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Operating Instructions Type 8635 SIDE Control Positioner

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1. _ PEL I RE abso byte class lute p e ee _ S pe x osos maps ______ m x x eme z _ we x osos 2 s h fs 5 _ roer woos f s x x wee 5 _ h qe pee P sume pw x pee p pe x h Im nor _ menm wx x lt wow p h peh now e p p que wee p _ h wo ___ In _ NE ry Dp h u gt x x now je pvo casone _ e s pvo cone owe e une h jw x x wee s e x x jw eee m suroxmswus h m p wee p _ h us x k row je h m x now jr pe x x ow Tom were p e nor ja j _ Toweemwum p pe nor ja mwmamiow h pe pow e p o _ x x Row TRAVEL RAEN p qe p nor _ NDI NI NI m Z O DAIL NIN Z ZI NI NDI OI NI Z Z NDI NI O nm 116 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkerl Conriaunarion ron Bus Communication PROFIBUS Parameter Memory class Transducer Block Analog Output VALVE MAINT DATE 1 151 X OSTRING 16 o SERVO GAIN 2
2. I Procedure Switch controller to MANUAL Deliver a step in controller output and register the controlled variable with a chart recorder e With critical runs e g on risk of overheating switch off in good time gt NOTE It should be observed that with thermally sluggish systems the actual value of the controlled variable may continue to rise after switching off In the following table the setting values are given for the controller parameters as a function of Tu Tg and Ks for command and disturbance behaviour as well as for an aperiodic control event and a control event with 20 overswing They apply for members with P behaviour with dead time and with first order delay 150 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Parameter setting according to Chien Hrones and Reswick Parameter setting burkert GENERAL RULES APPENDIX Controller with aperiodic control event with control event type 0 overswing with 20 overswing Command Disturbance Command ETC _ 19 SPO Tu Ks psum Tu Ks Kp 0 6 2 Kp 0 6 19 Tu Ks In 4 Tu Tn Tg Tu Ks _ g _ Tg Tu Ks Kp 0 95 Tu Ks n22 4 Tu Tn 1 35 Tg Tv 0 42 Tu Tv 0 47 Tu Kp 0 95 Disturbance T _n7 49 Tu Ks T Kp 0 7 3 pos Tu Ks Tn 2 3 Tu 1 2 19 Tu Ks Tn 2 Tu Tv 0 42 Tu The proportional action factor Ks of the controlled membe
3. S HART Features Position sensor Very high resolution conductive plastic potentiometer e Microprocessor controlled electronics for signal processing control and driving the piezoelectric positioning system setpoint entry and power supply are via a 4 20 mA standard signal Operating elements The device can be set configuration and parametrization locally via three inside keys An inside 8 digit 16 segment LC display is provided which can also show the setpoint or actual value Positioning system A piezoelectric positioning system serves to drive the valve actuator Position repeater option via 2 inductive proximity switches initiators Electrical interfaces Cable bushing M20x1 5 with screw terminals e Pneumatic interfaces 31 4 interior thread Housing Aluminium housing hard anodized and plastic coated with swing up cover and captive screws Attachment to linear actuators to NAMUR recommendation DIN IEC 534 T6 or to part turn actuators to VDI VDE 3845 Option integral attachment to B rkert continuous valves 8635 15 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 System S HART __ burkert Functional diagram of the SIDE Control S HART connected to a control valve with single acting diaphragm actuator 16 8635 SIDE Control SMAR 4 LL osition
4. 100 100 100 KJE 100 100 100 100 87 100 81 100 42 e e ho i mm All On On o o h e o e e k e e u e e e i o NI NIN NIN oo oo co co li Oo CO e ROIS RS o e on 1250 72 8 26 41 3 50 50 150 150 o e Co 4 4 4 RO RO G eo eo eoe o o o o olojlo o j ojo pip p Alp n o o o o i j o 05 05 I 45 51 4 4 gt 16 Pr fbericht Ex 99 29175 17 Besondere Bedingungen 1 Beim Einsatz der Schlitzinitiatoren Typen SJ und SC im Temperaturbereich von 60 C bis 20 C sind diese durch Einbau in ein zus tzliches Geh use vor Schlageinwirkung zu sch tzen 2 Die Anschlu teile der Schlitzinitiatoren Typen SJ und SC sind so zu errichten da mindestens der Schutzgrad IP20 gem IEC Publikation 60529 1989 erreicht wird 3 Der Zusammenhang zwischen dem Typ des angeschlossenen Stromkreises der h chstzu l ssigen Umgebungstemperatur und der Temperaturklasse sowie den wirksamen inneren Reaktanzen
5. APPENDIX 8635 169 MasrER Cope S HART APPENDIx burkert MASTER CODE 7175 GLO LO Oz paund Td SNIS LZLL0000L NVW 171 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Appnomus S HART APPROVALS S HART APPENDIX EC Design Inspection Certificate for Positioner Type 8635 SIDE Control S HART 175 8635 173 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 3 4 5 7 8 EC TYPE EXAMINATION CERTIFICATE Translation Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC EC type examination Certificate Number PTB 04 ATEX 2027 Equipment Positioner type 8635 SideControl S HART Manufacturer B rkert Werke GmbH amp Co Address Christian B rkert Str 13 17 74653 Ingelfingen Germany This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safet
6. 38 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert InsmaLLarion Attachment to a continuous valve with linear actuator acc to NAMUR Transmission of the valve position to the position sensor built into the SIDE Control is via a lever to NAMUR Add on kit to linear activator Id no 787 215 obtainable from B rkert as an accessory Serial Quan Designation no tity 1 1 NAMUR attachment bracket IEC 534 2 1 U piece 3 2 Clamping piece 4 1 Driving pin 5 1 Conical roller 6a 1 NAMUR lever for stroke range 3 35 mm 6b 1 NAMUR lever for stroke range 35 130 mm 7 2 U bolt 8 4 Hex screw DIN 933 M8 x 20 9 2 Hex screw DIN 933 M8 x 16 10 6 Lock washer DIN 127 A8 11 6 Washer DIN 125 B 8 4 12 2 Washer DIN 125 B 6 4 13 1 Spring VD 115E 0 70 x 11 3 x 32 7 x 3 5 14 1 Spring washer DIN 137 A6 15 1 Retaining washer DIN 6799 3 2 16 3 Lock washer DIN 127 A6 17 3 Hex screw DIN 933 M6 x 25 18 1 Hex nut DIN 934 M6 19 1 Square nut DIN 557 M6 21 4 Hex nut DIN 934 M8 22 1 Guide bushing 6 2 x 9 9 x 15 x 3 5 8635 39 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Wsmuaw a 8 burkert Assembly Mount U piece 2 using clamping pieces 3 hex screws 17 and lock washers 16 on actuator spindle Select the short lever Table Add on kit to linear actuator Serial no or long lever Tab
7. 5 1 byte The good status is 0 x 80 The configuration SP is supported 8635 113 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Conricurarion ron Bus Commucarion PROFIBUS burkert Configuration parameters PELLI abso byte class lute Device management Directory object header x 1 Composite eme ji n osmwo jm c _____ ___ Physical Block Boa e e jo sew lt e In mass jo e x x me je _ ______ wee s 5 Do x gt gt X gt gt exer l fo m x lt wee vos p e gt x ss fe p e x se fe sowane o m x osme jw o m x osme e Denen fo m x c pee fo jm jo m je o mwwos jm gt x me feo pnanoss erson jo _ o wwwosswek fo m om Dosos vask o x x fe mcomcesr m x lt wee Is fo _ gt x lt ems s Devoe messe fo _ x lt ose s Devoe ns DE fo m x lt e s ion oP fo m x lt uses fo e x lt wee 5 _ owt gan fo _ gt x me v je _ N Non volatile parameter S Static revision counter parameter D Dynamic par
8. All operating steps for the execution of process tune are performed on the spot using the operating elements keypad and display of the SIDE Control You are in the menu item PCONTROL in the configuration level of SIDE Control Activate process tune on the process controller P TUN ACT and select the process type corresponding to your control job If the process is unknown enter P TYP N DEF not defined PCONTALEA gt PCO SCAL Activate process tune controlled PCO TUNE PTUND ACT Controlled member unknown Zen PTYPNDEF E PCO END PTUN ACT PTYPN DEF Flow rate control Temperature control Pressure control Filling level control P TYPLEVL lt H gt lt Change to the process operating level by quitting the configuration level via the menu item END X XX and switching the device to the operating mode AUTOMATIC 8635 101 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Operatia THe Process Cowrmouen S HART x burkert Step Process tune ready to start You are in the process operating level in the AUTOMATIC mode Make ready process tune by the following operating procedure Make ready PTUNE process tune process tune ready Avo Pro 55 process tune not ready The next setpoint step entered the keypad see Step is now used for paramet
9. 1 CHARACT gt selection menu linear 1 25 1 33 1 50 25 1 33 1 50 1 free free 0 0 2 0 3 3 5 100 3 Entry mask value between 0 0 and 100 0 3 5 5 0 4 10 10 0 5 15 15 0 6 20 20 0 7 25 25 0 160 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert ____ _________ Structure APPENDIX 4 Cutoff 1 CUTOFFmin 0 1 CUTOFFmin gt entry mask value between 0 96 and 25 96 2 CUTOFFmax 100 2 CUTOFFmax gt entry mask value between 75 96 and 100 96 5 Direction command 1 DIR CMD rise 1 DIR CMD gt selection menu rise fall 6 Direction actuator 1 DIR ACT rise 1 DIR ACT 2 selection menu rise fall 7 Split range 1 SRmin 0 1 SRmin gt entry mask value between 0 and 75 96 2 SRmax 100 2 SRmax gt entry mask value between 25 96 and 100 96 8 X Limit 1 LIMmin 0 1 LIMmin gt entry mask value between 0 and 50 96 2 LIMmax 100 2 LIMmax gt entry mask value between 50 96 and 100 96 9 X Time 1 X Time Open 1 X Time Open gt entry mask value between 1 s and 60 s 2 X Time Close 2 X Time Close entry mask value between 1 s and 60 5 X Control 1 X Co DBDx 1 0 1 X Co DBDx gt entry mask value between 0 0 and 5 0 2 X Co Kx Close 10 2 X Co Kx Close gt entry mask value between 1 and 9999 3 X Co Kx Open 10 X Co Kx Open gt entry mask value between 1 and 9999 P Control 1 DBD
10. MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert FLUID CONTROL SYSTEMS Type 8635 SIDE Control Positioner u oe au gon ld gett eet Ul res rone py P paton nn Operating Instructions MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 We reserve the right to make technical changes without notice Technische Anderungen vorbehalten Sous r serve de modifications techniques 2003 2011 Burkert Werke GmbH Operating Instructions 1111 06 00804608 Original DE MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert CONTENTS Operating Instructions for SIDE Control Positioner Type 8635 S HART PROFIBUS PA HART Hand Terminal GENERAL NOTES 10 General safety notes 10 Protection from damage by electrostatic charging i 11 Device related notes i 11 Scope of delivery i 11 Warranty Conditions ERROR 12 Master code 5 ii 12 SYSTEM DESCRIPTION S HART Construction of SIDE Control 5 aaa 14 a ener 14 15 Functional diagram of the SIDE Control S HART in connection with a control valve with single acting diaphragm actuator ttt 16 Operation as a positioner S HART 17 Characteristics of the positioner software ttt 18 Schematic
11. Unit Diag Bit 89 Ident Number violation Unit Diag Bit 55 Extension Available Modules for Analog Output RB READBACK CB CHECKBACK RC OUT RCAS OUT IN RCAS IN 7 Setpoint SP D 0x82 0x84 0x08 0x05 EnaModule Module SP READBACK POS_D 0xC6 0x84 0x86 0x08 0x05 0x08 0x05 0x05 0x05 EndModule Module SP CHECKBACK 0xC3 0x84 0x82 0x08 0x05 0x0A EndModule 8635 111 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 CONFIGURATION FOR Bus Communication PROFIBUS PA burkert 4 Module SP READBACK POS_D CHECKBACK OxC7 0x84 0x89 0x08 0x05 0x08 0x05 0x05 0x05 0x0A EndModule 5 Module RCAS_IN RCAS_OUT OxC4 0x84 0x84 0x08 0x05 0x08 0x05 EndModule 6 Module RCAS_IN RCAS_OUT CHECKBACK 0xC5 0x84 0x87 0x08 0x05 0x08 0x05 0x0A EndModule 7 Module SP RB RIN ROUT POS_D CB OxCB 0x89 Ox8E 0x08 0x05 0x08 0x05 0x08 0x05 0x08 0x05 0x05 0x05 0xOA EndModule Slave Family 12 TFT Additional Keywords For Modul Assignment ELLE Slave Related Keywords For DP Extensions rere Slave Related Keywords For ProfiSafe Profile END OF GSD FILE One option is to be selected from the options for cyclic data exchange Under 1 is to be found the simplest possibility which corresponds only to the setpoint lf one wishes to work with this manufacturer specific file the ident number selector must
12. 44 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Electrical connection S HART INSTALLATION gt To make electrical connections open the cover of the SIDE Control S HART by unscrewing the 2 Screws 11 12 81 82 13 14 41 42 51 52 Terminal Allocation External connection designation 11 oetpoint 4 20 mA signal 12 Setpoint GND 13 Process value option 4 20 mA signal 14 Process value option GND 31 Actual value output option 31 O Y RB 12 30V 32 Actual value output option 32 O L__ 41 Initiator 1 option 41 Switching amplifier 42 Initiator 1 option 42 s to EN 50227 51 Initiator 2 option 51 is Switching amplifier 52 Initiator 2 option 52 io EN 50227 Binary Input 81 0 Switch make contact 82 Binary input 82 or break contact 83 Binary output 1 option 83 5 11 V 84 Binary output 1 option 84 o n 85 Binary output 2 option 85 u 86 Binary output 2 option 86 oO vo oe HINWEIS Connection of a potential equalization conductor PE to the electronics is unnecessary 8635 45 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 WsmuaouN burkerk Electrical connection PROFIBUS PA gt make electrical connections
13. 7 burkert CONTENTS SLOZ LO Oz p luud ueqeDeDieJ 1H snielg 0 6121100001 8 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 amp Geum GENERAL NOTES SAE O e PME 10 General safety notes 10 Protection from damage by electrostatic charging i 11 Device related notes 11 Scope 11 Warranty conditions 12 Master code 5 it 12 8635 9 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 GeneraL burkert Symbols The following symbols are used in these operating instructions gt marks a work step that you must carry out marks notes on whose non observance your health or the functioning of the device will be endangered rw NOTE marks important additional information tips and recommendations S HART indicate chapters or sections of the text which are valid only for certain versions of the PROFIBUS PA SIDE Control HART General safety notes Please observe the notes in these operating instructions together with the conditions of use and permitted data that are specified in the data sheets of the electropneumatic positioner in order that the device will function perfectly and remain operable for a long time e This device left the manufacturer s factory in a faultless
14. Definition of the end positions with part turn actuators QU 8635 49 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 INDUCTIVE PROXIMITY SWITCHES S HART PROFIBUS PA Option 50 8635 bu rkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS OPERATING AND CONTROLLER FUNCTION Operating and display elements 52 Operating levels 52 Commissioning and set up as a positioner sentient 53 Procedure for specifying the basic settings ttt 53 Main menu for settings on tte 55 Description of the procedure m 55 Configuring the supplementary functions a aaaaaaaaaaaaaaaaaaaa 59 Keys in the configuration level ttis 59 Configuration menu RR Em 59 Supplementary functions tct 62 Operating the process 85 Changing between operating modes ttti 85 Operating mode AUTOMATIC S HART 86 Meaning of the keys in the operating mode te 86 Displays in the operating mode AUTOMATIC 86 Operating mode AUTOMATIC PROFIBUS PA 87 Meaning of the keys in the operating mode AUTOMATIC te 87 Displays in the operating mode AUTOMATIC oo ttt 87 Operating mode MANUAL 88 Meaning of the keys in the operating mode tt 88 Displays in the operating mode MANUAL tton 88 8635 51 MAN 1000011213 EN Ver
15. Jw Jw v9 Sverw S HART Connectable process controller with the following characteristics option Control structure Proportional action factor reset time rate time and Parameters which can be set operating point Position of decimal points lower and upper scale Scalable inputs values of process value and setpoint Selection of setpoint specification _ specified either via standard signal input or via Hierarchic operating concept for simple operation with the following levels In this level you switch between Automatic and Manual Process operation operation In this level you specify on commissioning certain Configuration basic functions and configure supplementary functions as required 8635 21 burkert System Description S HART 3Nf L ds dNI TWOS VHVd vuoc v dS daga 2 TLNOOd Ilda Ad 1V9S 3NILX LOVHVHO IM IND a THINOO X A E d T T i e dS Ad WTX 504 IHN SOd SOd J01 U09 sseooud JO oneuieuos GLOZ LO OZ p luud ueqeDeDieJ 1H snielg uolsiSA SLZLL0000L 8635 22 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert w Jw J Seer S HART Interfaces S HART x Process value input
16. LIM X has been set in menu item OUTPUT Menu item only present when P CONTRL ON has been set in menu item ADD FUNCTION 8635 163 burkert OPERATING STRUCTURE APPENDIX 164 8635 G LOZ LO Oz p luud ueqeDeDieJ 1H snielg 0 6121100001 n printed 20 01 2015 tus RL released freigegebe MAN 1000011213 EN Version burkert TABLE FOR POSITIONER APPENDIX TABLE FOR POSITIONER APPENDIX 8635 165 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 TABLE positionen Arv Table for your settings on the positioner Settings of the freely programmable characteristic Fixed point Valve stroke 95 position set point in 9c cio 166 8635 bu rkert TABLES FOR Process ConTROLLER S HART APPENDIX TABLES FOR PROCESS CONTROLLER S HART APPENDIX MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Tastes ron Process 5 Arrenox burkert Tables for your settings on the process controller Settings of the freely programmable characteristic Fixed point Valve stroke 956 position set point in 8635 168 n printed 20 01 2015 tus RL released freigegebe MAN 1000011213 EN Version burkert Master Cope S HART APPENDIx MASTER CODE S HART
17. NOTE On entering small scaling values decimal places are automatically added to increase the precision of display such that the maximum possible digit range is given between the lower and upper scaling values in each case The amplification factor KP of the process controller refers to the scaling values set With PCO SETP SETP INT setpoint entry via the arrow keys scaling of the setpoint via SP und SP is not possible The setpoint may be entered directly corresponding to the scaled process variable PV PV 8635 97 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 THe Process Cowrmouen S HART burkert P CO TUNE Activating self optimization of the process controller process tune Activate Select controlled process tune member PCO TUNE ETUND ACT V PTUN ACT PTYPN DEF Controlled member unknown Flow rate control Temperature control Pressure control Filling level control gt NOTE Process tune is started in the operating mode AUTOMATIC 98 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert THe Process S HART P Q LIN Starting the routine for linearization of the process characteristic This function makes sense only when flow control is to be carried out You start the routine for linearization of the p
18. Positioner Pneumatic actuator setpoint I Pressure supply ms i lt exhaust EATER eos Exhaust air is single acting Lever mechanism Valve actuator In the case of integral attachment of the SIDE Control S HART to a B rkert continuous valve the position sensor is situated outside the SIDE Control S HART on the actuator and is connected to the latter with a cable MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert w w Jw Sverw S HART Operation as a positioner S HART The SIDE Control S HART controls the position of the pneumatic actuator whereby the position sensor measures the actual position POS of the actuator The controller compares this actual value of the position with the setpoint CMD which is presented as a standard signal If a control difference Xd1 exists a pulse width modulated voltage signal is sent to the positioning system as the correcting variab le If the difference is positive the pressurizing piezoelectric valve is driven via output B1 if it is negative the exhausting piezoelectric valve is driven via output E1 In this way the position of the actuator is altered until the control difference is O Z1 represents a disturbance Positioner X Positioning system Continuous piezoelectric valves valve Position setpoint Position sensor
19. SYSTEM DESCRIPTION S HART Construction of SIDE Control S HART t sott tt 14 14 15 Functional diagram of the SIDE Control S HART in connection with a control valve with single acting diaphragm actuator tte 16 Operation as a positioner 5 tt 17 Characteristics of the positioner software 18 Schematic illustration of position control 19 Operation as a process controller S HAHT option 20 Characteristics of the process controller software Option asaaaaaaaasaaaaaas 20 Schematic illustration of process control ttt 22 Interfaces S HART tt 23 Technical data of the SIDE Control 5 c 24 Technical data 5 tt 24 Factory settings on ee Eee 26 8635 13 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 System S HART __ burkert Construction of SIDE Control S HART The SIDE Control S HART is a digital positioner for pneumatically operated continuous valves with single acting linear or part turn actuators The SIDE Control S HART can be operated via a keypad with display An optional extra is communication to the HART protocol Illustration Display with 3 operating keys Screw terminals Throttle screw Bushings M20x1 5 Earthing grounding screw 14 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert w Jw Seer
20. Tenma HART burkerl Memory organization SIDE Control has a volatile RAM memory and a non volatile EEPROM memory All parameters altered via the HART hand terminal are only written in the RAM memory of the SIDE Control excepting with the AUTOTUNE function and hence will no longer be present after a cold start If you want to permanently store the altered parameters they must be saved via the menu item EEPROM Control in the Main menu or in the menu Configuration 9 Save to EEPROM If the parameters altered via the HART hand terminal are to be removed from the RAM the original status of the EEPROM can be restored via the menu item EEPROM Control in the Main menu or in the menu Configuration B Load from EEPROM 132 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 b ur ke rt MAINTENANCE AND ERROR ELIMINATION ON THE POSITIONER MAINTENANCE AND ERROR ELIMINATION ON THE POSITIONER q E 134 Error messages and Malfunctions t 134 Error messages on the LC display 134 NC ONS uuu _ __ _6 __6_ 6_ _ _ 6 6 6_6__ 6 6_ 6 135 8635 133 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 MAINTENANCE AND ERROR ELIMINATION ON THE POSITIONER b ur ke rt Maintenance When operated according to these Operating Instructions the SIDE Control is maintenance free Error messages and malfunctions Error
21. valve opens SFA actuator closes by spring force SFB actuator opens by spring force Displays in operating mode MANUAL The last display set in the AUTOMATIC mode is shown By selecting POS XXX the actual position of the valve actuator can be checked To dislay the actual position of the valve actuator during MANUAL operation first change to the display POS XXX in the AUTOMATIC mode AUTOMATIC mode MANUAL mode v Valve closes No at normal operating Release key action Valve opens Release key at normal speed LA E release release Menu item Valve closes Valve opens fast fast Configuration 8635 107 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING THE PRocEss ConTROLLER S HART 108 8635 bu rkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert CON BUS CONFIGURATION FOR Bus Communication PROFIBUS PA FIGURATION FOR COMMUNICATION PROFIBUS PA GSD Setting the device address Cyclic parameters Configuration parameters 8635 109 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 CONFIGURATION FOR Bus Communication PROFIBUS burkert GSD file COMPANY INFORMATION ok oe oboe 5 oe eoe oe eoe oo 3k ooo oot Burkert DEVICE and FILE INFORMATION ok x oe oe
22. 155 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING STRUCTURE APPENDIX CODE CODE KEY B CODExxxx CODEMENU SAFEPOS SPOS XXX If SAFEPOS deactivated then SPOS 000 SIG ERR ERR P INP OFF PINP ON ERR END s ANL POS Ku 156 8635 SPOS OFF SPOS ON If SAFEPOS deactivated then SPOS 000 ANE 420A burkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING STRUCTURE APPENDIX OUT BIN1 ur BINIDEV X DEV X p NORM OPN OUT BIN2 OUT END Kua ai BIN1LIM X LIM X xxx BIN2DEV X Lomas BIN2LIM X LIM X xxx 8635 157 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING STRUCTURE APPENDIX CAL USER CAL POS POS MIN POS MAX CAL INP INP 4MA INP 20MA Controller activated CAL SP SP 4MA SP 20MA Process controller activated PV 4MA PV 20MA CAL PV Process controller activated CAL END ENDFUNCT X TUNE x X TUNEEND PQ LIN x TEE PQ LINEND s P Q LIN 158 8635 burkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert J ________ _ APPENDIX Operating structure of the SIDE Control PR
23. 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 178 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burker Appnomus PROFIBUS PA Appenon APPROVALS PROFIBUS PA APPENDIX EC Design Inspection Certificate for Positioner Type 8635 SIDE Control PA 182 J up li MN 184 8635 179 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Physikalisch Technische Bundesanstalt Braunschweig und Berlin 1 2 4 9 6 7 9 10 11 12 EC TYPE EXAMINATION CERTIFICATE Translation Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC EC type examination Certificate Number PTB 03 ATEX 2038 Equipment Positioner type 8635 SideControl PA Manufacturer B rkert Werke GmbH amp Co KG Address Christian B rkert Str 13 17 74653 Ingelfingen Germany This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to The Physikalisch Tech
24. Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 176 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Jw J Arovus S HART Arpenow PIB Physikalisch Technische Bundesanstalt Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 04 ATEX 2027 Binary I piluu u u usa type of protection Intrinsic Safety EEx ia IIC terminals 81 82 only for connection to a certified intrinsically safe circuit Maximum values U 8 8 V lo 0 2 mA Co 5 5 UF Lo 1000 mH Interface RS 232 type of protection Intrinsic Safety EEx ia IIC terminals X4 1 3 only for connection to a certified intrinsically safe circuit Maximum values 8 8 V 100 mA 880 mW C negligibly low L negligibly low o Me A TET zum Anschluss an ein Programmiergerat au erhalb des explosionsgef hrdeten Bereiches Um 250 V Options Actual value output type of protection Intrinsic Safety EEx ia IIC terminals 31 32 only for connection to a certified intrinsically safe circuit Maximum values U 30 V 100 mA Pi 1 W C negligibly low L negligibly low TRIER type of protection Intrinsic Safety EEx ia IIC terminals 41 4
25. Communication PROFIBUS PA 118 8635 bu rkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert _________ via HART HART HAND TERMINAL HART General 120 System description 121 WUS COP HO S OI uU UEM D E DUE 121 Menu description and key assignment iisisti 121 Data entry 122 COMM ISS ON NO 123 pi klu m ee 123 AUTOTUNE procedure required on first commissioning s 123 Operating the positioner via the HART hand terminal 125 OTT UM OT MEN 125 Display Of the process variables cit 125 Changing the process variables ttt 126 Operating the process controller the HART hand terminal ii 127 Configuration stc 127 Display of the process variables tct 130 Changing the DIOGessVariableS cueste duree nee 130 Memory 132 8635 119 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Orenar na via HART Tenma HART burkert General The SIDE Control Type 8635 may be configured in the version with HART interface by means of a HART compatible hand terminal Program the hand terminal with the device description belonging to the SIDE Control Type 8635 Device Description DD These DDs are administrated and released by the HART Communicati
26. Initiator 2 MM SIDE Control mcn S HART DN HMM MEL M a Ra ERES NER 2 binary outputs a Positioner Nu Analog repeat 4 20 mA position or 2 process value d Operating unit ee ee Setpoint 4 20 mA optionally with HART communication t Note Optional inputs and outputs are enclosed by dotted lines gt NOTE The SIDE Control S HART is a 2 conductor device i e the voltage supply is provided via the 4 20 mA signal 8635 23 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 System Description S HART burkert Technical data of the SIDE Control S HART Technical data S HART OPERATING CONDITIONS Permissible ambient temperature System of protection 25 65 C with non Ex devices T4 T5 25 60 C with T6 IP 65 to EN 60529 only with correctly connected cable CONFORMITY TO THE FOLLOWING STANDARDS CE Symbol Low Voltage Guidline Explosion protection optional MECHANICAL DATA Housing dimensions outside WxHxD Housing material Seal material Other exterior parts Mass ELECTRICAL DATA Connections Power supply Burden voltage Burden resistance Process value input option Burden voltage Burden resistance Binary input Inductive proximity switch optional Structural shape Manufacturer Output signal for switching amplifier Rated voltage U Current sensor u
27. OUT420A P CO FILT 0 OUT BIN P CO SCAL PV 000 0 PV 100 0 OUT DEV DEV 5 0 NORM OPN PCO TUNE D ACT SAFEPOS BIN IN 26 8635 0 CODE CODE 0000 B IN SPOS NORM OPN The functions and factory settings shown in grey are optionally valid with analog repeat OUTPUT or with process controller PCONTRL MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert 2 J 9 Srsrew Description PROFIBUS SYSTEM DESCRIPTION PROFIBUS PA Construction of SIDE Control PROFIBUS PA 28 NR Em 28 2 29 29 Functional diagram of the SIDE Control PROFIBUS connection with control valve with single acting diaphragm actuator e 30 Operation as a positioner PROFIBUS PA 31 Characteristics of the positioner software iii 32 Schematic illustration of position control 33 Interfaces PROFIBUS PA tt 34 Technical data of the SIDE Control PROFIBUS PA 35 Technical data PROFIBUS ttt 35 Factory settings PROFIBUS PA anne anne nennen 36 8635 27 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 System Description PROFIBUS PA 1 burkert Construction of SIDE Control PROFIBUS PA The SIDE Control PROFIBUS PA is a digital positioner for pneumatically operated continuous valves with single acting linear or part turn actuators The SIDE Control PRO
28. The pressures at the inlet and outlet of the overall system p and p are known at which the desired maximum flow rate is to be attained otep 1 Calculate the flow coefficient of the overall system k equation 1 Vges otep 2 Measure the flow rate through the system without the continuous valve e g by short circuiting the piping where the valve is installed otep 3 Calculate the flow coefficient of the system without the continuous valve k from equation 1 otep 4 Calculate the required k value of the continuous valve k from equation 2 VS 142 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert gt NOTE GENERAL 5 APPENDIX The of the continuous valve should have at least the value calculated from the equation 1 or 2 relevant to the application but under no circumstances be very much greater The rule of thumb often used with switching valves somewhat larger never hurts can be strongly detrimental to the control behaviour of continuous valves Determination in practice of the upper limit to the value of the continuous valve is possible by means of the so called valve authority V y ky 3 Ap kys is the pressure drop over the fully opened valve and p gt NOTE is the pressure drop over the entire system With a valve authority 0 3 the continuous valv
29. X XXX shall not be smaller than dead band BIN1 LIM X Selection binary position output LIM X XXX limit position OUT BIN1 NORM OPN NORM CLS POS gt LIM 1 2 mA O o gt 2 1 mA POS LIM 22 1 mA o 4 1 2 mA o BIN1 SPOS Selection actuator in safety position BIN1 SIG P Selection error message in process value signal BIN1RMOT Selection operating mode Automatic and External Setpoint activated 8635 79 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS 80 8635 OUT BIN2 Configuring binary output 2 Permissible ET signal NORM OPN NORM CLS Limit PES D gt n 2 NORM OLS Eg gt 9 gt burkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS gt NOTE NORM CLS NC Normally Closed output in switched state low lt 1 2 mA NORM OPN NO Normally Open output in switched state high 22 1 mA D BIN2 DEV X Selection alarm output for too great an actuating signal from the positioner The permissible actuating signal DEV X XXX shall not be smaller than dead band BIN2 LIM X Selection binary position output LIM X
30. XXX limit position OUT BIN2 NORM OPN NORM CLS POS gt LIM lt 1 2 mA O o 52 1 mA POS LIM gt 2 1 1 2 mA BIN2 SPOS Selection actuator in safety position BIN2 SIG P Selection error message in process value signal BIN2 RMOT Selection operating mode Automatic and External Setpoint activated 8635 81 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert CAL USER Calibration of the actual value display and the inputs for the position setpoint process setpoint and process value S HAHT D Far Pos E3 POSWiN Ed POS MAX CAL INP EI gt INP 4MA SP 4MA CAL SP qp CALPV E3 EZ l arm 4 s 5 End of calibration CAL END op NOTE The signal types shown in grey can only be selected if the process controller is activated The signal enclosed by a dotted line can only be selected if the process controller is deactivated 82 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS CAL POS Calibration of the position display 0 100 96 Storage of the minimum position Move to minimum position of the valve via arrow keys and confirm by pressing the MANUAL AUTOMATIC key Storage of the maximum position Move to the maximum position of the valve via arrow ke
31. alignment of the axle of the sensor system is exceeded SIDE Control S HART and correct see chapter nstallation X ERR 6 The end positions for POS MIN and Check whether the allocation of POS MAX are too near together the end positions to POS MIN and POS MAX via the function TUNE POS is correct If incorrect execute TUNE POS again If correct TUNE POS with this arrangement of the end positions is not possible since they are too close together X ERR 7 False allocation of POS MIN and To determine POS MIN and POS MAX POS MAX move the actuator in each case in the direction shown on the display 138 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Mawrenance ano Error Em on THE Process S HART Error messages on execution of the function P Q LIN Q ERR 1 No compressed air connected Connect compressed air No change of process variable Check process if necessary switch on pump or open shut off valve Current fixed point of the valve stroke was not reached since e air supply failure during PQ LIN e Check compressed air supply eno AUTOTUNE has been executed e Execute AUTOTUNE Other malfunctions POS 0 with CMD gt 0 or Tight closing function Deactivate tight closing POS 100 with CMD 100 CUTOFF has been function PV with SP 0 or inadvertently activated PV PV with SP SP Only with device with process co
32. are sensitive to electrostatic discharge ESD Contact to electrostatically charged persons Device related notes e For installation and operation in potentially hazardous explosive locations observe the regulations These are to be found in EN 60079 14 IEC 60079 14 On electrical connection of the inherently safe circuits observe the data in the relevant certificate of conformity e Take suitable precautions to prevent electrostatic charging of plastic parts of the housing see EN 100015 1 IEC 61340 5 1 e No components shall be connected to the inputs and outputs of the boards whose electrical data lie outside the limits determined for inherently safe operation and stated on the data sheet for the positioner n potentially explosive locations only inherently safe devices of EN 50020 IEC 60079 11 shall be connected to the serial interface The plastic covering shall be removed only by the manufacturer e Interventions in the device with the housing open shall not be carried out in very humid or aggressive atmospheres Take precautions to prevent inadvertent mechanical damage to the boards or their components Limit the duration of opening of the housing to that which is absolutely necessary Scope of delivery Immediately after receipt of a shipment make sure that the contents are undamaged and match the scope of delivery stated on the packing slip In general this consists of e SIDE Control Operatin
33. be set to Manufacturer Specific 1 112 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkerl Bus Communication PROFIBUS Setting the device address Configuration and parametrization of the SIDE Control PROFIBUS PA are done locally via menu functions or via the bus The valve can also be opened and closed locally by hand The setpoint can be specified via the bus With DIP switch 8 one sets whether the device address is to be set on the device or via the bus DIP switch 8 Setting OFF Enter the device address with the DIP switch ON Enter the device address via the bus With DIP switch 8 in the OFF position the device address can be set via DIP switches 1 to 7 The permissible range for the address is 3 to 124 DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 DIP 6 DIP 7 Address 2 2 22 23 2 25 2 ON ON OFF OFF OFF OFF OFF 3 Permissi ble range for OFF OFF ON ON ON ON ON 124 address ON OFF ON ON ON ON ON 125 125 OFF ON ON ON ON ON ON 126 126 NOTE The DIP switch settings are read in only on switching on the device Cyclic parameters SP Setpoint of valve position These parameters of type 05 33 value and status floating point structure The structure of this type of parameter is shown in the following table Element no Name of element Type Length 1 Value Float 8 4 byte 2 otatus Unsigned 8
34. been activated via Add Function two additional functions may be selected PQ LIN and PTUNE P Q LIN PQ LIN serves to linearize the process characteristic and may be started under Configuration or under Main 9 PQLIN Procedure gt Select PQLIN via the operating key 1 or V and then start the function via the operating key BJ The following message appears You can either the function PQ LIN with F3 ABOHT or start the function PQ LIN via the key F4 OK As long as BPQ LIN is running the following message appears Running PQLIN Running of the function PQ LIN is ended by an OK message 8635 127 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 renmma HART burkert OK message after completion of the function PQLIN If the message PQ LIN error X appears on the display this indicates an error X stands for the error number In the chapter Maintenance and Error Elimination on the Process Controller you will find an explanation of this error number gt On pressing F4 OK you return to the main menu PTUNE PTUNE serves to determine the optimal control parameters KP TN TV and may be started under Main PTUNE provided that the menu item PCO TUNE has been previously set to active in the menu Configuration under P CONTROL Procedure The function PTUNE can be aborted at any time with th
35. burkerl Physikalisch Technische Bundesanstalt Braunschweig und Berlin 2 3 4 5 6 8 9 10 11 12 EG Baumusterpr fbescheinigung Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgefahrdeten Bereichen Richtlinie 94 9 EG EG Baumusterpr fbescheinigungsnummer PTB 99 ATEX 2219 X Ger t Schlitzinitiatoren Typen SJ und SC Hersteller Pepperl Fuchs GmbH Anschrift D 68307 Mannheim Die Bauart dieses Ger tes sowie die verschiedenen zul ssigen Ausf hrungen sind in der Anlage zu dieser Baumusterpr fbescheinigung festgelegt Die Physikalisch Technische Bundesanstalt bescheinigt als benannte Stelle Nr 0102 nach Artikel 9 der Richtlinie des Rates der Europ ischen Gemeinschaften vom 23 M rz 1994 94 9 EG die Erf llung der grundlegenden Sicherheits und Gesundheitsanforderungen f r die Konzeption und den Bau von Ger ten und Schutzsystemen zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen gem Anhang ll der Richtlinie Die Ergebnisse der Pr fung sind in dem vertraulichen Pr fbericht PTB Ex 99 29175 festgelegt Die grundlegenden Sicherheits und Gesundheitsanforderungen werden erf llt durch bereinstimmung mit EN 50014 1997 EN 50020 1994 Falls das Zeichen X hinter der Bescheinigungsnummer steht wird auf besondere Bedingungen f r die sichere Anwendung des Ger tes in der Anlage zu dieser Bescheinigung hingewiesen
36. configurations may occur Activated menu item SAFEPOS On error recognition the actuator moves to the position set under SAFEPOS Deactivated menu item SAFEPOS On error recognition the actuator moves to the end position which it would assume in the zero voltage state 8635 75 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert BIN IN Activating the binary input Select the function of the binary input Type of binary input Safety position LA Type of binary input normally closed LV NORM CLS mechanical break contact operated binary input activated BIN IN gt BN SPOS M normally open mechanical make contact operated Operating mode changeover LV binary input activated Safety position B IN SPOS Moving to a safety position Activated menu item SAFEPOS The actuator moves to the position set under SAFEPOS Deactivated menu item SAFEPOS The actuator moves to the end position which it would assume in the zero voltage state Operating mode changeover B IN M A Changeover of operating mode between MANUAL and AUTOMATIC 76 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS OUTPUT Option Configuratin of the outputs S HART Configure the analog output 6 End of configuration of the outputs e Con
37. illustration of position control _ t 19 Operation as a process controller S HART 20 Characteristics of the process controller software Option aaa 20 Schematic illustration of process control tt 22 8635 1 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 CONTENTS burkert Interfaces 5 23 Technical data of the SIDE Control S HAHT iiei 24 Technical data 5 t 24 Factory settings ttt 26 SYSTEM DESCRIPTION PROFIBUS PA Construction of Side Control PA PROFIBUS PA e 28 8121 621 28 Design cif RR _ tee 29 Options mn ee See ne ee er One cee een eT 29 Functional diagram of SIDE Control PROFIBUS PA in connection with a control valve with single acting diaphragm nenne een 30 Operating as a positioner PROFIBUS PA 31 Characteristics of the positioner software 32 Schematic illustration of position GODE OL introdotte een nat 33 Interfaces PROFIBUS PA ti 34 Technical data of SIDE Control PROFIBUS PA 35 Technical data PROFIBUS 35 Factory settings PROFIBUS 36 INSTALLATION Attachment and assembly 38 Complete system with Burkert continuous valve from series 27XX e 38 Attachment to a continuous valve with linear actuator acc to NAMUR aaa 39 Attachment to a continuous valve with part tu
38. messages on the LC display General error messages Error messages on execution of the function X TUNE Display X ERH 1 No compressed air connected Connect compressed air X ERR 2 Air pressure failure during AUTOTUNE Check compressed air supply X ERR 3 Actuator system or actuator None device faulty system leaky on exhaust side X ERR 4 Actuator system leaky on pressurized None device faulty side ALAA 5 The dead band of the internal Check alignment of the axle of the SIDE position sensor system is Control and correct exceeded see chapter nstallation X ERR 6 The end positions for POS MIN and Check whether the allocation of the POS MAX are too near together end positions to POS MIN and POS MAX via the function TUNE POS is correct If incorrect execute TUNE POS again If correct TUNE POS with this arrangement of the end positions is not possible since they are too close together X ERR 7 False allocation of POS MIN and To determine POS MIN and POS MAX POS MAX move the actuator in each case in the direction shown on the display 134 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 bu rkert Other malfunctions Problem POS 0 with CMD gt 0 or MAINTENANCE AND ERROR ELIMINATION ON THE POSITIONER Tight closing function Deactivate tight closing POS 100 with CMD lt 100 CUTOFF has been function inadvertently activated 8635 135 MA
39. occurs additionally as a function of the frictional behaviour of the actuator see section X CONTHL The function X TUNE should be executed with the valve unpressurized or shut off since otherwise pressure variations in the valve may cause faulty adaptation of the controller The supply pressure pneumatic auxiliary energy should be set to the value that will exist in later operation During execution of the AUTOTUNE function the valve moves autonomously from its momentary position For this reason never execute AUTOTUNE when a process is running 56 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 bur rkert OPERATING AND CONTROLLER FUNCTIONS MANUAL TUNE FUNCTIONS Access to the manual TUNE functions can be obtained by the selecting of X TUNE in the main menu and briefly pressing the MANUAL AUTOMATIC key or aborting the countdown by releasing the MANU AL AUTOMATIC key AUTOTUNE MANUAL TUNE Eg release X TUNE TUNE 5 TUNE END 5 s ET 4 5 ALIM YES EEPROM 3 TUNES 37 TUNE Pos amp POS MAX POS MIN amp O V A move to max move to min TUNE 2 position position TUNE 1 uu zum WMHed YB xxx YE XXX TUNE 0 change min PWM T V for change min PWM T V for pressurizing valve exhausting valve Display of opening time s X T XXX es IR T OPN XX TUNE END TCLS XX Displ
40. oe oe oe oe oe oe oe oe oe 3k oe oe oo on 2d FILE NAME Buer9710 gsd Profil GSD i J DEVICE TYPE PROFIBUS_PA DEVICE INFORMATION 8635 Sidecontrol i PROFILE COMPATIBILITY PROFILE 3 0 i DPV1 IMPLEMENTATION yes men GSD REVISION INFORMATION oboe oe oe oo oe eoe oe oo oot oto Revision 1 0 g Date 5 April 2000 15 00 DATE I NAME I VERSION COMMENT s 18 02 2000 Ht 1 0 Release30 04 03 2000 ht 1 1 Bitmaps inserted 5 04 2000 ht 1 2 bug fix typ text len Semikolon 5 04 2000 ht 1 3 name bitmaps 11 03 02 ht user param data len 3 08 10 02 ht 1 5extend max diag len to 20 according to diagnostics J a KKKKKAKKAKAAKAKKKKKKKEAKAKAKAKKKKKKEKSE General DP Keywords ZProfibus DP GSD_Revision 2 Vendor_Name Buerkert Model_Name 8635 Revision Profile 3 0 Ident_ Number 0x0569 Protocol Ident Eg Station Type eg FMS supp Hardware Helease all Software Helease 3 00 31 25 supp ey 45 45 supp 93 75 supp mJ 187 5 supp 500 supp 1 5M supp EU 3M supp my 6M supp EJ 12M supp 1 MaxTsar 31 25 100 MaxTsar 45 45 250 MaxTsdr_93 75 1000 MaxTsdr_187 5 60 MaxTsar 500 100 MaxTsdr_1 5M 150 MaxTsar 250 MaxTsdr_6M 450 MaxTsdr_12M 800 110 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert ron Bus Communicarion PROFIB
41. open the cover of the SIDE Control PROFIBUS PA by unscrewing the 2 screws Configuration of the terminals Terminal Allocation External connection designation BUS PROFIBUS PA IN to IEC 1158 2 either polarity between input terminals BUS PROFIBUS PA IN BUS 4 PROFIBUS PA OUT to IEC 1158 2 either polarity between output terminals BUS PROFIBUSPA QUD 81 Binary input connected via switch make contact to terminal 82 82 Binary input o 41 Initiator 1 option Switching amplifier 42 Initiator 1 option 51 Initiator 2 option Switching amplifier 52 Initiator 2 option En Use screened cable for connecting the bus and the binary input in order to assure reliability and EC conformity The cable screens can be attached using the clamping screw on the post between the M20 bushings The cable screens must be attached at both ends On the outside of the housing there is a further screw for further connection to a suitable earthing grounding point ATTENTION 46 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert INDUCTIVE PROXIMITY SWITCHES S HART PROFIBUS PA Orion INDUCTIVE PROXIMITY SWITCHES S HART PROFIBUS PA OPTION Description of the inductive proximity switches 48 Configuration of the adjusting wheels option 48 STEL e UU RR RR kumunana au N 49 Setting with one inductive proximity
42. setpoint step Start PTUNE by choosing a new setpoint SP gt Confirm the message with F4 OK On the HART hand terminal the entry mask for the setpoint appears nter digital setpoint 0 567 Entry mask for specifying a setpoint step Enter the new value and confirm with F4 ENTER Self optimization of the process controller runs autonomously On the HART hand terminal the following message appears Running PTUNE Running of the function PTUNE is ended by an OK message OK message after completion of the function PTUNE 8635 129 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING VIA THE HART HAND TERMINAL HART If the message PTUNE error X appears on the display an error is shown X stands for the error number In the chapter Maintenance and Error Elimination on the Controller you will find an explanation of this error number gt On pressing F4 OK you return to the main menu Display of the process variables burkert A display of the following process variables is obtained via the Main menu Dynamic variables Variable Description Unit POS Actual position POScurrent Actual position mA INPcurrent Input signal for setpoint position irrelevant for process controller mA PV Process value SP Process setpoint Changing the process variables Via the menu item Digital control in the Main menu you can specif
43. stis 139 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 CONTENTS burkert Appendix GENERAL RULES Selection criteria for continuous valves i 142 Characteristics of PID controllers 144 144 145 D fraction_ n 146 Superposition of P and D fractions 147 Realized PID controller i m 148 Setting rules for PID controllers i 149 Setting rules after Ziegler and Nichols oscillation method 149 Setting rules after Chien Hrones and Reswick output step aaa 150 OPERATING STRUCTURE Operating structure of the SIDE Control 5 e 154 Operating structure of the SIDE Control PROFIBUS PA 159 Operating structure of the HART hand terminal 160 TABLE FOR POSITIONER Ua 165 TABLES FOR PROCESS CONTROLLER S ART 167 MASTER CODE 5 _ t 169 6 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert CONTENTS APPROVALS S HART EC Design Inspection Certificate for Positioner Type 8635 SIDE Control S HART 175 APPROVALS PROFIBUS PA EC Design Inspection Certificate for Positioner Type 8635 SIDE Control PA 181 1st Supplement 184 APPROVALS S HART PROFIBUS PA EC Design Inspection Certificate ATEX for slot initiators Types SJ and SC 186 Inductive proximity switch NAMUR 189 8635
44. switch 49 Setting with two inductive proximity switches 49 Definition of the end positions with part turn actuators oases 49 8635 47 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Inouctive proximity swrrcues 5 PROFIBUS PA Oeo burkert Description of the inductive proximity switches Any actuator position can be registered with an inductive proximity switch Depending on the version of the device one or two inductive proximity switches are installed The output signals can be processed with switching amplifiers to NAMUR to EN 50227 or VDE 0660 T 212 As soon as the control flags installed in the SIDE Control enter the fork shaped inductive proximity switch the current changes Proximity switch operated current lt 1 2 mA Proximity switch not operated current 2 2 1 mA The control flags are designed such that the signal is then maintained until the end position is reached inductive proximity switch control flag Configuration of the adjusting wheels option gt NOTE x Even when the device is equipped with only one proximity switch both adjusting wheels are installed In this case only SH1 is active 48 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert INDUCTIVE PROXIMITY SWITCHES S HART PROFIBUS PA Settings gt NOTE First put the device into operation as described in the cha
45. the SIDE Control Using F3 ABOHT quit the entry mask A message appears as shown below gt By conforming with F4 OK you return to the Main menu Message after quitting Digital control 126 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkerL _________ THE rEnutNat HART Operating the process controller via the HART hand terminal This chapter serves as a supplement to the chapter Operating the positioner via the HART hand termi nal and contains only the information required for the process controller General information on the process controller e g setting up a process control system or factory settings are to be found in the chapter Operating the process controller Configuration For process control you need the supplementary function P CONTROL Release the function by switching the function P CONTROL to ON with the function key F2 in the submenu Configuration under Item 1 Add Function gt Configure P CONTROL after release in the submenu Configuration P CONTROL ATTENTION All altered parameters are only stored in the RAM memory of the SIDE Control and hence will no longer be present after a cold start If you want to permanently store the altered parameters they must be saved via the menu item EEPROM Control in the Main menu or in the menu Configuration Save to EEPROM As soon as P CONTROL has
46. the axle of the SIDE Control can move only in one of the ranges shown below in the drawings observe the flat on the axle e 55 E L c O9 2 g N Swing angle 90 Flat on shaft 42 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert INSTALLATION Place the SIDE Control on the bracket and fix it with 4 cap screws 3 and lock washers 4 Place the SIDE Control with the bracket on the part turn actuator and fix it gt NOTE If after starting the function X TUNE the message X EHHR 5 appears in the LC display the alignment of the axle of the SIDE Control to the axle of the actuator is incorrect In this case check the alignment as described above Then repeat the function X TUNE 8635 43 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Wsmuaow burkerk Fluidic connection The locations of the fluidic connections are shown in the following drawing T I Exhaust NF Service connection connection 3 Supply 2 pressure connection 1 gt Connect supply pressure to connection 1 gt Connect the service connection 2 to the chamber of the single acting actuator If possible connect a silencer or the like to connection If the connection is left open there is a risk of water splashes entering the SIDE Control
47. the function key for HOME you reach the on line menu All important keys and display elements are shown in the following illustrations On line menu Menu backward Menu forward Menu line down Display field Function keys Menu line up Operating keys Menu backward Menu forward Menu line down Alphanumeric keys Arrow keys 122 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert _________ via TERMAL HART Commissioning Preparation Before commissioning execute the fluidic and electrical installations gt Connect the HART hand terminal via the 2 pole communication line to the SIDE Control Attach the communication lines parallel to the setpoint standard signal Correct polarity must not be observed gt Supply the SIDE Control with pneumatic auxiliary energy inlet air and apply a setpoint gt 4 mA Switch on the hand terminal with the O key the display shows for a few seconds a self test message If the hand terminal was connected for the first time to the field device a warm start is executed which is completed with the function key F3 NEXT In the display appears the basic menu for the SIDE Control Type 8635 in the on line mode On first commissioning execution of the Autotune function is absolutely necessary SIDE Control automatically determines the optimum settings for the current operating co
48. 1 0 1 DBD gt entry mask value between 0 0 and 5 0 K U 0 O 2 KP gt entry mask value between 0 00 and 99 99 T 999 9 s 3 TN gt entry mask value between 0 5 s and 999 9 s D T O 0 4 TV gt entry mask value between 0 0 s and 999 9 s x eo eo Co no I lt 2 o e oO o o 5 os 5 5 gt entry mask value between 0 and 100 6 Setpoint extern 6 Setpoint gt selection menu internal external 7 Filter 7 filter entry mask value between 0 and 9 8 DP gt entry mask value between 0 and 3 9 PVmin PVmax SPmin SPmax gt entry mask range of values depending on decimal point DP between 999 99 9 9 99 0 999 PVmax 999 9 and 9999 999 9 99 99 9 99 9 PVmin d o SPmin SPmax 999 9 PCO TUNE active P CO TUNE gt selection menu deactivated activated PTUNEtype not def P TUNEtype gt selection menu not def flow temp press level 8635 161 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING STRUCTURE APPENDIX Code Safe Pos Signal Error Binary input Output Set Factory 2 Autotune gt Execution of function Autotune PTUNE gt Execution of function PTUNE bs x 5 E 3 5 U 5 4 5 EEPROM control 1 Load from EEPROM 2 Save to EEPROM 6 Digital Control
49. 1 152 X FLOAT 4 o TAB OP CODE 1 155 X UNSIGNED3 1 D TAB STATUS 1 156 X UNSIGNED3 1 D POSITIONING VALUE 1 157 X DS 33 5 D FEEDBACK_VALUE 1 158 X DS 33 5 D VALVE_MAN 1 159 X OSTRING 16 o ACTUATOR MAN 1 160 X OSTRING 16 o VALVE TYP 1 161 X X OSTRING 1 o ACTUATOR TYPE 1 162 X UNSIGNED3 1 C ACTUATOR_ACTION 1 163 X X UNSIGNED3 1 o VALVE SER NUM 1 164 X X OSTRING 16 o ACTUATOR SER NUM 1 165 X X OSTRING 16 o ADD GEAR SER NUM 1 166 X X OSTRING 16 o ADD GEAR MAN 1 167 X X OSTRING 16 o ADD GEAR ID 1 168 X X OSTRING 16 o ADD GEAR INST DATE 1 169 X X OSTRING 16 o SETP DEVIATION LIMIT 1 180 X X FLOAT 4 o THIME OUT MONITOR VALUE 1 181 X X UNSIGNED16 2 D TIME_OUT_MONITOR_LIMIT 1 182 X X UNSIGNED16 2 o View 1 200 X OSTRING 13 D not available via PDM or Commuwin N Non volatile parameter S Static revision counter parameter D Dynamic parameter C Constant parameter SETP DEVIATION LIMIT 0 function switched off otherwise limit value 7 of setpoint On exceeding x 02 is outputted in the 1st byte of the diagnosis extension and a diagnosis message generated TIME OUT MONITOR A time 100 ms basis is started when the setpoint leaves the dead band If this time exceeds the limit x 01 is outputted in the 1st byte of the diagnosis extension and a diagnosis message generated The bit remains in place for 10 s 8635 117 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 CONFIGURATION FOR Bus
50. 13 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert Proceed as follows Switch on the voltage supply gt Depress the MANUAL AUTOMATIC key for 5 seconds switch to configuration level gt Press the ARROW key scroll to menu item X TUNE gt Depress the MANUAL AUTOMATIC key for 5 seconds start of X TUNE gt After completion of AUTOTUNE press briefly the MANUAL AUTOMATIC key store operating conditions gt Press the ARROW key scroll to menu item END Press briefly the MANUAL AUTOMATIC key jump to mode AUTOMATIC or MANUAL Display message Description TUNE 5 Countdown from 5 to O to start TUNE 4 AUTOTUNE TUNE 0 X T INIT Display of the AUTOTUNE phase in progress X T A1 P at the moment progress is indicated by a rotating X T TOPN bar to the left of the display X T TCLS X TUNE END Flashing display 2 end of AUTOTUNE X ERH X Message on occurrence of an error to right of display error number see chapter Maintenance and Error Elimination on the Controller On commissioning the SIDE Control execution of X TUNE is absolutely necessary The positioner determines the optimum settings for the valve used and the current operating conditions supply pressure If the supplementary function X CONTHRL is present in the main menu during execution of X TUNE automatic determination of the positioner dead band X CO DBND
51. 2 and 51 52 only for connection to a certified intrinsically safe circuit sheet 3 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 8635 177 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 5 S HART Are U burkert Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 04 ATEX 2027 Maximum values U 15 5 V 52 mA P 150 mW C 200 nF L 0 2 mH Binary type of protection Intrinsic Safety EEx terminals 83 84 and 85 86 only for connection to a certified intrinsically safe circuit Maximum values U 30 V 100 mA Pi 1 W C negligibly low L negligibly low The connections for piezo valves position measuring system HART indicating and pressure sensor board are internal intrinsically safe circuits 16 Test report PTB Ex 04 23524 17 Special conditions for safe use none 18 Essential health and safety requirements met by compliance with the standards mentioned above Braunschweig March 29 2004 sheet 4
52. 5 93 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 P CO PARA Parameters of the PID process controller gt NOTE AIM AD Operatia THe Process Cowrmouen S HART burkert Amplification factor of the process controller 99 99 factory setting 1 00 Heset time 0 5 s 999 9 s factory setting 999 9 s Rate time Os 999 9 s factory setting 0 s Operating point 0 0 100 96 factory setting O 96 The parameters that were entered should be noted in the table in Appendix Tables for process controller For definition of the parameters of a PID controller see Appendix General Rules For self parametrization of the PID parameters see step Q P CO SETP Type of setpoint setting internal external 94 8635 Setpoint setting internally via the keys on the SIDE Control S HAHT Setpoint setting externally via the standard signal input MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 P CO FILT Filtering of the process value input Factory setting O Filter has low pass behaviour PT1 Range 0 9 Au Setting in 10 steps Setting Corresponds to limiting frequency Hz 10 5 2 1 0 5 0 2 0 1 0 07 0 05 0 03 o Oo O1 5 burkerE _________ rue Process 5 FILT XX Setting in 10 steps 0 9 Effect minimu
53. 7 washers 11 lock washers 10 and hex nuts 21 to the post yoke Alignment of the lever mechanism The lever mechanism can only be aligned properly when the device has been connected electrically and pneumatically In the manual mode move the actuator to half stroke corresponding to scale on actuator Move the device vertically until the lever is horizontal Fix the device finally to the actuator 8635 41 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Wsmuaw burkert Attachment to a continuous valve with part turn actuator The axle of the position sensor built into the SIDE Control is coupled directly to the axle of the part turn actuator Add on kit to part turn activator Id no 651 741 Quan Designation obtainable from B rkert as an tity accessory Setscrew DIN 913 M4 x 4 Cap screw DIN 933 M6 x 12 Other accessories required Attachment bracket with fixing screws acc to VDI VDE 3845 available from the manufacturer of the part turn actuator Assembly Determine the orientation of attachment of the SIDE Control parallel to the actuator or rotated by 90 gt Determine the basic position and direction of rotation of the actuator gt Push adapter 1 onto the axle of the SIDE Control and fix it with 2 setscrews 2 One of the setscrews should press onto the flat on the axle to prevent slip It must be assured that
54. 8635 17 LO w e N T oO CN E T O O oO lt o o 2 pu c o gt 2 LLI w N r oO oO oO oO k 2 lt gt System Description S HART burkert Characteristics of the positioner software Supplementary function Positioner with supplementary functions AUTOTUNE Tight closing function Stroke limitation Limitation of correcting speed Signal range splitting Correction charakteristic for adaptation to the operating curve Insensitivity range Direction of action of the controller setpoint Direction of action of the actuator Safety position Code protection Factory reset Repeater option Automatic adaptation of positioner to the control valve in use Valve closes tight outside the control range A value is specified in from which the actuator is completely exhausted at 0 or pressurized at 100 Mech valve piston movement only within a defined stroke range Actuator takes a preset time to move from OPEN to CLOSED or from CLOSED to OPEN Splitting of the standard signal range over 2 or more SIDE Controls Linearization of the process curve can be carried out The positioner responds only above a control difference to be specified Reserve of direction of action of the setpoint Reserve of direction of action of the actuator Valve moves to a def
55. APPENDIX MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 5 S HART Are burkert Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 13 SCHEDULE 14 EC TYPE EXAMINATION CERTIFICATE PTB 04 ATEX 2027 15 Description of equipment The positioner type 8635 SideControl S HART is intended for mounting onto several drives The positioner is installed in the hazardous area For relationship between the temperature class and the permissible range of the ambient temperature reference is made to the following table temperature class permissible range of the ambient temperature Electrical data Current NA OU eier type of protection Intrinsic Safety EEx ia IIC terminals 11 12 only for connection to a certified intrinsically safe circuit Maximum values 30 V 100 mA Pi 1 W C negligibly low L negligibly low Ui li Process control input type of protection Intrinsic Safety EEx ia IIC terminals 13 14 only for connection to a certified intrinsically safe circuit Maximum values U 30 V 100 mA 1 Ci 11 nF L negligibly low sheet 2 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische
56. ART burkert Manual changing of the process setpoint If the supplementary function PCONTRL PCO SETP SETP INT setting of the setpoint via keys was specified on configuration then with the display gt 35 SP set setpoint and on pressing one of the arrow keys for longer than 3 seconds the mode for changing the process setpoint can be activated After release of the key the first digit of the process setpoint flashes or The first digit of the process setpoint can be set After confirmation with the MANUAL AUTOMATIC key the set value is K stored In the same manner the other digits are set After confirmation of the fourth digit the display returns to the previous mode 106 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Orcmamo tHe Process Conrnotten S HART Operating mode MANUAL In the MANUAL mode the valve can be opened and closed by hand Meaning of the keys in operating mode MANUAL Press the A key in the MANUAL mode actuator pressurized SFA valve opens SFB valve closes Press the V key in the MANUAL mode actuator vented SFA valve closes SFB valve opens Hold down the A and simultaneously press the V key fast pressurization of actuator SFA valve opens SFB valve closes Hold down the V and simultaneously press the key fast venting of actuator SFA valve closes SFB
57. BUS PA Function CUTOFF DIR CMD DIR ACT X LIMIT X TIME T OPN TCLS 54 8635 Factory setting Function Factory setting CUT 0 CUT 100 SAFEPOS 0 DIR CRISE BIN IN SPOS NORM OPN X CONTHL X CO DBND 1 X CO PAHA KXT Values determined by AUTOTUNE KX Values determined by AUTOTUNE After execution of SETFACT 1 DIR ARISE LIM 096 LIMY 100 Values determined by AUTOTUNE Values determined by AUTOTUNE After execution of SETFACT 1 s MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS Main menu for settings on commissioning Operating mode AUTOMATIC or MANUAL V 5s AX TUNE END 9 Description of procedure qp ADDFUNCT see section Configuring the supplementary functions gt Jump over this menu item on first commissioning X TUNE AUTOTUNE for positioners Start the automatic adaptation of the positioner to the current operating conditions X TUNE The following functions are initiated automatically e Adaptation of the sensor signal to the physical stroke of the valve used e Determination of parameters for driving the integral piezoelectric positioning system Setting of the controller parameters of the positioner Optimization is done according to the criteria as short a correcting time as possible and freedom from overshoot 8635 55 MAN 10000112
58. Diese EG Baumusterpr fbescheinigung bezieht sich nur auf Konzeption und Bau des festgelegten Ger tes gem Richtlinie 94 9 EG Weitere Anforderungen dieser Richtlinie gelten f r die Herstellung und das Inverkehrbringen dieses Ger tes Die Kennzeichnung des Ger tes mu die folgenden Angaben enthalten amp 126 EExia lC T6 Explosionsschutz Zertifizierungss Braunschweig 22 Dezember 1999 Dr Ing Regierungsdirektor Seite 1 3 186 8635 EG Baumusterprifbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert AProvars S HART Prorisus PA Areenow Physikalisch Technische Bundesanstalt gt 3 Braunschweig und Berlin 13 Anlage 14 EG Baumusterpr fbescheinigung PTB 99 ATEX 2219 X 15 Beschreibung des Ger tes Die Schlitzinitiatoren Typen SJ und SC dienen zur Umformung von Weg nderungen in elektrische Signale Die Schlitzinitiatoren d rfen mit eigensicheren Stromkreisen die f r die Kategorien und Explosionsgruppen EEx ia IIC oder IIB bzw EEx ib IIC oder IIB bescheinigt sind betrieben werden Die Kategorie sowie
59. F1 HELP call up a Help text to explain the current HART maa parameter Distributor F2 PREV scroll backward Manufacturer B rkert NEXT scroll forward F4 EXIT quit menu Dev Id gt O Descriptor Message Date 01 01 02 Final assembly num Universal rev Field dev rev Software rev Oo Poll addr Num req Preams 2 Device setup 1 Tag 1 Day gt entry mask For each message applies 8 alphanumeric characters F1 HELP call up a Help 2 Descriptor entry mask text to explain the current 2 Descriptor 16 alphanumeric characters HART parameter F2 SEND send all altered 3 Date 3 Date 3 HART parameters to SIDE entry mask for date Control after quitting the entry mask 4 Message gt entry mask 4 Message 32 alphanumeric characters 5 Final assembly num gt entry mask value between 0 and 99999999 5 Final assembly num Only with version with process controller 2 Only with version with APR Analog Position Repeat Only with CHARACT free Menu item only present when SETPOINT external has been set in menu item P CONTROL Menu item only present when PCO TUNE activated has been set in menu item P CONTROL 6 Menu item only present when P INP ON has been set in menu item SIGNAL ERROR Menu item only present when Binary Out 1 DEV X or LIM X has been set in menu item OUTPUT 8 Menu item only present when Binary Out 2 DEV X or
60. FIBUS PA can be controlled via PROFIBUS PA from a central automation system e g process control system The momentary valve position is reported via the bus For detailled information on commissioning a PROFIBUS PA branch we recommend the PROFIBUS Commissioning Guidelines by the PROFIBUS Users Organization PUO Illustration DIP switch device address Display with 3 operating keys Screw terminal Clamping screw for attaching the bus screen Throttle screw Bushings grounding screw 28 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burker 2 Srsrew Description PROFIBUS Features Position sensor Very high resolution conductive plastic potentiometer e Microprocessor controlled electronics for signal processing control and driving the piezoelectric positioning system Operating elements The device can be set configuration and parametrization locally via three inside keys An inside 8 digit 16 segment LC display is provided which can also show the set point or actual value Positioning system A piezoelectric positioning system serves to drive the valve actuator Electrical interfaces M20 bushings with screw terminals e Pneumatic interfaces 1 4 interior thread Housing Aluminium housing hard anodized and plastic coated with swing up cover and captive screws e Attachment to linear actuators to NAMUR rec
61. N 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 MAINTENANCE AND ERROR ELIMINATION ON THE POSITIONER 136 8635 burkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Mawrenance ano Error EtIMIN on THE Process S HART MAINTENANCE AND ERROR ELIMINATION ON THE PROCESS CONTROLLER S HART Maintenance _ u a a ee 138 Error messages and Malfunctions 138 Error messages ON the LC display 138 Aner IN SEINE On RR 139 8635 137 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 MAINTENANCE AND ERROR ELIMIN oN THE Process S HART DU Kerl Maintenance When operated according to these Operating Instructions the SIDE Control S HART is maintenance free Error messages and malfunctions Error messages on the LC display General error messages INT ERROR Internal error None device faulty PV FAULT Signal error actual value Check signal process controller Error messages on execution of the function X TUNE X ERR 1 No compressed air connected Connect compressed air X ERR 2 Air pressure failure during AUTOTUNE Check compressed air supply 3 Actuator or actuator system None device faulty leaky on exhaust side X ERR 4 Actuator system leaky on None device faulty pressurized side X ERR 5 The dead band of the internal position Check
62. N 50 227 electrically isolated 5 11 V DC lt 1 2 mA gt 2 1 mA NO normally open or NC normally closed may be parametrized see Declaration of Conformity Quality classes to DIN ISO 8573 1 Class 5 max 40 um particle size max 10 mg m particle density Class 3 max pressure dew point 20 C or at least 10 degrees below lowest operating temperature Class 3 max 1 mg m 25 65 C with non Ex devices or T4 T5 25 60 C with T6 1 4 6 0 bar max 10 during operation 55 L min STP for pressurizing and exhausting ca 170 L min STP for pressurizing and exhausting 0 0 L min STP adjustment ratio ca 10 1 G1 4 internal thread 8635 25 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 System Description S HART bu Factory settings S HART Function CHARACT CUTOFF DIR CMD DIR ACT SPLTRNG X LIMIT X TIME T OPN T CLS rkert Factory setting Function Factory setting CHA LIN X CONTRL CUT 0 CUT 100 X CO DBND 1 DIR CRISE DIR ARISE X CO PARA KX Values determined by AUTOTUNE KX Values determined by AUTOTUNE SR 0 96 587 100 LIM 0 LIM 100 After execution of SETFACT 1 PCONTRL PCO DBND 1 Values determined by AUTOTUNE PCO PARA KP 1 00 Values determined by AUTOTUNE TN 999 9 After execution of SETFACT 1 s OUTPUT TV 0 0 XO 0 OUT ANL P CO SETP SETP INT OUTPOS
63. OFIBUS PA ADDFUNCT CUTOFF CUT xx oe DIR CMD pum DIR CFALL DIR ACT M DIR AFALL X LIMIT m LIM xx re X TIME e T OPN xxx NEM T CLS xxx X CO DBND __ DBND X CO END X CONTRL SAFEPOS SPOS XXX If SAFEPOS deactivated then SPOS 000 x If SAFEPOS deactivated BIN IN BIN SPOS NORM OPN then SPOS 000 NORM CLS B IN M A m OPN NORM CLS ENDFUNCT X TUNE _ X TUNEEND 8635 159 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Operar ng Structure App burkert Operating structure of the HART hand terminal HART Input selection options F3 ESC Quit the entry mask or selection menu without storing the changes F4 ENTER Quit the entry mask or selection menu with storage of the changes MAIN menu on line menu 1 Configuration 1 EEPROM control see item 5 of the main menu 1 Load from EEPROM 2 Save to EEPROM Charact Curve ON OFF For each menu item applies F2 menu item ON when it is currently at OFF menu item OFF when it is currently at ON 2 Add Function Cutoff ON OFF Direction command ON OFF Direction actuator ON OFF Split range ON OFF X Limit ON OFF X Time ON OFF X Control ON OFF P Control ON OFF Code ON OFF Safe Pos ON OFF Signal Error ON OFF Binary input ON OFF Output ON OFF Set Factory ON OFF 3 Charact Curve 1 CHARACT 20
64. R9 for connection to a RS 232 interface X180 Un 250 V 16 Test report PTB Ex 03 23109 17 Special conditions for safe use 18 none Essential health and safety requirements met by compliance with the standards mentioned above ZertifizierupgSstelle Explosionsschutz Braunschweig September 02 2003 By order Dr Ing U JohannsmeYef Regierungsdirektor sheet 3 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 8635 183 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Arprova s PROFIBUS PA burkert PIB Physikalisch Technische Bundesanstalt Braunschweig und Berlin 1 SUPPLEMENT according to Directive 94 9 EC Annex 111 6 to EC TYPE EXAMINATION CERTIFICATE PTB 03 ATEX 2038 Translation Equipment Positioner type 8635 SideControl PA Marking x 1 1 2 G EExiallC T6 Manufacturer B rkert Werke GmbH amp Co Address Christian B rkert Str 13 17 74653 Ingelfingen Germany Description of supplements and modifications In future the positioner type 8635 SideControl PA may also be manufactur
65. SER SETFACT ENDFUNCT 8635 91 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Operatia THe Process Cowrmouen S HART burkert Basic settings of the function PCONTRL Parametrization of the process controller PCONTRL amp G itivi PCO DBND Insensitivity range dead band of the PID process controller PCO PARA Parameters of the PID process controller PCO SETP Type of setpoint setting PCO FILT Filtering of the process value input PCO SCAL Scaling of the process controller PCO TUNE Process tune of the process controller PCO END otorage of the new parameters End of the parametrization of the process controller 92 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert THe Process S HART P CO DBND Insensitivity range dead band of the process controller Factory setting 1 relative to the range width of the process value scaled by SCAL PV und PV This function assures that the process controller cuts in only above a certain control difference The function reduces wear on the piezoelectric valves in the SIDE Control S HART and the pneumatic actuator Entering the dead band in V Insensitivity range with process control Process setpoint Control SP difference to controller Xd2 Dead band Process value PV 863
66. SP display set Make P TUNE process tune ready for start With PID self optimization activated PCONTRL PCO TUNE ACT Displays in operating mode AUTOMATIC With the process controller activated the following parameters can be displayed Actual value of process variable process value PV e Setpoint of process variable process setpoint SP Actual position of valve actuator 999 9999 999 9999 POS XXX 0 100 Setpoint position of valve actuator after rescaling or correction curve CMD __ XXX 0 100 By pressing the arrow keys you can switch between these display options AUTOMATIC mode Configuration AJanaY Make process tune ready for start PV SP Switchover Set process P TUNE POS XXX display setpoint process tune Q active ies A CMD XXX gt 3 s Release key rw NOTE MANUAL mode If the device is in the safety position for the relevant configuration see menu item S G ERR or BIN IN the message SAFE XXX appears on the display If the menu item CUTOFF is activated and the process valve is in the tight closing range a flashing MIN or MAX symbol appears on the display If the process value PV is outside the range of measurement above or below a flashing bar appears on the display 8635 105 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Orerarina THe Process Cowrmouen S H
67. US Implementation Type SPCA ITEC Bitmap Device bue0569n Bitmap Diag 0569 Bitnap SF Additional Keywords For Different Phsical Interfaces DP Master Class 1 Related Keywords 5 5 5 5 5 5 e 5X Additional Master Related Keywords For DP Extensions z Oe oe oe e eoe oe e eve 5 x Basic DP Slave Related Keywords Freeze _ Mode supp O Sync Mode supp 0 Auto Baud supp Eg Set Slave Add supp 1 Min Slave Intervall 250 Modular Station E Max Module ET Max Input Len 15 Max_Output_Len 10 Max_Data_Len 25 Diag Data Len 20 Max user Prm Data Ext User Prm Data Const 0 0x00 OxOO 0x00 Unit Diag Bit 16 Error appears Unit Diag Bit 17 Error disappears Unit Diag Bit 24 Hardware failure electronics Unit Diag Bit 25 Hardware failure mechanics Unit Diag Bit 26 Motor temperature too high Unit Diag Bit 27 Electronic temperature too high Unit Diag Bit 28 Memory error Unit Diag Bit 29 Measurement failure Unit Diag Bit 30 Device not initialized Unit Diag Bit 31 Device initialization failed Unit Diag Bit 32 Zero point error Unit Diag Bit 33 Power supply failed Unit Diag Bit 84 Configuration invalid Unit Diag Bit 35 Restart Unit Diag Bit 36 Coldstart Unit Diag Bit 37 Maintenance required Unit Diag Bit 38 Characteristics invalid
68. ameter C Constant parameter x gt gt gt gt X X X X X X X X X X X X KI X NIZI ni ni on OIO O O O O 114 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkerl Conriaunarion ron Bus Communication PROFIBUS Parameter Memory class Function Block Analog Output Block object 1 16 X DS 32 20 C ST_REV 1 17 X UNSIGNED16 2 N TAG_DESC 1 18 X X OSTRING 32 S STRATEGY 1 19 X X UNSIGNED16 2 S ALERT KEY 1 20 X X UNSIGNEDS 1 S TARGET MODE 1 21 X X UNSIGNEDS 1 S MODE BLK 1 22 X DS 37 3 D ALARM SUM 1 23 X DS 42 8 D BATCH 1 24 X OSTRING 10 S SP 1 25 X DS 33 5 D PV SCALE 1 27 X X DS 36 11 S READBACK 1 28 X DS 33 5 D RCAS IN 1 30 X X DS 33 5 D IN CHANNEL 1 37 X X UNSIGNED16 2 S OUT CHANNEL 1 38 X X UNSIGNED16 2 S FSAVE_TIME 1 39 X X FLOAT 4 S FSAVE TYPE 1 40 X X UNSIGNEDS 1 S FSAVE VALUE 1 41 X X FLOAT 4 S RCAS OUT 1 43 X X DS 33 5 D POS D 1 47 X DS 34 2 D SETP DEVIATION 1 48 X FLOAT 4 D CHECK_BACK 1 49 X OSTRING 3 D CHECK_BACK_MASK 1 50 X OSTRING 3 C SIMULATE 1 51 X X DS 50 6 S INCREASE CLOSE 1 52 X X UNSIGNEDS 1 S OUT 1 53 X X DS 33 5 D OUT_SCALE 1 54 X X DS 36 11 S N Non volatile parameter S Static revision counter parameter D Dynamic parameter C Constant parameter 8635 115 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Conriaurarion ron Bus Communication PROFIBUS PA burkert
69. aration of conformity Appropriate type Marking Effective internal inductivityC Effective internal inductance Li Connection N 4 BN L I IN i e NAMUHR NC 3 5 mm 5 7 typ 6 mm BW 5 25V D 3000 Hz gt 3mA lt 1 mA 25 100 248 373 K EN 60947 5 2 DIN EN 60947 5 6 NAMUR 0 5 m leads LIY 0 14 mme PBT IP67 EN 50014 1997 EN 50020 1994 PTB 99 ATEX 2219 X 8J3 5 N 2 G EEx ia IIC T6 50 nF lt 250 pH 2 Subject to reasonable modifications due to technical advances Pepperl Fuchs Group Tel Germany 06 21 7 76 0 USA 330 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 1 SJ3 5 G N Operating instructions for use in hazardous are as 1 Warning when using in hazardous areas re duced values must be heeded For one sensor circle a cable with a length of 10 m is allowed for The temperature ranges depending on the tem perature class are to be taken from the type test certificate Additional information can be found in the type test certificate Installation startup This product was developed and approved for use in hazardous areas in the protection category intrinsic safety according to EN 50014 and EN 50020 The intrinsic safety is only guaranteed in inter connection with an appropriate operating re source and in accordance with the verification of intrinsic safety The type test cert
70. ased freigegeben printed 20 01 2015 burkert INSTALLATION Attachment and assembly iii Complete system with Burkert continuous valve from series 27XX Attachment to a continuous valve with linear actuator acc to NAMUR Attachment to a continuous valve with part turn actuator u aaa Fluidic COnnection etate textui ertet Electrical connection S HAHT tc Electrical connection PROFIBUS PA INSTALLATION 8635 37 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Wsmuaw burkert Attachment and assembly The SIDE Control may be attached to different continuous valves The valves which may be used are continuous valves with a linear activator to NAMUR recommendation DIN IEC 534 T6 and such with a part turn actuator to VDI VDE 3845 Furthermore the SIDE Control is available completely preassembled on a B rkert continuous valve from series 27xx Complete system with B rkert continuous valve from series 27xx The SIDE Control is available in combination with B rkert continuous valves from the series 27xx as a completely preassembled and tested system ATIENI The connecting line from the SIDE Control to the external positioning sensor shall not be lengthened Only the positioning sensor supplied shall be connected to the SIDE Control If manipulations are carried out the EX approval will become void
71. ating key 3 In the first line or the first two lines the menu selected at the moment is shown If an is shown to the right of the menu name you can reach the higher ranking menu with the 6 key In the display fields shown inversely directly above the function keys F1 to F4 the software commands valid for the current menu such as HELP NEXT or HOME appear The selected command can be confirmed with the underlying function key F1 to F4 In this way for example a help text may be called up in all menu levels in which the HELP button appears using the function key F1 Lengthy text which cannot be shown in the display is made legible by confirming the commands PGUP or PGDN The help text is quitted with EXIT 8635 121 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Oremanwa via HART rena HART burkert Data entry Fields for data entry are shown inverse and the respective digit flashes Using the keys B and you can select the fields and delete with the command DEL via the correspondig function key Data is entered via the alphanumeric keys 1 9 With the function key for ESC you quit the entry field The data just entered are not stored With ENTER you store the entry quit the entry field and send the changed value to SIDE Control With EXIT you quit the current entry or display field and with you return to the last selected menu By pressing
72. ating mode MANUAL In the MANUAL mode the valve can be opened and closed by hand Meaning of the keys in the operating mode MANUAL Press the L key in the MANUAL mode actuator pressurized 5 valve opens SFB valve closes Press the key in the MANUAL mode V actuator vented SFA valve closes SFB valve opens Hold down the key and simultaneously press the key fast pressurization of actuator SFA valve opens SFB valve closes Hold down the key and simultaneously press the key iV A fast venting of actuator SFA valve closes SFB valve opens SFA actuator closes by spring force SFB actuator opens by spring force Displays in the operating mode MANUAL The last display set in the AUTOMATIC mode is shown By selecting POS_XXX the actual value of the valve actuator can be checked AUTOMATIC mode MANUAL mode v Valve closes No Valve opens at normal operating at normal speed 7 action pu speed SHE B 3 aa release release Menu item Valve closes Valve opens fast fast Configuration 88 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert THe Process S HART OPERATING THE PROCESS CONTROLLER S HART Factory settings of the process controller 90 Setting up a process control system u aaa 90 Self parametrization for controllers X TUNE 91 Supplemen
73. ay of closing time s The following parameters which are determined automatically during X TUNE may be preset or changed afterwards manually D TUNE END Return to main menu 2 TUNE POS Preset end positions The AUTOTUNE function determines the end positions of the control armature automatically on the basis of the physical stops Certain armatures e g continuously turning butterfly valves possess no physical end stop so that the end positions must be manually preset by means of TUNE POS An immediately following AUTOTUNE takes over the manual end position settings and continues with setting the positioning system and optimization of the positioner gt NOTE If a manual preset of the end positions with TUNE POS is necessary it must be done before execution of AUTOTUNE 8635 57 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert 3 TUNE PWM Readjustment of minimum PWM pulse duty factor for driving the piezoelectric valves integrated in the SIDE Control The AUTOTUNE function determines automatically the required PWM PDF for driving the piezoelectric valves integrated in the SIDE Control These values may deviate from the optimum because of unfavourable frictional behaviour of the actuator With TUNE PWM you can reajust it such that the lowest possible speed results for both directions of movement The function TUNE PWM must be e
74. cated to equal changes in k value dk dk n ds V li With an equipercentile characteristic a change in stroke ds corresponds to an equipercentile change in k value dk k n ds equiper St The operating characteristic Q f s represents the relationship between the volumetric flow Q passing through a valve installed in a system and the stroke s This characteristic contains the properties of the piping pumps and consumers It hence has a different shape from the flow characteristic 8635 63 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS Normalized valve stroke 96 POS Entering the freely programmable characteristic Normalized position setpoint 96 CMD burkert For positioning applications of controllers special requirements are usually made on the shape of the characteristic e g linearity For this reason it is sometimes necessary to correct its shape in a suitable manner For this purpose a transfer member is provided in the SIDE Control S HART which realizes different characteristics These are used to correct the operation characteristic The equipercentile characteristics 1 25 1 33 25 1 33 1 and 50 1 and a linear characteristic may be set Furthermore it is possible to freely program a characteristic via fixed points or have it calibrated automatically The characteristic is defined via 21 fixed points d
75. changes in the controlled variable and can thus reduce more quickly any control differences that occur 146 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert GENERAL RULES APPENDIX Superimposing the P and D components Function Y Kp Xd Xd dt d Xd dt Substituting Kp Ti Tn and Kd Kp Tv we obtain for the function of the PID controller Y Kp Xd Xd dt dXd dt Kp isthe proportional action factor amplification factor n Heset time the time required to obtain the same change in correcting variable by the component as was caused by the P component Tv is the rate time the time by which a certain change in correcting variable is obtained earlier with the D component than if would have been with a pure P controller Step response and rise response of the PID controller Xd D component component component D component P component P component t t Rate time Tv Step response of the PID controller Rise response of the PID controller 8635 147 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 GENERAL RuLEs APPENDIX Actual PID controller D component with delay In the process controller of the positioner the D component is realized with a delay T on TIL aveKg X Function T dts Y Kd dt Superimposing the P and DT components Fu
76. condition with regard to technical safety and was tested Proper transport storage and installation are the prerequisites for continued correct functioning e Keep to standard engineering rules in planning the use of and operating the device e Installation and intervention for maintenance work are only allowed by qualified personnel using suitable tools Observe the current regulations on accident prevention and safety for electrical devices during operation and maintenance of the device e Take suitable precautions to prevent inadvertent operation or damage by unauthorized action e On non observance of these notes and unauthorized interference with the device we will refuse all liability and the warranty on device and accessories will become void 10 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Geum NorTES Protection from damage by electrostatic charging or objects will endanger these components In the worst case they will be 4 2 4 immediately destroyed or will fail after commissioning ATTENTION EXERCISE CAUTION ON HANDLING Observe the requirements of EN 100015 1 IEC 61340 5 1 in order to ELECTROSTATICALLY SENSITIVE minimize the possibility of or avoid damage from instantaneous COMPONENTS MODULES electrostatic discharge Also take care not to touch components that are under supply voltage This device contains electronic components that
77. control loop is implemented in the SIDE Control S HART as a PID controller In this case the process setpoint SP is preset and compared with the actual value PV of the process variable to be controlled which is supplied by a sensor Formation of the correcting variable is done according to the description of the positioner Z2 represents a disturbance acting on the process Z2 icd I Process SP Xd2 CMD variable Process Process Position control Process setpoint controller Transmitter Characteristic of the process controller software option Positioner with supplementary functions AUTOTUNE adaptation of positioner to the control valve Valve closes tight outside the control range A value is Tight closing function specified in from which the actuator is completely exhausted at O 96 or pressurized at 100 Mech valve piston movement only within a defined otroke limitation stroke range Actuator takes a preset time to move from OPEN to P CLOSED or from CLOSED to OPEN Correction characteristic for m Linearization of the process curve can be carried out adaptation to the operating curve The positioner responds only above a control difference Insensitivity range s to be specified Heverse of direction of action of the setpoint 20 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkeri
78. ctuator will be fully vented or pressurized as soon as the safety position is activated in the supplementary function S G ERH or BIN IN gt NOTE The safety position set is only moved to when a corresponding signal is present at the binary input for configuration see B N N or on occurrence of a signal error for configuration see S G EAR This function is executed only in the AUTOMATIC mode With the fast pressurize fast vent variant two valves are driven in each case to obtain faster pressurizing and venting 74 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 bur rkert OPERATING AND CONTROLLER FUNCTIONS SIG ERR Configuration of error recognition signal level S HART Activate signal error Activate move to safety recognition position Configure error recognition of N RINP ON neon pan y SPOS ON ON process value signal Move to safety PINP PINP OFF SPOS OFF OFF position if signal in error Kp gt NOTE Error recognition Error recognition can be selected only with 4 20 mA signal of the process value Error is recognized with an input signal lt 3 5 mA 0 5 of end value hysteresis 0 5 of end value With signal error recognition activated PV FAULT 2 signal error of process controller value With the process controller deactivated NOT AVAIL appears in the selection menu Safety position SPOS ON If SPOS ON is set the following
79. d to main menu Augmented CUTOFF ae main menu x coNTRL k ADDFUNCT X TUNE END 8635 61 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert Supplementary functions oe CHARACT Select the transfer characteristic between input signal and stroke correction characteristic I CUTOFF Tight closing function for positioner or for active process controller S HART only DIR CMD Sense of action between input signal and setpoint position DIR ACT Allocation of state of pressurization of actuator chamber Port 2 to actual position Splitting of signal range input signal in for which SPLTRNG the valve runs through the entire stroke range X LIMIT Limitation of mechanical stroke range X TIME Limitation of correcting speed X CONTRL Parametrization of positioner qp PCONTRL Parametrization of PID process controller In version as positioner no function CODE sl Code protection for settings SAFEPOS Enter safe position SIG ERR Configure error recognition signal level BIN IN Activation of binary input OUTPUT Configuration of the outputs only with supplementary board for analog repeat or binary outputs CAL USER Calibration SETFACT Reset for factory settings ENDFUNCT gt NOTE The supplementary functions marked with ar
80. die Explosionsgruppe der eigensicheren Schlitzinitiatoren richtet sich nach dem angeschlossenen speisenden eigensicheren Stromkreis Elektrische Daten Auswerte und Versorgungsstromkreis in Z ndschutzart Eigensicherheit EEx IIC IIB bzw EEx ib IIC IIB nur zum Anschlu an bescheinigte eigensichere Stromkreise H chstwerte Der Zusammenhang zwischen dem Typ des angeschlossenen Stromkreises der h chstzulas sigen Umgebungstemperatur und der Temperaturklasse sowie den wirksamen inneren Reak tanzen f r die einzelnen Typen der Schlitzinitiatoren ist der Tabelle zu entnehmen Seite 2 3 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 8635 187 Approvacs S HART PnoriBus PA APPENDIX MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Physikalisch Technische Bundesanstalt 5 Braunschweig und Berlin Anlage zur EG Baumusterpr fbescheinigung PTB 99 ATEX 2219 X H chstzul ssige ee in C bei Einsatz in Ci Li emperaturklasse jem PEPE Ere T1 T1 T1 T1 150150072 87 100 65 80 100 40 55 7523 38 100 65 80 100 40 55 75 23 38 54 _ 100
81. e 15 overdimensioned With the valve fully open in this case the flow resistance is significantly smaller than that of the other fluidic components in the system This means that only in the lower opening range is the valve position dominant in the operating characteristic For this reason the operating characteristic is strongly deformed By selection of a progressive equiprocentile characteristic between position setpoint and valve stroke this can be partially compensated and the operating characteristic linearized within certain limits However the valve authority should be 0 1 even when using a corrected characteristic The control behaviour control performance settling time when using a corrected characteristic is strongly dependent on the operating point 8635 143 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 GENERAL RULES APPENDIX burkert Characteristics of PID controllers A PID controller has a proportional an integral and a differential component P and D components P component Function Y 2 Kp Xd Where Kp is the proportional action factor amplification factor It is given by the ratio of the correcting range AY to the proportional range AXd Characteristic and step response of the P component of a PID controller Correcting range AY Ymin Xd Proportional range AXd Characteristic Step response Characteristics A pure P controller works t
82. e AUTOMATIC 87 Displays in the operating mode AUTOMATIC iii 87 Operating mode MANUAL 88 Meaning of the keys in the operating mode MANUAL 88 Displays in the operating mode MANUAL 88 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 CONTENTS burkert OPERATING THE PROCESS CONTROLLER S HART Factory settings of the process controller te 90 Setting up a process control system 90 Self parametrization for controllers X TUNE 91 Supplementary function 91 Basic settings of the function eieiei 92 P Q LIN starting the routine for linearization of the process characteristic 99 Displays during call up and execution of the routine s 99 PCO TUNE self optimization of the process controller process tune 100 101 Operating the process 104 Changing between operating Modes 104 Operating mode AUTOMATIC 105 Meaning of the keys in operating mode AUTOMATIC 105 Displays in operating mode iiir 105 Manual changing of the process setpoint U uu aaaaaaaaaaaaasaaaaassaaaasaaaaassaa 106 Operating mode 107 Meaning of the keys in operating mode MANUAL 107 Displays in operating mode MANUAL 107 CONFIGURATION FOR BUS COMMUNICATION PROFIBUS PA GSD file tit 110 Setting the device address 113 Cyclic parameters tt tin 113 Con
83. e available only in the S HART version of the SIDE Control 62 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS CHARACT Selection of the transfer characteristic between input signal position setpoint and stroke correction curve S HART Customized characteristic Characteristic Factory setting CHA LIN With this supplementary function you can select a transfer characteristic with respect to setpoint position setpoint CMD and valve stroke POS to correct the flow or operating characteristic CHARACT CHA LIN Linear characteristic CHA 1 25 Equipercentile characteristic 1 25 CHA 1 33 Equipercentile characteristic 1 33 HA 1 50 Equipercentile characteristic 1 50 V CHA 25 1 Inverse equipercentile characteristic 25 1 CHA 33 1 Inverse equipercentile characteristic 33 1 CHA 50 1 Inverse equipercentile characteristic 50 1 User defined characteristic freely CHA FREE 0 XXX i n programmable via fixed poinds V 10 15 100 xxx EEE je AJ The flow characteristic k f s describes the flow through a valve expressed by the k value as a function of the stroke s of the actuator spindle It is determined by the shape of the valve seat and the seat seal In general two types of flow characteristic are realized the linear and the equipercentile With linear characteristics equal changes in stroke ds are allo
84. e function key F3 ABORT gt Select PTUNE via the operating key f or and then start the function via the operating key B The following message appears SET PTUNE ON gt Confirm with the key F4 OK PTUNE is ready to start The following message appears Message after the start of the PTUNE function This message serves to explain the method of functioning of PTUNE The current process value PV is used as a starting value for the optimization step It is important here that the actual value has reached equilibrium By specification of a setpoint step parameter optimization can be started 128 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING VIA THE HART HAND TERMINAL HART gt NOTE Contrary to the execution of PTUNE via the SIDE Control the process value PV and hence the starting value for the optimization step cannot be changed by switching over to the MANUAL mode and opening and closing the valve After confirmation with F4 OK the process value PV is read in for 10 s You thus have the possibility of checking whether the actual value is constant and you can decide whether the PTUNE function should be initiated enter Yes or whether the process value PV should be read in again for a further 10 s enter No User query After entry of Yes you now have the possibility of initiating control parameter optimization by specifying a
85. ed control loop This step is carried out within the future working range of the process control system and serves to determine characteristic variables of the process Calculation of the PID controller parameters is carried out on the basis of these characteristic variables by use of a modified Ziegler Nichols procedure SETPOINT MODULATOR In addition to optimization of the PID parameters a setpoint modulator filter is calculated for the reduction of unwanted non linear effects Such effects may arise because of physical limitation of the correcting variables and the floating time of the control valve The setpoint modulator further improves the control behaviour It is activated as long as the PTUNE function is activated in the operating menu of the SIDE Control P TUN ACT When the function PTUNE is deactivated in the operating menu P TUN D ACT after completion of self optimization the process is controlled with the optimized PID parameters and the setpoint modulator is deactivated ATTENTION Be sure to comply with the sequence on setting up the process control system 100 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Openarina THe Process S HART Operation To carry out self optimization process tune on the process controller proceed as follows with the steps O described x Step Activate process tune
86. ed according to the test documents listed in the test report The electrical data of field bus terminal change as follows Electrical data Field 606 terminal u nun type of protection Intrinsic Safety EEx ia IIC BUS BUS only for connection to a certified intrinsically safe circuit Maximum values Ui 17 5 V l 360 mA 2 52 W Pi C negligibly low L negligibly low All further specifications are valid without changes for this 1 supplement too Test report 04 23526 Zertifizierupdsstelle Explosionss Braunschweig May 17 2004 By order U Dr Ing XU Johannsmey Regierungsdirektor Sheet 1 1 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail 184 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert AProvats S HART Prorisus PA Areenow APPROVALS S HART PROFIBUS PA APPENDIX EC Design Inspection Certificate ATEX for slot initiators Types SJ and SC 186 Inductive proximity switch NAMUR uuu ee 189 8635 185 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Arprova s S HART Prorsus PA Aprenox
87. ee ee Maly I l Mar I ee Soe ot ee un Sr c gt pbi 1 l N I MED ee l era a bel iy I Po SNS eee A I I Mtg I l MES uL an at a ta 37 i v pt I I 5 cq fee Nem lel Se ddr d l i __ S c pg n x I t d l Q ME I I I I x v I 4 K m we 1 o c Il 1 dia l T gt 0 I I I N I o jp d I I buy O s e e e e e oo N co LO CN LLI gt NOTE GLOZ LO Oz p luud ueqebebie y 1H snielg uolIsieA SLZLL0000L 8635 65 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert CUTOFF Tight closing function for positioners Factory setting CUT 0 CUT 100 This function causes the valve to close tight outside the control range Enter here the limits in for the position setpoint CMD or for the process setpoint SP with activated PID controller S HART only outside which the actuator is to be completely pressurized or exhausted respectively Opening or resumption of control occurs with a hysteresis of 1 When t
88. eleased freigegeben printed 20 01 2015 Operatia THe Process Cowrmouen S HART burkert P CO TUNE Self optimization of the process controller process tune The control system SIDE Control is equipped with a positioner which if required can be supplemented by a superimposed process controller see chapter Operation as a Process Controller The positioner controls the position of the process valve to the desired setpoint and is automatically parametrized and optimized by the X TUNE function The superimposed process controller which together with a sensor forms a process control loop controls any process variable It has a PID structure whose components may be combined in various ways P PI PD PID and freely parametrized KP TN TV In order to obtain good control behaviour the structure of the controller must be adapted to the characteristics of the process controlled member The parameters must be chosen to obtain a short setting time a small overshoot width and good damping Parametrization demands experience in control technique measuring equipment and is time consuming For this reason SIDE Control has a self optimization function P TUNE This function provides an unique direct determination of the parameters The results may be read out as needed and modified in any way desired METHOD OF OPERATION During commissioning of the control system the process is excited by a step in the setpoint in a clos
89. er optimization The setpoint SP is set equal to the actual sensor value PV and is the starting value for the optimization step Adaptation modification of this starting value is described in Step Readiness of process tune is symbolized in the display by three horizontal bars behind the flashing setpoint symbol SP Step Adaptation of the starting value for the optimization step optional If required you can carry out an adaptation of the starting value for the optimization step Switch the device to the MANUAL mode By pressing the arrow keys open or close the process valve which Causes a corresponding change in the process value PV As soon as the desired starting value is set switch the device back to the AUTOMATIC mode Step Initiate process tune You are in the process operating level in the AUTOMATIC mode Process tune is now initiated by entering via the keypad a setpoint step This step should take place in the future working range of the process control system The procedure is as follows With the display SP setpoint set press one of the arrow keys for longer than 3 gt 3s LE seconds to activate the mode for changing the process setpoint After release of the key the first digit of the process setpoint flashes P Set the value of the flashing digit of the process setpoint SP 5 lt Confirm the value set and move to the next digit After confirmation of the fourth digit the process setpoint se
90. etpoint mA INP Setpoint range Setpoint range SIDE Control SIDE Control S HART 1 S HART 2 8635 69 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert X LIMIT Limitation of the mechanical stroke range Factory setting LIM 0 LIM T 100 This supplementary function limits the physical stroke to preset 96 values minimum and maximum The range of the limited stroke is thereby set to 100 If the limited stroke range is left during operation negative or positive POS values or POS values greater than 100 are displayed X LIMIT es x Entering the start value of the stroke range in 0 50 of the overall stroke Entering the end value of the stroke range in 50 100 of the overall stroke AJM The minimum separation between LIM and is 50 96 Limited physical stroke stroke 96 POS POS 160 unlimited stroke 100 E lt o m9 E 2 5 2 limited Og stroke D t sS o5 uw O 40 Setpoint mA INP 70 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS X TIME Limitation of the correcting speed Factory setting 1 s ob NOTE On execution of the function X TUNE the minimum opening and closing times are entered au
91. f r die einzelnen Typen der Schlitzinitiatoren ist der Tabelle unter Punkt 15 dieser EG Baumusterpr fbescheinigung zu entnehmen 4 Es ist die Vermeidung von unzulassiger elektrostatischer Aufladung des Kunststoffgehauses der Schlitzinitiatoren Typ SJ30 N zu beachten Warnhinweis auf dem Ger t Braunschweig 22 Dezember 1999 Dr Ing U Regierungsdirektor Seite 3 3 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 188 8635 burkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Tuo P 26 07 eng ArprovaLs S HART PnoriBus PA APPENDIX Inductive proximity switches Comfort series 3 5 mm slot width Switching element function Slot width Depth of immersion lateral Installation Nominal voltage U Operating voltage Up switching frequency f Current consumption Measuring plate not detected Measuring plate detected Ambient temperature EMC in accordance with Standard conformity Connection type Core cross section Housing material Protection degree Data for Ex areas lt b gt Standard conformity EG Decl
92. figure binary output 1 e Configure binary output 2 OUT ANL Standard signal the analog position output Selection of the Selection of the desired desired output standard signal Actual position Position setpoint Actual value of proces ANLSP Current 4 20 mA Setpoint of process variable gt NOTE The signal types shown in grey can be selected only if the process controller is activated 8635 77 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS OUT BIN1 Configuration of binary output 1 8 8635 EE 1DEV X DEVX xxx xxx 5 Permissible DEVX wool BCI singal Limit p z BINILIM X ZZ LIM X xxx lt i gt n A V ais Ed gt burkert NORM OPN NORM CLS gt HORI CLS Ext MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS gt NOTE NORM CLS NC Normally Closed output in switched state low lt 1 2 mA NORM OPN NO Normally Open output in switched state high 22 1 mA D BIN1 DEV X Selection alarm output for too great an actuating signal from the positioner The permissible actuating signal DEV
93. g Instructions for the SIDE Control Add on kits for linear and part turn actuators may be obtained as accessories If there are discrepancies please contact immediately our customer service B rkert Fluid Control System Sales Center Christian B rkert Str 13 17 D 74653 Ingelfingen Tel 49 0 7940 10 91 111 Fax 49 0 7940 10 91 448 E mail info de buerkert com 8635 11 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 GeneraL burkert Warranty The warranty is only valid if the device is used as intended in accordance with the specified application conditions v The warranty covers only faultless condition of the SIDE Control No liability will be accepted for consequential damage of any kind that may arise from failure or malfunctioning of the device Master code S HART Operation of the SIDE Control S HART can be blocked with a freely selectable user code Independent of this there exists an unchangeable master code with which you can execute all operative actions on the device This 4 digit master code is to be found in the Appendix of these operating instructions in the Chapter Master code S HART If required cut out this code and keep it separate from these operating instructions 12 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert w w w SverwDescneriow S HART
94. g basic settings e Enter the control function of the actuator used e Start the automatic adaptation of the controller to the current operating conditions AUTOTUNE Configuration of the keys MANUAL AUTOMATIC Switch between main and sub menu key items e g ADDFUNCT CHARACT Arrow keys owitch between equal ranking menu items e g ADDFUNCT X TUNE Factory settings of the controller S HART Function Factory setting Function Factory setting CHARACT CHALIN X CONTRL CUTOFF CUT 0 CUT 100 X CODBND 1 X CO PARA DIR CMD DIR CHISE KX Values determined by AUTOTUNE DIR ACT DIR ARISE KX 4 Values determined by AUTOTUNE SPLTRNG SH 0 SH 100 After execution of SETFACT 1 LIM 0 LIM 100 PCONTRL PCODBND 1 Values determined by AUTOTUNE P CO KP 1 00 Values determined by AUTOTUNE TN 999 9 After execution of SETFACT 1 s TV 0 0 OUTPUT XO 0 OUT ANL PCOSETP SETP INT OUT POS OUT 420A P CO FILT 0 OUT BIN PCOSCAL PV 000 0 PV 100 0 OUT DEV DEV 5 0 NORM OPN PCO TUNE SAFEPOS 0 CODE CODE 0000 BIN IN B IN SPOS NORM OPN gt NOTE x The functions and factory settings shown in grey are optionally valid with analog repeat OUTPUT or with process controller RCONTRL 8635 53 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert Factory settings of the controller PROFI
95. gt Execution of function Digital Control 7 Dynamic variables 1 POS 2 POScurrent 3 INPcurrent gt P 5 SP 162 8635 1 Function 2 Type 1 Analog Out 2 Binary Out 1 3 Out 1 4 Binary Out 2 5 Out 2 6 Out 1 DEV X 7 Out 2 LIM X 1 P INP ON 2 SPOS ON B IN SPOS norm open POS DEV X norm open LIM X norm open 1 0 100 gt Execution of function Factory reset burkert 1 function selection menu key menu 2 Code gt entry mask value between 0000 and 9999 1 SPOS gt entry mask value between 0 and 100 1 P INP selection menu ON OFF 2 SPOS 2 selection menu ON OFF 1 Function selection menu B IN SPOS B IN M A 2 Type gt selection menu norm open norm close 1 Analog Out gt selection menu POS CMD PV SP 2 Binary Out 1 selection menu DEV X LIM X SPOS SIG P RMOT 3 Out 1 gt selection menu norm open norm close 4 Binary Out 2 gt selection menu DEV X LIM X SPOS SIG P RMOT 5 Out 2 selection menu norm open norm close 6 Out 1 DEV X gt entry mask value between 0 5 and 5 0 7 Out 2 LIM X gt entry mask value between 0 and 100 2 Execution of function P Qlin see item 4 of main menu MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Opname SrnucrunE APPENDIX 8 HART parameters 1 Device information Model 8635 Toreschmessage apples
96. he display If the menu item CUTOFF is activated and the process valve is in the tight closing range a flashing MIN or MAX symbol appears on the display 86 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS Operating mode AUTOMATIC PROFIBUS PA In the AUTOMATIC mode the normal controlled operation is executed and monitored The setpoint is specified via the PROFIBUS PA signal Meaning of the keys in the operating mode AUTOMATIC Or owitch over the display Displays in the operating mode AUTOMATIC With respect to the controller the following displays are possible e Actual position of valve actuator POS XXX 0 100 96 Setpoint position of valve actuator after or CMD XXX 0 100 correction characteristic By pressing the arrow keys you can switch between these 2 display options AUTOMATIC mode POS XXX Switchover No operating display action CMD XXX Release key _ MANUAL mode If the device in the safety position for the relevant configuration see menu item BIN IN the message SAFE XXX appears on the display 8635 87 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert Oper
97. he process valve is in the tight closing region a flashing MIN or MAX symbol appears on the display Tight closing threshold exhaust 0 inactive setting range O 25 AI Tight closing threshold pressurize 100 inactive BE NA setting range 75 100 AD Valve stroke 96 POS Setting range 75 100 100 99 98 97 96 95 94 A NO O o Oh 9 Position setpoint 96 CMD Setting range 0 25 66 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS DIR CMD Sense of action direction of the positioner setpoint Factory setting DIR CRISE With this supplementary function you can set the sense of action between the input signal INP and the position setpoint CMD of the actuator Direct sense of action DIR CMD amp DIR CRISE e g 4 mA or 0 V 20 20 mA or 5 10 V gt 100 V Inverse sense of action e g 4 or 0 V gt 100 20 mA or 5 10 V gt 0 Position setpoint CMD 100 Input signal INP 8635 67 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert DIR ACT Sense of action direction of the actuator Factory setting DIR ARISE With this supplementary function you can set the sense of action between
98. heoretically undamped i e it is fast and dynamically favourable It has a residual control difference i e it does not completely eliminate the effects of disturbances and is thus relatively unfavourable from a static viewpoint 144 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert GENERAL RULES APPENDIX component Function Y Ff Xd dt Ti is the integration or floating time It is the time that expires until the controller output has run through the entire correcting range Characteristic and step resonse of the component of a PID controller Ymax gt lt S S Ymin gt t Control range AXc Floating time Tj Characteristic Step response Characteristics A purely controller completely eliminates the effects of disturbances It thus has a favourable static behaviour Because of its finite correcting speed it works more slowly than a P controller and tends to oscillation It is hence dynamically relatively unfavourable 8635 145 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 GENERAL RULES APPENDIX burkert D component Function Y 2 Kd d Xd dt Kd is the differential action factor The greater Kd the stronger the D influence Characteristic and step response of the D component of a PID controller Characteristic Rise response Characteristic A controller with a D component reacts to
99. hereby the position sensor measures the actual position POS of the actuator The controller compares this actual value of the position with the setpoint CMD which may be set via the PROFIBUS PA If a control difference Xd1 exists a pulse width modulated voltage signal is sent to the positioning system as the correcting variable If the difference is positive the pressurizing piezoelectric valve is driven via output B1 if it is negative the exhausting piezoelectric valve is driven via output E1 In this way the position of the actuator is altered until the control difference is O Z1 represents a disturbance CMD Xd1 Valve opening 75 NE Position Positioner X Positioning system Continuous setpoint piezoelectric valves valve 8635 31 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 System Descmenor PROFIBUS PA burkert Characteristics of the positioner software Positioner with supplementary functions AUTOTUNE adaptation of positioner to the control valve Valve closes tight outside the control range A value is Tight closing function specified in from which the actuator is clompletely exhausted at O 96 or pressurized at 100 9 Mech valve piston movement only within a defined otroke limitation stroke range een TRENT Actuator takes a preset time to move from OPEN to P CLOSED or from CLOSED to OPEN Correction characteristic f
100. hile the changes are being stored Afterwards the device is back in the mode in which it was before switching over to the main menu MANUAL or AUTOMATIC 58 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS Configuring the supplementary functions gt NOTE The operating concept for the SIDE Control is based on a strict separation between the basic and supplementary functions In the delivered state only the basic functions ADDFUNCT X TUNE and END are activated These suffice for normal operation For more demanding control applications you can select and specify supplementary functions in the configuration level Keys in the configuration level Press key in menu in a selected and confirmed menu item Scroll up Increment increase numeric select value Scroll down Decrement decrease numeric select value Press key in menu in menu ADDFUNCT Confirm selected menu Confirm selected menu item of supplementary item menu to add it to the main menu The menu item is marked with an asterisk in the supplementary menu Confirm values set The menu item appears in the main menu and can be selected and edited there Confirm the menu item selected and marked with an asterisk in the supplementary menu for deletion from the main menu Configuration menu Switching between the process operating level and the configuration level Process o
101. hout alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 8635 181 ArprovaLs PROFIBUS PA MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 PROFIBUS Arm Physikalisch Technische Bundesanstalt Braunschweig und Berlin 13 SCHEDULE 14 EC TYPE EXAMINATION CERTIFICATE PTB 03 ATEX 2038 15 Description of equipment The positioner type 8635 SideControl PA is intended for mounting onto various drives The positioner is installed inside hazardous areas For relationship of the temperature class and the permissible range of the ambient temperature reference is made to the table below temperature class permissible range of the ambient temperature 25 C 60 C Electrical data Field bus terminal type of protection Intrinsic Safety EEx ia IIC BUS BUS only for connection to a certified intrinsically available in duplicate safe circuit in accordance with the FISCO model Maximum values Ui 15 V l 215 mA Pi 1 95 W Ci negligibly low L negligibly low Process control input type of protection Intrinsic Safety EEx ia IIC ter
102. ificate and the applicable laws guidelines for the use or planned purpose must be heeded Device must be protected from strong electro magnetic fields and mechanical damage www pepperl fuchs com Maintenance repair No changes may be made to operating resources which are operating in hazardous areas Repairs to these operating resources are not possible PEPPERL FUCHS GmbH Copyright Pepperl Fuchs Printed in Germany 8635 189 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Approvacs 5 PnoriBus PA APPENDIX 190 8635 bu rkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Contact addresses Kontaktadressen Germany Deutschland Allemange B rkert Fluid Control System Sales Centre Chr B rkert Str 13 17 D 74653 Ingelfingen Tel 49 0 7940 10 91 111 Fax 49 0 7940 10 91 448 E mail info de buerkert com International Contact addresses can be found on the internet at Die Kontaktadressen finden Sie im Internet unter Les adresses se trouvent sur internet sous www burkert com gt Burkert gt Company gt Locations burkert FLUID CONTROL SYSTEMS LO T O N TT O N c E www burkert com
103. ined safety position Blocking of the keypad or menu Reset to factory settings Analog feedback of position Binary outputs Feedback of the values POS and CMD Feedback of various controller conditions e g sensor breakage or controller in safety position Hierarchic operating concept for simple operation with the following levels Process operation Configuration In this level you switch between Automatic and Manual operation In this level you specify on commissioning certain basic functions and configure supplementary functions as required Communication via HART protocol option HART Hand Terminal 18 8635 Operation of the SIDE Control via a HART Hand Terminal System Description S HART burkert 1HLNOO X X J401ND LOVEVHO SNulidS r 4 V y VA N dNI N LINITX LOV dia S vuoc J01 U09 uonisod jo uonejsnir oneuieuos GLO LO Oz paund Td SNIS L2LLOO00L NVIN 19 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 System Descmierion S HART __ burkert Operation as a process controller S HART option If the SIDE Control S HART is operated as a process controller the abovementioned position control becomes a lower ranking auxiliary control loop The overall result is a cascade control system The process controller as a main
104. istributed evenly over the 0 100 range of the position setpoint They are separated by 5 Each fixed point may be allocated to a freely selectable stroke setting range O 100 The difference between two adjacent values of stroke may not exceed 20 To enter the point on the characteristic values of the function first select the menu item CHA FREE After pressing the MANUAL AUTOMATIC key the first fixed point is displayed 0 96 Next to it is the value of the function initially O 96 With the arrow keys set a value of the function between and 100 After confirmation by pressing the MANUAL AUTOMATIC key the next fixed point is displayed etc Finally press the MANUAL AUTOMATIC key to confirm the value of the function belonging to the last fixed point 100 96 The display returns to the menu item CHARACT 64 8635 OPERATING AND CONTROLLER FUNCTIONS burkert Example of a programmed characteristic Valve stroke 96 POS 9 G goo x S 586 C On I O i e O eee Bee Se AS Bee A e d De 5 5 55 oO The fixed points that were entered should be noted in the table in the Appendix iS MEM MEE I p I I N prf u poa a EE dual MEM LL LL cL LLL jag 1 a 5 den oO I e i es te E
105. le Add on kit to linear actuator Serial no 6b depending on the actuator stroke A gt LYK gt Assemble the lever if not preassembled ME e The distance of the driving pin from the axle should be equal to the actuator stroke This results in a swing angle of the lever of 609 This assures that the position sensor works f with good resolution The scale printed on the lever is irrele Push the lever onto the axle of the SIDE Control and screw it tight Fix attachment bracket 1 with hex screws 9 lock washers 10 and washers 11 to the rear side of the SIDE Control gt NOTE Which M8 thread on the SIDE Control is chosen depends on the size of the actuator gt To determine the correct position hold the SIDE Control with bracket against the actuator The conical roller 5 on the lever of the position sensor must be able to move freely in U piece 2 on the actuator over the entire stroke At 50 stroke the lever position should be roughly horizontal see under Alignment of the lever mechanism 40 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkerE A InsmaLLarion Actuator with cast frame Fix the SIDE Control with bracket by means of one or more hex screws 8 washers 11 and lock washers 10 to the cast frame Actuator with post yoke Fix the SIDE Control with bracket with U bolts
106. m filter effect maximum filter effect 8635 95 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 THe Process Cowrmouen burkert P CO SCAL Scaling the process controller 7 96 8635 Position of the decimal point for process value and setpoint setting range O 3 2 PV LXXXX Lower scaling value for process value the value is assigned to 4 mA Upper scaling value for process value the value is assigned to 20 mA gt Pv xxxx Eg v Lower scaling value for process setpoint the value is assigned to 4 mA AJM gt XXXX Upper scaling value for process setpoint the V value is assigned to 20 mA This setting specifies the reference range for the deadband of the process controller and for the analog repeat of the process value option This setting is active only when PCO SETP SETP EXT has been selected MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert THe Process S HART Example of scaling for the 4 20 mA input Process value from transmitter 4 20 mA corresponds to O 10 l min Process setpoint of SPS 4 20 mA corresponds to O 8 l min Scaling value Process Example for entering scaling values setpoint 0 8 Input signal 4 20 mA gt
107. minals 11 12 only for connection to a certified intrinsically safe circuit Maximum values U 30 V 100 mA 1 W Ci 22 nF L negligibly low sheet 2 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 182 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert APProvats PROFIBUS PA Arpenow Physikalisch Technische Bundesanstalt Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 03 ATEX 2038 lil OP NR DR IS type of protection Intrinsic Safety EEx ia IIC terminals 41 42 and or EExib IIC 51 52 only for connection to a certified intrinsically safe circuit in accordance with the FISCO model Maximum values U 155 V 52 mA 150 mW Ci 200 nF Li 0 2 mH Bman AOU ee type of protection Intrinsic Safety EEx ia IIC terminals 81 82 only for connection to a mechanical switch Maximum values U 6 V lg 0 14 mA Co 40 uF L 1000 mH Programming interface for connection to the adaptor Flasher M16C X80 outside of the hazardous area erase
108. mped oscillation The proportional action factor amplification factor set at the limit of stability is designated K The resulting oscillation period is designated T crit crit Curve of controller output at the limit of stability Actual value X Time From K_ and T crit crit the controller parameters can then be calculated using the following table Parameter setting according to Ziegler and Nichols Controller type Parameter setting PD O OOOO Kp 0 6K Tn 05T Tv 2 0 12 T The adjustment rules of Ziegler and Nichols have been determined for P members with first order time increase and dead time However they apply only for controllers with disturbance behaviour and not for those with command behaviour 8635 149 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 GENERAL RULES APPENDIX burkert Adjustment rules of Chien Hrones and Reswick controller output step method With this method the controller parameters are set on the basis of the transient behaviour of the controlled member A step in the controller output of 100 is delivered The times Tu and Tg are derived from the curve of the actual value of the controlled variable Curve of the controlled variable after a step in controller output AY Controller output Y Actual value Ks AY Controlled variable AX L I
109. n of the frictional behaviour of the actuator The value determined in this way is a standard value and can be reajusted manually Position setpoint Control CMD difference to controller Position actual value POS Parameters of the positioner KX XXXX Amplification factor of positioner to close the valve KX XXXX Amplification factor of positioner to open the valve e End of parametrization of positioner Jump back to X CONTHL 72 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 bur rkert OPERATING AND CONTROLLER FUNCTIONS CODE Code protection for the settings S HART Factory setting CODE 0000 Locking of all manipulations that would change the operating mode of the device The messages on the display can be switched over cove _ 50 CODE KEY KEY Locking of entry into the configuration level Entry of the 4 digit code If the code protection is activated entry of the code will be demanded on every CODEXXXX protected operative manipulation Changing the flashing digit Confirming the digit and switch to next digit 8635 73 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert SAFEPOS Entering the safety positioning Factory setting O 96 a Fa Enter safety position 0 100 When the safety position is O 96 or 100 96 the a
110. ncoated Current sensor coated 24 8635 Conformity wrt EMC Guideline 89 336 EEC 73 23 EEC EEX ia IIC T4 T5 T6 174 x 88 x 93 mm Aluminium hard anodized and plastic coated NBR Neoprene stainless steel V4A approx 1 5 kg 2 M20x1 5 bushings with screw terminals 0 14 1 5 mm via setpoint input 4 20 mA 12V DC 590 Q at 20 mA and 11 8 V DC 4 20 mA 200 mV at 20 mA 100 mechanical make break contact to DIN EN 60947 5 6 NAMUR SJ3 5 G N Pepperl Fuchs to DIN EN 50227 NAMUR 8 V 22 1 lt 1 2 mA MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Analog repeat optional Supply voltage Burden Binary outputs optional Supply voltage Current in switching status OPEN Current in switch status CLOSE Sense of action max permissible values PNEUMATIC DATA Control medium Dust content Water content Oil content Temperatur range of compressed air Pressure range Supply pressure variation Air flow capacity of control valve at 1 4 bar pressure drop over valve at 6 bar pressure drop over valve Self consumption of air in balanced state Throttle screw Connections System Description S HART 4 20 mA electrically isolated U 12 30V DC supply U gt 12 V 20 Supply voltage as a function of burden Supply voltage 0 100 200 300 400 500 600 700 800 900 Burden in ohm to E
111. nction of the real PID controller dY 1 dXd T S Y Xd Xd dt Tv Step response of the real PID controller Kp Xd 148 8635 bu rkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert GENERAL RULES APPENDIX Rules for adjusting PID controllers The literature on control technology contains a number of rules by which a favourable setting of the controller parameters can be determined experimentally In order to avoid incorrect settings the conditions under which the rules were set up in each case must be kept in mind Apart from the characteristics of the controlled member and the controller itself it makes a difference whether a change in disturbance or a command variable is to be compensated Adjustment rules of Ziegler and Nichols oscillation method With this method the controller parameters are set on the basis of the behaviour of the control loop at the limit of stability These parameters are initially set such that the control loop begins to oscillate Critical characteristic values occurring allow one to deduce a favourable setting of the control parameters A prerequisite for using this method is naturally that the control loop is permitted to oscillate Procedure e Set the controller to P control i e Tn 999 Tv 0 Kp initially small Set the desired set point e Increase Kp until the controlled variable executes continuous unda
112. nditions see also the chapter Operating and Controller Functions he menu item AUTOTUNE is to be found in the Main menu under item 2 AUTOTUNE procedure required on first commissioning gt Select the menu item AUTOTUNE in the Main menu via the operating keys f and then start the function via the operating key BJ The following message appears Message after start of the AUTOTUNE function With F3 ABOHT you can quit the AUTOTUNE function without starting With F4 OK you confirm the start After pressing the F4 key a warning message appears that the AUTOTUNE function may cause malfunctions in the running process ARNING AUTOTUNE may Cause Process alfunctions Press to continue HBOR Ok Warning before start of AUTOTUNE function 8635 123 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 renmma burkert During run off of AUTOTUNE messages appear with display of the currently running AUTOTUNE phase Running AUTOTUNE 1 Running AUTOTUNE 2 Running AUTOTUNE 3 Running of the AUTOTUNE function is completed with an OK message UTOTUNE successfull OK message after completion of the AUTOTUNE function If the message AUTOTUNE error X appears on the display an error is shown X stands for the error number In the chapter Maintenance and Error Elimination on the Controlle
113. nische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex to the Directive The examination and test results are recorded in the confidential report PTB Ex 03 23109 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50020 2002 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following 9 11 1 2G EExiallC T6 Zertifizierungsstelle Explosionsschutz By order Braunschweig September 02 2003 Dr Ing U Johannsmeyer Regierungsdirektor sheet 1 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only wit
114. nora r 114 4 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert CONTENTS OPERATING VIA THE HART HAND TERMINAL HART 120 System description iii 121 Illustration of the System uu 121 Menu description and key assignment ttti 121 122 SON 123 Preparation ttt ttt ttt 123 AUTOTUNE procedure required on first cCommissioning 123 Operating the positioners the HART hand terminal U aaa 125 Configuration tt ti 125 Display of the process variables NO 125 Changing the process variables ttt 126 Operating the process controller via the HART hand terminal 127 RN RR ee enge 127 Display of the process variables s suut eee ADEM LN 130 Changing the process variables ttti 130 Memory organization _ u ME LE EM 132 MAINTENANCE AND ERROR ELIMINATION ON THE POSITIONER 134 Error messages and malfunctions t 134 Error messages on the LC display 111101010101 134 Other mallunGllons toner U UU Uu RE 135 MAINTENANCE AND ERROR ELIMINATION ON THE PROCESS CONTROLLER S HART l II CU U u n 138 Error messages and malfunctions _ cmnnnnnnnnnnnnnusnnunnnainnnsnnunnnsninsnnninnnnnnnsnnnnnnesen 138 Error messages on the LC display 138 Other Malfunctions
115. ntroller Device does not work as a Menu item PCONTRL stands Hemove the menu item positioner despite correctly main menu The device thus PCONTRL from the main executed settings works as a process controller menu and expects a process value at the corresponding input 8635 139 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 MAINTENANCE AND ERROR ELimin ON THE PRocEss CONTROLLER S HART b u 140 8635 rkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 bu rkert GENERAL 5 APPENDIX GENERAL RULES APPENDIX Selection criteria for continuous valves ttt 142 Characteristics of PID controllers i 144 P fraction_ BR oa 144 fraction ttt ttt t tt t t t t tton 145 I C dre cm 146 Superposition of P and D fractions irnn 147 Realized PID controller_ ua 148 Setting rules for PID controllers 149 Setting rules after Ziegler and Nichols oscillation method aaa 149 Setting rules after Chien Hrones and Reswick output step aaa 150 8635 141 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 GENERAL RULES APPENDIX burkert Selection criteria for continuous valves The following criteria are of decisive impo
116. ommendation DIN 534 T6 or to part turn actuators to VDI VDE 3845 Options e Position feedback via 2 inductive proximity switches initiators e Integral attachment to Burkert continuous valves 8635 29 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Svsrew Descaprio PROFIBUS PA burkert Functional diagram of the SIDE Control PROFIBUS PA connected to a control valve with single acting diaphragm actuator SIDE Control PROFIBUS PA P Actual position External position setpoint via PROFIBUS PA Positioner Pneumatic Positioning system Position actuator single acting Sensor pressurize Lever Pressure I mecha Valve supply nism actuator i X exhaust Exhaust lee ES ES Es air NOTE In the case of Integral attachment of the SIDE Control PROFIBUS PA to a B rkert continuous valve the position sensor is situated outside the SIDE Control PROFI BUS PA on the actuator and is connected to the latter with a cable 30 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert b Svsrew Description PROFIBUS Operation as a positioner PROFIBUS PA The SIDE Control PROFIBUS PA controls the position of the pneumatic actuator w
117. on Foundation HCF www hartcomm org The DDs may be programmed by companies programming sites authorized by the HCF and who are provided with all DDs A complete list of all authorized companies may be obtained from www hartcomm org A hand terminal may contain several DDs On purchase of a hand terminal or on updating of the DDs the HART user must choose which DDs the hand terminal should contain The following operating instructions refer to the HART Communicator Rosemount Model 275 for the DD revision 2 HCF DD library listing 78 EF 02 02 You can see a listing of all DDs presently available in the HART Communicator in the sub menu Utility Simulation This can be reached with the key via the online menu General information on the SIDE Control Type 8635 e g on the Autotune function a description of all available functions factory settings etc are to be found in the chapters Operating and Controller Functions or Operating the Process Controller The chapter Operating via the HART Hand Terminal is merely a supplement Data is transferred with the HART protocol in the form of a superimposed frequency a digital signal 2200 Hz 0 1200 Hz 1 is modulated onto the setpoint standard signal 4 20 mA by the FSK procedure Frequency Shift Keying The SIDE Control Type 8635 works with the HART Protocoll Revision 5 7 The handling of the HART compatible hand terminal HART Communicator should be taken from the operating instr
118. ontrol medium Dust content Water content Oil content Temperature range of compressed air Pressure range Supply pressure variation Air flow capacity of control valve at 1 4 bar pressure drop over valve at 6 bar pressure drop over valve Self consumption of air in balanced state Throttle screw Connections System Description PROFIBUS PA 1 burkert Quality classes to DIN ISO 8573 1 Class 5 max 40 um particle size 10 mg m particle density Class 3 max pressure dew point 20 C or at least 10 degrees below lowest operating temperature Class 3 max 1 mg m 25 65 C with non Ex devices or T4 T5 25 60 C with T6 1 4 6 0 bar 10 during operation ca 55 1 STP for pressurizing and exhausting ca 1701 min STP for pressurizing and exhausting 0 0 l min adjustment ratio ca 10 1 G1 4 internal thread Factory settings PROFIBUS PA Function CUTOFF DIR CMD DIR ACT X LIMIT X TIME DIR CRISE DIR ARISE T OPN Values determined by AUTOTUNE TCLS Values determined by AUTOTUNE gt After execution of SETFACT 1s 36 8635 Factory setting CUT 0 CUT r 100 LIM 0 LIM 100 96 Function Factory setting SAFEPOS 0 BIN IN B IN SPOS NORM OPN X CONTRL X CODBND 1 X CO PARA KXT Values determined by AUTOTUNE Values determined by AUTOTUNE After execution of SETFACT 1 MAN 1000011213 EN Version Status RL rele
119. or adaptation to the operating curve Linearization of the process curve can be carried out via PROFIBUS PA The positioner responds only above a control difference Insensitivity range i to be specified Line Reverse of direction of action of the setpoint Direction of action of the actuator Reverse of direction of action of the actuator Safety position Valve moves to a defined safety position Factory reset Reset to factory settings Communication via PROFIBUS PA protocol 32 8635 System Description PROFIBUS PA burkert 3INLL X JAOLND LOVYVHO GQNOuld 1H1NOO X N 2 _ LIWITX re SOd N uomnisod 2 SLOZ LO Oz p luud 1H snielg uois48A 6121100001 33 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 System Description PROFIBUS PA burkert Interfaces PROFIBUS PA Binary input SIDE Control A PROFIBUS PA Note Optional inputs and outputs are enclosed by dotted lines EM NOTE The SIDE Control PROFIBUS PA is a 2 conductor device i e the voltage supply is provided via the PROFIBUS PA signal 34 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert System Description PROFIBUS PA Technical data of the SIDE Cont
120. perating level Configuration level MANUAL AUTO MATIC 8635 59 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert gt 5s To activate the configuration menu press the process operating level the MANUAL AUTOMATIC key for 5 seconds The configuration menu consists of a main and a supplementary menu The main menu contains initially the basic functions which are absolutely necessary for first commissioning The supplementary menu comprises supplementary functions which may be selected It may be reached via the menu item ADDFUNCT of the main menu Specification of device functions and parameters is possible within the main menu If needed the main menu may be extended by functions from the supplementary menu which can then also be specified Addition of supplementary functions to the main menu Select in the main menu the item ADDFUNCT gt By pressing the MANUAL AUTOMATIC key you enter the supplementary menu gt With the arrow keys select the desired supplementary function gt By pressing the MANUAL AUTOMATIC key you confirm addition of the supplementary function to the main menu The function is automatically marked with an asterisk All marked functions are added to the main menu after confirmation of ENDFUNCT gt n the main menu enter the parameters for the supplementary functions Deletion of supplementary func
121. pter Operation and Control Functions The function AUTOTUNE must have been executed so that the actuator stroke is displayed correctly Setting with one inductive proximity switch The upper end position is to be set Position 1 with part turn actuators Move the actuator in the manual mode to the position in which initiation is to take place Turn adjusting wheel SH1 to the right until the current jumps from 2 1 mA to x 1 2 mA The lower end position is to be set Position 2 with part turn actuators gt Move the actuator in the manual mode to the position in which initiation is to take place Turn adjusting wheel SR1 to the left until the current jumps from gt 2 1 mA to lt 1 2 mA Setting with two inductive proximity switches The upper end position is to be set Position 1 with part turn actuators gt Move the actuator in the manual mode to the position in which initiation is to take place Turn adjusting wheel SR2 to the right until the current jumps from 2 1 mA to lt 1 2 mA On turning the adjusting wheel take care that the other adjusting wheel is not turned The lower end position is to be set Position 2 with part turn actuators Move the actuator in the manual mode to the position in which initiation is to take place Turn adjusting wheel 582 to the left until the current jumps from gt 2 1 to lt 1 2 mA On turning the adjusting wheel take care that the other adjusting wheel is not turned
122. r you will find an explanation of this error number On pressing F4 OK you return to the main menu 124 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Oremanwa via HART Operating the positioner via the HART hand terminal Configuration A prerequisite for configuration of the HART hand terminal is that the AUTOTUNE function has been executed before first commissioning First define the device specific parameters such as instrument code description date message or factory number in the Main menu under HART parameters device setup To configure the supplementary functions enter the Main menu submenu Configuration Item 1 As to be seen in the chapter Operating and Controller Functions all supplementary functions which you want to use must be released For this purpose enter the submenu Configuration Add Function Item 2 With the operating key select the corresponding function gt With the function key F2 ON release the function if is was locked You can equally lock a released function again with the function key F2 OFF From item 3 of the submenu Configuration on you can alter the released supplementary functions ATTENTION All parameters not altered by AUTOTUNE are only stored in the RAM memory of the SIDE Control and hence will no longer be present after a cold sta
123. r is obtained from gt lt A A Ks x 8635 151 burkert GENERAL RuLES APPENDIX 152 8635 102 10 02 peiuud peseejeJ 1H snielS uoISJeA 10110000 NYIN MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING ST OPERATING STRUCTURE APPENDIX RUCTURE APPENDIX Operating structure of the SIDE Control 5 tnniinnninetininniinineinse 154 Operating structure of the SIDE Control PROFIBUS 159 Operating structure of the HART hand terminal 160 8635 153 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING STRUCTURE APPENDIX Operating structure of the SIDE Control S HART ADDFUNCT 154 8635 aon nae a ae MT k 8 CUTOFF CUT xx oer DIR CMD ums m DIR CFALL DIR ACT M DIR AFALL X TIME T OPN xxx EM T CLS xxx a LIM xx X CO DBND DBND xx x G X CO END X CONTRL burkert MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert P CONTRL PCO DBND G DBND xx x E OPERATING STRUCTURE APPENDIX P CO SETP T SETP NT SETP EXT P CO FILT EN FILT xx x SP only with external setpoint selected under PCO SETP SETPEXT P CO TUNE P TUN D ACT P TUN ACT P CO END iK P TYPLEVL 8635
124. rn actuator 42 Fluidic connection 44 Electrical connection 5 t 45 Electrical connection PROFIBUS PA 46 2 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert CONTENTS INDUCTIVE PROXIMITY SWITCHES S HART PROFIBUS PA OPTION Description of the inductive proximity switches te 48 Configuration of the adjusting wheels option 48 49 Setting with one inductive proximity switch tt 49 Setting with two inductive proximity switches tt 49 Definition of the end positions with part turn actuators 49 OPERATING AND CONTROLLER FUNCTIONS Operating and display elements 52 Operating levels accents acne cco ete atten 52 Commissioning and set up as a positioner t 59 Procedure for specifying the basic settings ttti 53 Main menu for settings on commissioning ttc 55 B SC MTOM OL ITO OC o Ei eases ere see _______6_ __ ___ 4_ 6 6 6 _ _ 6 _ Configuring the supplementary functions i 59 Keys in the configuration level ttti 59 COMU ctio B wats a T 59 Supplementary functions nomen 62 Operating the process t 85 Changing between operating Modes ee een 85 Operating mode AUTOMATIC 5 86 Meaning of the keys in the operating mode AUTOMATIC s 86 Displays in the operating mode AUTOMATIC iii 86 Operating mode AUTOMATIC PROFIBUS PA 87 Meaning of the keys in the operating mod
125. rocess characteristic by calling up the menu item PQ LIN in the main menu and pressing the MANUAL AUTOMATIC key for 5 seconds With the activation of the function the function PQ LIN which is required for process control is copied into the main menu Via this function the program is started for autonomous determination of the fixed points for a correction characteristic The program increases in 20 steps the valve stroke from 0 to 100 and measures the associated process variable The pairs of values of the correction characteristic are stored as a freely programmable characteristic under the menu item CHARACT CHAFREE and may be viewed under this menu item If the menu item CHARACT was not transfered under the menu item ADDFUNC to the main menu this is done automatically on execution of the function PQ LIN At the same time the menu item CHARACT CHAFREE is activated Displays during calling up and execution of the routine POULIN 5 Countdown from 5 to O for starting PQLIN 4 the routine PQ LIN 0 PQ LIN 0 Display of the fixed point that is being approached at the moment PQ LIN 1 progress is indicated by rotating bars to the left of the display 1 PQ LIN 2 PQ LIN P Q LIN END flashing End of routine Q ERR Message on occurrence of an error to right of display error number see section Maintenance of the process controller 8635 99 MAN 1000011213 EN Version Status RL r
126. rol PROFIBUS PA Technical data PROFIBUS PA OPERATING CONDITIONS Permissible ambient temperature System of protection 25 65 C with non Ex devices or T4 T5 25 60 C with T6 IP 65 to EN 60529 only with correctly connected cable CONFORMITY TOTHE FOLLOWING STANDARDS CE symbol Low Voltage Guidline Explosion protection optional MECHANICAL DATA Housing dimensions outside W x H x D Housing material Seal material Other exterior parts Mass ELECTRICAL DATA Connections Power supply to Ex segment coupler to segment coupler Operating current from bus Fault current protection Binary input Inductive proximity switch optional Structural shape Manufacturer Output signal for switching amplifier Rated voltage U Current sensor uncoated Current sensor coated Conformity wrt EMC Guideline 89 336 EEC 73 23 EEC EEX ia IIC T4 T5 T6 174 x 88 x 93 mm Aluminium hard anodized and plastic coated Neoprene stainless steel V4A approx 1 5 kg 2 M20 x 1 5 bushings with screw terminals 0 14 1 5 mm via PROFIBUS PA signal 9 15 V DC Ex 9 24V DC NonEx 12 7 without 5 10 FDE mechanical make break contact to DIN EN 60947 5 6 NAMUR SJ3 5 G N Pepperl Fuchs to DIN EN 50227 NAMUR 8 V 22 1mA lt 1 2 mA 8635 35 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 PNEUMATIC DATA C
127. rt If you want to permanently store the altered parameters they must be saved via the menu item EEPROM Control the Main menu or in the menu Configuration Save to EEPROM Display of the process variables A display of the following process variables may be obtained via the menu Main Dynamic variables Variable Description Unit POS Actual position POScurrent Actual position mA INPcurrent Input signal for setpoing position mA PV Process value irrelevant for positioner SP Process setpoint irrelevant for positioner 8635 125 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 renmma HART burkert Changing the process variables Via the menu item Digital control in the Main menu you can specify the 4 20 mA input signal NP digitally via the HART interface 0 4 mA 100 20 mA Procedure gt Select the menu item Digital control in the Main menu via the operating key Nor W Start the function the operating key The following message appears 56 55 Proceed will switch from analog to digital input in HB PF gt Confirm with F4 OK The entry mask shown appears Message after starting Digital control Entry mask for the digital input value Specify a digital input value between 0 and 100 96 gt Using F4 ENTER transmit the value entered to
128. rtance for optimal control behaviour and attainment of the maximum flow rate through the valve e Correct choice of flow coefficient which is defined essential by the size of the valve e Good matching of the valve size to the pressure conditions taking into consideration the other flow resistances in the system Dimensioning guidelines can be given on the basis of the flow coefficient The k value refers to the standardized conditions with respect to pressure temperature and media properties The k value is defined as the flow rate in m3 h of water through a component at a pressure difference Ap of 1 bar and a temperature of 20 C With continuous valves the k value is additionally used This specifies the value when the continuous vlve is fully open Depending on the specified data the following cases must be distinguished on selection of a valve a The pressures before and after the valve p and p are known at which the desired maximum flow rate is to be attained The required value is obtained from IA kys Qux 1 0 where Ks is the flow coefficient of the continuous valve when fully open m h ax is the maximum volumetric flow rate m3 h Ap is 1 bar the pressure drop over the valve as in the definition of k is 1000 kg m the density of water as in the definition of k Ap is the pressure drop over the valve bar and r is the density of the medium kg m b
129. sion Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert Operating and display elements The SIDE Control is equipped with a 3 key operating and display element with an LC display The functions of the keys are described in the following sections MANUAL AUTOMATIC key LED without function Arrow key up Arrow key down Operating levels Operation of the SIDE Control is done via two operating levels Process operating level After the device is switched on the process operating level is active In this level you can switch between the operating modes AUTOMATIC and MANUAL In the AUTOMATIC mode position or process control run process control only with the option process controller In the MANUAL mode the valve can be manually opened and closed Configuration level In the configuration level you can specify the first commissioning of the basic functions and configure supplementary functions if needed Process operating level Configuration level Basic Supple MATIC functions mentary o2 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS Commissioning and set up as a positioner gt Before commissioning execute the fluidic and electrical installations Procedure for specifying the basic settings gt On first commissioning of the SIDE Control make the followin
130. t before switching over Operating mode Display AUTOMATIC An apostrophe runs continuously from left to right 8635 85 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert Operating mode AUTOMATIC S HART In the AUTOMATIC mode the normal controlled operation is executed and monitored Meaning of the keys in the operating mode AUTOMATIC or switch over the display change the setpoint value with supplementary function PCONTRL SETP SETP INT gt 3s configured and display SP set Displays in the operating mode AUTOMATIC With reference to the controller the following displays are possible Actual position of valve actuator POS__XXX 0 100 e Position setpoint of valve actuator perhaps rescaled by an activated split range function or correction characteristic CMD XXX 0 100 e Input signal for position setpoint INP XXX 4 20 mA By pressing the arrow keys you can switch between these 3 display options AUTOMATIC mode Configuration POS XXX No operating Switch action CMD XXX display INP XXX Release key d d MANUAL mode gt NOTE If the device is in the safety position for the relevant configuration see menu item BIN IN the message SAFE XXX appears on t
131. t is stored as the end value of the process setpoint step Wm 102 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Openarina THe Process S HART rw NOTE The setpoint step for parameter optimization must always be entered via the operating keypad This also applies when on configuration the function PCONTHL PCO SETP SETP EXT setpoint setting via analog input was specified In this case the external setpoint setting is reactivated only after completion of process tune Self optimization of the process controller now runs automatically The display shows a rotating bar and the message P TUNE After completion of process tune the device is in the AUTOMATIC mode The process controller works from this point on with the optimized PID parameters and controls to the current internal or external setpoint SP To execute a new optimization cycle repeat Steps NOTE Process tune in the operating menu of the SIDE Control remains activated so that process eh control is carried out with the setpoint modulator filter in order to reduce unwanted non linear effects If control is to be carried out without the setpoint modulator process tune in the operating menu must be deactivated PCONTHL TUNE PTUN D ACT 8635 103 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Operatia THe Process Cowrmo
132. tary function t 91 Basic settings of the function RCONERL reset EDD EDS 92 P Q LIN starting the routine for linearization of the process characteristic 1 99 Displays during call up and execution of the routine iisi 99 PCO TUNE self optimization of the process controller process tune 100 Gaii RN __ _ __ ___ 6 101 Operating the process 104 Changing between operating Modes ee ae 104 Operating mode 0 105 Meaning of the keys in operating mode AUTOMATIC 105 Displays in operating mode AUTODNATIG een 105 Manual changing of the process 106 Operating mode MANUAL 107 Meaning of the keys in operating mode MANUAL 107 Displays in operating mode MANUAL 107 8635 89 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 THe Process Cowrmouen HART burkert Factory settings of the process controller Function Factory setting PCONTRL PCO DBND 1 PCO PARA 1 00 999 9 0 0 0 PCO SETP SETP INT PCO FILT 0 PCO SCAL PV 000 0 PV 100 0 PCO TUNE D ACT Setting up a process control system In order to be able to operate the SIDE Control S HART as a process controller you must execute the following steps e o n all cases first execute the self parametrization for positioners X TUNE gt Add the supplementar
133. tatus RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur kert SETFACT Resetting to the factory settings With this function all the settings made by the user can be reset to the status on delivery All EEPROM parameters with the exception of the calibration values are reset to the default values Then a hardware reset is executed To initiate the function hold down the EZ La MANUAL AUTOMATIC key for ca 5 s until the countdown has finished 5S 84 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS Operating the process Each time after switching on the voltage supply the SIDE Control is automatically in the process operating level To change to the process operating level from the configuration level confirm the menu item END by pressing the MANUAL AUTOMATIC key In the process operating level the normal controlled operation is executed and monitored in the AUTOMATIC mode and the valve opened or closed by hand MANUAL mode Changing between the operating modes Operate the MANUAL AUTOMATIC key to switch between the MANUAL and AUTOMATIC modes Both in the MANUAL and the AUTOMATIC modes you can change to the configuration level by pressing the MANUAL AUTOMATIC key for longer than 5 seconds On switching 5 sec back to the process operating level the operating mode is resumed that was se
134. the state of pressurization of the actuator and the actual position POS Direct sense of action DIRACT lege DIR ARISE vented gt 0 96 pressurized gt 100 Inverse sense of action A vented gt 100 pressurized gt 0 Actual position POS vented pressurized State of pressurization 68 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS SPLTRNG Splitting of signal range Split range S HART Max and min values of the input signal in 96 for which the valve runs through the entire stroke range Factory setting SR 0 96 SR 100 96 gt NOTE This function is active only in operation as a positioner With this supplementary function you can limit the position setpoint range of the SIDE Control S HAHT by specifying a minimum and a maximum value In this way it is possible to split the standard signal range 4 20 mA over several SIDE Control S HARTs with or without overlap In this way several valves may be used alternately or with overlapping setpoint ranges simultaneously as servo components 75 96 of the standard signal range Entering the minimum value of the input signal in 96 0 AD Entering the maximum value of the input signal in 25 100 of the standard signal range AD Splitting a standard signal range into two setpoint ranges Valve stroke 96 POS S
135. tions from the main menu NOTE By deletion of a function from the main menu the settings previously made under this function will become invalid gt Select in the main menu the item ADDFUNCT gt By pressing the MANUAL AUTOMATIC key you enter the supplementary menu gt With the arrow keys select a supplementary function marked with gt By pressing the MANUAL AUTOMATIC key you confirm deletion of the supplementary function the asterisk marking is deleted After confirmation of ENDFUNCT the supplementary function is deactivated and deleted from the main menu Setting of numeric values Numeric values are set in the menu items provided by pressing the keys A increment value or decrement value one or more times In the case of 4 digit numbers only the flashing digit can be set with the arrow keys By pressing the MANUAL AUTOMATIC key you can switch to the next digit 60 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING AND CONTROLLER FUNCTIONS Principle of adding supplementary functions to the main menu Supplementary Main menu Confirm selected functions menu item Slt menu ton END CHARACTEZI CUTOFF DIR CMD DIR ACT SPLTRNG X LIMIT X TIME X CONTRL P CONTRLEZI CODE EH SAFEPOS SIG ERREZI BIN IN OUTPUT El CAL USEREZZI a main menu SETFACT ENDFUNCT Confirm selected supplementary function and ad
136. tomatically for T OPN and T CLS for the entire stroke In this way the maximum speed can be run If the correcting speed is to be limited values can be entered for T OPN and T CLS that lie between the minimum values determined by X TUNE and 60 s Opening time for the entire stroke in seconds Closing time for the entire stroke in seconds AU Effect of limitation of the opening speed after a step in the setpoint Valve stroke 96 POS CMD If AUTOTUNE determines correction times 1s X TIME will be copied automatically into the main menu and the corresponding value set to 1 s gt NOTE x 8635 71 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 OPERATING AND CONTROLLER FUNCTIONS b ur rkert X CONTRL Parametrization of the positioner ae e am roo AJM Insensitivity range dead band of the positioner Entry of the dead band in 96 referred to the scaled stroke range i e LIM minus LIM see function X LIMIT This function assures that the positioner cuts in only above a certain control difference The function reduces wear on the piezoelectric valves in the SIDE Control and the pneumatic actuator gt NOTE If the supplementary function X CONTRL is present in the main menu during execution of X TUNE AUTOTUNE of the positioner automatic determination of the positioner dead band X CO DBND occurs additionally as a functio
137. uctions enclosed with the device gt NOTE ATTENTION Note that operation of the SIDE Control by the hand terminal may lead to malfunctions in the running process e g in the Autotune function or on changing some parameters on scaling of process value external setpoint or on changing the decimal point since an update in the SIDE Control takes place only after quitting the function Only if these malfunctions cannot cause damage to the installation may the controller be configured in the running process via the HART hand terminal 120 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert _________ via TERMAL HART System description Illustration of the system SIDE Control HART hand terminal Menu description and key assignment A maximum of five menus are displayed in numbered display lines Further menu items may be reached by pressing the operating key An inversely displayed menu item with an gt behind the line number may be selected with the operating key B You either arrive at data entry or are branched to a sub menu It is also possible to directly select a menu item with an gt behind the line number by entering the line number 1 to 9 on the alphanumeric keypad Since only single digit line numbers are available menu items over 9 are shown without line numbers they may only be accessed via the oper
138. uen S HART burkert Operating the process Each time after switching on the voltage supply the SIDE Control S HART is automatically in the process operating level To change to the process operating level from the configuration level confirm the menu item END by pressing the MANUAL AUTOMATIC key In the process operating level normal controlled operation is executed and monitored in the AUTOMATIC mode and the valve opened or closed by hand MANUAL mode Changing between the operating modes Operate the MANUAL AUTOMATIC key to switch between the MANUAL and AUTOMATIC modes Both in the MANUAL and the AUTOMATIC modes you can change to the configuration level by pressing the MANUAL AUTOMATIC key for longer than 5 seconds On switching back to the process operating level the operating mode is resumed that was set before eee switching over Operating mode Display AUTOMATIC An apostrophe runs continuously from left to right MANUAL 104 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert OPERATING THE PRocEss CONTROLLER S HART Operating mode AUTOMATIC In the AUTOMATIC mode normal controlled operation is executed and monitored Meaning of the keys in the AUTOMATIC mode gt 35 A and Switch over the display Change the process setpoint With configured supplementary functions SETP SETP INT and
139. xecuted after AUTOTUNE TUNE AIR Adaptation of the opening and closing times of the process valve The required maximum air flow capacity of the internal positioning system depends on the volume of the actuator Ideal control behaviour of the positioner is obtained with an air flow capacity that leads to an opening or closing time of the armature of 1 2 s For this reason the SIDE Control is equipped with a throttle screw to vary the maximum air flow capacity of the internal positioning system The position of the throttle screw is to be seen in the chapter System Description Structure of the SIDE Control The adjustment of this throttle screw is made by means of TUNE AIR whereby the corresponding times are determined by cyclic opening and closing of the valve and displayed NOTE The function TUNE AIR must be executed after AUTOTUNE ATTENTION To avoid cause faulty adaptation of the controller be sure to execute X TUNE at the supply pressure pneumatic auxiliary energy that will exist in later operation The function X TUNE should be executed preferably without operating medium pressure to exclude disturbances from forces resulting from flow END Quitting the main menu To quit the main menu select the menu item END with the arrow keys i On the right of the display the software version is shown END XX After pressing the MANUAL AUTOMATIC key the message EEPROM appears on the display for ca 3 5 s w
140. y Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the confidential report PTB Ex 04 23524 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50020 2002 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following 11 1 2G EExiallC T6 teqsschutz Braunschweig March 29 2004 Zertifizierungsstelle qe sheet 1 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 8635 175 ArprovaLs S HART
141. y function PCONTRL to the main menu via the configuration menu The function PQ LIN is also added to the main menu with the function PCONTRL gt Call up the basic settings for the process controller under Linearization of the process characteristic If you are dealing with a flow control system the process characteristic can be linearized automatically Initiate the function P Q LIN Self optimization of the process controller Activate the function PCO TUNE and initiate the self optimization of the PID parameters of the process controller ATTENTION in all cases keep to the following sequence X TUNE gt P Q LIN gt PCOTUNE 90 8635 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert Openarina THe Process CoNrnotLEn S HART Self parametrization for positioners X TUNE The description of self parametrization for positioners is to be found in the chapter Operating Controller Functions Commissioning and set up as a positioner Main menu for settings on commissioning X TUNE Supplementary function CONTRL see also the section Operating and Controller Functions Configuring the Supplementary Functions ADDFUNCT gt CHARACT CUTOFF DIR CMD DIR ACT SPLTRNG X LIMIT X TIME X CONTRL qp PCONTRL Parametrization of the PID process controller CODE SAFEPOS SIG ERR BIN IN OUTPUT CAL U
142. y process setpoint SP via the HART interface gt Select the menu item Digital control in the Main menu via the operating key 1 or Start the function via the operating key 9 The following message appears Bets Proceed will switch fram analog to digital inrut r4 Message after starting Digital control Confirm with F4 OK The entry mask shown appears 130 8635 Entry mask for the process setpoint MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 burkert _________ THE HART Specify a process setpoint between PVmin scaled minimum process value and PVmax scaled maximum process value While the setpoint is being specified via the HART interface SIDE Control is switched to internal setpoint setting gt Using F4 ENTER transmit the value entered to the SIDE Control Using F3 ABORT quit the entry mask A message appears as shown below Proceed vill switch rom digital to analog inrut Fi Message after quitting Digital control gt By confirming with F4 OK you return to the Main menu If the setpoint was specified externally before starting Digital control this mode is restored after confirmation with F4 OK 8635 131 MAN 1000011213 EN Version Status RL released freigegeben printed 20 01 2015 Orenar na
143. ys and confirm this value by pressing the MANU AL AUTOMATIC key CAL INP Calibration of the position setpoint 4 20 mA CAL SP Calibration of the process setpoint 4 20 mA This menu item does not appear with internal setpoint Storage of the minimum input signal 4 mA Apply the minimum value of the standard signal to the input and confirm it by pressing the MANUAL AUTOMATIC key Storage of the maximum input signal 20 mA Apply the maximum value of the standard signal to the input and confirm it by pressing the MANUAL AUTOMATIC key CAL PV Calibration of the process setpoint 4 20 mA This menu item does not appear on selection of frequency setpoint Storage of the minimum input signal 4 mA Apply the minimum value of the process value signal to the input and confirm the value by pressing the MANUAL AUTOMATIC key Storage of the maximum input signal 20 mA Apply the maximum value of the process value signal to the input and confirm the value by pressing the MANUAL AUTOMATIC key Select Pt 100 Alter the value displayed using the arrow keys until the display on the SIDE Control S HART agrees with that on the reference measuring instrument Then confirm the value by pressing the MANUAL AUTOMATIC key CAL FACT Reset of the settings under CAL USER to the factory settings Hold down the MANUAL AUTOMATIC key until the countdown has finished 8635 83 MAN 1000011213 EN Version S

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