Operating Instructions Cross-cutting machine LC 100
Contents
1. LC 100 Operating Instructions C 4 Cross cutting machine LC 100 Date of issue 08 2012 Keep for future use CONTENTS LC 100 jj OX n 1 3 misce MOM NaO ED TM 1 wine ome t 1 Hazards posed by the MaCHNING cccccccceeecceeeceeeeceeeeeeeeeseeeeseeeseeeeseeeseeeseeesaeeess 1 O16 9 16 EMINET TT 2 Foz wA OU CO MERE 2 Li ed Cisl o n seeriana nee ENEE REEE eee ee 2 SEE UU OS E E T T Tm 3 AUNONSEd USCI Serer E EENEN 3 ALTES RR 3 BiI eqfoji o o a E 4 6 Dm OH 4 GOMPOM GINS ERROREM 4 Putting into operation ee eere eee 7 AUTO MODE crikinscis ASAP E E ee eer 8 MANUAL MODE succi dut SRsE VEU En SEESUJUN DEM ERU UU KM UU 9 PO MODE 2 10 11 ADJUSTMENT MODE eiSkEkYFUD UIN URFENENSEENV DRE NC VEU M EC Ea 12 six e EE E 13 15 SDare Datis unicos EE ENERGIE EHEEIERRE Ds FERRE UNUS SUE 16 17 Le adicilericM c 18 PICU Ole Oh em 18 EG Conformity Declaration 19 08 12 GLWZ SAFETY LC 100 Basic Information Knowledge of and observing the safety instructions are basic requirements for the safe handling and fault free operation of the LC 100 Your safety is a stake The2. Bottom position strong 3 Check change drive rollers measurement rollers e Insert the removal hook 1 behind the roller 2 and press down the roller e Replace the worn rollers article no see the chapter SPARE PARTS j Always replace both rollers Pay attention to the guide surface when positioning the roller 3 Fig 23 Remove roller 08 12 14 SELF HELP LC 100 Fault profile 3 Cutting error e he error is indicated by the adjacent display CUTTING ERROR WIRE COULD NOT BE CUT ACKNOWLEDGE WITH ENTER 1 Check cable cross section Fig 24 Cutting error e Check whether too large a cross section was used 2 Check change cutting blade AN The front door must be opened Pull out the mains plug e Press down both drive rollers 1 with the removal hook 2 e Unscrew the cutting blade 3 with the Allen key 4 and replace see the chapter SPARE PARTS for the article no Always replace both blades Pay g attention to the guide surface when positioning the roller 5 Installation instructions e Place the lower blade 1 with the threaded insert onto the holder from the right e Place the upper blade 2 onto the holder from the left I Ensure that sloping surfaces 3 face outwards Fault profile 4 Cable length errors Cable length errors can be corrected in ADJUSTMENT MODE Fig 26 Installing the cutting blade 08 12 15 GLWZ SPARE PARTS LC 100
3. 9123 0 Fax 49 7563 9123 99 LC 100 The company GLW holds the copyright on these operating instructions Reprinting copying or translation are not permitted either in whole or in part without permission 2012 GLW GmbH
4. iE a nE ub mE MU UD ANDRENA ma EDDIE a EUMDEM DN 80 VA Rating plate G L Uy af Manufacturer mm GLW GmbH D 88353 Kisslegg Manufacturer Address LC 1 00 Machine type Mains connection Power consumption AC 230V 50Hz 80VA Serien Nr Serial No 220556 Serial number Hergestellt 2010 Year of construction Manufactured Made in Germany C CE symbol Producer country 08 12 18 Manufacturer Address EC Declaration of Conformity LC 100 GLW GmbH SteinbeisstraBe 2 88353 Kisslegg Germany We hereby declare that the concept and design machine described below as well as the fittings marketed by us conform to the relevant basic safety and health requirements of the EU Machines Directive This declaration shall become invalid in the event of unauthorised modifications to the machine Name of the machine Machine type Relevant EC directives Applied harmonized standards Place date Legally binding signature Cross cutting machine CE LC 100 EG Machine Directive 2006 42 EG EG Low Voltage Directive 2006 95 EG EC Electromagnetic Compatibility Directive 2004 108 EG DIN EN ISO 12100 2010 DIN EN ISO 13857 2008 DIN EN 349 2008 DIN EN 60204 1 2006 DIN EN 61000 6 2 VDE 0839 6 2 2006 03 DIN EN 61000 6 3 VDE 0839 6 3 2011 09 Kisslegg 26 July 2012 P A Information about the signing person Bruno Weiland GLW GmbH SteinbeisstraDe 2 88353 Kisslegg Germany Tel 449 7563
5. 22 08 12 Hexagon spanner Removal hook CD ROM RS232 cable Mains cable DESCRIPTION LC 100 Size 3 for cutting blade is located on the underside of the housing For roller changes is located on the underside of the housing For PC operation LC 100 PC 2m For the power supply GLWZ LC 100 PUTTING INTO OPERATION h Selecting the installation location The installation location must be level and horizontal The conditions outlined in the SAFETY chapter Workstations section must be observed 2 Connecting switching on the LC 100 5 4 e Connect the mains plug on the mains connection 1 and to the socket AN Ensure that the mains voltage is correct see the rating plate 2 e Switch on the LC 100 with the mains switch 3 press the display 4 and the red LED stop 5 light up Figure 3 Connecting the LC 100 3 Selecting the operating mode e After switching on the display shows Auto QUANTITY XXX TO GO XXX mode LENGTH XXXXX mm Fig 4 Auto mode e The display shows Manual mode if the mode LENGTH 6 button is pressed 1x CUTTING 2 The display shows PC mode if the mode button is pressed 2x The display shows Adjustment mode if the mode button is pressed for approx 5s Fig 5 Manual mode PROJECT X D REC XX QUANTITY XXX GO TO XXX LENGTH XXXXX mm XXXX mm2 Colour Fig 6 PC mode XXX mm ADJUSTMENT SPEED HAND X SPEED AUTO
6. 8 12 9 PC MODE 1 Connecting the PC e Connect the PC to the RS232 interface 1 via the RS232 cable and if necessary via the adapter from the accessories e Project the cable cuts to the PC using the CD ROM from the accessories 2 Loading the project from the PC to the LC 100 3 Selecting the Project No and any data record e Enter Project No and if applicable D rec No with the number keys 0 to 9 The remaining data is displayed automatically transferred again from the PC 4 Inserting a cable e Press the door opener 1 e Fold down the front door 2 The rollers 3 are raised e Insert the cable between the rollers in accordance with the display colour cross section and pull it through the guide and out through the outlet slot 4 e Fold up the front door 5 The rollers 6 clamp the cable firmly 08 12 Fig 13 Connecting the PC PROJECT X QUANTITY XXX D REC XX REMAINDER XXX LENGTH XXXXX mm XXXX mm2 Colour Fig 14 Input PC Mode Displayed values can be overwritten or deleted with the C button However original data remains unchanged in the PC To restore the original data in the LC 100 it must be Fig 15 Inserting a cable 10 GLWZ PC MODE LC 100 Start cable cut Press the Start button The cable cut runs automatically green LED lights up A zero cut is performed first followed by the cable cut In the display Remain
7. M X Fig 7 Adjustment mode JN Repeatedly pressing the mode button enables the mode to be selected e he present valid values X and the selected colour are shown on the display The buttons 6 and 2 are displayed in Manual Mode 08 12 7 AUTO MODE 1 Inserting a cable e Press the door opener 1 e Fold down the front door 2 The rollers 3 are raised e Insert a cable between the rollers and pull it through the guide and out through the outlet slot 4 e Fold up the front door 5 The rollers 6 clamp the cable firmly 2 Entering operating parameters Fig 8 Inserting a cable e Enter the Quantity and Length of the cut QUANTITY cable sections with the number keys 0 to 9 LENGTH When doing so move the cursor with the Enter button Fig 9 Entering Auto mode e The input can be overwritten or deleted with the C button e The Remainder display can be set to 0 by pressing the Stop button for 2 s 3 Start cable cut e Press the Start button The cable cut runs automatically green LED lights up A zero cut is performed first followed by the cable cut In the display Remainder shows the remaining cable cuts e he cable cut can be interrupted with the TRANSPORT ERROR Stop button WIRE END ACKNOWLEDGE WITH ENTER Fig 10 Transport error wire end e At the end of the cable or if there is a transport error the cable cut stops and the display s
8. The spare parts listed below can be reordered quoting the associated article number Quantity to be supplied Drive measurement rollers LC1 ROL 1 pair ge Cutting blades wor A l LC1 EM 1 set Mains fuse 230 V Mains fuse 120 V v gw Allen key size 3 LC1 S10 63 1 pair LC1 811 25 1 pair LC1 S3 1 ea 08 12 1 o SPARE PARTS LC 100 Quantity to be supplied Removal hook 08 12 17 GLWZ TECHNICAL DATA LC 100 Dimensions width x length x N IGht cccccseceseeeseeeseeeeeeeeeeeeeeeeeeeseeeseeeeeees 194 x 295 x 227 mm liso n sae thea act C s 11 kg Cutting capacity SEDRUNRERRRERERE mnwmRA 0 08 10 mm ERE 0 08 2 5 mm MX MO EAU e E etceeamon coerce onetcreamonecenenanaushailadysanisaad 8mm OS SCE Se NG METTE sae E E E automatic INTO SOT CUS PERRO Rm 1 999 ea LS OU Vvaarernentaa draeuienarael sa nvacertanaauanvanansamlaneandecasens im 2 99999 mm 9b KT ee te eee E ene ee en ane A ear oe HR max 0 5 m s Unit of measurement can be set by the manufacturer seseeeeseeeeeeeseeeeeee mm inch Dialog language can be set by the manufacturer German English French Italian WCAG EN RS232 MANS eee felis a RTT 230 V 50 Hz or 120 V 60 Hz FOWORPCODSBUTIDIDFI sss atutueis vier dixcri dd suxtwiecsuoriss
9. der shows the remaining cable cuts The cable cut can be interrupted with the TRANSPORT ERROR Stop button WIRE END ACKNOWLEDGE WITH ENTER Fig 16 Transport error wire end At the end of the cable or if there is a transport error the cable cut stops and the display shows the above message Fig 16 red LED lights up Insert a new cable and press Enter The cable cut is continued In the event of a Transport error or the message Cutting error refer to the chapter SELF HELP Delete project data record The LC 100 automatically runs all data records PROJECT END of a project This display appears after the end REACHED ACKNOWLEDGE WITH ENTER The LC 100 remains in the current project Fig 17 Project END To process new projects repeat steps 3 to 6 Delete functions Press the Stop button for 2 s DELETE REMAINDER The display shows this display DEL Data RECORD DELETE PROJECT EXIT WITH ENTER Select the required delete function with the Fig 18 Delete functions associated button The remainder is set to 0 The Quantity Remainder Length Cross section and Colour are deleted or set to 0 All data of the project is deleted or set to 0 Delete Remainder 8 Delete Data record 6 Delete Project 2 Return to PC Mode with the Enter button End cable cut The cable cut is automatically ended as soon as all data records have been processed After the end of the cable cut o
10. hows the above message Fig 10 red LED lights up Insert a new cable and press Enter The cable cut is continued In the event of a Transport error or the message Cutting error refer to the chapter SELF HELP 4 End cable cut e he cable cut is automatically ended as soon as Remainder shows O red LED lights up e After the end of the cable cut open the front door and remove the cable e A new cut or another operating mode can then be run e o put out of operation switch off the mains switch press 0 08 12 8 Inserting a cable MANUAL MODE Press the door opener 1 Fold down the front door 2 The rollers 3 are raised Insert a cable between the rollers and pull it through the guide and out through the outlet slot 4 Fold up the front door 5 The rollers 6 clamp the cable firmly Fig 11 Inserting a cable Performing a cable cut Press the number key 6 until the required LENGTH 6 cable length is transported CUTTING 2 Fig 12 Input Manual Mode To cut off the cable press the number key 2 In Manual Mode there is no fault display Transport error Wire end Fig 10 In the event of the message Cutting error refer to the chapter SELF HELP End cable cut After the end of the cable cut open the front door and remove the cable A new cut or another operating mode can then be run To put out of operation switch off the mains switch press 0 0
11. ng switched on 1 Check the mains connection e Check whether the mains plug on the mains connection of the LC 100 and the earthed plug are connected to the mains socket e Ensure that the power supply at the mains socket is OK AN Ensure that the mains voltage is correct see the rating plate fOK gt Step2 2 Check the mains fuse AN The mains connection must be opened Pull out the mains plug e Switch off the LC 100 with the mains switch 1 press 0 e Pull out the mains plug 2 e Pull out the fuse holder 3 e Check the mains fuses 4 e Replace the defective mains fuse see the chapter SPARE PARTS for the article no e Push in the fuse holder Fig 20 Check the mains fuse The fuse holder must engage 08 12 13 SELF HELP LC 100 Fault profile 2 Transport error e he error is indicated by the adjacent display TRANSPORT ERROR WIRE END ACKNOWLEDGE WITH ENTER Fig 21 Transport error wire end 1 Check the cable infeed e Check whether a cable breakage cable knot is preventing the infeed 2 Application pressure of the drive rollers insufficient too low iN The front door must be opened Pull out the mains plug e Switch off the LC 100 with the mains switch press 0 e Pull out the mains plug 2 e Open the front door iati Fig 22 Set application pressure e Setthe application pressure with the g pp p adjustment screw 1 Top position gt weak
12. ons to the LC 100 are prohibited for safety reasons Correct use also involves observing all instructions and adhering to the specified operating conditions Hazard sources The LC 100 may only be used with the front door closed Pull out the main plug before carrying out maintenance work Ensure that there are no foreign objects inside the housing Workstations The following places must be avoided for operation and storage e damp or dusty locations e locations subjected to high temperatures direct sunlight or low temperatures operating range 15 C to 35 C Condensation can form following a change of location from a cold to a warm place Before using the LC 100 open the front door and allow condensation to evaporate Do not spill any liquid onto the LC 100 Do not subject the LC 100 to strong vibrations and impacts 08 12 2 SAFETY LC 100 Safety fixtures The LC 100 is switched off by e the mains switch 0 pressed display and red LED Stop dark e pulling out the mains plug e opening the front door via safety switch The front door is installed for the user s safety Under no circumstances may it be modified removed or bypassed by conversions The plate indicates the hazards involved Vor ffnen des Geh uses Netzstecker ziehen Before opening disconnect mains Avant d ouvrir l appareil retirez la fichem le Authorised users Only authorised and trained users may work on the LC 100 The u
13. pen the front door and remove the cable A new project No or another operating mode can then be run To put out of operation switch off the mains switch press 0 08 12 11 ADJUSTMENT MODE LC 100 1 Adjustment Cable length errors can be corrected in this line ADJUSTMENT YYXX e Change to Adjustment Mode SPEED HAND X SPEED AUTOM X LANGUAGE e Enter 1000 for adjustment Fig 19 Input Adjustment mode e Change to Auto mode e Enter the cable length 1000 mm e Cut the cable e Measure the cable length e g 0355 mm e Change to Adjustment mode e Enter measured value for adjustment e g 0355 The measuring unit is recalibrated 2 Speed Manu The cable feed can be set in Manual mode in this line e Enter the required feed speed with the number key O slow to 9 fast 3 Speed Autom The cable feed can be set in Auto mode in this line e Enter the required feed speed with the number key 0 slow to 9 fast 4 Language and units of measurement mm or inches This row allows the language and the unit of measurement to be selected e he chosen langauge for screen displays can be selected using the numeric pad 0 German 1 English 2 French 3 Italian 4 Spanish e Use the cursor to switch to the mm inch display Press any key on the numeric pad to change the unit of measurement 08 12 12 SELF HELP LC 100 Fault profile 1 LC 100 does not work after bei
14. s 08 12 4 GLWZ DESCRIPTION LC 100 1 Mains connection For mains cable 2 Mains fuses 2 ea 3 RS232 interface For PC connection 4 Mains switch Switches the power supply on I pressed or off 0 pressed After switching on the display and the red LED stop light up 5 Adjustment screw For stepless adjustment of the drive roller application pressure Top position gt min Bottom position gt max 6 Drive rollers For cable feed 7 Cutting blade For cross cutting the cable 8 Outlet slot For removing the cable 9 Guide For cable 10 Front door 11 Roller spreading For inserting the cable mechanism 12 Measurement rollers For the cable length 13 Insertion slot For cable 14 Door opener For the front door 15 Display To display the operating parameters 16 Keypad To operate the LC 100 0 1 Number keys for entering operating parameters The input point is imi indicated by the flashing cursor on the display Inputs can be overtyped enter from left to right C Delete button for incorrect inputs All inputs in the 2 3 line marked by the cursor ui m are set to 0 Fig 2 Keypad enter Button for cursor control mode Button for operating mode selection start Button for operation start green LED lights up during operation red LED goes out stop Button for interrupting operation and deleting displays red LED lights up during operation stop green LED goes out 08 12 5 Accessories 17 18 19 20
15. safety instructions must be followed by all persons who work with the LC 100 The regulations and specifications particularly those relating to accident prevention must also be observed Symbols The following symbols are used in these operating instructions A indicates a possible accident and injury hazard or possible damage to the LC 100 indicates instructions for use Hazards posed by the machine The LC 100 is constructed in accordance with the recognised safety regulations and has undergone a safety inspection and safety approval It is fitted with safety fixtures However in the event that it is operated incorrectly or is misused it poses hazards to e the users life and safety e the machine itself The LC 100 may only be used e for its intended purpose and e when it is in perfect condition from a safety point of view All persons involved in the putting into operation operation and maintenance of the LC 100 must e be suitably qualified and e Observe these operating instructions precisely 08 12 1 GLWZ SAFETY LC 100 Correct use The LC 100 is intended exclusively for cross cutting cables litz wires shrink sleeves and similar profiles up to a diameter of 8 mm Only finely stranded copper litz wires up to 10 mm and single strand copper cables up to max 2 5 mm may be used here On no account may steel wires or similar be used as these would destroy the cutting blade Unauthorised modificati
16. ser is responsible for third parties in the working area The operator must e make the operating instructions available to the user and e ensure that the user has read and understood these instructions Warranty Our General Sales and Delivery Conditions always apply These are made available to the operator no later than when the contract is concluded Warranty claims and liability claims for injury and property damage shall not be possible if any of the following points are contravened e Incorrect use of the LC 100 e Disorderly workplaces e Incorrect use and use which exceeds the purpose described in the operating instructions e Unauthorised structural modifications to the LC 100 e Continuing to operate the LC 100 even if faults have been detected e Incorrect repairs l Use only original spare parts 08 12 3 GLWZ DESCRIPTION LC 100 Use The LC 100 cross cutting machine cuts cables litz wires shrink sleeves and similar profiles up to 8 mm in diameter making is particularly well suited for series production The required length and number of wires is entered either directly on the LC 100 via the keypad or can be processed and documented on the PC with the supplied software The LC 100 can then be directly controlled and process the cutting commands from the PC via the integrated RS232 interface The LC 100 is available for a mains connection 230 V 50 Hz or 120 V 60 Hz Components Fig 1 Component
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