Operating Instructions PTB 01 ATEX 2175 Example
Contents
1. 7 5 2 Operating temperature range 7 TECHNICAL DATA catre tcov ecu Doors oca dus 8 6 1 GConfoOrmily i iiueeee ctetuer asc tette ceci 6 2 Standards sss 6 3 Licences 6 4 Operating conditions 6 5 Electrical datas aiii pcr vici a eR Eat INSTALLATION sssssssisssasacissesstissssatnsncnissscianssstbtnninisssedsbnnsssasannssundiedasnasitadiuss 12 Safety instructions nennen 12 Installation of Type 6106 sse 13 Types of COnFeClion ssscrir netten 13 MAINTENANCE TROUBLESHOOTING 13 Safety instF ctions ee tci retine n 13 Maintenance work 13 Tro bleshootihg etit cereis 13 TRANSPORT STORAGE DISPOSAL 14 english 3 burkert FLUID CONTROL SYSTEMS PTB 01 ATEX 2175 Operating instructions 1 OPERATING INSTRUCTIONS The operating instructions describe the entire life cycle of the device Keep these instructions in a location which is easily accessible to every user and make these instructions available to every new owner of the device The operating instructions contain important safety information Failure to observe these instructions may result in hazardous situations gt The operating instructions must be read and understood 1 1 Symbols DANGER Warns of an immediate danger gt Failure to observe the warning may result in a fatal or serious injury WARNING Warns of a potentially dangerous si2. instructions as well as unauthorized tampering with the device release us from any liability and also invalidate the warranty covering the devices and accessories o Failure to observe this operating manual and its operating PTB 01 ATEX 2175 E General information burkert 4 GENERAL INFORMATION 5 APPLICATION CONDITIONS OF THE 4 1 Contact addresses DEVICES Germany 5 1 Individual assembly block B rkert Fluid Control Systems assembly Sales Center The solenoid coils type AC21 are suitable for individual assembly and Christian B rkert Str 13 17 for block assembly D 74653 Ingelfingen Tel 49 0 7940 10 91 111 5 2 Operating temperature range Fax 49 0 7940 10 91 448 For each type observe the operating temperature range specified in E mail info de buerkert com the Electrical Data International Contact addresses can be found on the final pages of the printed operating instructions And also on the Internet at www burkert com 4 2 Warranty The warranty is only valid if the device is used as intended in accordance with the specified application conditions 4 3 Information on the Internet The operating instructions and data sheets for Type 6106 can be found on the Internet at www burkert com english 7 burkert PTB 01 ATEX 2175 FLUID CONTROL SYSTEMS Technical data 6 TECHNICAL DATA 6 4 Operating conditions 6 1 Conformity WARNING The device conforms to the EC directives accor
3. The maximum permitted ambient temperature depends on the power fed in the temperature class and the installation For the appropriate values see chapters 6 5 2 6 5 3 and 6 5 4 english 11 PTB O1 ATEX 2175 burkert Installation 6 5 7 Protection class 7 INSTALLATION Protection class 7 1 Safety instructions without with mat DANGER Electrical connection matching ching plug plug connector Danger of explosion connector The device is a closed system It must not be removed Appliance socket connection in Risk of electric shock arena DIES ORO TOTIS IP20 IP65 gt Before reaching into the device or the equipment switch off the Circular plug connection M8 3 pole power supply and secure to prevent reactivation 2 pressed in single wires 0 2 mm IP65 gt Live terminals in the terminal box may cause an electric shock AWG 24 short circuit or explosion Switch off the power supply Only then open the terminal box Rectangular plug connection 2 pole gt The connection lines of the electromagnets must be perma Rectangular plug connection 2 pole IP20 IP20 nently installed in such a way that they are adequately protected without protective collar from mechanical damage gt Observe applicable accident prevention and safety regulations for electrical equipment WARNING Danger high pressure When reaching into the system there is an acute risk of
4. identified after they have been removed denoting that their use um is prohibited in the hazardous i circuit Danger high pressure When reaching into the system there is an acute risk of injury gt Before dismounting pneumatic lines and valves turn off the pressure and vent the lines gt During the installation make certain the flow direction is correct gt Observe applicable accident prevention and safety regulations for pressurized devices N Danger of explosion caused by electrostatic charge If there is a sudden discharge from electrostatically charged devices or persons there is a danger of explosion in the EX area gt Using suitable measures ensure that no electrostatic charges can occur in the EX area gt Clean the device surface by gently wiping it with a damp or anti static cloth only General Hazardous Situations To prevent injuries gt Ensure that the system cannot be activated unintentionally gt Installation and maintenance work may be carried out only by authorized technicians with the appropriate tools gt After an interruption in the power supply or pneumatic supply ensure that the process is restarted in a defined or controlled manner gt The device may be operated only when in perfect condition and in consideration of the operating instructions gt The general rules of technology must be observed for applica tion planning and operation of the device
5. injury gt Before dismounting pneumatic lines and valves turn off the pressure and vent the lines gt During the installation make certain the flow direction is correct gt Observe applicable accident prevention and safety regulations for pressurized devices PTB 01 ATEX 2175 rue Maintenance Troubleshooting burkert 7 2 Installation of Type 6106 8 MAINTENANCE m TROUBLESHOOTING Any installation position Preferably with magnet system face up 8 1 Safety instructions 1 Clean pipelines WARNING 2 Anyinstallation position Danger of explosion caused by electrostatic charge Preferential direction with actuator face up If there is a sudden discharge from electrostatically charged 3 Connect dirt trap upstream devices or persons there is a danger of explosion in the EX area Observe direction of flow gt Using suitable measures ensure that no electrostatic charges M can occur in the EX area 4 Fluidic connection gt Clean the device surface by gently wiping it with a damp or anti 5 Install 5 Always connect protective conductor static cloth only 7 3 Types of connection Risk of injury from improper servicing repairs and maintenance gt The device may be serviced and maintained by authorized tech nicians only and with the appropriate tools gt The unit may be repaired by the manufacturer only 8 2 Maintenance work The devices are maintenance free when operated unde
6. F80 Approval code PD88 Ex ia ll C T6 PD39 Ex ia ll C T5 PE92 Ex ia ll C T4 Electrical connection JCo9 Pressed in single wires 0 2 mm2 AWG 24 JF79 Circular plug connection M8 3 pole JF80 Rectangular plug connection 2 pole JF82 Rectangular plug connection 2 pole without protective collar Not specified Appliance socket connection in accordance with DIN 43650 form C english 9 PTB 01 ATEX 2175 Technical data burkert FLUID CONTROL SYSTEMS 6 5 2 Use in temperature class T6 6 5 3 Use in temperature class T5 Ignition protection type Ex ia Gas group Il C Ignition protection type Ex ia Gas group Il C Temperature Max per Assembly Max per Temperature Max per Assembly Max per class mitted mitted power class mitted mitted power ambient tem consumption ambient tem consumption perature C w perature C w 40 60 0 4 40 75 0 4 40 55 0 5 40 70 0 5 40 50 Block 0 7 40 65 Block 0 7 assembly assembly 40 45 0 9 40 60 0 9 T6 T5 40 40 1 1 40 55 1 21 40 60 0 7 40 75 0 7 40 55 Individual 0 9 40 70 Individual 0 9 40 50 1 1 40 65 1 1 6 5 4 Use in temperature class T4 The maximum permitted power depends on the max Ignition protection type Ex ia Gas group Il C ambient temperature the temperatur
7. PTB O1 ATEX 2175 Device with Il 2G EX i approval Gerate mit Il 2G EX i Zulassung Appareils avec mode de protection I 2G EX i Example Beispiel Exemple Type 6106 Operating Instructions Bedienungsanleitung Manuel d utilisation MAN 1000010170 ML Version M Status RL released freigegeben printed 31 07 2015 burkert FLUID CONTROL SYSTEMS We reserve the right to make technical changes without notice Technische Anderungen vorbehalten Sous r serve de modifications techniques 2002 2015 B rkert Werke GmbH Operating Instructions 1507 14 EU ML 00804563 Original DE MAN 1000010170 ML Version M Status RL released freigegeben printed 31 07 2015 PTB 01 ATEX 2175 burkert FLUID CONTROL SYSTEMS Contens OPERATING INSTRUCTIONS s sssscsssssssssssstssesssessstestsssssatsssteaeessees 4 1 1 Symbols AUTHORIZED USE viesesscsssissconsiaticcnacsisuasesesanseuconerssscaisabiantstausnvicad aissssseiorns 5 2 1 FROST GHOM Sic even cn e pa un e avec ge den HOY HA PERDERE 5 22 EXapptrOoval entere ect cec pnt 5 BASIC SAFETY INSTRUCTIONG c scsssssssssssssssssssessssssessssseneseesoes 6 GENERAL INFORMATION rennen rne nnns nn sene senusaus 7 AA Contact addresses socie eec icc nord 7 4 2 Warranty seses 4 3 Information on the Internet APPLICATION CONDITIONS OF THE DEVICES 7 5 1 Individual assembly block assembly
8. angular plug connection with or without protective collar as well as connection by pressed in single wires and device socket connection in accordance with DIN 43650 Form C gt The faultless and reliable operation of the system assumes correct transportation correct storage and installation as well as careful operation and maintenance Any other use is regarded as unauthorized B rkert is not liable for any resulting damage The user alone bears the risk gt Only use the device for its intended purpose If any unauthorized changes are made to the device modules or com ponents the EX approval will also be voided burkert FLUID CONTROL SYSTEMS PTB 01 ATEX 2175 Basic safety instructions 3 BASIC SAFETY INSTRUCTIONS These safety instructions do not make allowance for any Contingencies and events which may arise during the installation operation and maintenance of the devices Local safety regulations the operator is responsible for observing these regulations also with reference to the installation personnel A Danger of explosion gt The device is a closed system and must not be modified in any way uim A device which has already been used in a non hazardous i circuit must no longer be used in the hazardous i circuit as safety cannot be guaranteed gt Use the device in the hazardous i circuit only gt Devices which were used in a non hazardous i circuit must be
9. ding to the EC Declaration of Conformity Danger of explosion It is highly risky to exceed the technical data indicated on the 6 2 Standards rating plate The conformity with EC guidelines is guaranteed in accordance with gt Never exceed the technical data indicated on the rating plate standards EN 60079 0 EN 60079 11 6 3 Licences The EC type examination certificate PTB 01 ATEX 2175 was issued by the PTB Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig which also audits production CE 102 The EC type examination certificate can be found on the Internet at www burkert com Rating plate Fig 1 Location of the rating plate PTB 01 ATEX 2175 Technical data burkert FLUID CONTROL SYSTEMS 6 4 1 Rating plate IEC EX Approval number EX designation Temperature class PTB approval number PTB 01 ATEX 2175 11 2 G Ex ia IIC T6 IEC Ex PTB 06 0102 Ex ia IIC T6 AC21 P U see manual S N XXXXX CE0102 XXXXXXX W2YLT Made in Germany burkert Serial number of the coil CE identification Identification number of the coil Voltage 10 Power see ope rating instructions EX designation Fig 2 Description of the rating plate 6 5 Electrical data 6 5 1 Coil dimensions Length Width Height Mass Electrical mm mm mm g connection 27 15 5 34 42 ohne Angaben 27 15 5 28 39 J
10. e class and the Installations Temperature Max per Assembly Max per class mitted mitted power ambient tem consumption perature C W T4 40 100 Block 0 7 assembly PTB 01 ATEX 2175 Technical data burkert FLUID CONTROL SYSTEMS 6 5 5 Safety data Group IC Ignition protection type Ex ia Temperature class T4 T5 or T6 Max permitted input voltage U 35V Max permitted input current 1 0 9A Inductance L 0 Capacity C 0 The maximum permitted voltages and the associated short circuit currents can be found in Table A1 in the standard EN 60079 11 for the corresponding gas group Ignition protection type Ex ia Il C Coil Type AC21 example U 15 18 20 22 25 28 30 35 l 0 9 0 12 0 44 0 309 0 224 0 158 0 101 0 073 The coils of type AC21 are available in two versions Version for use with 300 Q supply module 300 Q barrier High resistance version for use with other authorized supply modules e g 8 x remote I O from Stahl Version Resis Minimum Minimum Type tance clamping current R20 O voltage mA V Version which 320 9 3 29 EX 1 21 uses 300 Q supply module High resistance 475 10 9 23 EX1 22 version Version for Type 125 6 1 49 EX 1 23 8650 the permitted electrical equipment o The maximum voltage and current values are specified by 6 5 6 Permitted ambient temperature
11. r the condi tions described in this manual Rectangular Appliance socket connector with or connection face without protective up in accordance collar i i 2 single wires with DIN 43650 Circular Form C connector 13 burkert FLUID CONTROL SYSTEMS PTB 01 ATEX 2175 Transport Storage Disposal 8 3 Troubleshooting If malfunctions occur ensure that gt the device has been installed correctly gt the device is not damaged gt all screws have been tightened gt the polarity is correct to ensure proper function the appropriate connection on the connector terminal is marked with the pipelines are free 9 TRANSPORT STORAGE DISPOSAL NOTE Transport damages Inadequately protected equipment may be damaged during transport During transportation protect the device against wet and dirt in shock resistant packaging Avoid exceeding or dropping below the allowable storage temperature Incorrect storage may damage the device Store the device in a dry and dust free location Storage temperature 40 55 C Damage to the environment caused by device components contaminated with media Ensure the device and packaging are disposed of in an environ mentally sound manner Observe applicable regulations relating to refuse disposal and the environment MAN 1000010170 ML Version M Status RL released freigegeben printed 31 07 2015 b
12. tuation gt Failure to observe the warning may result in serious injuries or death CAUTION Warns of a possible danger gt Failure to observe this warning may result in a medium or minor injury NOTE Warns of damage to property gt Failure to observe the warning may result in damage to the device or the equipment recommendations o Indicates important additional information tips and An Refers to information in these operating instructions or in other documentation designates a procedure which you must carry out PTB 01 ATEX 2175 puede Authorized use burkert 2 AUTHORIZED USE 2 1 Restrictions Unauthorized use of the device Type 6106 may be dangerous If exporting the system device observe any existing restrictions to people nearby equipment and the environment 2 2 EX approval gt The device is used exclusively as a solenoid valve for media per mitted according to data sheet and for use in Group Il Category The EX approval is only valid if the modules and components autho 2 G and temperature class T4 T5 or T6 see specifications on rized by B rkert are used as described in these operating instructions the x approval plate Type 6106 may be used only in combination with the additional com gt The applied protection class is the intrinsic safety EX i for coils ponents released by B rkert otherwise the EX approval will be voided with circular plug connection rect
13. urkert FLUID CONTROL SYSTEMS www burkert com MAN 1000010170 ML Version M Status RL released freigegeben printed 31 07 2015
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