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Operating instructions Milling machines CNC milling

1. 89 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 10 Spindle y axis with trapezoidal threaded spindle 17 10 1 F1200 F1200 hs F1210 F1210 hs 2 10 11 6 90 WABECO 17 Drawings and legends MASCHINENMANUFAKTUR seit 1885 17 10 Spindle y axis with trapezoidal threaded spindle 17 10 1 F1200 F1200 hs F1210 F1210 hs Part no Items Order no 51401155 00011 51502112 51004040 0003 51502027 0001 51502131 51006750 00011 51507026 0001 16091300006006 16112500006001 16191200006025 a ON DOoaB WYN oO Mh PMO DO DO 51502553 0001 51502554 0001 1 Description Spindle bearing Grooved ball bearing Adjusting ring Pressure spring Steel ball Scale ring 80 intervals Hand wheel Threaded pin Washer Screw F1200 F1200 hs F1210 F1210 hs Spindle For transverse extension Spindle 91 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 10 Spindle y axis with trapezoidal threaded spindle 17 10 2 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 92 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 10 Spindle y axis with trapezoidal threaded spindle 17 10 2 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Part no Items Order no Description 1 1 51401155 00011 Spindle bearing 2 2
2. Operating instructions Milling machines CNC milling machines WA BE l O with dovetail guides F1200 F1200 hs F1210 F1210 hs MASCHINENMANUFAKTUR seit 1885 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs WABECO MASCHINENMANUFAKTUR seit 1885 Please read before putting into operation for the first time Every person that operates the machine maintains or repairs it must have read the operating instructions and in particular the safety notes prior to putting the machine into operation Please store these documents for subsequent use Original version in German translation in English Status at 09 2014 Dear Customer With the purchase of the WABECO machine you have decided in favour of a quality tool This machine has been manufactured with the greatest of care and subject to precise quality controls These operating instructions are designed to help your to use your new machine safely and correctly For this reason we ask you to read the appropriate notes through attentively and to take care to observe them After unpacking the tool check whether any transportation damages have occurred Complaints whatever their nature should be communicated immediately Subsequent claims cannot be recognised For all queries and replacement part orders please always specify the machine number see type plate Reprinting and reproductions of any kind even extracts require the written permission of WAB
3. 20 1 Setting up the safety cabin When mounting the safety cabin to a WABECO tool cabinet the appropriate bored holes are already present The tool cabinet ensures a safe base for the milling machine or safety cabin If the safety cabinet is secured to another suitable surface the 4 through holes must be bored into the surface by the client For the positions of the 4 fixture threaded sockets thread M8 of the safety cabinet see diagram The diameter of the through holes in the surface must be at least 9 mm 20 2 Mounting of the safety cabin to the tool cabinet optional The safety cabinet 2 is positioned as shown on the tool cabinet 1 a The screws and washers required for assembly are included in the scope of delivery To screw the safety cabinet to the tool cabinet proceed as follows 1 Combine each screw with a washer 2 Open the door or the tool cabinet 3 Push the screws from below through the bored holes in the tool cabinet into the fixture threaded sockets and tighten using a Allen key of size 6 146 WABECO MASCHINENMANUFAKTUR seit 1885 20 Safety cabin optional 20 2 Mounting of the safety cabin to the tool cabinet optional 20 3 Safety regulations for the handling of cooling lubricant See point 19 4 20 4 Filling the coolant system integrated in the safety cabin See point 19 5 The capacity of the coolant system integrated in the safety cabin is approximately 42 litres 20 5 Operatin
4. 4 2 51502111 Ball bearing 5 1 51004060 0001 Spindle flange 6 2 51004025 0027 Setting nut 8 1 51502131 Steel ball 9 1 51502027 0001 Pressure spring 10 3 16191200006020 Screw 11 3 16112500006001 Washer 12 2 16091300006006 Threaded pin 13 1 16073430003018 Spiral tensioning pin 14 1 51502405 Bevel gear F1200 F1200 hs F1210 F1210 hs 7 1 51507026 0001 Hand wheel F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 7 1 51507027 Hand wheel 17 Drawings and legends 83 WABECO MASCHINENMANUFAKTUR seit 1885 17 8 Cross slide support with trapezoidal threaded spindle 10 25 8 27 17 Drawings and legends 84 WABECO 17 8 Part no 2 3 4 6 10 11 12 13 14 15 19 20 21 22 23 24 25 26 27 16 17 18 16 17 18 17 Items 1 N N a a BP PO NM NYO RN N A gt O O O Order no 51401140 0001 51401146 00011 51001016 0001 51502521 16079910008020 51401121 16191200004010 16198500006000 51507029 16063250005040 51003910 0001 16083500006025 16112500006001 51502027 51507030 16196500004008 51007348 00011 51007348 00021 16091300006006 51401141 0001 51001016 0002 16091300006016 16193400006000 16063250005032 51401240 0001 51001016 0004 16091300006016 16193400006000 16063250005032 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Cross slide support with trapezoidal threaded spindle Descri
5. 4 4 2 Dimensions of CC F1200 max 450 min 120 max 400 min 710 max 990 for ball screw spindle only 34 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 4 3 Dimensions of CC F1200 hs min 120 max 400 min 900 max 1180 for ball screw spindle only 35 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 4 4 Technical data for CC F1210 CC F1210 hs CC F1210 CC F1210 hs Working areas Longitudinal path x axis 500 mm Vertical path z axis 280 mm Transverse path y axis 150 mm Drill stroke 55 mm Distance between milling machine table minimum 90 mm and tool spindle maximum 370 mm Protrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle alae 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Swivel range on both sides 90 Tool spindle Tool holder MK2 tightening thread M10 optional MK3 tightening thread M12 SK30 DIN2080 tightening thread M12 Working table 700 x 180 mm Number of grooves 3 Width of grooves 12 mm Positioning accuracy 0 015 mm Travel speed fast mode with nccad basic x and y axes 30 600 mm mi
6. F1200 F1200 hs F1210 F1210 hs Emission noise level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A Sound power level at 50 73 7 dB A 84 1 dB A at 100 79 1 dB A 80 3 dB A With an emission noise level as of 80 dB A at the workplace ear defenders must be worn 18 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 2 1 Technical data for F1200 F1200 hs F1200 F1200 hs Working areas Longitudinal path x axis 260 mm Vertical path z axis 280 mm Transverse path y axis 150 mm Drill stroke 55 mm Distance between milling machine table and tool spindle minimum 100 mm maximum 380 mm Protrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal perf f th indl ominal performance of the spindle 4 4 kW 20kW motor Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Swivel range on both sides 90 Tool spindle Tool holder MK2 tightening thread M10 optional MK3 tightening thread M12 SK30 DIN2080 tightening thread M12 Working table 450 x 180 mm Number of grooves 3 Width of grooves 12 mm 19 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 2 2 Dimensions of F1200 with 1 4 kW moto
7. collects dripping coolant from the workbench and returns it back to the coolant system To mount proceed as follows 1 Fit the groove X to the protrusion Y of the coolant system 1 141 WABECO MASCHINENMANUFAKTUR seit 1885 19 Coolant system optional 19 4 Safety regulations for the handling of cooling lubricant 1 Pay particular attention to leaked coolant as this can quickly cause people to slip and caused accidents as a result 2 Secure your coolant system in such a way that it cannot be switched on by children Persons who have not been trained may not operate the coolant system Ensure you have a clean workplace dirty areas can quickly lead to accidents 4 Never use the coolant system when processing magnesium alloys In combination with water mixed coolants this may result in flammable gas mixtures which may explode under certain circumstances Avoid longer skin contact with the coolant Use skin protecting creams when handling coolants Regularly monitor the concentration of the water mixed coolant Regularly monitor the pH value of the coolant SS a Se S Make sure that the coolant is only disposed of in an environmentally friendly way in accordance with the relevant guidelines Coolant is a special waste product 19 5 Filling the coolant system A number of protective measures must be observed and taken in order to ensure that the handling of coolant does not cause health risks or environme
8. 01 61 Telephone 02191 597 0 Fax 02191 597 40 D 54673 Neuerburg WABECO Str 1 10 Telephone 06564 9697 0 Fax 06564 9697 25 that the following named CNC milling machine Type F1200 C F1200 C hs F1210 C F1210 C hs in the serial version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives named above the already published and applicable standards were drawn upon EN ISO 12100 2010 DIN EN 60204 1 2006 EN ISO 13128 2009 Proxy for the compilation of the technical documentation is the operational head of the above named manufacturer Mr Christoph Schneider D 54673 Neuerburg 2014 Place and date of issue Ubnhoph behnii Operational head Christoph Schneider WABECO MASCHINENMANUFAKTUR seit 1885 10 Declaration of conformity We hereby declare in the name of the manufacturer Walter Blombach GmbH Werkzeug und Maschinenfabrik with headquarters in Remscheid and Neuerburg D 42871 Remscheid Postfach 12 01 61 Telephone 02191 597 0 Fax 02191 597 40 D 54673 Neuerburg WABECO Str 1 10 Telephone 06564 9697 0 Fax 06564 9697 25 that the following named CNC milling machine Type CC F1200 CC F1200 hs CC F1210 CC F1210 hs in the serial version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Direc
9. 1 5 Safety features 14 1 5 1 for all milling machines 14 1 5 2 for milling machines with CNC control assembly and CNC 14 1 5 3 for CNC milling machines 14 1 6 Explanations of the symbols 15 2 Delivery and set up 15 2 1 Transporting the machine 16 3 Putting into operation 17 3 1 for all milling machines 17 3 2 for all CNC milling machines 17 3 2 1 Setting up and connecting the control computer 17 4 Specifications regarding the machine 18 4 1 Identification of the model 18 4 2 Noise emission declaration F1200 F1200 hs F1210 F1210 hs 18 4 2 1 Technical data for F1200 F1200 hs 19 4 2 2 Dimensions of F1200 with 1 4 kW motor 20 4 2 3 Dimensions of F1200 hs with 2 0 kW motor 21 4 2 4 Technical data for F1210 F1210 hs 22 4 2 5 Dimensions of F1210 with 1 4 kW motor 23 4 2 6 Dimensions of F1210 hs with 2 0 kW motor 24 4 3 Noise emission declaration 25 F1200 C F1200 C hs F1210 C F1210 C hs 4 3 1 Technical data for F1200 C F1200 C hs 26 4 3 2 Dimensions of F1200 C 27 4 3 3 Dimensions of F1200 C hs 28 4 3 4 Technical data for F1210 C F1210 C hs 29 4 3 5 Dimensions of F1210 C 30 4 3 6 Dimensions of F1210 C hs 31 WABECO MASCHINENMANUFAKTUR seit 1885 Contents 4 4 Noise emission declaration 32 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 4 4 1 Technical data for CC F1200 CC F1200 hs 33 4 4 2 Dimensions of CC F1200 34 4 4 3 Dimensions of CC F1200 hs 35 4 4 4 Technical data for CC F1210 CC F1210 hs 36 4 4 5 Dimensions o
10. 2500 50 1200 40 2900 55 1500 45 3200 60 1900 50 3600 65 2500 55 4050 70 2800 60 4500 80 3000 65 4800 90 3000 70 5200 100 3000 75 5600 80 6050 85 6500 90 6900 95 7200 100 7500 39 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 6 Electrical equipment 1 4 kW motor The main drive motor single phase series wound motor is supplied already installed a The main spindle drive has an ON OFF switch with under voltage trigger a The ON OFF switch must also be switched on again after the power is interrupted a In the event of the drive motor being overloaded it will switch itself off automatically The drive motor can only be switched back on again after a short waiting period 4 7 Electrical equipment 2 0 kW motor The frequency regulated main drive motor is delivered already installed a The machine has a 3 setting switch START RIGHT STOP START LEFT a The under voltage trigger is integrated in the electronics of the motor In order to start the machine or restart after the power has been interrupted first switch the 3 setting switch to the STOP position a The switch must remain on STOP for approximately 10 seconds to enable the motor to reset a To change the direction of rotation of the main drive motor the switch must rest on STOP for about 1 second to allow the relays on the control board enough time to switch a In the event of the main drive motor being overload
11. 4 kW motor 70 17 4 Milling machine head with 2 0 kW motor 72 17 5 Z stand with vertical skid with trapezoidal threaded spindle 76 17 6 Spindle z axis with trapezoidal threaded spindle 78 17 6 1 F1200 F1200 hs F1210 F1210 hs 78 17 6 2 F1200 C F1200 C hs F1210 C F1210 C hs 80 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 7 Lateral drive for z axis with trapezoidal threaded spindle 82 17 8 Cross slide support with trapezoidal threaded spindle 84 17 9 Spindle x axis with trapezoidal threaded spindle 86 17 9 1 F1200 F1200 hs F1210 F1210 hs 86 17 9 2 F1200 C F1200 C hs F1210 C F1210 C hs 88 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 10 Spindle y axis with trapezoidal threaded spindle 90 17 10 1 F1200 F1200 hs F1210 F1210 hs 90 17 10 2 F1200 C F1200 C hs F1210 C F1210 C hs 92 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 11 Z stand with vertical skid with ball screw spindle 94 17 12 Spindle z axis with ball screw spindle 96 17 12 1 F1200 F1200 hs F1210 F1210 hs 96 17 12 2 F1200 C F1200 C hs F1210 C F1210 C hs 98 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 13 Lateral drive for z axis with ball screw spindle 100 17 14 Cross slide support with ball screw spindle 102 17 15 Spindle x axis with ball screw spindle 104 17 15 1 F1200 F1200 hs F1210 F1210 hs 104 17 15 2 F1200 C F1200 C hs F1210 C F1210 C hs 106 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 16 Spindle
12. 8 1 51505210 0004 Spindle with spindle nut 107 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 16 Spindle y axis with ball screw spindle 17 16 1 F1200 F1200 hs F1210 F1210 hs 108 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 16 Spindle y axis with ball screw spindle 17 16 1 F1200 F1200 hs F1210 F1210 hs Partno Items Order number Description 1 1 51401155 00011 Spindle bearing 2 2 51502112 Grooved ball bearing 3 1 51004040 0003 Adjusting ring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00012 Scale ring 100 intervals 7 1 51507026 0001 Hand wheel 9 2 16091300006006 Threaded pin 10 2 16112500006001 Washer 11 2 16191200006025 Screw F1200 F1200 hs F1210 F1210 hs 8 1 5150521 1 0001 Spindle with spindle nut For transverse extension 8 1 5150521 1 0002 Spindle with spindle nut 109 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 16 Spindle y axis with ball screw spindle 17 16 2 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 110 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 16 Spindle y axis with ball screw spindle 17 16 2 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Part no Items Order no Description 1 1 51401155 00011 Spindle bearing 2 2 5150211
13. C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 112 WABECO 17 Drawings and legends 17 18 End switch for y axis MASCHINENMANUFAKTUR seit 1885 17 18 1 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Part no Items Order no 1 1 51500633 0001 2 2 16191200004020 3 2 16191200004016 4 1 51006425 0002 17 19 End switch for z axis Description End switch Screw Screw Stop 17 19 1 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Part no Items Order no 1 1 51500633 0001 2 2 16112500004000 3 2 16191200004025 4 1 51401548 0001 5 2 16191200004010 6 2 16167980004000 7 2 16193400004000 Description End switch Washer Screw Holding bracket Screw Fanned washer Nut 113 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 20 Operating console for 1 4 kW motor 47 e 114 WABECO 17 Drawings and legends MASCHINENMANUFAKTUR seit 1885 17 20 Operating console for 1 4 kW motor Part no Items 1 1 2 1 B B PO YO PO NYO HL Order no 51401540 0001 51500600 51500807 0002 51500807 00021 16179810003095 16191200004025 51501304 16191200004012 16191200003010 51500601 51500606 0001 51401509 0001 51500800 0001 16167980003000 16193400003000 16167980004000 16193400004000 51500624 0001 Description Switc
14. DOA RA ON gt 0 130 Items MN PB BA gt N NYDN A gt Order no 51002130 00032 51002416 00011 51004040 0006 16112500008001 51507031 0003 51002100 0001 51004020 0013 16112500006001 16191200006020 16191200010030 16112500010000 Description Holder for arm Console arm Washer Washer Clamping lever Retaining plate for industrial monitor Bolt Washer Screw Screw Washer WABECO MASCHINENMANUFAKTUR seit 1885 18 Circuit diagram 18 1 for 1 4 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network 230VAC n see legend for circuit diagrams 18 9 131 WABECO MASCHINENMANUFAKTUR seit 1885 18 Circuit diagram 18 2 for 1 4 kW motor and safety cabin This document shows all the equipment for the electrical set up including connection to the power supply network 230VAC n BU 12K 14 BU P1 see legend for circuit diagrams 18 9 132 WABECO MASCHINENMANUFAKTUR seit 1885 18 Circuit diagram 18 3 Industrial monitor and folio keyboard for 1 4 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network 230VAC n see legend for circuit diagrams 18 9 133 WABECO MASCHINENMANUFAKTUR s
15. F1210 with 1 4 kW motor max 685 min 110 max 390 min 710 max 990 only for ball screw spindle 23 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 2 6 Dimensions of F1210 hs with 2 0 kW motor max 685 min 110 max 390 min 900 max 1180 only for ball screw spindle 24 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 3 Noise emission declaration F1200 C F1200 C hs F1210 C F1210 C hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle F1200 C F1200 C hs F1210 C F1210 C hs Emission noise level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A Sound power level at 50 73 7 dB A 84 1 dB A at 100 79 1 dB A 80 3 dB A With an emission noise level as of 80 dB A at the workplace ear defenders must be worn 25 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 3 1 Technical data for F1200 C F1200 C hs F1200 C F1200 C hs Working areas Longitudinal path x axis 260 mm Vertical path z axis 280 mm Transverse path y axis 150 mm Drill stroke 55 mm Distance between milling machine table and tool spindle minimum 100 mm maximum 380 mm Protrusion of tool spind
16. Fitting and removing the tools 42 WABECO MASCHINENMANUFAKTUR seit 1885 6 Fitting and removing the tools The tool tightening and removing screw has a fine thread at the head and a coarse thread on the shaft Due to this construction a special procedure must be followed when fitting and removing tools To make this easier to understand the image shows a cut away of the protective hood and the spindle housing The cross section shows the tool screw 2 and the Allen key 1 To change the tool proceed as follows Tensioning tools with inner thread 1 Screw the tool tightening screw 2 clockwise using the Allen key 1 into the main spindle up to the end of the thread When the tool tightening screw 2 is at the end of the thread undo by 2 3 turns Now the tool e g the collet chuck 5 is inserted by hand from below into the ball of the tool spindle 3 and screwed anti clockwise onto the tool tightening screw 2 The Allen key 1 is used to hold the tool tightening screw 2 in place 4 When the tool has been hand tightened the holding bolt 4 is used to hold the tool spindle 3 and tighten the tool tightening screw 2 clockwise without great strength using the Allen key 1 Removing tools with an inner thread 1 Hold the tool spindle 3 with the holding bolt 4 2 Undo the tool tightening screw 2 using the Allen key 1 by turning anti clockwise To undo the tool tightening screw 2 turn the Al
17. MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 15 Spindle x axis with ball screw spindle 17 15 2 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 8 2 22 24 21 20 15 16 13 14 25 12 27 26 106 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 15 Spindle x axis with ball screw spindle 17 15 2 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Part no Items Order no Description 1 1 51401155 00011 Spindle bearing 2 2 51502112 Ball bearing 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00012 Scale ring 100 intervals 7 1 51507027 Hand wheel 9 1 16091300006010 Threaded pin 10 2 16112500006001 Washer 11 2 16191200006025 Screw 12 1 51500122 Multiphase motor 13 1 51004020 0002 Belt disc 14 2 16000002214010 Adjusting washer 15 2 16047100014000 Securing ring 16 1 16073430003014 Spiral tensioning pin 18 1 51004050 0009 Gear belt pulley 20 1 51401422 0001 Motor holder 21 1 51401426 0001 Clamp to motor holder 22 2 16191200006030 Screw 23 4 51004010 0021 Spacer multiphase motor 24 4 16160300005060 Screw 25 4 16193400005000 Nut 26 1 51401501 0001 Cover hood for multiphase motor 27 4 16191200004010 Screw 28 1 51502323 Gear belt F1200 C F1200 C hs CC F1200 CC F1200 hs 8 1 51505210 0001 Spindle with spindle nut F1210 C F1210 C hs CC F1210 CC F1210 hs
18. Nan PO NYO S HL Drawings and legends Order no 51401539 0001 51500600 51500801 0001 16179810003095 16191200004025 51501304 16191200004012 16191200003010 51500601 51500602 51401509 0001 51500800 0001 16167980003000 16193400003000 16167980004000 16193400004000 51500624 0001 MASCHINENMANUFAKTUR seit 1885 Operating console for 2 0 kW motor Description Switch cover Switch for operating modes LEDs with switch contained in controller package Potentiometer Screw Screw Symbol for earthed connection Screw Screw Switch Switch Controller housing Noise filter Fanned washer Nut Fanned washer Nut Emergency off switch complete 119 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 21 Operating console for 2 0 kW motor 120 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 21 Operating console for 2 0 kW motor Part no Items Order no Description 1 1 1152105 Controller board for basic milling 1 1152110 Controller board for professional milling 2 2 16193400004000 Nut 3 2 16167980004000 Fanned washer 7 1 51401528 0001 Lid top 8 4 51501505 Counter nut 11 2 51501533 Cable screw 12 2 51501523 Closure screw 13 1 51501531 Strain relief 14 1 51500920 0003 Mains cable 15 1 16191200004012 Screw 16 1 51501304 Symbol for earthed connection 17 20 16179810003095 Screw 121 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and l
19. activation lever 28 a After undoing the clamping lever 39 the rotation motion may be executed One mark on the scale ring 31 represents a distance of 1 mm Then tighten the clamping lever 39 back up again a The largest distance of the tool spindle is 55 mm It is recommended not to select a travel distance that is too big instead in the event of a greater depth you should use multiple passes to achieve the milling machine depth needed 47 WABECO MASCHINENMANUFAKTUR seit 1885 10 Feed motions of the x y and z axes Figure F1200 F1200 hs F1210 F1210 hs Figure F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 48 WABECO MASCHINENMANUFAKTUR seit 1885 11 Adjustment of the spindle nuts with trapezoidal threaded spindle The spindle nuts of the milling machines are designed to be adjusted If a spindle nut of one of the three axis shows play proceed as follows With spindle nuts with a ball screw spindle adjustment is neither required nor possible 11 1 x andy axes 1 To adjust the spindle nut in the x axis 2 the cross slide support is moved to the middle 2 After undoing the threaded pin 1 the adjustment nut 3 is rotated slightly in a clockwise direction This rotation causes both nuts to tension each other and removes the play from the operation of the trapezoidal threaded spindle 3 After the setting has been made t
20. dimension 1 2 3 4 46 Set the required depth with the activation lever 4 Read the depth off at the scale ring 3 Rotate the depth stop 2 to the correct position so that it touches the milling head Then tighten the hexagonal screw 1 securely WABECO MASCHINENMANUFAKTUR seit 1885 10 Feed motions of the x y and z axes The longitudinal motion of the cross slide support x axis is carried out by turning the hand wheel 12 The skid is secured with the clamping lever 3 The transverse motion of the cross slide support y axis is carried out by turning the hand wheel 4 The skid is secured with the clamping lever 21 a The feed motion of the boring and milling depth z axis is carried out via the hand wheel 20 To move the milling head using the hand wheel undo the clamping lever 18 and then clamp again when you have finished There are scale rings fitted to enable you to read off the distances One interval on the scale represents a distance of 0 05 mm One full turn of the hand wheel is the same as a skid distance Scale ring x axis 15 with trapezoidal threaded spindle of 4mm __ with ball screw spindle of 5mm Scale ring y axis 5 with trapezoidal threaded spindle of 4mm with ball screw spindle of 5mm Scale ring z axis 33 with trapezoidal threaded spindle of 2mm with ball screw spindle of 2 5 mm Another option for moving the tool spindle is to use the rotation motion of the
21. doors closed Work carried out in conventional mode is carried out with the door open The mode switch must be switched to manual mode The main spindle can be switched on when the doors are closed or open Working in CNC mode without safety cabin may pose a serious risk to the machine operator and cause serious accidents 1 5 3 for CNC milling machines a Switch for operating modes The mode switch has 3 settings CNC mode Idle position Manual mode that can only be selected with a key After selecting the mode the key can be removed in order to prevent a switching of the mode type by unauthorised persons 14 WABECO MASCHINENMANUFAKTUR seit 1885 1 Important safety notes 1 6 Explanations of the symbols In the event of an emission noise level as of 80 dB A at the workplace ear defenders must be worn Caution Always pull the power plug prior to any maintenance work Read the operating instructions prior to initial operation or maintenance work Caution Dangerous electric voltage 2 Delivery and set up The machine is packed with care at the factory The following should be checked after delivery 1 Whether the packaging shows damages to be reported or 2 Whether the machine shows transportation damages to be reported If this is the case we ask you to communicate this information immediately Subsequent claims cannot be recognised The boring and milling machine must be set up on a su
22. event of too much pressure the result is early borer wear or even borer breakage or jamming in the bored hole In the event of jamming immediately bring the main drive motor to a standstill by pressing the emergency off switch a When using hard materials for example steel ordinary boring oil must be used a The borer is always to be removed from the work piece with the spindle rotating a When using non metal materials for example wood tearing on breakthrough can be prevents by clamping a piece of waste wood under the work piece to be processed For wood work pieces with a veneer or plastic coating always work from the side with the veneer With very thin sheets also clamp using a piece of waste wood When milling attention is to be paid that The appropriate cutting speed is selected see the section on revolution setting For materials with normal firmness values e g steel 18 22m min For materials with higher firmness values 10 14m min a The pressure is to be selected so that the cutting speed remains constant a For hard materials use ordinary boring oil When clamping the work pieces attention should be paid that The appropriate clamping screws are used for the T grooves of the milling machine table or use a machine vice a The milling machine table of the cross slide support is to be cleaned of dirt residue and shavings in order to ensure perfectly even clamping 41 WABECO MASCHINENMANUFAKTUR seit 1885 6
23. f 7 1 Potentiometer rotating knob for speed selection of the electrical drive motor Emergency off switch ON OFF switch with under voltage trigger Clamping lever for securing the tool spindle Clamping lever for securing the longitudinal motion x axis at the cross slide support Hand wheel for adjusting the transverse motion y axis of the cross slide support Clamping lever for securing the transverse motion y axis at the cross slide support Hand wheel for adjusting the longitudinal motion x axis of the cross slide support o oN OP Oo FF eC N Clamping lever for securing the boring and milling depth 10 Activation lever for moving the tool spindle sleeve stroke 11 Hand wheel for setting the boring and milling depth 12 Clamping lever for securing the protective hood 13 Index bolt for securing the milling head 14 Depth stop for boring 15 Hexagonal nut for swivelling the milling head 16 Tool tightening screw 57 WABECO MASCHINENMANUFAKTUR seit 1885 16 16 2 3 a iy o oN OP AO FF ODN 10 11 12 13 14 15 16 58 Operating elements Milling machines F1200 hs F1210 hs with 2 0 kW motor N N 8 8 7 Potentiometer rotating knob for speed selection of the electrical drive motor 3 setting switch of the electrical drive motor START RIGHT STOP START LEFT Emergency off switch Tool tightening screw Hand wheel for setting the boring and milling depth Clampi
24. feed at the cutting edge Align the coolant hose correctly 55 WABECO MASCHINENMANUFAKTUR seit 1885 15 Operational faults and the elimination of such Operational faults Possible cause Remedy Tool overheated Tool blunt Sharpen tool or use a new tool Increased friction caused by shaving build up in the tensioning groove of the tool Remove the shavings from the hole more frequently withdraw Use a coated tool Wash the processing area with coolant Unsuitable tool chosen for the material to be processed Only use the suitable tool for the relevant material Tool holder cannot be removed from the main spindle Tool was not inserted according to instructions tool screw can be unscrewed upwards In the event of a remove tool tightening screw a suitable and sufficiently long threaded rod may be turned through the spindle into the tool holder A blow on the end of the threaded rod will detach the tool holder from the main spindle The main spindle must be cushioned when doing this Otherwise the impact will act on the spindle bearing and may damage it In order to prevent damages to the tool to be removed use suitable cushioning See Fitting and removing the tools 56 WABECO MASCHINENMANUFAKTUR seit 1885 16 Operating elements 16 1 Milling machines F1200 F1210 with 1 4 kW motor o N j e ji f
25. seit 1885 16 Operating elements 16 6 CNC milling machines CC F1200 hs CC F1210 hs with 2 0 kW motor 8 Tool tightening screw 9 Hand wheel for setting the boring and milling depth 10 Clamping lever for securing the boring and milling depth 11 Hand wheel for adjusting the longitudinal motion x axis of the cross slide support 12 Clamping lever for securing the transverse motion y axis at the cross slide support 13 Hand wheel for adjusting the transverse motion y axis of the cross slide support 14 Clamping lever for securing the protective hood 15 Clamping lever for securing the tool spindle 16 Activation lever for moving the tool spindle sleeve stroke 17 Clamping lever for securing the longitudinal motion x axis at the cross slide support 18 Hexagonal nut for swivelling the milling head 19 Index bolt for securing the milling head 20 Depth stop for boring 63 WABECO MASCHINENMANUFAKTUR seit 1885 16 Operating elements 16 6 CNC milling machines CC F1200 hs CC F1210 hs with 2 0 kW motor 16 6 1 Switch cover on CNC operating console N Oo oO F oo N 64 Emergency off switch Mode selection switch CNC operation Idle position Set up mode Potentiometer rotating knob for speed selection of the electrical drive motor 3 setting switch of the electrical drive motor IESTART RIGHT 0 STOP II START LEFT Coolant ON OFF if coolant pump is connected Diodes to display the status of the
26. tensioning pin Belt disc Screw Washer Screw
27. the machine Before lifting the machine ensure that the milling head has been moved to the upper end position to prevent damage to the machine When lifting pay attention to an ergonomic stance and sufficient safety 16 WABECO MASCHINENMANUFAKTUR seit 1885 3 Putting into operation 3 1 for all milling machines a Use a dry cloth to remove the corrosion protection that was applied to all exposed parts for transport Inthe event of marine impregnation of exposed parts it is recommended you spray them with oil allow it to work and then remove the impregnation with a dry cloth Once set up properly see the section on delivery and set up connect the grounded plug directly to a safety socket and the 230 V 50 60 Hz optional 110 V 60 Hz mains power supply a Provision of sufficient coolant for the operation of a coolant system optional Release the axis clamps and check the individual feed spindles for easy operation a Check all electronic operating elements for example ON OFF switch emergency off switch potentiometer etc for functionality 3 2 for all CNC milling machines a When putting CNC machines into operation for the first time always read the start up manual 3 2 1 Setting up and connecting the control computer When selecting a suitable control computer pay attention to the system prerequisites of the control software These are listed on the rear of the CD case sent with the machine Follow the in
28. y axis with ball screw spindle 108 17 16 1 F1200 F1200 hs F1210 F1210 hs 108 17 16 2 F1200 C F1200 C hs F1210 C F1210 C hs 110 CC F1200 CC F1200 hs CC F1210 CC F1210 hs WABECO MASCHINENMANUFAKTUR seit 1885 Contents 17 17 End switch for x axis 112 17 17 1 F1200 C F1200 C hs F1210 C F1210 C hs 112 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 18 End switch for y axis 112 17 18 1 F1200 C F1200 C hs F1210 C F1210 C hs 112 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 19 End switch for z axis 113 17 19 1 F1200 C F1200 C hs F1210 C F1210 C hs 113 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 20 Operating console for 1 4 kW motor 114 17 21 Operating console for 2 0 kW motor 118 17 22 Bracket arm for operating console 122 17 23 Industrial monitor and folio keyboard 124 17 23 1 Industrial monitor and folio keyboard for 1 4 kW motor 126 17 23 2 Industrial monitor and folio keyboard for 2 0 kW motor 128 17 24 Bracket arm for operating console with industrial monitor and folio keyboard 130 18 Circuit diagram 131 18 1 for 1 4 kW motor 131 18 2 for 1 4 kW motor and safety cabin 132 18 3 Industrial monitor and folio keyboard for 1 4 kW motor 133 18 4 for 2 0 kW motor 134 18 5 for 2 0 kW motor and safety cabin 135 18 6 Industrial monitor and folio keyboard for 2 0 kW 136 18 7 Multiphase motor with end stop 137 18 8 NC rotary table 138 18 9 Legend for circuit diagrams 139 19 Coolant system
29. 00072000 Securing ring 5 1 51502327 Gear belt 6 1 51004801 0008 Belt disc 7 1 1606885A080725 0001 Parallel key 8 1 51006600 0002 Bearing flange 9 2 51502120 Ball bearing 10 4 16112500008001 Washer 11 1 16147100025000 Securing ring 12 1 16191200006030 Screw 13 3 16191200006090 Screw 14 Tool spindle 14 1 51005045 0001 MK2 1 51003465 0001 MK3 1 51003475 0002 SK30 15 1 51007970 0002 Spring wire 16 2 51502135 Ball bearing 17 1 51003475 0001 Sleeve 18 2 51502200 Nilos ring 19 1 51004050 0007 Nut thin 20 1 51004050 0008 Nut thick 21 1 51003910 0003 Parallel key 22 1 51004030 0007 Gear shaft 24 2 16191200008090 Screw 25 1 51006650 0003 Flange 26 1 51500128 0002 Motor 2 0 kw 27 1 51006575 0002 Hub 28 1 51401148 Activation lever 29 1 51507039 Cylinder knob 30 1 16073430004028 Spiral tensioning pin 31 1 51006555 0005 Scale ring 32 1 16184000004025 Screw 33 1 16047100020000 Securing ring 34 1 16191200004025 Screw 73 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 4 Milling head with 2 0 kW motor 49 50 11 2 4 7 8 23 38 36 _ a Se eae 39 y oe ae rs 10 a sT VEN Y y 52 X 31 15 22 27 19 An 20 we 24 j 18 VS 21 34 7 l 14 gaiii 53 74 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 4 Milling head with 2 0 kW motor Part no Items Order no Description 36 1 16193300006016 Screw 37 1 51401150 0001 Dep
30. 005022 Push piece 12 4 16193400006000 Nut 13 1 51502520 0001 Bellows z axis 14 1 16191200006010 Screw 15 1 51401103 0001 Bellows guide 17 2 16091300016020 Threaded pin 18 1 51004050 0006 Washer 19 1 16193300010035 Screw 20 1 16193300010050 Screw 21 1 16193400010000 Nut 22 1 16112500010000 Washer 24 1 51007348 00031 Spindle nut with adjustment nut right 25 1 16091300006006 Threaded pin 26 2 16112500004000 Washer 27 1 51401102 0001 Cover plate 28 12 16191200004010 Screw 29 1 51503015 Aluminium scale 77 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 6 Spindle z axis with trapezoidal threaded spindle 17 6 1 F1200 F1200 hs F1210 F1210 hs 78 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 6 Spindle z axis with trapezoidal threaded spindle 17 6 1 F1200 F1200 hs F1210 F1210 hs Part no Items Order no Description 1 1 51502550 0001 Spindle 2 1 51502404 0001 Bevel gear 3 1 16073430004024 Spiral tensioning pin 4 2 51502112 Ball bearing 5 1 51004070 0001 Spindle flange 6 3 16191200006012 Screw 7 2 51004025 0025 Setting nut 8 1 51502208 O ring 9 1 51006545 0002 Cover cap 79 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 6 Spindle z axis with trapezoidal threaded spindle 17 6 2 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 Drawings and legends 80 WA
31. 112500006001 16193400006000 16198500006000 16191200008025 16091300006016 51507029 16063250005022 16193400006000 51502520 0001 16191200006010 51401103 0001 16091300016020 51004050 0006 16193300010035 16193300010050 16193400010000 16112500010000 51505242 16112500004000 51401102 0001 16191200004010 51503015 Description Z stand Adjustment bar Vertical skid Index bolt Washer Nut Nut Screw Threaded pin Tensioning lever Push piece Nut Bellows z axis Screw Bellows guide Threaded pin Washer Screw Screw Nut Washer Nut holder Washer Cover plate Screw Aluminium scale 95 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 12 Spindle z axis with ball screw spindle 17 12 1 F1200 F1200 hs F1210 F1210 hs a 4 3 ars i 2 ot 96 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 12 Spindle z axis with ball screw spindle 17 12 1 F1200 F1200 hs F1210 F1210 hs Part no Items Order no 51505210 0003 51502404 0001 16073430004024 51502112 51004070 0001 16191200006012 51004025 0025 51502208 51006545 0002 51004016 0005 O DAN DOO BP O N 32 43 YO A NY Description Spindle with spindle nut Bevel gear Spiral tensioning pin Ball bearing Spindle flange Screw Setting nut O ring Cover cap Spacer 97 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and lege
32. 193400006000 16063250005032 51401240 0001 51001016 0004 16091300006016 16193400006000 16063250005032 Description Cross skid Base plate Adjustment bar Bellows Screw Screw Aluminium bracket Screw Nut Clamping lever Push piece Clamping piece Screw Washer Pressure spring Clamping lever Screw Nut holder x axis Nut holder y axis F1200 F1200 hs F1200 C F1200 C hs CC F1200 CC F1200 hs Top skid Adjustment bar Threaded pin Nut Push piece F1210 F1210 hs F1210 C F1210 C hs CC F1210 CC F1210 hs Top skid Adjustment bar Threaded pin Nut Push piece 103 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 15 Spindle x axis with ball screw spindle 17 15 1 F1200 F1200 hs F1210 F1210 hs 104 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 15 Spindle x axis with ball screw spindle 17 15 1 F1200 F1200 hs F1210 F1210 hs Part no Items Order no Description 1 1 51401155 00011 Spindle bearing 2 2 51502112 Ball bearing 3 1 51004040 0003 Adjusting ring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00012 Scale ring 100 intervals 7 1 51507026 0001 Hand wheel 9 2 16091300006006 Threaded pin 10 2 16112500006001 Washer 11 2 16191200006025 Screw F1200 F1200 hs 8 1 51505210 0001 Spindle with spindle nut F1210 F1210 hs 8 1 51505210 0004 Spindle with spindle nut 105 WABECO
33. 2 Grooved ball bearing 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00012 Scale ring 100 intervals 7 1 51507027 Hand wheel 9 1 16091300006010 Threaded pin 10 2 16112500006001 Washer 11 2 16191200006025 Screw 12 1 51500122 Multiphase motor 13 1 51004020 0002 Belt disc 14 2 16000002214010 Adjusting washer 15 2 16047100014000 Securing ring 16 1 16073430003014 Spiral tensioning pin 18 1 51004050 0009 Gear belt pulley 20 1 51401422 0001 Motor holder 21 1 51401426 0001 Clamp to motor holder 22 2 16191200006030 Screw 23 4 51004010 0021 Spacer multiphase motor 24 4 16160300005060 Screw 25 4 16193400005000 Nut 26 1 51401501 0001 Cover hood for multiphase motor 27 4 16191200004010 Screw 28 1 51502323 Gear belt F1200 C F1200 C hs CC F1200 CC F1200 hs F1210 C F1210 C hs CC F1210 CC F1210 hs 8 1 5150521 1 0001 Spindle with spindle nut For transverse extension 8 1 5150521 1 0002 Spindle with spindle nut 111 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 17 End switch for x axis 17 17 1 F1200 C F1200 Chs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Part no Items Order no Description 1 1 51500633 0001 End switch 2 1 51401151 0001 Holding bracket 3 2 16191200004025 Screw 4 2 16191200004010 Screw 5 2 161679800004000 Fanned washer 6 2 16193400004000 Nut 17 18 End switch for y axis 17 18 1 F1200 C F1200 Chs F1210
34. 5 CNC milling machines CC F1200 CC F1210 with 1 4 kW motor 17 A tr 8 Tool tightening screw 9 Hand wheel for setting the boring and milling depth 10 Clamping lever for securing the boring and milling depth 11 Hand wheel for adjusting the longitudinal motion x axis of the cross slide support 12 Clamping lever for securing the transverse motion y axis at the cross slide support 13 Hand wheel for adjusting the transverse motion y axis of the cross slide support 14 Clamping lever for securing the protective hood 15 Clamping lever for securing the tool spindle 16 Activation lever for moving the tool spindle sleeve stroke 17 Clamping lever for securing the longitudinal motion x axis at the cross slide support 18 Hexagonal nut for swivelling the milling head 19 Index bolt for securing the milling head 20 Depth stop for boring 61 WABECO MASCHINENMANUFAKTUR seit 1885 16 Operating elements 16 5 CNC milling machines CC F1200 CC F1210 with 1 4 kW motor 16 5 1 Switch cover on CNC operating console N Oo Gf FF DN 62 Emergency off switch Mode selection switch CNC operation Idle position Set up mode Potentiometer rotating knob for speed selection of the electrical drive motor ON OFF switch with under voltage trigger Coolant ON OFF if coolant pump is connected Diodes to display the status of the controller Reset switch for controller WABECO MASCHINENMANUFAKTUR
35. 51502112 Grooved ball bearing 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 0001 1 Scale ring 80 intervals 7 1 51507027 Hand wheel 9 1 16091300006010 Threaded pin 10 2 16112500006001 Washer 11 2 16191200006025 Screw 12 1 51500122 Multiphase motor 13 1 51004020 0002 Belt disc 14 2 16000002214010 Adjusting washer 15 2 16047100014000 Securing ring 16 1 16073430003014 Spiral tensioning pin 18 1 51004050 0009 Gear belt pulley 20 1 51401422 0001 Motor holder 21 1 51401426 0001 Clamp to motor holder 22 2 16191200006030 Screw 23 4 51004010 0021 Spacer multiphase motor 24 4 16160300005060 Screw 25 4 16193400005000 Nut 26 1 51401501 0001 Cover hood for multiphase motor 27 4 16191200004010 Screw 28 1 51502323 Gear belt F1200 C F1200 C hs CC F1200 CC F1200 hs F1210 C F1210 C hs CC F1210 CC F1210 hs 8 1 51502553 0001 Spindle For transverse extension 8 1 51502554 0001 1 Spindle 93 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 11 Z stand with vertical skid with ball screw spindle 94 WABECO 17 Drawings and legends MASCHINENMANUFAKTUR seit 1885 17 11 Z stand with vertical skid with ball screw spindle Part no Items 1 1 2 1 3 1 4 1 5 2 6 1 7 1 8 2 9 4 10 1 11 5 12 4 13 1 14 1 15 1 17 2 18 1 19 1 20 1 21 1 22 1 23 1 26 2 27 1 28 12 29 1 Order no 51401142 00011 51001016 0007 51401147 0002 16079770006060 16
36. 53 WABECO MASCHINENMANUFAKTUR seit 1885 15 Operational faults and the elimination of such Operational faults Possible cause Remedy Machine cannot be switched on 230V voltage is not present Plug is not fitted correctly Check the fuse for the socket Emergency off switch not unlocked Unlock the emergency off switch Vibrations e g by transportation has caused the plugged contacts of the drive motor 1 4 kW board to come undone Pull the power plug Lift the lid with board from the cover hood of the drive motor and check all plugged contacts Main spindle motor no longer starts after the unlocking of the emergency off switch Motor controller must be unlocked For machines with a 1 4 kW drive motor the motor must be switched on again using the ON OFF switch after the emergency off switch is unlocked After unlocking wait approximately 5 seconds before switching the machine on For machines with a 2 0 kW drive motor the spindle turn switch must first be set to stop after the emergency off switch is unlocked In this position wait approximately 5 seconds before switching the machine on After this the motor may be switched on as usual The drive motor 1 4 kW experiences skips during operation Carbon brushes and collector of the drive motor are contaminated Clean the carbon brushes and collector of the drive motor with a piece of coarse sandpap
37. A at 100 79 1 dB A 80 3 dB A With an emission noise level as of 80 dB A at the workplace ear defenders must be worn 32 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 4 1 Technical data for CC F1200 CC F1200 hs CC F1200 CC F1200 hs Working areas Longitudinal path x axis 260 mm Vertical path z axis 280 mm Transverse path y axis 150 mm Drill stroke 55 mm Distance between milling machine table minimum 100 mm and tool spindle maximum 380 mm Protrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle alae 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Swivel range on both sides 90 Tool spindle Tool holder MK2 tightening thread M10 optional MK3 tightening thread M12 SK30 DIN2080 tightening thread M12 Working table 450 x 180 mm Number of grooves 3 Width of grooves 12 mm Positioning accuracy 0 015 mm Travel speed fast mode with nccad basic x and y axes 30 600 mm min z axis 30 400 mm min with nccad professional x and y axes 30 1 200 mm min z axis 30 800 mm min 33 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine
38. BECO MASCHINENMANUFAKTUR seit 1885 17 6 Spindle z axis with trapezoidal threaded spindle 17 6 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Part no Items Order no 1 1 51502550 0001 2 1 51502404 0001 3 1 16073430004024 4 2 51502112 5 1 51004070 0001 6 3 16191200006012 7 2 51004025 0025 8 1 51401422 0001 9 1 51401426 0001 10 1 51401501 0001 11 1 51500122 12 2 16191200006030 13 1 51502323 14 1 51004050 0010 15 1 16091300006016 16 4 51004010 0021 17 4 16160300005060 18 2 16047100014000 19 1 16073430003014 20 1 51004020 0002 21 2 16000002214010 22 4 16193400005000 23 4 16191200004010 17 Drawings and legends Description Spindle Bevel gear Spiral tensioning pin Ball bearing Spindle flange Screw Setting nut Motor holder Clamp motor holder Cover hood Multiphase motor Screw Gear belt Gear belt pulley Threaded pin Spacer multiphase motor Screw Securing ring Spiral tensioning pin Belt disc Adjusting washer Nut Screw 81 WABECO MASCHINENMANUFAKTUR seit 1885 17 7 Lateral drive for z axis with trapezoidal threaded spindle PSI j 4 j J 17 Drawings and legends 82 WABECO MASCHINENMANUFAKTUR seit 1885 17 7 Lateral drive for z axis with trapezoidal threaded spindle Part no Items Order no Description 1 1 51006750 00020 Scale ring 40 intervals 2 1 51004010 0004 Spindle 3 1 51004040 0010 Adjusting ring
39. ECO Disposing of the machine The transportation and protective packaging is made of the following materials a Corrugated card a Polystyrene without Freon a Polyethylene foil Timber as single use pallet untreated a Euro pallet multiple use packaging If you no longer need the items or you do not want to reuse them dispose of these items at the officially recognised recycling points The machine is manufactured in such a way that 98 of the used materials that can be recycled for example steel cast iron aluminium and only 2 are chemical materials e g cable sleeves of electrical cables PCBs If you have any difficulties in disposing of these parts properly we would be happy to help with prior agreement we will take back the machine in full and dispose of it You must however cover the costs of sending it to us wabeco rs de Walter Blombach GmbH Phone 49 0 2191 597 0 42899 Remscheid Germany Fax 49 0 2191 597 40 Am Blaffertsberg 13 Email info wabeco remscheid de Germany WABECO MASCHINENMANUFAKTUR seit 1885 Contents Declaration of conformity for F1200 F1200 hs F1210 F1210 hs 8 Declaration of conformity for F1200 C F1200 C hs F1210 C F1210 C hs 9 Declaration of conformity for CC F1200 CC F1200 hs CC F1210 10 CC F1210 hs 1 Important safety notes 11 1 1 Intended use 11 1 2 Improper and incorrect use 11 1 3 Modifications to the machine 11 1 4 Safety regulations for proper use 11
40. be the cause of dimensional deviations and bad surface qualities 152 WABECO MASCHINENMANUFAKTUR seit 1885 22 NC rotary table optional 22 4 Removing the NC drive unit The following adjustment work on the NC rotary table can only be carried out with the NC drive unit removed The following section describes the removal of the NC drive unit In order to mount the drive unit of the NC rotary table after successful adjustment carry out the same instructions in the reverse order 1 Undo the screw 45 using a 5 mm Allen key and remove the washer 44 2 Slightly undo the screw 29 using a 5 mm Allen key This enables the motor holding plate 20 to be swivelled 3 Remove the three screws 18 using the Allen key The motor holding plate may be swivelled to give better access to the screws Tighten the screw 29 back up again Open the cable duct 35 sufficiently to allow the cables to pass through easily Remove the motor hood 33 from the motor holding plate whilst also slackening the motor cable Slightly undo the four nuts 36 using an 8 mm wrench oN oA Ff Loosen the belt tension by moving the motor 37 and remove the toothed belt 31 from the belt pulley 32 9 Loosen the screws 13 and remove with the washer 8 10 Remove the belt pulley 32 11 Undo the screw 29 12 Remove the motor holding plate 30 153 WABECO MASCHINENMANUFAKTUR seit 1885 22 22 NC rotary table optiona
41. ccentric tappet The play is set correctly when the eccentric tappet can again be swivelled evenly with moderate force After successfully completing the settings reinstall the remaining parts in the reverse order WABECO 22 NC rotary table optional 22 7 Drawing and legend Os Part no Items Description a 2 sO Fixing screw worm wheel Fixing screw retaining ring Adjustment screw retaining ring 1 1 Housing body 2 1 Rotary table 3 1 Worm wheel 4 1 Stop ring 5 1 Worm shaft 6 1 Retaining ring 7 1 Excenter 8 1 Washer 11 1 Locking screw 13 1 Screw 14 1 Feather key 20 6 21 4 Fixing screw stop ring 22 4 25 4 26 4 Adjustment screw stop ring MASCHINENMANUFAKTUR seit 1885 155 WABECO MASCHINENMANUFAKTUR seit 1885 22 NC rotary table optional 22 7 Drawing and legend Part no 156 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Items 2 e e a a a a a a a ee ee Ce Cn TS Order no 51007413 0001 16191200004016 16191200006025 51006291 0001 51502321 51004040 0009 51401330 51501505 51501533 16193400005000 51500122 51004010 0021 16047100014000 16000002214010 16073430003014 51004020 0002 16160300005060 51006535 0004 16191200006012 Description Setting nut Screw Screw Motor plate Gear belt Gear belt wheel Motor cover Counter nut Cable screw Nut Stepping motor Spacer Securing ring Adjusting washer Spiral
42. controller Reset switch for controller WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 1 Protective hood Part no Items Order no Description 1 1 51400283 0003 Protective hood 2 1 51006535 0002 Clamp holder 3 1 51507029 Tensioning lever 4 1 51004010 0010 Guide rod 5 3 16191200004010 Screw 6 2 16112500004000 Washer 7 1 51007250 0001 Push piece 65 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 2 Electronic hood with 1 4 kW motor 17 2 1 F1200 F1210 F1200 C F1210 C 66 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 2 Electronic hood with 1 4 kW motor 17 2 1 F1200 F1210 F1200 C F1210 C Part no Items Order no Description 1 1 51401212 00011 Cover 2 1 51501402 Board 3 1 51401211 0001 Cover hood 4 4 16196500004008 Screw 5 4 16193400004000 Nut 5 1 4 16167980004000 Fanned washer 6 1 51500606 0001 On Off switch 7 1 51500807 0002 Potentiometer with cable and connector 7 1 1 51500807 00021 Potentiometer complete 8 4 16179810003095 Screw 8 1 4 16191200004010 Screw 8 2 4 16112500004000 Washer 9 1 51500401 0002 Board holder without cut out 9 1 1 51500401 0003 Board holder with cut out 10 1 16191200004020 Screw 10 1 1 51501304 Symbol for earthed connection 10 2 2 16193400004000 Nut 10 3 2 16167980004000 Fanned washer 11 Tool tightening screw 11 1 91200010130 01 MK2 with tightening thread M10 1 91200012160 01 MK3 or SK30 with tig
43. coolant shut off valve 143 WABECO MASCHINENMANUFAKTUR seit 1885 19 Coolant system optional 19 8 Positioning the segmented coolant hose The flexible segmented hose shown in blue is made up of individually adjustable elements and can be shaped by hand or set as required The segmented hose and the nozzle are to be positioned in such a way that the coolant flows as directly as possible onto the blade of the cutting tool of the milling machine Attention should be paid to ensure that the nozzle does not come into contact with the cutting tool 19 9 Controlling the flow of coolant using the coolant shut off valve Coolant shut off valve in the open position gt Maximum coolant flow Rotation of the coolant shut off valve clockwise gt Flow is reduced Coolant shut off valve in the closed position gt Coolant flow stopped 144 WABECO MASCHINENMANUFAKTUR seit 1885 19 Coolant system optional 19 10 Drawing and legend Part no Items Order no Description 1 1 51401163 0001 Coolant system tank and two shelf inserts 2 1 51500119 Coolant pump 2 1 1 51504348 Angle bracket 2 2 1 51504350 Collar 2 3 1 51504332 Reducing nipple 2 4 1 51502507 Coolant hose with shut off valve 3 4 16191200006016 Screw 3 1 4 16112500006001 Washer 4 4 16191300008040 Threaded pin 4 1 4 16112500008001 Washer 4 2 4 16193400008000 Nut 145 WABECO MASCHINENMANUFAKTUR seit 1885 20 Safety cabin optional
44. ction of rotation change green with brown see legend for circuit diagrams 18 9 137 WABECO MASCHINENMANUFAKTUR seit 1885 18 Circuit diagram 18 8 NC rotary table N4 L3 N3 Le wH A T E ve A BN E a B a E o B wo Direction of rotation change green with brown see legend for circuit diagrams 18 9 138 WABECO MASCHINENMANUFAKTUR seit 1885 18 Circuit diagram 18 9 Legend for circuit diagrams Colour abbreviation to IEC 60757 BK black PK pink BN brown RD red BU blue WH white GN green YE yellow GY grey YG green yellow OG orange A1 Connector for industrial monitor B1 Milling head hood F1 Interference suppressor filter K1 Carbon brush K2 Carbon brush L1 7 pin cable with shielding 0 34mm L2 3 pin cable without shielding 1mm L3 6 pin cable with shielding L4 2 pin cable with shielding M1 Main spindle motor M2 Coolant pump M3 Fan for industrial monitor M4 Axis motor 3H8221 624 6A N1 Mains power plug N2 Motor connector N3 9 pin connector N4 Terminal board P1 Motor control board P2 CNC control board PE Protection against electric shock R1 220 KQ Potentiometer spindle revolutions R2 10 KQ Potentiometer spindle revolutions S1 EMERGENCY OFF S2 Main switch with low voltage trigger S3 Mode selection switch S4 Coolant switch S5 End switch safety cabin S6 Direction cha
45. drive for z axis with ball screw spindle Part no Items Order no Description 1 51006750 00021 Scale ring 50 intervals 2 1 51004010 0004 Spindle 3 1 51004040 0010 Adjusting ring 4 2 51502111 Ball bearing 5 1 51004060 0001 Spindle flange 6 2 51004025 0027 Setting nut 7 1 51507027 Hand wheel 8 1 51502131 Steel ball 9 1 51502027 0001 Pressure spring 10 3 16191200006020 Screw 11 3 16112500006001 Washer 12 2 16091300006006 Threaded pin 13 1 16073430003018 Spiral tensioning pin 14 1 51502405 Bevel gear F1200 F1200 hs F1210 F1210 hs 7 1 51507026 0001 Hand wheel F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 7 1 51507027 Hand wheel 101 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 14 Cross slide support with ball screw spindle 102 WABECO 17 Drawings and legends MASCHINENMANUFAKTUR seit 1885 17 14 Cross slide support with ball screw spindle Part no O A OO N 11 12 13 14 15 19 20 21 22 23 24 25 26 16 17 18 16 17 18 Items 1 a a N a a 8 NNA CO HH RN N Aa gt O O O Order no 51401140 0002 51401146 00011 51001016 0001 51502521 16191200005020 16191200008020 51401121 16191200004010 16198500006000 51507029 16063250005040 51003910 0001 16083500006025 16112500006001 51502027 51507030 16196500004008 51505240 51505241 51401141 0001 51001016 0002 16091300006016 16
46. ead In order to create bored holes or contact areas under an angle that deviates from the usual vertical position of the milling head the milling head may be swivelled up to 90 degrees to the left or right To swivel the milling head proceed as follows 1 Undo the hexagonal nut 6 clockwise against the tool spindle housing far enough that the index bolt 4 can be removed by hand 2 Slightly undo the hexagonal screw 19 and the hexagonal 21 on the vertical skid by rotating anti clockwise 3 Swivel the milling head to the left or right to the desired degree position 4 To secure the milling head in the desired position tighten the hexagonal screw 19 and hexagonal nut 21 Bringing the milling head back to the normal position 1 Undo the hexagonal screw 19 and the hexagonal nut 21 on the vertical skid in such a way that the milling head can be swivelled 2 Bring the milling head back to the vertical position 3 After returning the hexagonal nut 6 back into place on the index bolt this may be pushed into the opening on the tool spindle housing by hand and secured with light hammer blows 4 Tighten the hexagonal nut 6 and the securing nut 7 of the index bolt 4 as well as the hexagonal screw 19 and the hexagonal nut 21 on the vertical skid 45 WABECO MASCHINENMANUFAKTUR seit 1885 9 Drill stroke Depth stop It is possible to set the forward feed of the milling machine spindle to a defined
47. earthed connection Screw Mains cable Strain relief Closure screw Cable screw Guide rails Counter nut Control board Screw Fanned washer Nut Nut Fanned washer 127 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 23 2 Industrial monitor and folio keyboard for 2 0 kW motor 128 Items PO NO M a Order no 51500624 0001 51500600 51500807 0002 51500807 00021 51500602 51500601 16193400004000 16167980004000 51401539 0001 16179810003095 51501304 16191200004012 Description Emergency off switch complete Switch for operating modes Potentiometer with cable and connector Potentiometer complete Switch Switch Nut Fanned washer Switch cover LEDs with switch contained in controller package Screw Symbol for earthed connection Screw WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 23 2 Industrial monitor and folio keyboard for 2 0 kW motor Part no Items Order no Description 1 1 51401528 0001 Cover 2 1 51501304 Symbol for earthed connection 3 1 16191200004012 Screw 4 1 51500920 0003 Mains cable 5 1 51501531 Strain relief 6 2 51501523 Closure screw 7 2 51501533 Cable screw 8 4 51501505 Counter nut 9 2 16193400004000 Nut 10 2 16167980004000 Fanned washer 129 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 24 Bracket arm for industrial monitor and folio keyboard Part no 2 O DAN
48. ed and that the signs are kept in a legible state 5 Do not work without goggles 6 Wear close fitting clothing and if you have long hair wear a hair net Do not wear loose fitting or loose items ties shirt sleeves jewellery etc 7 Gloves may not be worn 8 In the event of an emission noise level as of 80 dB A at the workplace ear defenders must be worn 9 The machine may not operate without supervision 10 Secure your machine in such a way that it cannot be switched on by children Persons who have not been trained may not operate the machine 11 Before using the machine make sure it is in good working condition Pay special attention to any damage to the grounded plug or the electrical connections Never operate the machine with a defective crushed or exposed cable 12 Plug the grounded plug into a suitable socket for the machine The cable for the machine may only be connected to a safety socket or a connection box Have the safety socket or connection box checked by an electrical specialist before hand 13 The safety socket or connection box must be close enough to the machine that the power cable is not under strain 14 When carrying out maintenance and cleaning work the machine must be switched off and the grounded plug pulled out 15 Set up work is only to be carried out with the machine switched off 16 Do not reach into the operating machine 12 WABECO MASCHINENMANUFAKTUR seit 1885 1 Im
49. ed it will switch itself off automatically The main drive motor can only be switched back on again after a short waiting period 5 Achieving optimum results and avoiding incorrect usage Use of suitable processing tools a Adaptation of revolution setting and feed to the material and work piece Clamp the tool in such a way that the clamping point is as close to the work piece as possible a Clamp the work pieces firmly and without vibrations a The use of coolant and lubrication to increase the durability of the tool improve surface quality and accuracy a Clamp processing tools and work pieces on a clean clamping surface a Lubricate machine sufficiently Set the bearing clearance and guides correctly 40 WABECO MASCHINENMANUFAKTUR seit 1885 5 Achieving optimum results and avoiding incorrect usage It is recommended that a The borer should be fitted and tensioned with the key in such a way that the borer is positioned precisely between the three clamping jaws of the crown gear quick clamping or collet chuck a Clamp the milling machine with shaft using the collet chuck and the appropriate collets a Clamp the milling machine with bored hole and longitudinal groove using the plugged milling machine spike When boring attention is to be paid that The appropriate revolutions are set according to the diameter of the borer a The pressure is gentle enough that the borer is able to cut without straining Inthe
50. egends 17 22 Bracket arm for operating console 122 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 22 Bracket arm for operating console Part no Items Order no Description 4 2 51007250 0001 Push piece 5 2 51507029 Clamping lever 6 1 51401316 0001 Console arm 7 1 51001016 00031 Holder for controller housing 8 4 16191200006016 Screw 9 4 16112500006001 Washer Without safety cabin 1 1 51002035 00011 Holder for arm 16191200008020 Screw 16112500008001 Washer In connection with safety cabin 1 1 51002130 00031 Holder for arm 16191200010030 Screw 16112500010000 Washer 123 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 23 Industrial monitor and folio keyboard 124 WABECO 17 17 23 Part no 17 18 19 20 21 22 23 24 25 Items O Na NNa Na Na a nna A Aa A B N gt NNN gt Drawings and legends Order no 51505031 51505030 51505043 51401537 0001 51508322 0001 16193400004000 51501304 16193400003000 51500800 16191200003010 16167980004000 16191200004025 16167980003000 16179810003095 1152105 1152110 51500121 16191200005010 16193400008000 16112500008001 51507006 16191200008020 16193400006000 16112500006001 16179910006020 MASCHINENMANUFAKTUR seit 1885 Industrial monitor and folio keyboard Description 19 Installation folio keyboard TFT flat panel monitor Mounting kit for TFT flat pamel monitor Controller h
51. eit 1885 18 Circuit diagram 18 4 for 2 0 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network _ _ e sleole lalela EZR zj z N1 see legend for circuit diagrams 18 9 134 WABECO MASCHINENMANUFAKTUR seit 1885 18 Circuit diagram 18 5 for 2 0 kW motor and safety cabin This document shows all the equipment for the electrical set up including connection to the power supply network s6 34 eB 8 BN 2a AE Bu 1A 4B 4 R2 REE ooo 142 4 3 PE 7 84 605 10 10 9 1441204 12 11 see legend for circuit diagrams 18 9 135 WABECO MASCHINENMANUFAKTUR seit 1885 18 Circuit diagram 18 6 Industrial monitor and folio keyboard for 2 0 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network _ gt selo als a w c wo n D D REE BN 1 s4 LB BN 1 mo i I BU 2 ci 78m 6 5 9 1 o 10 9 11 12 2112 __ see legend for circuit diagrams 18 9 136 WABECO MASCHINENMANUFAKTUR seit 1885 18 Circuit diagram 18 7 Multiphase motor with end stop This document shows all the equipment for the electrical set up including connection to the power supply network PE N4 p RD p YE a oG fon BU a p Ley L4 iai kA s7 Dire
52. emoving the NC drive unit 153 22 5 Setting the axial play of the worm shaft 154 22 6 Setting the axial play of the eccentric tappet 154 22 7 Drawing and legend 155 WABECO Declaration of conformity We hereby declare in the name of the manufacturer Walter Blombach GmbH Werkzeug und Maschinenfabrik with headquarters in Remscheid and Neuerburg D 42871 Remscheid Postfach 120161 Telephone 02191 597 0 Fax 02191 597 40 D 54673 Neuerburg WABECO Str 1 40 Telephone 06564 9697 0 Fax 06564 9697 25 that the following named Universal boring and milling machine Type F1200 F1200 hs F1210 F1210 hs in the serial version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives named above the already published and applicable standards were drawn upon EN ISO 12100 2010 DIN EN 60204 1 2006 EN ISO 13128 2009 Proxy for the compilation of the technical documentation is the operational head of the above named manufacturer Mr Christoph Schneider D 54673 Neuerburg 2014 Place and date of issue lhoh hans Operational head Christoph Schneider WABECO Declaration of conformity We hereby declare in the name of the manufacturer Walter Blombach GmbH Werkzeug und Maschinenfabrik with headquarters in Remscheid and Neuerburg D 42871 Remscheid Postfach 12
53. er See Maintenance section Carbon brushes are worn Replace carbon brushes with new ones 54 WABECO MASCHINENMANUFAKTUR seit 1885 15 Operational faults and the elimination of such Operational faults Possible cause Remedy Axis skid can only be moved with considerable force Clamping lever of the axis is tightened Open the clamping lever Guide play is set too narrowly Adapt the guide play Play of the trapezoidal threaded nut is set too narrowly Adapt the play of the trapezoidal threaded nut Sleeve stroke too short Borer stroke depth stop limits the sleeve stroke Set the borer stroke depth stop See Drill stroke depth stop Rust on work pieces of machine parts when using coolant lubrication Wrong coolant set Check the ratio of coolant and correct if necessary Do not use pure water to cool Tool holder cannot be inserted into the main spindle Incorrect tool ball in the tool holder Only use the appropriate tool holders for the machine Use tool with take up Turn the tool tightening screw back further See Fitting and removing the tools Inner cone of the main spindle or outer cone of the tool holder is contaminated Clean the relevant cone Tool overheated Revolutions too high Reduce the revolutions Feed too high Reduce the feed Working without coolant Use coolant Insufficient coolant
54. f CC F1210 37 4 4 6 Dimensions of CC F1210 hs 38 4 5 Revolution setting 39 46 Electrical equipment 1 4 kW motor 39 4 7 Electrical equipment 2 0 kW motor 40 5 Achieving optimum results 40 and avoiding incorrect usage 6 Fitting and removing the tools 42 7 Installation and removal of collets 44 7 1 Installation 44 7 2 Removal 44 8 Swivelling the milling head 45 9 Drill stroke depth stop 46 10 Feed motions of the x y and z axes 47 11 Adjustment of the spindle nuts with trapezoidal threaded spindle 49 11 1 x and y axes 49 11 2 z axis 50 12 Adjustment of the dovetail guides 51 13 Maintenance 52 14 Lubrication of the machine 52 15 Operational faults and the elimination of such 54 16 Operating elements 57 16 1 Milling machines F1200 F1210 with 1 4 kW motor 57 16 2 Milling machines F1200 hs F1210 hs with 2 0 kW motor 58 16 3 Milling machines F1200 C F1210 C with 1 4 kW motor 59 16 4 Milling machines F1200 C hs F1210 C hs with 2 0 kW motor 60 16 5 CNC milling machines CC F1200 CC F1210 with 1 4 kW motor 61 16 5 1 Switch cover on CNC operating console 62 16 6 CNC milling machines CC F1200 hs CC F1210 hs with 2 0 kW motor 63 16 6 1 Switch cover on CNC operating console 64 WABECO MASCHINENMANUFAKTUR seit 1885 Contents 17 Drawings and legends 65 17 1 Protective hood 65 17 2 Electronic hood with 1 4 kW motor 66 17 2 1 F1200 F1210 F1200 C F1210 C 66 17 2 2 CC F1200 CC F1210 68 17 3 Milling machine head with 1
55. g machine by the user that have not expressly been authorised by the company 1 4 Safety regulations for proper use The machine may represent a source of danger if it is not used correctly For this reason it is important that the following safety regulations are read attentively and observed carefully Every person that operates the machine maintains or repairs it must have read the operating instructions and in particular the safety notes prior to putting the machine into operation In order to fulfil these requirements these operating instructions must accompany the machine throughout its entire lifetime and be available for research In the event that the machine changes owners the operating instructions must thus be passed on to the new owner along with the machine 11 WABECO MASCHINENMANUFAKTUR seit 1885 1 Important safety notes 1 4 Safety regulations for proper use 1 Only specially trained persons may operate the machine The guarantee and warranty are voided if damages are caused by improper operation 2 We remind you that no liability will be accepted for damages caused by not observing these operating instructions 3 The operator of the machine is to ensure that at least one copy of the operating instructions is stored in the immediate vicinity of the machine and available to the people who work with the machine 4 The operator is to ensure that the safety and danger notifications on the machine are observ
56. g the coolant system with CNC control See point 19 7 20 6 Positioning the segmented coolant hose See point 19 8 20 7 Controlling the flow of coolant using the coolant shut off valve See point 19 9 147 WABECO MASCHINENMANUFAKTUR seit 1885 20 Safety cabin optional 20 8 Drawing and legend Part no Items Order no Description 1 1 51401169 0001 Safety cabinet tank and six shelf inserts 2 1 51500119 Coolant pump 2 1 1 51504348 Angle bracket 2 2 1 51504350 Collar 2 3 1 51504332 Reducing nipple 2 4 1 51502507 Coolant hose with shut off valve 3 1 51401461 0001 Door left 4 1 51401472 Engaging insert 5 1 51401462 0001 Door right 6 2 51401133 Polycarbonate screen 7 2 51507006 Bar handle 8 1 51008630 0004 Glider 9 1 51004006 0003 Trigger bolt 10 1 51501531 Strain relief 11 1 51500619 Switch 148 WABECO 21 Holding bracket optional The holding bracket is used to accommodate drive units with a 23 mm diameter Euronorm collar This enables the use of devices such as drills routers and high frequency spindles on a WABECO milling machines Like the standard milling head the holding bracket can be swivelled by 90 degrees to the left or the right see chapter Swivel milling head 21 1 Mounting the holding bracket to the milling machine For machines that are fitted with the holding bracket at the factory mounting will not be required Attention should be paid to ensure that the index bo
57. h cover Switch for operating modes LEDs with switch contained in controller package Potentiometer with cable and connector Potentiometer complete Screw Screw Symbol for earthed connection Screw Screw Switch On Off switch Controller housing Noise filter Fanned washer Nut Fanned washer Nut Emergency off switch complete 115 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 20 Operating console for 1 4 kW motor 116 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 20 Operating console for 1 4 kW motor Part no Items Order no Description 1 1 1152105 Controller board for basic milling 1 1152110 Controller board for professional milling 2 2 16193400004000 Nut 3 2 16167980004000 Fanned washer 4 4 16191200003012 Screw 5 2 51500401 0001 Guide rails 6 1 51501402 Control board 7 1 51401528 0001 Lid top 8 4 51501505 Counter nut 9 4 16193400003000 Nut 10 4 16167980003000 Fanned washer 11 2 51501533 Cable screw 12 2 51501523 Closure screw 13 1 51501531 Strain relief 14 1 51500920 0003 Mains cable 15 1 16191200004012 Screw 16 1 51501304 Symbol for earthed connection 17 20 16179810003095 Screw 117 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 21 Operating console for 2 0 kW motor 118 WABECO 17 17 21 Part no ON Oak OMN gt a aa aa aa aa aa Ce CC O ON 0O ORAON CO Items 1 1 B B N
58. htening thread M12 12 1 51500624 0001 Emergency off switch complete 13 1 51500920 0002 Mains cable with strain relief 15 Allen key 15 1 51007430 0001 8 mm for tool tightening screw MK2 51007440 0001 10 mm for tool tightening screw MK3 or SK30 67 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 2 Electronic hood with 1 4 kW motor 17 2 2 CC F1200 CC F1210 68 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 2 Electronic hood with 1 4 kW motor 17 2 2 CC F1200 CC F1210 Part no Items Order no Description 1 1 51401212 0001 Cover 2 Allen key 2 1 51007430 0001 8 mm for tool tightening screw 1 51007440 0001 10 mm for tool tightening screw MK3 or SK30 3 1 51401504 0001 Cover hood Tool tightening screw 1 91200010130 01 MK2 with tightening thread M10 1 91200012160 01 MK3 or SK30 with tightening thread M12 5 4 16179810003095 Screw 4 16191200004010 Screw 7 4 16112500004000 Washer 69 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 3 Milling head with 1 4 kW motor n 11 A 29 32 Pa 38 Y 30 33 28 70 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 3 Milling head with 1 4 kW motor Part no Items Order no Description 1 1 51006831 0024 Housing 2 1 51008941 0001 Plastic ring 3 2 51502120 Ball bearing 4 1 16047200072000 Securing ring 5 1 51502324 Gear belt 6 1 51004065 0001 Be
59. ighten the threaded pin 1 back up again 4 To adjust the spindle nut of the y axis 5 either unscrew the bellows 7 on the upper skid or carefully tip the machine backwards to gain access to work from the bottom 5 After undoing the threaded pin 4 the adjustment nut 6 is rotated slightly in a clockwise direction This rotation causes both nuts to tension each other and removes the play from the operation of the trapezoidal threaded spindle 6 After the setting has been made tighten the threaded pin 4 back up again 49 WABECO MASCHINENMANUFAKTUR seit 1885 11 Adjustment of the spindle nuts with trapezoidal threaded spindle 11 2 z axis To adjust the spindle nut in the z axis 3 unscrew the cover plate 4 After undoing the threaded pin 2 the adjustment nut 1 is rotated slightly in a clockwise direction This rotation causes both nuts to tension each other and removes the play from the operation of the trapezoidal threaded spindle After the setting has been made tighten the threaded pin 2 back up again 50 WABECO MASCHINENMANUFAKTUR seit 1885 12 Adjustment of the dovetail guides In order to achieve optimum results when adjusting the dovetail guides the relevant dovetail guides should be cleaned and lubricated before you start see Lubricating the machine Further all tensioning devices and loose parts should be removed from the machine table Pay attention to ensure that the clamping
60. itable even and firm surface Suitable surfaces are for example a A tool cabinet available optionally a A separate workbench with a level surface spirit level that is strong enough to carry the weight of the machine without bending a A steel plate with a level surface spirit level The machine must be screwed securely to the surface it is set up on There are holes in the base of the machine that are designed for this purpose Good working results and low vibration operation can only be ensured when the prerequisites for fixture as set out above are maintained 15 WABECO MASCHINENMANUFAKTUR seit 1885 2 Delivery and set up The place of set up should be selected in such a way that a There is sufficient lighting The electrical power supply with safety socket and earth are installed close enough to the machine that the power cable is not subject to any strain The power cable should also be dimensioned in such a way that a multiple socket can be used for example to power a coolant system 2 1 Transporting the machine We recommend three people to lift the machine using the positions shown 1 In doing so two people should hold the machine on the left and right of the upper skid the third should hold and balance the machine at the end of the base plate Due to the weight of the machine it is advisable to lift the machine by crane if this is possible To lift wrap suitable lashing 2 as shown around the head of
61. ive motor Nominal voltage 230 V Nominal frequency 50 60 Hz veg performance of the spindle 4 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Swivel range on both sides 90 Tool spindle Tool holder MK2 tightening thread M10 optional MK3 tightening thread M12 SK30 DIN2080 tightening thread M12 Working table 700 x 180 mm Number of grooves 3 Width of grooves 12mm 29 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 3 5 Dimensions of F1210 C min 110 max 390 min 710 max 990 for ball screw spindle only 30 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 3 6 Dimensions of F1210 C hs Salts max 505 min 110 max 390 min 900 max 1180 for ball screw spindle only 31 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 4 Noise emission declaration CC F1200 CC F1200 hs CC F1210 CC F1210 hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle CC F1200 CC F1200 hs CC F1210 CC F1210 hs Emission noise level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A Sound power level at 50 73 7 dB A 84 1 dB
62. l 5 Setting the axial play of the worm shaft The worm shaft 5 is in the eccentric tappet 7 The axial play of the worm shaft is set using the sett ing nuts 27 To set the axial play of the worm shaft proceed as follows 1 2 3 4 5 22 Remove the NC drive unit see chapter Removing the NC drive unit Open the lock by undoing the first of the two setting nuts 27 using a 17 mm wrench Depending on requirement tighten or loosen the second setting nut 27 with the wrench Counter the first setting nut with the second After successfully completing the settings reinstall the remaining parts in the reverse order 6 Setting the axial play of the eccentric tappet The axial play of the eccentric tappet 7 is set using the holding ring 6 To set the axial play of the eccentric tappet proceed as follows 1 2 3 154 Remove the NC drive unit see chapter Removing the NC drive unit Undo the four threaded pins 26 in the holding ring 6 using a 2 5mm Allen key Tighten the four fixing screws 22 of the holding ring using a 2 5 mm Allen key crosswise and medium tight With the locking screw 11 loosened it should only be possible to swivel the eccentric tappet with difficulty or not at all The four threaded pins in the holding ring can now be used to set the play very finely Tighten the threaded pins crosswise evenly and in small stages and constantly check the movement of the e
63. le Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle alae 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head 90 Swivel range on both sides Tool spindle Tool holder MK2 tightening thread M10 optional MK3 tightening thread M12 SK30 DIN2080 tightening thread M12 Working table 450 x 180 mm Number of grooves 3 Width of grooves 12mm 26 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 3 2 Dimensions of F1200 C min 120 max 400 min 710 max 990 for ball screw spindle only 27 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 3 3 Dimensions of F1200 C hs min 120 max 400 min 900 max 1180 for ball screw spindle only 28 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 3 4 Technical data for F1210 C F1210 C hs F1210 C F1210 C hs Working areas Longitudinal path x axis 500 mm Vertical path z axis 280 mm Transverse path y axis 150 mm Drill stroke 55 mm Distance between milling machine table and tool spindle minimum 90 mm maximum 370 mm Protrusion of tool spindle Z stand 185 mm Main dr
64. len key 1 forcefully until the cone comes undone 3 Now unscrew the tool clockwise by hand from the tool tightening screw 2 and remove from below from the ball of the tool spindle 3 Tensioning tools with take up without inner thread 1 Undo the tool tightening screw 2 using the Allen key 1 far enough that the take up is no longer up against that tool tightening screw 2 2 Press the tool with a forceful push into the tool spindle 3 Removing tools with take up without inner thread 1 Insert the holding bolt 4 in the tool spindle 3 and hold with one hand 2 Rotate the Allen key 1 clockwise this releases the tool which will fall out of the tool spindle 3 In order to prevent damages place something under the tool to catch it gently 43 WABECO MASCHINENMANUFAKTUR seit 1885 7 7 1 A V N 7 2 44 Installation and removal of collets Installation Place the collet on a flat surface Place the tensioning nut on the collet Press the tensioning nut down against the collet until it clicks The collet can now move freely in the central take up shoulder and does not fall out when the collet is turned upside down Removal Hold the tensioning nut in one hand Press up against the collet The lateral pressure on the collet pushes this out of the take up shoulder of the tensioning nut and it can now be removed from the nut WABECO MASCHINENMANUFAKTUR seit 1885 8 Swivelling the milling h
65. lever of the dovetail guide you wish to adjust is open To adjust the dovetail guides proceed as follows 1 Undo the lock nuts 1 2 Set the adjustment bar of the relevant axis and all the associated threaded pins 2 in such a way that the relevant axis has no play and can be moved with little force To do this the appropriate skid should be moved during the setting process and checked for play and appropriate ease of movement 3 When the threaded pins 2 are set correctly tighten the lock nuts 1 back up again Only set the threaded pins 2 if they are in the range of the counter guide To do this the skid may need to be moved into this area Otherwise the dovetail guide may jam and this may cause damages 51 WABECO MASCHINENMANUFAKTUR seit 1885 13 Maintenance A long lifetime of the machine will depend on the appropriate care and maintenance All maintenance and repair tasks may only be carried out with the grounded plug pulled The machine must be cleaned after each use If the machine is set up in a wet room all exposed parts must be oiled after each use to prevent corrosion Always lubricate all moving parts well n the event of bearing or skid play immediately adjust in order to prevent it from destroying the bearing or skid guide Approximately every 100 operating hours Clean the carbon brushes and collector of the drive motor 1 4 kW with a piece of coarse sandpaper Remove approximatel
66. lt unlike the standard milling head is attached to the right side of the holding bracket If the holding bracket is to be subsequently fitted to the machine this will by default replace the milling head mounted on the milling machine To mount the holding bracket first remove the index bolt as described in chapter Swivel milling head Then fully unscrew the hexagonal screw 2 and hexagonal nut 3 The milling head can then be removed carefully and replaced by the holding bracket To secure the holding bracket fit and screw the hexagonal screw 2 and hexagonal nut 3 back into place far enough that the holding bracket can still be swivelled Then align the holding bracket and tighten the hexagonal screw 2 and hexagonal nut 3 fully The index bolt for quickly aligning the milling head holding bracket may continue to be used The cone boring necessary for this must be made by the client in the holding bracket or vertical skid For this reason the holding bracket has a pilot drilled hole on the right side 149 WABECO MASCHINENMANUFAKTUR seit 1885 21 Holding bracket optional 21 2 Inserting the drive unit into the holding bracket To insert a drive unit with a 43 mm diameter Euronorm collar first undo the two clamping screws 4 of the holding bracket Then the drive unit can be inserted from the top with gentle backwards and forwards turns into the 43 mm diameter holding boring Then tighten the two clamping screw
67. lt disc 7 1 1606885A080725 0001 Parallel key 8 1 51006600 0002 Bearing flange 9 1 16191200006030 Screw 10 2 16173490176530 Washer 11 1 16147100025000 Securing ring 12 1 16191200003010 Screw 13 3 16191200006090 Screw 14 Tool spindle 14 1 51005045 0001 MK2 1 51003465 0001 MK3 1 51003475 0002 SK30 16 2 51502115 Ball bearing 17 1 51003475 0001 Sleeve 19 1 51004050 0007 Nut thin 20 1 51004050 0008 Nut thick 21 1 51003910 0003 Parallel key 22 1 51004030 0007 Gear shaft 24 2 16191200006100 Screw 25 2 51004025 0023 Spacer 26 1 51500102 0001 Motor with gear wheel 1 51500108 0001 2 carbon brushes with brush holder 27 1 51006575 0002 Hub 28 1 51401148 Activation lever 29 1 51507039 Cylinder knob 30 1 16073430004028 Spiral tensioning pin 31 1 51006555 0005 Scale ring 32 1 16184000004025 Screw 33 1 16047100020000 Securing ring 34 1 16191200004025 Screw 36 1 16193300006016 Screw 37 1 51401150 0001 Depth stop 38 1 51502033 Spiral flat spring 39 1 51507014 Clamping lever 71 WABECO MASCHINENMANUFAKTUR seit 1885 40 1 51004008 0002 Mounting pin 17 Drawings and legends 17 4 Milling head with 2 0 kW motor 1052 31 45 22 27 49 4 20 v 24 48 18 21 34 Ca es 53 72 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 4 Milling head with 2 0 kW motor Part no Items Order no Description 1 1 51006831 0024 Housing 2 1 51008941 0001 Plastic ring 3 1 16191200003010 Screw 4 1 160472
68. n z axis 30 400 mm min with nccad professional x and y axes 30 1 200 mm min z axis 30 800 mm min 36 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 4 5 Dimensions of CC F1210 max 695 min 110 max 390 min 710 max 990 iE for ball screw spindle only 37 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 4 6 Dimensions of CC F1210 hs 17 max 695 min 110 max 390 min 900 max 1180 T 740 for ball screw spindle only 38 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 5 Revolution setting A certain cutting speed is required for milling depending on the material e g steel aluminium In order to always be able to select a cutting speed adapted to the material of the work piece and the milling machine diameter the revolutions of the tool spindle can be infinitely set using the potentiometer For the 1 4 kW motor the infinite settings range from 140 to 3000 rpm for the 2 0 kW motor from 100 to 7500 rpm 1 4 kW motor 2 0 kW motor Revolutions rpm Revolutions rpm 1 140 cr 206d o 50o O 5 140 3 100 10 150 4 200 15 160 5 350 20 200 10 700 25 300 15 1000 30 400 20 1400 35 700 25 1700 40 850 30 2100 45 1000 35
69. nds 17 12 Spindle z axis with ball screw spindle 17 12 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 98 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 12 Spindle z axis with ball screw spindle 17 12 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Part no Items Order no Description 1 1 51505210 0003 Spindle with spindle nut 2 1 51502404 0001 Bevel gear 3 1 16073430004024 Spiral tensioning pin 4 2 51502112 Ball bearing 5 1 51004070 0001 Spindle flange 6 3 16191200006012 Screw 7 2 51004025 0025 Setting nut 8 1 51401422 0001 Motor holder 9 1 51401426 0001 Clamp motor holder 10 1 51401501 0001 Cover hood 11 1 51500122 Multiphase motor 12 2 16191200006030 Screw 13 1 51502323 Gear belt 14 1 51004050 0010 Gear belt pulley 15 1 16091300006016 Threaded pin 16 4 51004010 0021 Spacer multiphase motor 17 4 16160300005060 Screw 18 2 16047100014000 Securing ring 19 1 16073430003014 Spiral tensioning pin 20 1 51004020 0002 Belt disc 21 2 16000002214010 Adjusting washer 22 4 16193400005000 Nut 23 4 16191200004010 Screw 24 1 51004016 0005 Spacer 99 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 13 Lateral drive for z axis with ball screw spindle PIT j G fi J 100 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 13 Lateral
70. ng lever for securing the boring and milling depth Hand wheel for adjusting the longitudinal motion x axis of the cross slide support Clamping lever for securing the transverse motion y axis at the cross slide support Hand wheel for adjusting the transverse motion y axis of the cross slide support Clamping lever for securing the protective hood Clamping lever for securing the tool spindle Activation lever for moving the tool spindle sleeve stroke Clamping lever for securing the longitudinal motion x axis at the cross slide support Hexagonal nut for swivelling the milling head Index bolt for securing the milling head Depth stop for boring WABECO MASCHINENMANUFAKTUR seit 1885 16 Operating elements 16 3 Milling machines F1200 C F1210 C with 1 4 kW motor 1 ON OFF switch with under voltage trigger Emergency off switch Potentiometer rotating knob for speed selection of the electrical drive motor Hand wheel for setting the boring and milling depth Clamping lever for securing the boring and milling depth Hand wheel for adjusting the longitudinal motion x axis of the cross slide support Clamping lever for securing the transverse motion y axis at the cross slide support Hand wheel for adjusting the transverse motion y axis of the cross slide support o oN FP OF QQN Tool tightening screw 10 Clamping lever for securing the protective hood 11 Clamping lever for securing the tool spindle 12 Activation le
71. nge switch spindle S7 End switch T1 Speedometer T2 Temperature sensor w1 Coil 1 W2 Coil 2 139 WABECO MASCHINENMANUFAKTUR seit 1885 19 Coolant system optional 19 1 Setting up the coolant system When mounting the coolant system to a WABECO tool cabinet the appropriate bores are already present The tool cabinet ensures a safe base for the milling machine or coolant system If the coolant system is secured to another suitable surface the two through holes must be bored into the surface by the client For the positions of the two fixture threaded sockets thread M8 of the coolant system see diagram The diameter of the through holes in the surface must be at least 9 mm 19 2 Mounting of the coolant system to the tool cabinet optional a The coolant system 2 is positioned as shown on the tool cabinet 1 a The screws and washers required for assembly are included in the scope of delivery To screw the coolant system to the tool cabinet proceed as follows 1 Combine each screw with a washer 2 Open the door or the tool cabinet 3 Push the screws from below through the bored holes in the tool cabinet into the fixture threaded sockets and tighten using a Allen key of size 6 140 WABECO MASCHINENMANUFAKTUR seit 1885 19 Coolant system optional 19 2 Mounting of the coolant system to the tool cabinet optional 19 3 Mounting of the coolant return tray optional The coolant return tray 2
72. ntal loads a Always observe the datasheet and the safety regulations of the coolant being used can be obtained from the supplier or manufacturer a Observe all safety regulations set out in these operating instructions in particular those that refer to the safe handling of coolants In order to ensure reliable operation of the coolant pump a minimum coolant filling level is required in the coolant tank a The capacity of the coolant system is approximately 13 litres a The maximum filling level should be just below the shelf insert a The minimum filling level is approximately 15 mm below that To fill remove the shelf insert and fill to the maximum filling level with a suitable coolant whilst observing all safety regulations a After filling replace the shelf insert 142 WABECO MASCHINENMANUFAKTUR seit 1885 19 Coolant system optional 19 6 Operating the coolant system without CNC control The switch shown below is located on the mains cable of the coolant pump Switch position 0 gt Pump switched off Switch position 1 gt Pump switched on Caution Coolant flow is controlled with the coolant shut off valve 19 7 Operating the coolant system with CNC control For machines with 1 4 kW drive motor For machines with 2 0 kW hs drive motor Switch for coolant pump Switch position 0 gt Pump switched off Switch position 1 gt Pump switched on Caution Coolant flow is controlled with the
73. optional 140 19 1 Setting up the coolant system 140 19 2 Mounting of the coolant system to the tool machine cabinet optional 140 19 3 Mounting of the coolant return tray optional 141 19 4 Safety regulations for the handling of cooling lubricant 142 19 5 Filling the coolant system 142 19 6 Operating the coolant system without CNC control 143 19 7 Operating the coolant system with CNC control 143 19 8 Positioning the segmented coolant hose 144 19 9 Controlling the flow of coolant using the coolant shut off valve 144 19 10 Drawing and legend 145 WABECO MASCHINENMANUFAKTUR seit 1885 Contents 20 Safety cabin optional 146 20 1 Setting up the safety cabin 146 20 2 Mounting of the safety cabin to the tool machine cabinet optional 146 20 3 Safety regulations for the handling of cooling lubricant 147 20 4 Filling the coolant system integrated in the safety cabin 147 20 5 Operating the coolant system with CNC control 147 20 6 Positioning the segmented coolant hose 147 20 7 Controlling the flow of coolant using the coolant shut off valve 147 20 8 Drawing and legend 148 21 Holding bracket optional 149 21 1 Mounting the holding bracket to the milling machine 149 21 2 Inserting the drive into the holding bracket 150 21 3 Drawing and legend 150 22 NC rotary table optional 151 22 1 Clamping of work pieces on the NC rotary table 151 22 2 Swivelling the worm shaft in and out 151 22 3 Setting the axial play oft he NC rotary table 152 22 4 R
74. ousing for industrial monitor Switch cover Cable bushing Nut Symbol for earthed connection Nut Noise filter Screw Fanned washer Screw Fanned washer Cover Screw Controller board nccad basic Controller board nccad professional Fan Screw Nut Washer Handle Screw Nut Washer Screw 125 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 23 1 Industrial monitor and folio keyboard for 1 4 kW motor 126 Items PO NO M a Order no 51500624 0001 51500600 51500807 0002 51500807 00021 51500606 0001 51500601 16193400004000 16167980004000 51401540 0001 16179810003095 51501304 16191200004012 Description Emergency off switch complete Switch for operating modes Potentiometer with cable and connector Potentiometer complete On Off switch Switch Nut Fanned washer Switch cover LEDs with switch contained in controller package Screw Symbol for earthed connection Screw WABECO 17 Drawings and legends MASCHINENMANUFAKTUR seit 1885 17 23 1 Industrial monitor and folio keyboard for 1 4 kW motor Part no ON Ont WN X k Se Co Sr Co a A O N gt O Items 1 N NO A A A A NNN a Order no 51401528 0001 51501304 16191200004012 51500920 0003 51501531 51501523 51501533 51500401 0001 51501505 51501402 16191200003010 16167980003000 16193400003000 16193400004000 16167980004000 Description Cover Symbol for
75. portant safety notes 1 4 Safety regulations for proper use 17 Always switch the machine off when you are not using it 18 Remain with the machine until it has come to a standstill 19 Only have repairs carried out by a qualified specialist Repair work may only be carried out by persons who are qualified for the relevant repairs and who are familiar with the appropriate health and safety requirements 20 Protect the machine from damp 21 Constantly check the machine for damages Replace damaged parts only with original parts and have these replaced by a specialist The guarantee and warranty is voided if accessories and replacement parts are use that are not designed for the machine 22 To avoid insufficient lighting we recommend setting up a light source that provides a value of at least 500 Lux at the tool s cutting edge 23 Do not remove the generated shavings with your hand Use the appropriate tools hand held sweeper hook brush 24 Tools and work pieces may never be changed when the machine is running 25 Work pieces must be secured in such a way that they are not moved from their position by the rotation of the boring or milling machine 26 Work pieces must be secured by suitable fixtures e g prisms machine vice etc 27 Chuck keys or similar tools may not be attached to the machine to ensure that they cannot be caught by the spindle and thrown about 13 WABECO MASCHINENMANUFAKTUR seit 1885 1 Important
76. ption Cross skid Base plate Adjustment bar Bellows Screw Aluminium bracket Screw Nut Clamping lever Push piece Clamping piece Screw Washer Pressure spring Clamping lever Screw Spindle nut with adjustment nut right Spindle nut with adjustment nut left Threaded pin F1200 F1200 hs F1200 C F1200 C hs CC F1200 CC F1200 hs Top skid Adjustment bar Threaded pin Nut Push piece F1210 F1210 hs F1210 C F1210 C hs CC F1210 CC F1210 hs Top skid Adjustment bar Threaded pin Nut Push piece 85 WABECO MASCHINENMANUFAKTUR seit 1885 17 9 Spindle x axis with trapezoidal threaded spindle 17 9 1 F1200 F1200 hs F1210 F1210 hs 17 Drawings and legends 86 WABECO MASCHINENMANUFAKTUR seit 1885 17 9 Spindle x axis with trapezoidal threaded spindle 17 9 1 F1200 F1200 hs F1210 F1210 hs Part no Items Order no 51401155 00011 51502112 51004040 0003 51502027 0001 51502131 51006750 00011 51507026 0001 16091300006006 16112500006001 16191200006025 2 ON OA fF ON O Nh MO DH DY 51502551 0001 51502552 0001 17 Drawings and legends Description Spindle bearing Ball bearing Adjusting ring Pressure spring Steel ball Scale ring 80 intervals Hand wheel Threaded pin Washer Screw F1200 F1200 hs Spindle F1210 F1210 hs Spindle 87 WABECO MASCHINENMANUFAKTUR seit 1885 17 9 Spindle x axi
77. r max 440 min 120 max 400 min 710 max 990 only for ball screw spindle 20 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 2 3 Dimensions of F1200 hs with 2 0 kW motor max 266 L max 440 min 120 max 400 min 900 max 1180 only for ball screw spindle 21 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 2 4 Technical data for F1210 F1210 hs F1210 F1210 hs Working areas Longitudinal path x axis 500 mm Vertical path z axis 280 mm Transverse path y axis 150 mm Drill stroke 55 mm Distance between milling machine table and tool spindle minimum 90 mm maximum 370 mm Protrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz oe performance of the spindle 4 4 kW 20kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Swivel range on both sides 90 Tool spindle Tool holder MK2 tightening thread M10 optional MK3 tightening thread M12 SK30 DIN2080 tightening thread M12 Working table 700 x 180 mm Number of grooves 3 Width of grooves 12mm 22 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 2 5 Dimensions of
78. s 4 and check the drive unit for correct seating 21 3 Drawing and legend A Part no Items Order no Description 1 1 51006494 0001 Holding bracket 2 2 16191200008070 Screw 150 WABECO MASCHINENMANUFAKTUR seit 1885 22 NC rotary table optional The NC rotary table is used to control the fourth axis in conjunction with nccad professional The housing body 1 has 4 flutes that enable the clamping of the NC rotary table in both the vertical and the horizontal plane In order to be able to control the NC rotary table with the control software this must first be parameterised and activated in nccad professional as described in the enclosed parameter sheet 22 1 Clamping of work pieces on the NC rotary table The work piece to be processed is clamped using T nuts or hexagonal screws in the intended T shaped grooves of the rotary table When using lathe chucks the chuck flange is clamped using T nuts or hexagonal screws in the intended T shaped grooves of the rotary table 2 The work piece to be processed is in turn clamped in the lathe chuck 22 2 Swivelling the worm shaft in and out The swivelling of the worm shaft in and out is not necessary in CNC mode But if the worm shaft is accidentally e g by way of collision swivelled out then it must be brought back into contact with the worm gear To set proceed as follows 1 Undo the locking screw 11 the eccentric tappet can now be rotated 2 The eccen
79. s with trapezoidal threaded spindle 17 9 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 88 WABECO 17 17 9 17 9 2 Part no N DO oO FB N gt 11 12 13 14 15 16 18 20 21 22 23 24 25 26 27 28 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Spindle x axis with trapezoidal threaded spindle F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Items BB BHR HB HBP PO HMO NBO PHO HMO NYO Order no 51401155 00011 51502112 51502027 0001 51502131 51006750 00011 51507027 16091300006010 16112500006001 16191200006025 51500122 51004020 0002 16000002214010 16047100014000 16073430003014 51004050 0009 51401422 0001 51401426 0001 16191200006030 51004010 0021 16160300005060 16193400005000 51401501 0001 16191200004010 51502323 51502551 0001 51502552 0001 Description Spindle bearing Ball bearing Pressure spring Steel ball Scale ring 80 intervals Hand wheel Threaded pin Washer Screw Multiphase motor Belt disc Adjusting washer Securing ring Spiral tensioning pin Gear belt pulley Motor holder Clamp to motor holder Screw Spacer multiphase motor Screw Nut Cover hood for multiphase motor Screw Gear belt F1200 C F1200 C hs CC F1200 CC F1200 hs Spindle F1210 C F1210 C hs CC F1210 CC F1210 hs Spindle
80. safety notes 1 5 Safety features 1 5 1 for all milling machines In order to enable you to work safely with our machines we have incorporated the following safety mechanisms These meet the relevant European safety requirements a Protective hood The protective hood is secured to the machine housing and is designed to prevent touching of the rotating tool spindle The protective hood is constructed in such a way that the working height depending on the dimensions of the work piece and tool can be adjusted The protective hood can be swivelled to enable fast exchange of tools a ON OFF switch with under voltage trigger The ON OFF switch is fitted with an under voltage trigger thus in the event of a power failure the machine does not switch itself back on automatically This prevents risks caused by the unexpected motion of the tool spindle a Emergency off switch The emergency off switch acts to quickly stop the machine a Overload protection The machine is fitted with an overload protection feature This overload protection feature switches the main drive motor off automatically when the machine is overloaded The machine can only then be switched on after a waiting period 1 5 2 for Milling machines with CNC control assembly and CNC milling machines Safety cabin optional In CNC mode the door to the safety cabin must be closed in order for the milling machine to work in CNC operation You can only work in CNC mode with the
81. structions in the start manual of the software to install the control software on the computer The start manual can be found in the CD case of the control software included with the machine In the next step the software must be adapted to your machine To do this follow the instructions sent with the machine which detail the editing of the parameters When the software has been successfully installed on the control computer and all parameters have been adapted successfully the control computer must be connected with the machine controller The machine controller communicates with the computer via the serial interface COM port In order to establish a connection between the machine controller and the computer connect the end of the interface cable that is on the machine console to the COM port of the computer CAUTION The axial cable of the step motors and the serial interface cable may only be plugged in or removed when the controller is switched off Otherwise this may lead to damage to the controller the machine or the control computer 17 WABECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 1 Identification of the model The precise model designation of your machine can be found on the type plate attached to the machine 4 2 Noise emission declaration F1200 F1200 hs F1210 F1210 hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle
82. th stop 38 1 51502033 Spiral flat spring 39 1 51507014 Tensioning lever 41 2 16191200008070 Screw 42 1 16191200006020 Screw 43 1 51004025 0024 Pressure washer 44 1 51004065 00031 Gear wheel motor 45 2 16191200008020 Screw 48 Allen key 48 1 51007430 0002 8 mm for tool tightening screw MK2 1 51007440 0002 10 mm for tool tightening screw MK3 or SK30 49 Tool tightening screw 49 1 91200010130 01 with thread M10 to MK2 1 91200012160 01 with thread M12 to MK3 or SK30 52 4 16191200004010 Screw 53 1 51004008 0002 Mounting pin F1200 hs F1210 hs F1200 C hs F1210 C hs 35 1 51500127 Terminal box lid with operating elements 50 1 51500624 0001 Emergency off switch complete 51 1 51401203 0001 Cover hood CC F 1200 hs CC F1210 hs 35 1 51500133 Terminal box lid without operating elements 51 1 51401204 0001 Cover hood 75 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 5 Z stand with vertical skid with trapezoidal threaded spindle 76 WABECO MASCHINENMANUFAKTUR seit 1885 17 Drawings and legends 17 5 Z stand with vertical skid with trapezoidal threaded spindle Part no Items Order no Description 1 1 51401142 0001 1 Z stand 2 1 51001016 0007 Adjustment bar 3 1 51401147 0001 Vertical skid 4 1 16079770006060 Index bolt 5 2 16112500006001 Washer 6 1 16193400006000 Nut 7 1 16198500006000 Nut 8 1 16191200008025 Screw 9 4 16091300006016 Threaded pin 10 1 51507029 Tensioning lever 11 5 16063250
83. tive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives named above the already published and applicable standards were drawn upon EN ISO 12100 2010 DIN EN 60204 1 2006 EN ISO 13128 2009 Proxy for the compilation of the technical documentation is the operational head of the above named manufacturer Mr Christoph Schneider D 54673 Neuerburg 2014 Place and date of issue lhoh hans Operational head Christoph Schneider WABECO MASCHINENMANUFAKTUR seit 1885 1 Important safety notes 1 1 Intended use The milling machines described in these operating instructions are designed for the processing of metal plastic and timber only To ensure safe operation of the milling machines the regulations set out in the chapter Safety regulations must be observed 1 2 Improper and incorrect use The milling machines described in these operating instructions have been developed and manufactured for the purpose named above Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of not intended and incorrect use of the milling machines 1 3 Modifications to the machine For reasons of safety it is forbidden for the user to make modifications of any type to the milling machine Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the millin
84. tric tappet is easiest to set by swivelling the NC drive unit 3 In order to bring the worm shaft into contact with the worm gear the eccentric tappet must be rotated anti clockwise swivel the NC drive unit backwards 4 After successfully setting tighten up the locking screw 11 again 5 An incorrect setting of the NC drive unit may be corrected by undoing the screw 29 and then swivelling the unit 6 Then tighten the screw 29 again 151 WABECO 22 NC rotary table optional 22 3 Setting the axial play of the NC rotary table The axial play of the rotary table 2 is set using the limiting ring 4 To set proceed as follows 7 Undo the four threaded pins 25 in the limiting ring 4 using a 2 5 mm Allen key 8 Tighten the four fixing screws 21 of the limiting ring using a 3 mm Allen key crosswise and medium tight 9 The rotary table can now be rotated using a 5 mm Allen key pushed through the motor hood into the screw 13 only clockwise The rotary table should only turn with difficulty or not at all 10 The four threaded pins in the limiting ring can now be used to set the play very finely 11 The threaded pins are tighten crosswise in small stages and the movement of the rotary table is constantly checked by rotating with the Allen key 12 The play is set correctly when the rotary table can again be turned evenly without exerting considerable force Excess axial play of the rotary table may
85. ver for moving the tool spindle sleeve stroke 13 Clamping lever for securing the longitudinal motion x axis at the cross slide support 14 Hexagonal nut for swivelling the milling head 15 Index bolt for securing the milling head 16 Depth stop for boring 59 WABECO MASCHINENMANUFAKTUR seit 1885 16 Operating elements 16 4 Milling machines F1200 C hs F1210 C hs with 2 0 kW motor o oN POP a FF QN 10 11 12 13 14 15 60 Potentiometer rotating knob for speed selection of the electrical drive motor 3 setting switch of the electrical drive motor START RIGHT STOP START LEFT Emergency off switch Tool tightening screw Hand wheel for setting the boring and milling depth Clamping lever for securing the boring and milling depth Hand wheel for adjusting the longitudinal motion x axis of the cross slide support Clamping lever for securing the transverse motion y axis at the cross slide support Hand wheel for adjusting the transverse motion y axis of the cross slide support Clamping lever for securing the protective hood Clamping lever for securing the tool spindle Activation lever for moving the tool spindle sleeve stroke Clamping lever for securing the longitudinal motion x axis at the cross slide support Hexagonal nut for swivelling the milling head Index bolt for securing the milling head WABECO MASCHINENMANUFAKTUR seit 1885 16 Depth stop for boring 16 Operating elements 16
86. y 0 1 mm from the carbon brushes then smooth out the contact surface with fine sandpaper Check the tension of the gear belt and adjust if necessary Check the play in the guides and feed spindles and set if necessary 14 Lubrication of the machine The lubrication process a Reduces wear and friction a Increases the lifetime a Protects metal surfaces from corrosion We recommend a A class 2NLGI multi purpose grease for lubrication A lubrication oil with a viscosity of 100 mm 7 s for oiling The machine is to be lubricated every 8 hours of operation in accordance with the lubrication plan The lubrication points a Dovetail guide base plate a Dovetail guide upper skid a Dovetail guide z stand a Trapezoidal threaded spindles Sleeve and feed pinion for sleeve stroke Are lubricated with the help of an oil can and an ordinary lubrication oil by moving the skid or sleeve backwards and forwards All other lubrication points are lubricated with a grease press or a brush using multi purpose grease 52 WABECO MASCHINENMANUFAKTUR seit 1885 14 Lubrication of the machine 1 Every 8 hours of operation 2 O A Every 8 hours of operation E The borer spindle and spindle bearing do not need to be lubricated since the ball bearings have a closed construction form and the bearings have been supplied at the factory with sufficient grease for the lifetime of the machine

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