with debit and Actual value The scaling of the temperature trace in the trend display is defined
27. 50 i 18 00 02 08 2001 By means of the button online the process values recorded currently are directly displayed again on the right graphic author page 5 6 3 4 Channel assign zone to graphic window One reaches a separate submenu so in which the allocation of the control E zones can be defined to the graphic authors at the channel button It is defined which of the graphic authors at least 1 at most 4 is shown In color from each Karnal other different definition buttons on this one link menu bar as well as 4 one Ausschalt calipers in the Mitt of the menu bar in the menu bar seem to 4 HRSPC Zonenauswahl Grafikschreiber Illustration 5 29 Specifying graphic view au thor 1 I E ee chreiber 1 Schreiber 2 chreiber 4 Schreiber 1 Schreiber 2 Schreiber 3 Schreiber 4 aktiv 187 2020 MPSG Every zone can be assigned to only a graphic window This happens that in the way one selects the author definition button of the corresponding graphic window and selects after this the zones which are assigned to this author The zones are under laid with the color of the assigned author in color To re move a zone from a graphic author the corresponding author definition button must be voted and the zone be selected again The background color of the zone changes too pale gray again The zone isn t assigned to the graphic author any more 34 Illustration 5 30 Specif
28. CPF Zone 2 her zone 3 bar Zone 4 GEF Zone 5 SCHE Zone 6 GEF Zone 7 et gt Zone 8 GEF Zone 9 GF Zone 10 OEF zone 11 GER Zone 12 GER Zone 13 SS Zone 14 Ar Zone 15 GEF Zone 16 CHF Zone 17 OSF zone 18 ETF zone 19 GEE zone 20 GEF zone 21 SEE Zone 22 Bed Zone 23 SORE Zone 24 ISP Zone 25 ESF Zone 26 a 5 19 7 1 Putting standard device of degrees Celsius F With the help of the key degrees Celsius F the backspacing is carried out on the standard device degrees Celsius F o 5 20 Changing basic setting In principle the HRSPC software is interpreted for the closed loop control of hot channel applica tions So e g the basic setting is a hot channel specific basic setting this one defined on the side of the work one operates the software together with a control cabinet shouldn t be changed If the basic setting shall be changed nevertheless the protector of the changed basic setting is then carried out in a recipe with the name X1322 Please execute the desired settings both in the channel parameters and in the system parameters to this after which change to the recipe menu which safeguard a current setting under the recipe X1322 So that all channel parameters are also really visible one must log in as a super user at the HRSPC You can ask the password for the super user directly at PSG Mannheim 95 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Appendix 6 Appendix 6 1
29. Inserting group step 7 HRSPC Zonenansicht Editor ZONE 1 BIS 8 ZNE Feld 1 Gruppe markieren Feld 6 Verteiler Zon x vv Bitte w hlen Sie eine Gruppe aus die markiert WERKZEUG ABC RPT 21 08 2 8 2001 Mi 69 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPE Zonenansicht Editor ZDNE 1 BIS 8 ZNE Illustration 5 100 Feld 1 Feld 2 Feld 3 Feld 4 Feld 5 Zone Zone Zone Zone Edit zone page E C CHE Insert group Failure report if zone number greater then 20 Es konnten nicht alle Zonen der Gruppe eingef gt werden Feld 17 Feld 18 Feld 19 Zone Zone Zone N 33 355 L schen Einf gen einf gen El WERKZEUG ABCRPT aktiv 21 09 2 820 MOSE 5 11 1 1 Opening zone view An already stored zone view is loaded to execute changes or control of the y a zone order ffnen 5 11 1 2 Saving zone view The new created or changed order of the zone view fields is saved An input I window in which the zone view order can be saved appears Speichern 5 11 1 3 Creating a new zone view 5 The zone view editor is emptied for the new input of a new zone view without call back 5 11 2 Editing tool view Tool views are the aid HRSPC program in it which brings a simple work with the hot runner Because the visual representation of the hot channel control sys tem inclusive of the input possibility doesn t require
30. Pimaer Stra e 14 16 68304 Mannheim Postfach 42 01 62 68380 Mannheim Tel 06261 7162 0 21 40 2 8 2001 5 12 3 HRSPC master options Also see chapter 6 7 HRSPL Master 89 Kapitel Fehler Verweisquelle konnte nicht gefunden werden System administration Functions stand the control cabinet by establishing and specifying for the administrator of the HRSPC control cabinet the desired application at the disposal These settings shouldn t be accessible to the us ing staff since about this settings relevant for the HRSPC control system to the accuracy and function are made possible Furthermore requires some prerequisite within the operating system Windows 95 98 or NT 4 0 as well as the installation and configuration of additional components to the HRS IPC 5 13 Analog input board PCI the 1100 of only VDSPC The analog input board is used in connection with the VDSPC variant The following board is sup ported by the HRSPC program This board becomes electronic GmbH brand Compuboards type PCI DAS1001 sold in Germany of the company plug in in 82223 Eichenau The PCI board is been and screwed in tight into the only available PCI Slot of the HRS IPC The instal lation of the driver software is carried out with the CDROM being part of the scope of supply After in stallation of the driver settings of the qualities still must be executed in the aid program INSTACAL Please read the corresponding manual or enquire at PSG in M
31. Technical data 6 1 1 VDSPC Because of the power measurement electrical power and voltage measurement the zones are cou pled strictly to L1 L2 and L3 according to the order at the VDSPC 6 2 Table Heating performance and heater current The HRSPC has in series heater current supervision These are in a following table necessary heating lines listed at 23 WAC to the heater current I A __P W I A __P W I A __P W I A __P W Table 7 1 6 3 Technique 6 3 1 Plug occupancy standard PSG Standard PSG plug occupancy for heating and feelers Other plug occupancies and explanations on enquiry Illustration 8 1 roa Standard occupancy PSG 0 11 Thermoelement Thermoelement Zone 4 0 0 Zone 1 Heizung e oe Heizung Zone 4 0 Zone 1 Thermoelement oF Thermoelement Zone 5 0 Zone 2 Heizung 0 0 Heizung Zone 5 Te e Zone 2 Thermoelement _ lt Thermoelement Zone 6 ee i Zone 3 Heizung 0 0 Heizung Zone 6 Zone 3 a 2 96 Manual HRSPC amp VDSPC Rev 1 0 6 3 2 Alarm contact Illustration 8 2 Alarmausgang Common alarm contact D SUB 9 polig nn u un Illustration 8 3 iX10 Plug occupancy CAN gt r O O zZ Z 55 Z Z O O S S i 123456789 111110111 Peres 97 Kapitel Fehler Verweisquelle
32. hot channel These temperature differences are due to e g distributor and nozzles by different rise speeds Since the rise speed can be usually assessed by the operator only very with difficulty the HRS has an automatic mechanism ramp function this function is switched on by means of the parameter Illustration 5 53 Automatik Temperaturrampe Course automatic mechanism temperature ramp Temperatur Fuhrungszone With her help the temperature controller finds standalonely the zone out with the lowest rise speed and regulates all zones evenly on the adjusted set points This happens independently of the current Ac tual values i e control zones on higher temperature standard possibly already warmed up wait for the remaining zones to heat checked jointly around then All zones orientate themselves with the increasing speed of the setpoint at the slowest zone The automatic mechanism ramp function can be then used too if a new tool is connected to the control cabinet whose control parameters the HRS must find out first during the heating up phase The automatic mechanism ramp function is particularly of advantage then if zones are on heated with different rise speed together In this case the controller charges the rise speed and adjusts the rise speed of all zones to that one of the slowest zone Please several zones with low rise speed available e g distributor bar are only into au tomatic mechanis
33. is of advantage if user data are separated from the program data in a separate directory and safe guarded on a separate fixed disk drive still better With the help of the option memory place this can be limited into which directory the user data be secured on the side of the work hrspc_data 5 19 4 System parameter temperature controller Global adjusted values for all control zones The system data of the temperature controller are stopped over this dialog box Interface configura tion configuration of the hardware alarm outputs configuration of the feeler measuring inputs and other general system configuration values are part of the system settings These don t have to be changed generally You take standard setting of a controller the the following pictures from 0 please You find further information about the functionality of the system parameters in the instruction manual to the temperature controller ETR132 93 Kapitel Fehler Verweisquelle konnte nicht gefunden werden 5 19 5 Firmware update temperature controller Also for the temperature controller a software update can be executed about the serial data inter face To this one needs a so called practicing witchcraft file which provides PSG with the customer at additions or new functions in the controller functionality Attention During the software update no control mode is possible Therefore the soft ware update shouldn t be executed during the production in the c
34. konnte nicht gefunden werden Menus In the field of delivery of the HRS PC control cabinet the standard user has all access rights on the system Directly after getting started the system administrator should limit the access authorization of the standard user The standard user should be the user who has the least rights in the system 5 12 1 1 Creating users newly In turn the dialogue window appears with the file card box as well as an entry field for user names and password First please define the user name of the operator furthermore an almost password which is known to only the system administrator and the corresponding user HRSPC ZONE 1 BIS 8 zne Illustration 5 1 26 Dusel Duse2 Zone 3 Zone 4 Zone 5 ES x O I w ME OnE 1 A rem Liste der Bediener Users create newly 1 wo Bay y ra Y Standardhanitar e Bedieneroptionen bearbeiten Zone 6 Benutzer x Bel 50 0 y ra EN EN o Start men R Funktion Alarme y Utilities Rezept kJ Haupt men Diagnose A Eingabe E g 8 A Ra gt 67 _ GoTo Markieren Boost Standby Benutzer liste Optionen E WERKZEUGABCAPT aktiv 12137 282001 MPSG Everyone must the functions be turned off be supposed to not these be obtainable for the operator Please remove the sub menu item system from the inp
35. loop control mode Feeler polarity error Feeler connections mixed up The two feeler wires and the appropriate zones swap AAA Fault in data connection con Possible error sources troller using and display device Address setting or setting transmission rate doesn t agree or CAN interface faulty at the two equipment Putting with PSG in union 2254 Data error in channel data Changing changing a value and giving a receipt for change in parameter level After this the failure re 27 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus port has disappeared Alternative code number 759 and enter code number 400 after this Maximum tempera Actual value of the zones has exceeded the measur ture measuring upper area limit ing upper area limit or the maximum temperature exceeded 500 degrees Celsius Fault is saving and must be given a receipt for A defect is solidly if possibly for relays of the zone the fault I uses to come like the failure report State at this Please exchange As well fault to feelers possible Please watch Actual value Putting with PSG in union E Plausibility injury during identi Controller hasn t found any control parameters dur fication ing identification Failure report drift during iden Message during the beginning of the identification tification phase phase possible Disappear in any case According to this zone changes with message ID
36. menu Faulty inputs can cause that the cabinet is no longer opera tional 5 19 3 1 Zone number The zone number of the connected control system is adjusted in the dialog field The control cabinet recognizes that the entered setting doesn t agree with the zone number on the control system it is re ported by the HRSPC program and can be confirmed by the operator so 5 19 3 2 Database size At installation of the program the size of the database was defined for the long time data note To get a data reduction data sets only are saved away under certain conditions and not to every cycle time The size of the database can be changed under the menu item database y Attention At change of the database the old data are lost definitely The threshold values can in addition be defined newly for the changes of the process values It itself isn t a data set put aside to every cycle time but only if process values about the adjusted threshold value changes If the threshold value changes at a zone then all process information for all zones about this time gets away protected 5 19 3 3 Process alarm PCI DIO24 H or PCI DAS1001 is usably this functionality become only in connection with the I O boards A process alarm is a common alarm In the window which alarm function can be adjusted which one is distributed at the digital output Setting like switching direction and storage can in addi tion be defined 5 19 3 4 Memory place HRSPC data It
37. of the HRSPC IPC In this case the picture information would be missing in the tool page For this reason this in the standard directory PICT is checked in a tool view at store of an image file whether himself aurochs is for graphical data the graphical data therefore stand at following in voke the tool page permanent at the disposal 5 11 2 5 Drawing line It can occur that the zone process information cannot be put because of the NP clarity directly over the appropriate control zone in the image file So e g a direct connection between process information and picture information can be estab lished by a connecting line with the help of the line After calling of the menu item line a request follows start and destination point this one to click line on the display Line HRSPC Werkzeugseiteneditor al Illustration 5 108 Defining line Bitte klicken Sie den Anfangs und Endpunkt der Linie an 2110 2920 JMPSG 74 Manual HRSPC amp VDSPC Rev 1 0 Illustration 5 109 i eet Line drawn 4 EE Anzeige Bild feld i L schen bearbeit Raster ffnen Speichen Neu WERKZEUG ABC RPT 2110 2 32001 MPSG 5 11 2 6 Changing element If changes shall be executed at the tool view then information very simply can be corrected in display panels in text fields as well as of lines with the help of the changing button Only button change and then the element to be changed se An
38. r E Zone 5 lt ro E Activating confirmation stand by mode vo y e 1 EE o Zone 6 x co MEAN wro EE EE vr REN o Zone 11 1337 wc Y 4 EN o wo ER ES gan JE o Zone 7 we Ee AA HRSPC wo EE EE y e E mE o EJ 9 PA 8 ii wo ER EE v r E mE o Zone 10 x wrc i y 11 REN o Zone 15 1303 wc Y 4 mE o gig 8 A y ES T pe stop Stop 2 Detail Alarme D PG up PG down Go To Markieren Boost Standby Hilfe Er 18 13 2 8 2001 aktiv MPSG If zones are with a different status in the zone choice i e zones in the normal operation and zones in the stand by mode then an inquiry is in addition carried out on which of the two set points the se lect zones shall be put Either the zones are put again into the normal control mode by the stand by mode on main set point or the stand by mode is activated for all select zones 20 Manual HRSPC amp VDSPC Rev 1 0 5 4 4 Start stop Start Stop Illustration 5 7 All zones of the control cabi net deactivated The control outputs of all zones of the HRSPC are activated or deactivated over the buttons The buttons are alternately visible The current state of the control cabinet is visible in the status strip Into deactivated state the start button in the menu bar and a passive caption can be recognized in the status strip HRSPC Zo
39. start The Boostfunction is activated or deactivated over Boost key Please select the appropriate zones be fore activation deactivation Whether the Boostfunction shall be activated or deactivated at the dialed zones must be confirmed after pushing the Boost key p HRSPC Zonenansicht 1 20 Illustration 5 4 Activating confirmation Boostfunction Boost Funktion bei ausgew hlten Zonen einschalten EN o REN o Zone 16 E one one Zone 20 OEE gt C gt EM gt TE wrc E i y ra x x x JN o JN o EN o EN o BEN o E g T J A y gt Besa ES Stop op Aus Eingabe Detail Alarme Ansic PG up PG down GoTo Markieren Boost Standby Hilfe Einlocken aktiv 1810 2020 MASSE 19 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus If zones are with a different status in the zone choice i e zones in the control mode on normal and zones in the Boostmode then an inquiry is carried out on which of the two states the select zones shall be put Either the zones are put again into the normal control mode on main set point in the Boost mode or for all zones the Boostmode is activated HRSPC Zonenansicht 1 20 Illustration 5 u 5 Zone 1 Zone 2 CE CEN Zone 5 choice of the class ofonera EE p EE y T lt o NE OEOpE We RES MES Toe we a wc 300 805 tion at dial in Boost y 12 y 121 E v 11 EQ A2 Y
40. uncritical state with standard parameters One configuration as error free as possible of one is e g connected newly starting out from these data hot channel guarantees An accuracy inquiry is carried out after pushing the button basic setting the basic setting configuration information is only then loaded to the controller if this is confirmed Grunder stellung The basic setting on the side of the work can be changed by the system administrator Please turn in case of questions to him 5 10 5 Protocol The Protocol is a very uncomplicated and open support to the documentation of the current state of a connected hot channel system The state of the tool de Abmuster fines about the important process values protokoll Set point Actual value putting degree electrical power set point and heater current value at a particular time you safeguard and can any time for be drawn at later controls of the tool as a comparison to rate Files with protocols have the file appendix ABP and are filed in the folder ABP 63 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus Abmusterungsprotokoll Zone Sollwert Stellgrad Stromsollwert Stromistwert Illustration 5 88 Protocol LAN IF Ad ffnen Speichem L schen Drucken WERKZEUGABCAPT changed MENTON 2055 2820 MSG The zone names of all control zones are in the left gap yellowly underlays In the gaps besides this the infor
41. zone page ES CONS Inserting zone country Feld 6 Zone HRSPC x Bitte klicken Sie das Feld an vor dem ein neues Anzeigefeld eingef gt i werden soll 21 06 292000 MSG It becomes the operator in whom a new zone display panel shall be inserted to click dependently on the field Again after click on the field you ask for whether a new field really shall be inserted before the select field After confirmation the input pocket calculator appears one enters the zone to be inserted the zones in this now HRSPC Zonenansicht Editor ZONE 1 BIS 8 ZNE Illustration 5 97 Feld 1 Feld 2 Feld 3 Edit zone page Inserting zone country step 5 Feld 6 Fr 8 Gruppe L schen Einf gen einf gen 21 06 2 82001 ME 68 Illustration 5 98 Edit zone page Inserting zone country step 6 Manual HRSPC amp VDSPC Rev 1 0 HRSPC Zonenansicht Editor ZONE 1 BIS 8 ZNE Feld 1 Zone Zone Zonennummer eingeben 21 06 2 8 2001 Me If groups are defined then the possibility of inserting these in a certain place consists in the zone view editor In turn the following zones are moved ongoing to below Seems after calling of the func tion group insert must an entry field group to be inserted these in this be selected as a group is de fined you find in chapter zone group xxx The inserted group always gets attached the defined fields Illustration 5 99 Edit zone page
42. 1 4 2 Entered generally esesla a Heike 11 4 2 SWIECHINS ON zu 12 2 4 1 VideoscreensekUp ers ss 13 2 4 2 First of all information about the basic setting cccooccncccncnnnccnoccnnnnnnnnononcnnononenonnnnons 13 4 3 TUMING Of ie renee eee ee er se ee ee 13 3 4 1 Problem remedying at USV faul nassen 14 4 4 WOK SU OP O a esse 14 5 O O 15 5 1 NOTOS iia basta 15 1 5 1 User dependent menu representation cccoooccccnccncnncnccnonnonnnnnoncnonnnnnnnncnononnnnonnnnnnarenennns 15 5 2 o A 15 2 5 1 Alarms and A dis ache erie cS haPic sands aac Meea blue lad dos ienccncants Seack 15 2 5 2 ExXcess temperature nase ee anette rieaimat EA Eai 16 2 5 3 SUb temperature sen ni IR ne en de a 16 2 5 4 An upper temperature measurement range exceeded occoocccccnccococccnnoncncnnnconnonunocononos 16 2 5 5 Poele Drea OPA EEE O EEE EURER EN ERLUEEERERUE RE NSRUEHEERLEEEN 16 2 5 6 Feeler polarity error ii O Dae cea 16 2 5 7 Feeler hor CIRCUIT ee ee 16 2 5 8 Heater current despite putting degree 0 measured uuusneseennsnennennenennnnnnnnn nennen nen 17 2 5 9 Heater current outside the tolerance tape measured us222us224nsonenn nenne nenne nennen 17 5 3 Structure ol Menu a dl eier 18 5 4 Mais rita een een 18 4 5 1 DREI OM ee o A O N 18 DANI Set Boint change neh Hei als 19 4 5 2 o ee ee nee ale see ee 19 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Table of contents 4 5 3 Stand by function a a une 20 4 5 4 SA SEO
43. 2 4 An upper temperature measurement range exceeded An upper temperature measurement range exceeded One which a maximum set point limit has exceeded above the measuring area limit of the controller or this one became temperature value measured The control cabinet has a measuring upper area limit of 450 degrees Celsius the maximum measuring upper area limit is 500 degrees Celsius at thermocouple feelers on the side of the work Alarm remedying check list m SSR in the device faulty Exchanges m Removing protector in the filament heater circuit 5 2 5 Feeler break Feeler wire faulty or contact problem in the feeler wire Display 999 degrees Celsius as Actual value Alarm remedying check list Contact points at plugs check Replacing feelers Switching zone to putting inheriting drive or tracking control mode also see chapter 5 9 2 and 5 9 3 4 5 2 6 Feeler polarity error Feeler polarity mixed up Alarm remedying check list Contact points change polarity check at plugs Operating zone in the putting inheriting drive or tracking control mode also see chapter 5 9 2 and 5 9 3 4 5 2 7 Feeler short circuit At feeler short circuit there exists a short circuit on the lead to the feeler between the two feeler leads A new thermocouple forms The Actual value displayed in the controller isn t the measured value of the feeler but the measurement distorted by the feeler short circuit The measured temperatur
44. Anfahrbetrieb k wrom yag Zon x roi WC y ra eN o F hrungszone EN o 1 Sollwert Stellgrad Funktion Ansic PG up PG down Go To Markieren Rezept Diagnose Utilities Hilfe ESC changed PER 1912 2 8 2001 MPSG 5 9 3 9 Stand by mode The Standby mode is used to the temperature lowering Standby HRSPC Zonenansicht 1 20 Zone 4 r wrc BE v ra REN o Pann A Illustration 5 58 Stand by value Standbybetrieb Manueller Stellerbetrie Standby Absenkung um Temperaturgrenzwert AS leinstellen A Anfahrbetrieb konfigu wrom EN me F hrungszone zuordr 9 Aly gt El y o EN Sollwert Stellgrad Funktion Ansic PG up PG down GoTo Markieren Rezept Diagnose Utilities changed ET 19 14 28200 MS 5 9 3 10 Boostfunction The Boostmode with its set point rise is used to the Durchheizen of the tool before the production beginning or after production standstill It is time con Boost main set point after process 48 trolled i e the adjusted Boostzeit is regulated automatically again on the lower Manual HRSPC amp VDSPC Rev 1 0 HRSPC Zonenansicht 1 20 Illustration 5 59 Duse2 Zone 4 Zone 5 Boostfunction set point rise ro ro oe WIC i WPC WPC with boost time y v 51 280 y 21 1000 REN o REN o Pann T Pana A
45. C Zonenansicht 1 20 Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 lt rc 5 4 Illustration 5 10 User logged in for M ller User log off After completion of its inputs it is recommendable to log off from the system by operating the but ton renewedly If this is forgotten then the active user is adjustable period after one of the system ad x ro EN wro EQ vr ME u y EMS wro EQ BE y i wro Ey Y 4 wro EQ BE gos wro Ey Y 4 EN o JE o JN o EEN o MEN o Zone 6 il Zone 7 Zone 8 Zone 9 Zone 10 sc u EN a EE u 500 BiH Be HE Mo Mo y 21158 121 E Y 2 y 21 1000 Y E EN o JN o BEN o EN o REN o Zone 11 Zone 12 Zone 13 Zone 14 Zone 15 EE EE EBRO gt EE 9 Ee com MUS MUS MS A goo goe aoe aoe geo REN o REN o o REN o REN o Zone 16 Zone 17 E Zone 18 l Zone 19 Zone 20 x EME I E By a JE EME EN o EN o IE o o BEN o gt E GoTo Eingabe Detail Alarme PG up Markieren A a A _ tandby a Ansicl PG down C M ller 18 26 2 8 2001 MPSG ministrator logged off automatically automatically Has to be read chapter 5 12 1 be as user created erased or user rights allocated 22 5 5 Logbook 5 5 1 What can be seen One reaches the submenu after operating the logbook button of the main screen with the logbook functions On the other hand the HRSPC
46. D A 21 4 5 5 ONIME NEP es ctr as ee ee cade aes accra ee ea 22 4 5 6 A o N 22 5 5 El A o e 23 5 5 1 What Des A A szene 23 A A eeseseehsieni einen Seca 24 5 5 2 A essen 25 5 5 3 Filters Activate de ctivaten Auen 25 5 5 4 EXPONO ass 26 5 5 5 A ars ee ee se 26 5 6 VIEWS een ee ae an ee ee ae ee 27 6 5 1 O ee EEE ee 27 5 0 1 1 Standard ZOMG Views ea ee 27 5 011 2 Zone views of ones OWN ti ee 28 5 06 13 _InTormatonscreen er ea 28 6 5 2 A an 29 5 0 2 1 nformalionsereen einen das 31 6 5 3 Graphic VIEW ATENAS o cee Nat a eee let aaa aie 31 5 6 3 1 Representation possibilities ccccccccsecccseececeeeeeeeeeeeeeeseeeeeeeeeeseeeesseeeeseeeesseeeeseeeess 33 5 6 3 2 Displaying removing set point putting degree WINKOW ccccceccsseeeeseeeeeeeeesseeeens 33 5 6 3 3 Changing specifying display n eaii a a E E a 34 5 6 3 4 Channel assign zone to graphic window nuunesseneeneneennnnennennenenne nenne nennen nennen 34 5 035 Hledunclons aaa pegs oe Sag ence a 36 5 0 3 6 do co AN 37 6 5 4 Everyone shows view with control difference ooooncccccoccnncooncncnnoconcnnonononnanoncnnnccnnnos 37 6 5 5 Everyone shows view with zone information text 2uu0s222nneennnnnnenennnennennnn nennen 38 5 7 N SV AA A ea 38 7 5 1 Page up page down page view scrolling Up beloW ocooocccccccccoconoconcnconcnononcnnnnonos 39 7 5 2 Page view dial directly Goto uuensseennsseenennenennnnennnnnnnennnnn nenne n
47. E eb 1 era wE Me J Ec Al Heine Engate m gich a i el g Illustration 5 45 Putting inheriting drive step 1 Zone 2 dialed In closed loop control last 5 putting degree ALA a 2 2 Al nt no z MOSG KT md ura bata n E a Tih T 1 Illustration 5 46 Putting inheriting drive step 2 Set zone 2 in putting inherit ing drive EICH Pim h Afa ES g PIEI JE A 1300 E 62001 42 Manual HRSPC amp VDSPC Rev 1 0 Illustration 5 47 did ETA rs oe A step 3 Zone 2 in putting inheriting ie F E i E drive oeli ral I zz EA Display Stb fh E IF IF F d Ri _ a ore 1 Sn gt tithe in Y da Y ds Y de Er E 1308 l 2001 Ai Gm Ta gt o RA ama cres EEE Zones in the putting inheriting drive are indicated by a Stb in the information screen in the zone view as well as in the tool view There is the possibility at the temperature controller of limiting this on an upper value degreing put ting max in the putting inheriting drive This value only can be changed by the system administrator Please consult it Control zones with a faulty temperature probe are a need mode at the putting inheriting drive Target should be the quickest possible exchange of the faulty feeler 5 9 3 Functions hot runner functions A window
48. EEN wo vr y 1 JE o eN o Zor Peery E Funktion ausw hlen As HES E y Manueller Stellerbetrieb utomatikrampe wI cig ein ausschalten yy y a amp Auto HRSPC Al E Temperaturgrenzwerte Mm einstellen Zon Strom bernahme f r alle x ra 3 A gt selektierten Zonen aktiv nfahrbetrieb konfigurie wro yag Gespeicherte Alarme bbruch quitieren X Zone 3 x EEE wc BE Zone 4 EEES wc y ca mE o Fana A Current transfer Temperaturabsenkung um Standbysollwert Standby g um tion E Boost Parameter A Bok F hrungszone zuordnen Zon changed MEN 1912 2020 MPSG 5 9 3 8 Stored alarms give a receipt Text follows 47 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPC Zonenansicht 1 20 Illustration 5 57 Zone 4 x wrc i Zone 3 x rc ER w BE D se2 1333 wrc a go y 7 y i REN o REN o REN o Pann T Fann O Pana A Stored alarms give a receipt Zora Funktion auswahlen x roi Automatikrampe 0 Temperaturabserkung um eso Jasssoole altos A A A nf A Manueller Stellerbetrieb wrom HRSPC y ES Nullen slediegespeicherten zT l 1 EE rai T t ee oda Alarme der selektierten Zonen Zon wirklich l schen sch ____ A
49. EUG ABC RPT 21 10 2 8 2001 HPSG Chapter 5 11 2 4 loads background picture over button picture Chapter 5 11 2 1 puts a display panel of its own for every zone put zone information displays Inserting comments about the button text Chapter 5 11 2 2 Working on picture selecting and scaling part of the picture if necessary Like the surfing on the Internet in a browser chapter 5 11 2 3 passes the possibility in the tool views on the left on other tool opinions put to expel from a tool view in another tool opinion m m m m m Tool views can be saved loaded and assigned to recipes 5 11 2 1 Putting display panel Within the tool view the process information of the zones can be put freely A ints choice dialog box votes display panel seems to flounders so the control zone is Anzeige selected about the zone number in this one Can in addition be defined which in feld formation is visible in the tool view of the zone Being able to completely be this the zone number the set point the Actual value the putting degree the heater current 9 9 71 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPC Werkzeugseiteneditor Illustration 5 103 Putting zone display panels Lx Zonennummer anzeigen Sollwert der ausgew hlten Zone anzeigen Istwert der ausgew hlten Zone anzeigen Stellgrad der ausgew hlten Zone anzeigen Strom der ausgew hlten Zone anzeigen
50. File ESE WERKZEUG ABC RPT 2051 2820 MPSG Rezeptyerwaltuna BK 10 File speichern Illustration 5 86 Parameter _ Verzeichnis D HRSPC Daten lO Files ZUSATZFUNKTIONALITAT WERKZEUG A IOF ii vx Filter IOF gt gt p mee 1 2 3 4 5 6 7 8 9 0 E Adding to user radio clays to fea TE recipe step 2 select IOFile Datei ZUSATZFUNKTIONALIT T WERKZEUG A OF ffnen Spe WERKZEUG ABC RPT aktiv 20 51 2 8 2001 AMPSG After calling of the button lOFile an input window seems you list in user functions available to it al ly The select user function appears in the window IO File in the right lower half of the display 62 Manual HRSPC amp VDSPC Rev 1 0 Rezeptverwaltung WERKZEUG ABC RPT Parameter Zone1 Zone2 Zone3 Zone4 Zone5 Zone Zone Zone Zone9 Zone 10 A Illustration 5 87 Adding to user radio clays to recipe step 3 Zonen Ansichten Wer Wi paa A i Parameter fc neil namen ci hinzuf gen entfemen 10 File WERKZEUG ABC RPT aktiv 20 52 2 8 2001 Me 5 10 4 Basic setting For new installation of a recipe or connection of a new hot channel tool this one can be executed for the HRSPC of one Reset of the configuration informa tion Basic setting indicates that obviously defined adjusted values are loaded into the temperature controllers These make sure that the zones are put all in a de fined
51. HRSPC 481 043 325 48 x 16 8x24 pole CEE 63 A 600x1900x525 approx ares 94 HRSPC 56 I 043 330 56 x 16 10x24 pole CEE63 A 600x1900x525 approx ares 102 HRSPC 641 043 335 64x16A 11 x 24polig CEE 63 A 600 approx x1900x525 110 HRSPC 721 043 340 72 x 16 12x 24 pole CEE 63 A 600x1900x525 approx ares 118 HRSPC 80 I 043 345 80 x 16 14x 24 pole CEE63A 600x1900x525 approx ares 141 HRSPC 88 I 043 350 88 x 16 15x 24 pole CEE 63 A 600x1900x525 approx ares 150 HRSPC 96 043 355 96 x 16 16 x 24 pole CEE 63 A 600x1900x525 ca 156 ares Table 2 1 HRSPCs to 96 zones are executed rollably as of 96 zones in the floor type cabinet 2 5 Environmental conditions Work temperature range 0 60 degrees Celsius Bearing temperature 30 70 degrees Celsius Climatic application class according to DINs 4004 according to 75 of relative atmospheric humidity without dewfall 2 6 CE identification See declaration of conformity of hot runner controller 2 System set up The HRSPC is built up modularly from the performance part HRSLT and the using console HRSIPC The performance part built up compactly contains temperature controllers as well as the Leistungssteller for the heatings Kapitel Fehler Verweisquelle konnte nicht gefunden werden Information before starting The HRSPC control cabinets are designed suitably for industries and have proved themselves in use very well The mechanical and e
52. Illustration 5 43 Ft cc E Selecting group at marking wec ay a vr JE o D se2 Zone 3 a Zone 4 MENA o EE lx EE wr EY E cn y 121 580 Y 121 v r x Zone 6 Zone 11 EE REN o EDEN 16 T305 wr H Gruppe markieren vr Bitte w hlen Sie eine aS aus die markiert werden soll Zone 10 Verteiler lt r E mo y va REN o REN o Zone 15 EN Zone 20 EME wr y va BEN o Y Be n o a 4 ls x A up y down Es GoTo E y Rezept 4 a Utilities P Hilfe e pa MPSG aktiv 19 03 2 8 2001 5 8 3 Marking everything With the help of this function all zones of the control cabinet are selected Alle markieren 5 8 4 Deselect all zones At this function all zones which are chosen and deposited therefore yellow become deselected i e none of the control zones of the HRSPC is dialed more for Alle ent an input E g this function serves for erasing fast markings of zones when this in markieren not visible view is available and get appropriately visible only by scroll or by changes in the view of all displays the current in the video screen Input menu parameter setting of the zones Eingabe g 5 9 1 Set point Sollwert Selecting first the zones whose set point shall be changed The select zones are deposited in color yellowly The possibil
53. PSG Plastic Service Group Operating Instructions HRSPC amp VDSPC Software CE Rev 1 00 04 2004 Translation of original operating instructions Manual HRSPC amp VDSPC Rev 1 0 1 Table of contents 1 TablEof contents u da n 1 2 Information aboutbeginning ans ecos decae dead dices Meca e 6 2 1 Over ne Mantel see een ee een 6 1 2 1 MantalsymDoSs a aneinander 6 2 2 See CELI ADENS ass ee ee E ee er er ee ee ere een Peer 6 2 3 CVC Tall eguipmenmt lis Gs cists pat cers se a ea in eee a a 7 2 4 Technical data CIME SIONS sonst see ada 7 2 5 ENVIFON Mental CONTAINS cessed eee ee 7 2 6 CE IdENLICAH ON 1 c deh eee er aot tel 7 2 SYSteim SCUD O Ele 7 7 2 1 Performance part AR a a nd e 8 2 7 1 1 Temperature controller ETR132 ooococcccncccccncnncnncnonncnnnnncncnnnnnonononnnnnnonnnnonarnnnnrnnnnnos 8 7 2 2 Using console ARS PE ee Nee 8 A A regen rer ane 9 2 1 2 2 TOMEN SEM an ba 9 7 2 3 AY Le A A 9 3 Check list before switching on the control cabinet 024202200020000n0nn nano nnnn nennen 10 3 1 Main COUNTER se ee tines ne een ehneie 10 3 2 Plug connections Examine es une nasse 10 3 3 Avoiding Manni o rare 10 4 Reason USING TUACUONS older aED iT sna ATE iai 11 4 1 Quickguide without detour fast to the tarQet cccoocccccconnnconoconccnonnnnonanonononennnnancncnnonenos 11 1 4 1 Complete new input of a hot channel tool not saved yet cccoonccccccccnncconnnccnocononnanennos 11
54. SPC Illustration 4 3 Confirming start with stan Di dard settings HRSPC wirklich neu einstellen HRSPC Illustration 4 4 HRSPC wirklich mit Rezeptauswahl Confirming start with recipe Di starten One dialog box in which the desired recipe can be selected shall be started with a recipe appears so 12 Manual HRSPC amp VDSPC Rev 1 0 HRSPC Zonenansicht 1 20 Illustration 4 5 A Rezept laden E Werzeichnis DAHRSPC DateniRZPT x EE Loading recipe Datei es Filter EA Fileinfo MPSG It is checked now in all 3 cases whether the data connection of PC works to the temperature control lers Please put at a faulty data connection with the system administrator in connection or settings un der SIO examine in the submenu see also chapter 6 7 1 or because of controller IPC exchange data in terface more faultily HRSPC Unbenannt Illustration 4 6 Gaging data connection tem perature controller IPC HRSPC Pr fe die Kommunikation zu den Regler Bitte warten EUA 0 50 zz S ee wy A y gt stop OD amp Eingabe Detail Alarme Ansicl PG up PG down Go To Markieren Boost Standby Hilfe Einlocken MPSG 4 2 1 Screen set up 4 2 2 First of all information about the basic setting With the help of the basic setting the control zones of the HRSPC are put on defined adjusted values This function makes it possible to take the cont
55. This indicates that the oldest log book entries are overwritten by the entries arriving newly at completely filled logbook A calendar element about which the date is selected for which the logbook entries shall be dis played is on the upper left video screen edge An information window is represented on the upper right video screen edge with the options of the represented logbook entries The logbook entries are represented in tabular form in the main window Becoming per logbook en maaan g Time of the logbook entry the user name of the user by whom an input was executed at the HRSPC the bottom of the logbook entry the input the alert the zone captions for which an input was executed the change of the executed input 23 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 5 2 Filters definnition With the filter there is the possibility of filtering and representing specific in xP formation from all of the logbook entries If one operates the menu button filter then a display seems be able to the fil ter options in this one with which the logbook entries are then distributed to the roper one be defined Filter HRSPC Alarmhistorie Filter setzen Illustration 5 12 Benutzer Filters for the advertisement in the logbook define Eingabe Alarm alle HRSPC START HRSPC mit letzter Einstellung HRSPC Programm beendet AUTOSCAN hat die Zonenanz HRSPC Zonen ausgeschaltet sollwer
56. a a o Soll das Rezept WERKZEUG 1 Eo ABC RPT Rezept wirklich zu den Zone 11 o Reglern bertragen Zone 15 ro 3 3 xo MEM wro E wrc E BE y e 0 y e REN o REN o Zone 16 one one Zone 20 M BR BE ERE gt ERE 500 MC MUS MS BE ee y 2 y 21 100 Y J O Y 2 I 18 MN o EN o EN o RE o in Abmuster protokoll 2038 2 8 2001 HRSG The status information changed in the status line dies It appears only again when a first input such as a set point input is executed to store of the original recipe Safety labeling If the control outputs are switched freely the information saved in the recipe is immediately effective then as set points etc to store of the recipe Therefore the recipe recommends himself deactivate the control outputs and activate only after check of the one putting data covered up into the temperature controllers again load at 5 10 2 Memories of controller on hard disk Safe configuration to hard disk With the help of this function these are secured for one putting data situated in the con trollers from the equipment selected and under a name freely eligible for office in the current one Click on the entry field for file and type the desired file name about the soft keyboard In addition insists to store the possibility some additional information to the recipe to this please click on the entry field file information and about the keyboard 52 Manual HRSPC amp VDSPC
57. a telephone as well as fax support under the following dial numbers m Telephone 49 0 621 7162 0 m Fax 49 0 621 7162 162 We in addition answer your questions on our e mail hotline E mail info psg online de Trainings PSG offers technical support and trainings for administrators and using staff If there is interest in trainings please consult the contact persons under the given telephone numbers so 2 1 Over the manual For the simplification the HRSPC is exclusively mentioned in the manual The functions of the VDSPC are identical If the functions of the VDSPC go beyond that one of the HRSPC then it is pointed to obvi ously 2 1 1 Manual symbols The following symbols are used in this manual to point out important things to you The exclamation mark indicates accuracy relevant functions and points out the impor tance of the functionality as well as the risk to the user with being missing operation FAQ are answered at one of your question mark The information character be further reaching tips for the described function given to you You are pointed out to details regarding the inputs at the mouse button Being given to tips and notes at work on the control cabinet as well as on the IPC at this button 2 2 Safety labelings The warnings contained in the instruction manual and precautions for the operation of the control cabinet have to be absolutely taken into account to avoid damages at the control cabi
58. annheim in case of questions on it Illustration 6 1 INSTACAL Installation Calibration lest For Windows Instacal E Illustration 6 2 File Install Calibrate Test Help Initializing board with IN STACAL Bd 0 DEMO BOARD PCI Primary bus 0 WME Bd 1 PCI DAS1001 slott 20 Ready NUM L Illustration 6 3 PCI DAS1001 slot 20 Analog inputs with INSTACAL E RIR configure Interrupt Level 2 y No of Channels BIETE Se ADC Ext Pacer Edge Rising y Counter 3 Source Extemal y Abbrechen 5 14 Digital output board DIO 24 H The digital output board is used then if with the HRSPC additional digital one and output contacts shall be managed The process alarms which take an additional functionality to the alarm handling are 90 Manual HRSPC amp VDSPC Rev 1 0 an application case integrated into the HRSPC program Furthermore can the digital one and outputs are used for the construction of a functionality of one s own in the I O Editior The digital output board DIO 24 H of the company Compuboards is installed into the PCI Slot of the HRSIPC The board of the company s plug in electronic GmbH 82223 Eichenau is sold in Germany After installation of the driver the configuration tool INSTACAL must be invoked to publish the board Windows After this must the board described to the HRSPC program like in chapter 6 7 2 switched freely be
59. arameter change selected a as e Zoom markieren e markieren Kopie ESC El WERKZEUG ABCRPT aktiv 2042 2 8201 MMPSG Step 2 selecting a desired configuration parameter about the blue entry field The pocket calculator or another input window dependent on the parameter appears Executing and confirming change 57 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus Illustration 5 77 Rezeptverwaltung Funktionen Gruppenfunktion 4 gt Temperatursollwerte Grenzwerte Heizstrom berwachung Reglerparameter Changing limiting value at zone 1 and 2 above Confirm input Grenzwert oben alse kan E EEE 4 pe Alle ent Block G Zoom markieren makers markieren Kopie ESC WERKZEUG ABC RPT 20 45 2 8 2001 HPSG Exit the input after completion with the Esc key in the menu line The changes can be recognized in the tabular listing of the configuration information on the upper display now 5 10 3 6 1 Zone dub Kopie Illustration 5 78 Step 1 Choosing source 58 By means of the zone dub function all configuration parameters of a zone are copied to another zone The function is user led completely Rezeptverwaltung WERKZEUG ABC RPT Temperatursollwerte Reglerparameter Gruppenfunktion 4 b Grenzwerte Heizstrom berwachung Funktionen Standby Absenksollwe
60. articularly at choice of control zones The following variants of the marking are possible 5 8 1 maring block The zones are marked which are located between a defined initial or final zone The function is user led completely the operator is asked to select the ap propriate zones 39 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus r Er Zara 1 i X i wfe k Bate mihi e aa I Zone G23 Ti jr miriderenden Becken Zora 18 l E Ene Ml Sore 1 ss ra ae E sel a N Y pr u w ik ce 2l AP PROJ E 8 2008 Illustration 5 40 kra ro Dialing first zone of the block I I iF I e g zone 1 Pus ine Illustration 5 41 CE IEF E a M Dialing last zone of the block e g zone 14 i pd rm em iA Penas 0 miele ale da E mN Illustration 5 42 Block zone 1 14 marked z ma E 1 I gt a pio ae x ae ETE a ce T ale IHH E an Pun 5 8 2 Marking group If groups are defined then these can be marked all at once A dialog box SNIE seems is the corresponding group selected and confirmed in this one after request Gruppe for information of the function The select zones seem yellowly deposited markieren Please read chapter 5 11 5 as zones are combined to groups 40 Manual HRSPC amp VDSPC Rev 1 0 HRSPC Zonenansicht 1 20
61. ase dialed WERKZEUG ABC RPT aktiv 2110 2 8 2001 MPSG For the confirmation an additional inquiry is executed before HRSPC Werkzeugseiteneditor Illustration 5 114 Erasing display panel zone 10 WERKZEUG ABC RPT aktiv 2110 2 8 2001 MPSG 5 11 2 8 Working on background picture The inserted background picture can be specified by means of the image proc essing function This is very simple basic functions Therefore it recommends him self to execute a processing as optimal as possible of the picture in the tool view in a graphic work program before import fundamental Bild bearbei The following functions stand by the work of the picture at the disposal 5 11 2 8 1 Original Representing the original part of the picture on the video screen 5 11 2 8 2 Part One part of the background picture represented on the video screen select To this one is asked to select the left upper corner and the right lower corner on the video screen After this an additional in quiry is carried out via the aspect ratio of the select part It the possibility exists that keep aspect ratio or distort the picture according to the chosen part After confirmation of the choice the part zoomed in on appears on the complete video screen The one game area of the zoom is of O this indicates part un changed till a zooming factor of 100 this is possibly called an extreme enlargement of the drawing 5 11 2 8
62. author EN stelrad Ander Kanal Drucken ESC ZEN EN de 160 150 Zur ck HRSPC Schreiber 140 AA 130 Schreiberdatei laden 120 Vor 110 100 Aktuelle Ansicht in Schreiberdatei speichern 90 80 z 70 Beim Laden und Speichern von Schreiberdaten wird 60 die jeweilige Einstellung der Zeitachse verwendet 50 18 00 Diese kann nachtr glich j A ES 02 08 2001 nicht ge ndert werden t 50 0 gig s T T E TE T T m B Stop T le a Detail Alarme PG 7 PG down GoTo Markieren Boost Standby Hilfe Eu on 18 50 2 8 2001 MPSG Illustration 5 33 Loading graphic author file Illustration 5 34 Saving graphic author file A pressure function which distributes the video screen contents 1 1 in the connected printer with additional information with the date and time currently valid recipe etc stands for documentation purposes for the graphic author Drucken 36 Manual HRSPC amp VDSPC Rev 1 0 HRSPC Grafikschreiber Illustration 5 35 PLE oo sm gt Printing graphic author file Sollwert Stellgrad Ai Ken ESC Zack Wahlen Sie den Drucker fur die Druckausgabe 140 Generic Text Only 18 00 02 08 2001 Esa Zonen Werkzeug Alle Alle seiten seiten anzeigen anzeigen 18 53 2 8 2001 MSG 5 6 4 Everyone shows view with control difference To reach a complete survey of the quality of the temperature closed loop con trol of the hot channel a
63. background automatically at the export and import be opera tions taken into account within the files i e if e g recipes Furthermore the integrated background pic tures are exported automatically e g at the export of tool pages HRSPC ZONE 1 BIS 8 zne Illustration 5 120 Diisel Diise2 E Zone 5 ernten Ile je en Mc a nn wr a Y we Guam we a wr EA vo Y 2 v oo FE y 2 y De e 1 BE HRS Datenmanager 1 53 o Zone 6 Zone BES x C x C seiten a La B i wok v ral S l WAT aea Es a r ir ee seiten u r B E Import JE Export L schen B EN o Zonenseite Werkzeug System editieren editieren 10 Editor Drucken ESC E WERKZEUGABCAPT 2129 2 8200 JMPSG Export Import Zone Gruppe It a dialog box seems in this one the desired function is dialed After this a window in which the de sired target directory can be selected for the export is opened At the import you ask for the memory place of the data to be loaded 82 Manual HRSPC amp VDSPC Rev 1 0 5 11 5 Zone group For the simplification of the operation zones can be combined to groups Every zone can be assigned to a group After calling of the function a new display open with all zones of the HRS PC represented on a display zone Gruppe e a The current zone name is in the left upper corner of the zone
64. by the program automatically It is this one maximum or minimum value specified within the 10 minute time period automatically m m m el Several were zones are switched over selectly so between these directly in the detail window by means of the arrow keys 18 Manual HRSPC amp VDSPC Rev 1 0 5 4 1 1 Set point change The possibility of changing the set point for the dialed zones consists also in the detail view window Either this happens or arrow as of keys in 1 degree Celsius 1 F steps about the arrow After calling of the direct set point input the input pocket calculator also ap pears however alternatively The set point can analogly be executed to the input in the set point input in the input menu see also chapter 5 4 1 1 HRSPC Zonenansicht 1 20 Illustration 5 3 wen Set point input in the detail Zone 7 view windovv x rc Sollwert eingeben Y x l lr 184 0 EEN 11 138 0 233 32 0 46 0 o aktiv 18 03 2 8 2001 5 4 2 Boostfunction The setting of the Boost set point is carried out in the submenu input under the menu item functions see also chapter 5 9 3 10 By means of the Boost func tion the set point is raised around the value for the Boostfunction for the select Boost zones E g the Boostfunction can be used to the Durchheizen of the control zones before production
65. ction m Executing and confirming change The detail view can as well be changed to in the tool view to receive a fast summary e g of the trend in the Actual value HRSPC FOTO_HEISSKANAL WZG Illustration 5 20 Heisskanalsystem Manifold Detail display in the tool view I A 153 0 151 5 150 0 148 5 a 18 37 38 via dp 2 Aus L Detail amp ave sa SS ei ee Hille E aktiv ee HIPSG 5 6 2 1 Information screen Identical to chapter 5 6 1 3 5 6 3 Graphic view trend display With the permanent data note the most important process quantities set ie point Actual value alarms information about heater current are saved on hard Grafik disk This information can be used for the graphic evaluation about trends rafi Being able to be shown to up to 4 independent graphic windows in the graphic view trend display into which up to 8 each eligible control zones as a trace can be represented 30 Manual HRSPC amp VDSPC Rev 1 0 HRSPC Grafikschreiber Illustration 5 21 2 i Graphic view with a window Optionen 180 165 Legende 150 dl 135 Zur ck 120 105 90 75 60 45 30 15 17 54 17 56 17 58 18 00 18 02 18 04 18 06 18 0 02 08 2001 i 50 D Zonen seiten seiten 18 08 2 8 20 MPSG Illustration 5 22 Graphic view with 2 windows TT ES a PE Tr na TT m A A A A A iba wg 15 bag ma iaa iba Ss IR Plus Ayla mr gt e
66. der lect to this In the case of a display panel the information about this field appears and all qualities can be changed In the same procedure you can be more important at text and at lines Lines can not moved however the end point be given Therefore clicking on one of the end points and putting place by Drag amp Drop to the corresponding one HRSPC Werkzeugseiteneditor Illustration 5 110 Change dialed WERKZEUG ABC RPT aktiv ff 2110 2 32001 MPSG 75 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPC Werkzeugseiteneditor Illustration 5 111 Quality display panel zone 1 shall be changed Zonennummer anzeigen Sollwert der ausgew hlten Zone anzeigen Istwert der ausgew hlten Zone anzeigen Stellgrad der ausgew hlten Zone anzeigen Strom der ausgew hlten Zone anzeigen DEN a Anzeige Bild feld i bearbeit Raster ffnen Speichen Neu 21 10 2 8 2001 Tas E WERKZEUG ABCRPT HRSPC Werkzeugseiteneditor Illustration 5 112 Display panel zone 1 without heater current display Anzeige feld Link Bild laden Linie Ander L schen pi Raster Speichern Neu E WERKZEUG ABC RPT 21 10 2 8 2001 MSG 5 11 2 7 Erasing element erasing Loschen 76 Elements put wrongly in the tool view are removed from the tool page over Manual HRSPC amp VDSPC Rev 1 0 HRSPC Werkzeugseiteneditor Illustration 5 113 Er
67. e ea eee ee oe eee 77 ARZOZ Pa ees a a a NS net 77 A PP ee eee eee ee en eae 78 5 11 2 8 4 MOVING PtU ae na a lan 78 A TUNN PIC Heeres 78 5 11 29 Pattern sen ee ee ee 78 5 11 2210 Opening tool WIC setae een en 78 5 11 2 11 Saving TOOLE W eaa E dosaaccnasatadedaseed 78 5 11 2 12 Creating a new tool view uueneseesnsnenennenennnnnennnnnnnennnnn nenne nnnnennennenennennnnen nennen 78 11 5 3 VO amp 8ditor user functions ee einsehen 78 5 11 3 1 ONO Se der 79 Sl E A Cep E O PEO EE TEO OO 00 A 79 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Table of contents laz Opening tada 81 iS Menores acta aces 82 So dd Erasing TUnclion zu ee een 82 5 11 3 2 STOLC ne een nern 82 5 11 3 3 PXCUIV AUIING AC ACTIV QING icin o 82 1 1 5 4 SEXPOnrt IMPOR MA lot anda 82 aro ZONE OO UD nai 83 5 11 5 1 AN 83 5 11 5 2 EAS iO co Le o Seen en 84 5 11 5 3 Entering Zone names an A aa ln onsite 84 5 11 5 4 Zone Names Basic setting n ans ae ee 85 5 11 5 5 MR ds en Lis 85 11 5 6 Printing video screen VICW asenon oe a a a E A N a RE aa 85 5 12 O A T 85 12251 Users tsa did 85 5 12 1 1 a 86 5 12 1 2 Uers elase a ee ee 87 12 5 2 OPUS anra iO 87 5 12 2 1 Voice Sergas ne adds 87 5 12 2 2 Stan Video A a eels eta sae ee 87 5 12 2 3 Switching a passive ZONE Cark cccsecccceeccceececseeeeceeeeeseecesueeeseeeesegeeeseeeeseeeeaes 88 5 12 2 4 Background color graphic AUTHOL ccceceeeeeeceeeceeeeeeeeeeeeseeeeseeees
68. e functions within the submenu system serve PC changes for the administration i of the HRS Authorized staff such as the administrator of the HRS PC system only Eust should be executing within this submenu The settings in the menu item master ystem options are in the sep available instructions to the system administration too ex quisite 5 12 1 User list Different rights shall be assigned to operators of the HRS PC program so that the probability can be delimited by an unconscious and mischievous being missing ail operation in the system from the start different in the operation In the user list ste access profiles are defined for different users and can be edited or erased in this to in HRSPC ZONE 1 BIS 8 zne Illustration 5 125 D se D se2 co E 9 iste der bediener E Mo y 11 E Standardbenutzer Maier Zone 6 Schulze lt c EN o User administration Benutzer liste Optionen Master El WeRKZEUG ABCRPT aktiv 12135 282000 MMPSG To start of the HRS PC program the image of the standard user is activated The standard user is al ways called then when no other user is one curly in the system Recognizing which user is just one curly in the system is on the left in the lower status line besides the time and date indicated by a cipher key If the field is free then the standard user is active with the accompanying access rights 85 Kapitel Fehler Verweisquelle
69. e is considerably below the actual temperature at the feeler Alarm remedying check list 16 Manual HRSPC amp VDSPC Rev 1 0 Checking feeler lead and exchanging if necessary completely including feelers 5 2 8 Heater current despite putting degree 0 measured A heater current is measured although the controller doesn t distribute any drive for hav ing the heating on The control cabinet has the accuracy function load dropping which voltage freely switches all zones in the fault case Alarm remedying check list Removing protector in the filament heater circuit SSR in the device faulty Exchanges Attention Immediately protect your tool from destruction by overheating and eliminate the mistake 5 2 9 Heater current outside the tolerance tape measured A heater current is measured which is outside the tolerance tape around the stored elec trical power set point Alarm remedying check list Taking on electrical power set point newly Increasing electrical power tolerance Heating faulty Output protector faulty if heater current 0 ares SSR in the device faulty if heater current 0 ares ee m m Control output faulty if heater current O ares 17 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 3 Menu driven operation The functions of the HRSPC using program are summarized as regards content into menus The menu bar with large buttons is at the lower end of the video screen
70. e le kag Illustration 5 23 Graphic view with 3 windows Fr mr re aE rrp TT Hiii 14 io iB dd LEG 1h loa and hi dt PETE un A A ae Al A a m ml Plus ttl bi rty MEA Illustration 5 24 Graphic view with 4 windows TTT 5 Perper eer E CI u Zu u u Date a a RNa Pratt prm F Errr errer rrr Rl TTT T Da LEEI iaaa 1h hdi Amd ihid iiai Zm aari EE Ss Pr do h Pw gt Mark es foot Alb pe fe ies The buttons for the setting or for the operation of the graphic author are on the left upper page of the graphic window 31 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus The zone names of the zones are shown in the color over the button legend to the trace on the right display The legend button is executed as a caliper and can one or be turned off If one is on the control process with the graphic window online then is by shoved to the left like the display as in the case of an analog measuring author One spools these for one like curses of curve with the buttons and Kaset lt i tenrecorder One rewinds the curses of curve by means of back in the further 5 past by means of the pre button one spools the curse of curve in the direction Zur ck wor of the presence again The temporal scaling or the representation time and the date are at the x axis to recognize by the lower video screen edge
71. e name Rezeptverwaltung WERKZEUG ABC RPT Status Illustration 5 74 Temperatursollwerte Grenzwerte Heizstrom berwachung Funktionen Reglerparameter Gruppen Working on configuration pa rameters offline T net ra er et en De Ei i 20 21 22 23 24 25 26 27 28 29 30 31 32 A A A een AA IN O A AN A O A A A O A dada Block Gruppe Alle ent Zoom markieren pais ioe markieren Kopie ESC El WeRKZEUG ABCRPT aktiv 20 41 2 8200 MPGG 56 Manual HRSPC amp VDSPC Rev 1 0 Zone choice buttons are one for every zone in the video screen area in the lower half listed These Please select the button zoom to this in the menu bar the file cards disappear in the upper video screen area and for the zone choice buttons the complete display is made use of A WERKZEUG ABC RPT Illustration 5 75 Zoom view in parameter dis play E Block Gruppe Alle e e Zoom markieren marker le Kopie ESC El WERKZEUG ABCRPT aktiv 1204 2820 MOSE For changes or new inputs the following using steps must be executed Step 1 Selecting a desired zone The aids also can mark block to this group mark voted be The values at the moment valid for the zone appear in the fields of the configuration information Rezeptverwaltung WERKZEUG ABC RPT Illustration 5 76 Temperatursollwerte Grenzwerte Heizstrom berwachung Funktionen Zone 1 and 2 for p
72. e the connection COM4 may not be used 2 7 3 VDSPC The in front of being warm cabinet with diagnostic function VDSPC has additional functions besides the control cabinet functions for the diagnosis of the state of the connected hot channel system One finds the set up of the VDSPC as well as the description of the additional functionality in the additional handle for this description which is enclosed with any delivered VDSPC control cabinet Kapitel Fehler Verweisquelle konnte nicht gefunden werden Check list before switching on the control cabinet 3 Check list before switching on the control cabinet You check separated from the network coverage whether the cabinet is At the installation before switching on the cabinet the regulations are absolutely to no tice and to adhere to the VDE The warnings contained in the instruction manual and precautions for the operation of the control cabinet have to be taken into account absolutely 3 1 Main counter Position is check you at connection of the cabinet to the network coverage that the main counter of the control cabinet on the 3 2 Plug connections examine You check whether all cable connections have rope contact and you exchange faulty or excessively worn plug connectors 3 3 Avoiding humidity You remove liquid water oil etc from the cabinet e g which were spilled inadvertently over the cabinet at the last tool change 10 Manual HRSPC amp VDSPC Rev 1 0 4 R
73. eason using functions 4 1 Quickguide without detour fast to the target The HRSPC offers a wealth of functions and one putting possibilities So that you reach fast the de sired target followingly important always recurring using functions are listed 4 1 1 Complete new input of a hot channel tool not saved yet 99999 4 4 Switching on control cabinet about main counters if control cabinet turned off Basic state load see also chapter 4 2 Changing and creating new recipe into recipe menu see also chapter 5 10 3 Not used zones passivize All hot channel specific parameters for the zones check Combining the zones to groups see also chapter 5 11 5 1 to the roper overview Defining defining and storing utilities zone group of zone views newly in the submenu input Tool views newly define and store if necessary user functions if necessary define newly and store see also chapter 5 11 2 Safeguarding the settings incl the allocation from zone pages tool pages and user defined functions in a recipe see also chapter 5 10 3 2 Loading recipe into controllers see also chapter 5 10 1 Control outputs freischalten see also chapter 5 4 4 4 1 2 Entered generally Inputs are always executed in three steps 4 4 Dialing marking a desired zone or zone country Functions dial such as set point It a dialogue window seems a function related input is possible in it e g pocket calculator at numeric inputs
74. enne nnnnen nennen ernennen 39 5 8 Mark dci 39 8 5 1 Marko DIOCK el lt nl de 40 8 5 2 Maki IO e te e A 40 8 5 3 MERA AAA a A a 41 8 5 4 Eos Wee Eee a ae ee ee er 41 5 9 Input menu parameter setting of the zones uus2222002020nnnnennnennnnnnn nennen nennen ennnennn 41 9 5 1 SET ON ee Se ee een 41 9 5 2 Putting inheriting drive putting degree uusnsseenesnennennenennnnnnnnonennenennn nenne nennen nennen nn 42 9 5 3 Function hot channel functions 42444444RRRR nennen nn nnennann en annnn nn ennnnnn nn nn nme en 43 59321 PUtting inhernitingarive a a tdi 43 5 932 Temperature limiting Valles aii u 44 O Dee er ee eh 44 5934 Defining tracking zone a a 45 5 9 3 5 Automatic mechanism temperature ramp uueensnnenenennnnnenennenennenennn nenne nennen nennen 46 5 9 3 6 Activating deactivatinQ Zone uusesnensenssnennenennennennennnnennnnnnnennennonennn nenne nennen ernennen 47 593 7 CUNE er see engen 47 593 8 Stored alarms give areceipt un a unser lan ur 47 5 9 3 9 Standby value for stand by MOE cranar a a a nennen nennen nennen 48 5 9 3 10 BOOSTEUNCHON shared 48 Manual HRSPC amp VDSPC Rev 1 0 5 9 3 11 Parameter general ki 49 5 10 BED O 51 10 5 1 Store of hard disk to controller 2 2244444 444 enannannnnannnn ann nn annen ann ann en nn nen 51 10 5 2 Memories of controller on hard disk o oocococcncoccoccnccccnconcnconnnconcncononnnnnnconcnnonannincon 53
75. eueeeseeeesaeeeeaes 88 5 12 2 5 ZONE VIEWS RR EE PUE gg a E 88 5 12 2 6 Useraccess Period oa ON a r 88 5 12 2 7 Setting temperature device ueneneenssensnsneenennennnnnnnennnnnnnen nennen ennn nenne nennen nennen ennnnn 89 5 12 2 8 Version Ca PUN ted 89 12 53 SHRSPGE master OPINAS cian 89 System administration seen done issliinduinle 90 6 1 Analog input board PCI the 1100 of only VDSPC uuss222200022nnnennnnnee nennen nenne nennen 90 6 2 Digitaloutput board BIO 2A H era ias 91 6 3 Touch screen a 91 6 4 USN De ee ee ee ee 91 6 5 Printer es ee 92 5 6 1 Installation ea ee see 92 6 6 Folder structure for HRSPC application data 22002222400022nnen nennen nennen nennnn nennen 92 6 7 Menu EIR SEC Master ri ee ea 93 7 6 1 Setting serial Jatainterlace renia a aN s a arii 93 7 6 2 Integrating and configuring lO board oocccccccccccccccnncconnnccnncnnnononcnnonnncnnnnnnnnnnnancnnnnnnos 93 7 6 3 Master 0ptlions oca 93 6 7 3 Zone Number goena E E eaeens 93 6732 Database Sieno dci 93 6 7 33 O A een 93 6 7 3 4 Memory place HRSPC datace in a a a a 93 7 6 4 System parameter temperature controller oocococcccoccnccccnncnccncnncncnnnnnnonnnonnnnononcnnnnnnos 94 7 6 5 Firmware update temperature controller oocccoonnccoccncnccnccnnnnnnncncnnnnnnnnononnnrononcnnnnnoos 94 7 6 6 Stopping the tiMe dat cuasi eine 94 7 6 7 ANUN device 225 5 2 2 ed ete 94 6 7 7 1 Putting standard device of degrees Cels
76. for the filter according to exactly these like under exporting Must of course the correct printer driver under Windows be installed and be a corre sponding printer connected at the system around entries from print the logbook 25 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 6 Views Altogether the HRSPC has 5 different representation forms for the tempera ture closed loop control This offers HRSPC representation molding on the one hand offers the possibility of watching the temperature closed loop control in its individual favorite view on the other hand which offers one into dependence of the application very comfortable using possibility nzlc The individual graphic renditions can be changed over arbitrarily between The information about the control process is existing in all views similarly 5 6 1 Zone view The zone view corresponds to the representation of a classic one channel tem perature controller Besides the process information like set point Actual value heater current and putting degree a difference bar of the control difference as well as an alarm LED per zone is represented The zone name seems additional on the upper edge of the controller Every zone has analogly an in formation screen to the control cabinets HRS in which certain system states or failure reports are marked with 3 numbers The meaning of the information follows in chapter information screen Being in a zo
77. functions be haviors of one s own very simply can be programmed The user functions can el ther be activated directly or be assigned to a recipe 20 E ditor The button s IO file is published a new display after request for information The user functions de fined currently and their statuses are in the upper half of the display listed Seem the exact specification of the user function if one clicks on one of the user functions so that this is under laid deep blue then in the lower area All the user functions are in the scheme Event then executes actions if arrived built up 78 Manual HRSPC amp VDSPC Rev 1 0 HRSPC 10 Editor ZUSATZFUNKTIONALIT T WERKZEUG A IOF Illustration 5 115 nn 0 HE Our Main page IOEditor S Ee LE S Ee LE S Ee S Lo BAL PDEs L BGL I PC ez of o ms O Sou on OFF SZ Laden ON OFF ESE E WeRKZEUG ABCRPT aktiv 2122 2 8200 MOSE Every user function has a clear name Up to 3 input events can be connected with each other If the input condition is filled then the output action which is defined on the right lower display is executed 5 11 3 1 Working The button work must be selected to installation of new user functions One reaches a submenu in which new user functions can be defined They are loading or a complete composition of the active user functions saving insisting The possi bility of single function
78. has a logbook all operator inputs unite all alarms of the connected temperature controllers will be recorded 5 5 1 1 Illustration 5 11 Overview page logbook Manual HRSPC amp VDSPC Rev 1 0 The number of entries in the alarm database can afterwards be maximized or reduced You find the instructions to this your system administrator in chapter 6 7 3 2 The date time HRSPC Alarmhistorie e Filteroptionen 2 Februar 2004 gt E Hansa Mo Di Mi Do Fr Sa So I ee wW ens 07 20 50 HRSPC mit letzter Einstellung gesta 1 32 07 20 42 HRSPC START 0 0 07 20 42 AUTOSCAN hat die Zonenanzahl gel 8 gt 32 07 20 42 HRSPC START 0 0 07 18 59 HRSPC mit letzter Einstellung gesta 1 8 07 18 54 HRSPC START 0 0 07 18 54 AUTOSCAN hat die Zonenanzahl ge 32 gt 8 07 18 54 HRSPC START 0 0 07 15 55 HRSPC mit letzter Einstellung gesta 1 32 07 15 47 HRSPC START 0 0 07 09 27 HRSPC Programm beendet 0 0 07 09 14 HRSPC mit letzter Einstellung gesta 1 32 07 08 54 HRSPC START 0 0 07 07 32 HRSPC mit letzter Einstellung gesta 1 32 07 07 04 HRSPC START 0 0 07 02 44 HRSPC mit letzter Einstellung gesta 1 32 07 02 25 HRSPC START 0 0 Y Y Y Filter On Off Export Drucken ESC aktiv 721 2220 MIPSG Over the buttons in the Scrollbar on the right video screen edge can inside the logbook be scrolled One is FIFO ring buffer the logbook roof ridge into roof ridge out
79. in which all hot channel specific one putting functions are summa 2 rized appears at request for information of this menu button Funktion RSPC Zonenansicht 1 20 Illustration 5 48 jiis Diise2 Zone 3 Window hotrunner functions E u EE co Mo a y i aoe EN o REN o HEH o Zor Pann T Pann O Fann A Funktion ausw hlen xP E Manueller Stellerbetrieb Automatikrampe Temperaturabsenkung um wrom ae ein ausschalten 2 Standbysollwert vag oy Auto l 11 HE Temperaturgrenzwerte Zone ein ausschalten Temperaturerhohung um einstellen I D Sollwert Boostfunktion on x ri Anfahrbetrieb konfigurieren Stromubernahme Parameter editieren A oe m Y E a Parameter E ur F hrungszone zuordnen Gespeicherte Alarme Zen quitieren J Stellgrad Funktion Ansic 1909 2920 JMPSG 5 9 3 1 Putting inheriting drive of Function is exactly this one as in chapter 5 9 2 described 43 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPC Zonenansicht 1 20 Illustration 5 49 E D se2 GE Zone 3 EEN EE wi Ee im y 2 y 2 JE o JN o Putting inheriting drive putting degree mE o Fanan O Zorz xr Manueller Stellerbetri wrom Y 2 E Stelerbetieb Fran Pann O WEE rar Tanz einstellen Ei lt E 2 Stellarad x rol A A Anfahrbetrieb konfigt wrol vag l OT F h
80. into identifica tion phase dE lt no heater current is meas The controller switches the zone off and checks cy ured failure report during iden clically whether a heater current isn t measured any tification phase way Fault reason Protector loss or boilerman faulty or in terconnecting cable to boilerman faulty a 2nd set point stand by set point active AMA y 3rd set point Boost setpoint active 224 Diagnostic function active Automatic mechanism ramp ac tive Automatic mechanism ramp ac tive zone short term the slow est zone AH Alarm electrical power alarm A heater current is measured in terms of State relay for heating from active isn t steered for by the controller although solid Checking and exchanging State relay solidly Table 5 1 5 6 2 Tool view The tool view offers a particularly open representation of the control process because the connected control system for the operator can be made visibly on the a video screen E g tool views of one s own very simply can from a photo the be seiten created in the program integrated tool view editor You find detailed information about the construction of the tool views in chapter 5 11 2 28 Manual HRSPC amp VDSPC Rev 1 0 HRSPC FOTO_HEISSKANAL WZG Illustration 5 17 Heisskanalsystem Manifold NE Tool view with photo Scan digital camera Sollwert Diagnose Utilities i 11841 2 82001 Mil One
81. ion 5 27 Putting degree course dis played Zur ck Wor 18 00 18 02 13 04 18 06 18 08 18 10 18 12 02 08 2001 A E T J a E siop op Aus Eingabe Detail Alarme Ansicht PG up PG down GoTo Markieren Boost Standby Hilfe Einlocken 18 47 2 82001 MSG 5 6 3 3 Changing specifying display T A One reaches the changing button to a dialog box in this one the settings the pe graphic windows can be specified The date and the time of the time period to be os viewed as well as the duration of the representation time period can be stopped ndern Furthermore the axis scaling can be provided manually for temperature and put ting degree or one leaves the automatic scaling of temperature and putting degree information to the program 33 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPC Grafikschreiber Illustration 5 28 190 m Skalierung Zeitachse r Startzeitpunkt lt 4 2 August 2001 Mo Di Mi Do Fr Sa So e Specifying graphic view Online r Darstellungszeitraum Stunden Minuten a gt p r Skalierung Stellgradachse torah Von 0 MZ Manuell Bis 200 E Manuell Bis 100 E 50 gt 2 s t 8 HITO e Eingabe Detail Alarme Ansicl Go To Boost Standby Hilfe Einlocken aktiv 187 2020 MPSG Skalierung Temperaturachse a Automatisch Won
82. is the temperature scaling on the right edge to read the video screen of the graphic window 5 6 3 1 Representation possibilities After activity of the option button a new submenu which is valid for the called graphic author opens up HRSPC Grafikschreiber Legende Zur ck Illustration 5 25 Graphic view with 4 windows 18 02 18 04 18 06 18 08 18 10 18 12 GoTo Markieren Boost Standby 18 46 2 8200 MSG 18 00 02 08 2001 s lo A Eingabe 1 Detail E Aus Einlocken Alarme PG down aktiv 5 6 3 2 Displaying removing set point putting degree window On the one hand the set point trace is shown to the button caliper set point and putting degree in the graphic author means a small window on the other hand is below the Actual value opened with information about the putting de Sollwert gree Stellgrad 32 Manual HRSPC amp VDSPC Rev 1 0 HRSPC Grafikschreiber Illustration 5 26 aoe A Sollwert Stellarad Andem Kanal E Legende Set point displayed into trend line Zur ck Vor 18 00 18 02 18 04 18 06 18 08 18 10 18 12 02 08 2001 O 6 3 Ys ba A 27 ale Stop Ob Aus Eingabe Datel Ame M Aen FOO JPG sown Go Tai Markieren Host Stanek Hille Einlocken 107 2020 MAS HRSPC Grafikschreiber o Sollwert Stellgrad Andem_ Kanal Illustrat
83. iteneditor Anzeige Ly ds feld i Speichern Neu E WERKZEUG ABC RPT 21 10 2 8 2001 A HRSPC Werkzeugseiteneditor Text eingeben nieht ber 200 Grad POS1 gt END Entf Anzeige PA y feld Li Speichern Neu WERKZEUG ABC RPT 2110 2 8 2001 Mia HRSPC Werkzeugseiteneditor Anzeige PA p feld Lin Speichern Neu WERKZEUG ABC RPT E 21 10 282001 MSG 73 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 11 2 3 Putting link A link only can be put on an already existing tool view i e the tool view at which a link points must already be existing After calling of the button link a file choice box seems the tool selected you link on this is in this one The icon can be moved on the definite place by pressure Drop within the tool view It is possible to put several links within a tool view on different broader tool views 5 11 2 4 Loading background picture A picture can be loaded in different Windows file formats to the background of the tool view The picture isn t loaded from the PSG standard directory for graphical data an additional inquiry is so carried out whether the picture shall be copied into the standard directory This measure has the following story if e g graphic data are played in over diskette into the system it isn t made sure then at a later request for information of the tool view that the disk ette is in the drive
84. itiacon Temperatursoltwerte Funktionen Gruppentunk 4 ni EXI emos e 1813 2 82001 Ela mts HHSFT Forense 1 au E su i Parameter editieran Grenzwerte Helzstromibe Hegierparameter Gruppentunk 4 ni tS Pi Er sitt HASPE Sterna 1 u A al O 1813 8 2001 Pasamatar editieran SL Grenzwerte Helzstrom berwachung ES Gruppentonk 4 a KIDE A u 4 il 9 0 2 9 ia chonged MET 1813 2 82001 MPSG m m Manual HRSPC amp VDSPC Rev 1 0 ETS ine 5 Illustration 5 64 BB wre OB p BE Dar Pasamator adilieran L Temperatursoltwerte Grenzwerte Heizatrom berwachung Funktionen Regterp lerp 4 gt Parameter file card 5 ipg 7 Ei we Hala ala t mg y i Aj F CODE 1913 28 B20 HRSPC Zonenansicht 1 20 Illustration 5 65 D se2 Zone 3 Zone 4 E meten gt Mm Pm TN A O 000 MRE Mo E Parameter editieren one zugeh rig zu Gruppe onenname 2 Plat 11913 282007 MPSG 5 10 Recipes Straight at control systems indicates adjusting a quite arduous of all data and long work This can be avoided with the help of the recipe nature in the HRSPC Additional information about a recipe gets for this purpose ordered in the R t l ae o SER HRSPC besides the configuration information Being included
85. ity passes group blocks about the marking function or everyone marks to use Button the input pocket calculator set point pushes it appears The input pocket calculator per default is so oriented that all zones are put on the entered set point There is in addition however also the possibility of changing the temperature standard for the dialed control zones i e all zones to increase the same change or lowering Pushing the button X to this and entering the desired lowering positive values for set point rise negative values for set point lowering All hot channel specific functions can for the adaptation of the control cabinet to the connected tool parametriert do in the submenu input The main set point is the set point on which you regulate if no stand by or Boost function is activated Confirming and input pocket calculator exiting by the OK key Or confirming ESCAPE key exiting pocket calculators without taking on the changed values in the temperature controllers 41 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 9 2 Putting inheriting drive putting degree O A temperature closed loop control is possible only at closed control system Ye with temperature probe temperature controller and heating element At loss of the temperature probe open loop it isn t possible to regulate the Prozesstempe tellgrad ratur At older tools was it also possibly that control systems are equipped with ou
86. ius F cccoooonncccccoccnconoconocnononcnoncononononnnnnos 95 6 8 Changing Dasic SetiD ur ee nee re een 95 7 8 9 Manual HRSPC amp VDSPC Rev 1 0 Maintenance service nn Di ie 96 7 1 Replacing CONTO iii iaa 96 1 7 1 ES ee ee ee 96 7 2 Exchanging PEO TO ee 96 7 3 Exchanging aus SR a e ne 96 3 7 1 Sa AI al e le 96 7 4 USO Dane DA ee ee ee ee Ense ee 96 7 3 GUA Eee a ee EISEN Dan 96 5 7 1 A O ee A ee ee een eier 96 PRO SINC een nina 97 8 1 Technical dat ee ae 97 1 8 1 VDS PE aE a ee 97 8 2 Table Heating performance and heater CUrTONt c ooccnnccnccnccnoconccnnncnnnnoncncnnonenoonananonnnccnnnns 97 8 3 TECHMAG Eee a a OO 97 3 8 1 Pl g occupancy standard PS O a ee 97 3 8 2 AM CONTA e A E E O A Do saueere are osecetacecananeneaatece anes 98 3 8 3 Pin occupancy CAN Ge ee 98 KeyWord register nano 99 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Information before starting 2 Information before starting This instruction manual is written for the control cabinet HRSPC and the in front of being warm cabinet with diagnostic function VDSPC and describes the performance range of the device completely Besides indications for the installation and for the system set up the operation of the program is de scribed completely Questions to the PSG customer support PSG is glad to help you along if you liked to receive additional information about the HRSPC or VDSPC or if it is all about to solve problems We offer you
87. knowledge about these to zone numbers affiliated to the control zones Inputs are executed directly in pic tures CAD drawings etc The tool pages necessary for it very simply can be created or processed with the tool view page editor A tool view is possibly a spatial survey of the control zones situated in the hot channel Therefore the inputs turn out very simple in the tool view Werkzeug editieren Basis for a tool view page is a visual representation of the hot channel This can be loaded in the HRSPC program as a background picture in common Windows formats 70 Manual HRSPC amp VDSPC Rev 1 0 Illustration 5 101 Hintergrundbild laden Yerzeichnis DAHRSPC Daten PICTURES Loading picture as a back HKSYSTEMDETAIL3 BMP FOTOHKSYSTEM BMP g rou nd HEISSKANALSYSTEMII BMP HKSYSTEM BMP HKSYSTEMDETAIL1 BMP HKSYSTEMDETAIL2 BMP EXTRUDER JPG Datei FOTOHKSYSTEM BMP Fiter BMP JPG CMP TIF PCX DCX PCD FPX DIC WMF EMF DXF FF CGM PLT PSD TGA EPS Fileinfo Anzeige feld WERKZEUG ABC RPT aktiv 21 10 2 82001 PSG It is mainly or else the DXF CAD format it bitmap formats of the different type E g bitmaps can be created by pictures by video screen Screen protection by Scans with digital camera etc First of all the approach for the construction of a tool view before the individual buttons are explained HRSPC Werkzeugseiteneditor Illustration 5 102 Main page tool page editor gt Bild WERKZ
88. konnte nicht gefunden werden Keyword register 7 Keyword register 98
89. l o EMB Zone 6 BEN o wro EY y 11 EN e wc EQ y e o JN o Illustration 5 16 Zone 1 REN o EN o 1 J Sollwert Stellorad Funktion Ansic aktiv 1120 2020 JMPSG PG down Go To Markieren Rezept Diagnose Utilities Whether at activation of recipes merely the standard zone views merely user defined zone views or two view molding are represented can be defined in the system area of the HRSPC software E g you limited that only user defined zone view pages are displayed and a recipe is active only the zone views belonging to the recipe are represented so If no zone views were assigned to the menu then no single zone appears in the zone view pages 5 6 1 3 Information screen Additional information about the state of the control zone mode phases or alerts is displayed in the information screen in a zone window Only one state this one with the highest priority will be dis played only respectively After priority the following messages appear Display Meaning Mistakes at failure report clear Putting inheriting drive Biss H Zone in tracking closed loop control 224 Startup mode active Identification active active 4 ee ___ break Feeler faulty Feelers immediately replace operated around zones far in the control mode to Or else zones switch and continue to work with a faulty feeler in the putting inheriting drive or into tracking closed
90. lectrical components are from well known manufacturers A thought out set up and the permanent supervision of the device guarantees the highest reliability in the production 2 7 1 Performance part HRSLT The control cubicle is built up service friendly so that specialist staff can execute a repair at the cabi net Divergent custom designed differences are taken into account by the PSG standard in the system with regard to zone number plug occupancy and specification of the heating performance and can be gathered from the wiring diagram as well as the additional information about the necessary control cabinet The HRSLT has a potential free contact for collective indication as well as a connectivity for a using and display device of PSG The using and display device offers the possibility of operating the control cabinet also without IPC in the need mode and sustaining the mode so The control cabinets are delivered with a connection wire with connecting plug The connection of the device has to be carried out at a correct electrical outlet which is installed and protected with a sluggish protector or other feeding The complete connection values have to be taken in the table given above as well as the wiring diagram The device has ex works provided for the connection to an in 3 phases clockwise three phase network The connection of the wire has to be carried out as follows Phase Wire L1 black 1 L2 black 2 L3 black 3 Zero bl
91. llustration 5 117 Conditions input define bertemperatur Untertemperatur Stromtoleranzalarm Thyristoralarm F hlerbruch F hlerverploung Temperaturalarm ner aus eral aus einer aus Alle Zonen ann Zonen Gruppe Gruppe Ereignis definieren dass die Ausgangsfunktion steuert ES aur El WeRKZEUG ABCRPT aktiv 2122 2020 MIPSG The conditions can be been aimed at zones or zone areas checked Stand by it at the disposal all zones one from all zones everyone from a group one from a group a single zone Selecting and confirming the function by Scrollbar and the desired monitored zones by button The defined function appears in the entry field of the input conditions now If the input conditions arrive then the output action is executed Which action is executed is defined in the output entry field Please it a dialog box turns up to this on this field click into the the action to be executed is on the one hand defined it on the other hand is defined the action is executed on which zones For which zones in the version field the desired function vote in addition vote the action is executed and confirm The following actions are available Putting set point on absolute value Switching on stand by function Switching on Boost function Putting a digital output Activating putting inheriting drive Turning zone off Loading recipe Displaying message Switching on zone Turning a stand by functi
92. look at the view kind of all displays with control differ ence suffices All zones of the HRSPC are represented on a display with some over a long distance visibly recognizable good bad information in form of a color un derlay of the zone in it The numeric value in every zone field indicates the control difference of debit and Actual value Zone is a green color background at the zone indicated within the tolerance range around the set point Actual value is higher than the adjusted upper temperature limiting value at a red background If the control zone is underlaid blue then the Actual value lies below the adjusted tem perature limiting value Graily underlayed zones are passive Yolk underlayed zones indicate like in every other place of the program that the zones are select e g for changes Alle anzeigen HRSPC Temperatur Gesamtubersicht Illustration 5 36 All states display everyone in zone view with control differ ence eR e R Sollwert Stellgrad Funktion Ansic Markieren Rezept Diagnose Utilities changed WETTE 1856 2020 JMPSG Also in this representation form all inputs can be started with all aids like group markings block markings etc This representation form then is particularly of advantage if asummary of the control accuracy of the system would one remote of like himself to provide 37 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus
93. m ramp function elect one of these zones the group of the zones This measure guarantees the heating up duration and optimal control accuracy Dial 1 o E WTE EEN re Y ip E i Mo PTT undies autmiblan J i iL rer sob eng la GG o Hem a u 162 er ella Pr 150 2620 MOSG Zona J form 4 Fone 5 Se Te wc WIT vo ER vo Wi o MEN o 2 Illustration 5 54 Automatic mechanism tem perature ramp ha E 46 Manual HRSPC amp VDSPC Rev 1 0 5 9 3 6 Activating deactivating zone A deactivated zone is excluded from the closed loop control and doesn t pro o vide any alarm HRSPC Zonenansicht 1 20 Illustration 5 55 Zone active passic Zorz Funktion ausw hlen x rc Manueller Stellerbetrieb utomatikrampe WC El nr A 1 p a Zone ein ausschalten va CM sa m einstellen Zon x co 5 Anfahrbetrieb konfigu wro yag m 4 4 Auswahl F hrungszone zuordr E DE Zon o ER Sollwert Stellgrad Funktion Ansic PG up PG down Go To Markieren Rezept Diagnose Utilities E ranges EN e zen MPSG 5 9 3 7 Current transfer The measured heater current as an electrical power set point is taken into the A temperature controller at a current transfer HRSPC Zonenansicht 1 20 Illustration 5 56 D se2 x
94. mE o Zone 10 lt ro E wo y va Zone 15 x cc MEN wro Ey BEE v e REN o Zone 20 x JE wr y va WEE o EN o El WERKZEUGABCRPT aktiv 2037 2 8 2001 MPSG 5 10 3 New work Under new you will be able to stored recipes already be changed or be new recipes created without influencing the temperature closed loop control going on currently There is as well the possibility of creating recipes on another PC to ex port these to the HRSPC The one putting parameters are tabular in the upper half of the video screen listed for all zones The one putting parameters necessary are in the left first gap under laid yellow in the following gaps the channel specific settings These are in the left lower half necessary tool views listed to the recipe In the right lower half the zone views belonging to the recipe as well as the user defined functions belonging to the recipe IO file The name of the currently finished recipe is displayed in the header line Meu be arbeiten 53 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus i Rezeptverwaltung WERKZEUG ABC RPT Illustration 5 70 Zone 1 Zone2 Zone3 Zone4 Zone5 Zone6 Zone Zone8 Zone9 Zone 10 a Working on submenu recipe i ES e Wer W Bea A ei E Parameter Nele Aleman r hinzuf gen entfemen 10 File E WERKZEUG ABC RPT aktiv 20 40 2 5200 MSG 5 10 3 1 Ope
95. mation of set point Actual value putting degree electrical power set point and actual current value 5 10 5 1 Opening The possibility of opening already stored certificates on approval consists in a the menu bar open over the button The possibility passes stored protocol eras ing of the hard disk of the HRSPC over the menu button erase ffnen u st rati on 5 z 89 Abaadterungeantokell ffnen Verzeichnis DAHRSPC Daten ABP Stored Protocol load up WERKZEUG A ABP WERKZEUG A ABP POS1 END WERKZEUG ABC RPT 20 58 2 8 2001 HPSG 5 10 5 2 Memories The current process information is safeguarded about the button memories I in a certificate After selecting the process data an input box appears in the one allocates a name under the entry field file for the certificate After confirmation Speicher over the OK key the current data are read from the controller and represented in the table 64 Manual HRSPC amp VDSPC Rev 1 0 i Abmusterungsprotokoll Illustration 5 90 Zone Sollwert Stellgrad Stromsollwert Stromistwert Process data are read by the controller Abmusterungsprotokoll WERKZEUG A abp Lese Parameter von Zone 40 ww ffnen Speichem L schen Drucken ESC WERKZEUGABCRPT changed EY 20 57 2 8201 MPSG Illustration 5 91 Dialog Werzeichnis DAHRSPC D aten ABP Save Protocol WERKZEUG A ABP Datei WERKZEUG A ABP Filter BP Fileinfo
96. n to the alarm fast overview the control cabinet has an alarm database see also chapter 5 5 In this database the occurred faults are saved per zone with time date and can be used for quality evaluations over a longer time period 5 2 1 Alarms and their cause With alarms you can frequently close back directly on the alarm reason These are listed by the HRS PC distributed alarm as well as its causes Control work and repair work on the control cabinet only should be run through authorized staff Corresponding precautions and warning notes have to be taken into account if the control cubicle 15 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus 5 2 2 Excess temperature Actual value lies above the upper difference alarm Alarm remedying check list Maximizing alarm limit Executing a new self optimization Turning cabinet off to this having tool cooled down starting control cabinet and newly heating up 5 2 3 Sub temperature The Actual value lies below the lower difference alarm Alarm remedying check list ul Heating performance doesn t suffice additional information putting degree if 100 increase then heating performance Heating faulty Output protector faulty SSR in the device faulty Control output faulty Maximizing alarm limit eee m starting self optimization if necessary newly Turning cabinet off to this having tool cooled down starting control cabinet and newly heating up 5
97. ne window the information about set point W Actual value X putting degree Y and heater current I a bar display with the control difference a status display to signal of a special state and an alarm LED m m m m 5 6 1 1 Standard zone views In the standard zone view max 20 zones per page can be represented in the zone view These are ar ranged ongoingly of 1 20 21 40 etc HRSPC Zonenansicht 1 20 Illustration 5 15 Pail REN Standard zone view with 20 zones per display wro E BE y 11 EN o Zone 6 x cc ES wro E BE y 11 EN o Zone 11 x ro wrc E v ra REN o Zone 16 x wo BE y 11 E Zone 2 MEM wo B Y 4 JE o Zone 7 x co MEE wro EU BE y ra AN o Zone 12 x vc E wro Ey i y 1 REN o Zone 17 sc EEN wro E y IE Zone 3 lt rc wrc E BE goe JN o Zone 8 EME wo gae EEN o Zone 13 x rc wro E BE goe Zone 18 0 19 8 wo BE y 1 REN o Zone 4 co REM wr E BE De Y 4 mE o Zone 9 EEN wr E BE gae Zone 14 TE 3 5 wrc E BE y 01 Zone 19 x E wo BE y ra EZ o REN o Zone 5 TE 12 0 wr E go WEN o Zone 10 x ro MEME wc y va 1 EE o Zone 15 a REN o Zone 20 me 19 9 wo go UN o
98. nenansicht 1 20 Zone 2 rc Zone 3 rc Zone 4 EM Zone 5 EN Zone 1 x ER wr i i y 1 EN o Zone 6 x EU wr e y e E mE o Zone 11 x co 0 8 wr E goe wc BEE y 1 EEN o Zone 7 x E wr a y ra REN o Zone 12 EME wec ii y e m EEN o Zone 17 BEN o ah Alarme wr Zi y e o Zone 8 x MER wrc E i y i REN o Zone 13 x EME wr BE Y 4 Bo o Zone 18 E wr BE Y 2 A a le Markieren Boost wr i y 1 Zone 9 x ES wc v va mE o Zone 14 x EME wr y i EEN o Zone 19 BE Y 2 EEN o RN o Standby Hite _ Einlocken 17 35 2 8 2001 wo goe EEN o Zone 10 xc wr BE y va EEN o Zone 15 x wr EE Y 2 oo o Zone 20 T35 wrc Z o Zone 16 EM Eingabe DS PG up PG down gt To MPSG passiv Into activated state the stop button in the menu bar and an active caption can be recognized in the status strip HRSPC Zonenansicht 1 20 Illustration 5 8 Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 r f th EE EDEM ERE Mx ER EX All zones ot the con co Ee EE Ee Ee Eb ee 2 T trol cabinet activated y i v v vd vr vr ER EN o EEN o EEN o EEN o EEN o Zone 6 Zone 7 Zone 8 Zone 9 Z
99. net and injuries of the using staff The installation of the HRSPC VDSPC con trol cabinet only should be carried out by informed electricians who are familiar with the operation of the control system and be used by persons Read all notes ahead of connection of the control system to tension coverage Follow all notes attached on the system ul Execute repairs of specialist staff only when it can get exquisite from wiring diagram and this instruction manual obviously to avoid injuries and damages Taking control cabinet of the tension coverage absolutely if e g you open the control cabinet for repair purposes Manual HRSPC amp VDSPC Rev 1 0 2 3 Overall equipment list The HRSPC is conceived as a device with a using console HRSIPC and a performance part HRSLT The zone numbers of the system reach from 8 to 256 control zones The case size is dependent on the num ber of control systems The standard HRSPC control cabinet types are in the table in chapter 2 4 technical data dimensions listed to 96 zones Of course HRSPCs in other zone number other plug occupancy as well as perform ance distribution are specified on customer request These specifications are enclosed with the docu ments for the control cabinet 2 4 Technical data dimensions Name Item num Zones max Departure Mains Dimensions Weight ber load plug plug BxHxT kg HRSPC 40 I 043 320 40 x 16 7x 24 pole CEE 63 600 approx ares ares x1900x525 86
100. ng printer 5 18 Folder structure for HRSPC application data It is defined during the HRDPC VDSPC installation routine where the program data or the application data are filed It is to save the program data and the user data in different partitions drives as sug gested of advantage to any time be able to use the application data further at installa tion of the Betriebsystems in the field of a new installation The following folders are created in the HRSPC data folder ABP Protocol Diagnosis Rest of the diagnosis result files Pictures Used pictures for the tool view RZPT Recipes WZG Tool views Zone Zone views DiagErg Diagnosis results Table 6 1 Folder structure application data m HRSPC Daten Datei Bearbeiten Ansicht Illustration 6 6 Folder structure application d ata bp Diagnose IO Files Pictures Rapt Weg Zone 7 Objektfe 0 Bytes A The data are sorted by the HRSPC program automatically into the corresponding folders Because of the defined directory structure a very simple file handling of the HRSPC program is supported see also chapter 5 11 4 The import and export functions are carried out via the import export function provided by the program At the import and export the files are sorted automatically into the scheduled directo ries 5 19 Menu HRSPC master The system relevant settings of the HRSPC program are carried out in the submenu master
101. ning A stored recipe is loaded for the work or on approval ay A window in which the desired recipe is selected and loaded via OK by means Dier of the Scroll keys appears The name of the select recipe appears in the header line The configuration information of the zones can be looked at in the upper video screen window These in the corresponding windows displayed furthermore also these to user defined functions belonging to the recipe IO file if tool or zone views are assigned to the recipe then become Rezeptyerwaltuna BK Datei ffnen Illustration 5 71 Parameter Verzeichnis DAHRSPC DateniRZPT Opening recipe TEST RPT WERKZEUG ABC RPT Datei WERKZEUG ABC RPT Filter a Fileinfo WERKZEUG ABC RPT aktiv 20 39 292000 HPSG 5 10 3 2 Memories The recipe saved tool and zone views as well as user defined functions chosen I consisting of configuration information Speichen A window in which the name of the new recipe is entered appears Please click on the entry field file and enter the new file name about the soft keyboard to this Some additional information can be added under the entry field file information The storage of the recipe will confirm to the OK key 54 Illustration 5 72 Saving recipe Heu 5 10 3 4 Erasing Manual HRSPC amp VDSPC Rev 1 0 Rezeptverwaltuna B ABCE Rezept speichern Parameter Verzeichnis _ DAHRSPC DatemRZPT
102. on off Turning Boostfunction off Switching HRSPC actively Switching HRSPC passively 9 9 9 9 99 99H HH 80 Manual HRSPC amp VDSPC Rev 1 0 HRSPC 10 Editor ZUSATZFUNKTIONALITAT WERKZEUG A IOF iis m A a Funktion A OUT Defining output function E m x Ausgangs Funktion Standby Funktion einschalten Boost Funktion einschalten Digitalen Ausgang setzen Stellerbetrieb aktivieren Zone ausschalten Rezeptladan Funktion definieren die u wird wenn der Eingang aktiv ist E WeRKZEUG ABCRPT aktiv 2122 2820 MOSE For some version functions additional information must be entered This asks by guess the entry field below the function choice activate It a necessary input mask seems the desired information can be en tered in this one Please define in addition to the action whether the information shall be distributed directly or time delayed Entering the delay time at a time delayed version within minutes in the entry field Furthermore you can define whether save or don t save the function you define A saving function remains visible on the display then too if the condition of the input function is no longer valid E g cer tain process states can therefore be pursued and watched in the temperature control system of the hot channel without stopping directly next to the cabinet always HRSPC 10 Editor ZUSATZFUNKTIONALIT T WERKZEUG A IOF a fon EA JOA User function with 2 condi E E A
103. one 10 sc p EEE EDEMA Mx EDEMA EDEN vom MUS Bs WR MS BE Be Mao Aae Aae 9 v i Mao Dd mE o Zone 11 x co 0 8 wr E goe JAEN o Zone 12 x cc wrc O BE JO EEN o Zone 17 x r o 2 lo Alarme Mojoo o Zone 13 x rc EE wrc i Y 4 Bo o Zone 18 wrc E BE Y 4 JE o EN o Zone 16 BEN Detail i PG up PG down FA To Markieren Boost an Mile Zone 14 EMB mE o Zone 15 T30 wrc i i Y BEN o Zone 20 x EE wr Y 4 HN o E o Standby Zone 19 eo aktiv US Hilfe Einlocken 17 35 2 8 2001 MPSG Important note Please make sure that at deactivation the performance outputs of the heatings aren t se parated from line voltage over the start stop button l e at a defect of the SSR a deacti vation of the zone doesn t reach to the stop button e g you must that the filament heater circuit is interrupted take care in addition by remove of the protector of the ap propriate zone The status of the control cabinet is represented in the status strip 5 4 5 Online help The on line help in the HTML format helps along in case of occurring questions directly at the HRSPC Gather the detailed information about the program from this using manual however please 21 Kapitel Fehler Verweisquelle konnte nich
104. ons Illustration 2 2 Using console HRS IPC The IPC is installed completely with the operating system Microsoft Windows 98 or Windows NT4 0 workstation the using program HRSPC or VDSPC as well as all necessary drivers and is fully ready for operation He is installed into a stable metal case One turned out well to the over lockable drop windows on the back keyboard mouse COM LPT network USB Sound one circuit breaker and the page CDROM PCMCIA Floppy of the metal case Illustration 2 3 Connections using console HRS IPC The the manual of the HRSPC as well as a CDROM with all drivers for operating system heard to the scope of supply of the control cabinet used 2 7 2 1 USV The control cabinet about the main counter or one can be turned off so that you install in the case the HRS IPC a USV independent tension coverage With the help the control cabinet is driven very or down inclusive of the operating system Windows At delivery the Windows driver of the USV is installed and configured The USV is connected at the serial data interface COM3 of the HRSPC 2 7 2 2 Touch screen The using program is interpreted to the simple input without keyboard or mouse To this the HRS IPC has a touch screen of the Fa Elotouch At delivery the Windows driver of the touch screen is installed and configured The touch screen is connected internally in the HRS IPC at the serial data interface COM4 of the HRSPC Therefor
105. ontrol mode A soft ware update occurs in the following steps 5 19 6 Stopping the time date Setting the system time and the system date 5 19 7 Adjusting device As a standard device at the HRSPC is degrees Celsius or F scheduled for every zone Since tempera ture controllers are also possible with standard signal inputs 0 10 VDC or 4 20 mA for the mounting device of e g pressure or trick signals and these must be scaled correspondingly a device of one s own can be individually provided in form of a text for every zone After request for information of the func tion in which all zones are listed in tabular form with zone names and device a dialog field appears I Einheit eingeb EI Illustration 6 7 inheit eingeben Zonenname Einheit Overview devices Zone 1 CPF Zone 2 e a Zone 3 CEP Zone 4 GER Zone 5 SF Zone 6 ALARTE Zone 7 CHF Zone 8 CHF Zone 9 REF Zone 10 ET Zone 11 GEF Zone 12 GEF zone 13 SCHE Zone 14 OF zone 15 CPF Zone 16 RESF zone 17 ONF zone 18 WRT zone 19 CHE Zone 20 GEF Zone 21 GEF Zone 22 EE Zone 23 EF Zone 24 PEAST zone 25 GF Zone 26 GF 94 Manual HRSPC amp VDSPC Rev 1 0 Works after choice of a zone and operate on the key an entry field in which the corresponding de vice of the select zone can be changed is opened Einheit eingeben x Illustration 6 8 Changing device Illustration 6 9 l Einheit Overview devices Zone 1
106. pe aus die gel scht werden soll i name WERKZEUG ABC RPT aktiv 21 31 2 8 2001 AMPSG 5 11 5 3 Entering zone names The program of the HRS per default lies PC how X tightly stands as zone names Ea the name zone X for the ongoing zone number For the clearer and more open representation of the zone for the operator the standard text can be replaced by a zone name of its own Zone name enters to this dial only zone function dial It the soft keyboard seems the desired zone name can be typed about this one HRSPC Gesamt bersicht Illustration 5 124 Erasing group Zonenname eingeben Fant gt Grundein ona pte pe Markieren ESC WERKZEUGABCRPT aktiv 2132 2920 MPSG 84 Manual HRSPC amp VDSPC Rev 1 0 Zone names don t become checked i e zones can exist with the same zone names in the HRSPC system 5 11 5 4 Zone names basic setting This command serves for the fast backspacing of the zone names on the HRSPC Bi standard names the backspacing on basic setting is for zone X only for the di Grundein aled zones stellung 5 11 5 5 Marking nnn Also see chapter 5 8 Markieren 5 11 6 Printing video screen view With this function a screenshot of the current video screen view is distributed on the printer Possible contents of the expression are all the current video screen Drucken view of the zone view the tool view as well as this one display views 5 12 System Th
107. plete menu bars are started out from however i e that the user has a complete approval for all functions of the HRSPC Please in case of questions on right changes for functions you appeal to the system administrator yours the HRSPC 5 2 Alarm fast overview If PC is availably an alarm in the HRS at an active zone then an alarm button is displayed in every menu line on the right outer edge After activity of the button one reaches the alarm fast overview in which the upcoming alarms per zone are represented in tabular form Besides the alarm reason the time and date on which the fault has occurred are shown both HRSPC Alarm bersicht UU MARSANS m e E A A Illustration 5 1 Alarm fast overview 17 37 25 02 08 2001 0 17 37 25 02 08 2001 bl 0 17 37 25 02 08 2001 0 17 37 25 02 08 2001 0 17 37 25 02 08 2001 O 17 37 25 02 08 2001 O 17 37 25 02 08 2001 17 37 25 02 08 2001 O 17 37 25 02 08 2001 17 37 25 02 08 2001 O 17 37 25 02 08 2001 0 17 37 25 02 08 2001 0 17 37 25 02 08 2001 oO 17 37 25 02 08 2001 0 17 37 25 02 08 2001 0 17 37 25 02 08 2001 0 17 37 25 02 08 2001 D 17 37 25 02 08 2001 O 17 37 25 02 08 2001 0 17 37 25 02 08 2001 SS 0 17 37 25 02 08 2001 An B changes MERA var 2 8200 MASG The alarm overview is an information source about the current state of the control cabinet Actively at the zone which alarm is the table is shown on by a red point In additio
108. rol cabinet to an obviously defined state as quickly as possible E g the basic setting can be used as a base for recipe inputs or inputs at connection of a new tool For the basic setting as well as information like one this changes detailed note is found in chapter 5 10 4 and 6 8 4 3 Turning off The control cabinet becomes turned off exclusive about the main switch Because the IPC with his operating system Windows 98 or Windows NT4 with the help of the USV is only then down driven controlled as well as the configuration parameters saved in the controllers 13 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Reason using functions 4 3 1 Problem remedying at USV fault If it should come for operation of the cabinet to problems which have the consequence that the control cabinet isn t down driven duly then this can be recognized by a peep tone continual over the normal period of the down driving In this case it only remains to turn the PC off at the main counter of the IPC One reaches this over the back drop of the HRS IPC metal case 4 4 Work surface The HRSPC program is open and blithe the work surface With a look all information can be recog nized HRSPC Zonenansicht 1 20 Illustration 4 7 Diisel x rc wro Ey i ve 41 EE o ul Zone E i x C WPC Y 4 WEN o Mi o Mii o Zone 7 Zi Zone 8 o i Zone 9 Zone 10 Work surface
109. rt Absenkung Standby Bitte w hlen Sie die Zone aus deren Parameter kopiert werden sollen eas a es Bere 45 46 47 ee fet Block Gruppe Alle ent des Zoom Te maca rela Kopie ESC WERKZEUG ABC RPT aktiv IN 20 44 282001 MSG Manual HRSPC amp VDSPC Rev 1 0 Rezeptverwaltung WERKZEUG ABC RPT Illustration 5 79 Temperatursollwerte Grenzwerte Heizstrom berwachung Funktionen Reglerparameter Gruppenfunktion 4 gt Step 2 Choosing target Bitte w hlen Sie die zone aus in die die Parameter kopiert werden sollen Zoom en au Een ac E ESC WERKZEUG ABC RPT 20 44 2 82001 MM Rezeptverwaltung WERKZEUG ABC RPT Illustration 5 80 Temperatursollwerte Grenzwerte Heizstrom berwachung Funktionen Reglerparameter Gruppenfunktion 4 gt Step 3 Confirming dub sollen die Parameter der Zone 1 Di wirklich in Zone 6 kopiert werden EA Block Gruppe Alle ent EE Zoom markieren markieren markieren Kopie ESC WERKZEUG ABC RPT 20 44 2 8200 MS 5 10 3 7 Adding tool view Tool views can be added to every recipe If tool views are assigned to a recipe then these views exclusively are provided to the user at store of the recipe WielkZeug hinzufugen If a recipe is activated then being only the tool view activated to the recipe unlocked for the user 59 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus Rezeptverwaltung
110. rungszone zuordt ERKI Ev Zo Auswahl Funktion auswahlen Manueller Stellerbetrieb 10 B WC y ra EN o iio Ee MEE ES to E Ansic A y gt Markieren Es Diagnose fe a e E changed ME 1910 2020 MPSG 5 9 3 2 Temperature limiting values About the temperature limiting values the control accuracy can be supervised for every zone in an upper and lower limiting value tape around the temperature set point To this a lower temperature limiting value and an upper temperature limiting value are established one by one for every channel The Actual value ex ceeds the upper temperature limiting value or the Actual value falls below the lower temperature limit ing value an alarm is spent on the zone so HRSPC Zonenansicht 1 20 Illustration 5 50 Diise2 EXA Temperature limiting values u u a p 9 ou Mc A v EN o EN o N o Zor Pann 7 Pann O Pann O E Funktion ausw hlen FE Manueller Stellerbetri Grenzwerte einstellen wro Y ra E Relativer oberer Grenzwert l pj Temperaturgrenzwerl Zon einstellen Relativer unterer Grenzwert Pe E Anfahrbetrieb konfigt wrom vea sf a Zon rol F hrungszone zuordt e 20 R 1 Stellgrad Funktion A 19n 2 8200 MOSE The Startup mode is used for the gentle heating up out baking of humidity It regula
111. s in addition consists of the set of the user functions eras ing Bearbeiten 5 11 3 1 1 New One of the 16 entry fields dialing the desired area to this in the upper field so that 5 this is under laid blue Clicking on entry field Userfunctions to give the user func tion a name The pocket calculator is opened in which a name can be chosen for Neu the function HRSPC 10 Editor ZUSATZFUNKTIONALIT T WERKZEUG A IOF Illustration 5 116 er AI OEA Defining input function M A tS tt Has I oN Name der Anwenderfunktion eingeben El X nn ale eno Entf x Y 9 wo lA e PR Funktion Neu Offnen Speichern loschen ESC E WERKZEUG ABC RPT aktiv 21 22 2 8 2001 HRSG The function is defined by one of the 3 input conditions being defined at least It awindow opens on an entry field input click by an input function being able to be defined The following controlling func tions are available Excess temperature Sub temperature Electrical power tolerance e Alarm 79 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus Thyristor alarm Feeler break Feeler polarity error Temperature over alarm Stand by function switched on Boost function switched on Actual value is greater as Actual value is smaller as Digital input active Set point reaches HRSPC start 9 9 99 9999 A HRSPC 10 Editor ZUSATZFUNKTIONALIT T WERKZEUG A IOF AS X I
112. t nderung E ESC passiv 1723 2200 MIPSG The user after whom the logbook book entries shall be filtered is selected in the window on the left upper video screen edge These are stored in the window on the left below be all input actions and alarms shown at least once in an entry the logbook A multiple selection isn t possible Being on the right the zones for which the filtered logbook entries shall be represented selected in the main window Select zones are represented yellowly underlayedly With the marking button in the input strip on the lower picture edge multiple markings or final markings group markings etc are possible Example The filter is put on all feeler break alarms in illustration 5 12 which have happened at the zones 1 2 3 19 20 and 21 5 5 3 Filters activate deactivate The button filter on offstage is executed as a caliper It activates or deactivates xi the restrictions adjusted under defining filters at the representation of the dis play into the logbook On Off Illustration 5 13 HRSPC Alarmhistorie Filter setzen A E lt 2 Februar 2004 b Benutzer alle Alarm history with an acti Mo Di Mi Do Fr Sa 50 Zonen 1 3 19 21 vated filter i 5 Eingabe Alarm F hlerbruch 8 0 0 F hlerbruch de Alarm kommt A y am Y A Filter On Off Export Drucken ESC B 23 2220 MPSG 24 Manual HRSPC amp VDSPC Rev 1 0 Wi
113. t gefunden werden Menus 5 4 6 One log off In the field of activated user administration the operators have access rights to the menus and functions of the HRSC For inputs at the system himself must the user about his identification value into the system log in Which user is just logged in can be recognized by the name besides the cipher key symbol in the status line Aus Einlocken If no cipher key symbol and no user name can be recognized in the status line then no special user is logged in and the user rights of a standard user created in the user administration are necessary User log in Is no user logged in a window appears after calling of the menu item so with a soft keyboard in which the user must enter his password not his name The password cannot be discerned at the input for safety reasons The numbers are represented by the Character Illustration 5 9 Password log in to this enter Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 lt rc 15 5 o ME g MEN u DEM 500 Ee iH Mo Ba y ra QS y ra EN y ra EN y ra EN EN o EN o i o EN o Zo Password des Bedieners eingeben ref wrol y a a Zor x 10 E wom yag wl wro Ey i gg lo y2 T ps stop Stop 2 ol Detail Alarme amp A up PG down Go To Markieren Boost Standby Hilfe ken aktiv e 18 26 2 8 2001 MPSG Is besides the cipher key symbol the logged in to recognize users in the status line HRSP
114. t temperature probes is possibly also only the operation of the control zone in the putting inheriting drive or in the tracking closed loop control mode in this case In this case the HRSPC control cabinet offers two classes of operation the putting inheriting drive or the tracking closed loop control mode also see chapter 5 9 3 4 The operator can stop the desired heating performance as a putting degree as a percentage at the putting inheriting drive It is the putting degree a value between 0 and 100 which one the proportional quota represents the control output switched on for this one 0 turned off completely 100 per manently switched on If a feeler error occurs during the control mode then remembers the tempera ture closed loop control the standardized putting degree distributed in the closed loop control last At calling of the putting inheriting drive the temperature controller suggests this putting degree in the put ting inheriting drive The putting inheriting drive becomes one or turned off by being desired the dialed and being put ting inheriting drive the pushed It a dialog box turns up in the the putting inheriting drive on the one hand can be activated or deactivated the putting degree can be adjusted to the different one Illustration 5 44 rd IE ura B Failure report if no zone se des lected m z FT z E IT era Io FI A i E es ite mra tte Ma 264 28 ile ma raw MO E
115. tes the connected control zone on a set point from 100 degrees Celsius for the duration of the predefined Startup time After completion of the Startup time you regulate on the adjusted final set point The Startup mode is switch on if after everybody the HRS started the Startup mode is switched on itself and the conditions for the Startup mode are satisfied The Startup time is only then started if the Actual valuee of all zones have at least been in the temperature bond of two limiting value alarms around the set point once Hereby is guarantees that all zones go also during the Startup modees at the slowest zone Startup mode with Boostfunction To the fast heating of the tools at getting starteds you can run with increased debit temperature Boostfunction over a predefined time provided that the material used allows it The Boostfunction can 44 Manual HRSPC amp VDSPC Rev 1 0 from hand about this one at the control cabinet situated switches or automatic are activated by initial setting of a time If a period is provided for the Boostfunction then the set point is regulated after process of the Star tup modes Boost setpoint increased to it automatically HRSPC Zonenansicht 1 20 Illustration 5 51 Duse2 Zone 3 Zone 4 x 1 x PC x PC Startup mode Startup time wc Lo a pa v 1 EM v 1 v 12 Anfahrbetrieb definieren or Funktion PERRET Die Boost Funktion wird im Anfahrbe
116. th the help of this function it is very simply possible to provide with a summary of the alert of sin gle or select zones or to check the inputs at the control cabinet for certain persons The filter options at activated filter can be on the right recognized in the window above 5 5 4 Exporting ha Text file can be exported the logbook into one With this function a complete documentation of the control process or the inputs is possible for the quality na TAT ture on paper As a restriction of the data to be exported the settings defined at Export the filtration are taken into account phistone ite elzen Exportfile ausw hlen Verzeichnis C Programme PSG HRSPC Illustration 5 14 Exporting logbook v De INFO TXT Fiter POS1 END Fileinfo gt 1 2 3 4 5 6 7 8 9 0 Filter On C EI passiv 724 2220048 MPSG The file extension is TXT The document is so formatted that it is since or else one set between the single information in every line of corresponding semicolons as hyphens among others both of the spre adsheet program Microsoft Excel database such as Microsoft Access can be read The data saved on diskette e g can however be looked at or printed also with any arbitrary editor such as Note pad on another computer 5 5 5 Push The inputs can similarly export like the function logbook or the alarms are printed also directly The one putting possibilities adjusted
117. the group name is displayed if defined already to which one the zone is assigned in the left lower corner of the zone field Combined to groups zones can in the complete program in different places so e g are used when marking 5 11 5 1 Forming group Select first the desired zones which shall be assigned to a group After the button group in the menu bar votes the entry keyboard seems with the help the de sired group name can be limited HRSPC Gesamt bersicht Illustration 5 121 Dialing zones of the group BEE 47 G Zonen Gryndein Markieren ESC E WERKZEUG ABC RPT aktiv 21 30 282001 MIS HRSPC Gesamt bersicht Illustration 5 122 LA ABER kt A A ee Zone name enter Gruppenname eingeben ll ll ld WERKZEUG ABC RPT 3 aktiv 2190 2020 MOSE 83 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus A zone was this one select was already accompanying to another group an information message seems so into the whether the twice occupied zone shall be left at the old zone or assigned to the new zone can be defined 5 11 5 2 Erasing group gr With this command groups already created in the system can be erased After by confirmation of the group to be erased the zones are affiliated to the erased Gruppe group to no further group loschen HRSPC Gesamt bersicht Illustration 5 123 Erasing group Gruppe l schen Bitte w hlen Sie eine Grup
118. trieb nur dann gestartet wenn ein x PC E entsprechender Differenzsollwert und eine Boostzeit eingegeben wurde Manueller Stellerbetri wrom Boost vag MAI ras einstellen Zon sc rm Anfahrbetrieb konfiat wrom vag wi Zon x FC E WEC y 1 ES EN o a 1 ES 8 up PG down Go To Markieren Rezept Diagnose Utilities ESG changed E 1911 2 8 2001 F hrungszone zuord 5 9 3 4 Defining tracking zone At feeler break passes the possibility one besides the putting inheriting drive zones to leave con controls with the faulty feeler by a zone with an operating feeler tracking zone This function has advantages over the putting inheriting drive because unlike the putting inheriting drive at which a firm putting degree constantly is distributed there exists the pos sibility in the tracking closed loop control mode that furthermore outer influences are taken into ac count and regulated with a faulty feeler at the zone At the tracking zone mode mode the zone number of a tracking zone is typed in at the zone with a faulty feeler with whose help the zone is further regulated virtually An amplifier or drop factor can in addition be entered zero becomes indicated putting degree with out correction distributed HRSPC Zonenansicht 1 20 Illustration 5 52 D se2 vr Y nE Malo y ra REN o 1 o REN o Zoro Pann T Pann O
119. ue Earth con green yellow nection Table 2 2 2 7 1 1 Temperature controller ETR132 The temperature controllers ETR132II provide the closed loop control of the temperature in the HRSPC The function of the hardware controllers is completely shown in the using program of the HRSPC You communicate via the serial data interface with the using console HRS IPC Illustration 2 1 Temperature controller ETR132 One finds a detailed technical description of the temperature controllers ETR132Il using manual to the temperature controllers in the data sheet or in this which you can download themselves on the Internet under www psg online de We also like to send you these documents as a pressure underlay or on CDROM on request 2 7 2 Using console HRS IPC The using console HRS IPC is a full function panel industry PC with the following equipment stand Sept 2001 Compact IPC with pentium MMX CPU 233 MHz TFT LCD display 12 1 resolution 800 x600 Touch screen 32 MByte SDRAM 168 of pin on arming bar on at most 128 MByte Hard disk 2 5 Floppy disk 3 5 CDROM 24 fold PCMCIA 2 x type Il or 1 x type III Infrared interface Network board NE2000 compatible 100 10 cousin t connection serial interfaces 1 x RS485 RS422 covered cover and 3 x RS232 for touch screen of 1 9 06 91 9999 Manual HRSPC amp VDSPC Rev 1 0 Parallel interface for printer Hp 2 mouse and keyboard connection Multimedia connecti
120. understands a copy of the control system by a tool view e g a photo scans etc CAD drawing one and into which directly inputs of the user can be concluded By the spatial overview and order it is to execute possible inputs without knowledge of the actual zone number directly in the process pic tures Illustration 5 18 zi FS Tool view with D CAD 2 drawing Bey Zonen Werkzeug Alle Alle seiten seiten anzeigen 1172 2007 MPSG At construction of the tool views which are shown to process value for every single zone in the tool view you can define besides position of the zone information The following information completely se lectly is displayed the zone number the set point the Actual value the putting degree the heater current as well as an information screen if an alarm or a special state is active in the zone Mark the same zone options individual zone groups etc like in the zone view at the disposal also in the tool view stand 29 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPC FOTO_HEISSKANAL W2ZG Heisskanalsystem Manifold Illustration 5 19 Calling of several zones in the tool view Sollwert Stellgrad Funktion X Wi PG down Go To Markieren Rezept Diagnose Utilities aktiv 1182 2920 JMPSG Entered such as set point inputs are carried out to all other inputs Selecting zones Selecting fun
121. ut image of the operator so that no system relevant inputs can be concluded HRSPC ZONE 1 BIS 8 zne Illustration 5 1 27 Diisel Diise2 Zone 3 Zone 4 Zone 5 a E 7 A am HART mm o Mv ir Be v TStannarahentrer Bedieneroptionen bearbeiten xj Fo TAI e Name des Bedieners eingeben x ol sc Nachtschicht pos END Entf Xy wrol posi lt gt eno ent y a Entering user names Benutzer liste El WERKZEUGABC RPT aktiv 2138 2 8201 MPSG Optionen 86 Illustration 5 128 Entering password 5 12 1 2 Users erase Manual HRSPC amp VDSPC Rev 1 0 Y El 3 vo Tetandardhanutrer HRSPC ZONE 1 BIS 8 zne Diisel D se2 Zone 3 118 TE a edieneroptionen bearbeiten Password des Bedieners eingeben I EE g 2 m B rol volimona Posi gt END Entf xX wrol 2 y ag wc E il wl Liste der Bediener wl Benutzer liste Optionen Master E WERKZEUGABCAPT aktiv 12133 282007 MPSG Calling the operator to be erased about the scrolll keys and pushing the erasing caliper to this An accuracy inquiry is carried out or the called operator really shall be erased After confirmation the user disappears from the list of the operators 5 12 2 Options w
122. ying graphic view as signed to zone 9 to trend display 2 Manual HRSPC amp VDSPC Rev 1 0 HRSPC Zonenauswahl Grafikschreiber LAA A A ee ee Al Bee E ES Pen ei O A oe A a coal eat ale a 5 Schreiber 1 Schreiber 2 Schreiber 3 Schreiber 4 KO 1848 2 82001 MMPSG Up to 8 zones can be defined per graphic author On the right page of the menu bar it is defined button caliper how much graphic windows are represented on the video screen in the graphic author view over these The order of the graphic author windows into dependence of the select windows is firm The configuration and setting of the graphic windows is independent of each other Illustration 5 31 Authors 1 specify graphic view all zones to authors as signed and 2 are displayed 5 6 3 5 File functions Traces displayed on the video screen can be filed on a storage medium disk HRSPC Zonenauswahl Grafikschreiber Zone 17 Zone 18 Zone 19 Zone 20 Zone 21 Zone 22 23 Zone 24 Zone 27 ed A A en e a E LO a I et ad Be EJE azja Vix aktiv 18 49 2 8 2001 MSG ES ette hard disk It is possible in the same way to load stored files into the graphic author on approval of the storage medium The file extension is LRF Datei 35 Kapitel Fehler Verweisquelle konnte nicht gefunden werden Menus HRSPC Grafikschreiber Illustration 5 32 E ya offal Bl 98 File handling graphic
123. zg Werkzeugansichten Bitte w hlen Sie eine Werkzeugansicht aus die aus dem Rezept entfernt werden soll Werk Zonenselte Zonenseite Parameter hinzufiigen enema hinzuf gen entfernen WERKZEUG ABC RPT aktiv 20 46 2 8200 AMPSG An input window appears in this one the tool views belonging to the recipe are listed after calling of the button remove tool Choose the desired tool view by means of which Scroll keys dial and about OK confirm The select tool view has been removed from the recipe Rezeptverwaltung Illustration 5 84 Zone to Y Adding tool view to recipe step 2 Zonenansicht einfugen El ZONE 1 BIS 8 zne a des n MA Werkzeugansichten Bitte wahlen Sie eine Zonenansicht aus die in das Rezept eingef gt werden soll Werkzeug Werkzeug Zanenseite Zonenseite Parameter hinzuf gen entfernen hinzuf gen entfernen E WERKZEUG ABC RPT aktiv 20 47 2 8 2001 PER 5 10 3 9 Adding zone view a Zone views can be added to every recipe If zone views are assigned to a rec E ipe then these views exclusively are provided to the user at store of the recipe onenzelte entfernen If a recipe is activated then being only the zone view activated to the recipe unlocked for the user After calling of the button Zone view add an input window seems you list in zone views available to it ally The selected zone view appears to zone views in the window in the right lower

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