Controlbox Operating Instructions
Contents
1. vos STOBER Controlbox Operating Instructions POSIDRIVE FAS 4000 POSIDRIVE FDS 4000 POSIDYN SDS 4000 POSIDRIVE MDS5000 POSIDRIVE FDS 5000 04 2011 EN Table of Contents 1 Notes on Safety een 1 1 1 Software eis 6 1 2 Presentation of notes on safety 7 2 OVEIVIEW P 7 3 dig e 8 3 1 Parameterizing and Monitoring with Controlbox 8 3 2 Function Keys F1 F2 F3 and F4 10 3 8 Parameter Memory tenente nnde nh 10 3 4 Local Mode Traverse Axes sssessse em 11 4 Optional Extras au une 13 4 1 Connection Cable men 13 42 Controlbox Adapter sss 133 4 3 CB Tool Operator Control Software 5 55 14 466 ease 15 45 Optional Extras Overview 5 55 53555559930559595 16 441479 01 1 Notes on Safety When in operation inverters from ST BER ANTRIEBSTECHNIK GmbH Co KG may have energized or rotating parts depending on their protection rating Surfaces may heat up For these reasons comply with the following e The safety notes listed in the following sections and points The technical rules and regulations In addition always read the mounting instruct2. Write data from inverter to Controlbox 1 Select the memory location number with the Y keys in A03 Write to Parabox 2 Press the key to start the action gt Data are written to Controlbox The name of the data record remains unchanged in Controlbox If the selected memory location number does not have a name yet either SDS or FDS is entered followed by the selected memory location number e g SDSO1 The result 8 data r o means that the data record was set to read only with CB Tool see chapter 4 3 ID 441479 01 and cannot be written The write protection must be cancelled with CB Tool To write data from Controlbox to the inverter proceed as shown below Write data from Controlbox to inverter 1 Select the memory location number with the AJ v keys in A01 Read Parabox amp save or A40 Read Parabox name is indicated 2 Press the key to start reading in the data Data are loaded to the inverter When data are exchanged between FAS FDS and SDS via Controlbox the action A02 Check parameter should be used to correct any limit value errors in graduated steps since the frequency and servo inverters have different value ranges for some of the parameters Information Data records cannot be managed by Controlbox with inverter types MDS 5000 and FDS 5000 3 4 Local Mode Traverse Axes FDS 4000 FAS 4000 and SDS 4000 The POSIDYN SDS 4000 servo inverter and the POSIDRI
3. available 43217 Connection cable between Controlbox and inverter Length 10 m No image available PC Adapter Id no Description 42558 PC adapter with power pack Power supply for Controlbox for direct data exchange with the PC 42583 PC adapter with PS 2 connector ID 441479 01 CD ST BER LIBRARY Optional Extras Controlbox 5000 ID Description 441894 The CD contains the software packages FDS Tool 4th generation of ST BER inverters and POSITool 5th generation of STOBER inverters The FDS Tool software package contains the software CB Tool and Simubox for the 4th generation of STOBER inverters The POSITool software package contains the Simubox for the 5th generation of STOBER inverters The CD STOBER LIBRARY contains the current version It is also available from the Internet at www stoeber de ID 441479 01 17 SMS POSIDYN and POSIDRIVE ars protected ames of O 2011 ST BER ANTRIEBSTECHNIK ST BER ANTRIEBSTECHNIK GmbH Co KG GmbH Co KG Other product and brand names are trademarks ID 441479 01 04 2011 of the particular manufacturers and are only Subject to technical change without prior notice used for explanatory purposes ID 441479 01 Global Presence K j STOBER Address registers Always up to date on the internet www stoeber de contact Technical O
4. r I Via Risorgimento 8 20017 Mazzo di Rho Milano Fon 39 02 93909 570 Fax 39 02 93909 325 eMail info stoeber it www stoeber it STOBER ST BER ANTRIEBSTECHNIK GmbH Co KG Kieselbronner Str 12 75177 PFORZHEIM GERMANY Tel 49 0 7231 582 0 Fax 49 7231 582 1000 E Mail mail stoeber de 24 service hotline 49 0 180 5 786 323 www stober com Technische nderungen vorbehalten Errors and changes excepted ID 441479 01 04 2011
5. rent or lease it out Product maintenance The obligation to maintain refers to the two latest program versions created by ST BER ANTRIEBSTECHNIK GmbH Co KG and approved for use ST BER ANTRIEBSTECHNIK GmbH Co KG will either correct program errors or will provide the customer with a new program version This choice will be made by ST BER ANTRIEBSTECHNIK GmbH Co KG If in individual cases the error cannot be immediately corrected ST BER ANTRIEBSTECHNIK GmbH Co KG will provide an intermediate solution which may require the customer to comply with special operation regulations A claim to error correction only exists when the reported errors are reproducible or can be indicated with machine generated outputs Errors must be reported in a reconstructable form and provide information which is useful to error correction The obligation to correct errors ceases to exist for such programs which the customer changes or edits in any way unless the customer can prove that such action is not the cause of the reported error ST BER ANTRIEBSTECHNIK GmbH Co KG will keep the respective valid program versions in an especially safe place fireproof data safe bank deposit box ID 441479 01 12 Presentation of notes on safety NOTICE Notice means that property damage may occur if the stated precautionary measures are not taken ACAUTION Caution with warning triangle means that minor injury may occur ifthe stated precauti
6. strip one side with socket 1 1 connection 15 m in acc with RS 232 V24 Norm Longer distances can be bridged by using a cable with less operating capacity e g Lappkabel Unitronic LiYCY 12 x 0 14 mm with the values A A approx 120 nF km A S approx 155 nF km Maximum length Remark At least pins 1 to 5 must be connected L ength Id no Remark connection cable Connection cable 1 5 m 27351 Im Lieferumfang enthalten Connection cable 5 m 43216 Als Zubeh r erh ltlich vgl Kap Connection cable10 m 43217 4 Zubeh r 4 2 Controlbox Adapter This adapter connects Controlbox to a PC It also powers Controlbox The adapter must be inserted on the PC interface and the voltage supply power pack or PS 2 plug must be on 9V Ground 9 V 1 2 3 Sub D Connector 4 Sub D Sleeve Controlbox 5 PC 6 T 8 9 ID 441479 01 13 14 Optional Extras Controlbox 5000 4 3 CB Tool Operator Control Software CB Tool is an application for Windows 95 98 NT It provides supplemental software to FDS Tool for management of Controlbox s data CB Tool offers the following functions with its user interface Write FDS Tool configuration files to Controlbox Read reverse documentation from Controlbox and save as FDS Tool file Edit Controlbox ID text is indicated for two seconds while Controlbox is booting Change the write protection pr
7. 4 only for FAS 4000 FDS 4000 SDS 4000 Seven device process blocks starting with Controlbox V1 1 for FDS 4000 FAS 4000 SDS 4000 No memory exists for MDS 5000 and Memory FDS 5000 No battery semiconductor memory Data retention at least 10 years 9 V nominal 250 mW input voltage range 6 V to 12 V DC Controlbox is powered by the inverter pin 1 An external auxiliary voltage is required for communication with a PC cf ordering details for control adapter Max of 15 m in accordance with standard EIA 232 or CC ITT V 24 RS 232 RS 422 converters are recommended for longer lengths See for example Phoenix Contact interface converter series PSM V24 V11 or similar User interface Auxiliary voltage Length of cable Standard BxHxT in mm 96 x 96 x 70 IP 54 only front side build in box Mounting space 92 x 92 mm Hand held box BxHxT in mm 92 x 146 x 28 Accessories Controlbox adapter Simubox CB Tool connection cable ID 441479 01 3 Functions This chapter describes the functions of Controlbox This includes the function keys local mode and parameter memory Information The above functions do not apply to all inverters equally The next few sections describe the differences Please make a note of these 3 1 Parameterizing and Monitoring with Controlbox FDS 4000 When used with the FDS 4000 frequency inverter Controlbox provides a second display It offers the s
8. 70 you can edit the target position of the first motion block after pressing the F3 key In addition the input range for an entered value can be restricted by entering a lower and upper value range which is different from the device limit values e g lower limit value of 0 mm in M71 and upper limit value of 100 mm in M72 MDS 5000 and FDS 5000 The function keys cannot be used for the standard applications for MDS 5000 and FDS 5000 The keys in the configuration can be evaluated via parameter A144 when the free graphic programming option is used 3 3 Parameter Memory The actions A03 Write to Parabox A01 Read Parabox amp save and A40 Read Parabox can be used to write all parameters from the POSIDYN SDS 4000 and POSIDRIVE FDS FAS 4000 starting with device software V 4 5 to Controlbox and read them Controlbox offers space for several data records see technical data in chapter 1 each of which contains all device parameters Similar to the familiar Parabox for FDS 4000 Controlbox can be used to create configuration data records e g at the office and then transport these to the devices in the switching cabinet without having to use a laptop In reverse the parameters of several inverters can be reverse documented with Controlbox The data records of a Controlbox can be taken from any mixture of inverters from the SDS 4000 FDS 4000 or FAS 4000 family To prepare a reverse documentation in Controlbox proceed as shown below
9. VE FDS FAS 4000 frequency inverter starting with software V 4 5 support the ability to traverse the axes locally without additional circuitry for the control terminals rw N ede Hazardous to materials and persons Local mode removes the drive from the automation system Reaction to emergency OFF changes The device does not react to the enable terminal The local controller must be enabled with the tip A55 key 1 local The enable control can then be handled by Controlbox Local mode Pressing the key activates and deactivates local mode The active local mode is confirmed with the LED of the Akey The display shows an in the second line of the operational indication The enable is granted with the green key The enable is removed with the red 8 key This enable is independent of the circuiting of the terminals and the signals via fieldbus The drive can be moved in negative and position directions with arrow keys on the operator panel The torque mode of the SDS automatically switches to speed control If A55 1 loca and local mode is not active pressing the red 0 key stops the drive immediately This is implemented by activating local mode LED of the A key is on ID 441479 01 11 12 Danger of the motor unexpectedly starting to move Turning off local control with the key causes device control to be transferred immediately to the terminals of the fieldbus The drive can s
10. ame parameterization and monitoring capabilities as the operator panel which is integrated in the device keyboard and display These features are expanded by four function keys chap 2 2 and the keys for local mode chap 2 4 SDS 4000 Since the SDS 4000 inverter only has a seven segment display Controlbox can provide an expanded operational indication This means that the parameters and operator control functions are the same as those for the FDS 4000 When motion blocks are involved Controlbox can only address motion blocks 1 to 8 The FDS Tool handles the parameterization of motion blocks 9 to 32 FAS 4000 When combined with the FAS 4000 Controlbox offers expanded diagnostic functions in addition to operator control and parameterization Since the FAS only has two LEDs on the front Controlbox s display can provide more detailed information on the operating state or malfunctions Parameters C50 C51 C52 and C53 are used for FDS 4000 FAS 4000 and SDS 4000 to configure the presentation in wide areas to present the most important indicator variables 6 speed torque in the operational display with scaling factor and any desired unit The indication depends on the control mode ID 441479 01 Menu prompting indicator 4 Enabled Parameter groups 68 9 Parameter Value B20 Contr mode 0 V f control entry flashi
11. equencies for motors and motor settings which are unsuitable for this Secure the drive accordingly ID 441479 01 1 1 Software Using the POSITool software The POSITool software package can be used to select the application and adjust the parameters and signal monitoring of the 5th generation of ST BER inverters The functionality is specified by selecting an application and transmitting these data to an inverter The program is the property of ST BER ANTRIEBSTECHNIK GmbH Co KG and is copyrighted The program is licensed for the user The software is only provided in machine readable form ST BER ANTRIEBSTECHNIK GmbH Co KG gives the customer a non exclusive right to use the program license provided it has been legitimately obtained The customer is authorized to use the program for the above activities and functions and to make copies of the program including a backup copy for support of this use and to install same The conditions of this license apply to each copy The customer promises to affix the copyright notation to each copy of the program and all other property notations The customer is not authorized to use copy change or pass on transmit the program for purposes other than those in these regulations The customer is also not authorized to convert the program i e reverse assembly reverse compilation or to compile it in any other way The customer is also not authorized to issue sublicenses for the program or to
12. ffices TB for advice and marketing in Germany Global presence for advice and marketing in about 25 countries Service Network Germany Service Network International ST BER Subsidiaries Austria ST BER ANTRIEBSTECHNIK GmbH Fabriksplatz 1 4662 Steyrerm hl Fon 43 7613 7600 0 Fax 43 7613 7600 2525 eMail office stoeber at www stoeber at Switzerland ST BER SCHWEIZ AG Ruggh lzli 2 5453 Remetschwil Fon 41 56 496 96 50 Fax 41 56 496 96 55 eMail info stoeber ch www stoeber ch China STOBER CHINA German Centre Beijing Unit 2010 Landmark Tower 2 8 North Dongsanhuan Road Chaoyang District 100004 Beijing Fon 86 10 65907391 Fax 86 10 65907393 eMail info stoeber cn www stoeber cn USA STOBER DRIVES INC 1781 Downing Drive Maysville KY 41056 Fon 1 606 7595090 Fax 1 606 7595045 eMail sales stober com www stober com Great Britain STOBER DRIVES LTD Ability House 121 Brooker Road Waltham Abbey Essex EN9 1JH Fon 44 1992 709710 Fax 44 1992 714111 eMail mail stober co uk www stober co uk Japan STOBER Japan P O Box 113 002 6 chome 15 8 Hon komagome Bunkyo ku Tokyo Fon 81 3 5395 6788 Fax 81 3 5395 6799 eMail mail stober co jp www stober co jp France ST BER S a r l 131 Chemin du Bac Traille Les Portes du Rh ne 69300 Caluire et Cuire Fon 33 4 78989180 Fax 33 4 78985901 eMail mail stober fr www stober fr Italy STOBER TRASMISSIONI S
13. ibited Opening the housing Connecting or disconnecting the connection terminals Installing accessories Proceed as shown below to perform these tasks 1 Disable the enable X1 Turn off the supply voltage power pack and controller power supply as well as any auxiliary voltages for encoder brake etc Protect the supply voltages from being turned on again Wait 5 minutes time the DC link capacitors need to discharge Determine isolation from the voltage Short circuit the network input and ground it Cover the adjacent voltage carrying parts N You can then start your work on the drive controller Repairs may only be performed by ST BER ANTRIEBSTECHNIK GmbH Co KG Send defective devices together with a fault description to ST BER ANTRIEBSTECHNIK GmbH Co KG Abteilung VS EL Kieselbronner Str 12 75177 Pforzheim GERMANY Disposal Please comply with the latest national and regional regulations Dispose of the individual parts separately depending on their nature and currently valid regulations such as for example e Electronic scrap PCBs Plastic e Sheet metal e Copper Aluminum Residual dangers The connected motor can be damaged with certain settings of drive controllers e Longer operation against an applied motor halting brake e Longer operation of self cooled motors at slow speeds Drives can reach dangerous excess speeds e g setting of high output fr
14. ions and the short commissioning instructions ST BER ANTRIEBSTECHNIK GmbH Co KG accepts no liability for damages caused by non adherence to the instructions or applicable regulations Subject to technical changes to improve the devices without prior notice This documentation is purely a product description It does not represent promised properties in the sense of warranty law Component part of the product The technical documentation is a component part of a product Since the technical documentation contains important information always keep it handy in the vicinity of the device until the machine is disposed of e Ifthe product is sold disposed of or rented out always include the technical documentation with the product Operation in accordance with its intended use In the sense of DIN EN 50178 previously VDE 0160 the POSIDRIVE FDS 5000 and MDS 5000 and the POSIDYN SDS 5000 model series represent the electrical equipment of power electronics for the control of power flow in high voltage current systems They are designed exclusively to power e Servo motors MDS 5000 SDS 5000 Asynchronous motors FDS 5000 MDS 5000 and SDS 5000 Operation for purposes other than the intended use include the connection of other electrical loads Before the manufacturer is allowed to put a machine on the market he must have a danger analysis prepared as per machine guideline 06 42 EG This analysis establishes the dangers connected
15. lectro technology e Master electro technician m f Programming Graduate engineer electro technology or electrical power technology ID 441479 01 Activity Possible occupational qualifications Operation e Technician m f electro technology Master electro technician m f Disposal Electronics technician m f In addition the valid regulations the legal requirements the reference books this technical documentation and in particular the safety information contained therein must be carefully read understood and e complied with Transportation and storage Immediately upon receipt examine the delivery for any transportation damages Immediately inform the transportation company of any damages If damages are found do not commission the product If the device is not to be installed immediately store it in a dry dust free room Please see the mounting instructions for how to commission an inverter after it has been in storage for a year or longer Installation and connection Installation and connection work are only permitted after the device has been isolated from the power The accessory installation instructions allow the following actions during the installation of accessories e The housing of the MDS 5000 SDS 5000 and FDS 5000 in the upper slot can be opened e The housing of the MDS 5000 and SDS 5000 in the bottom slot can be opened Opening the housing in another place or for o
16. ng Parameters B26 Motor enc i election 3 X140 s xuad 4 Accept change ui 5 Reject change MDS 5000 and FDS 5000 In addition to a display and six keys for menu control the MDS 5000 and FDS 5000 offers two additional keys for local mode Representation on the display depends on which application is stored on the inverter Menu prompting with MDS 5000 and FDS 5000 Although menu prompting is essentially the same for the FDS FAS and SDS there are two differences Entry of values When large values are entered the decade to be changed can be selected This is done with the keys if the user has activated the parameter permitting change Array parameters are used in MDS 5000 and FDS 5000 Array parameters have a dot after the designation followed by the number of the array element A10 3 Array Parameter A10 3 Element A parameter is called as in the FDS FAS and SDS to edit the individual elements of an array parameter You can toggle between the array elements with the keys ID 441479 01 10 3 2 Function Keys F1 F2 F3 and F4 FDS 4000 FAS 4000 and SDS 4000 The function keys are used for direct access of up to any four parameters of the basic device menu jumps Parameters M50 M60 M70 and M80 handle the assignment of the keys to the parameter for inverters FDS 4000 FAS 4000 and SDS 4000 Only the FDS Tool can access these parameters If for example the parameter J10 is entered in M
17. onary measures are not taken INN Ice Warning means that there may be a serious danger of death if the stated precautionary measures are not taken 57 1 161 1 466 Danger means that serious danger of death exists if the stated precautionary measures are not taken Information indicates important information about the product or a highlighted portion of the documentation which requires special attention ID 441479 01 2 Overview The Controlbox 5000 is an accessory for frequency inverters POSIDRIVE FDS FAS 4000 and FDS 5000 servo inverter POSIDYN SDS 4000 and for the inverter POSIDRIVE MDS 5000 Controlbox can be used to control these devices monitoring and parameterizing This applies to the following devices starting with the specified version e FDS 4000 Starting with device software V4 3D MDS ab Starting with device software V5 1 and Controlbox with the label 4000 5000 Operator control options have been expanded with keys F1 to F4 only for FAS 4000 FDS 4000 SDS 4000 as well as hand and O FAS 4000 FDS 4000 SDS 4000 starting with software version V 4 5 The connected drive can be traversed via keyboard in local mode FDS 4000 starting with device Software version V4 5 Several device process blocks can be stored on Controlbox Technical data Display 2 x 16 characters 6 keys for parameterizing the devices 3 keys for local mode hand and O 4 keys for direct parameter access F1 to F
18. operty for each data record stored on Controlbox write protected data records cannot be overwritten with 403 Delete data ung ltig Projekt von PC ok ung ltig ok 50504 ung ltig ung ltig ung ltig ID 441479 01 Optional Extras Controlbox 5000 4 4 Simubox Simubox simulates all Controlbox s operator control elements on a PC The connection to the inverter is provided by a standard FDS cable via which an inverter receives the data record with FDS Tool Ready for downloading together with FDS Tool from the Internet site www stoeber de MDS 5000 and FDS 5000 The Simubox software is available in the POSITool software package for MDS 5000 and FDS 5000 x COM 1 max 57600 Baud BusAdr Connect ID 44 1479 01 15 16 Optional Extras Controlbox 5000 4 5 Optional Extras Overview Controlbox Id no Description 42224 Operating unit for parameterisation and operation of the inverters Connecting lead 1 5 m is included in the scope of supply 42225 Operating unit for parameterisation and operation of the inverters Connecting lead 1 5 m is included in the scope of supply Built in DIN housing 96 x 96 mm protection rating IP 54 Cabel Controlbox Power supply via PS 2 interface for Controlbox for direct data exchange with the laptop Id no Description 43216 Connection cable between Controlbox and inverter Length 5 m No image
19. perature is not exceeded see mounting instructions The following applications are prohibited Use in potentially explosive areas e Use in environments with harmful substances as per EN 60721 e g oils acids gases fumes powders irradiation e Use with mechanical vibration and impact stresses which exceed the information in the technical data of the mounting instructions Implementation of the following applications is only permitted when ST BER ANTRIEBSTECHNIK GmbH Co KG has been contacted first for permission Usein non stationary applications Qualified personnel Since the drive controllers of the model series POSIDRIVE FDS 5000 POSIDRIVE MDS 5000 and POSIDYN SDS 5000 may harbor residual risks all configuration transportation installation and commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks Personnel must have the qualifications required for the job The following table lists examples of occupational qualifications for the jobs Activity Possible occupational qualifications Transportation and storage Worker skilled in storage logistics or comparable training Configuration Graduate engineer electro technology or electrical power technology Technician m f electro technology Installation and connection Electronics technician m f Commissioning of a standard application e Technician m f e
20. tart moving immediately AN RANIN e Danger of gravity stressed axes sagging Starting with software V 4 5 the action B40 phase test can be performed on the servo inverter with local enable The mechanical brake is released without speed control running If the connection to Controlbox is interrupted during local mode the communication malfunction is triggered after 1 5 seconds and the drive stops Correct control of the mechanical halting brake is ensured When local mode is exited by pressing the key an active key is reset LED goes off The reaction time of the keys may take several 100 milliseconds Delays e g when stopping may occur The local mode can be used with the Simubox software together with a PC laptop see chapter 3 3 Local mode with MDS 5000 and FDS 5000 Local mode for MDS 5000 and FDS 5000 depends on which application is stored Ifthe application can address the operator panel integrated on the inverter the same functionality can be called via Controlbox If the connection between Controlbox and inverter is disconnected when local mode is enabled the inverter changes to the device state 2 Ready for switch on after 1 to 2 seconds The drive remains in local mode ID 441479 01 4 Optional Extras 4 1 Connection Cable The connection cable between inverter and Controlbox must have the following properties Technical data for connection cable Plug connector Sub D 9 pin one side with pin
21. ther purposes is not permitted Use only copper lines For the line cross sections to be used see table 310 16 of the NEC standard for 60 C or 75 C Protect the device from falling parts pieces of wire leads metal parts and so on during installation or other tasks in the switching cabinet Parts with conductive properties inside the inverter can cause short circuits or device failure The motor must have an integrated temperature monitor with basic isolation in accordance with EN 61800 5 1 or external motor overload protection must be used The permissible protection class is protective ground Operation is not permitted unless the protective conductor is connected in accordance with the regulations Comply with the applicable instructions for installation and commissioning of motor and brakes Commissioning operation and service Remove additional coverings before commissioning so that the device cannot overheat During installation provide the free spaces specified in the mounting instructions to prevent the inverter from overheating The housing of the drive controller must be closed before you turn on the supply voltage When the supply voltage is on dangerous voltages can be present on the connection terminals and the cables and motor terminals connected to them Remember that the device is not necessarily de energized after all indicators have gone off ID 441479 01 When network voltage is applied the following are proh
22. with the use of the machine The danger analysis is a multi stage iterative process Since this documentation cannot begin to provide sufficient insight into the machine guidelines please carefully study the latest standards and legal situation yourself After the drive controller has been installed in machines it cannot be commissioned until it has been determined that the machine complies with the regulations of EG guideline 06 42 EG Ambient conditions Model series POSIDRIVE FDS 5000 and MDS 5000 and POSIDYN SDS 5000 are products of the restricted sales class as described in IEC 61800 3 This product may cause high frequency interference in residential zones and the user may be asked to take suitable measures ID 441479 01 The inverters are not designed for use in public low voltage networks which power residential areas High frequency interference must be expected when the inverters are used in such a network The inverters are only intended for use in TN networks The inverters are only designed for use on supply current networks which can delivery at the most a maximum of symmetrical rated short circuit current at 480 Volts as per the following table Device family Size Max symmetrical rated short circuit current FDS 5000 MDS 5000 SDS 5000 BG 0 and BG 1 5000 A MDS 5000 BG2 5000A 505 5000 BG 3 10000 A Install the inverter in a switching cabinet in which the permissible maximum surrounding air tem
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