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Operating Instructions MGB-L..B-PN.

1. 114575 04 03 15 translation of the original operating instructions 21 Operating Instructions Safety Systems E U C H N ER MGB L B PN PROFINET and with Data Structure Type A 9 Changing actuating direction here from right to left Important It is only possible to make this change when the bolt tongue is not extended and an escape release is not yet mounted As supplied the handle module is set either for doors hinged on the right or for doors hinged on the left Based on the example of a handle module for doors hinged on the right this means The safety guard opens by pressing down the door handle The system is mounted the other way around for doors hinged on the left In other words the safety door opens by pressing up the door handle see Figure 10 For this reason the actuating direction of the door handle must be changed see Figure 10 to Figure 15 Similarly on handle modules for doors hinged on the left nr aj u Oo DTZ Uj CLOSED LG u 4 gt Unscrew locking screws Press door handle up Push cover aside Figure 10 Changing actuating direction step Figure 11 Changin
2. Auxiliary marking for max permitted mounting distance Notice Depending on the version additional controls and indicators may be integrated into the cover See enclosed data sheet Figure 3 Locking release module MGB L 7 3 Handle module MGB H Key Door handle Locking screws T10 for housing cover and handle adjustment Fold out lockout mechanism optional second automatically extending lockout mechanism Bolt tongue Notice Depending on the version a mounting plate can be included See enclosed data sheet Figure 4 Handle module MGB H 7 4 Escape release MGB E optional Door handle Setscrew Cover Actuation axis 8 x 8 mm different lengths available Protective sleeve DONOS i Notice Depending on the version a mounting plate can be included C See enclosed data sheet Figure 5 Escape release MGB E 7 5 Dimension drawing See enclosed data sheet 7 6 Manual release Some situations require guard locking to be released manually e g malfunctions or an emergency A function test should be performed after release More information on this topic can be found in the standard EN ISO 14119 2013 section 5 7 5 1 The device can feature the following release functions 16 translation of the original operating instructions 114575 04 03 15 E l N ER Operating Instructions Safety Systems U MGB L B PN PROFINET and with Data Structure Type A
3. The interlocking module MGB LOB PN and the locking module MGB L1B PN MGB L2B PN are operated as lO devices in the PROFINET PROFIsafe Before the device is used a risk assessment must be performed on the machine e g in accordance with the following standards EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction IEC 62061 Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems Correct use includes observing the relevant requirements for installation and operation particularly based on the following standards EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 14119 supersedes EN 1088 Safety of machinery Interlocking devices associated with guards Principles for design and selection gt EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements The safety system MGB can only be combined with the intended modules in the MGB system family On the modification of system components EUCHNER provides no warranty for function The customer is responsible for the safe overall function especially for the safe integration into the PROFIsafe env
4. 1 2008 12 TTF g 3 91 years DC 99 Mission time 20 years PFHg 3 Monitoring of guard locking 4 07 x 108 Control of guard locking 3 91 x 108 Evaluation of emergency stop enabling switch selector switch 4 10 x 108 Bioa Emergency stop 1x 105 Enabling switch According to manufacturer s specifications The document PROFINET Cabling and Interconnection Technology from the PNO aids in the correct selection of wiring 2 The risk time is the max time between the change in the input status and the deletion of the corresponding bit in the bus protocol 3 Fixed failure rate without consideration of faults in wearing parts 4 Information regarding wearing parts without consideration of fixed failure rates in electronic components 34 translation of the original operating instructions 114575 04 03 15 C l N ER Operating Instructions Safety Systems U MGB L B PN PROFINET and with Data Structure Type A 18 Troubleshooting and assistance 18 1 Latching fault when actuating the escape release In order to achieve monitoring of the locking device in category 4 PL e according to EN ISO 13849 1 an internal monitoring logic system is integrated into every locking module Result The MGB system enters into a latching fault when the escape release is actuated refer to the 16 System status table on page 33 LED indicato
5. 16 OR bitso 01 1 Truth table PROFINET bit PROFIsafe bit Guard locking with o 16 so 01 MGB L1 MGB L2 0 0 active inactive 0 1 inactive active 1 0 inactive active 1 1 inactive active What must be observed The guard locking can be controlled from the unsafe control area The combination with the more up to date GSD file allows a parameter to specify which bits are to be used for control However the device does not support this function In other words the setting in your configuration software remains ineffective 12 translation of the original operating instructions 114575 04 03 15 C l N ER Operating Instructions Safety Systems U MGB L B PN PROFINET and with Data Structure Type A 6 5 2 Case B You have an MGB with a version number of V3 30 0 and a GSD file with a version number of _110026 20110725 or older The guard locking solenoid is controlled if for MGB L1 bitso 01 1 for MGB L2 bito 16 OR bitso 01 1 Truth table PROFINET bit PROFIsafe bit Guard locking with o 16 so 01 MGB L1 MGB L2 0 0 active inactive 0 1 inactive active 1 0 active active 1 1 inactive active What must be observed Bito 16 does not have any function with version MGB L1 In existing installations in which old devices are replaced with new ones e g due to defect malfunctions can occur if control via bit o 16 was programmed in the PLC Remedy 1 Replace
6. of this information
7. release 114575 04 03 15 translation of the original operating instructions 17 Operating Instructions Safety Systems E U C H N ER MGB L B PN PROFINET and with Data Structure Type A 7 8 Lockout mechanism If the lockout mechanism is pivoted out extended the bolt tongue cannot be extended The lockout mechanism can be secured with padlocks see Figure 7 This is intended to prevent people from being locked in unintentionally The lockout mechanism does not fulfill any safety function To pivot out press the grooved part only possible with bolt tongue retracted ao Key 2 Padlock min 2 mm max 10 mm Automatically extending second lockout mechanism Padlock min 6 mm max 10 mm Notice You can fit a maximum of 3 locks 8 mm Figure 7 Lockout mechanism secured with padlock 7 9 Escape release optional The escape release is used to open a locked safety guard from the inside without tools The system enters into a latching fault when the escape release is actuated See chapter 16 System status table on page 33 signal sequence incorrect status DIA red Lock flashes 1 time The system might not enter into a latching fault if the escape release is actuated very slowly Important It must be possible to operate the escape release manually from inside the protected area without tools It must not be possible to reach the escape release fr
8. system on page 31 Profinet RT modules 3 bytes l0 Assignment in the input area of the bus master Assignment in output area of the bus master Ist byte 18 17 16 15 14 13 12 11 lst byte 08 07 06 05 04 03 02 01 2nd byte 116 115 114 113 112 111 110 19 2nd byte 016 015 014 013 012 011 010 09 Depending on your configuration variant refer to the data sheet of your device for the exact bit allocation Depending on your configuration variant refer to the data sheet of your device for the exact bit allocation 3rd byte 124 123 122 121 120 119 118 117 3rd byte 024 023 022 021 020 019 018 017 LF Device diagnosis PROFIsafe error 72 message present Diagnostic 017 Device diagnosis acknowledge message acknowledgment of 19 code see table of device specific messages 120 or 121 117 is also acknowledged if only one message is present 118 Device diagnosis device specific message 274 4 Plausibility check 018 Trigger MGB locking module reset acknowledge message acknowl found an error e g escape release actuated edgment of 18 117 is also acknowledged if only one message is 119 Device diagnosis device specific message 272 1 or 273 1 Error in present emergency stop 019 n C 120 Device diagnosis device specific message 272 2 or 273 2 Error in 0 20 NC enabl
9. the old GSD file with a version from _110026 20110815 2 Inthe parameter Locking module solenoid control activate unsafe control of the guard locking solenoid via bito 0 0 3 Set bit So 01 permanently to the value 1 The guard locking solenoid is controlled exclusively via bit o 16 or Change the control bit from o 16 to so 01 in your PLC program 114575 04 03 15 translation of the original operating instructions 13 Operating Instructions Safety Systems E C H IN ER MGB L B PN PROFINET and with Data Structure Type A U 6 5 3 Case C You have an MGB with a version number of V3 30 0 and a GSD file with a version number from 110026 20110815 The guard locking solenoid is controlled if gt bit So 01 1 factory setting Truth table PROFINET bit PROFIsafe bit Guard locking with 9 16 so 01 MGB L1 MGB L2 0 active inactive 1 inactive active 0 active inactive 1 inactive active What must be observed You can define in the GSD file whether bit o 16 may be used for control in addition to bit so 01 The setting is specified in the parameter Locking module solenoid control Ifo 16 is additionally used the guard locking solenoid is controlled if for MGB L1 bit so 01 AND bito 16 1 for MGB L2 bitso 01 ORbito 16 1 Truth table PROFINET bit PROFIsafe bit Guard locking with o 16 so 01 MGB L1 MGB L2 0 0 active inactive 0 1 active active 1 0 ac
10. 04 03 15 translation of the original operating instructions 35 Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A EUCHNER 19 Service If service support is required please contact EUCHNER GmbH Co KG KohlhammerstraBe 16 D 70771 Leinfelden Echterdingen Service telephone 49 711 7597 500 E mail support euchner de Internet www euchner de 20 Inspection and service WARNING Loss of the safety function because of damage to the system In case of damage the affected module must be replaced completely Only accessories or spare parts that can be ordered from EUCHNER may be replaced Regular inspection of the following is necessary to ensure trouble free long term operation Check the switching function see section 13 6 Electrical function test on page 28 gt Check the secure fastening of the devices and the connections Check for soiling No servicing is required repairs to the device are only allowed to be made by the manufacturer D NOTICE The year of manufacture can be seen in the lower right corner of the rating plate 36 translation of the original operating instructions 114575 04 03 15 U E l N E R Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A 21 Declaration of conformity EUCHNER More than safety C EUCHNER EU
11. 5 C Degree of protection IP 54 Safety class Ill Degree of contamination 3 Installation position Any Locking force Fz in accordance with GS ET 19 2 000 N Connection options power supply 2 x push pull power 1 or 2 x plug connectors 7 8 according to ANSI B93 55M 1981 Connection type bus 2 x RJ 45 push pull according to IEC 61076 3 117 type 14 screened 1 or 2 x M12 d coded according to IEC 61076 2 101 Connection cable bus Profinet O cable at least cat 5e Operating voltage Ug DC 24 V 10 15 PELV see chapter 12 Electrical connection on page 25 Current consumption max 500 mA Max feed in current in the connection block push pull plug connector 4 000 mA Fuse protection for power supply external Min 1 A slow blow Safety outputs Profisafe according to IEC 61784 3 3 Rated insulation voltage U 75V Rated impulse withstand voltage Uimp 0 5 kV Resilience to vibration and shock According to EN 60947 5 3 EMC protection requirements According to EN 61000 4 and DIN EN 61326 3 1 Switching frequency max 1 Hz Risk times max switch off times 2 Emergency stop 220 ms Enabling switch 220 ms Operating mode selector switch 220 ms Door position 550 ms Bolt position 550 ms Guard locking 550 ms Reliability values acc to EN ISO 13849 1 Category 4 EN 13849 1 2008 12 Performance Level PL e EN 13849
12. 7 7 Mechanical release In the event of service the guard locking can be released with the mechanical release irrespective of the state of the sole noid see Figure 6 Important The system enters into a latching fault when the mechanical release is actuated See System sta tus table signal sequence incorrect status DIA red Lock flashes 1 time The system might not enter into a latching fault if the mechanical release is actuated very slowly Important The mechanical release is not a safety function gt The machine manufacturer must select and use a suitable release escape release emergency unlocking etc for a specific application A risk assessment is required for this purpose lt may be necessary to take specifications from a product standard into account The correct function must be checked at regular intervals Loss of the release function due to mounting errors or damage during mounting Check the re lease function every time after mounting Please observe the notes on any enclosed data sheets The locking screw must be screwed back in and sealed for example with sealing lacquer after assembly and after every use of the mechanical release Tightening torque 0 5 Nm 1 Undo locking screw 2 Lift locking arm using a screwdriver and actuate door handle Es CEP fff ppp ys TOPE ELIT Figure 6 Mechanical
13. B PN c d e 210 10 04 40393 008 MGB CB PN c d e 210 10 04 40393 008 Benannte Stelle NB 0123 Notified Body TUV SUD Product Service GmbH Organisme notifi Ridlerstrasse 65 Sede indicata 80339 M nchen Entidad citada Germany an Meded ea Leinfelden Februar 2015 i A Dipl Ing Richard Holz iA Dipl Ing FH Duc Binh Nguyen Leiter Elektronik Entwicklung Dokumentationsbevollm chtigter EUCHNER GmbH Co KG Manager Electronic Development Documentation manager Kohlhammerstra e 16 Responsable D veloppement lectronique Responsable documentation 70771 Leinfelden Echterdingen Direttore Sviluppo Elettronica Responsabilit della documentazione Germany Director de desarrollo electr nico Agente documenta 11 02 2015 NG SB Blatt Sheet Page Pagina Pagina 1 EUCHNER GmbH Co KG KohlhammerstraRe 16 70771 Leinfelden Echterdingen Tel 49 711 7597 0 Fax 49 711 753316 www euchner de info euchner de 114575 04 03 15 translation of the original operating instructions 37 Euchner GmbH Co KG KohlhammerstraBe 16 D 70771 Leinfelden Echterdingen info euchner de www euchner de Edition 114575 04 03 15 Title Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A from V3 30 0 translation of the original operating instructions Copyright EUCHNER GmbH Co KG 03 2015 Subject to technical modifications no responsibility is ac cepted for the accuracy
14. CHNER GmbH Co KG EG Konformitatserklarung Original DE 2 Kohlhammerstrake 16 EC Declaration of Conformity Translation EN A 70771 Leinfelden Echterdingen CE D claration de Conformit Traduction FR A Germany CE Dichiarazione di conformit Traduzione IT CE Declaraci n de conformidad Traducci n ES a ma A Die nachfolgend aufgef hrten Produkte sind konform mit den Anforderungen der folgenden Richtlinien falls zutreffend The beneath listed products are in conformity with the requirements of the following directives if applicable Les produits mentionn s ci dessous sont conformes aux exigences impos es par les directives suivantes si valable I prodotti sotto elencati sono conformi alle direttive sotto riportate dove applicabili Los productos listados a continuaci n son conforme a los requisitos de las siguientes directivas si fueran aplicables I 2006 42 EG Maschinenrichtlinie 2006 42 EC Machinery directive 2006 42 CE Directive Machines 2006 42 CE Direttiva Macchine 2006 42 CE Directiva de maquinas Die Schutzziele der Niederspannungsrichtlinie wurden gem Anhang I Nr 1 5 1 der Maschinenrichtlinie eingehalten The safety objectives of the Low Voltage Directive comply with Annex I No 1 5 1 of the Machinery Directive Les objectifs de s curit de la Directive Basse Tension sont conformes a l annexe I No 1 5 1 de la Directive Machines Gli obiettivi di sicurezza della Direttiva Bassa Tensione sono conformi a quan
15. Display via LED BF see Figure 16 Notice No Description Measures remedying errors i 64 Error when comparing the 1 Check DIP switch setting The emergency stop must not be pressed during ac PROFlsafe destination address 2 Restart system knowledgment F_Dest_Add 65 Invalid PROFIsafe destination ad 1 Check addressing If acknowledgment was unsuccessful send the device to dress F_Dest_Add 2 Restart system the manufacturer 66 Invalid PROFIsafe source address 1 Check addressing 5 cree relat an No Description Measures remedying errors alue for the safe time moni 1 eck system times aT E toring is O ms F_WD_TIME 2 Restart system 2 3 Test pulses erroneous Safety function is switched off while no test pulses are being detected 68 Parameter F_SIL exceeds SIL of 1 Check settings 1 Check system the device specific application 2 Restart system 2 Acknowledgment via output bit 69 Parameter F_CRC_Length does 1 Check settings 17 required not match the generated values 2 Restart system 273 1 Emergency stop test pulses Safety function is switched off while 70 Version for F_Parameter not 1 Check configuration erroneous no test pulses are being detected correct 2 Restart system 1 Check system 71 Error CRC 1 during booting 1 Restart system 2 ager N via output bit 72 foe nan ae informa 7 a lis ne 2 he a ES ae 273 3 Door position test pulses er Safety function is switched off while lowing table wit
16. EUCHNER Operating Instructions Safety Systems MGB L B PN PROFINET with Data Structure Type A from V3 30 0 Operating Instructions Safety Systems E C fl IN ER MGB L B PN PROFINET and with Data Structure Type A U Contents 1 ADOUT IS COC UIC INU ria 4 1 1 SC OC io iio it 4 1 1 1 Notes on older product versions oococoooccnnncccnononononcnnnnncnnnnnnnnnnnnnnnnononnnnnnnnnnnnccnnononnnnnnnnnoss 4 1 2 are ot OOD econ No 4 1 3 Key tO SyMDO sper ee eee ey eee eee reer eee ee 4 1 4 Supplementary DOCUMEMES ici ANA heii ei ene needs 4 2 Correct A Ayu o Eaa EEE 5 3 Description of the safety functi0N cccconccccccnncccccnccnnnnccnannnononnncnnnnnonnnnnnnonaninnnnnes 7 4 Exclusion of liability and Warranty ocoooccccnnccnnccocononcnccnnnonancnnnronnnconnrnnnnnonanrenanonns 9 5 General Safety MSTUCIONS uccnconinaniaciacin rancia canaria lala cd 9 6 FUNGUO sisas 10 6 1 Interlocking module MGB LO B PN ccccscccecsssceeceessceecceeeeeescesseeescceeeeeeceseeeeesseeseesecenseeeeseneeeesegas 10 6 2 Locking module MGB L1 B PN and MGB L2 B PN cc ccccccsssccscssssccscssseeeeceeseeeeseeeseeescstseeesseseeeesegas 10 6 3 Guard locking Tor version MGB LEI mran 11 6 4 Guard locking for version MGB L2 cccccccccsssccccsssececceseeesceeeeeecceeeeeessenseeescenseeesseeaeeesseeeseeessenaeeeess 11 6 5 Control of the guard locking ooocccnccocnnccnonnnnnononnnnnonnnononcnnoncnnnnononnnnnnnn
17. Profisafe internal Byte n 5 Profisafe internal Byte n 5 Profisafe internal SO 1 Control of guard locking solenoid for function see section on control i Emergency stop of guard locking p 6 only available for L1 and L2 S12 Enabling switch S02 n c Enabling contacts closed three stage enabling switch in center posi ion no evaluation of the edges SO 3 n c i S0 4 ax SI 3 Door pene T 50 5 aa SI 4 Bolt noon R 50 6 ne SI 5 Guard locking Z S07 n c ae 50 8 aie SI 7 Operating mode selector switch used 3 bits SI 8 SO 9 n c S0 10 SI 9 SK T AND R NE Door position bolt position available for LO L1 and L2 soi nic S110 K T AND R AND Z SO 12 n c Door position bolt position guard locking available only for L1 and L2 SO 13 n c SI T1 n c SO 14 n c SI 12 n c SO 15 n c SI 13 n c SO 16 n c SI 14 n c SI 15 n c SI 16 Reserved for customer specific function 30 translation of the original operating instructions 114575 04 03 15 EUCHNER Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A 14 Diagnostic messages of the MGB system All diagnostic messages are listed below The scope of the possible messages can differ according to the MGB system version PROFIsafe messages Test pulse error short circuit monitoring detected an error
18. There must be no device name in the MGB system This field is empty in the as delivered state Systems that already contain a name must first be reset to the factory set E Once these conditions are met simply replace the old system with the new system The Profinet bus does not need to be switched off for this purpose 13 3 System reset to factory settings You will find detailed instructions in the manual for the configuration software for your control system 114575 04 03 15 translation of the original operating instructions 27 Operating Instructions Safety Systems E C fal IN ER MGB L B PN PROFINET and with Data Structure Type A U 13 4 Teach in operation only for MGB unicode The handle module must be assigned to the locking module using a teach in function before the system comprising locking module and handle module and forms a functional unit The system is in a safe state bits SI 3 SI 4 SI 5 SI 9andSI 10 are not set during a teach in operation a Important gt The locking module disables the code for the previous handle module if teach in is carried out for a new handle module Teach in is not possible again immediately for this actuator if a new teach in operation is carried out The disabled code is deleted in the locking module only after a third code has been taught The locking module can only be operated with the last handle module taught gt If in the teach in standby state the locking
19. asul an3uo joq pasoja Joop uonesado jewo o yous gt X o o yo yo uo uo yo p p su pasojo s NO 3uo l uopesado eunon O 330 Hoys pajuas a pasoja 100p uoneJado jewo fe O NO Buo X yo yo yo yo yo uo yo 4 you pasojo D i NO Hoys pajuas uado Joop uonelado jewo fe O 440 uoJ X Ho Ho yo yo yo yo Ho 104 uado g LO i Eo N v SIN PS SAO SE SA SAA SA O v is 5 28 E S22 2222 Ss a e ag g E z2 ni m 98 981908 9 a Hrg o a ce S MS z a sale ea ese log 5 05 91815 a gt S A Seale o ee Q 2 pow Supeisdg TE 3 PS CEES eaS E 3 E z 5 5 egiegi gie S S sla 7 e 212 2 AEE 3 4 Aoyesipul 431 el Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A EUCHNER 17 Technical data D NOTICE If a product data sheet is included with the product the information on the data sheet applies Parameter Value Sar Max door position 65 mm Housing material Fiber glass reinforced plastic die cast zinc nickel plated stainless steel powder coated sheet steel Dimensions See dimension drawing Weight of MGB L B bus module locking module and button module with mounting 4 05 kg plate Weight of handle module with mounting plate 1 20 kg Weight of escape release module with mounting plate 1 15 kg Ambient temperature 20 5
20. ating Instructions Safety Systems E C fl IN ER MGB L B PN PROFINET and with Data Structure Type A U 1 About this document 1 1 Scope These operating instructions are valid for all MGB L B PN PROFINET with Data Structure Type A and the following order numbers 105283 109856 113230 113233 115621 121843 105284 109857 113231 114775 115622 121845 105287 110816 113232 114776 121841 121847 These operating instructions the document Safety information and maintenance and any enclosed data sheet form the complete user information for your device Series Guard locking types System families Product versions LO without guard locking from V3 30 1 MGB L1 guard locking by spring force PN from V3 30 1 L2 guard locking by solenoid force from V3 30 0 1 1 1 Notes on older product versions Products with lower product versions or without a version number are not described by these operating instructions Please contact our support team in this case 1 2 Target group Design engineers and installation planners for safety devices on machines as well as setup and servicing staff possessing special expertise in handling safety components 1 3 Key to symbols Symbol depiction Significance AN Printed document Document is available for download at www EUCHNER de Document on CD Safety precautions Danger of death or severe injuries DANGER Warning about possible
21. eeeeeeeeeeeeeeees 23 11 Controls and indicators siii 24 2 translation of the original operating instructions 114575 04 03 15 E C H N ER Operating Instructions Safety Systems U MGB L B PN PROFINET and with Data Structure Type A 12 13 14 15 16 17 18 19 20 21 Electrical connection cccecceecceeceseeesneeeceeneeensaneeeneensaaeeeneeeeeeneeeneeeesenesenenaess 25 12 1 Notes about Ds once 25 12 2 Connections on bUS Moll a e e e led es 26 12 2 1 Terminal assignment for version with push pull plUBS cooconccccncononannnononananononanancnina nono 26 12 2 2 Terminal assignment for version with 7 8 and M12 plugs d coded ccccccnccccncninnoncnonnnnnos 26 SUID PA boauiuneeyasheddcentesuimmotneeauneicadcusbosunsuneunadcenmetanyecsianss 27 13 1 Integrating into PROFINET and PROFIsafe cccccsscccscsssssceeceseeecceseeeeceeeeeeseeeseeessceseeesseneseesseaees 27 13 2 Replacement of an MGB system without programming device ccconcoccnconoonnnnnononcnnconncnnnonononnnconannnos 27 13 3 System reset to factory Seting Seescrnnunnnnn n E i ai Eia 27 13 4 Teach in operation only for MGB UNICOKE ococncccocncconnnononanononnnonnnconnnnconnnnconnnnononnnonnnnconnnnnonnncnnnnss 28 13 5 Mechanical function teSt cccccccscccccssscceccsesececceesecescceeeeeceeeeeeeeceseeeeceeeeesceeseesesenseeseseneeeessnness 28 13 6 Electrical edi a 28 13 7 PROFINET data bytes data blocks fo
22. effec tive On this topic pay attention in particular to the measures for reducing the possibility of bypass ing according to EN ISO 14119 2013 section 7 gt The switching operation is only allowed to be triggered by the intended handle module MGB H that is positively fastened to the safety guard Prevent bypassing by means of replacement actuators only for multicode evaluation For this purpose restrict access to actuators and to keys for releases for example gt Mounting electrical connection and setup only by authorized personnel possessing the following knowledge specialist knowledge in handling safety components knowledge about the applicable EMC regulations knowledge about the applicable regulations on occupational safety and accident prevention D Important Prior to use read the operating instructions and keep these in a safe place Ensure the operating instructions are always available during mounting setup and servicing EUCHNER cannot provide any warranty in relation to the readability of the CD for the storage period required For this reason you should archive a printed copy of the operating instructions You can download the operating instruc tions from www euchner de 114575 04 03 15 translation of the original operating instructions 9 Operating Instructions Safety Systems E U C H N ER MGB L B PN PROFINET and with Data Structure Type A 6 Function 6 1 Interlocking m
23. er the Ou requirements 1 a power supply with the feature for use in class 2 circuits must be used The same requirement applies to the safety outputs Alternative solutions must comply with the following requirements a Electrically isolated power supply unit with a max open circuit voltage of 30 V DC and a limited current of max 8 A b Electrically isolated power supply unit in combination with fuse as per UL248 This fuse should be designed for max 3 3 A and should be integrated into the 30 V DC voltage section The mounting of conduits directly on the MGB is not allowed Cables are only allowed to be connected via suitable cable glands For this purpose use EUCHNER cable gland of type EN EKPM20 06U Equivalent cable glands can be used if they are UL listed QCRV and are suitable for the related cable diameter 22 AWG 17 AWG 1 Note on the scope of the UL approval Only for applications as per NFPA 79 Industrial Machinery The devices have been tested as per the requirements of UL508 protection against electric shock and fire 114575 04 03 15 translation of the original operating instructions 25 Operating Instructions Safety Systems E C fl IN ER MGB L B PN PROFINET and with Data Structure Type A U 12 2 Connections on bus module The bus module includes the PROFINET connections X3 and X4 and the power supply connections X1 and X2 Depending on the version connection is made via push pull plu
24. g Instructions Safety Systems E C fl IN ER MGB L B PN PROFINET and with Data Structure Type A U The following applies to devices with emergency stop Emergency stop emergency stop device according to EN ISO 13850 Safety function evaluation of emergency stop Safety characteristics Bog value of emergency stop and PFHg for the evaluation electronics see chapter 17 Technical data on page 34 SAA A A EA A KA Safetybit Bl B104 PFH dic ence Stop PFHd i MGB PN ext internal electronic Failsafe PLC evaluation of the emergency stop Emergency Stop The following applies to devices with connection for enabling switch Enabling function Safety function evaluation of a connected enabling switch Safety characteristics Byjog value of the enabling switch see manufacturer s information and PFHg for the evaluation electronics see chapter 17 Technical data on page 34 E MGB PN B10q PFHd Safetybit sI 2 PFHq int Enabling Switch ext Enabling Switch internal electronic Failsafe PLC evaluation of the enabling switch For devices with selector switch Detection of the switch position Safety function evaluation of the switch position e g for safe switchover between individual operating modes Safety characteristics PFHg for the evaluation electronics see chapter 17 Technical data on page 34 The switch position is scanned electronically s
25. g actuating direction steps and i H V T a a T a a ELSE AN A A ff L El Only if using an escape release using the hexagon head screw turn the joint counterclockwise from position a to position b Lift the locking pin on the door handle using a screwdriver and hold Close cover it in this position Screw in locking screws and tighten to 0 8 Nm Turn door handle to the right Figure 12 Changing actuating direction steps and Figure 13 Changing actuating direction steps to 22 translation of the original operating instructions 114575 04 03 15 E E l N ER Operating Instructions Safety Systems U MGB L B PN PROFINET and with Data Structure Type A 3mm F00 PARA L ly bi Gu GALL 4 Remove cover and undo hexagon socket screw 49 Reposition the door handle by 90 in clockwise direction and fasten it again a Tighten hexagon socket head screw to 3 Nm State after repositioning Figure 14 Changing actuating direction steps and Figure 15 Chan
26. ggered if the safety guard is opened during the dangerous machine function This means Starting commands that cause a dangerous machine function must become active only when the safety guard is closed gt Opening the safety guard triggers a stop command Closing a safety guard must not cause automatic starting of a dangerous machine function A separate start command must be issued For exceptions refer to EN ISO 12100 or relevant C standards The following applies to MGB L1 MBG L2 The system comprises at least one locking module MGB L1 MGB L2 and one handle module MGB H The safety system MGB is an interlocking device with guard locking type 4 Devices with unicode evaluation possess a high coding level devices with multicode evaluation feature a low coding level In combination with a movable safety guard and the machine control this safety component prevents the safety guard from being opened while a dangerous machine function is being performed This means Starting commands that cause a dangerous machine function must become active only when the safety guard is closed and locked The guard locking device must not be unlocked until the dangerous machine function has ended Closing and locking a safety guard must not cause automatic starting of a dangerous machine function A separate start command must be issued For exceptions refer to EN ISO 12100 or relevant C standards For MGB LO MGB L1 MGB L2
27. ging actuating direction final state 10 Protection against environmental effects Lasting and correct safety function requires that the system must be protected against foreign bodies such as swarf sand blasting shot etc which can become lodged in the locking and handle modules For this purpose a suitable installation position should be selected Cover device during painting work 114575 04 03 15 translation of the original operating instructions 23 Operating Instructions Safety Systems E C fl IN ER MGB L B PN PROFINET and with Data Structure Type A U 11 Controls and indicators LEDs on the bus module LED Color Description Link 1 and Green Bus plug inserted Binary coding of the DIP Link 2 statically on switches for PROFIsafe Data 1 and Yellow Data transfer address factory setting Data 2 flashing 135 SF Red System error statically on see chapter on diag default address nostic messages of 44 2 1 the MGB system 128 4 2 l 135 BF Red Bus error see chapter on diag nostic messages of see System status table the MGB system statically on n J f LEDs on locking release module ON Green Self test OK stati C A as o cally on User passivated f SON gt flashing OT b gt hal UB Green Power supp
28. gs according to IEC 61076 3 117 variant 14 or 7 8 plugs according to ANSI B93 55M 1981 and M12 plugs d coded according to IEC 61076 3 101 The bus module includes a PROFINET RT switch for Ethernet connection 12 2 1 Terminal assignment for version with push pull plugs Pin Description T Pin Description X1 1 Ll operating voltage DC 24 V X3 1 Receive Data RD X1 2 N1 operating voltage O V X3 2 Receive Data RD X1 3 L2 auxiliary voltage DC 24 V X3 3 Transmit Data TD X1 4 N2 auxiliary voltage O V X3 4 n c X1 5 Function earth a AR S35 ne eal voltage is not required for the MGB 12345 12345 X3 6 Transmit Data TD X3 7 nc E EZ X3 8 n c Pin Description X2 1 L1 operating voltage DC 24 V A FO X2 2 N1 operating voltage O V ate a Aa FAS an RDT X2 3 L2 auxiliary voltage DC 24 V Xd 2 Receive Data RD X2 4 N2 auxiliary voltage O V X4 3 Transmit Data TD X2 5 Function earth X4 4 n c X4 5 n c X4 6 Transmit Data TD X4 7 n c X4 8 n c Al 12 2 2 Terminal assignment for version with 7 8 and M12 plugs d coded Pin Description Pin Description X1 1 N2 auxiliary voltage 0 V X3 1 Transmit Data TD X1 2 N1 operating voltage O V X3 2 Receive Data RD X1 3 Function earth x1 X2 X3 PN2 X4 PN1 X3 3 Transmit Data TD_N X1 4 L1 operating voltage DC 24 V eee pl aen mala X3 4 Receive Data RD_N X1 5 L2 auxiliary vol
29. h device specific roneous no test pulses are being detected messages 1 Close door 8 2 Acknowledgment via output bit E a ae O 17 required Device specific diagnostic information 273 4 Bolt position test pulses errone Safety function is switched off while ous no test pulses are being detected Display via LED SF see Figure 16 1 Close door E 2 Acknowledgment via output bit Discrepancy error two channel monitoring detected O 17 required an error 273 5 Guard locking test pulses er Safety function is switched off while roneous no test pulses are being detected Notice 1 Close and lock door 3 x 2 Acknowledgment via output bit The discrepancy time is the maximum time during which O 17 required channel 1 and channel 2 may have different signal states 273 6 Operating mode selector switch Safety function is switched off while y test pulses erroneous no test pulses are being detected gt If acknowledgment was unsuccessful send the device to 1 Check system the manufacturer 2 Acknowledgment via output bit O 17 required oa z 273 7 Enabling switch detection test Safety function is switched off while No Description Measures remedying errors pulses erroneous no test pulses are being detected 272 Discrepancy time exceeded 1 Search for cause 1 Check system 2 Acknowledge fault via output 2 Acknowledgment via output bit bito 17 O 17 required 272 1 Emergency stop discrepancy Press emergency sto
30. he MGB system into PROFINET 1 Configure the MGB system with the configuration software of the control system and assign parameters The following PROFINET parameters must be set Device name factory setting from GSD file leuchnermgb IP address optionally fixed or dynamic Update time Recommendation 32 ms Maximum value 128 ms with number of repeat cycles 3 The following PROFlsafe parameters must be set F_dest_adr PROFIsafe address this is generally assigned automatically by the control system gt F_WD_Time time during which the control system expects a response by the PROFIsafe device xxx ms Factory set ting from GSD file 600 ms 2 Set the PROFlsafe address F_dest_adr on the MGB system using the DIP switches see Figure 16 on page 24 Important Identical addresses must be set in the control system and on the device 3 Save the configuration and transfer it to the MGB system 13 2 Replacement of an MGB system without programming device If servicing is required the MGB system is easy to replace with a new one For this purpose the following prerequisites must be met The DIP switch settings PROFIsafe address on the new device must match those on the old device Your Profinet master must support the automatic replacement of Profinet users Your Profinet topology must be correctly configured The replacement device must be connected to the same port as its predecessor
31. ignal sequence erroneous e g 1 Check mech functions 277 3 Internal device error broken bolt tongue recognized 2 Acknowledge fault via output bito 18 The safety door must 277 4 Wrong software version Please contact our be open 277 5 Internal device error support organization 274 4 Plausibility test detected an error Important The resetting procedure 277 6 Internal device error e g escape release actuated is contained in the section Latch 277 7 Internal device error ng e when actuating the escap 277 8 Internal device error Acknowledge fault via output bit o 18 No Description Measures remedying errors 274 5 Locking module in error Please contact our 278 1 Solenoid control fault support organization 278 2 Fault in switch element CPU A 274 6 Internal device error A a Please contact our 278 3 Fault in switch element CPU B support organization 278 4 Timeout of switch element CPU A Please contact our 274 8 Internal device error 278 5 Timeout of switch element CPU B support organization Fault i A d itch 278 6 Internal device error ault in operating mode selector switc 278 7 Internal device error No Description Measures remedying errors 278 8 _ Internal device error 275 1 Plausibility check erroneous 2752 Internal device error Cyclical Profisafe status message 2758 Interna Gene error Bit Description Measures remedying errors 275 4 Internal device error Please c
32. ing switch 021 ng 1 21 Device diagnosis device specific message 272 6 or 273 6 Error in 022 operating mode selector switch n e 122 n c 023 ne 123 n c 024 Ne 124 Mechanical life gt 1 million operating cycles 114575 04 03 15 translation of the original operating instructions 29 Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A EUCHNER 13 8 PROFlsafe data bytes data block for safe functions Safe PROFlsafe data are transmitted in addition to the non safety related PROFINET data These data include all information about the door position and guard locking emergency stop and enabling switch for example NOTICE See the supplied data sheet for details on the bit assignment Important Never use the signaling bits for safety functions Profisafe assignment in the output area of the bus master Profisafe assignment in the input area of the bus master Byte n 0 S08 S07 SO6 SO5 SO4 SO3 SO2 SO1 Byte n 0 SI8 SI 7 SI 6 SI5 SI 4 SI 3 SI 2 SI1 Byte n 1 SO16 S015 SO14 SO13 SO12 S011 SO10 SO9 Byte n 1 S116 SI15 Sl14 SI13 SI12 SI11 S110 SI9 Byte n 2 Profisafe internal Byte n 2 Profisafe internal Byte n 3 Profisafe internal Byte n 3 Profisafe internal Byte n 4 Profisafe internal Byte n 4
33. injuries WARNING Caution Slight injuries possible CAUTION Notice about possible device damage NOTICE Important information Important Tip Tip useful information 1 4 Supplementary documents The overall documentation for this device consists of the following documents Document title Contents document number Operating instructions 114575 this document NN Possibly enclosed data Item specific information about deviations or additions AR sheet p i Important Always read all documents to gain a complete overview of safe installation setup and use of the device The documents can be downloaded from www euchner de Enter the document number in the search box for this purpose 4 translation of the original operating instructions 114575 04 03 15 E l N ER Operating Instructions Safety Systems U MGB L B PN PROFINET and with Data Structure Type A 2 Correct use The following applies to MGB LO The system comprises at least one interlocking module MGB LO and one handle module MGB H The safety system MGB is an interlocking device without guard locking type 4 Devices with unicode evaluation possess a high coding level devices with multicode evaluation feature a low coding level In combination with a movable safety guard and the machine control this safety component prevents dangerous machine functions from occurring while the safety guard is open A stop command is tri
34. ironment 114575 04 03 15 translation of the original operating instructions 5 Operating Instructions Safety Systems E C fl IN ER MGB L B PN PROFINET and with Data Structure Type A U i Important The user is responsible for the proper integration of the device into a safe overall system For this purpose the overall system must be validated e g in accordance with EN ISO 13849 2 Correct use requires observing the permissible operating parameters see chapter 17 Technical data on page 34 gt If a product data sheet is included with the product the information on the data sheet applies in case of discrepancies with the operating instructions Table 1 Possible combinations for MGB components Handle module Evaluation unit MGB H from V2 0 0 MGB PN o from V3 30 0 Key to symbols O Combination possible 6 translation of the original operating instructions 114575 04 03 15 U E l N E R Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A 3 Description of the safety function Devices from this series feature the following safety functions The following applies in case of active guard lock monitoring UK bit st 10 Monitoring of guard locking and the position of the safety guard interlocking device with guard locking according to EN ISO 14119 Safety function see chapter 6 Function on page 10 When gua
35. it st 10 UK Safety guard closed T Bolt tongue inserted into locking module R Locking arm in locking position guard lock monitoring Z See also chapter 16 System status table on page 33 and chapter 13 8 PROFlsafe data bytes data block for safe func tions on page 30 The locking module detects the position of the safety guard and the position of the bolt tongue The position of the locking arm is also monitored The bolt tongue in the handle module is moved into and out of the locking module by actuating the door handle When the bolt tongue is fully inserted in the locking module the locking arm locks the bolt tongue in this position Depending on the version this locking is by spring force or solenoid force 10 translation of the original operating instructions 114575 04 03 15 U E l N E R Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A 6 3 Guard locking for version MGB L1 guard locking actuated by spring force and released by energy ON Activating guard locking close safety guard no voltage at the solenoid safety bit so 1 0 Releasing guard locking apply voltage to the solenoid safety bit so 1 1 The spring operated guard locking functions in accordance with the closed circuit current principle If voltage is interrupted at the solenoid guard locking remains active and the safety guard cannot be opened directly D Important If the
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37. ly OK Lock statically on D A qu State Power e ES Link1 Datal Cover for DIP switches Link2 EN DIP switches for PROFIsafe address CO UB For coding see above e DC24V DC24V PN2 PNI OD gt ia HE y es OO x X2 X3 Xd pe A ee gee Figure 16 Indicators and controls binary coding of the DIP switches for PROFIsafe address factory setting 135 24 translation of the original operating instructions 114575 04 03 15 E l N ER Operating Instructions Safety Systems U MGB L B PN PROFINET and with Data Structure Type A 12 Electrical connection WARNING In case of an error loss of the safety function through incorrect connection gt Mounting must be performed only by authorized personnel Lay the connection cables with protection to prevent the risk of short circuits CAUTION Risk of damage to equipment or malfunctions as a result of incorrect connection gt All the electrical connections must either be isolated from the mains supply by a safety trans former according EN IEC 61558 2 6 with limited output voltage in the event of a fault or by other equi
38. module detects the handle module taughtin or a disabled handle module the teach in standby state is ended immediately and the locking module changes to the normal state gt If the bolt tongue is in the operating distance for less than 60 s the handle module is not taught Teaching in handle module 1 Fit handle module 2 Close safety guard Check for correct alignment and distance using the marking on the locking module and re adjust if necessary 3 Insert bolt tongue in the locking module 4 Apply operating voltage to the locking module Teach in operation starts green LED State flashes slowly approx 1 Hz The teach in standby state is active for 3 min utes after switch on During teach in the locking module checks whether the handle module is a disabled handle module Provided this is not the case the teach in operation is ended after approx 60 seconds and the green LED State goes out The new code has now been stored and the old code is disabled 5 Reset via bito 18 in the data block of the diagnostic function to activate the taught in code of the handle module in the locking module 13 5 Mechanical function test It must be possible to easily insert the bolt tongue in the locking module To check close safety guard several times and actuate door handle If available check function of the escape release With active guard locking it must be possible to operate the escape release from the inside witho
39. nnnnnonennnnnnnnnnnnnannnrnninnnnrnnnnns 12 6 5 1 CE Aan 12 6 5 2 a e E E OA ET EE E EEEE 13 6 5 3 Case Cene Ee E A A E Ea E ona 14 7 System nn e 15 7 1 B s module MGB Bs Pra dt aa es 15 7 2 Locking release module MGB L ccccccsscccccssseceeccessecesseeseeescesseeeeceeseeeeceeeeeesseeseeessetseeeesenaeeeeseeas 16 7 3 Handle module MGB H ccccccccccessssseeeeceeecccssssseeeeeeseecesssseeeeeseeceesssseneeeceesecssnssuteeeeseseeststaaeeeess 16 7 4 Escape release MGB E OptiONA ccccocccoooococonocononooonocononocnonononnnnnnnncononnnnnnnnnnnononnnnnnnnnnnnnnos 16 7 5 A OR AWN qose 16 7 6 Mascotas 16 1 7 Mechanical release POP RCOOO POUO0 0 0 0POC rrr PnNEErnrrrAEPSNEEEEEEEEEPOENEEEEEEEEEEENEEEEEEEAEE EEEE EEEE 17 7 8 Lockout MechanisM coconnccococcnnncconononnononnnocnnononnonnnnnnncnnononnnrnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnononnnnnnnos 18 7 9 Escape release Optional cccccnocooocconcccnnnnonnnncnnonoconononnnnnnnonocnnnnnnnnnnnnnnnonnnnnnnnnnnnnncononnnnnnnnnnnnos 18 7 9 1 Preparing escape release ccccccccnnnnnnnnnnnnnnnnnonononononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnenennnnnns 19 8 a 20 8 1 A Anta SStttEErAAEESSEEEEEEEAEEASSEEEEEEAEEESSEEEEEEEEERASEEEEEE 21 9 Changing actuating direction coocccccocnconnccncccnconcncnconncancnancnnncnncnoncnnrnnncnanenanos 22 10 Protection against environmental effects ccsccssceseeeeeeeeeeeeeeeee
40. o required length 45 mm 58 mm 66 mm Standard escape release Use long actuation axis and protective sleeve and with 110 mm axis shorten to required length order no 100465 and extended actuation axis order no 106761 50 mm 63 mm 71 mm Standard escape release Use long actuation axis and protective sleeve and with 110 mm axis shorten to required length order no 100465 and extended actuation axis order no 106761 Example with mounting plates Actuation axis Protective sleeve el 2 D 3 5 y 250 4 2 mm per plate D 13 4 2 mm per plate Fit door handle Insert actuation axis The locking ring A must be in contact with the escape release B Tighten setscrew to 2 Nm Fit protective sleeve Figure 8 Preparing escape release 114575 04 03 15 translation of the original operating instructions 19 Operating Instructions Safety Systems E C fal IN ER MGB L B PN PROFINET and with Data Structure Type A U 8 Mounting A WARNING Mounting must be performed only by authorized personnel With two wing hinged doors one of the two door wings additionally must be latched mechanically Use a rod latch Item or a double door lock Bosch Rexroth for this purpose for example Important If installed flush the switching distance changes as a function of the installation depth and the safety guard material Operating di
41. o there is no Bigg value for the switch o TS MGB PN Safetybits PFHd SI 6 SI 7 SI 8 PFH On Selector Switch dex internal electronic Failsafe PLC evaluation of the selector switch 8 translation of the original operating instructions 114575 04 03 15 U E l N E R Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A 4 Exclusion of liability and warranty In case of failure to comply with the conditions for correct use stated above or if the safety instructions are not followed or if any servicing is not performed as required liability will be excluded and the warranty void 5 General safety instructions Safety switches fulfill personal protection functions Incorrect installation or tampering can lead to fatal injuries to personnel Check the safe function of the safety guard particularly after any setup work after the replacement of an MGB component after an extended period without use after every fault after any change to the DIP switch setting Independent of these checks the safe function of the safety guard should be checked at suitable intervals as part of the maintenance schedule WARNING Danger to life due to improper installation or due to bypassing tampering Safety components perform a personal protection function gt Safety components must not be bypassed turned away removed or otherwise rendered in
42. odule MGB LO B PN Together with a handle module the interlocking module makes it possible to interlock moving safety guards The combina tion also serves as a mechanical door stop at the same time The following switch on condition applies to safety bit st 9 SK Safety guard closed T gt Bolt tongue inserted into interlocking module R See also chapter 16 System status table on page 33 and chapter 13 8 PROFlsafe data bytes data block for safe functions on page 30 The interlocking module detects the position of the safety guard and the position of the bolt tongue The bolt tongue in the handle module is moved into and out of the interlocking module by actuating the door handle 6 2 Locking module MGB L1 B PN and MGB L2 B PN Together with a handle module the locking module makes it possible to lock moving safety guards The combination also serves as a mechanical door stop at the same time O Important To operate the device as a guard lock for personnel protection according to EN ISO 14119 the sig nals for door position T PROFlsafe bit st 3 bolt position R PROFIsafe bit st 4 and guard lock monitoring Z PROFIsafe bit SI 5 must be polled in a logical AND operator This operator is already implemented in the PROFIsafe data block UK safety bit s1 10 As an alternative you can also link the bits sI 3 to SI 5 individually in your control system The following switch on condition applies to safety b
43. om the outside gt The actuator must not be under tensile stress during manual release The escape release meets the requirements of Category B according to EN ISO 13849 1 2008 The correct function must be checked at regular intervals Please observe the notes on any enclosed data sheets Fit escape release such that operation inspection and service are possible The actuation axis for the escape release must be inserted min 10 mm into the handle module Note the information on the different profile widths in the chapter 7 9 1 Preparing escape release on page 19 Align escape release axis at right angles to the handle module See Figure 8 18 translation of the original operating instructions 114575 04 03 15 U E l N E R Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A 7 9 1 Preparing escape release Profile width Length required for actua Which EUCHNER parts are required Necessary work steps tion axis Without plates With mounting plates 4 mm each D D 13 D 21 30 mm 43 mm 51 mm Standard escape release Shorten to required length with 110 mm axis order no 100465 40 mm 53 mm 61 mm Standard escape release Without mounting plates with 110 mm axis None order no 100465 With mounting plates If necessary Use long actuation axis and protective sleeve and extended actuation axis order no 106761 shorten t
44. ontact our support organi 0 Reserved 275 5 Internal device error zation A 2756 nt dedi 1 Error in F Device or F Module User is passivated on LED flashes merma Evige error 2 Communication error CRC error You will find information on depassiv 275 7 Internal device error 3 Communication error watchdog ating in the manual for your control 275 8 Internal device error timeout system 4 Fail safe values activated PROFIsafe errors 5 Toggle bit N D oti M di 6 Consecutive number was reset o escrip ion easures remedying errors 7 Reserved 276 1 Starting error PROFIsafe 276 2 Memory error RAM 276 3 Memory error FLASH 276 4 Communication error Please contact our support organi 276 5 Synchronization error zation 276 6 Voltage monitoring 276 7 Internal device error 276 8 Hardware fault 15 PROFINET alarms 15 1 Fault in stacklight module Short circuits on the stacklight module are output as a PROFINET diagnostic alarm alarm number 1 short circuit 32 translation of the original operating instructions 114575 04 03 15 Operating Instructions Safety Systems PROFINET and with Data Structure Type A MGB L B PN EUCHNER 16 System status table LEDs on interlocking locking module yaunqoejnueW ay J98 uo9 Pinoys NOA aseo SIY UJ ne IIAP eusazul ue S JLIPUI SIY ajqe snjejs LWa SAS ay ul snjejs aolnep paxe dsip y puy 40u OP NOA y yueysodwuy Te ased uo wa
45. p 273 8 Internal device error Please contact our time exceeded 2 Acknowledge fault via output support organization bito 17 272 3 Door position discrepancy time Open the door exceeded 2 Acknowledge fault via output bito 17 2724 Bolt position discrepancy time Open the door exceeded 2 Acknowledge fault via output bito 17 272 5 Guard locking discrepancy time Open the door exceeded 2 Acknowledge fault via output bito 17 272 6 Operating mode selector switch Search for cause discrepancy time exceeded 2 Acknowledge fault via output bito 17 272 7 Enabling switch detection dis Remove enabling switch crepancy time exceeded 2 Acknowledge fault via output bito 17 272 8 Internal device error Please contact our support organization 114575 04 03 15 translation of the original operating instructions 31 Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A EUCHNER General messages of the overall system General messages of the overall system No Description Measures remedying errors No Description Measures remedying errors 274 2 Internal device error Please contact our support organi 277 1 Starting error MGB zation 277 2 Communication error 274 3 S
46. r p foe w a Ca N eg ge ae ce oD 2 a p z ajy a all 5 2 5 2 2 2 ao e E A fica lee State a ale ala I SNS 2 SS e 2 2 S lt Do e o o o pe 5 S m r x oa S S op op 00 D El Sa sa is 2 es 4s is on Cy o o D o p 5 5 1S E Ss a E Sl Sl Sl Elalals lt w gt Ml S es E SA SA 2 2 g os Si 8 Sis E ee al s 3 8 gT a a alas a a a NY yy Signal sequence incorrect e g after actuation of the escape e e e 5 X X off off off off on onf X AR o 1x AN release Oo LED not illuminated siz ae AN LED illuminated 20 10 Hz 8 s LED flashes for 8 seconds at 10 Hz 0 3 x LED flashes three times X Any state NOTICE The system might not enter into a latching fault if the escape release is actuated very slowly 18 2 Fault reset Proceed as follows 1 Acknowledge fault via output bito 18 in data block for diagnostics function 2 Close safety guard if necessary and switch guard locking on The system is in normal mode again 18 3 Help on troubleshooting on the Internet You will find a help file on troubleshooting under Support in the service area at www euchner de 18 4 Help on mounting on the Internet You will find an animation on the mounting process at www euchner de 18 5 Application examples EN You will find application examples on connecting the device to various control systems at www euchner de 114575
47. r unsafe fUNCtIONS cccooooconncccononooonnononoconnnonnnnncnonononononononos 29 13 8 PROFIsafe data bytes data block for safe functiONS cccccccooooconncccononoonnncnnnnncnonononnnnnnnnconnnnnnnnnnos 30 Diagnostic messages of the MGB system ccccsssceseceeeeeeeeseeeneeeneeeeseneeeneneees 31 PROFINET alarms vs sciccesscsvsinavessnocnccadsssinnaseaseencsauenssmmcanmasendtanessaastanecstmavataadsonasebsnnd 32 15 1 Fault in stacklight module ccccscccccssseeceeeseeseeeeceaeseeeseaaseseesesaaeseeesaauseeeseaaaaseeeesaaees 32 System status table Ss cantsccescconsctsronuinectensinndecancetenns renacido ilatina 33 Technical datado 34 Troubleshooting and assistanCe oocconconncccnccnconnnonncnncnnncnncnnnnnnncnncnnncnanenncnanenanenns 35 18 1 Latching fault when actuating the escape release oocccncoccnccnoonnnccononcnnnonononnnonnnnnnncononnnnnonnnnnninnnnnnns 35 18 2 Faullreseh acosan io os 35 18 3 Help on troubleshooting on the Internet oococnnnccccccononcnnnononnnanonnnnnncnnnnnnnonnonnnncononcnnnnnnnnnnccnnnn nos 35 18 4 Helpon MOUNTING On The Mermet cnica cxvaseee cevasseecteestees des stsasebectsaerbextsaartecdiaatiecdesceers 35 18 5 Application example S rrna naa a aaa Aa TS E N ARAN NNS SIS 35 A A e ace wanebaneanteesseeeeae 36 Inspection ANG SOMVICE ici aa dada di 36 Declaration of conformity aan 37 114575 04 03 15 translation of the original operating instructions 3 Oper
48. rd locking is unlocked safety bit st 10 UK O monitoring of the locking device When the safety guard is open safety bit st 9 SK 0 Guard locking can be activated only when the bolt tongue is located in the locking module failsafe locking mechanism Safety characteristics category Performance Level PFH see chapter 17 Technical data on page 34 Control of guard locking safety bit so 1 Safety function If the device is used as guard locking for personnel protection control of guard locking must be regarded as a safety function The safety level of guard locking control is determined by the device PFHq of the standstill monitor and by the external control e g PFHg ext int MGB PN E Guardlocking Device PFHd Safetybit so 1 PFHd ENE Guardlocking int e g standstill internal electronic monitor AEREA Safety characteristics category Performance Level PFH see chapter 17 Technical data on page 34 The following applies in case of inactive guard lock monitoring UK bit sI 10 Monitoring of the safety guard position interlocking device according to EN ISO 14119 Safety function When the safety guard is open safety bit sI 10 SK O see chapter 6 Function on page 10 Safety characteristics category Performance Level PFH see chapter 17 Technical data on page 34 114575 04 03 15 translation of the original operating instructions 7 Operatin
49. safety guard is open when the power supply is interrupted and the guard is then closed guard locking is activated This can lead to persons being locked in unintentionally As long as the locking arm is closed the bolt tongue cannot be pulled out of the locking module and the safety guard is locked When voltage is applied to the locking solenoid the locking arm is opened and bolt tongue is released The safety guard can be opened 6 4 Guard locking for version MGB L2 guard locking actuated by energy ON and released by spring force D Important Use as guard locking for personnel protection is possible only in special cases after strict assessment of the accident risk see EN ISO 14119 2013 section 5 7 1 Activating guard locking apply voltage to the solenoid safety bit so 1 1 Releasing guard locking disconnect voltage from the solenoid safety bit so 1 0 The magnetically actuated guard locking operates in accordance with the open circuit current principle If voltage is inter rupted at the solenoid guard locking is released and the safety guard can be opened directly The safety guard can be opened as long as no voltage is applied to the guard locking solenoid When voltage is present at the guard locking solenoid the the locking arm is held in locked position and the safety guard is locked 114575 04 03 15 translation of the original operating instructions 11 Operating Instructions Safet
50. stance Locking Handle module module Flush mounting Operating distance Locking module Surface mounting O Tip You can find an animation on the mounting process at www mgb euchner de The color and labeling of pushbuttons and indicators can be modified Handle module For mounting steps see Figure 9 and Figure 10 to Figure 15 Attach system such that operation of the mechanical release as well as inspection and maintenance are possible The locking screw of the escape release must be returned to its original position and sealed before putting into operation for example with sealing lacquer 20 translation of the original operating instructions 114575 04 03 15 E l N ER Operating Instructions Safety Systems U MGB L B PN PROFINET and with Data Structure Type A Figure 9 Installation example for door hinged on the right general view 8 1 Mounting color cover Mounting a UN De 79 Removing Color cover
51. tage DC 24 V Function earth on plug housing The auxiliary voltage is not required for the MGB system Pin Description X4 1 Transmit Data TD X4 2 Receive Data RD X4 3 Transmit Data TD_N Pin Description X2 1 N2 auxiliary voltage 0 V X2 2 Nl operating voltage O V X4 4 Receive Data RD N X2 3 Function earth Function earth on plug housing X2 4 Ll operating voltage DC 24 V X2 5 L2 auxiliary voltage DC 24 V 26 translation of the original operating instructions 114575 04 03 15 E l N ER Operating Instructions Safety Systems U MGB L B PN PROFINET and with Data Structure Type A 13 Setup 13 1 Integrating into PROFINET and PROFIsafe NOTICE The parameters Update time and F WD Time have a decisive effect on the reaction time of the safety function The safety function could be lost if the reaction times are too long D Important You will require the corresponding GSD file in GSDML format in order to integrate the MGB system gt GSDML Vx x EUCHNER MGB PN_D_110026 JJJMMTT xml You can find the GSD file in the download area at www euchner de Prior to commissioning the GSD file must be imported into the configuration software of the control system see control system manual You must perform the following steps to integrate t
52. tive active 1 1 inactive active 14 translation of the original operating instructions 114575 04 03 15 U E l N E R Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A 7 System overview Mounting plate Escape release optional MGB E Als iy e A T SE Locking release module MGB Handle module MGB H Bus module Profinet MGB Figure 1 Components at a glance D NOTICE MGB PN systems are completely factory configured The configuration must not be changed subse quently The illustrations in this chapter can deviate from your system and serve only as examples The configuration of your MGB system can be found in the data sheet included with every MGB system 7 1 Bus module MGB B PN Key LED indicator Power supply PROFINET connection Notice Depending on the version additional controls and indicators may be integrated into the cover See enclosed data sheet Figure 2 Bus module MGB B PN configuration example 114575 04 03 15 translation of the original operating instructions 15 Operating Instructions Safety Systems E U C H N ER MGB L B PN PROFINET and with Data Structure Type A 7 2 Locking release module MGB L Key LED indicator Cover for mechanical release Locking arm only for version with guard locking
53. to riportato all allegato No 1 5 1 della Direttiva Macchine Los objetivos de seguridad de la Directiva de Bajo Voltaje cumplen con el Anexo I No 1 5 1 de la Directiva de M quinas Folgende Normen sind angewandt a EN 60947 5 3 1999 A1 2005 Following standards are used b EN ISO 14119 2013 Les normes suivantes sont appliqu es Cc EN ISO 13849 1 2008 Vengono applicate le seguenti norme d EN 61784 3 3 2008 Profisafe Se utilizan los siguientes estandares e EN 60947 5 5 1997 A1 2005 Bezeichnung der Bauteile Type Richtlinie Normen Zertifikats Nr Description of components Type Directives Standards No of certificate Description des composants Type Directive Normes Num ro du certificat Descrizione dei componenti Tipo Direttiva Norme Numero del certificato Descripci n de componentes Typo Directivas Est ndares N mero del certificado Sicherheitsschalter p Safety Switches Interrupteurs de s curit MGB PN il a b c d Z10 10 04 40393 008 Finecorsa di sicurezza Interruptores de seguridad MGB B PN c d Z10 10 04 40393 008 MGB CB PN c d Z10 10 04 40393 008 Sicherheitsschalter mit Not Halt Einrichtungen y Safety Switches with Emergency Stop facilities Interrupteurs de s curit avec appareillage arr t d urgence MGB PN Finecorsa di sicurezza con dispositivi di arresto di emergenza el a b c d e 210 10 04 40393 008 Interruptores de seguridad con dispositivos de parada de emergencia 2 MGB
54. ut excessive effort approx 40 N 13 6 Electrical function test 1 Switch the operating voltage on or perform a reset via output bit o 18 in the data block of the diagnostic function 2 Close all safety guards and insert the bolt tongue into the locking module In case of guard locking by solenoid force activate guard locking The machine must not start automatically It must not be possible to open the safety guard The following applies to MGB LO The green LED State is illuminated gt The following applies to MGB L1 2 The green LED State and the yellow LED Lock are illuminated 3 Enable operation in the control system It must not be possible to deactivate guard locking as long as operation is enabled 4 Disable operation in the control system and deactivate guard locking The safety guard must remain locked until there is no longer any risk of injury lt must not be possible to start the machine as long as the guard locking is deactivated It must be possible to open the safety guard Repeat steps 2 4 for each safety guard 28 translation of the original operating instructions 114575 04 03 15 EUCHNER Operating Instructions Safety Systems MGB L B PN PROFINET and with Data Structure Type A 13 7 PROFINET data bytes data blocks for unsafe functions NOTICE See the supplied data sheet for details on the bit assignment See chapter 14 Diagnostic messages of the MGB
55. valent isolation measures Power devices which are a powerful source of interference must be installed in a separate location away from the input and output circuits for signal processing The cable routing for safety circuits should be as far away as possible from the cables of the power circuits In order to avoid EMC interference follow EMC notes on devices in the immediate vicinity of the MGB system and their cables In order to avoid EMC interference the physical environmental and operating conditions at the installation site of the device must comply with the requirements according to the standard DIN EN 60204 1 2006 section 4 4 2 EMC The function earth amp must be connected An M6 threaded bore is available on the mounting plate for this purpose O Important gt The supply for further users on the bus may be forwarded via the Euchner MGB system The entire supply current through the MGB must not be higher than specified in the chapter 17 Technical data on page 34 gt If the device does not appear to function when operating voltage is applied e g UB LED does not illuminate the safety switch must be returned unopened to the manufacturer To ensure the stated degree of protection is achieved the cover screws must be tightened to a tightening torque of 1 Nm gt Tighten screw for the cover for the mechanical release to 0 5 Nm 12 1 Notes about D Important For use and operation as p
56. y Systems E C fl IN ER MGB L B PN PROFINET and with Data Structure Type A U 6 5 Control of the guard locking From MGB version V2 36 4 the factory ensures that control is possible only from the safe control area By changing the parameters in the configuration tool of your control system it can be set whether bit o 16 in the safe data block for the MGB locking module is evaluated as well Important The following applies to MGB L2 Control of the guard locking via the safe control area does not provide increased safety as the device internal control of the guard locking is only of single channel design Important The following functions depend on the MGB version the version of the GSD file and the settings made there Compare the specified versions with those on your device and your GSD file The version number of your MGB can be found on the type plate format VX XX X MGB version GSD version Continue in section up to and including V2 35 4 _110026 20110725 Case A _110026 20110815 Case A from V3 30 0 _110026 20110725 Case B _110026 20110815 or newer Case C 6 5 1 CaseA You have an MGB with a version number of V2 35 4 and a GSD file with a version number of _110026 20110725 or older Or you have an MGB with a version number of V2 35 4 and a GSD file with a version number from _110026 20110815 The guard locking solenoid is controlled if bito

Operating Instructions MGB-L..B-PN.

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