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Installation and Operating Instructions ECOVARIO® 616 ECOVARIO

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1. ASI ASI ee 15VH ASO1 max 200 mA e Further blocks of the Software Enable servo amplifier ASO2 Status signal Ready y Power stage a 15VH L T Enable 24V I al gt 7 GND Control logic Control signals _ VBUS Fig 6 18 Block diagram Implementation of the safety function STO for one axis Subject to change without notice 35 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik HM GmbH WARNING The STO function may only be activated i e no vol La fonction STO ne doit tre activ e manuellement ou tage between ASI and ASI by an automatic control de fa on pilot e en retirant la tension entre les entr es or by manual activation if the motor is no longer ro ASI et ASI qu apr s l arr t du freinage et que le frein tating and the servo amplifier has been switched to d arr t a pris que l amplificateur de servomoteur soit inactive 24 V are not applied to Enable input devenu inactif signal Enable retir Le contact de Drives with a suspended load must have an additio surveillance ASO1 ASO2 ponte dans le circuit de s cu nal safe mechanical blocking In the safety circuit the rit de l installation des quipements de s curit par monitoring contact ASO1 ASO2 bridges the safety exemple des contacteurs de s curit sur des portes equipment of the machine e g safety position swit La zo
2. SMPNENCE 1 24V 10 l 2 CWI Positive limit switch 3 CCWI G Negative limit switch 4 HOME 5 I DIN6 O Control signal 6 DIN Q Control signal 7 DIN8 Ewa Control signal DGND DGND 8 GND Galvanic isolation ECOVARIO 616 Fig 6 5 Connector X2A X2B Circuit of the digital inputs axis 1 axis 2 28 Subject to change without notice Jonas Antriebstechnik A GmbH Installation and Operating Instructions ECOVARIO 616 616 D 6 3 Power interfaces 6 3 1 X4 Ballast resistor WARNING Acute danger of life or risk of injury due to high Danger de mort ou danger de blessures par des voltages tensions lev es Up to 850 V DC voltage at the DC link clamps Land Des tensions qui peuvent aller jusqu 400 V DC sont L Never undo and redo electrical connections while aux bornes L et L du circuit intermediaire Avant de they are live After disconnection from the supply connecter ou d connecter il faut absolument mettre wait at least six minutes Capacitors can still have hors tension La tension r siduelle reste pr sente dangerous voltages present dans la charge des condensateurs jusqu a 6 minutes Attendez ce temps avant de retirer la prise The connector X4 at the top of the housing can be used for connecting a ballast resistor Ballast resistor During braking energy is fed back and the DC link voltage increased If a drive is decelerated from speed w to speed w the ene
3. 3 drive with one axis positioning control 4 servo drive with clock synchronous velocity and position control with central motion control ECOVARIO supports IRT Realtime Class C and can work in interpolation cycles of 1 ms 2 ms or 4 ms The interface allows for Fast Ethernet according to IEEE 802 3u 100Base TX fullduplex 100Mbps Phy sically the interface is designed as two standardized RJ45 sockets at the front side of the ECOVARIO Pin assignment is the same as for the standard Ethernet interface c f Chap 6 8 3 The netwotk controller used for the Profinet interface also provides an Ethernet stack By means of the Ethernet stack it is possible to support the manufacturer specific UDP protocol for Ethernet communication Thus a communication e g with ECO Studio can be established in parallel to the ProfiNet traffic X22A B on design with Profinet interface 1 Table 6 26 Pin assignment connector Pin Signal Description e 1 RX Receive signal 2 RX Receive signal 3 TX Transmit signal 2 4 n C 5 n C gc 6 TX Transmit signal 7 n C 8 n C The interfaces X22A and X22B can each be used for the connection to the PC or a server end of a star shaped connection as well as for the connection to further servo amplifiers via a line shaped connection uplink cf examples below Cabling is done via twisted pair cables UTP Cat 5 e Tree and line topologies are supported Star topolo gies ar
4. Jonas Antriebstechnik HM GmbH Installation and Operating Instructions ECOVARIO 616 616 D twisted pair 2k2 ru 2k i CAP1 f k2 a 1K 220R CAP i f 2k2 ECOVARIO ne gd na Master I RS485 bus Fig 6 26 Example for connection RS485 point to point connection in half duplex mode A13 twisted pair pe 2x2 11 capir _ aE roll wen 2k2 D 5V lake 4 gt I eg E TAL a o 220R oli CAP2 _ _ _ _ _ 2k2 E ore D 5V 5V O gt Rx 3 HT Re s DGND MA BE 7 ECOVARIO if Master RS485 bus Bild 6 27 Example for connection RS485 point to point connection in full duplex mode Subject to change without notice 43 Installation and Operating Instructions ECOVARIO 616 616 D Design with RS232 interface Apart from the serial interface the connector X13 of the ECOVARIO 6xx provides two capture inputs with RS422 signal transmission for rapid event capture Alternatively to the USB interface via the RS232 interface a PC can be Fig 6 28 Mating connector X13 connected for setting the parameter of the ECOVARIO 114 D How ASTE aa ao WEDA to set the parameters of the RS232 interface is described in the manual Object Dictionary ECOVARIO ECOSTEP ECOMPACT ECO MiniDual CO Table 6 19 Pin assignment connctor X13 in RS232 design For RS232 communication with l re Pin Signal Description ECOVARIO 6xx a 3
5. Jenaer Antriebstechnik EtherCAT CANopen PT FFE Ja AT DFE CA MA Fa J A fis re s v LAN Te A ALA AA m Pi F a i ERBE HZ ee Mall i L A l Sun Installation and Operating Instructions ECOVARIO 616 ECOVARIO 616 D Jonas Antriebstechnik AV GmbH Installation and Operating Instructions ECOVARIO 616 616 D Published editions Edition Comment April 2013 Preliminary version for prototypes July 2013 Preliminary version for UL certification Nov 2013 French translation of safety instructions added because of UL requirements June 2015 Series added Profinet interface RFI suppression filter All rights reserved Jenaer Antriebstechnik GmbH Buchaer Stra e 1 07745 Jena No parts of this original instructions may be translated reprinted or reproducted on microfilm or in other ways without written permission by Jenaer Antriebstechnik GmbH Ihe content of this document has been worked out and checked carefully Nevertheless differences from the real state of the hard and software can never be fully excluded Necessary corrections will be carried out in the next edition ECOSTEP ECOVARIO und ECOLIN are registered trademarks of Jenaer Antriebstechnik GmbH Jena BISS is a registered trademark of iC Haus GmbH Bodenheim CANopen is a registered community trademark of CAN in Automation e V Nuremberg EnDat is a registered trademark of Dr Johann
6. application communication with ECO Studio in parallel to the Profinet bus operation The two ways are described in the following Pure Profinet operation The communication is handled exclusively via Profinet cf Fig 6 42 All CANopen messages and services PDO Emergency NMT etc are managed For the ECOVARIOs e g a line shaped or a star shaped con nection via an IRT switch can be provisioned Controller Switch Hub ECOVARIO with ECOVARIO with ECOVARIO with further Profinet devices Profinet interface Profinet interface Profinet interface Fig 6 47 Example Profinet operation of ECOVARIO 616 616D with line shaped connection 56 Subject to change without notice Jonas Antriebstechnik AM GmbH Installation and Operating Instructions ECOVARIO 616 616 D Controller Note IRT switch required for IRT operation only AK4 in other cases a normal switch is sufficient IRT Switch Profinet ECOVARIO with ECOVARIO with ECOVARIO with Profinet interface Profinet interface Profinet interface Fig 6 48 Example Profinet operation of the ECOVARIO 616 616D with star shaped connection via IRT switch Communication with ECO Studio connection in parallel to Profinet traffic Ihe following settings have to be made in the IP configuration to communicate via the Ethernet interface and ECO Studio IP of the ECOVARIO and IP of the ECO Studio PC have to be in the same subnet The gateway address of the
7. ei Rated supply voltage at AC input connector X6 Vic 3 400 3 400 200 528 V 200 528 V f Line frequency Hz 49 61 49 61 5 Rated installed load kVA 8 2 8 2 Rated losses W 280 280 U Rated output voltage Ve 390 390 Fe Rated output current total A 3 8 3 8 pos Rated output power total W 5400 5400 Losses if diverging from nominal load P P Pu Py pee Basic losses W t b d t b d P l Current dependent losses per A W A t b d t b d P P Output power dependent losses per 100 W W 100 W t b d t b d Power stage es Peak output current ae 3 16 3 16 Uus Rated DC link voltage Ver 560 560 Up Max DC link voltage von 850 850 U Overvoltage trip Vie 850 850 G DC link capacity UF 470 470 ESS Regenerated capacity Ws 96 96 Re External ballast resistor Q 40 40 Pr Impulse power ext ballast resistor kW 17 17 1 The data refers only to the internal data of the servo amplifier Modifications of the input voltage due to line supply fluctuations are not taken into consideration That means that with 15 less input voltage the output data Pin on X5 have to be reduced by 15 ur For motors with a low inductivity the motor dimensioning for the maximum velocity should be 25 to 50 below the specified voltages otherwise very high ripple current For motors with a high inductivity even a higher reduction might be required in order to achieve an acceptable dynamic performance At a heat sink temperature of
8. A cyclic switching on and off the servo amplifier by the line contactor is not allowed During switching on and off the supply voltage the servo amplifier should be in the ready to switch on state Mains filter Fuse slow lt 16 A T L1 roms ler 400 V Mains filter I Ihe user has to make sure to conform to the regulations of the EMC Directive 2004 108 EC by appropriate measures Ihe supply connection of the servo amplifier has to be equipped with an appropriate RFI suppres sion filter mains filter e g Block HLD 110 500 12 has been used for EMC testing for 12 A also available for 8 A and 16 A depending on the current of the fuse used recommended position cf Fig 6 12 Fusing For external fusing please consider the general technical data cf chapter 4 2 When the device is used in an UL environment ECOVARIO 616 xx xJ xxx xxx is suitable for use on a circuit capable of delivering not more than 5 kA s symmetrical amperes 480Y 277 V maximum when protected by DIQV listed circuit breaker rated 16 A maximum The feeding system must be grounded at the center 32 Subject to change without notice 6 3 4 INFO INDICATION X7A X7B Brake The 2 axis device ECOVARIO 616 D has assigned the interface X7A to axis 1 and X7B to axis 2 In the 1 axis device ECOVARIO 616 X7B is not used Installation and Operating Instructions ECOVARIO 616 616 D Sur des appareils 2 axes ECOVARIO 616 D l i
9. ECOVARIO Tabelle 6 7 Pin assignment connector X5A X5B Signal Keying Pin 3 phase motor L 1 GND Phase U U 2 Connection U Phase V V 3 Connection V Phase W W 4 Connection W Fig 6 9 X5 Example for connection with standard cable e g MOT 61 133 523 xxx Connection of motor and brake with one cable The insulated meshes of the overall shield and of the shield of the brake cable must in any case be connected to the chasis earth or protective earth Due to impro per grounding or free mesh dangerous voltages may occur at the shield Fig 6 10 Example for connection with stan dard cable MOT63 134 523 xxx Subject to change without notice Brake ECOVARIO 31 Installation and Operating Instructions ECOVARIO 616 616 D 6 3 3 X6 Power Connection WARNING Acute danger of life or risk of injury due AVERTISSEMENT to high voltages Up to 528 V AC voltage at X6 Never undo and redo electrical connections while they are live After disconnection from the supply wait at least six minutes Capacitors can still have dangerous voltages present Tabelle 6 8 Pin assignment connector X6 Signal L3 L2 L1 PE INFO Pin Description 1 2 3 A INDICATION cs Phase L3 Phase L2 Phase L1 PE conductor tec nik A ambn Danger de mort ou danger de blessures par des tensions lev es Des tensions qui peuvent aller jusqu 528 V AC sont au connecteur X6 A
10. ICH elelelelelelel elelelelelelele N DC t O 00 li ll 00 ll li 00 00 00 OO 00 00 DD 82 mm e 225 mm Fig 5 1 Dimensions of ECOVARIO 616 mm upper shield optional Fest Subject to change without notice 19 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik IN GmbH 5 1 3 Assembly Basically ECOVARIO 6xx is intended for vertical mounting motor connectors X5A X5B on the bottom In this mounting position devices can be operated with built in fan unit at ambient temperatures of up to 40 C The ECOVARIO 6xx with STO function has to be mounted in a cabinet which conforms to protection class IP54 or in a comparable environment Cable clamps and side metal sheets assure that the connecting cables are laid EMC conform by connecting the cable shield extensively to chassis earth The shields with cable clamps shown in fig 5 3 are available as accessories see table 9 1 It is important that the air flow is not disturbed by components above or below the servo amplifiers The distance between the servo amplifers has to be at least 3 mm The surface of the mounting plate has to be conductive e g zinc plated Varnished mounting plates must not be used INFO Make sure that no heat accumulation can Assurez une ventilation forc e suffisante de INDICATION occur in the cabinet l armoire lectrique The servo
11. Note The leakage current of ECOVARIO 6xx is higher than 3 5 mA Measures to reduce the leakage current use of EMC filters with low leakage current use of a 4 conductor filter in systems where there is a neutral avoidance of asymmetrical load of the phases several 1 phase operated units should be shared equally between the three phases shielded motor cables should be as short as possible In plant with several servo amplifiers a sinusoidal filter should be used instead of single EMC filters In plant with several servo amplifiers not all units should be switched on at the same time eo 00 000 24 Subject to change without notice Jonas Antriebstechnik A GmbH 6 Interfaces 6 1 Overview XSB N c X8A STO function X2A om EtherCAT Profibus DP Ethernet EH x21 E CAN Digital inputs X1A 24V Digital inputs outputs Installation and Operating Instructions ECOVARIO 616 616 D Options USB X13 RS485 RS232 Capture X12 Encoder B X11 Encoder A Motor brake X5 Motor connector 24V Digital inputs outputs axis 1 X4 DC link voltage ballast resistor X6 Power connector Options EtherCAT Profibus DP Ethernet X21 CAN X8B X14 STO function USB axis 2 X8A X13 STO function axis 1 X2B Digital inputs axis 2 RS485 RS232 Capture X12 Encoder axis 2 X2A X11 Digit
12. axis 1 x 7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A X7A Holding brake axis 2 X7B X7B X7B X7B X7B X7B X7B X7B X7B X7B X7B X7B X7B X7B X7B X7B Ballast resistor x 4 x 4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 Jonas Antriebstechnik A GmbH Installation and Operating Instructions ECOVARIO 616 616 D 6 2 Control signals 6 2 1 X1A X1B Digital inputs and outputs 24 V Ss INFO The 2 axis device ECOVARIO 616 D has assigned Sur des appareils 2 axes ECOVARIO 616 D INDICATION the interface X1A to axis 1 and X1B to axis 2 In l interface X1A est affect l axe 1 et X1B the 1 axis device ECOVARIO 616 X1B is not used laxe 2 Sur des appareils 1 axe ECOVARIO 616 l interface X1B n est pas affect e Table 6 2 Pin assignment connector X1A X1B Signal Pin Description OUT 1 Digital output 1 logesamt Max 1 lo max 0 5 OUT2 2 Digital output 2 l 0 5 A READY 3 Ready PRO Ex Omax Fig 6 2 Mating connector X1A itchi XIB RESET 4 Reset a ni Combicon MC 1 5 8 ST 3 81 ENABLE gt Enable HSL7V Phoenix No 17 55 40 2 GND 6 24 V ground connected inter nally between 24V 7 24 V supply X1A
13. 000 000 ECOVARIO 616DR AJ 000 000 ECOVARIO 616DR BJ 000 000 ECOVARIO 616DN FJ 000 000 ECOVARIO 616DN GJ 000 000 ECOVARIO 616DR FJ 000 000 ECOVARIO 616DR GJ 000 000 ECOVARIO 616DN KJ 000 000 ECOVARIO 616DN LJ 000 000 ECOVARIO 616DR KJ 000 000 ECOVARIO 616DR LJ 000 000 ECOVARIO 616DN PJ 000 000 ECOVARIO 616DN QJ 000 000 ECOVARIO 616DR PJ 000 000 ECOVARIO 616DR QJ 000 000 EtherCAT X22 X22 X22 X22 X22 X22 X22 X22 Ethernet X22 X22 X22 X22 X22 X22 X22 X22 Profibus DP X22 X22 X22 X22 X22 X22 X22 X22 Profinet X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 RS232 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 STO function X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 Jonas Antriebstechnik HM GmbH Encoder input B gt lt N 1 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 Encoder output gt lt N 2 X22 X22 X22 X22 X22 X22 X22 Digital inputs outputs Motor connect XlIA Xs5A X2A axis 1 X5A X1B X5A X2B axis 2 X5A X5A X5A X5A X5A X5A Subject to change without notice Motor connect axis 2 X5B X5B X5B X5B X5B X5B X5B X5B X5B X5B X5B X5B X5B X5B X5B X5B Holding brake
14. 1 5 4 ST 3 81 BD 1 4 No 18 40 72 2 1 X6 Power connection GMSTB 2 5 HCV 4 ST 7 62 No 17 1429 4 1 X7A Motor brake ZEC1 0 3 ST 3 5 C1 3R1 3 No 19 98 205 1 X5A Motor connection GIC 2 5 HCV 4 ST 7 62 No 17 45 645 1 X4 DC link ballast resistor GIC 2 5 HCV 5 ST 7 62 No 17 45 65 8 1 9 4 Cables The insulated shield mesh of the cables must be connected to the device potential or the PE conductor resp If the grounding is improper or the mesh lies freely dangerous voltages may occur The following table lists the cables available for connection of the motors of Jenaer Antriebstechnik GmbH If other cables are used functional errors of the drive and EMC problems might occur If you intend to use other cables please double check with our application department whether your cables are appropriate Table 9 4 ECOVARIO accessories cables Cable type Encoder cables INK65 491 525 xxx ABS65 300 525 xxx Y encoder cable Motor cables MOT67 133 523 xxx MOT68 134 523 xxx Use Encoder cable for motors with incre mental or SINCOS encoders Encoder cable for motors with BiSS en coders option Motor cable for motors without brake Motor cable for motors with brake Characteristic shielded twisted in pairs 4x 2x0 14 2x0 5 9 5mm trailing capability from bending radius gt 120mm shielded 5xAWG16 up to 12 A 600 V 8 9 mm trailing capabili ty from bending radius gt 125 mm shielded 5xAWG16
15. 300 525 xx for BISS encoders already contains the settings for the voltage U The maximum length of the cable is 50 m INFO The connection of voltage dividing resistors for setting the encoder supply voltage is not possible at ECOVARIO 616 D All cables which are no JAT standard cables have to ze Connection of a second incremental or JAT SinCos encoder via Y cable If required a further incremental or SinCos encoder can be connected to the encoder interface via a Y ca ble If you want to use this option please double check with our applications department The assignment depends on the encoder type used as first encoder cf table above 38 be assessed for their suitability before they are used together with ECOVARIO 616 D Subject to change without notice E a 12V 220R al B A mi Cd r 4 E o T 11 li ECOVARIO Fig 6 20 Example for connection for a 5 V incremental encoder SinCos encoder deviations in brackets BISS encoder Temperature sensor ECOVARIO Fig 6 21 Example for connection for a BISS encoder via standard cable ABS65 300 525 xx Subject to change without notice 39 Installation and Operating Instructions ECOVARIO 616 616 D 6 5 2 1 Axis Servo Amplifier ECOVARIO 616 X11 X12 Encoder The maximum signal frequency is 2 MHz that is a count rate of 8 MHz Table 6 16 Pin assignments connector X11 X12 at 1 axis servo amplifier
16. 71 PNP CM LD D SE 72 COS ee re 72 SO POS en 74 Index of standards and directives une a n k Nen AVE e rene ete ekr KH y ent 74 Subject to change without notice Jonas Antriebstechnik d GmbH 1 About this manual Installation and Operating Instructions ECOVARIO 616 616 D This original instructions describe the servo amplifier range ECOVARIO 6xx It concerns to all persons who project install and commission ECOVARIO 616 or ECOVARIO 616 D drives Further information Software commissioning ECO Studio Operation Manual ECOVARIO ECOSTEP ECOMPACT Programming manual Object Dictionary ECOVARIO and ECOSTEP software tool ECO Studio Application Notes ECOVARIO and ECOSTEP Motor data Product catalogue ECOSTEP ECOVARIO ECOLIN Drives This manual makes the following demands on qualified personnel Transport Personnel trained in handling electrostatic sensitive devices Installation Electrotechnically qualified personnel who know the security directives of electrical enginee ring and automation Setup Commissioning Qualified personnel with a broad knowlege of the fields of electrical engineering automation and drives Knowledge of machine safety legislation is compulsory 2 Safety instructions Consignes de s curit 2 1 Table 2 1 Signal words and possible symbols Mots davertissement et symboles DANGER A A WARNING AVERTISSEMENT A A CAUTION ATTE
17. Antriebstechnik GmbH is not responsible for suitability Especially Jenaer Antriebstech nik is not responsible for the following damage causes disregarding the instructions of this manual or other documents concerning ECOVARIO unauthorized modifications of drive motor or accessories operating or dimensioning faults Improper use of the ECOVARIO components 3 3 Standards and directives ECOVARIO are components intended to be built into machines or plants for industrial purpose The units meet the following standards DIN EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Elec trical thermal and energy DIN EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods DIN EN 60 204 Safety of machinery electrical equipment of machines Part 1 General requirements 3 3 1 UL CSA conformity according to UL 508C under preparation Conformit UL CSA d apres UL 508C en pr paration If ECOVARIO servo amplifiers are to be used in countries where UL Underwriters Laboratories Inc or cUL conformity resp is required the appropriate type has to be selected cf chapter 4 3 Order key For further information see UL file number E244038 at www ul com Si les amplificateurs de servomoteur ECOVARIO sont install s dans des pays o l UL ou une conformit cUL est requise le type exact qui est requis doit tre pr ci
18. ECOVARIO intends to transmit e g PDOs emergencies or the boot up message are sent on the CAN bus If no CAN bus voltage can be detected it is assumed that a pure Ethernet application is set up and all messages are sent via Ethernet if no Ethernet cable is plugged the messages are lost CAN bus has the highest priority i e the messages are transmitted via CAN bus as soon as the CAN connector has been plugged Ethernet messages are not sent until 5s after power up because the hardware requires this time for configuration During this time up to 8 via DPM or up to 32 via CAN Bus received messages are stored temporarily 50 Subject to change without notice Installation and Operating Instructions ECOVARIO 616 616 D Ihere are three ways to implement the operation with Ethernet interface as a CAN Ethernet bridge where one ECOVARIO with Ethernet interface serves as a gate way asa pure Ethernet application where all ECOVARIOs are connected to each other by Ether net interfaces asa version with parallel bus operation Ihe three ways are described in the following Gateway operation In the most common application an ECOVARIO with Ethernet interface serves as a bus coupler between Ethernet and an existent CAN bus system Fig 6 42 shows the resulting topology In any case the CANopen protocol is used which is tunneled in UDP packages for the transport via Ethernet The original CAN data is extracted from th
19. ECOVARIO 616 Standard encoder incremental Pin Signal Description 1 U 5 11 15 V can be set 500 mA 2 A Track A 3 Track B 4 Z Track N 5 T Temperature sensor 6 DI Ground 7 A Track A 8 B Track B 9 Z Track N 107 ETA Temperature sensor 11 ee Sensor U 13 f me 15 Setting the supply voltage Up JAT SinCos Encoder Optolab Signal Description U 5 11 15 V can be set 500 mA sin Sine COS Cosine Z Index track Teens Temperature sensor Dono Ground sin Sine COS Cosine Z Index track Te Temperature sensor Vacas Sensor U HIPERFACE Stegmann SCS Signal Description U 5 11 15 V can be set 500 mA Sine 0 8 1 2V Cosine 0 8 1 2V Data Data channel un ee Temperature sensor Dee Ground RefSin Reference sine RefCos Reference cosine Data Data channel ee Temperature sensor u ete Sensor U Jonas Antriebstechnik HM GmbH Fig 6 22 Mating connector X11 X12 15 pole Sub D high density connector view of the solder or crimp side BISS Hengstler IC Haus Signal U P Data SENSE Data T SENSE V ENCSENSE CLK CLK Description 5 11 15 V can be set 500 mA Data Temperature sensor Ground Data Temperature sensor Sensor U CLK CLK The voltage U at the respective encoder interface can be parameterized and is set via the voltage applied to Pin 12 V a Table 6 17 Setting the enc
20. ECOVARIO has to be the IP adress of the ECO Studio PC The settings can be made via object 0x2FB2 or via Step 7 ECO Studio Commissioning Controller Setpoint setting Ethernet Switch Hub ECOVARIO with ECOVARIO with ECOVARIO with further Profinet devices Profinet interface Profinet interface Profinet interface Fig 6 49 Communication of ECO Studio in parallel to the Profinet traffic Subject to change without notice 57 Installation and Operating Instructions ECOVARIO 616 616 D 7 1 Commissioning Important notes before commissioning Jonas Antriebstechnik d GmbH Only qualified personnel with a broad knowlege of the fields of electrical engineering automation and drives are allowed to commission the servo amplifier ECOVARIO 6xx If required Jenaer Antriebstechnik GmbH offers trainings Ihe manufacturer of the machine must generate a hazard analysis for the machine and take appropriate measures to ensure that unforeseen movements cannot cause injury or damage to any person or property Check the wiring for completeness short circuit and ground fault WARNING AVERTISSEMENT WARNING AVERTISSEMENT WARNING AVERTISSEMENT The protective earth conductor has to be properly applied before applying a voltage If the protective earth conductor is not connected in case of a failure e g the housing of the servo ampli fier can be at hazardous voltage level Never plug or pull electrical
21. Fig 7 1 Work schedule key operation 7 3 4 Bootloader mode The bootloader mode can be selected in three different ways press both keys during switching on the 24 V control voltage if after switching on the 24 V control voltage an error is recognized by starting the bootloader mode with the commissioning tool from the PC 64 Subject to change without notice Jonas Antriebstechnik d GmbH Installation and Operating Instructions ECOVARIO 616 616 D 8 Parameter setting By setting the parameter the ECOVARIO is adjusted to the application Ihe parameters are set in the PC Ihe user interface ECO Studio is menu driven and easy to handle There are several interfaces to connect the PC to the ECOVARIO USB interface CAN interface with the respective dongle RS232 interface optional Ethernet optional 8 1 User interface ECO Studio How to work with the user interface ECO Studio is described in the ECO Studio online documentation Further information on programming the ECOVARIO can be found in the manual Object Dictionary ECOVARIO and ECOSTEP 8 2 Setting the current allocation to the both axes of the ECOVARIO 616 D At ECOVARIO 616 D the current allocation to the both axes can be set For each axis this is done via the object 0x6073 max_current or by means of ECO Studio connected to the respective axis in the selection tree via Limits in the Maximum Current field The total maximum current for both a
22. Order key Table 4 7 Order key ECOVARIO 6xx ECOVARIO X XX X x X x XXX XXX No of parameter set three digits No of firmware three digits Approvals A CE standard design B CE special design J CE UL standard design UL approval under preparation K Z CE UL special design UL approval under preparation Type of field bus A CAN RS485 encoder emulation B CAN RS232 encoder emulation F CAN RS485 PROFIBUS DP VO G CAN RS232 PROFIBUS DP VO H CAN Profinet RS485 I CAN Profinet RS232 K CAN Ethernet RS485 L CAN Ethernet RS232 P CAN EtherCAT RS485 Q CAN EtherCAT RS232 Options R Safety function Safe torque off STO N no option Supply A 3 phase AC 1 axis power stage D 3 phase AC 2 axis power stage Current rating rms for 5s 16 max 16 A Voltage rating DC bus 6 max 600V Name of the unit CAN RS232 as service interface for ECO Studio only no object dictionary acc to CANopen DS402 Example ECOVARIO 616 DR AA 000 000 ECOVARIO servo amplifier with max 600 V c DC link voltage max 16 A output current total AC supply 3 phase 2 axis power stage Safety function STO CAN interface RS485 interface encoder emulation CE appproval standard design o 00000 Typenbezeichnung Type ECOVARIO XXXXX XX XXX XXX Leistungsversorgung Input Rating XU XAKA Logikversorgung Logic Supply AVI XAN Spare for addition
23. X5A STO function input STO function input STO function output STO function output Digital input Digital input Ready Reset Enable GND Fig 5 5 Connection diagram 1 axis servo amplifier ECOVARIO 616 22 Subject to change without notice Jonas Antriebstechnik HM GmbH Motor protection switch or Circuit breaker class C or Fuse slow lt 16 A L1 400 V L2 Cable length max 500 mm L3 PE Rerake or Bridge RI gt R if internal brake resistor RI is used L 0 GO optional internal connection 24V logic voltage eb Encoder 1 Installation and Operating Instructions ECOVARIO 616 616 D ECOVARIO 616 D CAP1 CAP1 CAP2 CAP2 RS485 1 jsuis altern RS232 X14 USB Q Ethernet EtherCAT or PROFIBUS DPH lt e or Profinet under preparation Axis 1 X11 X2A 24V 10 gt CWI lt CCWI lt HOME lt DIN6 lt DIN7 lt DIN8 lt X5A lt lt gt gt lt 4 X12 eb Encoder 2 gt lt lt lt lt lt lt 4 Fig 5 6 Connection diagram 2 axis servo amplifier ECOVARIO 616 D Subject to change wi
24. amplifier switches off at too high L amplificateur de servomoteur se coupe en cas de temperatures in the cabinet Error D02 or D03 gt temperature trop lev e dans l armoire lectrique a p 57 Motor without torque Erreur D02 ou D03 gt p 57 Moteur sans couple Cable conduct Cable conduct Q X t O i N e ECOVARIO ECOVARIO ECOVARIO ECOVARIO 616 616D 616 616D 616 616D 616 616D oO co 60 Cable conduct Fig 5 3 Mounting dimensions cabinet width minimum spacing mm 20 Subject to change without notice Jonas Antriebstechnik AV GmbH Installation and Operating Instructions ECOVARIO 616 616 D To calculate the minimal mounting depth g 5 4 dim A the form of the connectors cable outlet direction and the minimum bending radii of the connecting cables at the sub D connectors have to be regarded Mounting plate wit conductive surface Cubicle door ca 265 m r 225 mm Screw M5 DIN 912 Fig 5 4 Mounting dimensions cabinet depth mm 5 2 Electrical Installation 5 2 1 Important notes All installation work may only be carried out if the machine or plant is not live and protected against restart Never exceed the maximum rated voltage at the X6 connector U max 3 480 V 10 Netz Ihe guarding of the AC supply and the 24 V logic voltage should be carried
25. change without notice Master in X21 M27 Xai X21 CAN Bus Axis 1 Axis Axis 3 Axis Fig 6 36 Size terminating resistors R acc to line impedance normal R 120 Q 6 8 Optional interfaces ECOVARIO 6xx is available with the following options ECOVARIO 6 xx xx A x xxx xxx CAN RS485 Encoder emulation ECOVARIO 6 xx xx B x xxx xxx CAN RS232 Encoder emulation ECOVARIO 6 xx xx F x xxx xxx CAN RS485 PROFIBUS DP VO ECOVARIO 6 xx xx G x xxx xxx CAN RS232 PROFIBUS DP VO ECOVARIO 6 xx xx L x xxx xxx CAN RS232 Ethernet interface ECOVARIO 6 xx xx P x xxx xxx CAN RS485 EtherCAT interface ECOVARIO 6 xx xx Q x xxx xxx CAN RS232 EtherCAT interface ECOVARIO 6 xx xx H x xxx xxx CAN RS485 Profinet interface ECOVARIO 6 xx xx I x xxx xxx CAN RS232 Profinet interface CAN RS232 as service interface for ECO Studio only no object dictionary acc to CANopen DS402 6 8 1 X22 Designs with encoder emulation Table 6 22 Pin assignment connector X22 design with encoder emulation Pin Signal Description 1 ENC_5V Stromversorgung Fig 6 37 Mating connector X22 external 9 pole Sub D connector view of the solder or crimp side 2 A Track A 3 B Track B 4 Z Track N The interface encoder emulation is supplied by an external voltage 5 ENC GND Encoder ground of 5 Voc 6 ENC_GND Encoder ground The maximum cable length is 10 m 7 A Track A 8 B Track B 9 Z Trac
26. d alimentation doit has to be in the range 3 230V 10 to 3 tre de 3 230V 10 jusqu 3 480V 10 480V 10 50 60Hz the feeding system must 50 60Hz Le r seau d alimentation doit avoir be grounded at the center The voltage to ground un centre la terre La tension la terre ne pas must not exceed 300V because of the built in d passer 300V a cause de la protection contre noise suppression les arcs int gr e 5 2 5 Operation with residual current devices In case of a fault to frame over the internal rectifier of a multi phase driven servo amplifier the residual current may block the protective function of an AC sensitive or pulse current sensitive earth leakage circuit breaker Residual currents cause a pre magnetization of the transformer core and thus increase the the to lerance for residual currents To meet the requirements of EN 61800 5 1 we recommend therefore the use of the following earth leakage circuit breakers depending on the application universal RCDs type B in plant with 3 phase power system connection of the servo ampli fiers L1 L2 L3 If the leakage current is too high it may lead to unintentional activation of the RCD even in faultless opera tion High leakage currents may be caused by capacitative compensating currents over the cable shields if the motor cables are very long simultaneous switch in of several servo amplifiers use of interference filters with high leakage current
27. enc U 5 11 15 V can be set 500 mA sin Sine cos Cosine Z Index track tlon empsensor D Ground sin Sine cos Cosine Z Index track Te lemp sensor B Track B TV a Sensor a l B Track B A Track A Track A 2 Axis Servo Amplifiers ECOVARIO 616 D X11 X12 Encoder Jonas Antriebstechnik N GmbH Fig 6 19 Mating connector X11 X12 15 pole Sub D high density connector view of the solder or crimp side HIPERFACE BISS Hengstler IC Haus Stegmann SCS 2 encoder incremental or JAT optional 2 incremental enc SinCos encoder Signal 1 encoder 2 enc Signal BlSSencoder 2 encoder u 5 11 15 V can be set U 5 11 15 V can be set 500 mA 500 mA Sine 0Der VEN A Track A sin Cosine 0 8 12V 2 5 B Track B cos Data Data channel Data Daten nee Temp sensor lbs Ueuesenser De De Ground DS Ground RefSin Reference sine A Track A sin RefCos Reference cosine B Track B cos Data Data channel Data Daten IE Temp sensor Weave empsensor DE Track B Z Track N Veen Sensor A Pen o ES TrackB Z Track N Track A CLK CLK Track A CLK CLK The voltage U at the respective encoder interface can be parameterized and is set via the voltage applied to Pin 12 V Ka Table 6 15 Setting the encoder supply voltage V ENCSENSE 5V open OV U P 5V 11V The standard cable ABS 65
28. interface supports the protocol of the EtherCAT Technology Group and allows for Fast Ethernet according to IEEE 802 3u 100Base TX fullduplex 100Mbps Physically the in terface is designed as two standardized RJ45 sockets at the front side of the ECOVARIO Pin assignment is the same as for the standard Ethernet interface c f Chap 6 8 3 Table 6 25 Pin assignment connector OUT mn X22A B on design with EtherCAT interface Pin Signal Description E 1 RX Receive signal 2 RX Receive signal 3 TX Transmit signal 1 4 n C 5 n C 6 TX Transmit signal ml 7 gt n C IN 8 n c The interface X22B is the EtherCAT IN port and is used for the connection to the PC or a server end of a star shaped connection The interface X22A is the EtherCAT OUT port and is intended for the connection to further servo am plifiers via a line shaped connection uplink cf examples below Cabling is done via twisted pair cables UTP Cat 5e Tree and line topologies are supported Star topologies are possible as well The cable length between two devices is limited to 100 m For process control and visualization of Ether CAT devices the operation with the PC software IwinCAT manufacturer Beckhoff GmbH is proposed For configuration instructions and an application example please refer to Application Note 26 he objects which are required for the configuration of the Ether CAT communication a
29. to be D If in doubt contact service hotline of Jenaer Antriebstech nik GmbH Contact service hotline of Jenaer Antriebstechnik GmbH Contact service hotline of Jenaer Antriebstechnik GmbH Check bus connection and device function check supply voltage of the CAN bus Enter parameters again check node ID and Baud rate Group D Device and axis errors For ECOVARIO 616 D the error code on the display is preceded by an axis code 1 or 2 DOO DO1 DO2 D03 D04 D05 D06 Restart lock blocks switch on No external enable Heat sink temperature gt 85 C Device temperature gt 60 C Temperature error motor Encoder input A X11 Temperature error motor Encoder input B X12 Negative limit position reached Subject to change without notice Check function of the restart lock Check ENABLE signal Switch off unit and let it cool down Check whether the device is mounted in the correct mounting position Make sure that no heat accumulation can occur in the cabinet Let motor cool down Check temperature sensor connectors Let motor cool down Check temperature sensor connectors Reset if an error message is raised 61 Installation and Operating Instructions ECOVARIO 616 616 D 62 Code D07 D10 D11 D12 D13 D14 D15 D16 D20 D21 D22 D23 D24 D25 D26 D27 D30 D31 D32 D33 D34 D35 Error Positive limit position reached Short circuit of motor phases or groun
30. xx x x G x xxx xxx design with RS232 interface Design with RS485 interface Table 6 18 Pin assignment connector X13 Pin Signal Description 1 CAP1 Capture input1 RS422 level 2 Rx Receive RS485 Fig 6 25 Mating connector X13 3 Tx Transmit RS485 9 poliger D Sub Stecker Ansicht quf die L t bzw Crimpseite 4 CAP2 Capture input2 RS422 level 5 DGND Digital ground 6 CAP 1 Capture input1 RS422 level 7 Rx Receive RS485 8 Tx Transmit RS485 9 CAP2 Capture input2 RS422 level Apart from the serial interface the connector X13 provides at ECOVARIO 6xx additionally two capture inputs with RS422 signal transmission for rapid capture of process events The capture inputs are not galva nically separated and can also be configured as digital inputs The RS485 interface of the ECOVARIO may as well serve for a 4 conductor full duplex as also a 2 con ductor half duplex connector Transmitter and receiver of the ECOVARIO meet the specifications of EIA RS485 up to 250 kBaud and are EMC protected according to IEC 61 000 4 4 The communication protocol allows network operation with a master host and up to 126 ECOVARIO units as slaves in an RS485 network At most 32 participants may take part in one network The network must have a bus structure The adress ID of an ECOVARIO is set by the front keys Each ID may only be allocated once ID 0 is reserved and may not be allocated 42 Subject to change without notice
31. 0 C may occur Braided wire of the connecting cables length 510 40 mm AWG16 or 1 5 mm resp The scope of delivery contains elbow joints with mounting elements 68 Subject to change without notice Jonas Antriebstechnik A GmbH Installation and Operating Instructions ECOVARIO 616 616 D 9 2 1 Ballast resistors 200 W 500 W cooled DPR40 200 40 Q 200 W 500 W cooled 60 80 T10 6 204 510 40 216 s 176 20 10 CEE BE UE EN EE RS 5 LL NL N N CIN 1 I 1 1 1 O Dr Tr LLI OOOO 1 1 __ 1 5 O 100 200 500 1 000 2 000 5 000 10 000 Fig 9 3 Pulse strength ballast resistors DPRxx 200 without restriction of durability ED duty cycle Subject to change without notice 69 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik HM GmbH All cases on the left side below the characteristics in fig 9 3 are covered by the ballast resistors DPRxx 200 abgedeckt werden Frame conditions Basis is the normal cycle time of 120 s The casing temperature be determined with the temperature diagram in fig 9 4 on the basis of the average power The avarage power is calculated according to formula 4 Ihe value taken from fig 9 4 plus 5 K amounts to the casing temperature at the chosen poulse strength OCP FHFFT FTFIUFTFRFTF FTTFETTF FTTINFFFHLSTT Para ZAMA SS SY ASS ALS ZIZ VITKITLE LER ELE T PC Ambie
32. 0Base TX halfduplex 100Mbps Physically the interface is designed as two standardized RJ45 sockets at the front side of the ECOVARIO r w Table 6 24 Pin assignment connector X22A B on design with Ethernet interface Pin Signal Description E 1 RX Receive signal 2 RX Receive signal 3 TX Transmit signal ly 4 n c 5 n C 6 TX Transmit signal el 7 n C 8 n C The interfaces X22A and X22B can each be used for the connection to the PC or a server end of a star shaped connection as well as for the connection to further servo amplifiers via a line shaped connection uplink cf examples below Cabling is done via twisted pair cables UTP Cat 5e Star and line topologies are supported Not more than 6 ECOVARIO servo amplifiers should be cabled in line The cable length between two devices is limited to 100 m For using the Ethernet interface the IP address the subnet mask the port and if necessary a gateway IP address have to be parameterized The gateway IP address is only necessary if a communication to external network is intended to be set up The interfaces X22A and X22B are each equipped with the following display elements green LED displays Link Activity orange LED displays Collision Detection An ECOVARIO which is operated with the Ethernet interface automatically selects the interface used for message transfer If a CAN bus connection is available all messages which the
33. 12100 parts 1 and 2 have to be observed La mise en service d une installation ou une machine o sont int gr s un ou plusieurs ECOVARIO est interdite jusqu ce qu il ait t tabli que toutes les dispositions des directives europ ennes et des r gles de s curit de protection contre les accidents sp cifiques au pays d implantation soient remplies En particuliers il sagit en premier ordre de la Directive Machines 2006 42 CE et de la Directive CEM 2004 108 CE Puis DIN EN 60204 et DIN EN ISO 12100 parties 1 et 2 Safety function Safe Torque Off STO cf chapter 6 4 1 Fonction de s curit Safe Torque Off STO chapitre 6 4 1 The safety function STO must be integrated into a safety circuit that meets the demands of the safety standards of EN 60204 EN ISO 12100 1 and 2 and EN ISO 13849 1 It must only be activated when the motor is not longer rotating Drives with a suspended load must have an additional safe mechanical blocking La fonction de s curit STO doit tre int gr e dans un circuit de s curit les exigences des direc tives DIN EN 60204 DIN EN ISO 12100 1 et 2 et EN ISO 13849 1 sont suffisantes Elle ne doit tre activee que si le moteur est arr t et isol de toute force sexercant sur lui par exemple des charges suspendues qui doivent tre bloqu es avec un dispositif m canique com pl mentaire Foreseeable misuse of the safety function STO Mauvaises utilisation pr visibles de la fo
34. 17 5 ES OA o O a a at ii ie ie int 18 i AO AS Dr a a ee 18 al Mae ln la Ka O O MA en an tte a een ener ten it ie 18 Sal 2 Bos n Sela cere ner a a E E 18 3 15 ASIEN 19 2 Fle rica IS AO ana ane a it MN MM 20 AW NR al k l e al a l l a ae ee 20 92 2 EMC lt emplant installation ne u ee axa kanek ke eee N wra k 20 523 CONNECTION aa dt _ xx a es eaa mr Z VYNY 21 w0 o Is A ee a ee ee 23 52 5 Operation With residual current dein nenne ae ann 23 6 D L V ts srs co a br ern 24 Ge DS EEE 24 gt gt _ aor2ggogxgxgbxxxxxny 26 6 2 1 X1A X1B Digital inputs and outputs 24 Vou seeesssceseeseeeeceeesseeesceeeseceaesceessceeeseeeeaeeeeaseceesseeeeeees 26 2 Dg IG a DAIS peace a ee een 27 Oo D ANC E E E E TE A E 28 6 3 1 DAS Eee 28 09 2 CL E VIER COM COI ON AN T near 30 03 8 AO TON T E 1100 een E A E A E ee R 31 eg D A D 121 0 E E T E E A N 32 Da Sa UNO ee ee ee ee 33 Subject to change without notice 5 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik INN GmbH 6 4 1 6 5 6 5 1 6 5 2 6 6 6 6 1 6 6 2 6 7 6 8 6 8 1 6 8 2 6 8 3 6 8 4 6 8 5 7 1 7 2 7 3 fad 7 3 2 Ledid 7 3 4 8 1 8 2 9 1 9 1 1 9 2 221 9 3 9 4 10 10 1 10 2 10 3 Restart lock Sale TO Que ol ST Irene een 33 BPMN a 5 EE A EEE ee ovyessse A AT 36 2 Axis Servo Amplifiers ECOVARIO 616 D X11 X12 Encoder uo eee eeeeseeeeseeeeseeeeeeeeeeeeeeeseeeeaees 3
35. 2 2007 EN 61800 5 1 VDE160 EN 61800 3 2004 Das Produkt ist nach Artikel 2 Buchstabe c der Richtlinie The products are defined as safety components according to directive 2006 42 EG als Sicherheitsbauteil definiert Es ist ausschlie lich f r 2006 42 EC They are exclusively intended for installation in machines den Einbau in eine Maschine bestimmt Die Inbetriebnahme ist so Operation is prohibited until it has been determined that the machines lange untersagt bis die Gesamtmaschine in die das Produkt in which these products are to be installed conform to the directive eingebaut werden soll den Bestimmungen der Richtlinie 2006 42 EC 2006 42 EG entspricht Die Sicherheitshinweise der Betriebsanleitung sind zu beachten The safety instructions of the manual are to be considered Ort Datum der Ausstellung Gesch ftsf hrer Dokumentationsverantwortlicher Place and date of issue General Manager Responsible for documentation Jena 07 01 2013 Dipl Ing FH Stephan Preu Dipl Ing Gerald Bobe Subject to change without notice 13 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik A GmbH 4 Technical Data 4 1 Equipment Features Supply voltage range from 200 to 528 V 3 phase Integrated support for 1Vp p SinCos encoder incremental encoder Integrated support for BISS B BISS C or HIPERFACE protocol Integrated encoder emulation Support for second feedback input Internal brake resisto
36. 2xAWG16 up to 12 A 600 V 10 8 mm trailing capability from bending radius gt 105 mm All cables in table 9 4 are available up to 50 m All cables are trailing cables Subject to change without notice 71 Installation and Operating Instructions ECOVARIO 616 616 D 10 Appendix 10 1 Glossary Ballast circuit Baud rate BISS Bitrate Bootloader mode Brake chopper Capture input Circuit breaker DC link voltage Disable Encoder EMC Enable ESD protection Field bus interface Firmware Ground fault 72 Jonas Antriebstechnik AV GmbH A ballast circuit transforms energy that is fed back into the DC link during braking of a motor into heat Thus it is made sure that the DC link voltage does not increase too much Unit of measure for the transmission rate of data in serial interfaces The baud rate indicates the number of possible changes of state of the transmitted signal per second 1 baud 1 state change s The baud rate can be lower than the bit rate one bit is coded in several signal states Baud rate in this document refers to signals in which one bit is defined with the two signal states HIGH and LOW In this case the bit rate equals the baud rate Bidirectional sensor interface of iC Haus GmbH Bodenheim Transmission rate of information in bit second State of the servo amplifier in which a new loadware can be transmitted into the servo amplifier s memory The brake chopper ci
37. 7 1 Axis Servo Amplifier ECOVARIO 616 X11 X12 Encoder ss 39 SAR E ENE A ee 41 X13 RS485 RS232 interface with 2 Capture Inputs ss 41 SI Parame ao USB siltan J rrr mn 44 SCA 6 10 e gg maaeamngD rmmmmmnnd dtS ft f 45 ens N ee ee ENA EEE 46 X22 Designs with encoder emulation nes 46 X22 Designs with PROFIBUS DD VO interface une ee as 47 X22 Designs with Ethernet interia 0 menant nes siennes 49 x 22 Desiens with EIher CAT ABS end dns urine 52 X22 Designs with Profinet interface enter nein 55 Commissionin Tessinin iiis oa andiae redea een ehren eher 58 Important notes before commissioning ss 58 Controland display elements euere en wa ew ann 58 Work schedule commissioning sise 59 DM ATS VAY a A E cnt eet stm nts E eestepeeteenseacesee 60 POG DESSEN een ee 61 Setting and querying displaying parameters via the keys 64 DOC HOMO ea eee de ee a 64 Parameter SEINS Lise kak ken kel b a ben s l Ken w k k kud liva kek Kul ed uk k aeaa 65 User inter face ECO 0 ai an taede AENOR EEEN Eae EREN EA DEERE 65 Setting the current allocation to the both axes of the ECOVARIO 616 D 65 ACCESSORIES nern 66 eeaeee a AL PNM re er T E ee E A E 67 DILL E nee A A A T ye O E AN A A E 67 Balis BS 16 OS EEE A AE A tasdetsteesieesgtaieesoresieies 68 Ballast resistors 200 W 500 W COGIC ana era 69 MANS ay anl E na 2 D M A en er eee 70 RC A AEN
38. NTION NOTICE PRUDENCE INFO INDICATION CS Subject to change without notice Description Warning about a dangerous situation Disregarding this warning will lead to death or serious irreversible injuries Left symbol General danger Right symbol Dangerous electrical voltages Warning about a dangerous situation Disregarding this warning may lead to death or serious irreversible injuries Left symbol General danger Right symbol Dangerous electrical voltages Warning about a dangerous situation Disregarding this warning may lead to minor injuries Left symbol General Right symbol Hot surfaces Disregarding this note may lead to damages of things Not a safety instruction However Important information on the use of the servo amplifier Signal words and symbols Mots d avertissement et symboles Description Indique une situation dangereuse Le non re spect de l indication de danger m nera la mort ou des blessures graves ou irr versibles Pictogramme de gauche indication g n rale de danger Pictogramme de droite Danger du au courant lectrique Indique une situation dangereuse Le non respect de l indication de danger peut mener la mort ou des blessures graves ou irr versibles Pictogramme de gauche indication g n rale de danger Pictogramme de droite Danger du au courant lectrique Indique une situation dangereuse Le non respect de l indication de
39. O with ECOVARIO with Other Ethernet devices Ethernet interface Ethernet interface Ethernet interface Fig 6 43 Ethernet operation ofthe ECOVARIO without using the CAN bus Redundant operation The special feature of this version Fig 6 44 is that e g service data via SDO can be exchanged via Ether net while process communication is done via the CAN bus The SDO transfer with the PC IPC does not re ach the CAN bus which is not disturbed e g synchronous motion In order to change the operation mode the gateway mode has to be deactivated in each device object 0x2FB2 sub index 12 because otherwise the devices would send the messages to each other continuously Process data communication is decoupled completely from the Ethernet in this case All other CANopen messages and services PDO Emergency NMT etc are not switched through from the CAN bus to the Ethernet side and vice versa PC IPC Ethernet CAN Bus ECOVARIC with ECOVARIO with ECOVARIO with Other CAN compatible devices Ethernet interface Ethernet interface Ethernet interface Fig 6 44 Redundant operation Ethernet CAN with ECOVARIO 52 Subject to change without notice Jonas Antriebstechnik d GmbH Installation and Operating Instructions ECOVARIO 616 616 D 6 8 4 X22 Designs with EtherCAT interface As an option ECOVARIO can be equipped with an EtherCAT interface which can be used for setpoint setting and parameterization The
40. OVARIO is operated as first or last participant at a CAN bus it is useful to solder the terminating resistor in the mating connector of X21 between the pins 2 and 7 Table 6 21 Pin assignment connector X21 Ihe manual Object Dictionary ECOVARIO and Pin Signal Description ECOSTEP contains a detailed description of all available le none 2 CANL CANdataL AN_GND f ial AN Ihe Baud rate und the device ID can be set with the front Aue ee u keys of the device see chap 7 3 3 Key operation or di le rectly via the appropriate CAN objects 5 n C The following Baud rates are supported 1000 kBit s 6 CAN GND reference potential to 500 kBit s 250 kBit s 125 kBit s 100 kBit s 50 kBit s The SS se values accord to the register values of the common older 7 CANH CAN data H 8 or 16 bit CAN controller ECOSTEP compatible and are DIN n c transformed via table into ECOVARIO CAN controller 9 CANV 8 18V max 50 mA values If point of sampling and scan rate 86 7 3 times ro oo oo sampling at all Baud rates do not meet the demands please ECOVARIO 6xx xx BX xxx xxx get in touch with the technical service of Jenaer Antriebs no external supply voltage for the technik CAN interface is required X21 FR F CAN_H CANL ui p Er AYY ww CAN_V Galvanic l isolation o i CAN_GND E DR Io ECOVARIO w w CAN Master Fig 6 35 Circuit X21 design with CAN interface 46 Subject to
41. RUDENCE or destruction of machine parts ou detruire des paries de la machine Device configuration and mechanical configuration es appareils et la configuration m canique doivent With the help of the ECO Studio device configuration wizard and of the mechanical configuration wizard carry out the basic settings for the operation of ECOVARIO A detailed description of software commissi oning can be found in the ECO Studio Operation Manual ECOVARIO ECOSTEP and ECOMPACT and in the ECO Studio help system Before switching on the power supply the following items 7 to 10 have to be observed 7 Check safety equipment DANGER High voltages up to 850 V and unintentional Des tensions pouvant atteindre 850 V et des movements of motors tools or axes may lead to mouvements involontaires du moteur des outils ou death or serious injuries des d placements d axes entraines des dangers de Before switching on the voltage it is vital to check mort ou de blessures if all safety equipment that protects from touching Avant la mise sous tension de la partie puissance il live parts and from the consequences of indeliberate s assurer que les parties pouvant conduire du courant movements functions properly et les cons quences de de mouvements involontaires soient s curis es et fonctionnent correctement 8 Zero demand values Before switching on the power supply the analog and digital demand values for position and speed should be zeroe
42. T amplifier Thus maintenance of electrical parts of the servomoteur Pour ces raisons des travaux dentretien motor or the servo amplifer may only be carried out sur les parties lectriques de l amplificateur ou sur le after the drive system has been disconnected from moteur ne doivent tre r alis s qu apr s avoir coup the power supply l alimentation lectrique du syst me d entrainement The safety function Safe Torque Off STO is implemented together with the standard functionality of the ECOVARIO with only a few components related exclusively to the safety function The STO function meets the requirements to SIL2 or PLd respectively according to EN 61800 5 2 or EN ISO 13849 1 The function is established by means of the circuitry shown in Fig 6 17 The signals are lead to the connector X8 Further the signals Enable and Ready of connector X1 are used CS INFO The 2 axis device ECOVARIO 616 D has assigned Sur des appareils 2 axes ECOVARIO 616 D the interface X8A to axis 1 and X8B to axis 2 In l interface X7A est affect l axe 1 et X7B the 1 axis device ECOVARIO 616 X8B is not used l axe 2 Sur des appareils a 1 axe ECOVARIO 616 l interface X7B n est pas affect e X8A axis 1 X8B axis 2 nc ASI max 200 mA 24V 4 Activate STO Setpoint 0 AE Ctrl voltage 0 Power stages off ASI GND ASO1 ASO2 gt Fig 6 16 j Mating connec
43. a CAN USB RS232 RS485 or PROFIBUS network Baud rate for the CAN network Display of the Ethernet IP Address or of the EtherCAT station address Restarting the bootloader and the loadware For detailed instructions on the use of the keys refer to chapter 7 3 3 7 3 Work schedule commissioning 1 Check installation The servo amplifier is disconnected from the supply Check the wiring for completeness short circuits and ground faults according to connection diagram in Fig 6 2 1 2 Zero enable Connect the ENABLE input of the respective axis to 0 V connector X1A axis 1 or X1B axis 2 3 Switch on 24 V logic supply Apply the 24 V control voltage at the connector X1A between the pins GND and 24 V after an initializing phase of about 3 s the LED display shows the operation mode of the servo amplifier 4 Rectify eventual errors If the display shows an error the error has to be rectified before commissioning cf chapter 7 3 2 5 Start commissioning software Connect a PC to the PC interface X13 of the ECOVARIO or via CAN dongle to the interface X21 and start the commissioning and operation program ECO Studio Here establish the logic connection between PC and ECOVARIO 616 Note At ECOVARIO 616 D for each axis a separate ECO Studio session has to be started 6 Device configuration and mechanical configuration NOTICE Incorrect parameter settings can cause damage De mauvais param trage peuvent endommager P
44. a PC a USB cable A B connects the USB interface of the ECOVARIO USB connector type B to a PC USB connector type A The USB interface is EMC protected according to IEC 61 000 4 2 and is internally sup plied To communicate via the USB interface firstly the unit ID of the ECOVARIO must be set Ihe ID is set with the front keys of the ECOVARIO Each ID can only be ares Ele allocated once ID 0 is reserved and may not be allocated type B front view onto the socket at the ECOVARIO Subject to change without notice 45 Installation and Operating Instructions ECOVARIO 616 616 D Table 6 20 Pin assignment connector X14 X14 Pin Signal Description usepL _ USB_D pa 1 USB_VBUS USB 5V USB interf 2 USB_D USB data A bass USBDM I 3 a 3 USB D USB data rece u usB_veus 4 DGND USB ground _DGND ECOVARIO Fig 6 33 Circuit of the USB interface 6 7 X21 CAN interface The CAN interface of the ECOVARIO is based on the communication profile CiA DS 301 and the device profile CiA DSP 402 drives and motion control It must be supplied with external voltage Exception ECOVARIO 6xx xx Ax xxx and ECOVARIO 6xx xx Bx xxx xxx Terminating resistors for busses are not built in the ECOVARIO A CAN Fig 6 34 Mating connector S X21 9 pole Sub D socket view bus has to be terminated with a 120 Q resistor at the beginning and at the of the solder or crimp side end If the EC
45. ace EtherCAT interface EtherCAT interface Bild 6 45 EtherCAT operation of ECOVARIO without using the CAN bus Parallel operation In principle CAN and EtherCAT can be operated in parallel cf Fig 6 46 where the CAN bus is used for parame terization while EtherCAT is used for the synchronous interpolated operation As soon as the ECOVARIO has been configurated successfully by the EtherCAT master and has been set to preoperational state via EtherCAT the NMT telegrams via CAN are ignored PDOs assigned to the EtherCAT bus are no longer sent nor received via CAN Interpolated operation via CAN is not possible in this case Emergency telegrams are sent via both bus systems SDO traffic is functional without limitations via all interfaces EtherCAT Master EtherCAT CAN Bus ECOVARIO with ECOVARIO with ECOVARIO with Other CAN compatible devices EtherCAT interface EtherCAT interface EtherCAT interface Fig 6 46 Parallel operation EtherCAT CAN with ECOVARIO 54 Subject to change without notice Jonas Antriebstechnik AM GmbH Installation and Operating Instructions ECOVARIO 616 616 D 6 8 5 X22 Designs with Profinet interface As an option the ECOVARIO 616 616D can be equipped with a Profinet interface which can be used for setpoint setting and parameterization via a respective PLC Ihe device supports the following ProfiDrive application classes 1 standard drive with velocity control
46. al inputs Encoder axis 1 axis 1 X1A X1B X7B Motor brake axis 2 24V Digital inputs outputs X5A Motor connector X7A axis 1 Motor brake X5B axis 1 Motor connector axis 2 Fig 6 1 Order of the interfaces of ECOVARIO 616 top and ECOVARIO 616 D bottom On the next page the available interfaces for all ECOVARIO 6xx types are shown in an overview table Subsequently detailed descriptions of each interface with pin assignment and block diagram are provided For the interfaces X1 to X8 a mating connector set is available see table 9 1 Original accessories ECOVARIO To simplify the handling all mating connectors are labelled Subject to change without notice 25 X4 DC link voltage ballast resistor X6 Power connector Installation and Operating Instructions ECOVARIO 616 616 D Table 6 1 Overview of interfaces ECOVARIO 616 ECOVARIO 616 D 26 Order designation ECOVARIO 616AN AJ 000 000 ECOVARIO 616AN BJ 000 000 ECOVARIO 616AR AJ 000 000 ECOVARIO 616AR BJ 000 000 ECOVARIO 616AN FJ 000 000 ECOVARIO 616AN GJ 000 000 ECOVARIO 616AR FJ 000 000 ECOVARIO 616AR GJ 000 000 ECOVARIO 616AN KJ 000 000 ECOVARIO 616AN LJ 000 000 ECOVARIO 616AR KJ 000 000 ECOVARIO 616AR LJ 000 000 ECOVARIO 616AN PJ 000 000 ECOVARIO 616AN QJ 000 000 ECOVARIO 616AR PJ 000 000 ECOVARIO 616AR QJ 000 000 ECOVARIO 616DN AJ 000 000 ECOVARIO 616DN BJ
47. and X1B GND 8 24 V ground 24 V Control X1A axis 1 7 wk X1B axis 2 nc 1 our er Load 5 TK lg 3 2 OUT2 j gt C 24 V I Load JK H 3 READY Load 4 RESET an RESET 5SIENABLE C ENABLE 24 V GND oven 7 m d External isolation 6 GND J Power Supply 8 GND 24 Voc ECOVARIO 616 Fig 6 3 Connector X1A X1B Circuit of the digital inputs and outputs axis 1 axis 2 Subject to change without notice 2I Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik IN GmbH 6 2 2 X2A X2B Digital Inputs INFO The 2 axis device ECOVARIO 616 D has assigned Sur des appareils 2 axes ECOVARIO 616 D the interface X2A to axis 1 and X2B to axis 2 In l interface X12A est affect l axe 1 et X2B the 1 axis device ECOVARIO 616 X2B is not used l axe 2 Sur des appareils 1 axe ECOVARIO 616 l interface X2B n est pas affect e Table 6 3 Pin assignment connector X2A X2B Signal Pin Description 24V lO 1 24 V control voltage for 1 0 inter nally connected between X2A and x2B CWI 2 Positive limit switch Switching SEEN threshold CCWI 3 Negative limit switch LH 11V 1234567 8 HOME Homing switch H gt L ne Fig 6 4 Mating connector X2A X2B traf acc to Combicon MC 1 5 8 ST 3 81 CN1 8 zus 2 Digital input6 61131 2type3 BONZX2 Phoenix No 175541 5 DIN7 6 Digital input 7 DIN8 7 Digital input 8 GND 8 24V ground X2A axis 1 rer X2B axis2 n c
48. cksum of an EEPROM section Error during RAM check Incorrect calibration data Watchdog error of standard loadware PLD firmware inappropriate for loadware Loadware does not support this device Firmware Loadware does not fit to device FPGA could not be started Device could not be started Runtime error in FPGA Group B Bus errors BOO B01 CAN Nodeguarding error No messages are sent Synchronisation window in interpolated mode exceeded CAN bus parameters not available incorrect sa ving of parameters No messages are sent Countermeasure Repeat action if the error reoccurs send in device to manufacturer Repeat action if the error reoccurs send in device to manufacturer Repeat action if the error reoccurs send in device to manufacturer Repeat action if the error reoccurs send in device to manufacturer Repeat action if the error reoccurs send in device to manufacturer If the error reoccurs send in the device to manufacturer Communication and or application parameters have not yet been stored This behaviour is normal with new devices and has been im plemented for signalling this to the user Repeat action if the error reoccurs send in device to manufacturer Send in device to manufacturer If the error reoccurs send in the device to manufacturer Send in device to manufacturer Contact service hotline of Jenaer Antriebstechnik GmbH Load appropriate firmware loadware First letter of the file name has
49. clarify that those components are suitable to be assembled with our devices Never open the units during operation There is danger of life or a risk of serious health and material damage Covers and cabinet doors have to be kept closed during operation With the opening ofthe device all warranty and liability claims against Jenaer Antriebs technik GmbH are void The protective earth conductor has to be proper ly applied before applying a voltage If the protective earth conductor is not connected in case of a failure e g the housing of the servo ampli fier can be at hazardous voltage level Never undo electrical connections while they are live There is a risk of arcing Arcs can cause injury and damage contacts During operation logic and power connectors are live Directly after disconnecting the servo amplifier from the power supply never touch parts of the device which potentially could be live e g contacts Wait at least six minutes Capacitors can still have dangerous voltages present To be sure measure the DC link circuit and wait till it has fallen below 40 V Jonas Antriebstechnik d GmbH L utilisation non conforme des amplificateurs de servomoteurs peut entrainer des blessures et des d g ts mat riels Veuillez lire la documentation avant d installer et de mettre en route l appareil Les donn es techniques ainsi que les informations concernant le raccordement Plaque constructeur et documentation do
50. coder A Capture error incremental encoder B Interpolation error SINCOS encoder A Interpolation error SINCOS encoder B Too high speed of encoder A or cannot be read Too high speed of encoder B or cannot be read Check encoder and supply cables for wire breakage If no encoder is configurated select encoder Check whether the correct encoder port has been selected In case of externally powered encoders check supply voltage Check encoder and supply cables for wire breakage Check whether the correct encoder port has been selected In case of externally po wered encoders check supply voltage Check whether the monitoring is set correctly Error reasons might also be disturbances on the lines or a defective encoder Check encoder and supply cables Error reason might be strong electromagnetic interferences Check parameters limit speed of the motor Error reason might be contamination or damage of the measuring system Subject to change without notice Jonas Antriebstechnik AV GmbH Code E14 E15 E16 E17 E20 E21 E23 E24 E25 Error Selected encoder type is wrong or not sup ported Invalid motor data not supported Error during reading user data Invalid user data or motor and servo amplifier do not fit Mismatch between stored position value and actual encoder value more than 1 2 revolution Incorrect multiturn value Quadrant correction error of SINCOS encoder A Quadrant correction error
51. conducteurs de pilotage et de puissance conduisent des tensions dangereuses Ne touchez pas de pi ces de l amplificateur de servomoteurs directement apr s l avoir d branch de l alimentation lectrique qui peuvent tre po tentiellement conducteur de tension par exemple des contacts Attendez au moins 6 minutes Les condensateurs peuvent rester charg s aussi longtemps de tension dan gereuse Mesurez par s curit les tensions entre circuits jusqu qu elles soient inf rieurs 40V Subject to change without notice Jonas Antriebstechnik d GmbH Installation and Operating Instructions ECOVARIO 616 616 D 2 4 Danger by hot surfaces Dangers dus a des surfaces chaudes CAUTION Hot surfaces may cause burns to the skin Des surfaces chaudes peuvent entrainer des brulures ATTENTION As the housing of the ECOVARIO 6xx serves Le boiter de ECOVARIO sert galement de radiateur ceci also as heat sink during operation the surface entraine qu il peut atteindre des temp ratures de plus de 70 C temperature may rise to more than 70 C pendant l utilisation 2 5 Danger by unintentional mechanical movements Dangers dus des mouvements involontaires DANGER Unintentional movements of motors Des mouvements involontaires de moteurs d axes ou tools or axes may lead to death or serious d outillages entrainent un danger de mort ou de bles injuries sures ECOVARIO drives can produce strong mecani Les e
52. connections while they are live There is a risk of arcing Arcs can cause injury and damage contacts During operation logic and power connectors are live Acute danger of life or risk of injury due to high voltages up to 850 V All live parts must be pro tected safely against touching Even up to six minutes after disonnection from the supply capacitors can still have dangerous voltages present To be sure measure the DC link circuit and wait till it has fallen below 40 V Un raccordement la terre r glementaire doit obligatoirement tre raccord avant la mise sous tension de l appareil Si cette mise la terre n est pas raccord e le boitier de l amplificateur de servomoteur peut en cas de prob l mes mener de dangereuses tensions Ne pas effectuer de debranchements sous tension Il y a danger d arc lectrique qui peut blesser des personnes et endommager des contacts Pendant l utilisation les conducteurs de pilotage et de puissance conduisent des tensions dangereuses Danger de mort ou danger de blessures par des tensions lev es 850 V Ne touchez pas de pi ces de l amplificateur de servomoteurs qui peuvent tre potentiellement con ducteur de tension par exemple des contacts Attendez au moins 6 minutes Les condensateurs peuvent rester charg s aussi longtemps de tension dan gereuse Mesurez par s curit les tensions entre circuits jusqu qu elles soient inf rieurs 40V If there are severa
53. core connection to the host is needed The connector X13 of Sas SE SIMS eu 1 PE 22 level the ECOVARIO 6xx is designed in a way 2 TxD RS232 TxD that a 1 1 standard cable for communication 3 RxD RS232 RxD with a COM port 9 pole Sub D connector 4 CAP2 Capture input 2 RS422 level can be used Transmitter ns of the 5 DGND Dor o Na ECOVARIO 114 D meet the specifications ein CA aP MSNU NSE protected according to IEC 61000 4 2 2 i lies Ihe communication protocol allows net 8 _ free work operation of up to 126 ECOVARIO 9 CAP2 Capture input 2 RS422 level units as slaves in a mono master network For this option a ring structure of the RS232 network according to the scheme in fig 6 30 is necessary ECOVARIO Fig 6 29 Example for connection of an RS232 interface 44 Subject to change without notice Jonas Antriebstechnik AM GmbH Installation and Operating Instructions ECOVARIO 616 616 D RxD Bee GND ND WANEN TxD Ze Host Computer 35 2 35 2 352 X13 X13 ae X13 ID 1 ID 2 ID n ECOVARIO ECOVARIO ECOVARIO Fig 6 30 RS232 network in ring structure X13 PC 9 pole Sub D socket 9 pole Sub D socket 413 PC of 5 9 pole Sub D socket 25 pole Sub D socket an Fig 6 31 RS232 cable ECOVARIO PC view of the solder or crimp side of the plug connectors at the cable 6 6 2 X14 Parameterizing USB interface The USB interface serves for setting the parameters of the ECOVARIO with
54. ctors that prevents single contacts from switching in case of errors Repeater Equipment for reinforcing and regenerating of signals in a network Restart lock AS Technical measure that prevents actuators safely by mechanical elements posi tively driven contacts from restarting indeliberately RMS Root mean square Sequencer programming Programming a work schedule in which a sequence of events is defined depen ding on external states input data internal states actual values or time states Short circuit Here electrically conductive connection between two power systems or motor phases STO function Safe Torque Oft safety function defined in EN DIN 61800 5 2 The motor is not supplied with energy and cannot generate a rotation The STO function is used for the implementation of the restart lock Token passing Hybrid access method for multimaster systems token passing uses a token or series of bits to grant a master permission to transmit over the network while the transmission between master and slave is carried out after the master slave principle Token system In networking a token is a special series of bits that travels around a token ring network As the token circulates computers attached to the network can cap ture it The token acts like a ticket enabling its owner to send a message across the network There is only one token for each network so there is no possibility that two computers will attempt to transmit messa
55. d Subject to change without notice 59 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik IN GmbH 9 Switch on power supply The power supply should only be switched on with the on off switches of a contactor circuit 10 ENABLE 0 5 s after switching on the power supply the enable signal of the respective axis can be changed to high 24 V level at input X1A Enablel or X1B Enable2 If the motor vibrates or hums the value of the p gain should be reduced ECO Studio in the navigation area select the Controller entry and then the Velocity Controller tab 11 Parameter optimization further programming NOTICE Incorrect parameter settings can cause damage De mauvais parametrage peuvent endommager ou PRUDENCE or destruction of machine parts detruire des paries de la machine The controller parameters are pre set by the manuf Les param tres du r gulateur sont pr r gl s en usine acturer However they must be checked and if neces cependant doivent tre v rifi es et adapt es chaque sary adjusted to the specific application A detailed lt 45 sp cifique Une description d taill e de la configu description of how to set the velocity controller and ation des param tres du r gulateur de vitesse et de position controller parameters can be found in the Position est donn e le syst me d aide ECO Studio ECO Studio help system 7 3 1 State display After switching on the
56. d fault of the power stage resp Overvoltage in the supply cables Exceeding i xt limitation of device Exceeding i xt limitation of motor ADC reference measurement failure Threshold value DC link voltage reached At the mains connector not all three phases are connected no 3 phase feed External 24 V supply at X1 has fallen below 17 V DC link voltage too high short circuit of ballast circuit DC link voltage too low Overload ballast circuit Exceeding charging time of DC link Short circuit or overload of the digital outputs or the brake control resp No 5 V OD voltage 15 V HOK Following error too high Commutation not found Internal software reset Fehler Reglerwatchdog Error supervision of external position measu ring system Gantry system only Error of an axis in the gantry interconnection Jenae Antriebstechnik AA amon Countermeasure Reset if an error message is raised Check motor and supply cables Check whether the shield wires are connected correctly Check parameters and operating conditions Check if axis is freely movable If error reoccurs send in device to manufacturer Connect all three phases Check 24 V power supply Are there disturbances on the supply line Check output power specification of power supply whether it is di mensioned sufficiently Check DC link and ballast circuit Is the ballast resistor connected correctly Check supply voltage might be too high Check power
57. danger peut mener des blessures l g res Pictogramme de gauche indication g n rale Pictogramme de droite Attention aux surfaces chaudes Indique une situation qui si elle n est pas vi t e peut mener la d t rioration de mat riel N indique pas de situation de danger mais une information importante par rapport l utilisation de l amplificateur de servomoteur Installation and Operating Instructions ECOVARIO 616 616 D 2 2 CAUTION ATTENTION CAUTION ATTENTION 2 3 DANGER WARNING AVERTISSEMENT WARNING AVERTISSEMENT WARNING AVERTISSEMENT General notes Indications g n rales Improper handling of the servo amplifier may lead lead to injuries and material damage Read this documentation carefully before you install and commission the device The technical data and the information on connection requirements name plate and documentation have to be adhered to Only properly qualified personnel are permitted to perform activities such as transport installati on setup and maintenance of the servo amplifier ECOVARIO The manufacturer of the machine must generate a hazard analysis for the machine and take appro priate measures to ensure that unforeseen move ments cannot cause injury or damage to any per son or property In case of modifications or retrofits with components of manufacturers other than Jenaer Antriebstechnik please contact us to
58. e of control cables 5 2 3 Connection diagram Note The protective earth connection PE of the ECOVARIO can be implemented in two different ways and thus complies to EN 60204 1 Chap 8 2 8 via the stud at the bottom of the housing with a wire gauge of min 10mm via two PE wires independent of each other with the power connection wire gauge of the device 1 at the supply connector X6 the other at the stud at the bottom of the housing Cable length Motor protection switch or max 500 mm Circuit breaker class C or Fuse slow lt 16 A L1 ECOVARIO 616 Machine signals Fast event Capture X13 CAP1 CAP1 400V L2 CAP2 CAP2 RS485 altern RS232 PC Parameterizing Interfaces X22 Rerake or Bridge RI gt R if internal brake resistor RI is used 8 d Ethernet EtherCAT Ethernet EtherCAT 7 3 u 2 2 or or PROFIBUS DP f or Profinet srr S or Profinet under preparation Controller Peripherics x12 X2A b Encoder B 24 V voltage for IO Positive limit switch Negative limit switch Homing switch Digital output Digital output Digital output GND 24V IO CWI CCWI Home DIN 16 DIN17 DIN18 GND X11 b Encoder A
59. e possible as well The cable length between two devices is limited to 100 m The interfaces X22A and X22B are each equipped with the following display elements green LED displays Link Activity orange LED displays Collision Detection Ihree more diagnosis LEDs are located in the housing of the ECOVARIO 616 616D and can be seen through the air slots on the upper side of the housing Subject to change without notice 55 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik AM GmbH Ihe LEDs have the following functions System LED yellow NetX system runs without user application green User application is running off Option card has no NetX system of no supply voltage Real Time Ethernet Status LED 1 Status LED 1 red Bus error cable not connected Status LED 2 IP settings not configure gt off No error or no supply voltage System LED Real Time Ethernet Status LED 2 red System error flashes red Under configuration or protocol stack expects configuration off No error or no supply voltage For process control and visualization of ECOVARIO in the Profinet network a ProfiDrive compatible controller can be used For configuration instructions and an application example with the PLC S7 1500 manufacturer Siemens please refer to Application Note 33 There are two ways to implement the operation with Profinet interface asa pure Profinet
60. entary parts 9 1 1 Shield set The shield set DHZ10 consists of 3 shield clips 14 mm 2 shield clips 8 mm 1 bottom shield plate 1top shield plate Mounting of the shield plate at the bottom of the servo amplifier is generally required because of EMC rea sons Ihe top shield plate and the bottom shield plate are designed differently and cannot be interchanged Observe Fig 9 1 For mounting the shield plate proceed as follows 1 On the respective side of the servo amplifier loosen the screws Pos 1 and screw them approx 2 mm out 2 Shift the shield plate with the cutout Pos 2 under the screw heads Pos 1 and into the studs on the side of the servo amplifer Pos 3 3 Tighten the screws Pos 1 again The fixing of the cables can be achieved by cable ties and shield clamps Fig 9 1 Mounting of the shield plate example lower shield plate Subject to change without notice 67 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik d GmbH 9 2 Ballast resistors Series DPR ballast resistors are short circuit proof intrinsically safe resistors with an eloxated aluminium casing Intrinsically safe on continuous overload and free convection no short circuit no fault to frame no fire no melting of the casing Protection class IP65 Approvals cCSAus cURus Note Mounting in a built up of heat casing temperatures up to 35
61. es Heidenhain GmbH Traunreut EtherCAT is a registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany HIPERFACE is a registered trademark of SICK STEGMANN GmbH Donaueschingen Windows is a registered trademark of Microsoft Corporation in the United States and other countries Subject to change without notice 3 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik AM GmbH 4 Subject to change without notice Jonas Antriebstechnik AV GmbH Installation and Operating Instructions ECOVARIO 616 616 D Inhalt 1 About ihis Mantal rue 7 2 SCC MS rC ONS eier seele 7 21 Sigal Words and Symbole 7 29 O ee ee eher 8 23 ANSE Yol bxn gz ee D nn 8 2 Aer DO nennen 8 2 5 Danger by unintentional mechanical movements RRRss 9 DOM Br De a Dunes 9 3 Legal Does een EE Re Re 10 Da OE en US 10 92 abe yc csc eas ect 10 39 ANAS and CI OES een ee ner denen 10 3 3 1 UL CSA conformity according to UL 508C under preparation 10 732 CE CORE ee nee ee ne A 22 11 4 Technical LI ACA st on nain aie 13 O E E a OO CO nee een 13 AD RAA Of THE power S R arena een een 14 23 Generel Vay an nena ee ee et 15 b CAS A TS E AEA E E AA A E E A E R b N KAN E NEL EUEERR 16 AS STADE DES OO LORS en reer eee ee ere ree 17 45 1 COS PR ED DO S e ae a a mer 17 492 Diieellie 200 ors ECOLE 17 LS M DO SCO DOCS Re nee Mes Renee
62. ese packages and is lead to the CAN bus All bus nodes also the ECOVARIO with Ethernet interface can receive them In the other direction all CAN messages received via the bus are pa cked into UDP packages and sent via the Ethernet PCIIPC Ethernet CAN Bus ECOVARIO with Servo amplifier with further CAN compatible Ethernet interface CAN interface devices Fig 6 42 Gateway operation of the ECOVARIO The Ethernet function supports full SDO transfer with one or more client applications on PC IPC side The refore the SDO answers received on the CAN bus are switched through to the respective service automatic assignment of IP address and port All other received messages as PDOs and emergencies etc are sent to an address which has to be defined in the configuration object For example this could be the IP address of the PC IPC or the IP broadcast address 255 255 255 255 The port is freely selectable however should be adjusted to a respective application on the PC e g for logging Subject to change without notice 51 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik AM GmbH Ethernet operation For this version CAN bus wiring is not required at all cf Fig 6 43 The communication is handled exclusi vely via Ethernet AllCANopen messages and services PDO Emergency NMT etc are managed Ethernet Ethernet Switch Hub CO ia Di Gi A r ECOVARIO with ECOVARI
63. figuration with the system components which are described in this documentation Any divergence from the configuration and installation described in this manual means that you will be responsible for carrying out new measurements to ensure that the regulatory requirements are fulfilled For servo amplifiers with integrated safety function the conformity assessment is carried out according to the EC machine directive 2006 42 EC Subject to change without notice Jonas Antriebstechnik d GmbH Installation and Operating Instructions ECOVARIO 616 616 D Jenaer Antriebstechnik GmbH Jenaer Antriebstechnik GmbH e Buchaer Stra e 1 e 07745 Jena Tel 49 0 3641 63376 0 e Fax 49 0 3641 63376 99 Internet www jat gmbh de e E mail info jat gmbh de EG Konformit tserkl rung EC Declaration of Conformity Hiermit erkl ren wir Herewith we Jenaer Antriebstechnik GmbH Buchaer Str 1 07745 Jena Deutschland in alleiniger Verantwortung dass das gelieferte Modell declare under our own responsibility that the supplied model of Servoverst rker mit Sicherheitsfunktion ECOVARIO 616 xR xx xxx xxx Servo amplifier with safety function den Anforderungen der complies with EG Maschinenrichtlinie 2006 42 EC EC Machinery Directive 2006 42 EC entspricht Hierf r wurden die folgenden harmonisierten Normen angewendet For this the following harmonized standards were applied EN 60204 1 2006 EN ISO 13849 1 2008 EN 61800 5
64. ges at the same time Watchdog Supervisory software Subject to change without notice 73 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik IN GmbH 10 2 Index of formulae 1 Energy difference E Ep 2 o w 2 Regenerable energy E p Ea Ua Un 3 Supply voltage U U 5V R1 R2 1 4 Average power m m P W x ED 100 10 3 Index of standards and directives DIN 912 replaced by DIN EN ISO 4762 DIN 6798 drawn back without replacement DIN EN 50 170 General purpose field communication system DIN EN 50 178 Electronic equipment for use in power installations DIN EN 60 204 Safety of machinery electrical equipment of machines Part 1 General requirements DIN EN 61 800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods DIN EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Elec trical thermal and energy DIN EN 61800 5 2 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Func tional safety DIN EN ISO 4762 Hexagon socket head cap screws DIN EN ISO 12100 1 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology DIN EN ISO 12100 2 Safety of machinery Basic concepts general principles for design Part 2 Technical principles DIN EN ISO 13 849 1 2006 Safety of machinery Safety re
65. however at least once a year the func tion of the safety equipment including the STO function must always be checked as described below Table 6 12 Checking the functions of the safety equipment including the STO Funktion Step Measure Check 1 Make sure that during the check the drive can run and stop unrestrictedly 2 Stop drive controlled target velocity 0 3 Disable drive remove Enable signal Measure the signal level at the Ready si gnal has to be inactive 0 V 4 Activate the holding brake if any Remove the 24V voltage between ASI and ASI at X8A or X8B axis 2 i e acti vate the STO function 6 Open safety equipment e g safety door Line contactor must stay on without interfering with the safety area 7 Pull off mating connector X8A or X8B Line contactor must drop axis 2 from the respective servo am plifier 8 Pull in mating connector X8A or X8B Switch on line contactor 36 Subject to change without notice Jonas Antriebstechnik A GmbH Installation and Operating Instructions ECOVARIO 616 616 D Maintenance trouble shooting and diagnosis The STO function and the STO interface do not require any maintencance However periodical functional checks are necessary A check concerning the proper operation of the STO function according to table 6 12 has to be carried out During commissioning of the machine after changing components after restructuring of the wiring after a download of a new Fir
66. itched on via an optocoupler and the servo amplifier ope rates normally If the voltage at the input ASI and ASI decreases the STO function becomes effective by switching off the 15V voltage of the power stage A restart is only possible if a 24 V voltage is applied again between the inputs ASI and ASI channel A and to the Enable input channel B software enable is set and the error status of the servo amplifier has been reset The safe status of the restart lock channel A is signalled by the contact between ASO1 and ASO2 if the drive is blocked the contact is closed Ihe signal can be fed to a higher level safety PLC and can e g be used for enabling a door lock Channel B If the 24 V voltage is not applied to the Enable input the power stage is switched off via a FPGA The STO function protects against a restart A restart is only possible if a 24 V voltage is applied again between the inputs ASI und ASI channel A and to the Enable input channel B software enable is set and the error status of the servo amplifier has been reset The safe status of the restart lockout channel B is signalled via the Ready output if the restart lockout is active the level at the Ready output is 0 V Channel A
67. ivent abso lument tre respect es Le transport l installation la mise en service de l amplificateur de servomoteurs ECOVARIO ne doivent tre r alis s que par du personnel autoris et qualifi Le fabricant d une machine ou d une installation doit r aliser une analyse des risques et en tirer les cons quences qui assurent une utilisation en toute s curit de l ensemble de l installation Lors de modification ou int gration de mat riels d autres fabricants merci de nous contacter pour que nous puissions v rifier la compatibilit de ces l ments avec nos composants d entrainement Dangerous voltages Danger dus des tensions dangereuses Ne pas ouvrir l appareil pendant l utilisation Il y a danger de mort ou danger de graves dommages la sant et au mat riel Les capots et portes d armoires lectriques doivent rest s ferm s pendant l utilisation L ouverture de l appareil entraine la perte de toute garantie et respon sabilit de Jenaer Antriebstechnik GmbH Un raccordement la terre r glementaire doit obligatoirement tre raccord avant la mise sous tension de l appareil Si cette mise la terre n est pas raccord e le boitier de l amplificateur de servomoteur peut en cas de prob l mes mener de dangereuses tensions Ne pas effectuer de d branchements sous tension Il y a danger d arc lectrique qui peut blesser des personnes et endommager des contacts Pendant l utilisation les
68. k N Subject to change without notice 47 Galvanic isolation ECOVARIO SS J aMMM jk Control Fig 6 38 Connector assignment X22 on designs with encoder emulation 6 8 2 X22 Designs with PROFIBUS DP VO interface Table 6 23 Pin assignment connector X22 on design with PROFIBUS DP VO interface Pin Signal Description Bild 6 39 Mating connector X22 1 n C 9 pole Sub D socket view of the solder or crimp side 2 n c 3 RxD TxD PB data The pin assignment of the design with PROFIBUS DP VO meets the 4 CNTR PB control requirements of EN 50170 5 PB_GND PB ground Additionally to the signals RxD TxD RxD TxD PB_GND and 6 PB 5V PB5V PB_5V the optional signal CNTR RTS control of the forward direc DR 7 n c tion of the data is supported This signal can be used for controlling a repeater or an fibre optic link converter OLP Optical Link Plug EO eee 9 n c The bus interface of the ECOVARIO is electrically seperated from the rest of the device But the reference potentials are interconnected via 1 MQ and 100 nE The interface is supplied by the unit an external supply in not necessary The shroud of the Sub D connector is connected to chassis earth GND X22 twisted pair RxD TxD RxDITxD CNTR PB_5V Profibus master Galvanic isolation ECOVARIO Fig 6 40 Circuit X22 on design with PROFIBUS DP 48 Subject to change without notice Jonas Antriebstech
69. l axes in one machine commission one axis after the other The axes already commisioned should be switched off Concerning the allocation of the current to the both axes at ECOVARIO 616 D cf chap 8 2 For commissioning of the safety function STO observe chap 6 4 1 7 2 58 CAUTION ATTENTION Hot surfaces may cause burns to the skin As the housing of the ECOVARIO 6xx serves also as heat sink during operation the surface temperature may rise to more than 70 C Before touching these parts after switching off the unit wait until the tem perature has fallen down to 40 C Control and display elements Des surfaces chaudes peuvent entrainer des brulures Le boiter de l ECOVARIO 6xx sert galement de radia teur ceci entraine qu il peut atteindre des temp ratures de plus de 70 C pendant l utilisation Avant de toucher ces pi ces vous devez attendre apr s l arr t jusqu ce que la temperature de surface tombe environ 40 C At the front side of the ECOVARIO one 7 segment LED display and two keys are located The display shows state and error messages If the state or error message has more than one digit the digits are shown one after another in intervals of 0 5 s For further information cf chapter 7 3 1 The following settings can be made with the keys Subject to change without notice Jonas Antriebstechnik AM GmbH Installation and Operating Instructions ECOVARIO 616 616 D gt Unit ID Node ID in
70. lated parts of control systems Part 1 General principles for design IEC 61000 4 2 Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test IEC 61000 4 4 Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electrical fast transient burst immunity test 2006 42 EC Directive of the European Parliament and the Council on the approximation of the laws of the Member States relating to machinery 2006 95 EC Council Directive on the harmonization of laws of Member States relating to electrical equip ment designed for use within certain voltage limits 2004 108 EC Council Directive on the approximation of the laws of the Member States relating to Electro magnetic Compatibility 74 Subject to change without notice
71. more than 75 C or at an ambient temperature of more than 40 C the power stage is switched off 2 The DC link connection X4 has no inrush current limiting Therefore appropriate circuits have to be integrated in the central power supply The power supply also has to be resistant against regenerated ener the limit U If the regenerating energy deceleration of the drive is the power supply must have a load circuit hi It must regulate the DC link voltage during dynamic ap aion under gher than the energy consumed by all units connecte to the DC bus 3 For the 2 axis servo amplifier ECOVARIO 616 DR the sum of the currents of both axes is listed here The sharing to the axes can be parame terized 4 Ambient conditions for cabinet dimensioning The losses P refer to nominal operation with case of deviations the losses can be estimated as shown here Subject to change without notice ONenn and the maximum output power P e In 15 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik HM GmbH 4 3 General technical data Table 4 3 General technical data control signals No Control signal Unit 616A 616D 24 V supply current draw V 24 10 without outputs A 0 8 V 0 36 Switching level L gt H 11V H gt L 7V 8 16 Digital control signal inputs acc to IEC 61131 2 type 3 mA 10 at 24 V 24 3 6 Digital control signal outputs gt Table 4 4 General technical data exter
72. mware after modifications of the parameters periodically at least once a year the required intervals depend on the application 000000 The following error messages are related to the STO function list of all errors in Chap 7 3 2 DOO Restart lock blocks switch on Measure Check STO function D01 No external Enable Measure Check Enable signal Technical Data Table 6 13 Technical data with respect to the safety standards EN 61800 5 2 EN ISO 13849 1 SIL 2 PL d MTTFd 890 years high DC iw gt 60 low cyclic plausibility check by evaluation of the status signal is recommended Category 3 dual channel system single fault tolerance is given 1 01 107 6 5 Encoders Ihe 1 axis servo amplifier ECOVARIO 616 provides two encoder connectors The 2 axis servo amplifier ECOVARIO 616 D provides one encoder connector per axis X11 for axis 1 and X12 for axis 2 NOTICE Never plug and pull encoder cables while they Ne connectez ou ne d connectez jamais le cable PRUDENCE re live Always switch off the logic supply of the d un codeur sous tension Toujours teindre ECOVARIO Otherwise damages to the encoder l alimentation logique de ECOVARIO avant Dans can occur le cas contraire le codeur pourrait tre endommag Encoder inputs X11 X12 Apart from incremental standard encoders also absolute value encoders system HIPERFACE and BISS can be connected to the 15 pole High Density Sub D socket As an option a version fo
73. nal fuses 616 AR 616 DR AC supply 16 A characteristic C 16 A characteristic C Note When the device is used in an UL environment the overcurrent protection equipment has to comply to UL489 current lt 13 A or UL Class CC current lt 15 A time delay current limiting Alternatively a motor protection switch self protecting motor controller certified acc to UL508 type E can be used 24V supply max 12 A fast external ballast resistance not accessory resistors sea t b d t b d 1 The accessory ECOVARIO resistors DPRxx xxx are intrinsically safe and therefore do not have to be fused Table 4 5 General technical data ambient conditions Ambient conditions ECOVARIO is designed for ambient conditions of class 3K3 following EN 50178 Symb Condition Unit ils Ambient temperature during C 5 40 operation with nominal load Degree of humidity not con R H 5 85 densing p Air pressure mbar 860 1060 Cooling the closed cubicle has to be sufficiently ven tilated h Installation altitude m up to 1000 without restriction of power Installation position The technical data refer to a vertical position Protection class IP20 Table 4 6 General technical data dimensions and weight Dimensions and weight Unit ECOVARIO 616 Dimensions w xhxd mm 82 x 330 x 225 Weight of unit kg 4 0 16 Subject to change without notice Jonas Antriebstechnik d GmbH Installation and Operating Instructions ECOVARIO 616 616 D 4 4
74. nction de s curit STO The safety function STO must not be used if the drive is to be made inactive for the following reasons cleaning maintenance and repair operations long inoperative periods In such cases the entire system should be disconnected from the supply by the personnel and secured main switch in emergency stop situations In emergency stop situations the main contactor is switched off by the emergency stop button or the BTB contact in the safety circuit La fonction de s curit STO ne doit pas tre utilis e pendant la mise a larr t pour travaux de nettoyage de maintenance de r paration ainsi que pour de longues interruptions d utilisation Dans ces cas l installation doit tre mise hors tension par le sectionneur principal dans une situation d arr t d urgence dans ce cas un relais d arr t d urgence doit mettre l installation hors tension Subject to change without notice Jonas Antriebstechnik AV GmbH Installation and Operating Instructions ECOVARIO 616 616 D 3 Legal notes 3 1 Terms of delivery Our terms of delivery are based on the Ihe General Terms of Delivery for Products and Services of the Elec trical Industry German ALB ZVEI of the Central Association of the Electrical and Electronics Industry ZVEI e V in their current version 32 Liability Ihe circuits and procedures in this manual are proposals Every user has to check the suitability for every special case Jenaer
75. ne de s curit est maintenant prot g e contre le ches at safety doors The safety area is protected from red marrage de l entrainement indeliberate restart of the device Relevant aspects of safety See also the prescribed use of the servo amplifier ECOVARIO described in chap 2 6 and the operating conditions mentioned there As Fig 6 18 shows the STO function is implemented by two channels If a single error occurs the function still remains operative via the other channel If the restart lock is active all driver transistors are in high resistance state If a current in the motor is pro duced by damaged driver transistors the high pole servo motors as well as the 2 phase servo motors cannot start because the necessary rotating field is not created In the worst case however a short hitch can occur at the motor shaft movement of max 1 2 pole pair of the motor If the internal semiconductor switch is damaged or a cable is broken the safety equipment switches off the drive because in this case the bridging of the safety equipment is not effective If the restart lock is activated by an automatic control the control signal must be monitored to make sure that the restart lock cannot be activated if the motor is rotating Commissioning and checking the STO function During commissioning of the machine after changing components or restructuring the wiring after a download of a new Firmware after modifications of the parameters
76. nik A GmbH Installation and Operating Instructions ECOVARIO 616 616 D All units are connected in a bus structure line In one segment up to 32 participants master or slaves can be connected Each segment has an active bus terminating module at the beginning and at the end cf Fig 6 41 IRXD TxD o gt 220R ips os f22orf i E E g 8 oi bogs LB 390R n n 3902 PB_GNDO o o 10 2 w no ar k r r i l ar a E o o om F 504 0 00 0 6 80 8 6 6 0 nnn GNO Master in X22 X22 X22 X22 Profibus Axis 1 Axis 2 Axis 3 Axis r Fig 6 41 PROFIBUS connection of several ECOVARIO axes To obtain faultless operation it has to be made sure that both bus terminating modules are continuously supplied The bus terminating module is commonly realized in the bus connectors to be switched in If there are more than 32 participants or for enlarging the network repeaters have to be used to connect the bus segments to each other Use only cable with a mesh shield If the unit is mounted it is an advantage if the cable is stripped without interruption and laid on the shield or PE conductor This measure increases the reliability in ambients with strong interferences For newly installed PROFIBUS DP V0 cablings we recommend standardized cable type A with the follow ing characteristics Wave resistance 135 165 Q Capacitance per unit length lt 30 pF m Loop resistance 110 Q km Core diamet
77. nt temperatur 20 C Ambient temperatur 70 C 500 Fig 9 4 Housing temperature ballast resistor DPRxx 200 at CDF 100 max T 250 C 9 3 Mating connector sets Mating connetor sets for all interfaces of the ECOVARO is available All mating connectors are clearly la belled and designed in a way that there is no danger of mixing them up Table 9 2 Composition of ECOVARIO 616 D mating connector set DHK10 Connector Function Mating connector designation Phoenix ID No Number X1A X1B 24 V digital inputs and outputs Combicon MC 1 5 8 ST 3 81 CN 2 7 BDNZX1 2 No 17 55 40 2 X2A X2B Digital inputs Combicon MC 1 5 8 ST 3 81 CN 1 8 BDNZX2 2 No 17 55415 X8A X8B STO function MC 1 5 4 ST 3 81 BD 1 4 No 18 40 72 2 2 X6 Power connection GMSTB 2 5 HCV 4 ST 7 62 No 17 14294 1 X7A X7B Motor brake ZEC1 0 3 ST 3 5 C1 3R1 3 No 1998 205 2 X5A X5B Motor connection GIC 2 5 HCV 4 ST 7 62 No 17 45 64 5 2 X4 DC link ballast resistor GIC 2 5 HCV 5 ST 7 62 No 17 45 65 8 1 70 Subject to change without notice Jonas Antriebstechnik A GmbH Installation and Operating Instructions ECOVARIO 616 616 D Table 9 3 Composition of ECOVARIO 616 mating connector set DHK11 Connector Function Mating connector designation Phoenix ID No Number X1A 24 V digital inputs and outputs Combicon MC 1 5 8 ST 3 81 CN 2 7 BDNZX1 1 No 1755402 X2A Digital inputs Combicon MC 1 5 8 ST 3 81 CN 1 8 BDNZX2 1 No 1755415 X8A STO function MC
78. nterface X7A est affect l axe 1 et X7B l axe 2 Sur des appareils 1 axe ECOVARIO 616 l interface X7B n est pas affect e Table 6 9 Pin assignment connector X7A X7B Keying Signal Sign Pin GND 1 Brake B 2 az len x7 Brake B 3 max Dauer 9 9 l B B Top view If the control mode is choppered the holding current is reduced after pulling the brake If the current consumption of the brake is higher the sta tic version is suitable for connecting a relay cf fig 6 15 x7 Chopper control ECOVARIO Fig 6 15 Brake connection brake current I gt 0 5 A Subject to change without notice Fig 6 13 Mating connector X7A X7B ZEC 1 0 3 ST 3 5 C1 3 R1 3 19 98 20 5 Phoenix Static control T 33 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik IN GmbH 6 4 Safety functions 6 4 1 Restart lock Safe torque off STO The versions ECOVARIO 616 xR xx xxx xxx contain the safety function Safe Torque Off STO according to EN 61800 5 2 and EN ISO 13849 1 2006 The function also conforms to an uncontrolled stop according to category 0 of IEC 60204 1 The safety function is used to prevent the drive from starting indeliberately WARNING The Safe Torque Off function does not switch off La fonction Safe Torque Off ne coupe pas la the power supply of the DC link voltage of the servo tension du circuit interm diaire de l amplificateur de AVERTISSEMEN
79. ntrainements ECOVARIO peuvent engendrer de tr s cal powers and high accelerations Avoid sta fortes acc l rations m caniques ainsi que des forces tr s le ying in the danger zone of the machine Never vees Il faut viter de se trouver dans la zone de danger de la switch off safety equipment Emergency off machine Des quipements de s curit ne doivent jamais tre equipment must be workable in all operation mis hors service Des quipements d arr t d urgence doivent modes especially during setup and mainte rester op rationnels dans tous les modes de fonctionnement nance Malfunctions should be repaired by aussi pendant la mise en service ainsi qu en mode mainte qualified personnel immediately nance Des derangements doivent tre r sorb s sans d lai par du personnel qualifi 2 6 Prescribed use Utilisation conforme The servo amplifiers ECOVARIO are components which are built into electrical equipment or machines and can only be used as integral components of such equipment The leakage current of ECOVARIO is higher than 3 5 mA All notes about technical data and ambient conditions have to be observed Note the requirements concerning mounting position and reserved space for ventilation given in chapter 5 1 3 Using the unit in hazardous locations and in ambients containing oil gas vapours dusts radiations etc is prohibited if it is not explicitly allowed The manufacturer of the machine must generate a hazard analy
80. oder supply voltage ver 5V open 0V U P 5V 11V The standard cable ABS 65 300 525 xx for BISS encoders already contains the settings for the voltage U the maximum length of the cable is 50 m INFO The connection of voltage dividing resistors for setting the encoder supply voltage is not possible at ECOVARIO 616 D All cables which are no JAT standard cables have to gt be assessed for their suitability before they are used together with ECOVARIO 616 D 40 Subject to change without notice Jonaer Antriebstechnik AM GmbH Installation and Operating Instructions ECOVARIO 616 616 D VARE ME E a O 12V 220R Co DSH ECOVARIO Fig 6 23 Example for connection for a 5 V incremental encoder SinCos encoder deviations in brackets X12 12 WV Biss Encoder Temperatur sensor ECOVARIO Fig 6 24 Example for a BISS encoder via standard cable ABS65 300 525 xx Subject to change without notice 41 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik IN GmbH 6 6 Serial interfaces 6 6 1 X13 RS485 RS232 interface with 2 Capture Inputs The ECOVARIO is available with RS485 or RS232 interface with 2 capture inputs for fast position capturing ECOVARIO 6 xx x X A x xxx xxx design with RS485 interface ECOVARIO 6 xx x x F x xxx xxx design with RS485 interface ECOVARIO 6 xx x x B x xxx xxx design with RS232 interface ECOVARIO 6
81. of SINCOS encoder B Encoder error absolute value encoder group error Subject to change without notice Installation and Operating Instructions ECOVARIO 616 616 D Countermeasure Check configuration enter appropriate encoder type Check encoder and supply cables and configuration if the error re occurs send in encoder Error occurs upon initial commissioning of anew encoder because no user data has been stored yet in the encoder EEPROM Writing to the object 0x607C home_offset removes the error cause User data is only stored in multiturn absolute value encoders Carry out homing procedure Error cause is a contamination or a defect of the revolution counter ofthe multiturn absolute value encoder Check encoder and supply cables for wire breakage If no encoder is configured select encoder Check whether the correct encoder port has been selected In case of externally powered encoders check supply voltage t b d 63 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik IN GmbH 73 3 Setting and querying displaying parameters via the keys In ECOVARIO communication settings of the device ID and the CAN baud rate can be made with the keys on the front of the device Furthermore Ethernet IP or EtherCAT addresses can be retrieved Functions of the keys Key S1 select menu navigation count up display values Key S2 V enter select menu option accept values 616 D only
82. ore 3 phase encoder commutated syn chronous linear motors from 220 to 1450 N peak force Series SLME provides provides ironless direct linear motors from 150 N to 400 N peak force For technical data and accessories of the motors see our product cat alogue ECOVARIO ECOMPACT ECOSTEP Drives or our web site www jat gmbh de Fig 4 2 Direct linear motors SLM SLME 4 5 3 DC servo motors DC motors are not part of the delivery range of the Jenaer Antriebstechnik GmbH but can be operated with ECOVARIO amplifiers In this case we recommend strongly to contact our technical service The ECOVARIO supports DC motors with brushes as well as brushless DC servo motors in conjunction with RS422 compatible standard encoders 18 Subject to change without notice Jonas Antriebstechnik A GmbH Installation and Operating Instructions ECOVARIO 616 616 D 5 Installation 5 1 Mounting 5 1 1 Inportant notes Informations importantes 0 O Make sure that transport and storage did no damage to the units Veillez ce que le mat riel na pas subi de dommages lors du transport ou du stockage The ambient air must not be polluted by dust greases aggressive gas etc Eventually appro priate countermeasures have to be taken installation of filters frequent cleaning Lair de ventilation ne doit pas tre souill Poussi re graisses gaz agressifs etc Le cas ch ant prendre les mesures n cessaires int gra
83. out by the user Servo amplifier and motor have to be properly grounded The protective earth conductor must have at least the same diameter as the supply cables The servo amplifier should be mounted onto a conductive not var nished metal mounting plate When the device is used in an UL environment ECOVARIO 616 xx xJ xxx xxx is suitable for use on a circuit capable of delivering not more than 5 kA us symmetrical amperes 480Y 277 V maximum when protected by DIQV listed circuit breaker rated 16 A maximum The feeding system must be grounded at the center 5 2 2 EMC compliant installation The supply connection of the servo amplifier has to be equipped with an appropriate RFI suppression filter mains filter e g Block HLD 110 500 12 has been used for EMC testing for 12 A also available for 8 A and 16 A depending on the current of the fuse used Recommended position cf chapter 5 2 3 Always use shielded cables To connect the shield as effective as possible to earth use the original ECOVARIO shield set s table 9 1 Original accessories ECOVARIO Subject to change without notice 21 Installation and Operating Instructions ECOVARIO 616 616 D Metal parts in the cabinet have to be intercon Jonas Antriebstechnik d GmbH nected extensively and and be conductive regarding HF Used relays contactors solenoids etc have to be protected against overvoltage Supply cables and motor cables must be laid in a proper distanc
84. r external brake resistor connector 000000 Safety Integrated Safe Torque Off STO function according to EN 61800 5 2 SIL 2 Sufficient isolation distances creepage distances for safe galvanic isolation according to EN 61800 5 1 between the supply connectors motor connectors and the signal electronics Overvoltage detection short circuit protection phase failure supervision Temperature monitoring of the servo amplifier and of the motor Motor overload protection Pt monitoring Parameterization Commissioning software ECO Studio with wizard functions Controller data Digital current velocity and position control with position speed and torque limiting minimum cycle time for current control 62 5 us Digital filter functions effective on resonant loads Parameterisable velocity profiles with jerk limiting 256 motion profiles storable In outputs 8 digital inputs per axis includes 1 Enable input 3 digital outputs per axis includes 1 Ready output 1STO input per axis 1 STO output contact per axis Field bus interfaces dependent on the selected option CANopen gt EtherCAT gt Profibus DP Profinet 14 Subject to change without notice Jonas Antriebstechnik d GmbH 4 2 Installation and Operating Instructions ECOVARIO 616 616 D Rated data of the power stage Table 4 1 Rated data of the power stage AC supply at X6 Symb Rated data Unit 616 AR 616 DR 3 phase AC supply
85. r use with sine encoder systems with 1 Vpp signal amplitude for high resolution encoder evaluation is available Connection of two encoders per axis at ECOVARIO 616 D Via a so called Y encoder cable it is possible to use an additional incremental encoder per axis If you want to use this option please double check with our applications department Parametrization of the encoder interfaces For all encoders of the Jenaer Antriebstechnik GmbH complete data sets are available With the PC software ECO Studio the data set for the selected encoder can be chosen and transmitted to the ECOVARIO Subject to change without notice 37 Installation and Operating Instructions ECOVARIO 616 616 D 6 5 1 Standard encoder max signal frequency 2 MHz that is a count rate of 8 MHz SinCos encoder max signal frequency 150 kHz Table 6 14 Pin assignments connector X11 X12 at ECOVARIO 616 D Pin oOo N WD Q A U N oO 11 12 13 14 15 Standard encoder incremental optional 2 incremental enc Signal 1 encoder 2 enc U 5 11 15 V can be set 500 mA A Track A Track B Z Track N He Blempsensor E BD Ground A Track A B Track B Z Track N Waves empeno j B Track B AN gt ensor U i B Track B A Track A A Track A the same supply voltage for both encoders Setting the supply voltage Up JAT SinCos encoder Optolab optional 2 incremental enc Signal encoder 2
86. rcuit produces a high inrush current that initiates a quick pulling of the brake After pulling the brake the current is reduced to a lower holding current Control input for quick event capture of a machine or plant Switch that cuts the power if an error current limit is exceeded Smoothed DC voltage Take back ENABLE signal for the servo amplifier ENABLE input 0 V Measuring system that transforms the angular position of a shaft or the positi on of a linear system into coded data Electromagnetic compatibility enable signal for the servo amplifier 24 V e signal Protection against electrostatic discharge Here CANopen EtherCAT PROFIBUS DP or Profinet under preparation Part of the software that is stored to ROM read only memory the firmware contains the start up routines Here electrically conductive connection between a power system or motor phase and the PE conductor Subject to change without notice Jonas Antriebstechnik AV GmbH Installation and Operating Instructions ECOVARIO 616 616 D HIPERFACE Universal interface for electric actuators by SICK STEGMANN GmbH Do naueschingen Host Computer in a multi computer system that controls the whole system ID number Identification number of a special device in a bus structure Loadware Part of the software that can be stored to the flash memory of the servo ampli fier Node Device connection in a bus structure Positively opening contacts Form of relays and conta
87. re 0 64 mm Core cross section gt 0 34 mm Ihe maximum cable length depends on the transmission rate E g with a transmission rate of 187 5 kBit s the maximum cable length is 1200 m at 12 MBit s the cable should not be longer than 100 m At transmission rates 21 5 MBit s spur lines must be avoided Common connectors provide the possibility to connect incoming and outgoing cables directly in the connector Thus spur lines are avoided and the bus connector can be plugged in and off the bus without interrupting the data transmission Use only bus connectors suitable for PROFIBUS DP V0 and the respective baud rate The connectors at both ends should provide a termination to be switched in Additionally in each connector should be a longitudi nal inductance with 100 nH for each outgoing data conductor These connectors are available from Siemens for example The shield of the PROFIBUS DP V0 cable may not be used for potential compensation Machines that are grounded at various spots must have a separate PE conductor the impedance of which is at least 10 times smaller than the one of the cable shields Subject to change without notice 49 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik IN GmbH 6 8 3 X22 Designs with Ethernet interface As an option ECOVARIO can be equipped with an Ethernet interface which can be used for parameteri zation Ihe interface supports Fast Ethernet according to IEEE 802 3u 10
88. re described in the manual Object Dictionary ECOVARIO ECOSTEP ECOMPACT chapter 5 2 29 Ihe interfaces X22A and X22B are each equipped with the following display elements green LED displays Link Activity orange LED displays Transmission in fullduplex mode The green RUN LED is located in the housing of the ECOVARIO and can be seen RUN LED through the air slots on the upper side of the housing The LED has the following functions RE LED oft EtherCAT State Init gt LED flashes 5 Hz EtherCAT State Pre Operational LED flashes 200ms on 1s off EtherCAT State Safe Operational gt LED on EtherCAT State Operational Subject to change without notice 53 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik AM GmbH There are two ways to implement the operation with EtherCAT interface as a pure EtherCAT application where all ECOVARIOS are connected to each other by EtherCAT interfaces asa version with parallel bus operation EtherCAT CAN Ihe two ways are described in the following Pure EtherC AT operation For this version no CAN bus wiring is required cf Fig 6 45 The communication is handled exclusively via EtherCAT All CANopen messages and services PDO Emergency NMT etc are managed EtherCAT Master EtherCAT Switch Hub ECOVARIO with ECOVARIO with ECOVARIO with Other EtherCAT devices EtherCAT interf
89. rgy Fig 6 6 Mating connector X4 difference E is fed back GIC 2 5 HCV 5 ST 7 62 Nr 1745 65 8 Phoenix Er 2 w w 1 Table 6 5 Pin assignment connector X4 i Signal Pin Description The maximum regenerable energy E is calculated WA _L 1 GND according to the following formula 2 L R 2 DC link Ballast resistor E U 2 U 2 2 N P L BUSP BUSN LL 3 DC ak see chap 4 1 Rated data of the power stage A R 4 Ballast resistor ballast resistor will prevent the DC link voltage from RI 5 Internal ballast resistor rising up to the limit of the overvoltage trip X4 ce eee ECOVARIO 616 and 616 D Don ts are equipped with a built 5 O Sri in ballast resistor For using R mtl the internal ballast resistor T sb T ae a bridge between R and gt EB RI is required Alterna ECOVARIO 616 PE deraa ana PE tively an external ballast ah resistor can be connected Fig 6 7 X4 Circuit load resistor and DC link The ECOVARIO accessory Table 6 6 Maximum values of ballast circuit ballast resistors DPRxx xxx are intrinsically safe therefore the External ballast resistor Q 40 supply conductors do not have Overvoltage trip Vic 850 to be nee S ae Een Switch off threshold ballast Voc 820 resistors both su conduc PP 7 Switch off threshold ballast Ve 800 tors have to be equipped with ices Continuou
90. s lors de la commande on choisissant le type exacte voir chapitre 4 3 cl du type Vous trouverez des informations compl mentaires sous le num ro de fichier UL E244038 sur la page web www ul com The UL cUL certification UL 840 and UL 508C in this case is related exclusively to the mechanical and electrical design of the device UL cUL certified servo amplifiers are in accordance with the respective american and canadian fire regulations La certification UL cUL Dans ce cas UL 840 et UL 508C se rapporte exclusivement aux caract ristiques de constructions m caniques et lectriques de lappareil Les directives UL cUL fixent entre autres les exigences tech niques minimales pour appareils lectriques pour pr venir les risques d incendie qui manent dappareils lectriques The installation and safety precautions in this documentation have to be observed Les indications d installation et de s curit de ce document doivent tre respect es Subject to change without notice 11 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik AV GmbH 3 3 2 CE conformity ECOVARIO servo amplifiers are components that are intended to be built into electrical plant and ma chines for industrial use The manufacturer of the machine is responsible that the machine or plant fulfills the requirements of the EMC directive Ihe servo amplifiers have been tested by an authorized testing laboratory in a defined con
91. s Ausgangsstrom Output Current KNA approwal signs Schutzart Protection Class IPXX Um gebungstemperatur Ambient BC C UL File E244038 Fig 4 1 Name plate ECOVARIO dimensions 70 x 20 mm Subject to change without notice 17 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik A GmbH 4 5 Suitable types of motors With ECOVARIO 6xx servo amplifiers various types of motors can be operated Rotative and linear 3 pha se motors of the motor series ECOSPEED and ECOLIN as DC motors can be driven The motors must be equipped with encoders for commutation and for position and speed control Incremental encoders SIN COS encoders and absolute encoders can be evaluated It is not possible to drive motors with resolvers as measuring system Ihe techical data in this manual refer exclusively to the servo motors mentioned in chap 4 4 1 and 4 4 2 If you want to drive DC motors with ECOVARIO please contact our technical support see http www jat gmbh de engl service service html 4 5 1 ECOSPEED motors The motor series 60C 80C 110C and 150C contain rotative 3 phase low pole servo motors with holding torques between 0 5 and 11 Nm For technical data and accessories for the motors see our product catalogue ECOVARIO ECOMPACT ECOSTEP Drives or our web site www jat gmbh de Fig 4 1 Motor series 60C 80C and 110C 4 5 2 Direct linear motors ECOLIN Series SLM contains iron c
92. s power internal load circuit W 30 Continuous power external load circuit kW max 5 Impulse power external load circuit kW 17 For power specifications for the available ECOVARIO accessory ballast resistors DPRxx xxx cf chapter 9 3 Subject to change without notice 29 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik d GmbH Ballast circuit threshold Ihe switch on and switch off thresholds for the ballast resistor shown in Table 6 6 can be reduced by pro gramming Ihe objects 0x2701 09 switch on threshold and 0x2701 10 switch off threshold are used for this Ihe continuous power of the ballast resistor can be set in the objects 0x2701 11 power and 0x2701 12 Ohm value For more details please refer to the manual Object Dictionary ECOVARIO ECOSTEP ECOM PACT 30 Subject to change without notice Jonas Antriebstechnik AM GmbH Installation and Operating Instructions ECOVARIO 616 616 D 6 3 2 X5A X5B Motor connection Fig 6 8 Mating connector X5A X5B GIC 2 5 HCV 4 ST 7 62 Nr 17 45 64 5 Phoenix Using long cables gt 25 m the losses rise strongly due to the cable capacity There fore with long cables the technical data of the drive are reduced further too high leakage currents can lead to indeliberare activation of the circuit breakers see chap 5 2 5 Operation with residual cur rent devices For all available types of cable see chap 9 3
93. servo amplifier the display shows the letters Eco followed by the type 616 of the ECOVARIO device once No parameters available Display shows Uc If no communication or control parameters are available or if these are invalid the unit is in the state not configurated After setting or storing the unit must be restarted Operation Display shows Lt Inactive state power stage switched off at both axes display 0 dot flashes Display shows Active state power stage switched on at axis 1 axis 2 switched off dot flashes Display shows Active state power stage switched on at axis 2 axis 1 switched off dot flashes Display shows El Active state power stage switched on at both axes display 8 dot flashes Blocking Display shows positive limit switch axis 1 reached Display shows negative limit switch axis 1 reached Display shows r both limit switches axis 1 reached Display shows i positive limit switch axis 2 reached Display shows negative limit switch axis 2 reached Display shows f both limit switches axis 2 reached Blockings of both axes are displayed as a combination of the displays shown above Save parameters During saving parameters in the EEPROM the display shows a P Afterwards the prior value is displayed Error display If an error is detected this is displayed It is always the last error that is displayed If the error on the display is cleared if possible the nex
94. sis for the machine and take appropriate measures to ensure that unforeseen movements cannot cause injury or damage to any person or property Lamplificateur de servomoteurs ECOVARIO est un composant de syst mes dentrainement il doit tre install en en monte fixe dans une armoire lectrique pr vue cet effet Le courant de terre de IECOVARIO est sup rieur 3 5 mA Toutes les indications de donn e techniques et conditions d implantation doivent absolument tre respect es Veuillez respecter les positions de montage et les espaces n cessaires laeration indiqu s dans le chapitre 5 1 3 Lutilisation de l appareil est interdite dans des environnements aux risques explosifs environne ments huileux acide gazeux vaporeux poussi reux radiants etc sil nest pas express ment autoris pour ces milieux Le fabricant de la machine ou de l installation doit tablir une analyse des risques et en tirer les cons quences qui garantissent une utilisation en toute s curit Subject to change without notice 9 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik INN GmbH 2 7 If one or more servo amplifiers ECOVARIO are built into machines or plants the intended operation of the servo amplifier is forbidden until it has been established that the machine or plant fulfills the requirements of the EC Machinery Directive 2006 42 EC and the EMC Di rective 2004 108 EC Further EN 60204 and EN ISO
95. supply and connections Check output power specifi cation of power supply whether it is dimensioned sufficiently Check dimensioning of ballast resistor Is the ballast resistor con nected correctly Error cause might be a defective ballast resistor high resistance Check voltage Check READY OUT1 OUT2 and brake Check whether the shield wire of the motor cable is connected correctly If error reoccurs send in device to manufacturer If error reoccurs send in device to manufacturer Check axis parameters and operating conditions Check whether the axis is freely movable Check whether the second position measu ring system still counts correctly Check if axis is freely movable Check whether the motor phases are connected correctly whether the encoder counts and whether the commutation settings are correctly If error reoccurs send in device to manufacturer If error reoccurs send in device to manufacturer Check adjustment of the machine If error reoccurs send in device to manufacturer t b d Gruppe E Encoder errors For ECOVARIO 616 D the error code on the display is preceded by an axis code 1 or 2 E00 E10 E01 E11 E02 E12 E03 E13 1 Antivalence error of incremental encoder A 2 No encoder has been selected 3 Signal error absolute value encoder 1 Antivalence error of incremental encoder B 2 Error at external encoder input 3 Signal error absolute value encoder Capture error incremental en
96. t error on the list is displayed In ECOVARIO 616 D for the groups D and E the error code on the display is preceded by an axis code 1 or 2 Bootloader mode The b on the display indicates that the device is in the bootloader mode The point indicates that the bootloader is ready for operation 60 Subject to change without notice Jonas Antriebstechnik A GmbH 7 3 2 Error messages Installation and Operating Instructions ECOVARIO 616 616 D If the loadware recognizes an error it is displayed In bootloader mode the error display can be interrupted by pressing a key afterwards errors can be shown with the display of the error memory cf chap 7 3 3 Key operation It is always the last error that is displayed Note for ECOVARIO 616 D For the groups D and E the error code on the display is preceded by an axis code 1 or 2 In ECO Studio the error messages of groups D and E are related to the axis which is connected to the individual ECO Studio session Table 7 1 Error messages Code Error GroupA General errors A00 A01 A02 A03 A04 A10 A11 A12 A20 A21 A22 A23 A24 A25 A26 A27 Incorrect checksum of a bootloader section or overall checksum Error during deleting a flash section Error during activation of the Flash Speichers Error during programming of the flash memory Error during adressing the flash memory Error during reading writing the EEPROM Incorrect che
97. thout notice Ethernet EtherCAT or Profinet Machine signals Fast event Capture Parameterizing interfaces or PROFIBUS DP Controller Peripherics 24 V voltage for IO Positive limit switch Negative limit switch Homing switch Digital output axis 1 Digital output axis 1 Digital ouput axis 1 GND STO function axis 1 input STO function axis 1 input STO function axis 1 output STO function axis 1 output Digital input axis 1 Digital input axis 1 Ready axis 1 Reset axis 1 Enable axis 1 GND Digital input axis 2 Digital input axis 2 Ready axis 2 Reset axis 2 Enable axis 2 GND 24 V voltage for IO Positive limit switch Negative limit switch Homing switch Digital output axis 2 Digital output axis 2 Digital output axis 2 GND STO function axis 2 input STO function axis 2 input STO function axis 2 output STO function axis 2 output 23 Installation and Operating Instructions ECOVARIO 616 616 D Jonas Antriebstechnik IN GmbH 5 2 4 Types of lines The servo amplifiers series ECOVARIO 6xx must only be connected 3 phase directly to 400 V o TN systems or TT systems with earthed neutral NOTICE Only 3 phase feed is possible In case of 1 pha Seule une alimentation triphas e est possible PRUDENCE Se feed the power stage is switched off and the en alimentation monophas e le d faut D16 cou error D16 is displayed The mains supply voltage pe l alimentation La tension
98. tion de filtres nettoyage r gulier The ECOVARIO with STO function has to be mounted in a cabinet which conforms to protection class IP54 or in a comparable environment LECOVARIO avec fonction STO doit tre mont dans une armoire lectrique ou un environne ment quivalent qui pr sente un degr de protection minimum IP54 Depending on the power losses an appropriate ventilation should be provided Il faut pr voir une ventilation suffisante pour compenser les pertes par chauffement Observe the mounting spaces Les espaces libres doivent tre respect s Use 60 75 C copper wire only The accessory cables provided by Jenaer Antriebstechnik fulfill these requirements Nutiliser que des c bles me cuivre qui r sistent une temp rature de 60 75 C Les c bles propos s par Jenaer Antriebstechnik dans son programme daccessoires respectent ces exigences At installation locations with permanent vibrations or shocks damping measures should be taken into consideration Dans des implantions exposees a des vibrations continues ou des chocs il faut verifier si des mesure de r duction des ph nom nes vibratoires doivent tre prises 15 6 mm 5 1 2 Dimensions 375 5 mm 00 00 oo O0 oo O0 00 K l CA TORA VE DA oon E 263 mm 300 mm 330 mm FE Je EP Fzzlp 0 Seq EP Ep EEEEERER 50000 00000 00000
99. tor X8A X8B gt 1 vel MC 1 5 4 ST 3 81 BD 1 4 Phoenix No 18 40 722 Output contact STO Enable Q Enable Ready I X1A axis 1 X1B axis 2 nc Control 3K i Table 6 10 Pin assignment connector X8A X8B ECOVARIO 616 Signal Pin Description ASI 1 Trip contact STO Table 6 11 Signals used for STO on connector X1A X1B ASI 2 Trip contact STO Signal Pin Description ASO1 3 Message contact STO Ready 3 Ready for operation ASO2 4 Message contact STO Enable 5 Enable operation Using the STO function Ihe internal logic circuit safely switches off the power stages of the servo amplifier and zeroes the demand values The inputs and outputs can be connected to an external safety PLC Advantage Ihe DC link rests charged Only low voltages are switched the extend of wiring and components is reduced 34 Subject to change without notice Jonas Antriebstechnik AM GmbH Installation and Operating Instructions ECOVARIO 616 616 D Implementation of the STO function A block diagram of the components which contribute to the STO function is shown in Fig 6 18 For 2 axis servo amplifiers the function is implemented for both axes in the same way Channel A If a voltage of 24V is applied between the inputs ASI and ASI and to the Enable input channel B and software enable is set an electronic switch is sw
100. vant de connecter ou d connecter il faut absolument mettre hors tension La tension r siduelle reste pr sente dans la charge des condensateurs jusqu 6 minutes Attendez ce temps avant de retirer la prise 1 2 3 4 Fig 6 11 Mating connector X6 female GMSTB 2 5 HCV 4 ST 7 62 Nr 17 14 294 Phoenix Only 3 phase feed is possible In case of 1 phase Seule une alimentation triphas e est possible feed the power stage is switched off and the error en alimentation monophas e le d faut D16 coupe D16 is displayed The mains supply voltage has to l alimentation La tension d alimentation doit tre de be in the range 3 230V 10 to 3 480V 10 3 230V 10 jusqu 3 480V 10 50 60Hz Le 50 60HZ the feeding system must be grounded at r seau d alimentation doit avoir un centre la terre the center The voltage to ground must not exceed La tension la terre ne pas d passer 300V a cause 300V because of the built in noise suppression de la protection contre les arcs int gr e Cable length Motor protection switch or max 500 mm Circuit breaker class C or as Fig 6 12 Connector X6 circuit Inrush current limiting The peak inrush current is limited to maximum 50 A by a temperature depending resistor After rechar ging the DC link the limiting resistor is bridged by a relay contact and thus can cool down during normal operation Inbetween two switch on and switch off sequences must be a delay of at least 10 s
101. xes must not exceed 16 A By default a maximum current of 8 A per axis is set The it monitoring power stage value Objekt 0x2701 Sub index 4 has to be set according to the load of the individual axes The total maximum value must not exceed 8 8 Ays Subject to change without notice 65 Installation and Operating Instructions ECOVARIO 616 616 D 9 Accessories Table 9 1 Overview of ECOVARIO original accessories 66 Order key Erg nzungsteile DHZ10 DHK10 DHK11 Ballast resistors DPR40 200 Software tools Power supplies logic voltage SV24 Cables INK65 491 525 xxx ABS65 300 525 xxx MOT67 133 523 xxx MOT68 134 523 xxx Description Shield set with 2 shield plates 5 cable ties and mounting material Mating connector set Mating connector set Ballast resistor 40 O 200 W 500 W cooled CD with ECO software tools and documentation 1 phase power supply 24 V Encoder cable for motors with incremental encoders or SinCos encoders Encoder cable for motors with BiSS encoders Motor cable for motors without brake Motor cable for motors with brake Jonas Antriebstechnik d GmbH For ECOVARIO type ECOVARIO 616 616 D ECOVARIO 616 D ECOVARIO 616 1 axis ECOVARIO 616 616 D all all all all ECOVARIO 616 616 D ECOVARIO 616 616 D Subject to change without notice Jonas Antriebstechnik AV GmbH Installation and Operating Instructions ECOVARIO 616 616 D 9 1 Supplem

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