Operating Instructions
Contents
1. Customer Service Contact US ereraa e e War ANY ea TANANG opare pants Ist Explode view CON DO O OO A 10 11 12 13 14 15 16 19 19 20 21 22 SAFETY PRECAUTIONS Saw blade should be inspected daily for excessive wear core cracks and arbor damage Replace any blade that shows signs of damage e To mount blade clean arbor and outer flanges tightening nut securely e DO NOT place any portion of body in line with blade while it is rotating e To reduce risk of electrical shock it is recommended to use GFCI and refer servicing to qualified professional We recommends the use of these safety items when operating the saw USE PROPER GROUND CICUIT USE BLADE GUARD WHEN OPERATING SAW ALWAYS WEAR SAFETY GEAR GENERAL SAFETY RULES e Never use the machine improperly or work in an unsafe manner e Always wear safety goggles dust mask and ear protection while operating the saw to comply with ANSI Z87 1 e Always remain alert when the saw is in use Failure to pay attention on the operator s part may lead to serious injury e Before you start working familiarize yourself with the work site and its surroundings Take notice of circumstances which may impede working or traffic observe soil conditions good bearing or not and take measures to ensure safety i e the shielding of road works from public traffic e Take measures to ensure that the machine is in a safe and trouble free condi2. TROUBLESHOOTING Irregular run of the Poor tension in the blade Return the saw blade to the saw blade material manufacture Saw blade wobbles Saw blade is damaged or Have the saw blade when running bent aligned flattened Clean the receiving flange Solder the diamond segments of the old blade onto another swa blade or use a new blade Flange of the saw blade is Replace the saw blade flange damaged Shaft of the motor is bent Replace the electric motor Diamond segment Overheating of the saw Have the diamond segment soldered on becomes loose blade cooling water not the blade again ensure optimum flow of sufficient cooling water Excessive wear Wrongtype of saw blade Use harder saw bldes Shaft of motor causes Have bearings of the motor or the motor wobbling replaced Overheating Ensure optimum flow of cooling water Cracks in or near the Saw blade too hard Use a softer blade diamond segment Fixed flange is worn out Have the fixed flange replace Motor shaft bearing Replace the bearing of the motor shaft 17 TROUBLESHOOTING Saw blade is blunt Saw blade type is Use appropriate type of saw blade unsuitable for the meterial being cut Saw blade type is unsuitable for the machine performance Saw blade too hard Diamond segments are Sharpen the diamond saw blade blunt Appearance of cut is Poor tension in the blade Return the saw blade to the not optimal material manufacture Too much load placed on Use a suit
3. QUIT Operating Instructions TBE350 Table Saw Index Indice 000 10981449 en 06 06 2009 Manufacturer s address TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 41 0 44 952 18 18 Fax 41 0 44 952 18 00 www hydrostress com TYROLIT Hydrostress AG reserves the right to make technical changes without prior notice Copyright 2003 TYROLIT Hydrostress AG CH 8330 Pfaffikon ZH Switzerland All rights reserved in particular copyrighting and translating rights Printing of this operating manual including extracts from it is prohibited No parts of it may be reproduced in any form or processed using electronic systems duplicated or disseminated without the written permission of TYROLIT Hydrostress AG TBE350 Owner manual text TABLE OF CONTENTS Contents Safety precautions General safety rules Health warnings Unpack assembly amp set up Diamond blade installation Inspection amp specification Features Cutting table The rip guide Cutting depth Water pump i Slide In legs assembly nstallation Electric motor specifications Dos amp Don ts for blades Saw Maintenance ccc nn Troubleshooting
4. equipment 2002 96 CE Vibration Directive 2002 44 CE Noise Emission 2000 14 CE Standards EN 12418 2000 Masonry and stone off machines for job site Safety EN ISO 14121 Safety of machinery Principles of risk assessment EN 61000 6 3 Electromagnetic compatibility Tyrolit Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon ZH Pfaffikon 07 04 2009 DU TUV MELE lt CERPO EN 150 9001 u EN ISO 14001 Zertifikate Mr 20 100 72002004 u 20 108 7177 MM LN at Mario Facchin Head of Research and Development 25
5. from both the left and right side Note the straight and 45 angled slits on the bottom of the rip guide 2 After the rip guide is positioned for the desired cut place material flat against the rip guide and the measurement rail After the rip guide is positioned for the desired cut place material flat against the rip guide and the measurement rail For 45 rip cuts place the corner of material in the open slot of the measurement rail 3 Simply line up the material being cut with the appropriate pre marked lines on the cutting table 4 Now you are ready to make your cut CUTTING DEPTH The recommended cutting depth is 1 4 below the cutting table surface The cutting clearance has been fixed from original designed Only use the 014 350 mm blade for this saw Setting smaller size of diamond blade may grab the material being cut causing damage and possibly injury max Blade Diameter max Cutting Depth 400 mm 120 mm WATER PUMP INSTALLATION 1 Remove the water pump from the box and check that it is not damaged 2 Place the pump into the middle of the water tray along its side so that the water outlet is positioned horizontally Connect the water hose from the blade guard to the pump and plug the power cord into the 3 prong receptacle 3 Fill the water tray so that the water intake is fully immersed 4 Be sure to support the pump during installation to prevent pump failure or damage Disconnect the pump bef
6. in the correct direction secure the blade to the arbor with a wrench Use proper safety equipment when operating the saw Periodically check the blade for cracks or bond fatigue Always have a continuous flow of water on both sides of blade N TS Do not operate the saw without safety guards in position Do not operate the saw with blades larger than O 15 7 400 mm Do not cut dry with blades marked Use Wet Do not exceed manufacturer s recommended maximum RPM Do not force blade into material let blade cut at its own speed DRY CUT BLADES DO DO S In addition to the following always follow wet recommendations Use appropriate blade for material being cut Inspect segment blades for segment cracking or loss Do not use damaged blades Use proper safety equipment when operating the saw N TS In addition to the following always follow wet recommendations Do not make long cuts with dry blades allow them to air cool periodically Do not use the edge or side of blade to cut or grind Do not attempt to cut a radius or curve Do not cut too deep or too fast into the material Do not cut any material not recommended by blade manufacturer SAW MAINTENANCE Maintenance interval Wath to do for maintenance and care After ecery use ot the Remove dirty water from container machine Remove dirt and mud from the bottom of the container Rinse teh immersion pump with fresh water to prevent water pump dogging from residua
7. able saw blade the saw blade Diamond segments are Sharpen the saw blade blunt The center hole inthe The saw blade has slipped The arbor otr the saw blade must be saw blade has become on the motor shaft when fitted with an appropriate adapter ring wider due to wear running Check the receiving flange and have it replaced if necessary Saw blade shows Lateral friction when cutting The material feed is too high proceed blooming colors more slowly Grinding marks on the Material is not being feed Ensure that the direction of feed is saw blade parallel to the saw blade absolutley parallel to the saw blade Adjust the roller table have it adjusted Poor tension in the blade Have the saw blade tensioned material Too much load on the saw The material feed is too high proseed blade more slowly 18 CUSTOMER SERVICE AFTER SALE SERVICE All customer service technical questions re order of parts etc will be provided by us CLAIMS FOR LOST OR DAMAGED GOODS If merchandise is delivered in damaged condition or cartons are missing a notation must be placed on all papers signed by the receiver If unreported or concealed damages are noticed after delivery the carrier should be contacted by telephone and if carrier fails to send an inspector within five days a request should be made in writing to the carrier confirming the telephone request for an inspection All requests for credit due to transportation loss or damage
8. ion ATTENTION Hearing protection must be worn when 90 dB A is exceeded FEATURES The TBE350 table saw is designed for the professional contractor in mind It enhances performance with a multitude of features facilitating operation sturdy handle and Spring Lever allow for quick plunge cuts Miter Cutting Capability Powerful Induction Motor Rear Splash Guard rotects the jobsite against dust and water Stainless Steel Water Tray 45 90 Rip Guide Slide In legs with Wheels facilitate transport CUTTING TABLE ASSEMBLY To install the cutting table to the machine set the cutting table on the rails Install the screw and brackets to the cutting table 3 To remove the cutting table do the reverse of the above two steps lt ND THE CUTTING TABLE Features e The heavy duty cutting table with steel wheels provides the durability to handle large materials diamond blade may grab the material being cut causing damage and T Only use the 1 2 350 mm blade for this saw Setting smaller size of possibly injury USE PROPER GROUND CICUIT USE BLADE GUARD WHEN OPERATING SAW ALWAYS WEAR SAFETY GEAR THE RIP GUIDE Steps to use the 45 90 rip guide 1 Set the rip guide by positioning it on the desired dimension and tighten the threaded knob Make sure that the rip guide is firmly tightened to avoid slippage The rip guide can be used for 90 rip cuts and 45 angle cuts
9. l dirt After wet clearing and Connect the machine to an electric power outlet equipped with before using the machine a GFI safety power breaker If the safety power breaker cuts off again the electrical power supply do not try to operate the machine but have it checked by an authorized dealer first Before not using the Clean and lubricate all movable part machine for a prolonged period of time Before not using the Check that the stand is safely fixed machine for a prolonged period of time Check that all screw joints and nuts are fixed Check that the roller table is in its guides and that it easliy moves to and fro With the saw blade removed switch on the motor for an instant and switch it off again If the motor does not run have the machine inspected by a qualified electrician Check that the immersion pump works properly Turn on the cooling water tap and switch the machine on If the pump does not give any water or only a little switch the machine off at once Clean the pump or replace of necessary Ambient temperture To prevent the water in the pump and cooling system from below 0 C freezing remove the water after using the machine or when there operation in winter will be a long break Make sure that the cooling system is entirely drained so that there is no water left inside the pump water hose and bearing housing For your safety before performing any maintenance on the saw turn off the power s
10. m products Bronze Steel Rubber Rubber Nylon fabric Synthetic grease Plexiglas OBLIGATION OF NOTIFICATION When a Table saw is taken out of service and disposed of the manufacturer TYROLIT Hydrostress AG or the corresponding service centre must be informed of this 22 TBE350 Spare Part List 4 Water fow adapter Water vee EOSM 130 01 005 10981929 mas EOS 119 28 00s 10951990 7 Water splash guard EOSM13004084 10981931 8 Motor bracket EOSM13103034 10981932 9 Switch SY EOSMA3201041 10986216 SwitenttoV EOSMA43205034 10986025 Cross beam EOSM 131 06 034 10981938 f Waterpump 110v EOSM 8000060101 10986026 Motor110V EOSM 1900160101 10986027 39 Blade o S yO 23 TBE350 EXPLODE VIEW 24 C Declaration of conformity Description Masonry saw TBE350S with electric engine 2 2 kW 110V or 230V Type TBE350S Article number 10981424 110V Article number 10981423 230V Serial number 35200001 3500___ Index 001 Year of construction 2009 The TYROLIT Hydrostress AG certifies that the inspected above machine against the following guidelines and that we confirm compliance with these standards Guidelines Machine Directive 98 37 CE 2006 42 CE 2002 95 EC Restriction of the use of certain hazardous 2002 95 CE substances in electrical and electronic equipment Electrical Directive 93 68 EWG Electromagnetic compatibility 89 336 CEE Waste electrical and electronic
11. ore attempting to handle the pump Never operate pump without water in the tray SLIDE IN LEGS 1 Slide each of the four legs into the housing at the four corners of the saw frame 2 After sliding the leg as far as possible lock the leg in place with the ring bolt located on the leg housing 12 ELECTRICAL MOTOR SPECIFICATIONS Features Power 2 2 kW Volts 230 V 110 V Amps 15 Amps 30A otor RPM 2800 RPM Cycle 50 Hz 60 Hz Recommendations It is recommended that a 15 A 30 A CIRCUIT be used while operating this saw This will prevent any loss of power or interruption Always plug saw as close as possible to the power source while operating This will allow you to receive optimum electricity E Green Yellow N Blue ba ARE E Green Yellow MOTOR ae u NBlue WATER Bm CA Meg a t4 THERMAL PROTECTION cord Never use more than one extension cord at a time Follow the T To avoid permanent motor damage you must use the correct extension chart for proper size Wiregauge Length of cord 2 2 kW 230 V 110V 5 mm 910 mm 8 mm 016 mm 015 mm 032 mm DO S AND DON TS FOR BLADES WET CUT BLADES DO DO S Inspect blades daily for cracks or uneven wear Always use appropriate blade for material being cut Inspect arbor shaft for uneven wear before mounting blade Always use blades with the correct arbor shaft size Ensure that blade is mounted
12. plied 20 DISPOSAL GENERAL The operator can recycle or dispose of the Table saw himself provided he observes the statutory provisions In order to dismantle the Table saw correctly and to properly remove the materials some knowledge in the area of mechanics and knowledge about differentiation of waste materials is necessary If during correct disposal doubts arise that represent a hazard for persons or the environment the after sales service of TYROLIT Hydrostress AG will be happy to provide information DANGER Voltage warning Before working in an area identified in this way the installation or device must be fully disconnected from the power voltage and secured against being accidentally powered up again Failure to head this warning may lead to death or serious injury PERSONNEL QUALIFICATIONS Only personnel with basic technical training and who are in a position to identify the various material groups should be involved in disposal DISPOSAL REGULATIONS The normal local and regional rules and guidelines must be observed when disposing of the machines making up the Table saw 21 DISPOSAL OF TABLE SAW DISPOSAL REGULATIONS The dismantled parts of the table saw are sorted by material and sent separately to the appropriate collection points Ensure that the following parts in particular are properly disposed of The Table saw consists of the following materials Cast aluminium Rolled aluminiu
13. should be accompanied by properly signed papers A claim for loss or damage must be filed with the carrier within 60 days from the shipping date for UPS or other common carriers Credit cannot be allowed for damage claims that are not properly substained with supporting papers or received by us too late for timely filing with the carrier CONTACT US We pride ourselves on our customer service If you have any questions regarding our products whether it may be product inquiry or troubleshooting please don t hesitate to contact us at our corporate office We will do our best to answer your questions In some cases we may even refer you to a local sales representative that can better service you WARRANTY For a period of one 1 year from the original date of purchase if the product is determined to be defective we will repair or replace the product at its option at no charge to the customer or pay the associated repair costs to an authorized service facility All replacement parts new or rebuilt supplied at our option for repairs will be warranted for the remainder of the original warranty period of one 1 year All defective products or components replaced under this limited warranty will become our property This limited warranty excludes all components not manufactured by OUR COMPANY which are listed below with their corresponding independent warranty periods Such components are warranted by their respective manufacturer whose warran
14. tion prior to usage Use the machine only when all protective devices i e guards noise absorbers emergency off devices are operating in the intended locations e A visual check of the machine must be made at least once a shift to ensure that visible damages or faults are recognized Any changes including changes in the performance or behavior of the machine must be reported to the supervisor If necessary stop the machine at once and secure it e Inthe case of a malfunction stop the machine immediately and secure it Fix the problem as soon as possible e For Starting and stopping the machine follow the operating instruction steps and observe any indicator lights e Before switching the machine on make sure that the activated machine will be of no danger to anyone e Be sure to connect the plug to a properly grounded receptacle to reduce the risk of electric shock HEALTH WARNINGS Some dust are created by power sanding sawing grinding drilling and cause other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated are and work
15. ty will be the governing warranty for that particular product Excluded Components Manufacturer s Warranty Electric Motors 1 Year EXCLUSIONS FROM WARRANTY We cannot assume responsibility for claims arising from abuse of the our product Due to abuse by the Purchaser in their processing Due to improper installation practices or procedures Due to abuse or improper usage by the end user Due to contaminants including but not limited to exposure to salt or fresh water chemicals and any other form of contamination from a source outside of our control LIMITED WARRANT This product is covered by a one year warranty from the date of purchase If the product is defective in workmanship or material TYROLIT Hydrostress AG will repair and or replace it free of charge upon returning the product to distributor dealer in its original packaging This warranty does not cover normal wear or damage resulting from operator abuse TYROLIT Hydrostress AG obligations under this warranty shall be limited to the repair and or replacement of the product TYROLIT Hydrostress AG shall not be liable for consequential damages resulting from the improper use of the product This warranty is void if the product or any of its components are modified altered or in any way changed Selected components such as motor engines are excluded from this warranty and are subject to the manufacturer s warranty This warranty is in lieu of all warranties expressed or im
16. witch and unplug the power card 15 TROUBLESHOOTING Machine does not run Power cord not properly Check that the machine is properly when switched on fixed plugged in connected to the power supply Power cord defective Have the power cord checked replace if necessary Main power switch Have the main power switch checked defective and replace if necessary by a qualified electrician Loose eleectrical Have the whole electric system of the connection inside the machine checked by a qualified electric system electrician Motor defective Have the motor checked and replace if necessary by a qualified techician To much pressure exerted Exert less pressure when cutting while cutting Incorrect specification for Use a saw blade which corresponds to saw blade the material being cut Saw has a defective electric Have the electric system of the saw system checked by a qualified technician Poor machine Power cord extension cable Use a power cord ectension cable of performance little too long or cable still wound the rated length use a cable drum with power up inside cable drum cable fully extended Motor stops power cut out Power network is Observe the electrical ratings of the insufficient machine and connect it only to a power network which complies with these ratings Drive motor no longer runs Have the motor checked by a qualified at rated speed r p m electrician and have it replaced if necessary 16
17. with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles UNPACKING ASSEMBLY amp SET UP Open the container carefully lift the saw frame handles and place it on a flat level working area Be certain that you have the following items before you discard the container Saw 45 90 rip guide Universal wrench Owner s manual DIAMOND BLADE INSTALLATION 1 Move the blade shaft cover upwards To remove the blade lock nut open the shaft space 2 Place the blade onto the blade shaft Make sure that the directional arrow is pointing in the direction of the shaft rotation 3 Lock the blade lock nut with the outer flange Use the multiple wrench provided to fasten the blade tightly INSPECTIONS amp SPECIFICATION The compact TBE350 table saws are shipped completely assembled and ready for use except for the diamond blade Inspect the saw for shipping damage If any damage is found contact the shipper immediately and file a freight claim We are not responsible for any freight related damages Remove the saw from the shipping container TBE350 SPECIFICATIONS A 230V 110V 10 A 20 50 Hz 60 Ha Max Cutting Length 23 6 600 mm Length 1140 mm Hight 1230 mm Wight Noise level at workplace LPA Value applies under the following condition With Sawblade 0350mm Type EB No 5696 Higher noise levels may be generated in cutting operat
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