Operating Instructions
Contents
1. 8 4 Declaration of EC conformity We declare herewith that this product conforms with the following standards and standard setting documents DIN EN ISO 12100 1 DIN EN ISO EN 12100 2 DIN EN ISO 954 1 DIN EN ISO 14121 1 DIN EN 55011 DIN EN 61000 6 2 DIN EN 61000 4 2 DIN EN 61000 4 3 DIN EN 61000 4 4 DIN EN 61000 4 5 in accordance with the provisions of directives 2006 95 EEC 2004 108 EC 2006 42 EC Technical file at Collomix R hr und Mischger te GmbH Abt Technische Entwicklung Daimlerstr 9 85080 Gaimersheim Germany Gaimersheim 29 12 2009 Alexander Essing General Manager Luca Manvfacturer Collomix RUhr und Mischgerate GmbH Daimlerstr 9 D 85080 Gaimersheim Federal Republic of Germany Tel 49 0 8458 32 98 0 Fax 49 0 8458 32 98 30 This declaration of conformity will lose its validity if any changes or modifications are made to the machine without the manufacturer s approval Ausgabe 1 2 10 Visco 500 17 Visco 500 Collomix R hr und Mischger te GmbH Collomix RUhr und Mischger te GmbH Daimlerstr 9 85080 Gaimersheim Federal Republic of Germany Tel 49 0 8458 32 98 O Fax 49 0 8458 32 98 30 www collomix de D 85080 Gaimersheim2. Those parts of the manual that are important for the correct and safe operation of the machine are printed in bold type 3 2 Proper use The machine must not be operated in any way other than described in this manual The term improper use applies in particular to the following e Operation with defective or missing parts e The bridging or deactivation of any safety devices e Operation of the machine in areas with a potentially explosive atmosphere e The use and installation of non original replacement parts e Running the machine for too long which can potentially lead to the mixing container bursting The consequences of improper use can be personal injury to the user or third party as well as material damages to the appliance or mixing material Ausgabe 1 2 10 Visco 500 Visco 500 Collomix R hr und Mischger te GmbH 3 3 General safety instructions Observe the electrical regulations in force as well as the additional instructions listed in this manual when you install the machine Installation and use of the machine for the first time must be carried out by a trained specialist The machine is to be used only by persons who are acquainted with the working principles of the machine and also with the safety and accident prevention regulations in force in your country i TN Check that the machine is in the proper condition and that all parts C are in good working order before beginning with your work D
3. e Open the door oO asa Do not start the machine if any safety devices are defective or modified Eb O 8 Ausgabe 1 2 10 Collomix R hr und Mischger te Gmbh D 85080 Gaimersheim 5 Operation 5 1 Switching on the machine The machine is switched on with the main switch 4 Switch on is followed by an initialization routine The word READY appears in the display when initialization is completed If any errors occur during initialization they will be indicated in the display in plain text For further information see Fehler Verweisquelle konnte nicht gefunden werden Messages and troubleshooting 5 2 Loading the container Open the door if necessary cancel STAND BY mode by pressing button E Unlock the lower clamping table 7 by lifting the locking lever 1 and pulling it forward If the mixing container is higher than the position of the clamping table 3 press button E to widen the mixing unit Minimum and maximum container size as well as the maximum weight of the material to be mixed can be found in paragraph 8 1 Technical data Secure the handles of the container with adhesive tape and use only undamaged containers Introduce one container at a time only The mixing container must be properly placed into one of the guide rings of the lower clamping table In case no guide ring fits the container cannot be mixed In this case please ask the producer to provide a suitable centring adapter Push the
4. 12 7 Service and maintenance Le eee e eee eee ee ee eee eese sees eese sees oso eeeeoese 14 7 1 HAS DOCcIIOTIS aco tore eure eee ete ev eee aie 14 7 2 RE IMIG WING ERN DOT 14 7 3 Maintenance int rvalsa i eer b IURE ee eel 14 7 4 Layout of the control system sessssssessessseeen ene eene 15 CMS eL 16 8 1 Technical data terre ee er iur klinik 16 8 2 WV CEE PANY e T else 16 8 3 Recycling and disposal oti per Uta RR Ma Mp M 17 8 4 Declaration of EC contformlily secte te EXER EUR ERE UFU EIN 17 D 85080 Gaimersheim Collomix R hr und Mischger te Gmbh Visco 500 D 85080 Gaimersheim 1 Layout drawings 1 1 Machine components n l 5 RN x m ollomi m el lt B ER Machine components 1 Locking lever 5 Control pane 2 Manual door release 6 Sliding door 3 Top clamping table 7 Slide with bottom clamping table 4 Main switch at the rear 8 Emergency Stop Ausgabe 1 2 10 3 Visco 500 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 1 2 Operator s controls LEDs for 230 V mains voltage and 24V control voltage LCD Display EMERGENCY STOP Collomix Control buttons Control buttons e OPEN the clamping unit QUIT stand by mode STOP mixing cycle prematurely e ACKNOWLEDGE messages Button E Button I Mixing cycle I Button ll Mixing cycle Il Button Ill Mixing cycle Ill OO A Ausgabe 1 2 10 Collomix R hr und Misc
5. clamping table back into the machine until it latches in place 5 3 Starting the mixing cycle The door has to be closed to start the mixing cycle Start the mixing cycle by pressing one of the timer buttons I Il or Ill The corresponding mixing times are indicated in the LCD display above the buttons The mixing container is clamped in the mixing unit and the mixing cycle is started The remaining mixing time is indicated in the display as the mixing cycle progresses Ausgabe 1 2 10 Visco 500 Collomix VISCO init Version X XX v Collomix VISCO init v Collomix VISCO init 000011 cycles v Ready 1 00 2 00 3 00 LCD display Initialization Ready 1 00 2 00 3 00 v Mixing t 1 00 clamping gt Pot clamped v Mixing t 0 59 mixing Visco 500 5 4 Ending the mixing cycle The mixing cycle is ended automatically when the selected mixing time is over The mixing unit is opened the door can be opened and the container removed You can end the mixing cycle prematurely before the selected mixing time is over by pressing button E Open the door and unlock the lower clamping table 7 by lifting the locking lever 1 and pulling it forward X FP When you have finished using the machine be sure to switch it off with the main switch 5 5 Stand by If approximately 60 minutes pass without the user actuating any function the Viba will automatically switch to stand by mode and the door
6. will be locked Stand by mode is cancelled by pressing button E the door can then be opened 5 6 Triggering the Emergency Stop function You can press the Emergency Stop button to switch off the machine if a potentially dangerous situation for man or machine arises while the mixing cycle is in progress After the EMERGENCY STOP button is pressed the mixing unit will coast to a standstill and remain in this position Unlock the EMERGENCY STOP button by hand and press button E to cancel the error message Open the door and turn the mixing unit by hand until it latches in the 12 o clock position and Release the clamping pressure from the mixing unit by pressing button E and remove the container Y The EMERGENCY STOP button does not disconnect the machine from the mains power supply Therefore before performing any maintenance work or repairs always be sure to disconnect the machine from the mains by pulling out the power plug 10 Ausgabe 1 2 10 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim Mixing t 0 00 wait v Mixing t 0 00 positioning v Mixing t 0 00 disclamping v Ready 1 00 2 00 3 00 Collomix R hr und Mischger te Gmbh Visco 500 D 85080 Gaimersheim 6 Trouble shooting Using the trouble shooting tables listed in this chapter you can check whether you are able to correct the errors yourself or whether you need to call the customer service department number the error code being s
7. Operating Instructions Visco 500 Keep this manual within immediate reach of the machine GB Englisch Ausgabe 1 2 10 RorA 20 30 Collomix RUhr und Mischgerate GmbH BIAX 22 33 Inhaltsverzeichnis 1 Layout drawings 55 nassen 3 1 1 Machine components cut 3 1 2 Operators COMMONS u euere 4 2 General information user 5 3 F ry u ursdfely soceri 5 3 1 Pictograms and symbols used in this manual 5 3 2 Hi gilaek 5 3 3 General safety instructions uuse ua ea 6 3 4 SatelysrelevantcomboHelHls oes rte Epod bci o ESO e pO RECO ERR PUO EUER 6 4 Using the machine for the first time ecce eee ee ee ee eee eee ee eoe ene 7 4 1 Installing the machine Transport notes eene 7 4 2 Moving ine Machine see ehe 7 4 3 Toal TU er a eat ua 7 4 4 Door Iinterlocksysiem 2 E N E N 8 gt OBerall n eoi ever veto nR ihrer 9 5 1 Switching on the Machine 9 5 2 Loading Ihe container er 9 5 9 Starting TNS MINING Cycle oe roe e tex Exi es e tu bmp 9 5 4 Ending the mixing cycle ove opera nee e es 10 5 5 Stands Dy ni RD LUST 10 5 6 Triggering the Emergency Stop fUNCTION cceccecceecseceecseeseeeeeees 10 6 Trou uble shoollhig eren teer eee eaa eee eve eoe EN sase ee ENTRE RES EN ER EN PR PR TR TS PEE ERO eMe 11 6 1 WANT QUIZ GION RE TE ONSE 11 6 2 Error Messages sceptra een equ icta ur EUM ROT
8. d or bent Place the machine on firm level ground Slight unevenness can be compensated with the height adjustable machine feet 4 2 Moving the machine The mixer has two transport rollers on the bottom of the housing These transport rollers can be made to protrude out of the mixing compartment by turning two screws in the base plate of the mixing compartment e Use a cordless screwdriver counter clockwise rotation or some other suitable tool size SW 17 to turn out the transport rollers on both sides of the machine e Carefully tilt the mixer and move it e When you are finished moving the machine turn the transport rollers back in and compensate any unevenness with the height adjustable feet Screw Turning out the rollers gt Moving the machine 4 3 Trial run It is best to carry out a trial run with an empty mixing container when you are starting up the machine for the first time or after carrying out maintenance work or repairs It is prohibited to operate the machine on its shipment pallet or on other unsuitable surfaces Ausgabe 1 2 10 7 Visco 500 Collomix RUhr und Mischgerate GmbH D 85080 Gaimersheim 4 4 Door interlock system The mixer is equipped with a door interlock system which locks the door as soon as the mixing cycle is started Releasing the safety door interlock e Remove the plastic plug cap from the left side of the machine e Use a screwdriver to push the release button of the door interlock
9. efore you work with the machine again 7 2 Reinigung If any material escapes from the mixing container when it is inside the machine remove it immediately Use a rag or a spatula Take care not to damage any connecting leads or sensors Dirty threaded spindles can be cleaned with a rag or a wire brush When you have finished cleaning the threaded spindles lubricate them again with ESSO BEACON EP Do not use grease which contains molybdenum graphite teflon or MoS2 component for the lubricating of the threaded spindles These components can damage the plastic spindle nuts durably This could wash the lubricating grease out of the ball bearings leaving them to run dry Ball bearings which have run dry must be replaced immediately Never clean the machine with a high pressure cleaner or the like 7 3 Maintenance intervals Every week Remove any dirt from the machine Grease the Locking lever at it s engaging position slightly Every 6 months e Check that the lock pin at the mixing unit magnet moves smoothly e Check the tension of the V belt Replace the V belt if it is worn or damaged e Check that the locking lever moves smoothly and lubricate lightly with grease e Check that the bottom clamping table and the slide move smoothly Remove any dirt e Check that all ball bearings move smoothly Ball bearings are to be found at the slide at the two clamping jaws on the drive shaft on the clamping tables and at the b
10. elt guide rollers e Check that the door lock is in good working good e Check that the door pull is in good working condition e Check the degree of wear on the carbon brushes Minimum length is approx 9 mm strictly to authorized and suitably trained personnel This applies Y Please note that all maintenance and servicing work must be left in particular to work performed with the housing open 14 Ausgabe 1 2 10 Collomix R hr und Mischger te Gmbh Visco 500 D 85080 Gaimersheim 7 4 Layout of the control system 1133 E eo e o Er XX XX 230V Mixer Motor 230V primary transformer and electronics Fuses No Valve Function NEUEN 6 3A T 24 V fuse wi 6 3AT 230V mixer motor SIT SI2 electronics Connector assignment e wem p ee T MEE Mixing unit magnet gray Mixing unit magnet switch brown brown 230V AC to transformer 4 Blau Gr n gelb PE ST 10 Leitung Funktion Netzeingang Jumper assignment ST2 Closed for BIAX ROTA VISCO Closed for VIBA 1 2 Service 2 3 Operation LED signals isplay meaning SSCS Position proximity switch UC SUN door closed L E 1 3 aie Ausgabe 1 2 10 15 Visco 500 Collomix R hr und Mischger te GmbH 8 Annex 8 1 Technical data Type of machine Visco 500 z0v Visco 500 joy Supply voltage 230V 50 Hz 110V 50 60Hz Rated power 1 5 kW 1 5 kW current con
11. hger te Gmbh D 85080 Gaimersheim 2 General information The VISCO is a stationary mixing unit for homogenization of printing inks and comparable material with a viscosity up to 500 Pa s in closed tightly closing round containers made of metal or plastic When the machine is started the loaded container is automatically clamped between the mixing tables and rotates simultaneously about its longitudinal and transverse axis This mixing principle guarantees that materials are prepared quickly quietly and with minimum stress exerted on the container The required mixing time and the suitability of the container are to be determined before attempting to use the shaker This manual is intended for persons who operate the machine 3 For your safety Although the VISCO has been developed manufactured and tested in accordance with fundamental safety requirements an element of risk is still present Therefore read this manual before you work with the machine Keep this manual within immediate reach of the machine 3 1 Pictograms and symbols used in this manual The caution symbol is used to indicate a situation in which persons are at risk of suffering physical injury The warning must be heeded at all costs The stop symbol is used to indicate a situation in which the machine is at risk of being damaged The hazardous electric voltage symbol is used to indicate live components that may pose a risk to life and limb
12. hown in the display and also the status of the LEDs on the control panel The machine s serial number can be found on the machine s rating plate Before calling the customer service department please make a note of the machine s serial 6 1 initialization After switching on the machine a self test routine is performed During this initialization the messages listed below may be displayed The actions printed on a gray background have to be performed by authorized and suitably trained personnel LED Display Display Remedial actions 230 V OO e Check the power supply zay d empty e Check the 230 V fuse e Check the connector cable of the control pcb 230 V Check the connector cable of the display pcb empty The display is defective 24 V e The control pcb is defective 230 V E010 door open e Check the connector cable of the display pcb 24V Q close door e The display is defective e The control pcb is defective 230V e Close door E010 door open 24 V e gt close door e Check the connector cable of the door lock e Door lock defective 230 V e e Close the door Door switch fault e Check the door interlock system 24 V e Call Service e Check the connector cable of the door interlock system 230 V collomix VISCO init e Door unlocked by hand 24 V e E025 Door not locked e Check the door interlock system e Check the connector cable of the door interlock system Latching pin blocked Check the connect
13. ng unit e The threaded spindles are dirty e The mixing unit is fully open e The mixing unit is not fully open e The container is defective e The container is not defective Ausgabe 1 2 10 Items to remedy actions to take Press button E to cancel stand by mode Close the door Check the fuse for 24 V Check the 24 V circuit Check the transformer Check the door interlock system Check the lead connector to the door interlock Release the EMERGENCY STOP Check the EMERGENCY STOP switching element Check the lead connector to the EMERGENCY STOP Check the door interlock system Check the lead connector to the door interlock Load a container The container is too small Clean and lubricate the threaded spindles Note that the maximum container height is 400mm Clean and lubricate the threaded spindles Press button E to reinitialize the machine Correct the clamping pressure Clean and lubricate the threaded spindles Collomix R hr und Mischger te Gmbh D 85080 Gaimersheim Fault E070 MU locked E080 MU unlocked E120 Speed too low Shock error Please note that all maintenance and servicing work must be left strictly to authorized and suitably trained personnel This applies in particular to work Y performed with the housing open Machine status e Latching pin blocked e Latching pin released e Latching pin blocked e Latching pin released e The mixing unit rotates e The mixing uni
14. o not operate the machine with any defective or missing parts Any maintenance work or repairs must only be carried out by qualified personnel Before performing any maintenance work or repairs be sure to disconnect the machine from the power supply by pulling out the power plug Use only original replacement parts Close the machine when not in use and turn off at the main switch Projecting parts may injure you and others 3 4 Safety relevant components Closed housing The housing is a stationary safeguard and partition that can only be opened with the use of tools Machine door with interlock The door is an interlocking safeguard and partition It is impossible to start the machine when the door is open The door is not unlocked until after the mixing cycle is ended and the mixing container released EMERGENCY STOP function With the Emergency Stop function you can e Reliably interrupt the control voltage supply so that the machine is unable to move e Bring the machine to a halt when it is running 6 Ausgabe 1 2 10 D 85080 Gaimersheim Collomix R hr und Mischger te Gmbh Visco 500 D 85080 Gaimersheim 4 Using the machine for the first time 4 1 Installing the machine Transport notes Your biaxial mixer is delivered in reusable cardboard packaging on a wooden pallet Use a suitable hoist to lift the machine off the pallet Be particularly careful with the bottom of the machine so that no bearing parts are damage
15. or cable of the mixing unit magnet The mixing unit magnet is defective The mixing unit is not in the 12 o clock position 230 V 080 MU unlocked 24V gt press E to Quit Check the connector cable of the clamp motor and carbon brushes 230 V sToP OVERCURRENT 24V press E to Quit e Check the carbon brushes e Clean the guide columns and threaded spindle Please note that all maintenance and servicing work must be left strictly to 7 authorized and suitably trained personnel This applies in particular to work T P performed with the housing open Ausgabe 1 2 10 11 Visco 500 6 2 Error messages Collomix R hr und Mischger te GmbH D 85080 Gaimersheim The following table provides an overview of possible errors and their remedies The actions printed on a gray background have to be performed by authorized and suitably trained personnel Fault E000 Stand by E010 Door open E020 Emergency stop E025 Door not locked E030 Pot not found E040 Max open E050 Pot defective 12 Machine status e 60 minutes have passed without the user actuating any function the machine is in stand by mode e The door has been opened e The door is closed and the LED for 24V Is not on e The door is closed and the LED for 24V Is on e EMERGENCY STOP actuated e EMERGENCY STOP not actuated e Door not unlocked by hand e There is no container in the mixing unit e Acontainer is loaded in the mixi
16. regone profit or other material losses on the part of the customer is expressly excluded Warranty and liability claims for personal or material damages are excluded if attributable to one or more of the following causes e Incorrect operation of the machine as defined in the operating instructions e Failure to observe the instructions in the operating manual with respect to set up initial start up operation and maintenance of the machine e Faults or damage caused by excessive accumulations of dirt and or incorrect cleaning schedules with particular reference to leaks and damaged containers e Operation of the machine with defective safety and or protection devices e Unauthorized structural modifications to the machine e Incorrect monitoring of parts subject to wear and consumables e Unauthorized repairs and or the fitting of non original spare parts e Damage caused by the impact of foreign bodies or force majeure We reserve the right to make amendments as a result of ongoing advances in the technical field 16 Ausgabe 1 2 10 D 85080 Gaimersheim Collomix R hr und Mischger te Gmbh D 85080 Gaimersheim 8 3 Recycling and disposal The transport packaging consists of recyclable material Please dispose of it accordingly At the end of the machine s working life the materials used in its construction must be properly recycled If you have any questions concerning the disposal of any materials please contact the manufacturer
17. sumption 6A 12A Speed mixing unit up to 600 rpm up to 600 rpm Max container weight up to 10 kg up to 10 kg container height 900 300 mm 900 300 mm Max container base area 300 mm 300 mm Oval containers not possible not possible Machine weight app 190 kg app 210 kg Dimensions w x d x h 730x830x1060 mm 730x830x1060 mm 8 2 Warranty The manufacturer undertakes to provide as part of the general terms of supply and delivery a twelve month warranty This warranty applies to single shift operation and is counted from the date of initial start up It covers all defects arising from faulty material or workmanship Please note that all warranty claims must be accompanied by the original delivery note or initial start up report All essential warranty repair work must only be carried out by adequately trained service engineers or by third parties with express prior authorization from Collomix The carrying out of unauthorized repairs may render the warranty null and void Please return any defective parts or machines carriage paid to our factory Collomix reserves the right to decide on whether cost free parts replacement is applicable Parts and labor covered by the warranty will be supplied free of charge The warranty does not cover travel costs expenses or possible overnight accommodation resulting from warranty repairs carried out off our premises Any further responsibility with particular reference to damage claims including fo
18. t does not rotate e The Shock Sensor has detected a highly vibration and therefore stopped the mixing cycle Ausgabe 1 2 10 Visco 500 Items to remedy actions to take e The latching pin is blocked clean and lubricate replace if necessary e Check the lead connector to the switch of the mixing unit magnet e The switch of the mixing unit magnet is defective e The mixing unit is not 12 at o clock position move by hand e Check the lead connector to the switch of the mixing unit magnet e The switch of the mixing unit magnet is defective e The latching pin is blocked clean and lubricate replace if necessary e Check the lead connector to the mixing unit magnet e The mixing unit magnet is defective e Check the lead connector to the position proximity switch e The position proximity switch is defective e Check the frequency converter e Check the lead connector to the motor e The motor FC or control pcb is defective e Detect the reason for the vibration 13 Visco 500 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 7 Service and maintenance Regular inspections cleaning and maintenance are necessary to ensure that the machine remains in good working condition at all times 7 1 Inspections Check that all safety relevant parts of the machine are in good working order before beginning with your work Arrange for authorized personnel to replace defective or damaged parts b
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