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Barnstead GenPure Water Purification System

1. 10 f OR 12 T i 11 J There i 14 LU 3 15 T ME 13 D s 5 Hh 4 We 6 L I a amp l l TM A ai 9 No R I no Article desigantion Article no 1 A F1 Filter cartridge 09 2005 2 A UV1 Replacement UV lamp 09 2002 3 A P1 Pressure booster pump 19 0050 4 A F3 Ultrafiltration module optional 50133980 5 V4 Rinsing solenoid valve 50131190 6 V1 Pressure reducer 50133985 7 FIS400 Flowmeter 15 0100 8 QIA300 Conductivity measuring cell feedwater 16 0126 9 Adapter board 16 0364 10 Microprocessor system control interface 50131346 11 Booster for UV lamp optional 22 0088 12 QIA303 Conductivity measuring cell ultra pure water 50133992 TIA500 Conductivity measuring cell temperature sensor 13 V2 Check valve 15 0009 14 QIA301 UV Intensity sensor optional 16 0222 15 V5 Check valve 15 0019 16 Fuseholder for glas tube fuse 5x20mm 50133979 Glas tube fuse 5x20mm 3 15 A slow 50131758 Table top power pack 24V DC not showns 5013419
2. Anschl chlauch Connecting hose i Caution When connected to a storage tank the system must be switched to nonstop operation for ultra pure water dispensing 33 Thermo Thermo Scientific Barnstead GenPure with xCAD i lists Ultrapure water system 10 Putting the system into operation Allow the system to warm up to or to cool down to room temperature before starting it up for the first time Check that all hose connections have been made as specified in the Setting up the system section I Switch the system on by pressing this button After a compulsory rinse the sys tem switches to the last operating mode To vent air from the system switch the system 3 times successively to Rinsing in the menu and collect and discard approx 5 litres of water each time The ultra pure water limiting value can be gone below during this procedure MONSIG Use this NONSTOP key to switch the system to the Nonstop operating dli mode You can set the system back to Interval operation when the system has brought the ultra pure water to the quality you require INTERVAL 34 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 11 Operating elements Intervall ppb 18 2 MOxcm 18 5 C UV TC NONSTOP Entei Menu INTERVAL Switches the system on or off Switches Nonstop operation on
3. cccccecccecccecccceecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeettes 7 3 2 COMPLAINS sensensa a a a a Ea avin e E RE EENE 7 3 3 Packaging and return SHIDMENE xccicsrtaloacecsccte steeesteteatedsatean sdanteetictdetnaucsassDibestcendidesaseans Bene 7 4 Safety precautions axcsariiisssccitessscuceswsdartadenkadissanccdalawicdestemcuctanGiiveaiantdens 8 5 Intended purpose ecpiiecsctccccpaneddd ainetatausenievecdvanewsaenreid anesiebioreeecsdenuecdndans 10 5 1 Application areas iiron ds ain in ee aie i es 10 6 Extent of delivery so iiccccomntonwuerecetaasematorntwcaiubinidecsdeddemeconemuccameatumnedes 11 7 Technical specifications ice siiciecsnevsicianieabisidesanclucietumeciaeeneeas 13 8 Description of how the systems fUNCTION ccccceeeeeeeeeeeeeeeaeeeeeeeeees 17 8 1 Flow chart GenPure Standard with xCAD o oo ccc cccccceeesceeceseeceeeeeeeeeeeseeeeeeeaseeeeeeenanes 18 8 2 Flow chart GenPure UV with XCAD ccc cccccccsceeceeseeeeeeeeeeseeeueeeeeeeeeueeeaeeenens 19 8 3 Flow chart GenPure UF with xCAD ccc ccc ccesceceseeeeseeeesseeueeseceeeeeeeeeeeseueueeeaseenaess 20 8 4 Flow chart GenPure UV UF with XCAD uu ccc cc ceccce esse ecseeeceeeeeeseeeseeeseueaeeeeeeeenegs 21 8 5 Flow chart GenPure UV TOC with XCAD uo ccc ccccccccsseeceseeceeeeueeeeeeseeeeseeeeeueeneenaees 22 8 6 Flow chart GenPure UV TOC UF with XCAD o oo ccc cccceceecsseeceseeseeeeeeseeeeeseeueeeeseeeanes 23 9 Setting up th
4. Material Flow chart no Article no Interval Filter cartridge F1 09 2005 12 Months Sterilefiltercapsule F2 09 1003 12 Months Ultrafiltration membrane F3 50133980 24 Months Please keep in mind that the life of your consumables is directly dependent on the quality of the feed water and the amount of water used daily The interval is contingent on the feedwater quality so that a shorter one may be necessary 51 Thermo Thermo Scientific Barnstead GenPure with xCAD i ili cles Ultrapure water system 13 2 Replacing the filter cartridge i The filter cartridge is to be replaced when the maximum limiting value that you have set for the ultra pure water is exceeded or when the New Filter cartridge message is shown in the display Proceed as follows to replace the filter cartridge 52 1 2 10 11 12 13 Shut off the supply of feedwater Press the press button on the xCAD for water dispensing until no more water emerges and push it again to stop dispensing Switch the system off Remove the cartridge cover Take off the quick conects from the feed and ultra pure water sides of the filter car tridge and close the connectors with the stoppers you have saved Draw the spent filter cartridge out from the guide and push the new filter cartridge in Remove the stoppers from the new filter cartridge and save them Fit the quick connects to the filter cartridge so that they audibly click into posit
5. Caution Do not interchanging the connections of the 25 pin connector otherwise no ab straction of water possible Fix the 6 mm und 4 mm o d hoses in the hose connectors 5 and 6 of the xCAD Now carefully position the xCAD on the wall mount and screw it tight to the wall mount using the four 4x12 mm screws Place the GenPure system at the planned position Thermo Thermo Scientific Barnstead GenPure with xCAD AAEE Ultrapure water system 9 Take the cartridge cover off of the GenPure system 10 Take the plugs off from the filter cartridge and save them 11 Push the filter cartridge in the guide in the system plug the quick connect connectors on so that they audibly click into position and put the cartridge cover back on 12 Connect the 8 mm o d hose that is provided in the connector kit to the feedwater connector 3 of the GenPure system 13 Now use the 8 mm o d hose to make a pressureless connection between the system connector 4 and the drain The drain to the sewer must be max Are 1m above the rinsing water connector of the Unit 14 Plug the two extension cables with 25 pin plugs in the sockets 1 and 2 of the GenPure system and screw them tight 15 If you intend to use the sterile filter 10 that is standardly supplied screw it in the R 1 4 female thread outlet of the dispensing valve 9 of the xCAD 16 Open the feedwater supply 17 Check all connections for leaks 29 Thermo Thermo Scientific
6. GenPure Standard S No 3988 08 Interv TC on UV off LF1 18 2 MOxcm LF2 10 0 MOxcm LF3 0 000 MOxcm Temp 16 8 C TOC 0 ppb UV Intens 0 The standard record includes all measured values With systems that are not equipped with TOC measurement and UV intensity measurement 0 is given as measured value 12 3 2 Code messages Whenever a code number is entered in the system control and confirmed with the Enter key then the code input is immediately printed out For code identification refer to the Assignment Table for code numbers that allow the sys tem to be unlocked Print out e g 03 04 08 15 17 GenPure Standard S No 3988 08 Code 0002 48 Thermo Thermo Scientific Barnstead GenPure with xCAD SETE Ultrapure water system 12 3 3 Fault messages When a fault message is shown in the display e g for the ultra pure water limiting value then the fault message is printed out at the end of the sending interval Print out e g 03 04 08 17 09 GenPure Standard S No 3988 08 Lim val pure w 49 Thermo Thermo Scientific Barnstead GenPure with xCAD See S Ultrapure water system 13 Maintenance Regular maintenance of your system maintains the value of it We recommend that you close a service contract with your service company You then have the certainty of a high operational safety and reliability NOTE To ensure that your system will work reliably for a long time it must be checked serviced an
7. Japan 81 45 453 9220 New Zealand 64 9 980 6700 Other Asian countries 852 2885 4613 Countries not listed 49 6184 90 6940 2011 Thermo Fisher Scientific Inc All rights reserved All trademarks are the property of Thermo Fish er Scientific Inc and its subsidiaries Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details 64
8. Sound pressure level 49 db A Ambient conditions DIN EN 61010 1 VDE 0411 1 2011 02 Usage Indoor rooms Height Up to 2000 m Temperature range From 5 C to 40 C Relative humidity Maximum relative humidity 80 at temperatures of up to 31 C linearly decreasing to 50 relative hu midity at 40 C Line voltage variation Not more than 10 of the line voltage Transient overvoltages As usually occur in the supply network overvoltage category II acc to IEC 60364 4 443 Note The rated level of transient overvoltage is the withstand impulse voltage acc to overvoltage cate Il of IEC 60364 4 443 Ventilation requirements There are no special requirements with regard to ven tilation Degree of pollution 2 15 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Materials of parts that contact water Pressure reducer NBR Pump head Nylon with glass fibre UV Lamp High purity quartz UV Housing Stainless steel Filter cartridge PP UF Housing Polycarbonate Rinsing solenoid valve Dispensing valve Conductivity measuring cell POM stainless steel Distributor block POM Connections POM Hoses Gaskets 16 PE Thermo Thermo Scientific Barnstead GenPure with xCAD SETE Ultrapure water system 8 Description of how the systems function GenPure versions Standard UV UF UV UF with xCAD Tap water tha
9. 12 2 6 Setting the real time clock ussssssiseeesesesesssessssorosrrrrnnnnnrrrrnnnunnunuonnnnnnnnnuenaaeeeeeneeeee 45 12 2 7 Setting the sending interval caisscecscccccevsanaisacttecertataraecanedeoseschanavehduk us tedeeerevxarkieasminetss 45 12 2 8 Selecting the lANQUAGE fiiccicciassidcancccnseneanunnd stdecebaeian Gans scuiebinantexaion santnmdeneetanaviamicents 46 12 29 SWwitehing WING inini ian a anehe ee Rani daad iani aaa A aana a S4ecicitcaaddgacatenrs 46 12 2 10 Switching temperature compensation on or Off ccccceseeeeeeeeeeeeeeeeeeeeeeeeaeeees 46 12 2 11 Entering the system type and serial NUMDE ccccceeeeeeeeeeeeeeteeeeeeeeeteeeeenaaaeees 47 12 2 12 Water dispensing via volume control cccceeeeseeeeneeceeeeseeeeeseeeeceeeeseeneseenenseeees 47 12 3 Printer output s ren cece cece cece cece cece cece eect eee dane aan EE EE EEE EEEEEEEE EEE EEE NE EA TERE A Eanan i Ra nina EEA 48 12st Standard MESSAGES cre kaencstasnsscisncdceatiderathanaeumedtaateaag deena tictudtetahdealegteinedeteetaadanactyinens 48 12 3 2 Code messages a cat Sica i neta ssc a heeds alps decedent eal 48 12 3 3 Fault IIMS SAS eenia N EE a O E 49 13 TEMAS ANG srra n aaa boc oo aia EE aE EE entiey 50 13 1 Maintenance intervals nnsnssssrnssesrnrnnrnnsssussnenrsnneeesocoosssarnstrrrrnrrrnnnnnneurnnnnnunaauseeeenee 51 13 2 Replacing the filter CANN Ss icsetictcticstinceids cabipecdddsvalaiademeatlatnots tnesssouelesaa
10. Barnstead GenPure with xCAD eee Ultrapure water system 9 5 Wall mounting GenPure system Ansicht von hinten Le acl ide ohruncen f r andmontace J Holes for wall mountin ii Proceed as follows to mount your GenPure system to a wall gt Use a twist frill 8 mm or 5 16 inch to make the two holes in the wall that are required as shown in the diagram above gt Plug the nylon S8 dowels that are supplied in the assembly kit in the holes Screw the 5 2 x 50 mm screw hooks that are also supplied in the assembly kit in the dowels gt Lift the GenPure system 2 people are required for this and hang the back side of it on the screw hooks 30 Thermo Thermo Scientific Barnstead GenPure with xCAD SIETE Ultrapure water system 9 6 Mounting the power pack voltage supply ack view power supp niversal adapter gt Whenever possible mount the power pack on the wall to the left or right of the ultra pure water system where it is freely accessible gt Stick the universal holder which is supplied in the assembly kit to the back of the power pack as shown in the above Figure gt Stick the universal adapter to a smooth wall surface or screw it to the wall using the dowels and screws supplied in the assemb
11. Feedwater pressure gt 6 bar Check and seal the hose connection Install a pressure reducer Dispensed water flow rate is too low UF Module blocked Pre pressure too low Internal pressure too low Replace UF module Increase pre pressure Readjust pressure reducer Wrong time or date Time zone Summer winter time Reset time and date Wrong language Wrong language set Correct language setting Fault message Limit value feed 56 Feedwater conductivity too high Limiting value set too low Check the pretreatment Check and suit the limiting value Fault message Lim val pure w Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Filter cartridge exhausted Limiting value set too low System has a UF module higher conductivity possible Replace with new filter cartridge art no 09 2005 Check and suit the limiting value Fault message UV time UV Lamp operating time has been exceeded Replace the UV lamp art no 09 2002 and reset the operating time counter see 12 1 4 Fault message UV intensity UV Lamp intensity no longer sufficient UV Sensor dirtied Limiting value set too low Replace and measure in a new UV lamp Clean UV sensor Check and suit the limiting value Fault message max Temperature The temperature in the system is too high Interval pump time too long Limiting value set too low Feedwater temperat
12. OEM Menu 12 2 1 Setting the maximum operating temperature The maximum temperature which the system is to be allowed to reach can be set in this menu When this temperature is exceeded the max Temperature fault message is trig gered It is shown in the 4th line of the display Basic setting 50 C Setting range 1 50 C The display shows OEM Menu Max temp 35 C 43 Thermo Thermo Scientific Barnstead GenPure with xCAD AAEN EEES Ultrapure water system 12 2 2 Setting the rinsing time Basic setting 30 sec Setting range 10 60 sec The display shows OEM Menu Rinse time 30 sec 12 2 3 Changing the disinfection time Basic setting 30 min Setting range 15 90 min The display shows OEM Menu Disinfect time 30 min 12 2 4 Setting the interval pump time Basic setting 5 min Setting range 1 30 min The display shows OEM Menu Pump interval 05 min 44 Thermo Thermo Scientific Barnstead GenPure with xCAD SETE Ultrapure water system 12 2 5 Setting the interval rinse time Basic setting 0 5 sec Setting range 0 1 2 sec The display shows OEM Menu Rinse interval 0 5 sek 12 2 6 Setting the real time clock Basic setting The actual date Setting range 1 12 Month 1 31 day 0 24 h 0 60 min The display shows OEM Menu Day 30 Month 12 Year 2008 Hour 12 Min 30 12 2 7 Setting the sending interval In this menu the se
13. Ultra pure water connector 4 mm o d to xCAD Connector for optional printer art no 09 2207 Mains plug 100 240V 50 60Hz power supply Connectors xCAD Connector for 25 pin sockets system control Connector for 25 pin sockets system control Ultra pure water connector 6 mm o d to GenPure Ultra pure water connector 4 mm o d to GenPure Dispensing valve outlet R 1 4 female thread Sterile filter 0 2 um 20 Thermo Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 9 3 General setting up of the system bench version xCAD 1 2 3 4 5 6 26 Proceed as follows to set your GenPure with xCAD bench version ultra pure water system up ready for use Stand the GenPure system with the xCAD where it is to be installed Remove the cartidge cover from the GenPure system Take the plugs off from the filter cartridge and save them Push the filter cartridge in the guide in the system plug the quick connect connectors on so that they audibly click into position and put the cartridge cover back on Connect the 8 mm o d hose that is provided in the connector kit to feedwater connector 3 of the GenPure system Now make a pressureless connection between the 8 mm o d hose 4 and the drain The drain to the sewer must be max Are 1m above the rinsing water connector of the Unit Plug each of the extension cable cables with 25 pin socket in the sockets 1 and 2 of the GenP
14. control As soon as the Nonstop mode is selected then a litre volume is shown in line 2 of the dis play This is the volume of ultra pure water that was last dispensed A single press on the push button on the grip allows the litre volume to be changed within the range from 0 01 bis 65 5 litres by means of the arrow keys The UV key can be used to position the cursor at a particular number that you wish to change A second press on the push button causes dispensing of the volume of water that has been set The litre volume shown in the display is the actual volume that has been dis pensed Dispensing stops as soon as the set volume has been reached Dispensing can be stopped at any time by a further press on the press button Manual dispensing can also be made of any volumes within the set volume by two presses on the press button to start dispensing and a further press to stop it The display shows Nonstop 5 ppb 18 2 MOxcm 1 00L 21 3 C UV TC 47 Thermo Thermo Scientific Barnstead GenPure with xCAD eee eee Ultrapure water system 12 3 Printer output Various parameters are recorded by the printer A differentiation is made between three types of messages Standard messages Code messages Fault messages 12 3 1 Standard messages Here a record of all measured values is printed out in dependence on the sending interval A complete data set is also printed out during NONSTOP operation Print out e g 03 04 08 15 15
15. from Latin America Sales 1 866 984 3766 Service 1 866 984 3766 Enquiries from Asia China Sales 86 10 8419 3588 Service Toll free 8008105118 Support Mobile 4006505118 or 86 10 8419 3588 India Sales 91 22 6716 2200 Service Toll free 1 800 22 8374 or 91 22 6716 2200 Japan Sales 81 45 453 9220 Service 81 45 453 9224 Enquiries from the Rest of Asia Australia New Zealand Sales 852 2885 4613 Service 65 6872 9720 Enquiries from Countries not listed Rest of EMEA Sales 49 6184 90 6940 or 33 2 2803 2000 Service 49 6184 90 6940 Enquiries from Europe Austria Sales 43 1801 40 0 Service 43 1801 40 0 60 Thermo Thermo Scientific Barnstead GenPure with xCAD Belgium Sales 32 53 73 4241 Service 32 53 73 4241 Finland Nordic Baltic countries Sales 358 9 329 100 Service 358 9 329 100 France Sales 33 2 2803 2180 Service 33 825 800 119 Germany Postal Address Germany Thermo Electron LED GmbH Robert Bosch Strake 1 D 63505 Langenselbold Phone Sales Toll free 0800 1 536 376 or 49 6184 90 6940 Service Toll free 0800 1 112110 or 49 6184 90 6940 E Mail info labequipment de thermoftsher com Italy Sales 39 02 95059 341 Service 39 02 95059 250 Netherlands Sales 31 76 579 5555 Service 31 76 579 5639 Russa CIS Sales 7 812 703 4215 Service 7 812 703 4215 Spain Portugal Sales 34 93 223 0918 Service 34 93 223 0918 Switzerland Sales 41 44 454 1212 Ser
16. goods After this time the right to claim for damages expires Thermo Thermo Scientific Barnstead GenPure with xCAD ee ee Ultrapure water system 4 Safety precautions For your own safety please observe the above safety precautions gt GenPure series systems are modern ultra pure water systems that are intended ex clusively for the purification of tap water of drinking quality that has been previously treated by reverse osmosis ion exchange or distillation gt Do not install the system and operate it until you have read through the appropriate in formation that is given in these Operating Instructions gt Lifting and carrying the ultra pure water system e g to the installation location should be carried out by two people To lift it each takes hold of it under the base plate at two corners gt The CE Mark becomes invalidated when constructional changes are made to the sys tem or when products of other manufacturers are installed in it gt Protect the system from frost The temperature at the installation area must be at least 2 C gt Observe all general requirements and regulations including current accident preven tion regulations that are applicable at the ultra pure water system installation area gt The feedwater pressure must be at least 0 1 bar and at most 6 bar Should the feed water pressure be higher then an additional pressure reducer must be installed gt Water purification systems mu
17. to code 250 etc The display shows Code Press enter 0000 Code numbers can be assigned to individual persons in the Assignment Table on the following page Please remove this page from the Operating Instructions and store it where it is safe from unauthorized viewing 41 Thermo Thermo Scientific Barnstead GenPure with xCAD 42 Ultrapure water system Assignment Table for code numbers that allow the system to be unlocked Printer Code no Person output 150 0001 250 0002 350 0003 450 0004 550 0005 650 0006 750 0007 850 0008 950 0009 Thermo Thermo Scientific Barnstead GenPure with xCAD SIETA Ultrapure water system 12 2 OEM Menu Basic settings and limiting values can be changed in this menu To make changes in the OEM menu the system control must previously be unlocked see section Menu Unlocking the system Calling the OEM menu Simultaneous pressing of the Interval key and the Nonstop key calls the OEM menu Fol lowing this the prompt OEM menu Press Enter appears When this is confirmed with the Enter key the first menu prompt can be worked on To simplify changing settings press the UV key to select the number in a numerical value which you want to change Now use the arrow keys to enter the wanted number from 0 to 9 at that selected position A press on the menu key takes you to the next menu prompt The OEM menu call display shows
18. xCAD ultra pure water system is available in the following versions GenPure Standard article no 50131286 Basic system with xCAD bench version GenPure Standard article no 50131300 Basic system with xCAD wall version GenPure UF article no 50131250 Basic system Ultrafiltration module with xCAD bench version GenPure UF article no 50131302 Basic system Ultrafiltration module with xCAD wall version GenPure UV article no 50131254 Basic system UV photooxidation with xCAD bench version GenPure UV article no 50131317 Basic system UV photooxidation with xCAD wall version GenPure UV UF article no 50131252 Basic system UV photooxidation Ultrafiltration module with xCAD bench version GenPure UV UF article no 50131315 Basic system UV photooxidation Ultrafiltration module with xCAD wall version GenPure UV TOC article no 50131296 Basic system UV photooxidation and TOC meas urement with xCAD bench version GenPure UV TOC article no 50131321 Basic system UV photooxidation and TOC meas urement with xCAD wall version GenPure UV TOC UF article no 50131298 Basic system UV photooxidation and TOC meas urement ultrafiltration with xCAD bench version GenPure UV TOC UF article no 50131323 Basic system UV photooxidation and TOC meas urement ultrafiltration with xCAD wall version Please check your version against the article number given on the delivery note 1x GenPure wit
19. 6 Ui 58 We ask for your understanding that the guarantee that we give becomes invalidated when replacement parts accessories or consumables from other manufacturers are used in or for the system as we have no influ ence on their appropriateness composition or quality Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 16 2 xCAD 19 18 Z anal I e No R I no Article designation Article no 17 Microprocessor system control 26 0025 18 A F2 Sterile filter capsule 0 2 um 09 1003 19 Press button 16 0370 20 V3 Solenoid valve 15 0101 Extension cable SUB D 25 pin GenPure xCAD 16 0375 59 Thermo Thermo Scientific Barnstead GenPure with xCAD eee Ultrapure water system 17 Consumables and accessories Article designation Article no lon exchanger system DI 1500 02 1500 Disinfection agent MICRO Chlor pack of 12 cans Europe only 09 2202 Cleaning Solution 1 syringe US market only CMX25 Disinfection cartridge 09 2201 Printer 09 2207 Qualification documents IQ OQ IOQDOCE50133918 The address to contact when your system requires service Overview of Thermo Scientific International Sales Organization Postal address USA Thermo Scientific 275 Aiken Road Asheville NC 28804 USA Enquiries from USA Canada Sales 1 866 984 3766 Service 1 800 438 4851 Enquiries
20. Photooxidation Digital flowmeter Conductivity feedwater Conductivity ultra pure water Temperature sensor Pressure reducer Check valve Solenoid valve Rinsing solenoid valve Check valve 1 bar 19 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 8 3 Flow chart GenPure UF with xCAD peisewasser Eingar Feed ater inle A F1 A F2 A F3 A P1 FIS400 QIA 300 QIA 301 TIA 500 20 Lh GenPure LF i 1 o o Z F Filter cartridge Sterile filter Ultrafiltration module Circulation pump Digital flowmeter Conductivity feedwater Conductivity ultra pure water Temperature sensor Pressure reducer Check valve Solenoid valve Rinsing solenoid valve Check valve 1 bar KZ Reinstwasser Itrapure water rain Thermo Thermo Scientific Barnstead GenPure with xCAD SETE Ultrapure water system 8 4 Flow chart GenPure UV UF with xCAD GenPure F ala L EIS AF3 QIA YTIA peisewasser 3 1 ak ou N v3 Eingan D ec L X I Feedwater inle v i LX po A F Ke pa Reinstwasser ltrapure water rain A F1 Filter cartridge A F2 Sterile filter A F3 Ultrafiltration module A P1 Circulation pump A UV1 UV Photooxidati
21. SCIENTIFIC Operating Instructions Thermo Scientific Barnstead GenPure Water Purification System with xCAD 50131281 Stand 11 12 Rights to technical changes reserved Thermo Thermo Scientific Barnstead GenPure with xCAD te ere Ultrapure water system EC Declaration of Conformity in accordance with the EEC machine directive 2006 42 EC appendix Il A We hereby certify that the following described machine in its conception and form put by us into circulation is in accordance with all the relevant essential health and safety requirements of the EC machinery directive 2006 42 EC as amended and the national laws and regulations adopt ing this directive This declaration is no longer valid if the machine is modified without our consent Manufacturer Thermo Electron LED GmbH Robert Bosch Strake 1 D 63505 Langenselbold Description of the machine function Ultrapure water system type GenPure with xCAD GenPure UF with xCAD GenPure UV with xCAD GenPure UV UF with xCAD GenPure UV TOC with xCAD GenPure UV TOC UF with xCAD article number bench version 50131286 50131250 50131254 50131252 50131296 50131298 wall version 50131300 50131302 50131317 50131315 50131321 50131323 The agreement with further valid guidelines regulations following for the product is ex plained EMC Directive 2004 108 EC Reference to the harmonised standards DIN EN ISO 12100 1 Safety of machinery Part 1 Basic terminology DIN EN I
22. SO 12100 2 Safety of machinery Part 2 Technical principles DIN EN ISO 14121 1 Safety of machinery Part 1 Risk assessment DIN EN 61326 1 Authorized person for the technical documentation Detlef Opp Stockland3 D 56412 Niederelbert Niederelbert 1 April 2010 Detlef Opp Head of Technical documentation Signature Thermo Thermo Scientific Barnstead GenPure with xCAD a Ultrapure water system Preface Dear Sir or Madam In deciding to purchase a high purity water system of type GenPure with xCAD you have se lected a high quality product Thank you for the confidence you have placed in us Before you start to install and operate your pure water system please carefully read the infor mation given in these Operating Instructions on how to correctly carry out installation and how to properly operate the system This is particularly important as we the manufacturer cannot accept liability for any damage occurring as a result of improper operation of this system or from use of it for other than the intended purpose Niederelbert 20 03 2008 Thermo Thermo Scientific Barnstead GenPure with xCAD iad ns Ultrapure water system 1 Contents 1 Greg 6 Scere ener eee oe eee nt A ne ee E te meres erent eer 4 2 Explanatory notes on the operating instructions eceeeeesseeeeeeees 6 3 Transport and packaging vcvcssiccccinecstsnonsaresturcrnceeonesesn vecsuitenzenvcriuedued ces T7 3 1 Examination On reCeipt
23. asuring range 0 100 MQxcm Limiting value setting range 0 055 5 000 pS cm Basic setting 10 0 MOxcm Basic setting fault suppression On With settings above 5 000 uS cm the limiting value is switched off and the word Off is shown in the display The display shows Fault message Stand by On Lim val pure w 0 100 uS cm 37 Thermo Thermo Scientific Barnstead GenPure with xCAD i ir kali les Ultrapure water system 12 1 3 UV Lamp operating time and intensity In this menu the operating hours of the UV lamp are displayed and the input for the UV sensor is evaluated When the maximum operating time is reached then the UV time fault message is trig gered The UV sensor measures the actual intensity of the UV lamp The display shows the of this compared to the maximum value The display shows UV Time 0000 h UV intensity 90 12 1 4 Filter cartridge operating time counter The operating time counter for the filter cartridge is set in this menu by a fourth press on the menu key and the entry of a valid serial number for the filter cartridge The display shows Ser No Cartridge Press Enter omer 12 1 5 Rinsing 38 A fifth press on the menu key in this menu allows rinsing to be carried out if this is neces sary Triggering is made by confirming the requirement with a press on the Enter key The pump is started and the rinsing solenoid valve is opened for the rinsing time period set in the OEM
24. d cared for at regular time intervals in accordance with these Operating Instructions For this reason the Operating Instructions must be readily available to operating and mainte nance staff at all times and be carefully followed Any maintenance work should become necessary during the validity of the guarantee this is only to be carried out by a service professional which is expressly authorized to do such work The staff who are trained on and operate the system are committed to carry out daily weekly checks The maintenance work specified on the maintenance record supplied with these Operating In structions should to be carried out weekly CAUTION The cleaning and disinfection of your system is performed for reasons of hygiene and has no effect on the technical condition of the system The system must only be cleaned and disinfected when algae or slime are detected inside it or at least once yearly the system off at the mains switch to make it currentless and ensuring that it will not be inadvertently turned back on Such work is only to be carried out by qualified electri cians Checks or maintenance work on electrical equipment are only to be made after turning 50 Thermo Thermo Scientific Barnstead GenPure with xCAD SEE Ultrapure water system 13 1 Maintenance intervals Consumable materials are to be replaced at the intervals given in the following Table or when there is a drop in performance
25. e UV TOC GenPure UV TOC UF 13 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Dimensions xCAD bench version approx 725 mm 260 mm approx 530 mm 12 kg approx Dimensions xCAD wall version approx 655 mm 260 mm approx 530 mm Weight f WA N E i 4 Q pa A Sp 14 Thermo Thermo Scientific Barnstead GenPure with xCAD AAEE Ultrapure water system Cell constants measuring cells Conductivity feedwater 0 16 cm Conductivity after UV photooxidation 0 01 cm Conductivity ultra pure water 0 01 cm Connectors for water genpure Feedwater Hose 8 mm o d Rinse water Hose 8 mm o d Ultra pure water outlet Hose 6 mm o d Ultra pure water recirculation Hose 4 mm o d Connectors for water xCAD Ultra pure water inlet Hose 6 mm o d Ultra pure water recirculation Hose 4 mm o d Ultra pure water outlet R 1 4 Sterile filter outlet Hose 8 10 mm o d Electrical connections external switched mode power supply Input voltage AC 100 240 V 50 60 Hz 5 3 8 A Output voltage DC 24 V 3 8 A System connection DC 24 V 80 W Serial interface RS 232 Protection Class Class II external SMPS certified as Class I Electrical connections xCAD 2x SUB D socket 25 pin Airborne sound emission
26. e system ccc sanceesccceassilenndernanetincciaccewessceassuectenouberetietoaeedios 24 9 1 Installation Area cccncccacacensveaasntccareauareesarauadehenencgansay aattnnastdedanavasxacaounntessabeaseeacnareoneecesmuaeonts 24 9 2 OS Ui a aerarii ee a ea A eaa e A E a S ete 25 9 3 General setting up of the system bench version XCAD c ccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaas 26 9 4 Setting up the system wall version XCAD ccceeeeeeeeeeseeeeeeeeeeeseeeeseeeeeeeeeeneeeeences 27 9 5 Wall mounting GenPure system asa scetassinteetiincencostscigeeddecacheualeidsesiaeateiecastegetiavsadanuncdeaeatvatdee 30 9 6 Mounting the power pack voltage supply eessssssssereesseseerirrrerrreeesirrrrrnnnsssrnnnnnrnsssseene 31 9 7 Examples of system Set UDS ccceeeeeeeeeeee eect eeee cece eeeeeegeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeees 32 10 Putting the system into OperatiOn cccccecseeeeeeeeeeaeeeeeeeeeeeeneeeeeees 34 11 Operating SClOMISIIS vessss a sacceveviieaverwctccrsicevdiinsssnuicbdusawevesteytcem andiddsaatetee 35 12 System control oecite ie e rE EERE AEE E EREE EERE 36 TZA MENU ise aa cai a E E E E eects aad te cor eagaane 37 12 1 1 Feedwater conductivity 2der0tdcedencotendtlenstienstacestaelsidadastnedeasdsagbtenticcns peoelaedesveldsdnecere 37 12 1 2 Ultra pure water limiting value ncsucredincicttiobndnsetinaatmretdccunetdbasattetatieanehetnetsiealderendss 37 12 1 3 UV Lamp operating time and intensit
27. eplacement Thermo Thermo Scientific Barnstead GenPure with xCAD Se Ultrapure water system 5 Intended purpose The continuous increase in ultra pure water quality requirements technologies that are increas ingly more sophisticated lowered detection limits in laboratories and the need of for user friendly systems and complete solutions were the basic for the development of the novel ultra pure water systems that we call GenPure with xCAD GenPure with xCAD has been specifically developed for the production of salts free organically pure particle free and sterile filtered ultra pure water To ensure long service lives of the high quality purification media this type of ultra pure water system must be fed with water from upstream pre purification steps reverse osmosis ion ex change distillation 5 1 Application areas Analytical techniques in laboratories HPLC High Performance Liquid Chromatograhy IC lon Chromatography ICP Inductive Coupled Argon Plasma AAS Atomic Absorption Spectrophotometry TOC Analysis Total Organic Carbon DNA Research etc Preparation of reagents and solutions Cell culture media Tissue culture media Make up water for reagents for online automatic analyzers Ultra pure water for demanding laboratory rinsing processes 10 Thermo Thermo Scientific Barnstead GenPure with xCAD SEEE Ultrapure water system 6 Extent of delivery The GenPure with
28. f the guarantee Customer address Location System type Serial no Year made Feedwater Ultra pure Ultra pure UV UV lamp resistance water water intensity operating resistance volume flow time MOxcm MOxcm L h h Last change Last Last change Remarks Signature of filter cleaning of cartridge disinfection pretreatment Any false entry is considered to constitute a falsification of documents The following points are to be observed to safeguard the quality of the system gt 1x Weekly enter measured values The pretreatment must be checked and replaced at regular intervals to ensure the optimal ultra pure water quality 63 Thermo Thermo Scientific Barnstead GenPure with xCAD Se re Ultrapure water system Contact I nformation Thermo Scientific North America USA Canada 1 866 984 3766 866 9 THERMO Europe Austria 43 1 801 40 0 Belgium 32 53 73 42 41 France 33 2 2803 2180 Germany national toll free 08001 536 376 Germany international 49 6184 90 6940 Italy 39 02 95059 448 Netherlands 31 76 579 55 55 Nordic Baltic CIS countries 358 9 329 10200 Russia 7 812 703 42 15 Spain Portugal 34 93 223 09 18 Switzerland 41 44 454 12 12 UK Ireland 44 870 609 9203 Asia Australia 61 39757 4300 China 86 21 6865 4588 or 86 10 8419 3588 India toll free 1800 22 8374 India 91 22 6716 2200
29. h xCAD acc to the version Article no 5013xx incl Assembly kit for bench and wall version consisting of Article no 50131283 bench version Article no 50131380 wall version Filter cartridge for the ultra pure water system Article no 09 2005 Sterile filter capsule 0 2 um Article no 09 1003 PE Hose 8 x 1mm 2 m Article no 18 0036 PE Hose 6 x 1mm 5m Article no 18 0047 PE Hose 4 x 1mm 5m Article no 18 0053 SUB D Extension cable 25 pin 5 m 2x Article no 16 0375 Screw 4 x 40 mm only wall version version Article no 21 0001 Plug 2 x S8 Article no 21 0035 Screw hook 2 x 5 2 x 50 mm Article no 21 0057 Plug 4 x S6 only wall version Article no 21 0002 Operating Instructions Article no 50131281 Tabletop power pack 24V DC Article no 50134196 Universal adapter Article no 21 1006 Universal holder Article no 21 1007 Connecting cord rubber connector to nema plug connector Article no 50132200 Connecting cord rubber connector to british ST plug connector Article no 50132203 Connecting cord rubber connector to euro plug connector Article no 50132215 11 Thermo Thermo Scientific Barnstead GenPure with xCAD ile kali Ultrapure water system Feedwater connector kit Article no 25 0075 consisting of Union nut R 3 4 Article no 14 0003 Insert R 1 4 Article no 14 0189 Screwed connector R 1 4 Article no 14 0075 Gasket R 3 4 Article no 21 5008 PE Hose 8 mm o d 2m Article no 18 0036 Dirt tra
30. ich has the serial number which is to be entered on the front page Please enter the serial number of your GenPure with xCAD system in the space provided on the front page Read the serial number of your ultra pure water system from the type plate For quick and correct service please include the following information on all inquiries and re placement parts orders which relate to your system The serial number The article number Thermo Thermo Scientific Barnstead GenPure with xCAD SETE Ultrapure water system 3 Transport and packaging Ultra pure water systems are carefully checked and packed prior to shipment but despite this there is always a possibility that damage could occur to them during shipment 3 1 Examination on receipt gt Check the completeness of the delivery against the shipping papers Is the packaging damaged gt Check the system for damage 3 2 Complaints Should the system have been damaged during transport gt Immediately contact the post office railway or forwarding agent gt Keep the packaging including the outer cardboard box for a possible inspection and or return shipment 3 3 Packaging and return shipment Whenever possible use the original packaging and packing materials Should these no longer be available gt Pack the system in packing film and then in a strong cardboard box so that it is held shock proof Complaints are only valid for 6 days after receipt of the
31. ion Replace the cartridge cover Open the supply of feedwater Switch the system on Dispense and discard at least 5 litres of water To set the operating time counter of the filter cartridge back to zero enter the serial number that is given on the filter cartridge as is described in Filter cartridge operating time counter section Caution To do this the system must be unlocked as is decribed in the Unlocking the system section Switch the system to the Rinsing operating mode to vent air out of it Thermo Thermo Scientific Barnstead GenPure with xCAD SETAS Ultrapure water system 13 3 Disinfection Disinfection should be regularly carried out at the latest when the filter cartridge is replaced To disinfect the system you require a Disinfection cartridge article no 09 2201 Use cleaning solutions as follows MICRO Chlor Granulate 1 box article no 09 2202 Europe only Cleaning Solution 1 syringe article no CMX 25 US market only with Micro Chlor disinfectant to avoid possible health hazards Please observe the information given in the safety data sheet supplied Proceed as follows to disinfect your system 1 Switch the GenPure system off 2 Shut off the supply of feedwater to the system and open the dispensing valve so that pressure in the system is completely released 3 Remove the filter cartridge as under Changing the filter cartridge in the Operating Instruc
32. ldesendioacubacetstes 52 13 3 DISINTSCHUO Negrie ieee tees eecwte see dea secect cece es eas neous mada E E 53 14 Waste disposal css ssa ic nieri ea eae e aa AEEA aE EEEa 55 15 Trouble shooting esseoenenneeonnnnneernnnnneernnnnnternnnnrrennnnnerennnnennnnnn nne 56 16 Replacement parts and consumables ccccseeeeeeeeeeeeeeeeeeeaaeeees 58 16 1 GenPU Gins aa aaa aa aeaa ora a aa i aAa nee meee 58 16 2 XSAD ee a ene ee era rer ee ree ee rere eer ree 59 17 Consumables and accessories ccceeee cece eeeeeeeeeeeeeeeeeeeeeeeeeaaaaeeeeeeees 60 18 Terminal ASSIGNING sis i12s orrtaerencinrnscadeetednnecincemernetatedadiauenetcotss 62 19 Maintenance ECON cso eectteasetcce ianamprge seeds ate Gaakie cence tetherewncie 63 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 2 Explanatory notes on the operating instructions d SA Z i D EU Mark of Conformity CSA admission Important operating and or maintenance instructions Read the oper ating instructions with due care Risk of electric shock Electrical work on the system is only to be car ried out by qualified personnel General information Particularly important notes are marked with this information sign Protective conductor connection Connect the power supply to an electrical socket with a protective connection The information provided in these operating instructions is only valid for the system wh
33. lls QIA300 and QI302 The measurement range is 0 30 ppb When this measurement range is exceeded the number 99 is shown in the display instead of the measured value In Stand by operation ___ is shown instead of the measured value When ultra pure water is taken from the system it flows through a sterile filter before reaching the dispensing outlet During interval operation the water is circulated around an internal circuit at regular intervals 17 8 1 Flow chart GenPure Standard with xCAD peisewasser Eingan Feedwater inlet A F1 A F2 A P1 FIS400 QIA 300 QIA 301 TIA 500 18 GenPore Standard Abfl rain TIL Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Filter cartridge Sterile filter Circulation pump Digital flowmeter Conductivity feedwater Conductivity ultra pure water Temperature sensor Pressure reducer Check valve Solenoid valve Rinsing solenoid valve Check valve 1 bar 8 2 Flow chart GenPure UV with xCAD peisewasser Ein si i m gt Feedwater inlet A F1 A F2 A P1 A UV1 FIS400 QIA 300 QIA 301 TIA 500 GenPore Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system z o ee mn Filter cartridge Sterile filter Circulation pump UV
34. ly kit gt When the universal holder and universal adapter have been fitted hang the power pack in gt Plug the connecting cable appliance cable in the power pack socket gt Connect the power pack to the ultra pure water system Connectors GenPure 4 pin power supply connector pos 8 and to an earthed 100 240V 50 60Hz socket gt The system is now ready for use 31 Thermo Scientific Barnstead GenPure with xCAD Thermo Ultrapure water system 9 7 Examples of system set ups Connection to a pretreatment lonenaustuscher DI 1 nicht im Lieferumfang enthalten lon exchanger Il not included in extent of delivery a i S Connecting hose Connection to a Pacific TII system with storage tank Pacific TIITII mit Tank und Vorbehandlun nicht im Lieferumfang enthalten Pacific TH TI with tank and pretreatment not included in extent of deliver ag Anschlussschlauch Connecting hose T il rain 32 Thermo Thermo Scientific Barnstead GenPure with xCAD SETENE Ultrapure water system Connection to a storage tank orratstank nicht im Lieferumfang enthalten Storrage tank not included in extent of deliver
35. menu During rinsing the count down of the rinsing time is displayed When rinsing has finished the system returns to the last operating mode Interval or Non stop The display shows Rinse Press enter Thermo Thermo Scientific Barnstead GenPure with xCAD TaS Ultrapure water system During Rinsing the display shows Rinse 30 sec 12 1 6 Disinfection A sixth press on the menu key gives you the possibility of carrying out disinfection When this menu prompt is confirmed with Enter the command Disinfection cartidge Install one is shown After confirming this with Enter disinfection is carried out The pump runs for the disinfection time that has been set in the OEM menu When the half of the disinfection time has passed the rinsing solenoid valve opens and stays open up to the end of the dis infection process The New filter cartridge Install one message is given when the disin fection process has finished On confirming this with Enter the system returns to the last operating mode During disinfection the count down of the disinfection time is shown in the display The display shows Disinfection Press enter After confirnation with Enter the display shows Disinfection cartridge Install one Press enter During disinfection the display shows Disinfection 25 min 39 Thermo Thermo Scientific Barnstead GenPure with xCAD ee ee Ultrapure water system After disinfection the display sh
36. nding interval is set for transmissions of measured values and fault messages to the RS 232 interface Basic setting 1 hour Setting range 0 5 12 hours The display shows OEM Menu Send interval 08 00 h min 45 Thermo Thermo Scientific Barnstead GenPure with xCAD i rials Ultrapure water system 12 2 8 Selecting the language Basic setting English Setting range Englisch French German The display shows OEM Menu Language English 12 2 9 Switching units Basic setting Resistance MOxcm Setting range Resistance MOxcm Specific electrical resistance MO cm The display shows OEM Menu uS cm MO cm MOxcm 12 2 10 Switching temperature compensation on or off Basic setting on Setting range on off The display shows OEM Menu Temp comp On 46 Thermo Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12 2 11 Entering the system type and serial number This menu prompt is for the entry of the system type and the serial number of it Both en tries are given in the headline of each print out Settings are made with the arrow keys The system type and the serial number can also be briefly seen when the on off key is pressed on booting The serial number has six characters including a slash and can be entered with the arrow keys just as all other entries The display shows OEM Menu Genpure UV UF S No 9999 08 12 2 12 Water dispensing via volume
37. noid valve Rinsing solenoid valve Check valve 1 bar Reinstwasser ltrapure water 23 Thermo Thermo Scientific Barnstead GenPure with xCAD Se re Ultrapure water system 9 Setting up the system 9 1 Installation area Take the following criteria into consideration when selecting the installation area 24 Vv Feedwater pressure at least 0 1 bar at most 6 bar Lowest temperature 2 C Level standing surface When the system is to be wall mounted A smooth wall is required Check the statics of the wall it must be sufficiently loadable for weight see Technical specifications Floor drain DN 50 Free gravity fall to drain Should no such floor drain be available then for safety reasons a water watcher ar ticle no 16 0129 must be installed Free gravity fall to drain must be ensured Safety socket 100 240V 50 60Hz Sufficient working space around the system filter replacement etc It must be easy to operate and monitor the system R 3 4 Tap water connector 9 2 Connectors Genk re Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Connectors GenPure Connector for 25 pin sockets system control Connector for 25 pin sockets system control Feedwater connector 8 mm o d Rinse water connector 8 mm o d Ultra pure water connector 6 mm o d to xCAD
38. nstead GenPure with xCAD SEE Ultrapure water system 14 Waste disposal When the packaging is no longer needed it can be disposed of as household waste Systems are in conformity with EEC Guideline 2002 95 EC The system is not to be thrown away as household waste but must be properly disposed of It can be returned to the manufacturer for safe disposal according to EEC Guideline 2002 96 EC We therefore request our customers in Germany and other member States in the European Economic Area to contact our local service centre or our headquarters Thermo Electron LED GmbH Stockland 3 D 56412 Niederelbert Germany WEEE Reg no DE 12471402 In countries outside of the European Economic Area please contact your local authorities or waste disposal company 55 15 Trouble shooting The system does not start Thermo Scientific Barnstead GenPure with xCAD No supply of power Ultrapure water system Provide power Dispensing not possible Feedwater tap is closed Feedwater and rinse water connections mixed up Feedwater pressure lt 0 1 bar Open feedwater tap Correct the connections Increase feedwater pressure Resistance lt 18 2 MOxcm System has a UF module higher conductivity possible lon exchange capacity exhausted Replace filter cartridge with a new one System control no longer reacts Improper operation Unplug the mains plug for 5 seconds Water flows out Leaky hose connection
39. on FIS 400 Digital flowmeter QIA 300 Conductivity feedwater QIA 301 Conductivity ultra pure water TIA 500 Temperature sensor V1 Pressure reducer V2 Check valve V3 Solenoid valve V4 Rinsing solenoid valve V5 Check valve 1 bar 21 peisewasser Eincan Feedwater inle A F1 A F2 A P1 A UV1 FIS400 QIA 300 QIA 301 QI 302 QIA 303 TIA 500 22 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Filter cartridge Sterile filter Circulation pump UV Photooxidation Digital flowmeter Conductivity feedwater UV Intensity Conductivity TOC measurement Conductivity ultra pure water Temperature sensor Pressure reducer Check valve Solenoid valve Rinsing solenoid valve Check valve 1 bar Reinstwa Itrapure arer Eingan eedwater inle 2 m Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system A F1 A F2 A F3 A P1 A UV1 FIS400 QIA 300 QIA 301 QI 302 QIA 303 TIA 500 ala TIA Filter cartridge Sterile filter Ultrafiltration module Circulation pump UV Photooxidation Digital flowmeter Conductivity feedwater UV Intensity Conductivity TOC measurement Conductivity ultra pure water Temperature sensor Pressure reducer Check valve Sole
40. or in the menu increases a value on display Confirms the value shown in a menu point Switches the menu to the next menu point Switches Interval operation on or in the menu decreases a value on display Switches the UV lamp on or in the menu allows you to select the position in a number that you wish to change 35 Thermo Thermo Scientific Barnstead GenPure with xCAD i kali Ultrapure water system 12 System control General information A press on the ON OFF key causes the system to run in the nterval operating mode see Inter val mode Interval operation then runs automatically every 0 5 hours for the set length of time to ensure the ultra pure water quality When the UV lamp is on then the UV text message is displayed When temperature compen sation of measured values is active then the TC message is displayed In addition the meas ured values for the ultra pure water conductivity and the temperature are displayed Should a fault exist then a fault message is given out across the potential free output and is shown in line 4 of the display Should several faults occur simultaneously then they are alter nately displayed When the Nonstop key is now pressed the system switches to the Nonstop mode the pump is started and the solenoid rinsing valve opens for the set rinsing time Nonstop operation can be stopped by pressing the Interval key After a wait of 2 hours the system switches itself back to the Inte
41. ows New filterset Press enter 12 1 7 Display of fault storage A seventh press on the menu key calls the fault storage Confirmation with Enter allows you to look through the faults in the fault storage Should several faults have occured then two faults each with date and time are shown in the display Appropriate pressing of the arrow keys brings previous and subsequent faults to display A press on the menu key or the Enter key returns the display to the last operating mode The display shows Error history Press enter Show of faults in the fault storage 14 03 04 14 30 Limit value feed 14 03 04 15 30 Lim val pure w 40 Thermo Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12 1 8 Print out A eight press on the menu key bring you to a menu in which you can hand request a print out The display shows Print out Press enter 0000 12 1 9 Unlocking the system A nine press on the menu key in this menu brings you to the Code menu To prevent un authorized access to the settings in the system control changes to the settings can only be carried out when a correct code from the Assignment Table that follows is entered and confirmed with the Enter key The unlocking remains active for 5 minutes Each access via the code is issued to the printer RS 232 complete with date time and abbreviated code number Code 0001 corresponds to code 150 Code 0002
42. p sieve for union nut R 3 4 Article no 14 0390 12 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 7 Technical specifications Demands on the feedwater Source Tap water pretreated by reverse osmosis ion ex change or distillation Silt density index SDI max 1 for all versions For water that is not pretreated by reverse osmosis a prefilter with a 1 um membrane is recommended Feedwater resistance gt 0 5 MOxcm Free chlorine max 0 05 ppm TOC max 50 ppb Bacteria count lt 100 CFU ml Turbidity lt 1 0 NTU Carbon dioxide CO2 max 30 ppm Silicate max 2 ppm Particles Filtration to 0 2 um is recommended to protect the in ternal filter and if appropriate the final filter Temperature 2 35 C Pressure 0 1 6 bar Product water quality Standard UV UN UF TOC UF Resistance Reference temperature 25 C 18 2 TOC Bacteria lt 1 lt 1 lt 1 Bacterial En dotoxines lt 0 001 lt 0 001 lt 0 001 Particles Flow rate L min lt 1 ml lt 1 ml lt 1 ml Flow rate with L min volume control Depending on feedwater and appropriate disinfection Depending on feedwater pressure Dimensions GenPure Height 615 mm Width 372 mm Depth 330 mm Weight GenPure Standard GenPure UF GenPure UV GenPure UV UF GenPur
43. r above these values respectively then it must be assumed that there is a cable break In such a case the appropriate fault message Measuring cell LF1 Measuring cell LF2 Measuring cell LF3 or Measuring cell Temp is displayed in line 4 36 Thermo Thermo Scientific Barnstead GenPure with xCAD SIETE Ultrapure water system 12 1 Menu 12 1 1 Feedwater conductivity A single press on the menu key allows the feedwater conductivity to be read and the limit ing value of the feedwater conductivity to be set The fault message that flashes in the fourth line of the display when the feedwater limiting value is exceeded is Limit value feed Measuring range feedwater 10 0 0 010 MOxcm Setting range limiting value 0 1 50 0 pS cm Basic setting 0 5 MOxcm With settings above 50 uS cm the limiting value is switched off and the word Off is shown in the display The display shows Feedwater 1 25 MOxcm Limit value feed 2 0 uS cm 12 1 2 Ultra pure water limiting value Two presses on the menu key in this menu allow the fault display for the pure water limit ing value and the pure water limiting value to be set As soon as the fault display is switched on the fault will be displayed both in Stand by mode and in Production mode When the fault display is switched off the fault is only displayed in Production mode The Lim val pure w message is displayed when the limiting value is exceeded Ultrapure water me
44. rews 4x12 mm marked above from the xCAD underside and remove the wall mount from it 27 Thermo Thermo Scientific Barnstead GenPure with xCAD 2 3 4 5 6 7 8 28 Ultrapure water system Installing the wall mount Caution The included screws and dowels are only intended to fix the wall mount to a concrete wall or a solid masonry The two 25 pin plugs extension cables and the 4 mm o d and 6 mm o d hoses can be led laterally down the wall or be led out through the wall at the back There are three possibili ties for cut outs for the cable and hoses see the next diagram Note Only one of these cut outs is required Hold the wall mount at the wanted position on the wall and mark the four boreholes for the fixing of the wall mount Wand wall Yypyy min 18 _ YXGF rT ZZ ZZ Z l Uy Uy AY Ao Yi Yd AY VK Ay wo AN Wij O yf VI Vi VAY Za U Wandhalter moglicher Ausschnitt in der Wand f r Kabel und Schlauchdurchf hrung nach hinten wall mount possible wall cut outs for cable and hose taken out at the back Bore the holes for the 6 mm plugs and make the necessary cut out Fix the wall mount in position with the plugs and screws provided Lead the 25 pin plugs extension cables and 4 mm and 6 mm o d hoses through the wall to the wall mount and connect the 25 pin plug 1 from the GenPure with the socket 1 on the xCAD and the 25 pin plug 2 from the GenPure with the socket 2 on the xCAD
45. rval mode A press on the UV key brings UV to display The UV lamp is only switched on when the sys tem is in the Nonstop mode however The UV lamp switches itself off when the Nonstop mode is ended 2 h When Nonstop operation is manually stopped by a press on the Interval key then the UV lamp is not switched off until it has been burning for 0 5 hours During the time that the UV lamp is burning the intensity of the UV light in monitored The dis play of the UV intensity is made in the menu The TOC value is also displayed User menu All of the measured values operating times and limiting values that are relevant for the user can be set and read in this menu A press on the menu key brings you into this menu Each further press on the menu key moves you on from one menu prompt to the next Settings can be changed with the arrow keys When you confirm a value by pressing the Enter key you are taken to the next menu prompt Settings can only be made when the system con trol has been previously unlocked see section12 1 8 To simplify changing settings a press on the UV key allows you to select a certain number in the numerical value that you wish to change The arrow keys can then be used to enter the wanted number from 0 to 9 at the selected position With all three measuring cells for conductivity and with the temperature sensor a minimum and a maximum measured value are fixed in the programme Should measured values be below o
46. st have a safety device acc to DIN EN 1717 to protect the tap water from contamination gt A grounded 100 240V 50 60Hz socket must be available gt The installation area must be equipped with a floor drain with at least DN 50 pipe 40 mm o d gt When the system is to be wall mounted first check the statics of the wall It must have sufficient load bearing capacity for weights see the technical specifications gt The maximum operating temperature is 40 C gt When the system will be at a standstill for a longer period e g or during long holidays proceed as follows Switch the system off Close the supply of feedwater to the ultrapure water system Damage to the pump will occur should the supply of feedwater be turned off with the system still on The manufacturer does not accept liability should such damage occur gt When planning the installation of the system ensure that there will be sufficient work ing room for convenient operation of the system and for maintenance such as chang ing the filter cartridge and opening breaking and checking connections Thermo Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system gt The term of the guarantee is12 months gt Never look directly at a switched on UV lamp because UV light endangers eyesight Never switch the UV lamp on when is has been taken out of the metal cylinder gt Only authorized personnel are to carry out UV lamp r
47. t has been pretreated upstream by reverse osmosis ion exchange or distillation passes through a pressure reducer and into the GenPure ultra pure water system where the conductivity is monitored A pump forces this feedwater through UV photooxidation only with GenPure UV and GenPure UV UF and the filter cartridge from where it flows through an ul trafiltration module only with GenPure UF and GenPure UV UF after which the conductivity is measured by a special conductivity measuring cell with temperature compensation When ultra pure water is taken from the system it flows through a sterile filter before reaching the dispensing outlet During interval operation the water is circulated around an internal circuit at regular intervals GenPure versions UV TOC UV TOC UF with xCAD Tap water that has been pretreated upstream by reverse osmosis ion exchange or distillation passes through a pressure reducer and into the GenPure ultra pure water system where the conductivity is monitored A pump forces this feedwater through UV photooxidation after which the conductivity is again measured to determine the TOC value The water then flows through the filter cartridge and an ultrafiltration module only with GenPure UF TOC UF after which the conductivity of it is measured by a special conductivity measuring cell with temperature com pensation The TOC value is calculated by taking the difference between the values measured by the measuring ce
48. tions for the system 4 _ Unscrew the stopper from the disinfectant cartridge fill the cartridge with water then empty the contents of a box respectively a syringe of the cleaning solution into the wa ter Important For effective disinfection the cartridge must be completely filled with water 5 Screw the stopper back on the disinfectant cartridge and connect the cartridge in the system as under Changing the filter cartridge in the Operating Instructions for the system 6 Re open the feedwater supply 7 Switch the system on and select the Disinfection prompt in the menu The disinfec tion programme is finished after approx 30 minutes 8 Switch the system off 9 Shut off the supply of feedwater to the system 10 Remove the disinfectant cartridge as under Changing the filter cartridge in the Op erating Instructions for the system 11 Connect the new filter cartridge in the system as under Changing the filter cartridge in the Operating Instructions for the system Before dispensing water from the system let water run out for approx 15 minutes The system is then ready for use 53 Thermo Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system gt lil _ 5 T esintektion al E kart che j Th IE SS esintection N Cartridge i A a Well F 54 Thermo Thermo Scientific Bar
49. ure too high Reduce temperature by running water off Reduce interval pump time Check and suit the limiting value Reduce feedwater temperature Fault message Measuring cell LF1 Fault message Measuring cell LF2 Measuring cell cable break System control defect Conductivity of ultra pure water ouside measuring range Measuring cell cable break System control defect Feedwater conductivity ouside measuring range Replace measuring cell Replace system control see Conductivity lt 18 2 MOxcm Replace measuring cell Replace system control see Limit value feed Fault message Measuring cell LF3 Fault message Measuring cell Temp Measuring cell cable break System control defect Measuring cell cable break System control defect Replace measuring cell Replace system control Replace measuring cell Replace system control Fault message New Filter cartridge Filter cartridge operating time has expired Replace with new filter cartridge art no 09 2005 57 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 16 Replacement parts and consumables 16 1 GenPure
50. ure System and screw them tight Then connect the tubing 4 mm and 6 mm by plugging the connectors 5 and 6 of the system Thermo Thermo Scientific Barnstead GenPure with xCAD SAE Ultrapure water system 7 Lead the 25 pin plugs extension cables and 4 mm and 6 mm o d hoses through the wall and connect the 25 pin plug 1 from the GenPure with the socket 1 on the xCAD and the 25 pin plug 2 from the GenPure with the socket 2 on the xCAD Caution Do not interchanging the connections of the 25 pin connector otherwise no ab straction of water possible 8 Fix the 6 mm und 4 mm o d hoses in the hose connectors 5 and 6 of the xCAD 9 If you intend to use the sterile filter 10 that is standardly supplied screw it in the R 1 4 female thread outlet of the dispensing valve 9 of the xCAD 10 Connect the mains plug 8 of the voltage supply to an earthed 100 240V 50 60Hz socket 11 Open the feedwater supply 12 Check all connections for leaks 9 4 Setting up the system wall version xCAD Proceed as follows to set your GenPure with xCAD wall version ultra pure water system up ready for use View from below front xCAD mit montiertem Wandhalter xCAD with mounted wall mount Wandhalter wall mount E N Schrauben 4x12 mm 7 screws 4x12 mm 132 _ 12 10 N o 2h 8h d4 p 5 f Ne a Ol 0O 1 Release the four sc
51. vice 41 44 454 1212 UK Ireland Service 44 870 609 9203 Sales 44 870 609 9203 Ultrapure water system 61 Thermo Thermo Scientific Barnstead GenPure with xCAD Se Ultrapure water system f i i aannnnni 3 oO l baL A 8 MMM muan 24 48 w o a ls a5 SE a l r z E s PIO l I Sje v slels p ai 5 be a i Be fle altel I a o ae i HIRI PEL 3 ai g S o mera oS 62 Thermo Thermo Scientific Barnstead GenPure with xCAD AAEE Ultrapure water system 19 Maintenance record Correct keeping of this maintenance record is a condition o
52. y ccccceeseeeeenceeeeeeeeeeneeeeeeeeeeeeeeeneseeeeeeees 38 12 1 4 Filter cartridge operating time counter ccccceeceeenceeeeeeeeeeeeeeeeeeeeeeeneneeneeeeeeees 38 12 14 95 RINSING arnncmntcedssteaanscecmebicantesnneenacancatenxantteds aldo aa Aaa ARARAT T ANNESSA 38 12 1 0 DISIMPOCUON sccdictsnsacnicxerecvariiis stcunlnccaddicbadue sa cecita ie daeesunka dana CaA Eaa EEA EAEE NENEA 39 Thermo Thermo Scientific Barnstead GenPure with xCAD SCIENTIFIC Ultrapure water system 12 1 7 Display of TAGE SIC AGS sain es ca saci tee ttccendcteadaeedededeicanas tenier ii eiki 40 12 1280 PCIE OU sssri taan aE EEA Ra ea 41 12 1 9 Unlocking the system ssssesssseeeeesseesesirirttttetttrrrritttteeeertrinttnsssstttnnnnnnnnnatenennnnnnat 41 12 2 QEM MENU cag ttacgeetenacttaieh tacts cceamiah eerie aed ta vesen enti dati cleoet EAEan aain 43 12 2 1 Setting the maximum operating temperature eee eeeeeeeee cette eeeeeeeeeeeeeeeeeeeeeeaaae 43 12 2 2 Setting the rinsing TMG igccsisicasss cetnvecdcepeas nebaetucverks cana eabocebhiceebeavansayuantnedeseccaanaanevedte 44 12 2 3 Changing the disinfection time scccccccv cirs 0sse seceeeneav ssanduc tes bicanadede udanendecndedes duane stones 44 12 2 4 Setting the interval pump tiMe ccc cceceeeneeeeeeeaeeeaeeaaeeeaeeaaeeaaeeaaaeaaaeaaeeaaasaaaeees 44 12 2 5 Setting the interval rinse LIMO as stviccctrctetniincincaredcteatdsieatsneeientasteeardsuonseteeaebidaanncendbs 45

Barnstead GenPure Water Purification System

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