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Operating Instructions - Magnetic Automation Corp.

1. Mag00463 Fig 35 Access XXL Loosen hexagon socket screw Spacer sleeve Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF GND 9 Assemble barrier arm as of 20 feets Push square tube into the barrier boom according to figure 6 metres Fig 36 on the flange side 7 Slightly grease nuts to avoid seizing Assemble barrier arm with hexagon screws washers spring washers and nuts Mag00404a Fig 36 Assemble barrier arm 1 Nut 4 pieces 6 Hexagon head screws 4 pcs 2 Spring disc 4 pcs Square tube 4 pcs 3 Flange 8 Edge protection mount after 4 Endcap 2 pcs arm assembly 5 Washer 4 pieces 9 Barrier arm 76 9815 0016US Version 05 e ETIC UTOCONTROL Put barrier arm with 20 feets 6 metres or more into vertical position and align vertically After correction of hexagon socket screws tighten claiming lever and set balancing springs After correction of hexagon socket screws tighten claiming lever and set balancing springs continued Switch on power supply and Mode Service Check horizontal alignment of the barrier arm Assemble edge protection and end cap Switch off Mode Service close barrier housing 10 11 12 13 14 15 16 17 18 19 Barrier MHTM Micr
2. 64 8 7 Assemble bhousmmg 65 8 8 Assemble light barrier post 67 8 9 Assemble safety light barrier 68 8 9 1 Assemble transmitter 68 8 9 2 Assemble receiver 69 5815 0016US Version 05 e ETIC UTOCONTROL Barrier MHTM MicroDrive Access XL XL2 XXL Contents 8 10 Assemble barrier arm 70 8 10 1 Assemble barrier arm up to 20 feets 6 metres 70 8 10 2 Assemble barrier arm as of 20 feets 6 metres 73 8 11 Assemble edge protection 78 8 12 Conversion left version right version 79 8 121 Left and 79 8 12 2 Converting barrier arm up to 20 feets 6 metres 79 8 12 3 Converting barrier arm as of 20 feets 6 metres 84 8 13 Check and set the balancing springs in the lever 88 8 13 1 Check setting of balancing springs 89 8 13 2 Setting balancing springs Access XL 91 8 13 3 Setting balancing springs Access XL2 and Access XXL 93 8 13
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4. of P ACCESS XL 92 Parameterisation 9 ACCESS AUZ 55 Passenger car loops 44 Access 0 M M 55 Pendulum support 37 E 38 Personal protective 18 G Pictogram explanation 10 General 9 Plausibility check Grant of equipment authorization 141 MN 108 H Mounting 67 Hazard Notes 20 R Radio plug in module 27 Technical data 36 Induction 2 2 59 62 63 Reinforcement Planning 2 42 01 53 jzsgq H 127 PROCS SS P A o4 56 Inspection Access o4 56 During the first start up 114 Reset barrier 130 Instructed 17 S Intended use 14 erc Ee 14 L Cleaning 118 Limitation of 11 113 Loop detector plug in module Electrical
5. 57 Barrier control RIEU rc see control unit Empty conduits Barrier bousimg 37 Access XL LLL LLL 51 52 Assemble mee iM ER 65 Access XL2 54 55 Mounting 65 Access 2 54 55 64 Light oye la a2 222222222222 2 0 57 C Environmental protection 13 Changes 16 127 127 Assembly 100 Error messages ERROR 127 Before to initial 114 Event messages 127 Electrical connection 112 AMA mp e Ed 127 Installation m 100 Clamping lever 92 Foundation 37 Clamping idi e 92 Access XL LLL 51 52 Cleaning 119 Access XL2 54 55 Commissioning 114 Access 54 55 Connecting the mains 5 104 Light barrier post 57 COMOL SIZE Ee 95 96 9815 0016US Version 05 165 Barrier MHTM MicroDrive Access XL XL2 XXL e ETIC UTOCONTROL Index Foundation
6. gt UJ sindino O1d DOW J032939p doo Zb Ayes m 2 m 2 CTX Ti 0 ZIX Lg 1 706190 4 s 16 A9jes OU jl 6 9 qe 1030 ses os Z d E 2 2625 OCOC I vt j DSW 21929 Ajddns 905 1 4 na S 04 1 EOS d Ng o ae 1500 9255 sid vsnOn eX AXx SS320v e ugoo 946 om uondo sJerueq 146 5 14 y uondo 1919994 6205 6ZCE Jayiwsue y e ETIC UTOCONTROL Barrier MHTM MicroDrive Access XL XL2 XXL Index Index A Control unit Assemble m 35 Barrier arm as of E A 73 Control unit 9 Barrier arm up to 20 feets 6 metres 21 70 Control unit bn 9 Barrier housing Access 65 Conversion Barrier housing Access 1 2 66 Barrier arm as of 20 feets 6 metres 84 Barrier housing Access 66 Barrier arm up to 20 feets 6 metres 79 Edge protection u i 78 Copyright eene 11 Receiver
7. 69 Customer service 44 44 12 Safety light 68 D Transmitter NER 68 DEAE 26 Assembly and installation Decommissioning nee 138 Required 49 Temporarily ee 117 Assembly site BITS Te UENIRE 37 ACCESS 4 4400 0004090 90000 51 Digital inputs 2 2020 04 04 0 111 ACCESS 2 1 94 nan 94 Digital outputs 22 112 ACCESS XXL o 54 Dimensions Light barrier posts 57 ACCESS XL 29 B Access MEI MEE 31 Balancing springs EE S S 89 92 94 Access K d m 33 Check 88 138 Equipment Access 97 DDOS 138 Equipment Access 22 98 E Equipment Access XXL 98 Edge protection setting Un 88 78 Barrier Electrical 101 Manually close 116 Electrical 17 Manually eoi 116 Empty conduit Barrier 3 Light barrier
8. 133 12 REDA E 136 rcm 136 13 2 Spare e E 137 13 3 Replacing the barrier arm 137 14 Decommissioning disassembly and disposal 138 145 UL Declaration EE 139 16 Grant of equipment authorization Radio receiver module 141 143 17 1 Wiring 143 17 1 1 Wiring diagram Access XL 145 17 1 2 Wiring diagram Access XL2 and Access XXL 155 Ile X 9 9 O 0 Ate 165 5815 0016US Version 05 e ETIC UTOCONTROL 1 General Barrier MHTM MicroDrive Access XL XL2 XXL General 1 1 Information regarding the operating instructions Parameterisation of the barrier control unit MGC and MGC Pro These operating instructions provide crucial information on handling of MAGNETIC barriers MHTM MicroDrive Access XL Access XL2 and Access XXL Pre requisite for safe working is the observance of all specified safety notes and instructions In addition the local accident prevention regulations valid at the barrier s area of application and general safety regulations have to be complied with Carefully read the operating instructions before starting any work They are a product component and must be kept in direct proximity
9. Mag00408b Fig 27 Assemble barrier arm 1 Flange 6 Washer 4 pieces 2 4 pieces Square tub 3 Spring disc 4 pcs 8 Edge protection mount after 4 Endcap 2 pcs barrier arm assembly 5 Hexagon head screws 9 Barrier arm 4 pcs 70 9815 0016US Version 05 e ETIC UTOCONTROL Mount end caps Check vertical alignment of the barrier arm up to 20 feet 6 metres and correct if required Access XL Loosen hexagon socket screw Access XL2 Loosen hexagon socket screw 8 9 Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation Mount end caps Check vertical alignment of the barrier arm with the spirit level 10 Correct alignment as follows Check and record the control size of the balancing springs At a spring control size in excess of 21 85 555 mm reduce the spring tension until the spring control size is less than 21 85 555 mm See page 95 chapter 8 13 Loosen the 4 hexagon socket screws 10 AF at the two clamping levers Do not remove the hexagon socket SCrews Access XL See page 71 Fig 28 Access XL See 71 Fig 29 Access XXL See page 72 Fig 30 Turn flange shaft and align barrier arm Mag00407b Fig 28 Access XL Loosen hexagon socket screws 1 2 3 Clamping lever left hexagon socket screws M12 10 AF Flange shaft
10. e ETIC UTOCONTROL The digital output and output relay functions can be freely parameterized For parametrisation of the digital inputs see separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers Description Digital output 1 Digital output 2 Digital output 3 Digital output 4 Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6 Function Locking Pulse after passage oignal light A oignal light B Open Closed Error Loop active A Loop active B oignal light C Table 18 Factory settings Digital outputs and Relay outputs 9 5 Checking the electrical connection The following points have to be checked after the electrical installation of the barrier Are the following electrical protective devices installed lockable 2 pole main switch circuit breaker and leakage current fault interrupter Is the power cable connected to the terminal in compliance with chapter 9 3 Are the induction loops connected according to the wiring diagram Are the safety light barriers connected according to the wiring diagram Are the control lines connected according to wiring diagram Have all barrier housing covers been properly assembled 112 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC Start up and operation 10 Start up and operation 10 1 Safety See also safety notes on page 18 chapter 2 6 Oc
11. 1 UU Qo Le IG 5 O E I 191 9 10 1 oam 18 D 2 o 3 e I IDI 12913 191 1 1 181 Do 1 GGG I Lei jg TZ 2 I l lo l lg 18 row se s D o t rgi OR 12 E t IF QI BI r 1 Wr Q Io OI 8 I d o 1 Io dE ei 1141 15 l 15 CU LE ct d o 15 Q P 007 Y d d o 1 LE duod Ie tf t o d o 1 d o o Eod d d IO I d d d 11011 o Dd d d eod t LE d d rg Y 1 4455544544545 5 55 435555 5 556555 5 655555 EE lo z z z z z z gt 2 2 12 EJ Jg Jg IN N N IQ S E o SMS 7 9 8S 9 GC NG HCH CS e 5451 dc SS dw dw SS p Se L L Ie 3 C C gt N UE y L TEE ech C d d L J AD x mm mm D D D D D D 8 00840 2 4
12. 5815 0016US Version 05 35 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Technical data 4 5 Plug in module Detector Designation Unit Plug in module Detector A B Current consumption mA 50 Number of loop detectors 2 A and B Inductance range uH 70 to 500 Number of induction loop 10 levels sensitivity levels Response sensitivity Selectable 0 01 to 2 0 induction loop Table 14 Plug in module Detector A B 4 6 Plug in module Radio Designation Unit Plug in module Radio Current consumption mA 20 Frequency hand transmitter MHz 433 HF Modulation FM AM depending on region Grant of equipment FCC Identifier QV2 SMD 53200RX authorization Certificate FCC 02 157 See page 139 chapter O Table 15 Plug in module Radio 36 9815 0016US Version 05 e ETIC 5 Design and function 5 1 Design Barrier MHTM MicroDrive Access XL XL2 XXL Design and function MET RRR I EET 000 VRS 4 NS XX 4 Ji Mag00371 Fig 7 Barrier system design Series Access XL Access XXL and Series Access XXL Starting at a lane width of 20 ft 6 m a pendulum support is required 1 2 3 Barrier housing MicroBoom XL barrier arm Pendulum support from 15 ft 4 57 m m barrier arm length accessory Empty conduits for mains cable control lines and induction loop Concrete foundation with reinforcement
13. 1 ETIC AUTOCONTROL Operating Instructions Barrier MicroDrive Access XL XL2 XXL Doc ID 5815 0016US Version 05 Translation of the Original Operating Instructions MAGNETIC Automation Corporation 3160 Murrell Road Rockledge Florida 32955 USA Tel 1 321 635 8585 Fax 1 321 635 9449 E Mail info ac magnetic com Internet www ac magnetic com 2 5815 0016US Version 05 e ETIC UTOCONTROL Barrier MHTM MicroDrive Access XL XL2 XXL Important Safety Instructions Important Safety Instructions A Read and follow all instructions Never let children operate or play with barrier controls Keep the remote control where provided away from children Personnel should keep away from a barrier arm in motion and keep the moving barrier arm in sight until it is completely closed or opened No one should cross the path of a moving barrier arm Test the barrier system monthly After adjusting the force or the limit of travel retest the barrier system Failure to adjust and retest the barrier system properly can increase the risk of injury or death Keep barrier properly maintained Read the owner s manual Have a qualified service person make repairs to barrier hardware The barrier is for vehicles only Pedestrians must use separate entrance Save these instructions 5815 0016US Version 05 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOC
14. 11 4 Clean barrier housing from the inside Carrying out cleaning work 1 Switch off power supply and secure against restarting DANGER Mortal danger by electric voltage Keep moisture and dust away from live parts Moisture or dust may cause a short circuit Never clean the barrier housing and barrier arm with vapor or pressure jet cleaners 2 Remove contamination from the outside of the barrier housing properly using water with washing up liquid and a square of cloth Do not bring control units and electrical components in contact with moisture 3 Remove dust inside the housing with a vacuum cleaner 4 After cleaning work check that all previously opened covers are closed again and that all safety equipment functions correctly 5815 0016US Version 05 119 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Cleaning and maintenance UIOCONIROL 11 5 Maintenance schedule The following describes the maintenance work that is necessary for optimal trouble free operation Maintenance intervals must be observed If increased wear of individual components or functional groups is revealed during regular inspections the operator must reduce the required maintenance intervals on the basis of the actual signs of wear In case of questions on maintenance work and intervals contact your dealer Procure spare parts from your dealer or directly from the manufacturer For the address see invoice delivery note or t
15. Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL Adjust balancing springs 23 Adjust balancing springs with the noted control size Access XL See page 91 chapter 8 13 2 steps 8 to 13 Access XL2 gt See page 93 chapter 8 13 3 steps 7 to 11 Access XXL gt See page 93 chapter 8 13 3 steps 7 to 11 Switch on power supply and 24 Switch on power supply Mode Service 25 Switch the Service switch on the control device The LED lights red The display backlighting flashes 26 Manually close the barrier with the middle right button 7 at the control unit Check horizontal alignment of the 2 Check horizontal alignment of the barrier arm with the spirit barrier arm level Switch off Mode Service 28 Switch the Service switch on the control device The LED close barrier housing must light green 29 Install the barrier housing door 30 Attach and lock the barrier housing hood 8 13 Check and set the balancing springs in the lever system Danger of crushing at opened barrier housing at the lever system The lever system in the barrier housing can cause serious crushing injuries Balancing springs in the lever system must only be checked and adjusted by specialised personnel Balancing springs must only be checked and adjusted with the power supply turned off Wear protective gloves if necessary NOTICE The barrier system can be damaged b
16. Malfunctions Mag00474 Mag00472 Fig 62 Access XXL Manually close or open Access XL barrier arm 5815 0016US Version 05 135 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Re pai r UIOCONIROL 13 Repair 13 1 Safety See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Danger by inappropriate repair Inappropriate repair can cause severe or lethal injuries All repair work must only be performed by authorised MHTM service specialists Prior to work ensure that there is sufficient assembly space Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources Only use original spare parts or spare parts approved of by MAGNETIC Procure spare parts from your dealer or directly from the manufacturer For the address see invoice delivery note or the reverse of these instructions After completion of repair work ensure that all covers are correctly mounted Risk of injury and damage by switching off power supply of the barrier In case the power supply is switched off and the barrier arm is not mounted the drive unit and the lever system may be damaged or cause severe or lethal injuries Only switch off power supply when the barrier am is mounted and the balancing springs in the
17. 5815 0016US Version 05 37 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Design and function 5 2 Function The barrier consists of a barrier housing with drive system and a barrier arm The drive system consists of an electric motor control unit and the lever system The lever system locks the barrier arm in both end positions In case of power outage the barrier arm can easily be moved by hand Integrated balancing springs in the lever system balance out the arm weight exactly These balancing springs are pre set in the factory Sensors integrated in the motor supply exact data on every correct position of the barrier arm and thus serve the control unit to control the best acceleration and deceleration oafety facilities like induction loops or safety light barriers must be installed on site in all cases The safety installations must ensure that the barrier closes only after the vehicle has passed through oafety installations such as induction loops can be purchased from MAGNETIC The safety light barriers must be MAGNETIC ones 38 5815 0016US Version 05 e ETIC UTOCONTROL 6 Transport and storage 6 1 Safety notes for transport Improper transport Heavy weight Improper transport Barrier MHTM MicroDrive Access XL XL2 XXL Transport and storage Danger from improper transport of the barrier arm and housing The weight of the barrier a
18. F CC otorage temperature F CC Relative humidity Wind force Bft Beaufort Protection class barrier housing Table 3 Operational conditions Access XL series 4 1 4 Operating times Designation Unit Opening time S closing time Table 4 Operating times Access XL series Access XL 22 to 131 30 to 55 22 to 158 30 to 70 max 95 non condensing up to 6 m with pendulum support 10 up to 8 5 m with pendulum support 9 IP 54 Access XL 6 30 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC QUIOCONIROL Technical data 4 2 Access XL2 4 2 1 Dimensions and weight M i Se min 2 ft 610 20 to 28 ft 6 to 8 5 min 610 4 gt Liege 4 Eed Y Ge EER KKK RRR HK HII HK IIIT KN RIK NII KILI HH KKH HK 2 4 4 NI mE min 39 3 1000 46 1169 34 5 875 36 8 935 MicroBoom XL 4 72 120 58 3 39 l 86 D Mag00576 Fig 5 Dimensions barrier system and barrier arm profile Access XL2 series Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Object such as wall building etc MicroBoom XL barrier arm with octagon arm profile Barrier left version Barrier right version 5815 0
19. 16 Spacer sleeve Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF Remove the flange shaft cover disc of the barrier housing Push a long rod through the flange shaft for this and slightly push it against the cover Pull out the flange shaft with the flange by rotating movements To warrant the positions of the clamping levers and spacer discs sleeves we recommend tracking a pipe or rod with similar diameter as the flange shaft Insert the flange shaft with the flange from the other side by rotating movements to the stop of the flange Observe correct seat of the V ring The sealing lip must be flush against the plane area of the plastic ring Put the flange in the vertical position by turning the flange shaft Hook in balancing springs Apply cover disc for the flange shaft 82 5815 0016US Version 05 e ETIC UTOCONTROL Check vertical position of the flange and tighten hexagon socket screws clamping lever Assemble barrier arm Adjust balancing springs Switch on power supply and Mode Service Check horizontal alignment of the barrier arm Switch off Mode Service close barrier housing 18 19 20 21 22 23 24 25 26 27 Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation Check and if necessary adjust vertical position of the flange by spirit level Perform th
20. 2 6 2 Hazard notes and occupational safety 20 2 7 26 iro 27 Su rinde 2f 32 c 28 Technical Oda 29 2 MEME cc RERUM 29 4 1 1 Dimensions and weight 29 4 1 2 Electrical connection 30 4 1 3 Operating conditions 30 4 1 4 Operating 30 4 2 FCCC ALZ 31 4 2 1 Dimensions and weight 31 4 2 2 Electrical connection 32 4 2 3 Operating conditions 32 4 2 4 Operating 32 5 Barrier MHTM MicroDrive Access XL XL2 XXL Contents e ETIC UTOCONTROL MEE Lo 33 4 3 1 Dimensions and weight 33 4 3 2 Electrical connection 34 4 3 3 Operating conditions 34 4 3 4 Operating times 34 4 4 X Control 35 4 5 Plug in module Detector A B 36 4 6 Plug in module Radio 36 gt Design and function E 37 a EE 37 ol 0 0 014 0 eo ee 38
21. 9 10 11 Hexagon head screws M16 24 AF Spring shaft Counter nut M16 24 AF Upper spring traverse Balancing spring Evenly loosen the M16 nuts Fig 48 item 3 Use a 24 AF wrench to alternatingly turn the two hexagon screws in the respective direction by approx one turn Increasing spring tension Turn hexagon screw clockwise Reducing spring tension Turn hexagon screw counter clockwise Check parallelism of the upper spring traverse to the spring shaft For this measure the distance between the upper spring traverse and the spring shaft at both ends of the spring traverse Tighten M16 nuts Check barrier arm position according to chapter 8 13 1 See page 89 If required repeat steps 6 to 8 until the barrier arm is balanced in the 30 position 12 Switch on power supply 13 Install the barrier housing door 14 Attach and lock the barrier housing hood 94 5815 0016US Version 05 8 13 4 e ETIC UTOCONTROL Barrier MHTM MicroDrive Access XL XL2 XXL Overview table balancing springs Access XL Access XL2 and OQ Access XXL Lane width ft m Overview table balancing springs for barriers Access XL Access XL2 and Access XXL without pendulum support 3 A A A A A A A a Number springs weak NOTE The following overview tables Balancing springs do not take into consideration any attachment parts For barrier arms with
22. Access XL Loosen hexagon socket screw Access XL2 Loosen hexagon socket screw 5 Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation Put the flange in the horizontal position Proceed as follows for this Check and record the control size of the balancing springs At a spring control size in excess of 21 85 555 mm reduce the spring tension until the spring control size is less than 21 85 555 mm See page 95 chapter 8 13 Loosen the 4 hexagon socket screws 10 AF at the two clamping levers Do not remove the hexagon socket SCrews Access XL See page 75 Fig 33 Access XL2 See page 75 Fig 34 Access XXL see page 76 Fig 35 Turn the flange shaft Mag00407b Fig 33 Access XL Loosen hexagon socket screw 1 2 3 Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF Mag00577 Fig 34 Access XL2 Loosen hexagon socket screws 1 2 3 Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF 5815 0016US Version 05 75 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation Ke Access XXL Loosen hexagon socket screw
23. Clamping lever right hexagon socket screws M12 10 AF Mag00577 Fig 29 Access XL2 Loosen hexagon socket screws 1 2 3 Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF 5815 0016US Version 05 71 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL Access XXL Loosen hexagon socket screw Mag00463 Fig 30 Access XXL Loosen hexagon socket screw Spacer sleeve Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF GND After correction of hexagon socket 11 When the alignment of the barrier arm has been corrected screws tighten claiming lever and perform the following steps depending on barrier type set balancing springs Access XL and Access XL2 Tighten the 4 hexagon socket screws 10 AF at the two clamping levers as follows Observe that the two clamping levers and the spacer discs are each flush with the ball bearing The clamping levers must be pushed against the ball bearings Tighten hexagon socket screws of the right clamping lever Slightly lift the left clamping lever and tighten the hexagon socket screws The spring sha
24. Empty conduits Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Assembly and installation Foundation and empty conduits for the Access XL2 and Access XXL The assembly site must meet the following requirements The barrier must not be put up where there is a danger of flooding Keep a safety distance of at least 2 ft 610 mm between the barrier arm and other objects such as walls masonry or houses See page 50 Fig 13 The foundation must meet the following requirements See page 50 Fig 13 to page 55 Fig 16 have sufficient load carrying capacity concrete foundations C35 45 XD3 XF2 Water cement value 0 5 Foundation depth at least 39 4 in 1000 mm frost protected foundation depth to be adjusted to the local situation Foundation section 29 5 in x 29 5 in 750 mm x 750 mm Reinforcing grid as shown in figure Fig 17 Surface has to be non combustible material The empty conduits must meet the following requirements See page 55 Fig 16 Separate empty conduits for mains cable and control lines Diameter 1 14 ft 29 mm each Optional empty conduit for induction loop Diameter 1 14 ft 29 mm each Conduits have to be planned to a sufficient length NOTE To provide a trouble free operation use separate conduits for control lines and mains cable 54 5815 0016US Version 05 e ETIC Access XL2 and Access XXL Laying the foundation In
25. Fig 20 Installing induction loop in bitumen asphalt or concrete Groove for induction loop feed line Corners cut diagonally Groove for induction loop Induction loop Co 5815 0016US Version 05 61 Barrier MHTM MicroDrive Access XL XL2 XXL 1 Assembly and installation UIOCONIROL 2 Lay the loop carefully into the groove and push it down by means of a blunt object such as a piece of wood The insulation must by no means be damaged 3 To avoid slipping of the loop fix the loop using small wooden wedges Remove the wooden wedges later on 4 Push the loop feed line through the empty conduit in place into the barrier housing 5 Measure the induction loop according to chapter 8 4 3 6 Werecommend to cover the inserted loop using quartz sand Make sure that at least 0 98 in 25 mm remain between the upper edge of the carriageway and the quartz sand for the potting compound 7 Seal the groove with the potting compound The temperature resistance of the loop must match the temperature of the potting compound 8 Allow the potting compound to cure 1 5 91 11 8 150 300 D 3 N 4 1 5 6 0104a Fig 21 Installing induction loop in bitumen asphalt or concrete Dimensions in inch are without parenthesis Dimensions in mm are in parenthesis Barrier housing Groove with potting compound Asphalt surface Quartz sand filling Loop cable Foundation Om
26. Possible cause Internal HW function test failed Short circuit or idle loop A or C Short circuit or idle loop B or D Table 22 Event warning and error messages Detector 12 3 4 Number 6010 WARNING 8110 WARNING 8120 WARNING Corrective action Perform reset See page 133 chapter 12 4 Contact service if required Remove loop error and perform adjustment If no loop is connected select the option Inactive in the menu Detector Remove loop error and perform adjustment If no loop is connected select the option Inactive in the menu Detector Event warning and error messages All modules Designation Watchdog reset Bus fault Bus HW fault Possible cause SW error Warning Warning Table 23 Event warning and error messages modules Corrective action Contact service if required Contact service if required Check DIP switch next to service interface position ON Remove devices at service interface if required 132 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC S UTOCONTROL Malfunctions 12 4 Reset the barrier Control unit reset is performed as follows owitch of power supply and switch it on again after 10 seconds or Press the two middle operating buttons on the control unit display for 5 seconds NOTICE Damage to the unit by too short switching intervals of the mains voltage
27. The motor surface may be hot Touching this hot surface can lead to burns Danger of burns Do not touch these hot surfaces After switching off the power supply wait some minutes until the motor has cooled down Wear protective gloves if necessary 102 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC 5 UTOCONTROL Electrical connection Electromagnetic interference Electromagnetic interferences may cause malfunctions of the barrier or adjacent devices The barrier is approved for industrial residential commercial a business use Operation in other electro magnetic environmental conditions may cause interferences or malfunctions Place control lines and mains cables into separate conduits Use cables according to the electrical circuit plan Only install and apply additional parts approved by MAGNETIC The electrical and electronically additional parts must be EMC verified and must not exceed the indicated EMC limit values Personal protective equipment The following must be worn during all installation work Work clothes Protective gloves oafety shoes Protective helmet 9 2 Installing electrical protective devices The safety installations that are required according to regional and local regulations must be provided by the customer Usually these are Ground fault circuit interrupter GFCI Circuit breake
28. To avoid damage to the equipment the power must remain shut off for at least 10 seconds 12 5 Closing or opening the barrier arm in case of power failure Danger of crushing at opened barrier housing at the lever system The lever system in the barrier housing can cause serious crushing injuries Only specialists must manually close or open the barrier arm at voltage failure Wear protective gloves In case of power failure the barrier arm may be in the lower or upper dead point l e the barrier arm can no longer be easily moved manually In this case proceed as follows 1 Remove the barrier housing hood 2 Remove the barrier housing door 3 Push the coupling rod from the dead point manually See following figures Mount the door if applicable Attach and lock the hood if applicable St 5815 001605 Version 05 133 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Malfunctions Access XL Mag00473 Mag00413a N KE Fig 60 Access XL Manually close or open barrier arm Nj Access XL2 a E AC A LM CS Sy 7 Mag00579 Mag00580 Fig 61 Access XL2 Manually close or open barrier arm 134 5815 0016US Version 05 e ETIC UTOCONTROL Access XXL Barrier MHTM MicroDrive Access XL XL2 XXL
29. lever system are relaxed The flange is vertical 1 Secure barrier danger area e g with barrier tape 2 Remove the barrier housing hood 3 Remove the barrier housing doors 136 9815 0016US Version 05 e ETIC UTOCONTROL Personal protective equipment 13 2 Spare parts Barrier MHTM MicroDrive Access XL XL2 XXL Repair The following must be worn during all repair work Work clothes Protective gloves Safety shoes Protective helmet Risk of injury by incorrect spare parts Incorrect or defective spare parts can result in damage malfunctions or total failure and also impair safety Use only the manufacturer s original spare parts Procure spare parts from your dealer or directly from the manufacturer For the address see invoice delivery note or the reverse of these instructions opare part lists can be obtained on request 13 3 Replacing the barrier arm Danger of injury Danger of injury There is a danger of injury when mounting the barrier arm Barrier arms must be installed by two persons 1 Secure barrier danger area e g with barrier tape 2 Remove the barrier housing hood 3 Remove the barrier housing doors WARNING Danger of crushing between barrier arm and barrier housing 4 Switch off power supply Ensure that the system is powered down Secure against reactivation The balancing springs in the lever system are
30. m Identification EENS 3 2 code b m p Position Description 1 13 Product group ACCESS XL Barrier Access long ACCESS XL2 Barrier Access long in Access XXL housing ACCESS XXL Barrier Access extra long 14 15 L Left version R 7 Right version 16 Standard wide range 85 264 V AC 47 63 Hz C UL version US market 17 19 Lane width Standard length 020 20 feet 028 28 feet 033 33 feet ACCESS XXL only 20 Colors 0 cover RAL 2000 Orange Housing RAL 2000 Orange Doors Similar to RAL 7021 Black grey X7 Special coats of paint 21 0 28 9815 0016US Version 05 e ETIC 4 Technical data 4 1 Access XL 4 1 1 Dimensions and weight 1 a 2 ft 20 to 28 ft 6 to 8 5 m min 610 Barrier MHTM MicroDrive Access XL XL2 XXL Technical data 1 min 2 ft NY 46 0 1169 KRY SEN Ee NY 426 5 x 2 2 QS v min ee 4 NZ Y NSTI VON NNN NH NNN NNN d D EE 4 NV Y 34 5 875 36 8 935 min 31 5 800 MicroBoom XL NO 273 Co NV e C 4 72 120 10 75 O Mag00332a Fig 4 Dimen
31. 1 Wiring diagram Following wiring diagrams apply to standard barriers Observe the customer specific wire diagrams for customer specific barriers if applicable 5815 0016US Version 05 143 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Appendix UIOCONIROL 144 5815 0016US Version 05 NN 0500 9255 sobed Jo JequinN 19945 19409 1X SSADOV VSNON 1X SSID 04009245 669 22920 0896 Q oz gt oneube 4 RE SVEN ______ ___ _ ____ __ od L Jaquinu ET e JI3N9VIN 0500 9255 T Wenn 1 ss320v aaoo 500 1411 UMS 1X 554 sows LIT jaued J9 O u09 SG as osoo ozss is ee IW L 35 8 89 1 t D X 1 2 JOJOW yun Ajddns uonoeuuoo uondo c pued 9X 3 v6cs OcOc vsnCOn SSID Oper Die 00 SWEN 2 09 04 Av9c 68 Set Se laadado 1070 ladcdido 1070
32. 4 Overview table balancing springs Access XL Access XL2 and Access XXL 95 8 13 5 Equipment plan balancing springs PGC OS A 97 8 13 6 Equipment plan balancing springs Access XL2 and Access 98 8 14 Align barrier housing and post 99 8 15 Stick on warning SIgnS 100 8 16 Check assembly and installation 100 9 Electrical connection esee 101 101 9 2 Installing electrical protective devices 103 9 3 Connecting the mains 104 9 4 Connect customer s control lines signalling devices 106 9 4 1 Connecting safety devices 108 9 4 2 Plausibility check of the safety devices 108 9 4 3 Connecting safety loop 109 9 4 4 Connect and test the safety light barriers 110 9 4 5 Connecting emergency opening contacts 11 1 9 4 6 Digital 111 9 4 7 Digital outputs and output relays 112 9 5 Checking the electrical connection 112 10 Start up and operation 113 113 10 2 114 10 3
33. 7 MAGNETIC UTOCONTROL 140 5815 0016US Version 05 TC GRANT OF EQUIPMENT T C BR AUTHORIZATION Certification issued Under the Authority of the Federal Communications Commission By EMCC Dr Rasek Moggast D 91320 Ebermannstadt Germany Date of Grant 10 08 2003 Application Dated 10 08 2003 SMD Funksteuerungs GmbH Hans Boeckler Strasse 5 Rodgau 63110 Germany Attention Ulf Nordlander Managing Director NOT TRANSFERABLE EQUIPMENT AUTHORIZATION os issued to the named GRANTEE and is VALID D ONLY fc or thi ment identified hereon for use under the Commissions Rules H ons listed below ex Diss Sp EA 22 OON IDENTIFIER QV2 SN D 53200 Name of Grantee SM D iksteuerungs Gmt 55 Equipment Class Communicatie T 15 hah Transmitter HW D Notes N Radio Receiver Module 433 MHz AM CS De eec Output Frequency Emission Grant Notes FCC Rule ange M Watts Tolerance Designator CE 15B CE This device has shown compliance with the conducted emissions limits in 15 107 15 207 or 18 307 adopted under FCC 02 157 ET Docket 98 80 The device may be marketed after July 11 2005 and is not affected by the 15 37 j or 18 123 transition provisions Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL 142 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL 17 Appendix 17
34. Co 62 9815 0016US Version 05 71 IC UTOCONTROL Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation 8 4 5 Installing induction loops under interlocking stone paving 1 5 91 11 8 150 300 i 2 S SSS 3 SS 0105a Fig 22 Installing an induction loop under interlocking stone paving Dimensions in inch are without parenthesis Dimensions in mm are in parenthesis 1 Barrier housing 2 Paving 3 Loop cable 4 Sand bed 5 Substructure When installing induction loops under interlocking stone paving following points must be observed additionally Use only pre assembled cables provided by MAGNETIC Type KAS 1 to KAS 5 Install the induction loop in sand only The induction loop must not be installed in gravel or split The induction loop must not slip or shift or be damaged during later vehicle traffic Keep a minimum clearance between paving and loop cable of approx 1 18 in 30 mm 5815 0016US Version 05 63 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL 8 5 Unpacking 8 6 Open barrier housing Hood and door facing the road Door facing away from the road After any work The individual packages are packed according to the expected transport conditions Only environment friendly materials have been used for the packaging The packaging should protect the individual
35. ETIC UTOCONTROL 4 4 Control unit Designation Supply voltage Current consumption Power consumption Control unit safety Output clamp X2 Digital inputs Digital outputs Output relay Display Language display Output voltage Max output current Number Input voltage Input current Max line length without overvoltage module 0 Number Switching voltage Max switching current Max line length without overvoltage module 0 Number Max switching voltage Switching current Max line length without overvoltage module V Number of slots for plug in modules 1 For line lengths exceeding 100 ft 30 m overvoltage modules must be installed in front of the terminal clamps Table 13 Control unit Barrier MHTM MicroDrive Access XL XL2 XXL Unit V DC V DC mA V DC ft m V DC mA ft m V AC DC mA ft m Technical data MGC MAGNETIC Gate Controller 24 max 1A max 300 mA current modules max 24 W 1AT 24 300 8 24 10 96 lt 10 mA per input 100 30 4 open collector 24 t 10 96 100 100 30 3 normally open contacts and 3 change over contacts isolated 30 10 mA to 1 A 100 30 Graphics display 128 x 65 Pixel Selectable German English French Spanish Italian Portuguese Swedish Finnish Norwegian Danish Estonian Dutch 5 consumption of the different plug in Max 7 2 W power consumption of the different plug in modules
36. Operating times Designation Unit Access XL2 Opening time S 6 closing time Table 8 Operating times Access XL2 series 32 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC QUIOCONIROL Technical data 4 3 Access XXL 4 3 1 Dimensions and weight 1 1 2 ft min 2 ft lt 610 max 33 ft 10 min 610 4 gt nee eee eo a EE ae 4 Ge NZ Y VA NNN 1 2 4 4 NI min 39 3 1000 46 1169 34 5 875 36 8 935 gt gt gt gt 55 Xx 7 5 SS QS 7 55257 x 2900 x 9 920 OS lt gt X 5 s 5 5 x Se MicroBoom XL 4 72 120 ES 32 3 39 86 i D Mag00333b Fig 6 Dimensions barrier system and barrier arm profile Access XXL series Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Object such as wall building etc MicroBoom XL barrier arm with octagon arm profile Barrier left version Barrier right version 5815 0016US Version 05 33 Barrier MHTM MicroDrive Access XL XL2 XXL Technical data Designation Lane width Barrier housing width x depth x height Barrier housing weight Unit ft m in mm Lbs kg e ETIC U
37. See page 91 Access XL2 Perform steps 6 and 7 according to chapter 8 13 3 See page 93 Access XXL Perform steps 6 and 7 according to chapter 8 13 3 See page 93 Loosen the 4 hexagon socket screws 10 AF at the two clamping levers Do not remove the hexagon socket screws See following figures 84 5815 0016US Version 05 e ETIC UTOCONTROL Access XL Loosen hexagon socket screw Access XL2 Loosen hexagon socket screw Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation Mag00407b Fig 41 Access XL Loosen hexagon socket screw Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF Mag00577 Fig 42 Access XL2 Loosen hexagon socket screws 1 2 3 Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF 5815 0016US Version 05 85 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation Ke Access XXL Loosen hexagon socket screw Mag00463 Fig 43 Access XXL Loosen hexagon socket screw Spacer sleeve Clamp
38. See separate document Description of control units and MGC Pro for MicroDrive barriers chapter Select program mode Check parameterization in connection with wiring Testing and setting the operating frequency of the induction loops See separate document Description of control units and MGC Pro for MHTM MicroDrive barriers chapter Detector 1 A B Check the function of the barrier induction loops and the signalling devices 114 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC d Start up and operation 10 3 Switching on and off the barrier NOTICE A too early mains voltage power up after a shut down can result in damage of the equipment Wait for at least 10 seconds after shutting off the mains voltage before you switch the mains voltage on again KEN _ fem gn E Ei Mag00496US Mag00497US sadi NO Fig 58 Switching on and off barrier Left Access XL Right Access XL2 and Access XXL 1 Service socket WARNING Service socket is live also when mains switch is switched off 2 Double pole mains switch Switching on Remove the barrier housing hood Remove the barrier housing door Switch on the barrier via the double pole mains switch cm Depending on the settings in the Start up behaviour menu the barrier arm slowly moves into the top end position homing ru
39. and feedback on customer s side 8 Digital inputs for controlling the barrier 4 Digital outputs to feed back information 6 Relays outputs to feed back information 3 Relays are normally open NO and 3 relays are change over contacts DANGER Mortal danger by electric voltage 1 Disconnect barrier system power supply Ensure that the system is powered down Secure against reactivation 106 9815 0016US Version 05 e ETIC UTOCONTROL Connecting the control lines Barrier MHTM MicroDrive Access XL XL2 XXL Electrical connection 2 Guide control lines into the connection space through the line penetrations Properly place control lines behind the cable clamps The control lines must not get into moving components Attach control lines to metal tabs if required 3 Connect control lines according to wiring diagram See page 143 chapter 17 1 Wiring diagram Mag00409a 470 Fig 55 Connecting the control lines Left Access XL Right Access XL2 and Access XXL Control unit Cable tie metal tabs Cable clamps Control line Line penetration AR 5815 0016US Version 05 107 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Electrical connection 9 4 1 Connecting s
40. attachment parts the required number of springs may deviate from the number of springs in the overview table Number springs strong b N N N N N N Control size inch mm 2 21 69 551 551 552 560 569 577 569 578 551 551 553 21 97 558 562 565 569 973 577 559 560 563 567 571 575 Assembly and installation 5815 0016US Version 05 95 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL Lane width ft m Number springs Number IPANGE Control size weak strong inch mm 2 23 95 7 3 2 22 80 579 24 28 7 4 5 21 89 556 24 61 7 5 5 22 05 560 24 94 7 6 5 22 20 564 25 26 7 7 5 22 32 567 25 59 7 8 5 22 48 571 25 92 7 9 5 22 64 575 26 25 8 0 5 22 76 578 26 58 8 1 1 2 22 13 562 26 90 8 2 1 2 22 28 566 27 23 8 3 1 2 22 40 569 27 56 8 4 1 2 22 56 573 2 89 8 5 1 2 22 72 577 28 22 8 6 1 2 22 87 581 28 54 8 7 1 2 22 99 584 28 87 8 8 2 2 21 69 551 29 20 8 9 2 2 21 77 553 29 53 9 0 2 2 21 89 556 29 86 9 1 2 2 22 01 559 30 19 9 2 2 2 22 17 563 30 51 9 3 2 2 22 28 566 30 84 9 4 2 2 22 44 570 31 17 9 5 2 2 22 56 573 31 50 9 6 2 2 22 72 577 31 83 9 7 3 22 52 572 32 15 9 8 3 22 68 576 32 48 9 9 3 22 80 579 32 81 10 0 3 2 21 93 557 1 The strong springs are marked with a yellow dot at the
41. barrier housing Access XL Barrier housing Hexagon head screws Spring washer Washer 413 Washer d1 7 Mounting profile Sleeve with inner thread Foundation Silicon joint DAA 5815 0016US Version 05 65 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Assembly and installation Access XL2 and Access XXL Assemble barrier housing Assemble housing Mag00462 Fig 24 Assemble barrier housing Access XL2 and Access XXL ON DAA UNS Barrier housing Hexagon head screws Spring washer Washer 413 Washer d1 7 Mounting profile Sleeve with inner thread Foundation Silicon joint The foundation must have cured Drill holes for the sleeves with inner threads according to the foundation plan Compliance with the indicate sizes Access XL See page 52 Fig 14 Access XL2 See page 55 Fig 16 Access XXL See page 55 Fig 16 oet sleeves with inner thread according to the enclosed instructions oet up barrier housing upright on foundation Attach the barrier housing on the foundation Tighten hexagon head screws slightly for this Access XL See page 65 Fig 23 Access XL2 See page 66 Fig 24 Access XXL See page 66 Fig 24 Align barrier housing Tighten the hexagon head screws firmly If a light barrier post is installed observe pag
42. connected to the detector module or a testable safety light barrier at the clamps X11 and X20 1 Remove cause for failed plausibility check 2 Reset the barrier See page 133 chapter 12 4 108 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC UTOCONTROL Electrical connection 9 4 3 Connecting safety loop The safety loop is connected to the plug in module Detector1 A B clamps A or clamps B See page 143 chapter 17 1 Wiring diagrams The clamp function parameters can be set in the menu Detector 1 A B with the parameters Mode or Mode B See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers Mag00257 Fig 56 Connecting safety loops Control unit Connection of induction loop A Plug in module Detector 1 A B Connection of induction loop B Induction loop A Induction loop B DT P A If four induction loops must be supervised you can connect another plug in module with the Detector function into the control unit This plug in module registers as Detector 2 C D To prevent mutual interference between the induction loops we recommend using a plug in module instead of an external detector 9815 0016US Version 05 109 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Electrical connection UIOCONTROL 9 4 4 Connect and test the safety light b
43. continues to be present perform the update again via the service module Check FW versions of all plug in modules If required perform update via service module If all FW versions are up to date contact service Check motor communication Check mechanics Perform reset See page 133 chapter 12 4 5815 0016US Version 05 129 Barrier MHTM MicroDrive Access XL XL2 XXL Malfunctions Number Designation 8130 Heartbeat error WARNING Possible cause Communication with a plug module was interrupted Table 20 Warning and interference messages logic control control unit 12 3 2 Number 2220 WARNING 3211 WARNING 3221 WARNING 4210 WARNING e ETIC UTOCONTROL Corrective action Check if all plugged modules are listed in the main menu Perform reset See page 133 chapter 12 4 Contact service if required Event warning and error messages Motor GW Designation Over current Over voltage Under voltage Over temperature Possible cause Overcurrent was recognized Overvoltage was recognized Undervoltage was recognized A high temperature was recognized Corrective action Warning may appear in connection with impact If no impact took place check the cables Contact service if required Warning may appear in connection with impact If no impact took place check the cables Contact service if required The message may occur at
44. loops light barriers etc can be used as safety installations The safety installations must ensure that the barrier closes only after the vehicle has passed through Safety installations such as induction loops can be purchased from MAGNETIC 8 4 1 Directions for the assembly and installation of induction loops On barriers with an automatic closing function induction loops are used for the detection of vehicles The loop underneath the barrier arm always serves as monitor and closing loop Meaning as long as a vehicle is standing on the loop the barrier stays open Only after the vehicle has left the loop will the barrier be closed Example Mag00319 Fig 19 Arrangement example of an induction loop for passenger car operation Roadway Induction loop 3 Projection of the barrier arm onto the subsurface with a standard installation of the loop The induction loop setup depends on the application case For other application cases see page 42 chapter 7 9815 0016US Version 05 59 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Assembly and installation Loop geometry and clearances Installation and ground conditions Feed line Please observe following points when installing the induction loop Install the loop symmetrically to the barrier arm Please make sure that the barrier arm is attached to the side of the barrier housing Refer f
45. ndo pups NN ee ladcddo 1070 sjeu L IX _____ x hi dd ETES OZOZ eae 625 0202 d d 1452800 s e 3 86059606 34 005 1902 TI IS 960S 09b Je pos gt 5 D U23IMS J Wun Addns lt ad 3 915 mmm 8 orco pued F B o UO 0t X IW lt 9142 JOJOW 5 ill lt E OO SS SS Se SS ORUM SS meme wmm cr iz cr D D 3 O 2 ect L _ 0 0 v E6ZS OZOZ 811 B 1 z 1l 9 31 9 1 OE O O O J 15009058 van Ss320v e ugoJt 7 ae RENE W IN d o P oO fF o gt 8932 i HA lc i o lo V A V A A A A b b lo 9 bet a FEE 5 E 101 15 15 d i d d gd d d d gd d Ze as Zen eem 7 co Td B f IG 6 e d o a duu 12 15 15 I 101 1 18 12 e I d
46. of the barrier well accessible to the personnel at all times When passing the barrier on to third parties the operating instructions must also be handed over Components from other suppliers may have their own safety regulations and instructions for use These must also be observed NOTE For parameterization of the control units MGC and MGC Pro see separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers Doc ID 58106 0006 5815 0016US Version 05 Barrier MHTM MicroDrive Access XL XL2 XXL General 1 2 Pictogram explanation Warning notes Hints and recommendations 1 UTOCONTROL Warning notes are characterized by pictograms in these operating instructions The warning notes are followed by signal words expressing the scale of the hazard It is absolutely essential to observe the notes and to proceed with caution in order to prevent accidents as well as bodily injuries and property damage A DANGER The signal word DANGER points to an immediately dangerous situation which leads to death or severe injuries if it is not avoided The signal word WARNING points to a potentially dangerous situation which can lead to death or severe injuries if it is not avoided The signal word CAUTION points to a potentially dangerous situation which can lead to minor injuries if it is not avoided NOTICE The
47. parallel circuit Always lead both feed lines into the barrier housing The overall inductance must be between 70 and 900 uH Calculation of the overall Ltotal 11 L2 inductance for series circuits Calculation of the overall j 1 12 inductance for parallel circuits total P 11 12 For special cases contact MAGNETIC Service 46 9815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC 5 Assembly and installation 8 Assembly and installation 8 1 Safety See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Non intended use is dangerous Non intended use Any use of the barriers other than intended and or in a different manner can cause hazardous situations The barrier system is intended for installation only on crossings used for vehicles Pedestrians must be supplied with a separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the barrier such that persons will not come in contact with the vehicular passageway during the entire path of travel of the vehicular barrier barrier arm Danger of crushing and shearing if the safety distance between the barrier arm and other objects is too low A closing or opening barrier arm can cause severe injuries from crushing if the safety distance to other objects is too low Keep a
48. present ground fault circuit interrupter GFCI must only be inspected by an electrician Prior to work ensure that there is sufficient assembly space Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources After completion of maintenance work ensure that all covers are correctly mounted Wear protective helmet Personal protective equipment The following must be worn during maintenance work Work clothes Protective gloves Safety shoes Protective helmet Maintenance book In barriers where personal traffic cannot be excluded a maintenance book must be maintained In any other barriers maintenance of a test book is not mandatory However we recommend keeping a test book in such barriers as well to properly document all maintenance work 118 5815 0016US Version 05 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC S B Cleaning and maintenance 11 2 Cleaning The cleaning interval essentially depends on the environmental conditions and the climate substances NO TICE Unit damage possible Aggressive detergents and consumables may damage or destroy components electric cables or the coating of the barrier Do not use cleaning agents with aggressive ingredients 11 3 Cleaning from the outside Clean the barrier housing and the barrier arm at regular intervals
49. service specialist Operator 126 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC S UTOCONTROL Malfunctions Malfunction Menu items of the plug in modules such as Detector 1 A B are displayed but cannot be operated Possible cause Corrective action Removal by The SW version of the plug in Use plug in module with a SW MHTM MicroDrive module is lower than 0 10 The SW version 0 10 and up service specialist version is displayed in the respective Perform update to SW Version menu in the submenu Information 0 12 Malfunction The menu language of the plug in module is English although another language was set Possible cause Corrective action Removal by The SW version of the plug in Perform update to SW Version 0 12 MHTM MicroDrive module is 01 10 The SW version is service specialist displayed in the respective menu in the submenu Information 12 3 Warning and interference messages on the display The control unit differentiates between events warnings and errors The corresponding message is displayed Event messages INFO Event messages inform about events such as switching to battery operation The barrier continues to run normally Event messages do not influence the outputs of the control unit Warning messages WARNING Faults that could be reset by the control unit are displayed as warnings Operation of the barrier is not or only briefly impaired If the f
50. suspension bolt 2 Control size Size between the upper edge of the upper spring traverse to the upper edge of the lower spring traverse Table 16 Overview table balancing springs for barriers Access XL Access XL2 and Access XXL without pendulum support 96 9815 0016US Version 05 e ETIC UTOCONTROL 8 13 5 Equipment plan balancing springs Access XL Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation The balancing springs are placed as follows in the Access XL 5 SE 5 28 27 2 PP A 4 O Fig 49 Equipment plan balancing springs Access XL 1 Front 2 Barrier arm 3 Rear A Weak springs B Strong springs marked with a yellow dot at the suspension bolt Mag00365 5815 0016US Version 05 97 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL 8 13 6 Equipment plan balancing springs Access XL2 and Access XXL The balancing springs are placed as follows in the Access XL2 and Access XXL barriers ODS 606 519 0 eee eo ee e Se e 999 6 25 5 596 1 Ass 3 Mag00465a Fig 50 Equipment plan balancing springs Access XL2 and Access XXL 1 Front 2 Barrier arm 3 Rear A Weak springs B Strong springs marked with a yellow dot at the suspension bolt 98 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL
51. to 5 m ca 3 3 ft 1 ca 1 64 ft 0 5 m ca 3 3 ft 1 m 8 2 to 16 4 ft 2 5 to 5 m ca 3 3 ft 1 m Barrier MHTM MicroDrive Access XL XL2 XXL Design notes for induction loops 8 2 to 16 4 ft 2 5 to 5 m ca 3 3 ft 3 3ft 3 3 ft 4 92 ft 1 m 1 m 1 m 1 5 m M 2 2 4 NO Mag00480 Fig 12 Truck passenger car loops at longer barrier arms 4A Co Safety loop truck inductance L1 Safety loop passenger car inductance L2 Opening loop truck and passenger car Barrier Observe overall inductance Lia For calculation see page 46 NOTE For this application case we recommend and additional detector plug in module to put one loop pair truck and car on one detector each The complete inductance must not exceed 500 uH 5815 0016US Version 05 45 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Design notes for induction loops UIOCONIROL For combined truck passenger car loops following points must be additionally observed The winding direction of the inner safety loop for passenger cars must be identical to the outer safety loop for trucks Meaning the sensitivity in the middle between outer and inner loop is then at its maximum Outer and inner loop must be both connected to one detector channel The overall inductance determines whether the truck and the passenger car loop have to be implemented as series or as
52. training knowledge and experience as well as their knowledge of the pertinent regulations are able to carry out work assigned to them independently and to recognize potential hazards Electrical specialists are able due to their technical training knowledge and experiences as well as knowledge of the relevant standards and regulations to execute tasks on electrical systems and to independently recognize possible hazards In Germany the electrical specialist must comply with the provisions of accident prevention regulation BGV A3 e g master electrical fitter Appropriate regulations apply in other countries The regulations valid there must be observed The installation is to be made by a professional installer according to NFPA 70 National Electrical Code and Local Code MHTMTM MicroDrive service experts comply with the requirements of the electricians named here Additionally these electricians are trained and authorised by MAGNETIC to perform special repair and service work at MHTM MicroDrive barriers It must be expected that only those people are deployed who carry out their work reliably People whose ability to respond is affected e g by drugs alcohol or medicines must not be used Furthermore the age and profession specific regulations valid at the operating location must be observed when selecting personnel 5815 0016US Version 05 17 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Safety UIOCONIR
53. 016US Version 05 31 Barrier MHTM MicroDrive Access XL XL2 XXL Technical data e ETIC UTOCONTROL Designation Unit Access XL2 Lane width ft m 20 to 28 6 to 8 5 Barrier housing in mm See page 31 Fig 5 width x depth x height 17 1 x 14 2 x 46 0 435 x 360 x 1169 Barrier housing weight Ibs kg 238 108 1 Starting at a lane width of 20 ft 6 m a pendulum support is required Table 5 Dimensions and weight Access XL2 series 4 2 2 Electrical connection Designation Unit Access XL2 Supply voltage V AC 85 bis 264 Frequency Hz 50 60 Nominal current A 0 5 consumption Max peak current A 2 5 consumption 2 Nominal power W 25 consumption Duty cycle 100 1 The values refer to a power supply of 120 V 60 Hz and without accessories 2 The values refer to a power supply of 120 V AC 60 Hz with illumination service socket not used Using the service socket in the barrier housing increases the current consumption by 5 A Table 6 Electrical connection Access XL2 series 4 2 3 Operating conditions Designation Unit Access XL2 Ambient temperature F CC 22 131 30 to 55 otorage temperature F CC 22 to 158 30 to 70 Relative humidity max 95 96 non condensing Wind force Bft up to 6 m with pendulum support 10 Beaufort up to 8 5 m with pendulum support 9 Protection class IP 54 barrier housing Table 7 Operational conditions Access XL2 series 4 2 4
54. 1 io Vol 191 i gm og Du 18 191 IO 1 1 Od e o m i bobo ER 0 d 1 amo 0d 0 o d od dcr 0 1 d 1 1 L0 0 101010101 1 od d d od d t ILL 1 1 a 8 5 6 6 8 5 6 888 8 825 28528 2 3 32 22 2 21718 Z 3 2 SZ z 0 S S 4 25 4 53 ps S FI Sd w M el E ee ee a w E N QE CIE EN J J J J Od Abc sjndug z 9 P del eh D uondo 5 1 E N d sindino Aen sjndjno 10161501011 OJd 19111 E ODIA H doo aAnonpul 4 is JouJeq 1461 A39Jes 4 TTX OCX S v CTX Ge 01 sdoo TV 2 I W ee 7 SI 3461 5 OU ji 9 qe2 928JJ91U 1070W Us NI TS Z d 62S 0Z0Z l Ne af 35W e qe Ajddns
55. 2 Water cement value 0 5 Foundation depth at least 31 5 in 800 mm frost protected foundation depth to be adjusted to the local situation Foundation section 29 5 in x 29 5 in 750 mm x 750 mm Reinforcing grid as shown in Fig 15 Surface has to be non combustible material The empty conduits must meet the following requirements See page 52 Fig 14 Separate empty conduits for mains cable and control lines Diameter 1 14 ft 29 mm each Optional empty conduit for induction loop Diameter 1 14 ft 29 mm each Conduits have to be planned to a sufficient length NOTE To provide a trouble free operation use separate conduits for control lines and mains cable 5815 0016US Version 05 51 Access XL Laying the foundation Installing empty conduits Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation AUTOCONIROL min 31 5 800 Mag00367a Fig 14 Foundation plan Access XL Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis 1 Bores for foundation anchors 4 pcs 2 Optional when using loop connection empty conduit for loop connection diameter 1 14 in 29 mm 3 Empty conduit for induction loop diameter 1 14 29 mm 4 Empty conduit for control lines diameter 1 14 in 29 mm 5 Concrete foundations C35 45 6 Roadway 7 Foundation depth at least 31 5 in 800 mm frost protected founda
56. 24 109 5 47 139 1 18 30 1 18 30 d 0 59 15 0 59 15 a pe 0 24 6 0 24 6 E eg co T Wy 0 24 6 0 24 6 0 51 13 0 51 13 Sq 0 58 E Sle 9 3 gt Fig 25 Assemble of the transmitter s light barrier housing on the barrier G I9 x housing Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis View A View B Light barrier housing transmitter Hexagon socket screws 5 AF Transmitter Transmitter connection line Cable screw connection Drill holes for the light barrier housing according to Fig 25 Mount the cable screws at the housing with locknuts Connect connection line for transmitter to the control unit Guide connection line through cable screws Mount light barrier housing to housing with the hexagon socket screws 5 AF 68 5815 0016US Version 05 e ETIC UTOCONTROL 8 9 2 Assemble receiver 12 17 309 Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation gt Jl 5 L 3 2 11 18 30 5 Fig 26 Assemble the receiver s light barrier housing on the post D gt C65 Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Light barrier post Light barrier housing Gap Drill holes for blind rivet nut Hexagon socket screws 5 AF Receiver Receiver connection line
57. 6 2 Transport inspection Immediately check the delivery after receipt for completeness and transport damages Proceed as follows in the case of outwardly recognisable transport damage Do not accept the delivery or only under reserve Note the extent of damage on the transport documents or on the delivery note of the forwarder Lodge complaint NOTE Lodge a complaint for each defect as soon as it is recognized Compensation claims can only be submitted within the valid complaint periods 6 3 Transport Barrier housing and barrier arm are delivered separately The lifting gear must be designed for the weight of the barrier housing and barrier arm For transport barrier modules refer to the safety notes on page 39 chapter 6 1 For future transports Secure loose cables Secure against vibrations securely fasten the barrier housing and barrier arm prior to transport e g screw it onto a pallet Transport and put down barrier housing and barrier arm with a forklift and lift with suitable lifting gear 40 9815 0016US Version 05 e ETIC UTOCONTROL 6 4 Storage Barrier MHTM MicroDrive Access XL XL2 XXL Transport and storage otore the barrier or packages under the following conditions Do not store outdoors otore dry and dust free Do not expose to aggressive media Protect against solar irradiation Avoid mechanical vibrations Storage temperature 22 to 158 F 30 to 70 C
58. 6 Transport and storage 39 6 1 Safety notes for 39 6 2 5 40 6 3 40 04 SOAGE 41 Design notes for induction loops 42 Assembly and installation 47 MEE e 47 8 2 Required steps 49 8 3 Foundation and empty conduits 50 8 3 1 Foundation and empty conduits for the Access XL barrier 51 8 3 2 Foundation and empty conduits for the Access XL2 and Access XXL barrier o4 8 3 3 Foundation and empty conduits for light barrier post of 8 4 Assembly and installation of induction loops 59 8 4 1 Directions for the assembly and installation of induction loops o9 8 4 2 Induction 61 8 4 3 Testing induction loops 61 8 4 4 Installing induction loops in bitumen asphalt or concrete 61 8 4 5 Installing induction loops under interlocking stone paving 63 99 Unpacking 64 8 6 Open barrier
59. ACCESS XL and XXL may be followed by X followed by X L or R followed by C followed by five digits Eng Note X serves as placeholder for additional features Have been investigated by UL in accordance with the Standard s indicated on this Certificate Standard s for Safety UL 325 Door Drapery Gate Louver and Window Operators and Systems C22 2 No 247 Operators and Systems of Doors Gates Draperies and Louvres Additional Information See the UL Online Certifications Directory at www ul com database for additional information Only those products bearing the UL Listing Mark for the US and Canada should be considered as being covered by UL s Listing and Follow Up Service meeting the appropriate requirements for US and Canada The UL Listing Mark for the US and Canada generally includes the UL in a circle symbol with C and US identifiers dl the word LISTED a control number may be alphanumeric assigned by UL and the product category name product identifier as indicated in the appropriate UL Directory Look for the UL Listing Mark on the product William R Carney Director North American Certification Programs UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC UL or any authorized licensee of UL For questions please contact a local UL Customer Service Representative at www ul com contactus Page 1 of 1 Barrier MHTM MicroDrive Access XL XL2 XXL
60. L Barrier MHTM MicroDrive Access XL XL2 XXL Index T U Technical data UL Declaration 12 139 fielen 29 HID AIG KING 64 ACCESS M 31 Upper spring traverse 89 ACCESS 33 W jl DON 40 Transport Inspection 40 WARNING 127 Reie 42 43 Warning messages 127 Truck passenger car 44 45 Warning notes 10 lbj f0 28 Warning rip eta ettet 100 Type plate 27 NANI RET 127 Wean ei 25 12 Wiring diagram ACCESS XL ard ux a UE 145 Access d 155 PGCE SS 2 0 ME 155 5815 001605 Version 05 167 MAGNETIC Automation Corporation 3160 Murrell Road Rockledge Florida 32955 USA Tel 1 321 635 8585 Fax 1 321 635 9449 E Mail info ac magnetic com Internet www ac magnetic com Address sales partner F05535264
61. MicroDrive barriers chapter Impact settings If there was no impact on an obstacle vehicle check the spring settings of the balancing springs and mechanics 7510 Motor Communication between motor Verify cables ERROR communications and control impaired or Contact service if required error interrupted FF32 HW Enable Test Contact service ERROR failed FF33 Safety device test Safety light barrier test failed Check light barrier and light ERROR failed LS Test barrier connection failed FF36 Motor reset A short overload or drop of the Check the balancing spring WARNING Homing is voltage supply of the motor settings If required remove performed controller has triggered a motor heavy attachments from the automatically reset barrier boom FF37 Motor update failed An error occurred when Perform reset See ERROR updating the software page 133 chapter 12 4 Contact service if required FF3A Motor update This message is for information INFO performed only Table 21 Event warning and error messages Motor GW 5815 0016US Version 05 131 Barrier MHTM MicroDrive Access XL XL2 XXL Malfunctions 12 3 3 Number FF4A ERROR FF4B WARNING FF4C WARNING Event warning and error messages Detector Designation Hardware error Loop error A or C Loop error B or D e ETIC UTOCONTROL The warning messages FFAB and 4 are also reported through the output function Error
62. OL 2 5 Personal protective equipment It is necessary to wear personal protective equipment when dealing with the barrier so as to minimize health hazards Before carrying out any work properly dress in the necessary protective equipment such as work clothes protective gloves safety shoes helmet and wear during work 2 6 Occupational safety and special dangers The remaining risks resulting from the risk analysis are specified in the following section Observe the safety notes listed here and the warning notes mentioned in the other chapters of these instructions to reduce health hazards and to avoid dangerous situations 2 6 1 Danger symbols on the MicroDrive barrier Electric voltage Danger of crushing The relevant dangerous areas on the barriers can be identified by the following pictograms A DANGER Mortal danger by electric voltage Indicates life threatening situations caused by electric voltage Non observance of the safety instructions causes severe injuries or death Necessary work may only be carried out by an electrical specialist This pictogram is fixed on the following component Assembly plate in the barrier housing Danger of crushing indicates the presence of components and items moving towards each other Non observance of the safety instructions can cause severe injuries This pictogram is fixed on the following component Atthe access p
63. ONTROL 5815 0016US Version 05 e ETIC UTOCONTROL Contents Barrier MHTM MicroDrive Access XL XL2 XXL 5815 0016US Version 05 Contents err M 9 1 1 Information regarding the operating instructions 9 1 2 Pictogram explanation 10 1 3 Limitation of Iabultv esses 11 1 4 Copyright 11 1 5 Scope of delivery 12 0 gt 12 1 Customer service 12 E cm 12 1 9 Environmental protection 13 14 2 1 Intended use of the barriers 14 2 1 1 Intended use for certain road vehicles 14 2 1 2 Non intended use 15 2 2 Operator s responsibility 16 2 3 Changes and modifications 16 2 4 Specialists and operating 17 2 4 1 Requirements 17 2 Personal protective equipment 18 2 6 Occupational safety and special dangers 18 2 6 1 Danger symbols on the MHTM MicroDrive baier 18
64. Press the two blind rivet nuts into the two intended bores at the post Guide the connection line for receiver through the gap in the post Connect connection line for receiver to the receiver Mount light barrier housing to housing with the hexagon socket screws 5 AF Close empty conduits with construction foam to prevent water from entering them 5815 0016US Version 05 69 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL 8 10 Assemble barrier arm 8 10 1 Assemble barrier arm up to 20 feets 6 metres Danger of injury There is a danger of injury when assembling the barrier arm Barrier arms must be installed by two persons Opening the barrier housing and 1 Secure barrier danger area e g with barrier tape switching off the voltage supply 2 Remove the barrier housing hood 3 Remove the barrier housing doors WARNING Danger of crushing between barrier arm and barrier housing 4 Switch off power supply Ensure that the system is powered down Secure against reactivation The balancing springs in the lever system are relaxed The flange is vertical Assemble barrier arm up to 20 feets 5 Push square tube into the barrier boom according to figure 6 metres Fig 27 on the flange side 6 Slightly grease nuts to avoid seizing 7 Assemble barrier arm with hexagon head screws washers spring washers and nuts
65. Relative humidity max 95 non condensing Check the general condition of all components and packaging regularly if they are stored for longer periods than 3 months 5815 0016US Version 05 41 Barrier MicroDrive Access XL XL2 XXL 7 Design notes for induction loops UIOCONIROL 7 Design notes for induction loops Arrangement of truck loops For assembly and inspection see page 59 chapter 8 4 Please observe following points when dimensioning the induction loops Induction loops respond only to metal The mass is thereby not important but the size of the loop s surface which will be covered by the metal part is The induction loops must not respond to persons or objects with a small metal portion like a bicycle for instance Safety loops must secure the danger area underneath the barrier arm throughout the entire length Opening loops must be installed right in front of the safety loop The maximum distance between safety loop and opening loop must be not greater than max 3 28 ft 1 0 m 8 2 to 14 8 ft 3 3 ft 4 92 ft 2 5 to 4 5 m 1 m 1 5 m 8 2 to 16 4 ft 2 5 to 5 m ca 0 98 ft 0 3 m 7 3 Mag00476 Fig 8 Truck loops 1 Safety loop 2 Opening loop 3 For truck passages the safety loop in the direction of travel must be at least 8 2 ft 2 5 m long 42 5815 0016US Version 05 e ETIC UTOCONTROL Arrangement of truck look
66. Switching on and off the barrier 115 9815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL Contents e ETIC UTOCONTROL 10 4 Open and close the barrier manually 116 10 5 Putting the barrier temporarily out of operation 117 11 Cleaning and maintenance 118 AME 118 11 2 Gleaning 119 11 3 Cleaning from the outside 119 11 4 Clean barrier housing from the inside 119 11 5 Maintenance schedule 120 12 Malfunctions dek 122 122 12 2 Malfunction table barrier malfunctions 123 12 3 Warning and interference messages OM TING CISDIAY e n 127 12 3 1 Event warning and error messages Logic control control unit 128 12 3 2 Event warning and error messages Motor GW aai 130 12 3 3 Event warning and error messages Detector Mc 132 12 3 4 Event warning and error messages All modules 132 12 4 Reset the barrier 133 12 5 Closing or opening the barrier arm in case of power failure
67. TOCONTROL Access XXL 20 to 33 6 to 10 See page 33 Fig 6 17 1 x 14 2 x 46 0 435 x 360 x 1169 247 112 1 Starting at a lane width of 20 ft 6 m a pendulum support is required Table 9 Dimensions and weight Access XXL series 4 3 2 Designation Supply voltage Frequency Nominal current consumption Max peak current consumption Nominal power consumption Duty cycle Electrical connection Unit V AC Hz A A W Access XXL 85 bis 264 50 60 0 6 2 5 25 100 1 The values refer to a power supply of 120 V AC 60 Hz and without accessories 2 The values refer to a power supply of 120 V AC 60 Hz with illumination service socket not used Using the service socket in the barrier housing increases the current consumption by 5 A Table 10 Electrical connection Access XXL series 4 3 3 Designation Ambient temperature otorage temperature Relative humidity Wind force Protection class barrier housing Operating conditions Unit Bft Beaufort Table 11 Operational conditions Access XXL series 4 3 4 Designation Opening time closing time Operating times Unit S Table 12 Operating times Access XXL series Access XXL 22 to 131 30 to 55 22 to 158 30 to 70 max 95 non condensing up to 10 m with pendulum support 9 IP 54 Access XXL 8 34 5815 0016US Version 05 e
68. Upper spring traverse Counter nut M16 Hexagon shaft 22 AF Cone hexagon shaft 22 AF Spring shaft Nut M10 Clamping lever left DAA 6 Unscrew the M16 nuts Fig 47 item 4 evenly Hold the respective hexagon shaft 22 AF for this 7 Unscrew the M10 nuts Fig 47 item 8 evenly For this hold the respective hexagon shaft 22 AF until the cone of the hexagon shaft is clearly free approx 2 mm 8 Usea wrench to alternatingly turn the hexagon shafts in the respective direction by approx one turn Increasing spring tension Turn hexagon shafts clockwise Reducing spring tension Turn hexagon shafts counterclockwise 9 Check parallelism of the upper spring traverse to the spring shaft For this measure the distance between the upper spring traverse and the spring shaft at both ends of the spring traverse 10 Tighten the two M10 nuts evenly with a torque of 36 878 Ibf ft 50 Nm The cones of the hexagon shafts 22 AF must be gripped by the spring shaft again Check again that the spring shaft is parallel to the spring traverse and correct if required 92 9815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC 5 Assembly and installation 11 Counter M16 nuts against the spring traverse 12 Check barrier arm position according to chapter 8 13 1 See page 89 13 If required repeat steps 6 to 10 until the barrier arm is balanced in the 30 pos
69. XL2 XXL MAGNETIC 5 Assembly and installation 8 14 Align barrier housing and post Risk of injury from falling components Falling components such as the barrier housing can cause severe injury When aligning the barrier housing and post loosen the attachment screws only slightly Tighten the attachment screws again after alignment Alignment conditions Transmitter and receiver of the light barrier must be aligned with for light barrier each other for an object to be securely detected For final alignment transmitter and receiver must be electrically connected See page 110 chapter 9 4 4 1 Slightly loosen the barrier housing and post attachment screws 2 Align barrier housing and post with each other 3 Tighten the barrier housing and post attachment screws again 4 Seal barrier housing with a Silicon joint according to page 65 Fig 23 9815 0016US Version 05 99 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Assembly and installation 8 15 Stick on warning signs A minimum of two warning signs must be installed one on each side of the barrier where easily visible Two warning signs for the barrier are part of delivery Warning signs for the barrier Moving Gate Can Cause Serious Injury or Death Keep Clear Gate May Move Without Prior Warning Do Not Let Children Operate the Gate or Play in the Gate Area This Gat
70. afety devices As safety devices you must connect safety loops or safety light barriers to the control unit Safety loops must only be connected to monitor vehicles Only MAGNETIC safety light barriers must be used If you connect a safety loop the barrier closes only after the safety loop is clear If you connect a safety light barrier the barrier closes only after the safety light barrier is clear The danger area of 2 ft 610 mm as defined in chapter 2 7 must be maintained at any time even in case additional safety devices are installed 9 4 2 Plausibility check of the safety devices Procedure at failed plausibility check NOTE The plausibility check is deactivated by default in barriers in Deadman operation at a closing speed of 2 2 2 seconds The plausibility check prevents that the barrier can be operated without safety device or with defective safety device When the voltage supply is switched on it is verified that at least one safety device was passed by a vehicle or person within three barrier openings In operation the number is increased to ten barrier openings If the plausibility check fails the barrier is decommissioned for reasons of safety The message Safety device missing appears on the display NOTE The input function Additional safety device must only be used for additional monitoring devices The input function is not considered in the plausibility check A safety loop always has to be
71. an impact below the cut off angle Check if an impact has occurred below the cut off angle There is no impact Check wiring Check if there is an overload of the 24 V DC supply Supply additional consumer via separate mains unit Check the balancing spring settings If required remove heavy attachments from the barrier boom If required contact Service Check motor temperature via display The temperature must be below 100 See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Motor GW Contact service if required 130 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC S UTOCONTROL Malfunctions Number Designation Possible cause Corrective action 4220 Derating error Motor power intake is reduced Remove impermissible WARNING to avoid further temperature attachments increase Check the spring setting of the balancing springs Reduce speed of the barrier arm Contact service if required FF30 Impact detection Current increase and speed Check safety devices WARNING deviation Adjust menu Cut off angle See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Cut off angle Check setting of the parameter Sensitivity and adjust if required See separate document Description of control units MGC and MGC Pro for MHTMTM
72. arriers Connecting safety light barrier Aligning the safety light barrier Connect the transmitter and receiver connection lines of the safety light barriers to clamps X11 and X20 By default MAGNETIC installs a jumper between terminals X11 OUT and IN When a safety light barrier is connected the jumper must be removed See page 143 chapter 17 1 Wiring diagrams The receiver is mounted at the post and the transmitter at the barrier housing Alternatively the receiver can also be installed to an opposite barrier housing Mag00466 Fig 57 Use reflective foil here Access XL Receiver covered by reflective foil Reflective foil Transmitter There must not be any objects between the transmitter and receiver The light path must be free owitch on power supply The green LEDs at the transmitter and receiver must be lit Align receiver with transmitter If required hold the included reflective foil in front of the receiver as setting aid The yellow LED at the receiver lights up when aligned correctly Align receiver as follows Slightly loosen the post attachment screws Turn the post until the yellow LED at the receiver is lit Tighten attachment screws of the post Keep reflective foil in the barrier housing 110 5815 0016US Version 05 e ETIC UTOCONTROL Check safety light barrier function Barrier MHTM MicroDrive Access XL XL2 XXL Electrical connec
73. aviour e g driving into closing barrier or following behind another vehicle e ETIC UTOCONTROL Malfunction Barrier does not close immediately after through traffic but only after the hold open time Corrective action Shorten opening signal to max 1 second Check the response sensitivity of the safety loop Adjust setting if necessary Removal by Electrical specialist MHTM MicroDrive service specialist Malfunction Barrier does not close completely Corrective action Adjust balancing springs See page 88 chapter 8 13 Wait several seconds barrier closes if no obstacle is below the barrier arm anymore Removal by MHTM MicroDrive service specialist Malfunction Barrier closes although a vehicle is standing on the safety loop Corrective action Select option Safety loop Check and adjust the cut off angle Check the response sensitivity of the loop and adjust if necessary Install an appropriate loop geometry Check the operating frequency of the loops and adjust if necessary Check safety light barrier function Retrofit signal light such as red green signal light and parameterize lead time Upgrade signs Removal by MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive
74. components against transport damages corrosion etc up to the assembly Therefore do not destroy the packaging and remove only directly before assembly 1 Unpack barrier 2 Setup barrier housing vertically 3 down barrier arm 4 Unpack and lay out accessories 5 Separate material according to type and size and recycle them after use Drive system balancing springs connection terminals and control are protected with a hood and two doors In most cases it is sufficient to remove the hood and the door facing to the road 1 2 Unlock lock at the door facing the road Lift hood upwards For this push the hood back and lift it from the two disconnections Pull out the door upwards Loosen and remove the two hexagon screws with hexagon Socket Pull out the door upwards Install doors Attach and lock the hood 64 5815 0016US Version 05 e ETIC UTOCONTROL 8 7 Assemble housing Requirements mounting material Access XL Assemble barrier housing Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation The barrier housing is attached by 4 foundation anchors and 2 attachment profiles The attachment profiles are included in delivery MAGNETIC Automation Corporation recommends using 3 8 anchor bolts Refer to the anchor bolt manufacturers installation requirements Mag00378b Fig 23 Assemble
75. connection 101 Technical data 36 W Ee cn deep d 118 Beie See induction loops Malfunctions 22 22 2 122 Lower spring traverse 89 EE 113 mic eI 136 T GAINS OOM 39 Maintenance 118 Safety devices MISI OQ m 108 Bee eegen Ge Safety Instructions 3 9 Safety light baier 68 MA RUN Atom 110 EE gt Check 111 a COMIN s 108 Modifications 16 Safety loops a ET 108 EE Scope 12 67 116 Spare parts 137 Non intended use 2 15 EE 17 Requirements 17 P SONO E 88 Occupational safety 18 20 Spring haft 89 92 94 Operating Instruchong EEN 9 Spring 89 Operating personnel O e E 41 Requirements 17 Switching oft 116 Output relay ENEE 112 Switching op 115 166 5815 0016US Version 05 e ETIC UTOCONTRO
76. correct seat of the V ring The sealing lip must be flush against the plane area of the plastic ring Put the flange in the vertical position by turning the flange shaft Hook in balancing springs Apply cover disc for the flange shaft Put the flange in the horizontal position by turning the flange shaft Install the barrier arm with two persons with the horizontal flange gt See page 86 Fig 44 the barrier to the vertical position with 2 persons Check and if necessary adjust vertical position by spirit level Perform the following steps depending on barrier type Access XL and Access XL2 Tighten the 4 hexagon socket screws 10 AF at the two clamping levers as follows Observe that the two clamping levers and the adjusting washers are each flush with the ball bearing The clamping levers must be pushed against the ball bearings Tighten hexagon socket screws of the right clamping lever Slightly lift the left clamping lever and tighten the hexagon socket screws The spring shaft must not catch and must run freely Tighten the 4 hexagon socket screws 10 AF at the two clamping levers with 88 508 Ibf ft 120 Nm Access XXL Tighten the 4 hexagon socket screws 10 AF at the two clamping levers at 88 508 Ibf ft 120 Nm Observe that the two clamping levers and the spacer sleeves are each flush with the ball bearing The clamping levers must be pushed against the ball bearings 5815 0016US Version 05 87
77. cupational safety and special dangers Danger by inappropriate start up and operation Inappropriate start up and operation can cause severe or lethal injuries Commissioning and operation must be performed by specialists or electrical specialists Always observe the radius of action of the barrier arm Prior to start of works ensure that all housing covers are correctly mounted Risk of injury from breaking off barrier arms in case of high wind speeds In case of wind speeds exceeding 10 Beaufort the barrier arm may break off from the wind load and cause severe injuries Therefore observe in case of storm warnings above 10 Beaufort Disassemble barrier arm or secure it with suitable measures Stop operating the barrier system Personal protective equipment The following must be worn during start up Work clothes Protective gloves oafety shoes Protective helmet 5815 0016US Version 05 113 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Start up and operation SNE 10 2 Commissioning Check before The following inspections must be performed prior to initial start up to initial start up Check electrical connections Check barrier arm position Check balancing springs in the lever system and adjust if required Inspection during the The following inspections must be performed prior to first start up first start up Check program mode
78. d EN md ETES OZOZ da lp 7 2625 0206 SC d E uon pec c atta 8605 9 0 b c med 34 1 v 00S 190 m MENS AES Jex 8608 09p 1971205 U23IMS 9 jaued 23 o o lt e lt UO o o 5 S D o GER DET S er 3 2 et D 9 5 et ct D TW E PPM zd d 0 71 A 0 v 62S 0Z0Z gg ____ _ ___ SO EE mews Fs 0500 9255 WSN IN 1 SIN augo 28808 m Jojo u09 WLHW serge 31d SSeS 237327171717171 d d o 17 f P7 prac 07277 i Je V V y A A A b b lp le E Lil Wy tl dog 111 S RR wu GG a a a a a a a a a a les med Les em ied D i tf i d d d o FT tT d d nd gd gd oT P P 5 85 e od gd 1 d d P E 1 Do duu Fee gw II IQI Q Q RQ l l we i 1 1 Ss 15 I 161 Ig 12 10 I 1 deg gg gm i ie IDI IQI 1291 1 4 Do d 101015 Wee KK 410141 IS roa Ici pO I I I I I I IB
79. ded The operator alone shall be responsible for any damage arising from improper use 5815 0016US Version 05 15 Barrier MHTM MicroDrive Access XL XL2 XXL Safety UIOCONIROL 2 2 Operator s responsibility The operator must comply with the statutory obligations regarding work safety In addition to the work safety notes in these operating instructions the safety accident prevention and environmental provisions applicable for the area the barrier is used in must be complied with In particular the operator must gather information on applicable work protection provisions determine additional dangers in a risk assessment implement the required method of operation of the barrier on site from the operating instructions regularly verify throughout the barrier s time of use that the operating instructions drawn up by him comply with the current state of the regulations adapt the operating instructions to any new provisions standards and usage conditions where required clearly determine the responsibilities for installation operation maintenance and cleaning of the barrier ensure that all employees that are working at or with the barrier have read and understood the operating instructions Furthermore the operator must train personnel regarding the use of the barrier at regular intervals and provide information on possible dangers Furthermore the operator is responsible for keeping the barrier i
80. during all assembly and installation work Work clothes Protective gloves oafety shoes Protective helmet 48 5815 0016US Version 05 e ETIC UTOCONTROL 8 2 Required steps Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation The following steps are to be completed prior to assembly and installation Laying the foundation with reinforcement for the barrier and install empty conduits Set up foundation for light barrier post and empty conduits Installing induction loops The following procedures have to be observed during assembly and installation Unpack barrier and accessories Mount barrier housing on the foundation Mount light barrier post on the foundation Mount safety light barrier Assemble barrier arm of 20 ft 6 metres Mount edge protection Mount barrier arm Adjust balancing springs Align barrier housing and light barrier post Assemble and install signalling device Arrange electrical connections See page 104 chapter 9 3 5815 0016US Version 05 49 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Assembly and installation 8 3 Foundation and empty conduits 1 1 f em en _ min 610 d min 610 J ZY 4 92 125 min 31 5 800 XL min 31 5 800 XL2 min 39 4 1000 XXL min 39 4 1000 Mag00372b 29 5 750 300 Fig 13 Assembly barrie
81. e 99 chapter 8 14 oeal barrier housing with silicon joint 66 5815 0016US Version 05 e ETIC UTOCONTROL Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation 8 8 Assemble light barrier post Requirements mounting material Assemble light barrier post The light barrier post is attached with 4 foundation anchors each MAGNETIC Automation Corporation recommends using Z 3 8 anchor bolts Refer to the anchor bolt manufacturers installation requirements 1 The foundation must have cured 2 Drill holes for the foundation anchors according to the foundation plan page 57 Fig 18 In compliance with the indicated sizes Drill hole distance 3 94 in 100 mm square alignment Depth 3 15 in 80 mm At this drilling depth a minimum tensile strength of 2 02 kpf 9 kN must be guaranteed 3 Set four foundation anchors Set up post upright on foundation 5 Attach the post to the foundation with the anchor bolts and tighten the nuts securely 5815 0016US Version 05 67 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Assembly and installation 8 9 8 9 1 Assemble safety light barrier Only MAGNETIC safety light barriers must be used Assemble transmitter 17 32 440 11 50 292 11 02 280 6 30 160 4
82. e following steps depending on barrier type Access XL and Access XL2 Tighten the 4 hexagon socket screws 10 AF at the two clamping levers as follows Observe that the two clamping levers and the spacer discs are each flush with the ball bearing The clamping levers must be pushed against the ball bearings Tighten hexagon socket screws of the right clamping lever Slightly lift the left clamping lever and tighten the hexagon socket screws The spring shaft must not catch and must run freely Tighten the 4 hexagon socket screws 10 AF at the two clamping levers with 88 508 Ibf ft 120 Nm Access XXL Tighten the 4 hexagon socket screws 10 AF at the two clamping levers at 88 508 Ibf ft 120 Nm Observe that the two clamping levers and the spacer sleeves are each flush with the ball bearing The clamping levers must be pushed against the ball bearings Assemble the barrier arm with the flange vertical See page 80 Fig 37 Adjust balancing springs with the noted control size Access XL See page 91 chapter 8 13 2 steps 8 to 13 Access XL2 gt See page 93 chapter 8 13 3 steps 7 to 11 Access XXL See page 93 chapter 8 13 3 steps 7 to 11 owitch on power supply Switch the Service switch on the control device The LED lights red The display backlighting flashes Manually close the barrier with the middle right button at the control unit Check horizontal alignment of the barrier arm with the spir
83. e is for Vehicles Only Pedestrians Must Use Separate Entrance Mag00218a Fig 51 Warning signs for the barrrier 8 16 Check assembly and installation The following points must be checked after assembly and installation of the barrier Are all foundation anchors firmly fixed Are all screws firmly tightened Have all barrier housing covers been properly assembled Are warning signs applied 100 9815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC 5 5 UIOCONTROL Electrical connection 9 Electrical connection 9 1 Safety See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Electric voltage inadequate qualification DANGER Mortal danger by electric voltage Risk of injury in case of inadequate qualification Only electrical specialists may carry out work on the electrical system Electrical specialists are able due to their technical training knowledge and experiences as well as knowledge of the relevant standards and regulations to execute tasks on electrical systems and to independently recognize possible hazards In Germany the electrical specialist must comply with the provisions of accident prevention regulation BGV A3 e g master electrical fitter Appropriate regulations apply in other countries The regulations valid there must be observed The installation is to be made by a professional installer accordi
84. er is struck by lightning have an electrician check the barrier for damage and proper function Repair barrier if required Observe possible movements of the barrier arm Defective control may lead to inadvertent movement of the barrier arm 12 2 Malfunction table barrier malfunctions Possible cause Display contact set too light or dark Possible cause No safety loop is connected to the plug in module Detector and no safety light barrier to clamp X11 and X20 Safety device defective For requirements to the MHTM MicroDrive service specialist see page 17 chapter 2 4 1 Malfunction Display is difficult or impossible to read Corrective action Removal by Correct display contact See Electrical specialist separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Setting display contrast Malfunction Barrier out of operation The message Safety device missing appears on the display Corrective action Removal by Connect either safety loop or safety Electrical specialist light barrier See page 143 chapter 17 1 Replace safety device Electrical specialist 5815 0016US Version 05 123 Barrier MHTM MicroDrive Access XL XL2 XXL Malfunctions Possible cause Power supply is not connected Error present The corresponding error message is displayed Power supply is present Control unit display does not li
85. eration 10 5 Putting the barrier temporarily out of operation Risk of injury from barrier arm in case of high wind speeds The barrier arm is no longer securely locked with the mains voltage off At high wind speeds the barrier arm can be pressed from its end position The moving barrier arm can severely injure a person Keep supplying the barrier with mains voltage Remowve the barrier arm if necessary NOTICE Possible damage to the equipment by condensed water when mains voltage is switched off Keep supplying the barrier with mains voltage If the barrier is put out of operation for a longer period proceed as follows 1 Switch off barrier See page 115 chapter 10 3 2 Remove the barrier arm if necessary See page 137 chapter 13 3 Protect the barrier from corrosion and contamination Switch on barrier See page 115 chapter 10 3 5815 0016US Version 05 117 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Cleaning and maintenance UIQCONTROL 11 Cleaning and maintenance 11 1 Safety See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Danger by inappropriate cleaning and maintenance Inappropriate cleaning and maintenance can cause severe or lethal injuries All cleaning and maintenance work must be performed by specialists or electrical specialists Any possibly
86. f injury when assembling the barrier arm Barrier arms must be installed by two persons Barrier arms as of 20 feets 6 metres are delivered in two packages The packages comprise the following content Package 1 Large arm profile with a length of up to 16 4 feets 5 metres with already installed connector Edge protection and end caps are loosely included Package 2 Small arm profile 5815 0016US Version 05 73 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL Assemble barrier arm 1 Push small arm profile onto connector of the large arm profile Mag00405a Fig 31 Push small arm profile onto connector 1 Small arm profile 2 Connector 3 Large arm profile 2 Install the small arm profile with 6 screws to the large arm profile Mag00406a Fig 32 Assemble the small arm profile Opening the barrier housing and 1 Secure barrier danger area e g with barrier tape switching off the voltage supply 2 Remove the barrier housing hood 3 Remove the barrier housing doors WARNING Danger of crushing between barrier arm and barrier housing 4 Switch off power supply Ensure that the system is powered down Secure against reactivation The balancing springs in the lever system are relaxed The flange is vertical T4 5815 0016US Version 05 e ETIC UTOCONTROL Put barrier arm of 20 feets 6 metres or more into horizontal position
87. formation Procure spare parts from your dealer or directly from the manufacturer For the address see invoice delivery note or the reverse of these instructions 12 1 Safety See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Danger of injury from inappropriate troubleshooting Inappropriate troubleshooting can cause severe or lethal injuries All troubleshooting work must be performed by specialists or electrical specialists Observe possible movements of the barrier arm Defective control may lead to inadvertent movement of the barrier arm Prior to work ensure that there is sufficient assembly space Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources Deactivate the barrier if any components are damaged e g the barrier arm After completion of troubleshooting ensure that all covers are correctly mounted 122 5815 0016US Version 05 e ETIC UTOCONTROL Danger of injury after lightning strike Barrier MHTM MicroDrive Access XL XL2 XXL Malfunctions Danger of injury from total outage or barrier malfunction after lightning has hit the barrier If the barrier is struck by lightning this may lead to total outage or malfunction of the barrier The malfunction may cause unexpected barrier behaviour and thus lead to serious injury lf the barri
88. ft must not catch and must run freely Tighten the 4 hexagon socket screws 10 AF at the two clamping levers with 88 508 Ibf ft 120 Nm Access XXL Tighten the 4 hexagon socket screws 10 AF at the two clamping levers at 120 Nm Observe that the two clamping levers and the spacer sleeves are each flush with the ball bearing The clamping levers must be pushed against the ball bearings 12 Set recorded control size between the balancing springs 72 5815 0016US Version 05 e ETIC UTOCONTROL Switch on power supply and Mode Service Check horizontal alignment of the barrier arm Assemble edge protection Switch off Mode Service close barrier housing 13 14 15 16 17 18 19 20 Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation owitch on power supply owitch the Service switch on the control device The LED lights red The display backlighting flashes Manually close the barrier with the middle right button at the control unit Check horizontal alignment of the barrier arm with the spirit level Assemble edge protection See page 78 chapter 8 11 Switch the Service switch on the control device The LED must light green Install the barrier housing door Attach and lock the barrier housing hood 8 10 2 Assemble barrier arm as of 20 feets 6 metres Danger of injury Scope of delivery Danger of injury There is a danger o
89. ght up Closing signal is active Too high trigger sensitivity set for the loop Possible cause opring tension in the balancing springs of the lever system set too weakly for the barrier arm weight Possible cause The message appears after the voltage supply is switched on after voltage returns and after reset Possible cause The message appears after the voltage supply is switched on after voltage returns and after reset e ETIC UTOCONTROL Malfunction Barrier does not open Corrective action Removal by owitch on power supply Check power supply Electrical specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist Depending on error message check components wiring etc Control unit defective Replace the control unit Contact service Remove closing signal Electrical specialist MHTM MicroDrive service specialist Check the response sensitivity of the loop and adjust if necessary Malfunction Barrier does not open completely Corrective action Removal by MHTM MicroDrive service specialist Adjust balancing springs See page 88 chapter 8 13 Malfunction Barrier does not close The message Waiting for release appears on the display Corrective action Removal by The release signal can be given by Operator an external closing signal or by pushing the left operating button at the control device See separate document Description of co
90. gle barrier arm 30 90 9815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC 5 Assembly and installation 8 13 2 Setting balancing springs Access XL springs Danger from improper setting of the balancing springs Improper setting of the balancing springs may cause damage to the spring suspension and thus uncontrolled quick closing of the barrier arm Uncontrolled quick closing of the barrier arm may cause severe or potentially fatal injury Setsprings precisely according to the instructions in chapter 8 13 2 Always align the upper spring traverse and spring shaft in parallel The admissible deviation is no more than 1 mm 1 mm lf required contact Magnetic Service 1 Secure barrier danger area e g with barrier tape 2 Remove the barrier housing hood 3 Remove the barrier housing doors WARNING Danger of crushing between barrier arm and barrier housing 4 Switch off power supply Ensure that the system is powered down Secure against reactivation 5 balancing springs must be relieved For this put the barrier arm in the vertical position 5815 0016US Version 05 91 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL K P 000000 Mag00379b Fig 47 Setting balancing springs Access XL Clamping lever right Balancing spring
91. he reverse of these instructions Interval Maintenance work To be carried out by Monthly Visual inspection of the housing inside and out for Specialist damage and corrosion Clean the housing and repair paint damage as necessary Remove corrosion damage Visual inspection of foundation anchors mounting opecialist profiles and mounting material for corrosion Remove corrosion damage Visual inspection of the barrier arm for damage and Specialist corrosion Clean the barrier arm and repair paint damage as necessary Remove corrosion damage Visual inspection of additional parts such as Specialist pendulum support for damage and corrosion Clean additional parts and repair paint damage Remove corrosion damage Where they exist inspect lenses and mirrors of the Specialist light barriers Every 6 months Perform all monthly maintenance work opecialist Check function of the Ground fault circuit interrupter Electrician Check the barrier housing fastening screws for opecialist tightness If required tighten the screws Check the barrier arm and flange fastening screws opecialist for tightness If required tighten the screws Check the screws of the system parts such as opecialist pendulum support for tightness If required tighten the screws 120 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC Cleaning and maintenance Interval Mai
92. ier MHTM MicroDrive Access XL XL2 XXL MAGNETIC 5 UIOCONTROL Electrical connection Mains supply placement 3 Connect the mains supply with the intended terminal clamps X1 L N PE in the barrier housing according to the following figures See also page 143 chapter 17 1 Wiring diagram Place mains supply properly in the barrier housing The line must not get into moving components Attach power supply to the metal tabs with 2 cable ties Mag00374a Mag00468 Fig 53 Mains supply placement Left Access XL Right Access XL2 and Access XXL Cable tie metal tabs Cable binder Mains supply Access XL2 and Access XXL Additional attachment option at the motor traverse 9815 0016US Version 05 105 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Electrical connection UIOCONTROL Connecting the power cable e GI NA E N N Fig 54 Connecting the power cable Left Access XL Right Access XL2 and Access XXL Mag00375a Mag00469 9 Power cable terminals Ground conductor Zero conductor N Phase L 9 4 Connect customer s control lines signalling devices The following connections are available for control
93. ing lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF 9 Turn flange shaft until the barrier arm tip touches the ground Perform step with 2 persons Uninstalling barrier arm as of 10 Remove barrier arm See following figure 20 feets 6 metres Mag00404a Fig 44 Remove barrier arm 1 Nut 4 pieces 6 Hexagon head screws 4 pcs 2 Spring disc 4 pcs 7 _ Square tube 3 Flange 8 Edge protection 4 Endcap 2 pcs 9 arm 5 Washer 4 pcs Unhook balancing spring 11 Unhook balancing springs 86 5815 0016US Version 05 e ETIC UTOCONTROL Convert flange shaft Hook in balancing springs Assemble barrier arm as of 20 feets 6 metres Check vertical position of the flange and tighten hexagon socket screws clamping lever 12 16 17 18 20 21 22 Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation Remove the flange shaft cover disc of the barrier housing Push a long rod through the flange shaft for this and slightly push it against the cover Pull out the flange shaft with the flange by rotating movements To warrant the positions of the clamping levers and spacer discs sleeves we recommend tracking a pipe or rod with similar diameter as the flange shaft Insert the flange shaft with the flange from the other side by rotating movements to the stop of the flange Observe
94. it level Switch the Service switch on the control device The LED must light green Install the barrier housing door Attach and lock the barrier housing hood 5815 0016US Version 05 83 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL 8 12 3 Converting barrier arm as of 20 feets 6 metres Danger of injury There is a danger of injury when assembling the barrier arm Barrier arms must be installed by two persons Opening the barrier housing and 1 switching off the voltage supply 2 3 4 Write down control size Relive balancing springs 6 7 Loosen hexagon socket screws 8 clamping lever and turn flange shaft Secure barrier danger area e g with barrier tape Remove the barrier housing hood Remove the barrier housing doors WARNING Danger of crushing between barrier arm and barrier housing Switch off power supply Ensure that the system is powered down Secure against reactivation The balancing springs in the lever system are relaxed The barrier arm is vertical Write down control size of the balancing springs The control size is the size between the upper edge of the upper spring traverse to the upper edge of the lower spring traverse Relive balancing springs The flange must be upright for this Perform the following steps depending on barrier type Access XL Perform steps 6 to 8 according to chapter 8 13 2
95. ition 14 Switch on power supply 15 Install the barrier housing door 16 Attach and lock the barrier housing hood 8 13 3 Setting balancing springs Access XL2 and Access XXL springs Danger from improper setting of the balancing springs Improper setting of the balancing springs may cause damage to the spring suspension and thus uncontrolled quick closing of the barrier arm Uncontrolled quick closing of the barrier arm may cause severe or potentially fatal injury Setsprings precisely according to the instructions in chapter 8 13 3 Always align the upper spring traverse and spring shaft in parallel The admissible deviation is no more than 1 mm 1 mm If required contact Magnetic Service 1 Secure barrier danger area e g with barrier tape 2 Remove the barrier housing hood 3 Remove the barrier housing doors WARNING Danger of crushing between barrier arm and barrier housing 4 Switch off power supply Ensure that the system is powered down Secure against reactivation 5 balancing springs must be relieved For this put the barrier arm in the vertical position 9815 0016US Version 05 93 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Assembly and installation Mag00467 Fig 48 Setting balancing springs Access XXL 1 2 3 4 5 o
96. late such as type code serial number etc before calling UL Declaration refer to page 139 12 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL Ae IROL G enera 1 9 Environmental protection NOTICE Danger for the environment by improper disposal of components or the barrier In case of improper disposal of components or the barrier damage to the environment may result Observe the local and national laws and directives Disassemble barrier according to resources Sort resources and supply them to recycling 5815 0016US Version 05 13 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Safety 2 Safety 2 1 2 1 1 Intended use of the barriers The MAGNETIC MHTM MicroDrive barrier is intended for installation only on passageway used for vehicles Pedestrians must be supplied with a separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the barrier such that persons will not come in contact with the vehicular passageway during the entire path of travel of the vehicular barrier The barrier is either controlled by a person in manual operating modes or by access control systems in automatic operating modes and monitored by induction loops and or safety light barriers Electrical energy is used exclusively for operating the barrier The barrier arm weigh
97. lled personnel are allowed work on the barrier housing and barrier arm Only work at the barrier housing when the power supply is turned off Assemble barrier housing without barrier arm For assembly of the barrier arm strictly observe the descriptions in chapter 8 10 Wear protective gloves if necessary Danger of crushing barrier arm and flange Danger of crushing between barrier arm and barrier housing Moving parts may cause serious crushing injuries Only skilled personnel are allowed work on the barrier housing and barrier arm Only work at the barrier housing when the power supply is turned off For assembly of the barrier arm strictly observe the descriptions in chapter 8 10 24 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL He 5 afety Risk of injury by illegible symbols Labels and signs can become dirty or unrecognisable in the course of time Always keep safety warning and operating notes in a good readable condition mmediately renew damaged or unrecognisable signs or labels 5815 0016US Version 05 25 Barrier MHTM MicroDrive Access XL XL2 XXL 1 Safety UIOCONIROL 2 Danger area barrier arm Danger of crushing and shearing if the safety distance between the barrier arm and other objects is too low A closing or opening barrier arm can cause se
98. lly close the barrier with the middle right button vi at the control unit Check horizontal alignment of the barrier arm with the spirit level Assemble edge protection See page 78 chapter 8 11 Mount end caps of the barrier arm 20 Switch the Service switch on the control device The LED 21 22 must light green Install the barrier housing door Attach and lock the barrier housing hood 5815 0016US Version 05 77 Barrier MHTM MicroDrive Access XL XL2 XXL 1 MAGNETIC UTOCONTROL Assembly and installation 8 11 Assemble edge protection barrier arm Danger from missing edge protection at the barrier arm Missing edge protection at the barrier arm may cause severe or lethal injuries for persons bicyclers cabriolet drivers and motorcycle drivers when the barrier arm closes Assemble edge protection Ifthe edge protection is damaged it must be replaced immediately NOTE If you use a pendulum support observe that you must mount part of the edge protection in front of the pendulum support and part of the edge protection behind the pendulum support The edge protection is included in the delivery loosely in 6 56 ft 2 m pieces Large and small edge protection is included with barrier arms above 20 feets 6 metres If the barrier was ordered with the light strips option the barrier arm is delivered with the mounted edge protection The number of edge p
99. lure EEPROM checksum Module update error Software error system bus Error on homing Barrier MHTM MicroDrive Access XL XL2 XXL Possible cause The barrier is supplied with voltage via the battery backup The barrier is supplied with mains voltage again In some barrier types the opening angle can be mechanically limited with attachments The control unit performs the required parameter adjustments automatically Impact was recognized by the input external impact contact Short term mains outage was recognized Check sum of the parameter incorrect A firmware update was not performed correctly Within the control an error is pending in communication The barrier could not perform any reference run Malfunctions Corrective action Check and restore voltage supply Message appears although the opening angle has not been limited mechanically Remove obstacle to ensure that the lever system can lock in both end positions Wait for a few seconds The barrier closes if no obstacle is below the barrier arm anymore When no obstacle is present below the barrier arm check input e g contact strip Check power supply mains quality Re set parameters to factory defaults See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Factory settings Contact service if required Restart the control unit If the error
100. m Replace loop if the measured values differ from the specified values Wire bridge between terminals X11 IN and OUT missing If no safety light barrier is connected a wire bridge must be installed between the clamps X11 OUT and IN See page 143 chapter 17 1 Message Boom contact active At the Boom contact input input boom ejection was detected Replace the barrier arm Removal by MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist Removal by Electrical specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist 5815 0016US Version 05 125 Barrier MHTM MicroDrive Access XL XL2 XXL Malfunctions Possible cause Opening signal is active for too long oafety loop does not respond Possible cause opring tension in the balancing springs of the lever system set too strongly for the barrier arm weight Impact was recognized Possible cause Option Safety loop for the parameters Mode A or Mode B not selected in the menu Detector 1 A Cut off angle incorrectly parameterized Too low trigger sensitivity set for the loop Unsuitable loop geometry installed Loop fault due to external loop detectors or other barriers in the proximity oafety light barrier connected incorrectly or defective User misbeh
101. n or stops e Mount the door 6 Attach and lock the hood 5815 0016US Version 05 115 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL Start up and operation Switching off pA I x Remove the barrier housing hood Remove the barrier housing door Switch off the barrier via the 2 pole mains switch Depending on the settings of the lever system s balancing spring and the settings in the menu Power failure the barrier arm opens or closes See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Power failure Mount the door Attach and lock the hood 10 4 Open and close the barrier manually You can only open and close the barrier manually in the Service mode Mag00206b Fig 59 Service switch 1 Mode Service on Mode Service off Switch the Service switch for the Service mode The LED lights red The display backlighting flashes Perform one of the following functions Push middle left button Manually open the barrier Push middle right button4 Manually close the barrier owitch Service switch The LED must light green NOTE For reasons of safety the first barrier arm motion after switching between program mode and service mode is performed at slow speed 116 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC d Start up and op
102. n perfect technical order and condition at all times maintaining the barrier according to the maintenance intervals and performing the safety inspections as stipulated checking all protective facilities for completeness and proper function at regular intervals The operator is also responsible that the danger area of the barrier arm cannot be accessed by any unauthorized persons and in particular not by children under any circumstances 2 3 Changes and modifications Changes modifications and re builds of the barrier or installation can cause unforeseen danger A written authorization of the manufacturer is required before executing any technical changes and extensions on the barrier 16 9815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL He KS S afe ty 2 4 Specialists and operating personnel 2 4 1 Requirements Risk of injury in case of improper handling Improper handling can lead to considerable bodily injuries and property damage Have any activities only carried out by the individuals designated for that purpose The operating instructions specify the following qualification requirements for the different fields of activity Instructed people have been instructed during instructions provided by the operator with regard to the work assigned to them and possible hazards arising from improper conduct Specialized staff are able due to their technical
103. n the lever system Left Access XL Middle Access XL2 Right Access XXL eh AQ P lll f f AN TA Barrier arm Spring shaft Upper spring traverse Balancing spring Lower spring traverse AK A Check setting of balancing springs Check balancing springs with the motor warm from operation oecure barrier danger area e g with barrier tape 8 13 1 1 89 5815 0016US Version 05 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL WARNING Danger of crushing between barrier arm and barrier housing 2 Switch off power supply Ensure that the system is powered down Secure against reactivation 3 Manually put the barrier arm the 30 position If required push the lever arm from the dead point manually via the coupling rod See page 133 chapter 12 5 4 Let go of barrier arm If the barrier arm stays in the 30 position the balancing springs are set correctly If the barrier arm does not stay in the 30 position the balancing springs must be adjusted If the barrier arm opens after it released from the 30 position the balancing springs are too strongly pre tensioned If the barrier arm closes after it released from the 30 position the balancing springs are too weakly pre tensioned 30 Mag00316 Fig 46 Opening an
104. ng doors WARNING Danger of crushing between barrier arm and barrier housing 4 Switch off power supply Ensure that the system is powered down Secure against reactivation The balancing springs in the lever system are relaxed The barrier arm is vertical Write down control size 9 Write down control size between the balancing springs The control size is the size between the upper edge of the upper spring traverse to the upper edge of the lower spring traverse Uninstalling barrier arm up to 6 Remove barrier arm See following figure 20 feets 6 metres 5815 0016US Version 05 79 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL Uninstalling barrier arm up to 20 feets 6 metres continued Mag00408b Fig 37 Remove barrier arm 1 Flange 6 Washer 4 pieces 2 4 pieces 7 _ Square tube 3 Spring disc 4 pcs 8 Edge protection 4 End cap 2 pcs 9 Barrier arm 5 Hexagon head screws 4 pcs Unhook balancing springs 7 Relive balancing springs The flange must be upright for this 8 Perform the following steps depending on barrier type Access XL Perform steps 6 to 8 according to chapter 8 13 2 See page 91 Access XL2 Perform steps 6 and 7 according to chapter 8 13 3 See page 93 Access XXL Perform steps 6 and 7 according to chapter 8 13 3 See page 93 9 Unhook balancing springs Loosen hexagon socket sc
105. ng signs for persons bicyclers etc If required set up barriers such as fences and railings lf required set up separate passageway for persons and bicycles Danger from closing arm A closing arm may cause severe or lethal injury to persons bicyclers cabriolet drivers and motorcycle drivers Install safety installations such as a MAGNETIC safety light barrier as surveillance device The surveillance device must prevent the closing of the barrier in case a person or a vehicle is standing below the barrier Only use barrier arms approved of by MAGNETIC Assemble edge protection Ifthe edge protection was damaged it must be replaced immediately or the barrier must be taken out of operation 22 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL UIOCONTROL Safety Improper transport Danger from improper transport of the barrier arm and housing The weight of the barrier arm or housing can severely injure a person Have them transported by specialists only Use lifting gear or forklift with a suitable pallet Use suitable lifting gear loops etc for lifting the barrier arm and barrier housing The lifting gear must be designed for the respective weights Carrying and lifting the barrier arm and housing from the pallet should be done by at least two people Heavy weight Risk of i
106. ng to NFPA 70 National Electrical Code and Local Code 5815 0016US Version 05 101 Barrier MHTM MicroDrive Access XL XL2 XXL Electrical connection Electric voltage General Hot surfaces Touching live parts can be lethal Damage to the insulation or to individual components can be lethal 1 UTOCONTROL A DANGER Mortal danger by electric voltage Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may carry out work on the electrical system Switch off power supply and secure against re activation before performing any work Test for absence of voltage Never bypass or deactivate fuses When replacing fuses observe the correct amperage specification Keep moisture and dust away from live parts Moisture or dust may cause a short circuit If the electrical connection is established during precipitation e g rain or snow penetration of moisture must be prevented by suitable measures such as a protective cover Inappropriate installation can cause severe or lethal injuries Danger by inappropriate installation Only electrical specialists must perform any electrical installation tasks Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources Tighten all screws correctly
107. njury when lifting heavy objects alone The weight of heavy objects can severely injure a person Lifting and carrying the barrier arm and housing from the pallet should be done by a minimum of two people Falling components Risk of injury from falling components Falling components such as the barrier arm can cause severe injury Only place the barrier arm horizontally Only install the barrier arm when there is no or little wind Secure the barrier housing against tilting before assembly Install the barrier housing correctly 5815 0016US Version 05 23 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Safety UIOCONTROL Insufficient fixing Risk of injury at insufficient fixing Insufficient fixing of individual components such as barrier housing barrier arm and additions permitted by the manufacturer can cause severe injury Only qualified and skilled personnel are allowed to assemble the barrier and the appropriate components Check the foundation anchors fit tightly before starting the barrier Check the firm fixing of all screws according to maintenance schedule Danger of crushing lever system and flange shaft Danger of crushing at opened barrier housing at the lever system and flange shaft The lever system and the flange shaft in the barrier housing can cause serious crushing injuries Only ski
108. nst reactivation before performing any work Test for absence of voltage Never bypass or deactivate fuses When replacing fuses observe the correct amperage specification Keep moisture and dust away from live parts Moisture or dust may cause a short circuit If the electrical connection is established during precipitation e g rain or snow penetration of moisture must be prevented by suitable measures such as a protective cover Electric voltage missing safety installations DANGER Mortal danger by electric voltage The safety installations that are required according to regional and local regulations must be provided by the customer Usually these are Ground fault circuit interrupter GFCI Circuit breaker Appropriate listed 2 pole main switch 20 9815 0016US Version 05 e ETIC UTOCONTROL Thunderstorm lightning electric voltage Improper operation DANGER Mortal danger from lightning and electrical voltage If lightning strikes the barrier contact to the barrier components and direct proximity to the barrier includes mortal danger Barrier MHTM MicroDrive Access XL XL2 XXL Safety Never install the barrier housing and barrier arm during thunderstorms Protect yourself in buildings or vehicles Danger from improper operation of the barrier Improper operation of the barrier can cause seve
109. ntenance work To be carried out by Every 12 months Perform all monthly and semi annual maintenance Electrician work specialist Check the barrier s mechanics MHTM MicroDrive service specialist Check the spring setting of the lever system Check barrier arm position Visual inspection of the induction loops and the carriageway in the area of the loops for damage Check the induction loops function See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Detector 1 A B Check the induction loops Measure the contact resistance insulation resistance and inductivity of the induction loops See page 61 Where they exist check the function of additional safety equipment such as light barriers Check the barrier s function Check the barrier s locking in the position Closed Check the advanced warning on barriers with the active function Traffic lights lead Check electric cables for damages Check if all electrical connections are firm Check signs and labels for completeness and legibility Table 19 Maintenance schedule 5815 0016US Version 05 121 Barrier MHTM MicroDrive Access XL XL2 XXL Malfunctions 12 Malfunctions This chapter describes possible causes of malfunctions and trouble shooting tasks Contact your dealer in case of malfunctions that cannot be repaired e ETIC UTOCONTROL by means of the following in
110. ntrol units MGC and MGC Pro for MHTM MicroDrive barriers chapter Start up settings Malfunction Barrier does not close The message Waiting for passage appears on the display Corrective action Removal by The barrier closes once a vehicle passes See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Start up settings Confirm message with the left button at the control unit Operator 124 5815 0016US Version 05 e ETIC UTOCONTROL Barrier MHTM MicroDrive Access XL XL2 XXL Malfunctions 2 Malfunction Barrier does not close The display shows Possible cause Corrective action Loop not connected Connect loop Detector mode incorrectly parameterized Check parameterization of the detector module and correct if required See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Detector 1 A B Loop defective Replace loop Transfer resistance at the terminals Cut connecting leads strip and connect them again without end sleeves Malfunction Barrier does not close Possible cause Corrective action Opening command is active Cancel the opening command Induction loop reports engaged although no vehicles are present Check and if necessary adjust loop frequencies Measure loops Insulation resistance 1 Mohm contact resistance 0 8 to 2 5 oh
111. o means be coiled The feed line must be twisted up to right in front of the terminals of the loop detector with approx 6 twists per fee 20 twists per metre 60 5815 0016US Version 05 e ETIC UTOCONTROL 8 4 2 Induction loops Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation The induction loops are available as ready assembled cables in various lengths Type KAS 1 to 5 from MAGNETIC Alternatively a loop can be manufactured from single wire The following requirements must be fulfilled Wire cross section 18 to 16 AWG 0 75 to 1 5 mm Inductance of the loop 70 to 500 uH This is equivalent to a loop with 3 to 6 windings When using hot pouring compounds such as bitumen temperature resistant loop cables strands must be used 8 4 3 Testing induction loops To verify the contact resistance insulation resistance and inductance of the loop these properties must be measured after installation Contact resistance 0 8 to 2 0 ohms Insulation resistance to earth 1 Mohm Inductance of the loop 70 to 500 If the values are not within the specified ranges the loop is defective 8 4 4 Installing induction loops in bitumen asphalt or concrete 1 Cuta 50 mm deep groove into the surface or asphalt using a cutting disc The groove must be equally deep at every point According to Fig 20 the corners of the groove must be cut in a 45 angle 1 4 Mag00085
112. oDrive Access XL XL2 XXL Assembly and installation the barrier to the vertical position with 2 persons Check vertical position by spirit level Align barrier arm by turning the flange shaft Access XL See page 75 Fig 33 Access XL2 See page 75 Fig 34 Access XXL see page 76 Fig 35 When the alignment of the barrier arm has been corrected perform the following steps depending on barrier type Access XL and Access XL2 Tighten the 4 hexagon socket screws 10 AF at the two clamping levers as follows Observe that the two clamping levers and the spacer discs are each flush with the ball bearing The clamping levers must be pushed against the ball bearings Tighten hexagon socket screws of the right clamping lever Slightly lift the left clamping lever and tighten the hexagon socket screws The spring shaft must not catch and must run freely Tighten the 4 hexagon socket screws 10 AF at the two clamping levers with 88 508 Ibf ft 120 Nm Access XXL Tighten the 4 hexagon socket screws 10 AF at the two clamping levers at 88 508 Ibf ft 120 Nm Observe that the two clamping levers and the spacer sleeves are each flush with the ball bearing The clamping levers must be pushed against the ball bearings oet recorded control size between the balancing springs owitch on power supply owitch the Service switch on the control device The LED lights red The display backlighting flashes Manua
113. oints for the lever system on the front and rear of the top assembly plate Atthe access point for the flanged shaft on the front and rear of the top assembly plate 18 5815 0016US Version 05 e ETIC UTOCONTROL Hot surfaces Moving arm Barrier MHTM MicroDrive Access XL XL2 XXL Safety Danger of burns indicates the presence of a hot surface Non observance of the safety instructions can lead to minor injuries This pictogram is fixed on the following component Motor in the barrier housing Heating optional in the barrier housing The following warning sign is installed on each side of the barrier arm Mag00217a Fig 1 Warning signs for each side of the barrier arm 5815 0016US Version 05 19 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Safety UIOCONIROL 2 6 2 Hazard notes and occupational safety For your own safety and for the protection of the barrier modules the following information must be observed and complied with Electric voltage A DANGER Mortal danger by electric voltage Touching live parts can be lethal Damage to the insulation or to individual components can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may carry out work on the electrical system Switch off power supply and secure agai
114. orm of duplication also of extracts as well as the exploitation and or communication of the contents are not per mitted without the manufacturer s written declaration of consent 5815 0016US Version 05 11 Barrier MHTM MicroDrive Access XL XL2 XXL 7 MAGNETIC UTOCONTROL General 1 5 1 6 1 7 1 8 Scope of delivery Warranty Customer service UL Declaration The scope of delivery comprises 1 barrier housing incl drive unit and control 1 Barrier arm 1 Barrier arm attachment set 2 Mounting profiles 2 Warning signs Edge protection Options if applicable Documentation for the barrier Subject to the condition that the operating instructions are observed and that no inadmissible operations are carried out on the technical equipment and that the installation has suffered no mechanical damage MAGNETIC grants a warranty on all mechanical and electrical components of the product to the extent as Stated in its standard terms of sales and delivery or as contractually agreed in writing MAGNETIC makes no warranties express or implied regarding the products including the value design condition merchantability or fitness for particular purpose or use of the products Your vendor is available to you for technical information For the address see invoice delivery note or the reverse of these instructions NOTE In order to enable fast handling note the data of the type p
115. plug contacts Clean plug contacts with spirit Observe ESD provisions Replace the control unit oafety device No monitoring loop is Connect either the safety loop ERROR missing connected to the detector or safety light barrier module and no safety light See page 143 chapter 17 1 barrier to the clamps X11 and X20 oafety device defective Replace safety device vehicles are recognized Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Detector 1 A B FFO4 Barrier too fast Spring tension in the balancing Adjust balancing springs ERROR springs of the lever system set See page 88 too weakly for the barrier arm chapter 8 13 weight Contact service if required FFO5S Book contact At the Boom contact input Replace the barrier arm WARNING input boom ejection was If required choose the detected option Enabled in the Boom contact settings menu Verify cables FFO6 Vandalism The barrier arm was either lifted In the closed position check WARNING from the lower end position or that the lever system latches stopped when closing 128 5815 0016US Version 05 e ETIC UTOCONTROL Number FFO7 INFO FFO8 INFO FF09 INFO FF30 WARNING 3120 ERROR 5530 6000 ERROR 6102 ERROR 6105 ERROR Designation Battery Backup active Mains operation active again after battery mode Reduced opening angle Impact detection Mains power fai
116. pty conduit must be installed for the transmitter connection line Conduits have to be planned to a sufficient length IN min 31 5 800 4 33 110 3 15 80 0 ue 7 NO Mag00223 Fig No 2 x 3 94 100 18 Foundation plan for light barrier post Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Foundation anchor 4 pcs Concrete foundations C35 45 XD3 XF2 Optional for light barriers Empty conduit for transmitter connection line Foundation depth at least 31 5 in 800 frost protected foundation depth to be adjusted to the local situation 5815 0016US Version 05 57 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL Dig foundation hole pursuant to Fig 13 and Fig 18 Place empty conduit pursuant to Fig 18 in the foundation hole Close empty conduit to prevent water from entering Fill concrete foundation pursuant to Fig 18 Create flat line in the base area The following requirements must be fulfilled Level and horizontal Surface deviation max 0 00732 2 mm m Let concrete cure 58 5815 0016US Version 05 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC 5 Assembly and installation 8 4 Assembly and installation of induction loops Depending on the application safety installations must be installed on site Induction
117. r Appropriate listed 2 pole main switch 5815 001605 Version 05 103 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Electrical connection UIOCONTROL 9 3 Connecting the mains supply Electrical voltage A DANGER Danger to life from electric shock If the mains supply is not connected to the terminal clamps correctly loosens from the terminal clamps and touches the housing or door there is a direct danger to life from electric shock Have work at the electrical system only performed by electricians Connect mains supply according to the following description Install electrical protective devices according to chapter 9 2 national and local codes Perform proper grounding NOTE Cross section of field wires used for mains line Shall comply with requirements of National Electric Code NFPA 70 and any applicable Local Codes DANGER Mortal danger by electric voltage 1 Disconnect barrier system power supply Ensure that the system is powered down Secure against reactivation Strip off cable and core insulation 2 Strip off mains supply and cores according to the following preparation of the wiring figure 03 8 Mag00201 Fig 52 Strip off the mains supply Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis 1 Phase 2 Zero conductor 3 Ground conductor 104 5815 0016US Version 05 7 Barr
118. r system Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis 1 Object like wall building etc Keep a safety distance of at least 2 ft 610 mm between the barrier arm and other objects such as walls masonry or houses 2 Optional Light barrier post place post at a distance of at least 2 ft 610 mm to the barrier arm tip 3 Empty conduit for induction loop connection 4 One empty conduit each for mains cable and control lines 5 Foundation with reinforcement grid for barrier housing 6 J Optional Empty conduit for safety light barriers connection line receiver Optional Foundation for light barrier post From a lane width of 20 feets 6 metres a pendulum support is required 50 5815 0016US Version 05 e ETIC UTOCONTROL Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation 8 3 1 Foundation and empty conduits for the Access XL barrier Assembly site Foundation and reinforcement Empty conduits The assembly site must meet the following requirements The barrier must not be put up where there is a danger of flooding Keep a safety distance of at least 2 ft 610 mm between the barrier arm and other objects such as walls masonry or houses See page 50 Fig 13 The foundation must meet the following requirements See page 50 Fig 13 to page 52 Fig 14 have sufficient load carrying capacity concrete foundations C35 45 XD3 XF
119. re or lethal injuries The barrier closes automatically in certain program modes Passing of two vehicles within a single opening process must be prevented by the construction and appropriate signs or signals The barrier is intended for a single drive direction at the same time The operator must prevent concurrent oncoming traffic by suitable measures such as signs Only additions to the barrier housing or arm that are permitted by the manufacturer may be installed Keep barrier area free from objects Do not use the barrier arm as a lifting device Never climb over or crawl under arm Never sit on the barrier housing or climb over it Do not sit or have yourself lifted by the arm Never open or stop the arm manually 5815 0016US Version 05 21 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Safety UIOCONIROL Entering the danger area of the barrier Closing arm Danger from entering the danger area The MAGNETIC MHTM MicroDrive barriers intended exclusively for closing off passages for motor vehicles and trucks For vehicles that cannot be detected by induction loops additional safety measures must be provided Entering the danger area can cause severe or lethal injuries Therefore the operator must take the following measures Observing country specific laws and regulations Presence of persons and animals must be excluded Marking the danger area by warni
120. relaxed The flange is vertical P Replace and assemble the barrier arm For barrier arms up to 20 feets 6 metres see page 79 chapter 8 12 2 For barrier arms as of 20 feets 6 metres see page 84 chapter 8 12 3 5815 0016US Version 05 137 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Decommissioning disassembly and disposal 14 Decommissioning disassembly and disposal A barrier that is no longer usable should not be recycled as a complete unit but disassembled into individual components and recycled according to material types Non recyclable materials have to be disposed of in an environmental friendly manner Decommissioning disassembly and disposal of the barrier may only be carried out by specialised staff Disassemble the barrier in reverse order from assembly The barrier has to be disposed of in accordance with the respective country specific regulations NOTE For expert information regarding disposal of electric equipment contact MAGNETIC or competent electricians 138 9815 0016US Version 05 CERTIFICATE OF COMPLIANCE Certificate Number 20131119 E136510 Report Reference E136510 20131118 Issue Date 2013 NOVEMBER 19 Issuedto MAGNETIC AUTOCONTROL GMBH GRIENMATT 20 79650 SCHOPFHEIM GERMANY This is to certify that DOOR DRAPERY GATE LOUVER AND WINDOW representative samples of OPERATORS AND SYSTEMS Vehicular Barrier Gate Operators Series
121. rews 10 Loosen the 4 hexagon socket screws 10 AF at the two clamping lever clamping levers Do not remove the hexagon socket screws Access XL See page 81 Fig 38 Access XL2 See page 81 Fig 39 Access XXL See page 82 Fig 40 80 9815 0016US Version 05 e ETIC UTOCONTROL Access XL Loosen hexagon socket screw Access XL2 Loosen hexagon socket screw Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation Mag00407b Fig 38 Access XL Loosen hexagon socket screw Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF Mag00577 Fig 39 Access XL2 Loosen hexagon socket screws 1 2 3 Clamping lever left hexagon socket screws M12 10 AF Flange shaft Clamping lever right hexagon socket screws M12 10 AF 5815 0016US Version 05 81 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation UIOCONIROL Access XXL Loosen hexagon socket screw Mag00463 Fig 40 Access XXL Loosen hexagon socket screw 1 2 3 4 Convert flange shaft 11 12 13 14 Hook in balancing springs 15
122. rm or housing can severely injure a person Have them transported by specialists only Use lifting gear or forklift with a suitable pallet Use suitable lifting gear loops etc for lifting the barrier arm and barrier housing The lifting gear must be designed for the respective weights Lifting and carrying the barrier arm and housing from the pallet should be done by a minimum of two people Risk of injury when lifting heavy objects alone The weight of heavy objects can severely injure a person Lifting and carrying the barrier arm and housing from the pallet should be done by a minimum of two people NOTICE The barrier system can be damaged by improper transport Substantial material damages can result from improper transport Have them transported by specialists only When unloading the packages and during in plant transportation always proceed with greatest care and caution Observe the symbols on the packaging Observe the dimensions of the barrier system Loading unloading as well as moving the barrier system must take place with greatest care Only remove packaging directly before assembly 5815 0016US Version 05 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Transport and storage UIOCONIROL Personal protective equipment The following must be worn during all transport work Work clothes Protective gloves oafety shoes Protective helmet
123. rom page 29 Fig 4 The clearance of the safety loop for passenger cars in front of and behind the barrier arm must be at least 500 mm The safety loop for trucks must be dimensioned larger Refer also to page 59 Fig 19 The distance of the induction loop from the roadside should be about 11 8 in to 19 7 in 300 to 500 mm Install opening loops right in front of the safety loop The clearance between opening loop and safety loop must be not greater than 3 28 ft 1 m for trucks and passenger cars If there are iron reinforcements ramp heating etc in the carriageway the induction loop must have a clearance of at least 1 97 in 50 mm from those Metals in the proximity of the induction loop affect the response sensitivity Avoid direct contact of induction loops with reinforcement and ramp heating Install induction loops with sufficient clearance from sliding gates roller grilles etc Please make sure when moulding or installing that the loop can not move anymore once it is in operation Any geometric alteration will act as inductance change which will set the detector to an error state Brittle road surfaces loose pavements gravel paths etc are not suited for the application of induction loops The feed line to the loop must not exceed 49 2 ft 15 m The loop connection cable must protrude about 4 9 ft 1 5 m from the foundation Shorten the feed line to the loop to the proper length The feed line must by n
124. rotections is according to the length of the long barrier arm profile 1 Measure the length of the barrier arm profiles 2 Shorten edge protection to the required length with a saw Ensure that you do not compress the edge protection length wise The material elongate when heating 3 M Moisten lateral lower area of the barrier arm onto which the edge protection is pushed with water 4 Slide edge protection in the barrier arm groove 5 Slide further edge protections into the intended groove until the edge protection ends flush with the barrier arm 78 9815 0016US Version 05 8 12 Conversion left version right version 8 12 1 Left and right version 7 Barrier MHTM MicroDrive Access XL XL2 XXL MAGNETIC 5 Assembly and installation All MHTM MicroDrive barriers are available as left version and right version See type code page 28 and starting on page 29 Fig 4 If required you can also remove the barrier arm yourself from one side of the barrier housing and replace it on the other 8 12 2 Converting barrier arm up to 20 feets 6 metres Danger of injury barrier arm There is a danger of injury when assembling the Barrier arms must be installed by two persons Opening the barrier housing and 1 Secure barrier danger area e g with barrier tape switching off the voltage supply 2 Remove the barrier housing hood 3 Remove the barrier housi
125. s at longer barrier arms Barrier MHTM MicroDrive Access XL XL2 XXL Design notes for induction loops 8 2 to 14 8 ft 3 3 ft 4 92 ft 2 5 to 4 5 m 1 m 1 5 m 8 2 to 16 4 ft 2 5 to 5m 1 64 ft 0 5 m 8 2 to 16 4 ft 2 5 to 5 m ca 0 98 ft 0 30 m 7 3 Mag00479 Fig 9 Truck looks at longer barrier arms 1 Safety loop 2 Opening loop 3 5815 0016US Version 05 43 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Design notes for induction loops AUTOCONIROL Arrangement of passenger car loops passage with long opening loop Arrangement of truck passenger car loops 7 3 e D gt Fig 10 Passenger car loops passage with long opening loop 1 Safety loop 2 Opening loop 3 Due to a long opening loop vehicles can drive through without needing to stop 8 2 to 16 4 ft 2 5 to 5 m 3 3 ft 3 3 ff 3 3 ft 4 92 ft 3 3 ft 1 m 8 2 to 16 4 ft 2 5 to 5 m 3 3 ft 1 m 7 4 Mag00478 Fig 11 Truck passenger car loops Safety loop truck inductance 1 Safety loop passenger car inductance L2 Opening loop truck and passenger car Barrier 4A Co Observe overall inductance Lia For calculation see page 46 44 5815 0016US Version 05 e ETIC UTOCONTROL Arrangement of truck passenger car loops at longer barrier arms ca 3 3 ft 1 m 8 2 to 16 4 ft 2 5
126. safety distance of at least 2 ft 610 mm between the barrier arm and other objects such as walls masonry or houses See page 26 chapter 2 7 Install the barrier system only when all exposed pinch points are eliminated or guarded Assemble and install barrier system according to Fig 13 Controls intended for user activation must be located at least 6 ft 1 83 m away from any moving part of the barrier and where the user is prevented from reaching over under around or through the barrier to operate the controls Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use 5815 0016US Version 05 47 Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation General Personal protective equipment e ETIC UTOCONTROL Danger by inappropriate installation Inappropriate installation can cause severe injuries Only specialist personnel or electrical specialists must perform any assembly and installation tasks Prior to work ensure that there is sufficient assembly space Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources Comply with specifications for foundations and reinforcement Ensure correct arrangement and fit on all assemblies and components Install the indicated fastening elements correctly The following must be worn
127. se empty conduits to prevent water from entering 5 Fill concrete foundation pursuant to Fig 16 6 Create flat line in the base area The following requirements must be fulfilled Level and horizontal Surface deviation max 0 00732 in ft 2 mm m 7 Let concrete Apply moisture protection agent to concrete surface NOTE We recommend applying moisture protection either in the form of sealing sludge such as 1100 Hansit or ready made solution such as Sikagard 703 W or deepry to the concrete surface before housing assembly Moisture protection prevents entering of moisture into the housing from the concrete floor 56 9815 0016US Version 05 e ETIC UTOCONTROL Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation 8 3 3 Foundation and empty conduits for light barrier post Assembly site Foundation Empty conduit Laying the foundation Installing empty conduits The light barrier post must not be put up where there is a danger of flooding The foundation must meet the following requirements See page 50 Fig 13 and page 57 Fig 18 Have sufficient load carrying capacity concrete foundations C35 45 XD3 XF2 Water cement value 0 5 Foundation depth at least 31 5 in 800 mm frost protected foundation depth to be adjusted to the local situation Foundation section 11 81 x 11 81 in 300 mm x 300 mm If the barrier system is equipped with a light barrier an em
128. signal word NOTICE points to a potentially harmful situation which can lead to property damage if it is not avoided LL highlights useful hints and recommendations as well as information for an efficient and trouble free operation 10 5815 0016US Version 05 e ETIC UTOCONTROL 1 3 Limitation of liability 1 4 Copyright protection Barrier MHTM MicroDrive Access XL XL2 XXL General All specifications and notes in these operating instructions were compiled with consideration to the valid standards and regulations the state of the art as well as to our long standing knowledge and experience The manufacturer is not liable for damages caused by Non observance of the operating instructions Improper use Deployment of non trained personnel Arbitrary modifications Technical changes Use of non approved spare and wear parts The actual scope of supply may differ from the explanations and illustrations described in this manual in case of special designs if additional order options are made use of or due to latest technical changes Surrendering the operating instructions to third parties without written permission of the manufacturer is not permitted NOTE Content details texts drawings pictures and other illustrations are protected by copyright and are subject to industrial property rights Any improper use shall be liable to prosecution Any type and f
129. sions barrier system and barrier arm profile Access XL series Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Object such as wall building etc MicroBoom XL barrier arm with octagon arm profile Barrier left version Barrier right version 5815 0016US Version 05 29 Barrier MHTM MicroDrive Access XL XL2 XXL Technical data Designation Unit Lane width ft m Barrier housing in mm width x depth x height Barrier housing weight Ibs kg e ETIC UTOCONTROL Access XL 20 to 28 6 to 8 5 See page 29 Fig 4 12 4 x 14 2 x 46 0 315 x 360 x 1169 205 93 1 Starting at a lane width of 20 ft 6 m a pendulum support is required Table 1 Dimensions and weight Access XL series 4 1 2 Electrical connection Designation Unit Supply voltage V AC Frequency Hz Nominal current A consumption Max peak current A consumption 2 Nominal power W consumption Duty cycle Access XL 85 bis 264 50 60 0 5 2 5 25 100 1 The values refer to a power supply of 120 V AC 60 Hz and without accessories 2 The values refer to a power supply of 120 V AC 60 Hz with illumination service socket not used Using the service socket in the barrier housing increases the current consumption by 5 A Table 2 Electrical connection Access XL series 4 1 3 Operating conditions Designation Unit Ambient temperature
130. stalling empty conduits min 39 4 1000 X X Mag00369a Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation Fig 16 Foundation plan Access XL2 and Access XXL GO AK Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Bore for foundation anchors 4 pcs Optional when using loop connection empty conduit for loop connection diameter 1 14 in 29 mm Empty conduit for induction loop diameter 1 14 in 29 mm Empty conduit for control lines diameter 1 14 in 29 mm Concrete foundations C35 45 XD3 XF2 Roadway Foundation depth at least 39 4 in 1000 mm mm frost protected foundation depth to be adjusted to the local situation 5815 0016US Version 05 55 Barrier MHTM MicroDrive Access XL XL2 XXL 7 Assembly and installation ADIO ONTROL Access XL2 and Access XXL 1 Dig foundation hole pursuant to Fig 13 and Fig 16 a y e f _ Ly ih Hate 2 e h 4 VA 6 x 20 31 35 0 x 20 5 6 x 8 890 x 520 Mag00370 7 20 31 25 2 21 3 7 x 8 640 x 540 Fig 17 Reinforcement grid Access XL2 and Access XXL Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis 2 Place reinforcement grid pursuant to Fig 17 in the foundation hole 3 Place empty conduits pursuant to Fig 16 in the foundation hole 4 Clo
131. t is balanced out by spring energy The barrier consists of the barrier housing with drive system and control as well as the barrier arm Intended use for certain road vehicles Certain road vehicles according to chapter 2 1 paragraph 1 need to have sufficiently large metal areas in the vehicle floor area to enable detection by induction loops Other or complementary safety facilities must be provided for road vehicles that cannot be detected by induction looks due to the metal area in the vehicle floor area being too small 14 5815 0016US Version 05 e ETIC UTOCONTROL 2 1 2 Non intended use Barrier MHTM MicroDrive Access XL XL2 XXL Safety Control of pedestrian traffic as contrary to intended use The barriers must not be used at railway crossings The barriers are not approved for pedestrian traffic bicycles or animals The barriers must not be used in explosive environments All uses not described as intended use are prohibited No accessories must be connected or installed if they are not specified expressly according to quantity and characteristics and approved by Magnetic Autocontrol Non intended use is dangerous Every non intended use can lead to dangerous situations Only use barrier as intended All specifications in these operating instructions have to be strictly complied with Any types of claims due to damage arising from improper use are exclu
132. tion Perform function test by holding an object into the light path between the transmitter and receiver The following items must be met The yellow LED at the receiver must go out The barrier cannot be closed 9 4 5 Connecting emergency opening contacts 9 4 6 Digital inputs Technical data Factory setting Fire fighter switch emergency opening contacts etc are connected to the Open high priority input When the signal is applied to this input the barrier opens While the signal is present the barrier cannot be closed See page 143 chapter 17 1 Wiring diagram See page 35 chapter 4 4 NOTE The digital input functions can be freely parameterized For parametrisation of the digital inputs see separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers Clamp Description Function IN 1 Input 1 Open low priority IN2 Input 2 Open low priority IN3 Input 3 Opening with vend count IN4 Input 4 Open high priority IN5 Input 5 External opening loop exit ING Input 6 Close IN7 Input 7 Close IN8 Input 8 Boom contact Table 17 Factory settings Digital inputs 5815 0016US Version 05 111 Barrier MHTM MicroDrive Access XL XL2 XXL Electrical connection 9 4 7 Digital outputs and output relays Technical data See page 35 chapter 4 4 Factory setting Clamp DO1 DO2 4 1 NO2 NO3 NO4 NC4 NOS NC5 NO6 NC6 NOTE
133. tion depth to be adjusted to the local situation 1 Dig foundation hole pursuant to Fig 13 and Fig 14 52 5815 0016US Version 05 e ETIC Access XL Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation 7 7 X 4 Vy Vy 4 4 4 4 5 x 20 31 27 2 20 5 5 x 28 690 x 520 6 x 20 31 25 2 x 21 3 6 x 28 640 x 540 Mag00368a Fig 15 Reinforcement grid Access XL Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis 2 Place reinforcement grid pursuant to Fig 15 in the foundation hole 3 Place empty conduits pursuant to Fig 14 in the foundation hole 4 Close empty conduits to prevent water from entering 5 Fill concrete foundation pursuant to Fig 14 6 Create flat line in the base area The following requirements must be fulfilled Level and horizontal Surface deviation max 0 00732 2 mm m 7 Let concrete cure 8 Apply moisture protection agent to concrete surface NOTE We recommend applying moisture protection either in the form of sealing sludge such as 1100 Hansit or ready made solution such as Sikagard 703 W or deepry to the concrete surface before housing assembly Moisture protection prevents entering of moisture into the housing from the concrete floor 5815 0016US Version 05 53 8 3 2 Assembly site Foundation and reinforcement
134. unction Warning has been chosen for an output this output is deactivated at pending warnings fail safe Error messages ERROR Faults that cannot be reset by the control unit are displayed as errors The barrier is shut down If the function Error has been chosen for an output this output is deactivated at pending warnings fail safe To take the barrier into operation again the fault must be removed by an MHTM MicroDrive service specialist and a reset according to chapter 12 4 must be performed For requirements to the MHTM MicroDrive service specialist see page 17 chapter 2 4 1 5815 0016US Version 05 127 Barrier MHTM MicroDrive Access XL XL2 XXL Malfunctions NOTE e ETIC UTOCONTROL With some messages the control unit tries to reset the cause of the message If the attempt was successful the message is displayed as WARNING If the attempt failed the message is displayed as ERROR 12 3 1 Event warning and error messages Logic control control unit Number Designation Possible cause Corrective action FFO1 Barrier mechanical The first closing motion could If required remove obstacle WARNING fault not be performed completely below the barrier arm Check barrier mechanics Check the spring setting of the balancing springs FFO02 Detector safety Communication between logic Perform reset See WARNING signal control and detector module page 133 chapter 12 4 impaired Check
135. vere injuries from crushing if the safety distance to other objects is too low Keep a safety distance of at least 2 ft 610 mm between the barrier arm and other objects such as walls masonry or houses Install the barrier system only when all exposed pinch points are eliminated or guarded Mag00366 N Fig 2 Danger area here Access XL A Danger area of at least 2 ft 610 mm 26 9815 0016US Version 05 e ETIC 3 Identification 3 1 Type plate Barrier MHTM MicroDrive Access XL XL2 XXL Identification The type plate is provided inside at the barrier housing next to the hood attachment Magnetic MAGNETIC Autocontrol GmbH ab cs D 79650 Schopfheim S Nr 4 Mag00281a Fig 3 Type plate 1 Type code 2 Serial number 3 Power supply Frequency 4 Nominal current consumption max peak current consumption additional current consumption when using the service socket 5 Power consumption 6 Operating time Opening time closing time Protection class 8 Duty cycle 9 10 11 12 13 Manufacturing year and month 14 Bar code for type code 15 Barcode for serial number 5815 0016US Version 05 27 Barrier MHTM MicroDrive Access XL XL2 XXL 7
136. y improper repair Other considerable damage may result from improper repair Replace all springs if a spring is broken The lever system has balancing springs that exactly balance the barrier arm weight These balancing springs are pre set in the 88 5815 001605 Version 05 Barrier MHTM MicroDrive Access XL XL2 XXL Assembly and installation MAGNETIC factory The precise setting must be performed after assembly of the barrier arm and before commissioning The lever force is determined not only by the spring tension but also by the number of springs used and the spring rate MAGNETIC uses two spring types Depending on application case you will have to set the spring tension remove the springs use additional springs or use springs with a different spring rate See also page 95 chapter 8 13 4 In the Power failure menu you can set the barrier behaviour in case of voltage failure See separate document Description of control units and MGC Pro for MHTM MicroDrive barriers ZK PSP KK d f X C VEG x Uses 4 Ss gt a BENE Pd 5 aA 5 d 4 Mag00377b U i Mag00578 OL Mag00464a Fig 45 Balancing springs i

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