Operating Instructions
Contents
1. the 6 contacts connector plug is plugged After release of the key button the actuator changes to the learning mode and moves to the different positions Now the connector can be screwed down and the cover can be closed SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 7 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com lt n 49 AquaDuna FLUID PROCESS GROUP 2 8 Bit assignment Replies to the higher level control o Posilon losen Oele Sy Be po 1 0 Position open Replies with switch position 3 gt Cycle lift recognition o of Posilondlosed po ft S Cycleabove pa fet Cycle below Po 1 0 Position open Chart 2 Control of pilot valves ye ea x 0 of Psion dosed wa Cw x o o oew x x Chart 3 2 9 LED signalling Signalling of the actuator position through the LED on the board or optionally through the A viewable display Note Vavedosed Valve open LED green Valve position not defined Cycle below only P version Cycle above only P version Programming AH False programming Red flashes 20 Hz Program error Red green alternating 4 Hz Chart 4 Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xx2. Chart 2 Bit assignment outputs Chart 3 Bit assignment inputs Chart 4 LED signalling Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 3 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 2 1 S249 AquaDuna FLUID PROCESS GROUP Technique and application Function of the control head The control head can be combined with the Kieselmann valves It is put on the valve drive and then screwed down The touchless magnetic sensor technology allows the application in different valve types The positions of the valves are acquired over the electronics of the control head and forwarded to a higher level control The forwarding of the signals is made via a wiring provided for it The electronic system signalizes the valve conditions at the control head The actuator is controlled over the integrated pilot valves The supply of air is made either directly over the control head or over an external hose coupling Operation is allowed only in the intended environment acd gt ES R Fig 1 Important Assembly of plants must be carried out only by qualified personnel Take care that wires are kept away from interfering components such as supply lines of frequency converters SPS Steuerkopf f r Hub u
3. O 1 upper Seat Lift 0 1 lower Seat Lift 1 opened position o 1lcosed pf IE IE BE SEE 1 Olopened position 0 1 closed Pt a EEE Dd 1 Olopened position 0f t cdosed Pt fp P fp 1 Olopened action o Olopen 0 1 upper Seat Lift 1 0 lower Seat Lift 1 1 close action o Olclose DEE EEE EEE hd 1l Olopen action o Olclose DEE EEE DEE EEE EEE 1 Olopen action ol Olopen pf P 1 Olclose Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 24 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com switch setting E single seat valve normal position open spring opening with Teach In switch setting F factory provided reserved only with Premium Type available A2 connected only at Premium Type A3 not connected at all Control Heads E2 not connected at all Control Heads I AquaDuna PLUTE P GROL position on o 1 closed P fp 1 Olopened 1 Ofclose position action internaluse internaluse Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 25 AquaDuna GmbH amp
4. adapter M16x1 5 contacts connector 7 contacts Binder connector SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 11 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 au IR AD T P m ZA FNI ji J m pn N u es 3 v g TLA CA CA Be Ni f H U JID PROCESS GR Setting of magnetic encoder of lift valves Double seat leakage valves e g 5670 A 46 5 B 51 O stroke measurable or B 51 00 stroke theor Leakage space Mark with grains Somna Leakage Cycle 05 Position indication width space stroke Neo 515 s5 60 465 990 2 5630 080 005 K000 No es 35 60 465 109 0 3 5620 100 005 Kooo EN 1257150 50 35 60 565 1225 3 5620 150 005 Kooo Corner valve e g 5536 A 43 55 B 51 0 Stroke measurable and or B 51 o stroke theor Mark with grains Nominalwidth Stroke A B Springs Position indication Reversing valve e g 5714 Nominalwidih Stroke A B Springs Position indication Aseptic valve e g 5836 Nominal width Stroke A B Springs Position indication i SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 12 AquaDuna GmbH am
5. always check A that every part is fixed In case the control heads are not correctly mounted the operator himself will be liable 7 2 Required tools for mounting and dismounting Torx screwdriver size T20 Hexagon socket screw size 5 Screwdriver long blade size 3 Screwdriver size 2 Torx screwdriver size T10 only for Ki Top ATEX Open end wrench of width 13 oS a Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 16 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com ws AquaDun LUD PROTESS GROUP 7 3 Commissioning After all screws had been tightened and the air pipe as well as the electrical connection had been made the control head is ready for commissioning The air supply must be made according to specification Check if the filter body is set into the air entry of the control head and if all O rings are correctly mounted Prior to commissioning the air pipe toward the control head must be blown off Metallic impurities welding residues and other solid bodies may destroy the control head 7 4 Integration into a plant lf the control head is integrated into an automatically working plant make sure that the function of the control head can be monitored Monitoring must be guaranteed by the plant design An opti
6. of the higher level control Internal pilot valves can be triggered over the hand emergency actuation SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 5 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com eX 49 AquaDuna 2 4 Positioning ee The position of the lifting actuator is determined over a magnet carrier This carrier is in the stem of the valve If it is a turning actuator an encoder with magnets is used for the positioning a hs lift valve turning valve 2 5 ES technique An external supply of the pilot valves can be fed for the emergency stop of valves This supply can be interrupted for example over an emergency switch in order to set a certain area of the plant into the STOP condition All transmitting lines to the higher level control remain unaffected Fig 3 2 6 Application These control heads are suitable for the application on Kieselmann actuators for lift and turning valves as well as for ball valves You can learn their range of application from the technical data These control heads are designed for the application on every kind of actuators with appropriate encoder system Any application other than intended is forbidden Application must be made only by qualified and instru
7. Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com 14Annex 4 switch setting 0 single seat tank outlet valve with only upper Seat Lift with Teach In switch setting 1 hub valve air opening air closing separately controllable with Teach In switch setting 2 double sealing single seat right angle valve with leakage valve switch setting 3 switch setting 4 switch setting 5 switch setting 6 switch setting 7 control SPS special VB P 1 main cosed Burn u laana L main opened main closed AIA JA 2 1 O position LD AquaDuna D PROCESS GROUP Be en upper Seat Lift without incentive Fo of without incentive O 1 main drive open 1 0 main drive close Ey TT action 01 o wihout incentive aaa drive a Olleakage drive drive main and leakage drive 1 10 action Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 26 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com I AquaDuna i f D PROC SS GROUP switch setting 8 switch setting 9 switch setting A switch settin
8. Steuerkopf Hub f r und Drehventile ww 9 2 Transport and packaging Our products are very carefully produced mounted and tested Should there be any reason for complaint we will naturally give you entire satisfaction within the scope of our warranty We will be pleased to help you after expiry of warranty too 9 the delivery scope After having noticed that delivery is complete the goods must be checked for damage lf there are damages it is essential to note them down on the shipping documents In case of damage the forwarder must countersign the documents lf parts are returned either keep the outer package or use a packaging where the devices are not damaged Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 19 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 10 10 1 11 ws AquaDuna ROCESS GROU Trouble shooting Emergency stop In order to force an emergency stop of the control head the operators of the plant must absolutely familiarize with the plant design It is essential to train an emergency stop and to inform about the necessary elements regarding an emergency stop The training of the persons who were charged with the operation of the plant must be documented Ever
9. a general rule the devices must be maintained solely by qualified personnel Only original spare parts must be used If OEM parts are used warranty will be lost Every assembly work carried out at the control head is to be done in stressfree condition SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 14 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 6 4 Dangers A be PP pe gt ws AquaDun ROCESS GROUP The control heads are operated with 6 8 bar compressed air Due to the design stagnation pressure may arise in the cover of the control head in case of leakage Notification is hereby made that only original spare parts must be used for repair maintenance Damages which may result from the use of OEM parts won t be accepted by the manufacturer The control head must be operated only in the ambiance intended for it The control head is fitted with a cover with bayonet catch Make sure that no tools are used to loosen the cover and that the respective sense of rotation to open and or close is observed When handling the control head take into consideration that the hood may be under pressure When removing it make sure that the hood is held fast Only authorized persons are allowed t
10. cal control has also to be carried out in certain time intervals The function control must be documented in case of optical inspection If faults or damages are determined during control they must be immediately removed Make sure with remote controlled valves that the mediums won t be mixed if the fittings are operated by hand emergency actuation In case of operation in automatically working plants the operators must familiarize with the cutoff or emergency stop of the plant respectively 7 5 Mounting of the control head When mounting the control head make sure that the two O rings are correctly mounted in the bottom part of the control head Then mount the control head on a clean valve body using 2 hexagon socket screws M6 with O ring If the control head is fitted with a stainless steel hood an grounding spring must be built in according to fig 10 The spring connects the stainless steel hood with the actuator body The actuator itself must not be incorporated in an insulated way toward the potential EARTH Always mind the equipotential bonding After having mounted the bottom part of the control head both the electrical connections and the control air are mounted at the head After having put the electrical system into operation the hood is put with the bayonet onto the bottom part and locked by turning it clockwise by approx 15 The optional all around lamp can be installed by clipping on the control board Rev 6 SPS Steue
11. cted persons Modifications are not covered by the manufacturer Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 6 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 2 7 tg AquaDuna FLUID PROCESS GROUP Setting of the actuator types Setting of the valve types is made over a selector switch S1 The switch positions are allocated to the actuators over the following list Light L Premium P i Actuator designation Se Ooo 0 Double seat valve withouteycle J v Doweseatvave only J 2 Double seat valve with cycle iftrecogniion andrepy 3 7 Lit ve arto open springtocoss J a Ufvaveartoopen artos J s Li valve airto cose spring oopen J 6e Turing vaive Flap air to open springiocse J e Turning vaive Flap airto open ario dose J o Turning valve Flap air to dose sprmgioopen a Bit valve al io open pr cr J hift valve air to open airio close separately coniolabe c uring valve Flap air to open air to close sep contro D Hit vae spring to open airtocose J E en Attention Type 3 only with premium version Please pay special attention to the following when setting type 3 In order to read in the positions key button T1 must be held down while
12. driver size 2 and unfixing the lateral locking of the control board Spare and wear parts Plastic hood Spare part 9631 000 002 096 Stainless steel hood closed Spare part 5631 000 110 032 Stainless steel hood display Spare part 5631 000 110 032 O ring kit Spare part 5631 000 Electric connection kit Spare part 5631 000 Pilot valve block 1MV DSV Spare part 5630 001 013 000 Pilot valve block 2MV DSV To Pilot valve block 2MV DSV Pilot valve block 3MV DSV Pilot valve block 1MV PDA Pilot valve block 2MV PDA SPS L control board SPS P control board Top LED display Screw kit Magnetic encoder lift valves Encoder flap Spare part Spare part Spare part Spare part Spare part Spare part Spare part Spare part Spare part 5630 002 013 000 9630 004 013 000 9630 003 013 000 9630 601 013 000 9630 602 013 000 9631 000 013 000 9631 000 012 000 9631 000 018 000 5631 000 Spare part see chart item 5 0 Spare part 5630 600 010 000 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com ET gt T Det AquaDuna FLUID PROCESS GROUP 9 Transport 9 1 Delivery scope The control head and a short description are included with the delivery Kurzanleitung SPS
13. ead 7 6 Dismounting of the control head 8 Spare and wear parts 9 Transport 9 1 Delivery scope 9 2 Transport and packaging 10 Trouble shooting 10 1 Emergency stop 11 Disposal 12 Annex 1 Alteration to forerunner model 12 1 Annex 2 Switching example 13 Annex 3 control SPS VB 14 Annex 4 control SPS special VB Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 2 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com S249 AquaDuna PFLUID PROCESS GRO UP 1 General information These operating instructions are part of the control head and must be at the user s disposal at any time Every safety instruction is to be made sufficiently known and to be observed If the unit is passed on the operating instructions must be passed on as well 1 1 List of figures and diagrams Fig 1 Control head Fig 2 Design of the control head Fig 3 Magnet carrier and encoder Fig 4 Setting of the actuator types Fig 5 Position of the connectors Fig 6 Electrical connections L and P 6 contacts connector Fig 7 Electrical connections stroke lift P 2 contacts connector Fig 8 Electrical connections ES P 5 contacts connector Fig 9 Dimensions and mounting Fig 10 Grounding spring of stainless steel hood Chart 1 Setting of actuator types
14. g 100xxx Doku Elek Kiema SK 21 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com lt lt 49 AquaDuna FLUID PROCESS GROUP 12 1 Annex 2 Switching example SPS board Higher level control 24V AO Al 0 E1 ND E2 External voltage supply 24V ES Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 22 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com 13 Annex 3 switch setting 0 double seat valve normal position closed with Seat Lift without Seat Lift detection switch setting 1 double seat valve normal position closed without Seat Lift switch setting 2 double seat valve normal position closed with only upper Seat Lift without Seat Lift detection switch setting 3 double seat valve normal position closed with Seat Lift with Seat Lift detection with Teach In switch setting 4 single seat valve normal position closed spring closing switch setting 5 single seat valve normal position closed air opening air closing switch setting 6 single seat valve normal position open spring opening Rev 6 SPS Steue
15. g B switch setting C switch setting D switch setting E switch setting F factory provided reserved internal use internal use A2 connected only at Premium Type A3 not connected at all Control Heads E2 not connected at all Control Heads Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 27 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com
16. nd Drehventile Beschreibung 100xxx Doku Elek Kiema SK 4 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 2 2 Grounding spring NS 2 3 ws AquaDuna Design of the control head eee The control head consists of a bottom part with bayonet catch where a plastic or a stainless steel hood can be put on The housing resulting from it includes an electric system which allows to control and to acquire the positions of the valve This electronic system is available as a light and premium version It is possible to put a 360 viewable display on both the versions The pilot valves which are integrated too control the movement of the actuator The electrical connections are made over a cable entry in the bottom part Other connections such as M12 connectors are possible as an option too Quick release couplings for compressed air provide a connection to the supply air Stop valves for the entry of air are furnished as an option Hood stainless steel plastic All around lamp optional Pilot valves with hand emergency actuation Electronics Fixing screws Bottom part Fig 2 Control of the actuator The control of the actuator can made over the installes or external pilot valves External pilot valves are placed in the switchboard plants
17. o stay in the operational area of the control head lf the pulse generator which is in the control head is removed or put in make sure that the closing cap is screwed down until the metallic stop If the cap is not completely screwed down the cover may be destroyed through the stroke movement of the piston rod SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 15 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com ws AquaDuna FLUID PROCESS GROUP 7 Mounting Commissioning 7 1 Mounting of the control head The control head is mounted on the actuator of the lift or turning valve respectively Please pay special attention to that the air leadthrough in the actuator is congruently placed with the kidney shaped slot at the bottom part of the control head The hexagon socket screws M 6 with the fitted O ring are required for mounting If control heads with stainless steel hood are used a spring is to be fitted for earthing according to fig 6 In case of actuators whose diameter is smaller than 100 mm a distance plate item no 5630600076 087 and an encoder lengthening piece item no 5630600077 059 are to be used Grounding spring only for stainless steel hoods Before putting the control head into operation
18. or control head type 5631 611 000 24V GND A1 AO E1 nu nu N OO OAGOUN Cable no Cable no Cable no Cable no Cable no contacts connector PODND _ D Assignment M12 connector for control head type 5631 xxx 000 8 contacts connector 1 EO white 5 2 24V brown e 3 E1 green fo e A AO yellow z 5 At grey 7 or 6 A2 pink SS 7 GND blue 8 E2 nc red SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 10 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com 3 6 Technical data SPS electronics Supply voltage Supply voltage range Current consumption max Ambient temperature Protection class with stainless steel hood with plastic hood ws AquaDuna ROCESS GROU 24V DC 10 80 mA 24V DC 10 C 60 C IP 67 DIN EN 60529 DIN EN 61140 DIN EN 61140 Control air requirement to DIN ISO 8573 1 2001 Particle size Particle density Water content Oil content Air pressure Air volume Dimensions and mounting Rev 6 Fig 9 pneumatic connections pneumatic hose electric connections max 5 um max 5mg m class 3 Dew point 2 C class 3 oil free max 25mg m class 3 6 8 bar 160 min 6bar 163 2 G1 8 O6mm cable bushing M12
19. p Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 ET gt ap Diet AquaDuna FLUID PROCESS GROUP 6 Symbols and references 6 1 Used symbols Hazard notes The warning triangle informs about special risks Hazard of hand injury Warnings Danger warning Information AR Observe operating instructions Observe information SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 13 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 6 2 6 3 en 49 AquaDuna LUD PROCESS GROGI Used terms SPS Stored Program Control System ES Emergency Stop nu not used Safety requirements The operator of the control head is obliged to train the operating personnel as well as the personnel authorized to carry out the maintenance Everybody who works with controlling pneumatic actuators must be informed about the dangers that these devices may present Persons being not listed as operating and maintenance personnel are not allowed to stay in the operating range of the devices The operator must see to the necessary measures to be taken As
20. rkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK Ant gt ap gt lt AquaDuna JID PRO control SPS VB action 0 Olclose O 1 upper Seat Lift 1 0 lower Seat Lift position o t closed O 1 upper Seat Lift 0 1 lower Seat Lift 1 Olopened of 1lcosed ol 4 upper Seat Lift BE 1 olopened 0 Olclose olai upper Seat Lift DEE EEE upper Seat Lift 1 lower Seat Lift opened oo 1 upper Seat Lift 0 lower Seat Lift 1 open 1 Olopened 1 Olclose AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com switch setting 7 double seat valve normal position open with Seat Lift without Seat Lift detection switch setting 8 butterfly valve normal position closed spring closing switch setting 9 butterfly valve normal position closed air opening air closing switch setting A butterfly valve normal position open spring opening switch setting B single seat valve normal position closed spring closing with Teach In switch setting C single seat valve normal position open air opening air closing switch setting D butterfly valve normal position closed air opening air closing ws AquaDuna position of 1ldosed
21. rkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 17 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 Ant gt Seas PLUID PROCESS GROUP Dismounting of the control head Dismounting of the control head is made when the control head 1 shall be maintained or 2 when parts of the control head shall be replaced Please observe the repair instructions The air supply to the control head is interrupted The control head is disconnected from the electric contact In order to dismount the control head take the cover with both hands To loosen the bayonet catch turn it anticlockwise by approx 15 Now the cover can be lifted and removed The electronics and or the sensors including the pilot valve block can be dismounted with tool 1 The pilot valve block is differently assembled The block is built in without assembly in case of control by external valves If in addition to the control board and or sensors the bottom part shall be removed too all hose and electrical connections are to be loosened The fixation of the bottom part which consists of 2 hexagon socket screws M6 is loosened with tool 2 Then the bottom part can be lifted and removed from the valve The optional all around lamp can be removed by using a screw
22. was AquaDuna FLUID PROCESS GROUP Operating Instructions SPS Control Head for Lift and Turning Valves Subject to technical modifications and innovations Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 1 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com ws AquaDuna LUD PROCESS GROGI Contents 1 General information 1 1 List of figures and diagrams 2 Technique and application 2 1 Function of the control head 2 2 Design of the control head 2 3 Control of the actuator 2 4 Positioning 2 5 ES technique 2 6 Application 2 7 Setting of the actuator types 2 8 Bit assignment 2 9 LED signalling 3 Electrical connections 3 1 Electrical connections 6 contacts connectors 3 2 Electrical connections 2 contacts connectors 3 3 Electrical connections 5 contacts connectors 3 4 Assignment Escha 5 contacts connector 3 5 Assignment Binder 7 contacts connector 3 6 Technical data 4 Dimensions and mounting 5 Setting of magnetic encoder of lift valves 6 Symbols and references 6 1 Used symbols 6 2 Used terms 6 3 Safety requirements 6 4 Dangers 7 Mounting Commissioning 7 1 Mounting of the control head 7 2 Required tools for mounting dismounting 7 3 Commissioning 7 4 Integration into a plant 7 5 Mounting of the control h
23. x Doku Elek Kiema SK 8 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com gt T Det AquaDuna FLUID PROCESS GROUP 3 Electrical connections Position of connectors Light L Premium P e 8 S 3 1 Electrical connections L and P 6 contacts connector Connector P 2 1 GND Connector P 2 2 A1 Connector P 2 3 AO Connector P 2 4 E1 Connector P 2 5 EO Connector P 2 6 24V Fig 6 3 2 Electrical connections ES P 2 contacts connector Connector P 7 1 Voltage ES 24V Connector P 7 2 Voltage ES GND Fig 7 Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 9 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com Rev 6 3 3 Electrical connections cycle stroke P Connector P 5 Connector P 5 Connector P 5 Connector P 5 Connector P 5 o FF OO N Assignment Escha connector 24V A1 GND AO E1 O A U N brown white blue black grey NC A2 A3 NC NC ws AquaDuna FLUID PROCESS GROUP 5 contacts connector Fig 8 5 contacts connector gt WH sGY 4BK Assignment Binder connector f
24. y damage to person and property which results from faulty operation or faulty application respectively are borne by the plant operator Disposal lf the control head is put out of operation the plastic parts are to be recycled The electronic subassembly is recycled correspondingly for the recovery of raw materials You can dispose of these materials over the ways intended ATTENTION Make sure that there are not contaminations with materials from operation anymore If so the corresponding material for rinsing of the parts to be disposed must be used SPS Steuerkopf f r Hub und Drehventile Beschreibung 100xxx Doku Elek Kiema SK 20 AquaDuna GmbH amp Co KG Ferdinand von Steinbeis Ring 31 75447 Sternenfels Germany Fon 07045 204980 www aquaduna com Copyright by AquaDuna GmbH amp Co KG 2011 All rights reserved Contact www aquaduna com sa AquaDuna FLUID PROCESS GROUP 12 Annex 1 Alteration to forerunner model Removal of the printed circuit board guides from the bottom part oft he control head After having removed the pilot valve block including the fitted electronics the printed circuit board guides are pulled out of the bottom part by means of flat pliers if necessary The magnets on position A are dislocated upwards by 3mm This modification is very important in order to guarantee the recognition of the lower final position Rev 6 SPS Steuerkopf f r Hub und Drehventile Beschreibun
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