Operating Instructions
Contents
1. Operating Instructions Sal Coupler Socket C neX gt 8570 16 Contents 1 2 1 2 2 2 3 Contents 1 810411211 VRR BANN peace e E E a 2 2 General Informator sis 2 3 General Notes Regarding Safety cccccccccccscseecsesesccencscsecne 000000 ent 3 4 Intended Area of Application wanna 4 5 Technical Data ra atssaedaasartiis fr bene TELE 5 6 Transport Storage and Disposal u eu a ci 7 7 A A arts 8 8 COMMISSIONING een 9 9 OPONE a 9 10 Maintenance u cado 10 11 Accessories and Spare Parts ici A veanioes eddimtnnatene 11 12 EC Type Examination Certificate u en 12 13 EC Declaration of Conformity 2 Reue 14 General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl de Information Regarding these Operating Instructions ID NO 150663 8570609300 Publication Code S BA 8570 16 04 en 22 06 2009 We reserve the right to make technical changes without notice Symbols Used Action request Describes actions to be carried out by the user Reaction sign Describes the results or the reactions to the actions taken Information sign Bullet Describes the notes and recommendations Warning sign Danger from energised parts Warning sign Danger due to an explosive atmosphere gt S g gt y Coupler Socket 150663 8570609300 852. cllgaluar j Leiter Qualit tsmanagement Director Quality Management Directeur Assurance de Qualit 8570602020 03 150663 8570609300 S BA 8570 16 04 en 22 06 2009
3. sheet 1 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Coupler Socket 150663 8570609300 8570 16 S BA 8570 16 04 en 22 06 2009 EC Type Examination Certificate 12 2 EC Type Examination Certificate current supplement Physikalisch Technische Bundesanstalt Braunschweig und Berlin ist SUPPLEMENT according to Directive 94 9 EC Annex 111 6 to EC TYPE EXAMINATION CERTIFICATE PTB 03 ATEX 1227 Translation Equipment Plug and socket device type 8570 Marking 9 12G EExed ia IIC T6 12D IP66 T 80 C Manufacturer R STAHL Schaltger te GmbH Address Am Bahnhof 30 74638 Waldenburg W rtt Germany Description of supplements and modifications The plug and socket device type 8570 may be manufactured with the following modifications e The wall mounting socket outlet mounted in a basket guard is designed as a portable socket outlet The type name for this version is 8570 6 The cable entries used may also be of a type permitting mobile applications as certified under a separate test certificate The screw threads are mounted with interference fit using a tool e
4. 500 V 11kW 600 V 690 V DC1 110V 16A 16AgL 35AgL 2P 4 3P 4 3P N 4 Polyamide glass fibre reinforced Stainless steel IP66 Screw terminals 2x 1 5 mm 4 mm 1xM25x1 5 1xM25x1 5 7 mm 17 mm Cable entries on top and rear side 1 x M25 metal cable gland see R STAHL Catalogue Chapter 12 8570 16 3 2 1 kg 8570 16 4 2 35 kg 8570 16 5 2 45 kg 5000 switching cycles electrical and mechanical max 1 2 Nm max 1 8 Nm Coupler Socket 8570 16 Technical Data Technical Data Dimensional Drawings All Dimensions in mm Subject to Alterations A B E 149 249 415 03435E00 8570 16 Coupler socket Position of the protective earth PE contact Position clock hour position View front face of the socket Example clock hour 1 2 4 position 06190E00 250 V 6 o clock 02395E00 Contact layout and terminal markings 2P oP rs 06190E00 06556E00 06555E00 8570 16 3 8570 16 4 8570 16 5 Contact layout and terminal markings in the 6 o clock position view from the front face of shrouded socket onto the contacts 6 Coupler Socket 150663 8570609300 8570 16 S BA 8570 16 04 en 22 06 2009 Transport Storage and Disposal Contact layout and identification colour and terminal markings Number of poles Frequency Hz Voltage V Identification colour Position of the PE contact 7 o clock 60 250 440 265 460 red 11 o clock Iden
5. 0 are adhered to Check that female contacts are clean Inspect seals for damage Check that the device functions correctly Check that surfaces of the plug pins are not damaged xXx x x x 10 2 Cleaning X The device may only be cleaned with a damp cloth X When cleaning with a damp cloth use water or mild non abrasive non scratching cleaning agents X Never use aggressive cleaning agents or solvents X Avoid the ingress of water or cleaning agents into the female contacts 10 Coupler Socket 150663 8570609300 8570 16 S BA 8570 16 04 en 22 06 2009 Accessories and Spare Parts 11 Accessories and Spare Parts Designation Illustration Description Order number Weight Sealing plugs 8290 3 M 25 x 1 5 1 piece 143524 0 007 04840E00 150663 8570609300 Coupler Socket 11 S BA 8570 16 04 en 22 06 2009 8570 16 EC Type Examination Certificate 12 EC Type Examination Certificate 12 1 EC Type Examination Certificate Page 1 12 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 EC TYPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC 3 EC type examination Certificate Number PTB 03 ATEX 1227 4 Equipment Plug and socket device type 8570 5 Manufacturer R STAHL Schaltger te GmbH 6 Address 74638 Waldenburg W rtt Germany 7 This equipment and any acceptable vari
6. 70 16 S BA 8570 16 04 en 22 06 2009 3 1 3 2 General Notes Regarding Safety General Notes Regarding Safety Safety instructions for installation and operating personnel The operating instructions contain basic safety instructions which are to be observed during installation operation and maintenance Non observance can lead to endangerment of persons plant and the environment Z WARNING Risk due to unauthorised work being performed on the device gt There is a risk of injury to persons and damage to equipment Assembly installation commissioning operation and maintenance must only be performed by personnel who are both authorised and suitably trained for this purpose Before assembly commissioning Read through the operating instructions Give adequate training to the assembly and operating personnel Ensure that the contents of the operating instructions are fully understood by the personnel in charge The national installation and assembly regulations e g IEC EN 60079 14 apply When operating the device Ensure the operating instructions are made available on location at all times Observe safety instructions Observe national safety and accident prevention regulations Only run the device according to its performance data gt Servicing maintenance or repair work which are not described in the operating instructions must not be performed without prior agreement with the manuf
7. The inner contour line of the switch element has been modified Alternative materials are used for the plug and socket device Applied standards EN 50014 1997 A1 A2 EN 50018 2000 A1 EN 50019 2000 EN 50020 2002 EN 50281 1 1 1998 Test report PTB Ex 05 15305 Zertifizier sschutz Braunschweig February 10 2006 By order Sheet 1 1 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany 150663 8570609300 Coupler Socket 13 S BA 8570 16 04 en 22 06 2009 8570 16 EG Konformitatserklarung EC Declaration of Conformity D claration de Conformit CE R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt that the product que le produit Typ en type s type s Steckvorrichtung Plug and socket Prise de courant 8570 1 mit den Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des no
8. ability and warranty expire The device may only be used under the operating conditions described in these operating instructions The device may only be used in hazardous areas according to these operating instructions 4 Coupler Socket 150663 8570609300 8570 16 S BA 8570 16 04 en 22 06 2009 Technical Data Explosion protection Gas explosion protection ATEX IECEx Dust explosion protection ATEX IECEx Ambient temperature Certificates Gas explosion protection ATEX IECEx Dust explosion protection ATEX IECEx Rated operational voltage Frequency range Voltage tolerance Rated operational current Rated operational power Back up fuse without thermal protection with thermal protection Number of pins Material Enclosure Carrier Degree of protection Connection type Connection cross section finely stranded Cable entries Stopping plug Cable gland Cable dia range Special version Weight Service life Tightening torque Terminals Connection chamber cover 150663 8570609300 S BA 8570 16 04 en 22 06 2009 amp 112 G Ex de IIC T6 Ex de IIC T6 amp 112 D Ex tD A21 IP66 T80 C Ex tD A21 IP66 T80 C 30 C 55 C 50 C on request internal lubrication with silicone grease PTB 03 ATEX 1227 IECEx PTB 05 0023 PTB 03 ATEX 1227 IECEx PTB 05 0023 max 690 V AC max 110 V DC 0 60 Hz 10 6 16A AC 3 690 V 16A 4 kW 220 V 230 V 240 V 7 5kW 380 V 400 V 415 V
9. acturer Any damage may render explosion protection null and void No changes to the devices or components impairing their explosion protection are permitted Install and use the device only if it is undamaged dry and clean If you have questions Contact the manufacturer Warning notes Warnings are sub divided in these operating instructions according to the following scheme Z WARNING Type and source of the danger gt Possible consequences gt Measures to avoid danger They are always identified by the signalling word WARNING and sometimes also have a symbol which is specific to the danger involved 150663 8570609300 Coupler Socket 3 S BA 8570 16 04 en 22 06 2009 8570 16 Intended Area of Application 3 3 Conformity to Standards The devices complies with the following directives and standards X Directive 94 9 EC X IEC EN 60079 0 IEC EN 60079 1 IEC EN 60079 7 IEC EN 61241 0 X IEC EN 61241 1 X IEC EN 60947 3 IEC EN 60947 4 1 IEC EN 60309 IEC EN 60529 4 Intended Area of Application The coupler socket 8570 16 is an explosion protected electrical device It serves the connection of portable and fixed electrical devices and for connecting cables or electrical circuits in areas where an explosion hazard exists It has an area classification for use in Zones 1 2 21 and 22 Z WARNING Only use the device for its intended purpose gt Otherwise the manufacturer s li
10. ation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential report PTB Ex 04 13432 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50018 2000 EN 50019 2000 EN 50281 1 1 1998 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment shall include the following Ex 112G D EEx ed ia IIC T6 IP 66 T80 C Braunschweig March 24 2004 2 U Klausmey Regierungsdirektor
11. ch can only be operated if a plug is inserted X When the plug is disconnected lock the hinged cover with the bayonet ring Only type 8570 12 and 8575 12 plugs manufactured by R STAHL must be used 150663 8570609300 Coupler Socket 9 S BA 8570 16 04 en 22 06 2009 8570 16 Maintenance 10 Maintenance Z WARNING Danger from live parts gt Risk of serious injury All connections and wiring must be disconnected from the power supply Secure the connections against unauthorised re connection Z WARNING Danger through defective switch contacts gt There is a risk of injury to persons and material damage The complete flange socket must always be replaced if a short circuit occurs in the switch s main circuit as the state of the switch contacts of hermetically sealed devices can not be determined 10 1 Regular Maintenance Work Refer to the corresponding national regulations e g IEC EN 60079 17 for the type and scope of tests The maintenance intervals must be chosen such that the occurrence of deficiencies anticipated in the system can be avoided The plug must be disconnected at regular intervals to prevent contact corrosion The following items must be checked as part of the maintenance schedule X Check that no cable connections are loose X Inspect the casing for visible signs of damage X Check that the permitted temperatures in accordance with IEC EN 60079
12. ed under a single terminal Conductor material and cross sectional area must be identical The conductors can be connected without special preparatory measures Dimensions mm Main contacts 11201E00 Open enclosure Pass the cable through the cable entry into the connection chamber Remove the cable sheathing such that the cable will still be clamped adequately Insert stripped cable ends in corresponding terminal and clamp 1 2 Nm The stripped wire ends must be entirely placed under the clamp plate Align the wires clamped ends must be relieved of strain Tighten the cable gland s Close the casing Coupler Socket 150663 8570609300 8570 16 S BA 8570 16 04 en 22 06 2009 Commissioning 8 Commissioning Before commissioning Check for correct assembly and installation Inspect the casing for damage Remove foreign objects if necessary Clean the connection chamber if necessary Check that the cables enter the casing correctly Check tighten all screws bolts and nuts Check tighten all cable entry glands and sealing plugs Observe the mains voltage gt Seal all cable entries which are not used with plugs certified in accordance with directive 94 9 EC and seal all holes which are not used with sealing plugs certified in accordance with directive 94 9 EC Only operate if fully assembled 9 Operation CS X The coupler socket swit
13. rmes suivantes 94 9 EG ATEX Richtlinie 94 9 EC ATEX Directive 94 9 CE Directive ATEX Kennzeichnung marking marquage EG Baumusterpriifbescheinigung EC Type Examination Certificate Attestation d examen CE de type Produktnormen nach Niederspannungsrichtlinie Product standards according to Low Voltage Directive Normes des produit pour la Directive Basse Tension 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive 2004 108 CE Directive CEM EN 60079 0 2012 EN 60079 1 2007 EN 60079 7 2007 EN 60079 11 2012 EN 60079 31 2009 112 G Ex de IIC T6 Gb Il 2 G Ex de ia Ga IIC T6 Gb Il 2 D Ex tb IIIC T80 C Db PTB 03 ATEX 1227 Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany NB0102 EN 60309 1 1999 A1 2007 A2 2012 EN 60309 2 1999 A1 2007 A2 2012 EN 60309 4 2007 A1 2012 Nicht zutreffend nach Artikel 1 Absatz 3 Not applicable according to article 1 paragraph 3 Non applicable selon l article 1 paragraphe 3 C 0158 Spezifische Merkmale und Bedingungen f r den Einbau siehe Betriebsanleitung Specific characteristics and how to incorporate see operating instructions Caract ristiques et conditions sp cifiques pour l installation voir le mode d emploi Waldenburg 2014 09 19 Steffen Buhl Ort und Datum Place and date Leiter Entwicklung Schaltgerate Lieu et date Director R amp D Switchgear Directeur R amp D Appareillage F 4174 601 01 2011 STMZ J P R
14. tification colour and layout in relation to the keyway for the various voltages and frequencies in accordance with IEC 60309 2 1 Primarily for installation on board ships 2 Frequencies 100 Hz lead to increased heating behaviour This must be compensated for by a max ambient temperature of lt 40 C temperature class T5 or a reduction of current to 12 A Transport Storage and Disposal Transport Shock free in its original carton do not drop handle carefully Storage Store in a dry place in its original packaging Storage temperature range 55 C 80 C Disposal Ensure environmentally friendly disposal of all components according to legal regulations 150663 8570609300 STAHL Coupler Socket 7 S BA 8570 16 04 en 22 06 2009 8570 16 Installation 7 Installation Z WARNING Danger of explosion gt There is a risk of injury to persons and material damage Choose a suitable conductor so that the maximum permissible conductor temperature is not exceeded If using wire end ferrules fit these in a gastight manner using the appropriate tool Only use separately tested cable entry glands and sealing plugs which have an EC Type examination certificate Conductor insulation must reach right to the terminal The conductor must not be damaged e g notched when stripping the insulation Always connect the protective earth conductor CS Two conductors can be clamp
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