Operating Instructions
Contents
1. Safety Manual System Description for Wall Saws has been read and understood in full DANGER Cuts from the saw blade gt Always wear protective gloves when working on the wall saw particularly when working on the saw blade gt Always use the blade guard when operating the wall saw DANGER Serious injury or material damage as a result of uncontrolled movements of the wall saw gt Never connect or disconnect cables when the control unit is switched on bb b Wall saw WSE1217 amp amp USA Page 3 TYROLIT Hydrostress AG 2 Description 2 1 Wall saw system The design and function of the wall saw systems are described in the Safety Manual System Description for Wall Saws 2 2 Wall saw Components 1 Guide roller 10 Feed motor cable 2 Lock unit 11 Chassis 3 Water supply line 12 Carrying handle lock unit 4 Blade guard holder 13 Identification plate Blade drive motor 5 Geared swivel arm 14 Blade drive motor 6 Water Bypass 15 Feed motor travel 7 Saw blade holder 16 Water connection 8 Carrying handle 17 Feed motor swivel 9 Blade drive motor cable Page 4 Wall saw WSE1217 ix USA TYROLIT Hydrostress AG 3 Assembly Disassembly 3 1 Place the wall saw on the guide rail I 2 If the grips fail to engage or the wall saw sits too loosely on the guide rail adjust the guide rollers 3 2 Adjusting the guide rollers The guide rollers are set correctly when they align2. bricating grease lock unit Lubricating grease swivel gear wo o 5 10 Connectable control units The wall saw must only be operated with the coordinated control units from TYROLIT Hydros tress Control unit Control unit WSE1217Xxx 026 032 Q042 048 Water connection Wall saw WSE1217 amp amp USA Page 15 TYROLIT Hydrostress AG EC declaration of conformity Description Wall saw Type designation WSE1217 k Year of construction 2011 We declare under our sole responsibility that this product complies with the following direc tives and standards Directive applied 2006 42 EC from 17th May 2006 2004 108 EC from 17th December 2004 Applied standards EN 15027 A1 2009 EN 12100 2010 EN 60204 1 A1 2009 EN ISO 3744 2010 EN 55014 1 A1 2009 EN 55014 2 A2 2008 EN 6100 3 11 2000 EN 6100 3 12 2005 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Pfaffikon 28 04 2011 im Cen gt DIN EN ISO 9001 2000 Pascal Schmid Head of Development Wall saw WSE1217 amp amp USA Page 16
3. ed if the saw blade drops down gt Lift out the saw blade unit to the top when removing it 2 Disassemble the saw blade unit in the reverse order to the assembly process 3 6 Mounting the blade guard gt Mount the blade guard according to the instruction leaflet Wall saw WSE1217 amp amp USA Page 9 TYROLIT Hydrostress AG Page 10 3 7 Connecting the wall saw to the control unit v The control unit is isolated from the power supply v Connectors plugs are clean v Cables are undamaged Wall saw WSE1217 Xxx USA 4 Maintenance and servi Maintenance and servicing table Wall saw grooves gt Check the saw blade uptake for wear gt Replace the gear oil gt Retighten loose bolts and nuts re fer to the tightening torque specifi cations Feed motor gt Check cleanliness Drive motor gt Check cleanliness Water supply Saw blade Service gt Check the water line for cleanliness and leak tightness b Clean with water gt Check for wear gt To be performed by TYROLIT Hydros tress AG or an authorised workshop Wall saw WSE1217 xx USA TYROLIT Hydrostress AG cing Before every commissioning X X X X Pee ee OnT ee Titi III IT Gili X X X X Everv 100 h X X X X X X X X X After 100 300 500 700 hours Page 11 TYROLIT Hvdrostress AG 4 1 Lubricating the lock unit 4 2 Changing the gear oil The use of
4. in the guide groove and it is possible to turn them by hand Wall saw WSE1217 amp amp USA Page 5 TYROLIT Hvdrostress AG Page 6 3 3 Mounting the drive motor 3 4 Mounting the saw blade DANGER It can cause death or serious injury if the saw blade flies away gt Only use original screws and bolts from TYROLIT Hydrostress AG DANGER Serious injury can be caused by sudden start up of the saw blade gt Switch off the control unit before working on the saw blade gt Isolate the control unit from the mains supply 3 4 1 Preparations for assembly gt During initial installation remove the flush cut anchoring screws on the quick release flange Wall saw WSE1217 Xxx USA TYROLIT Hydrostress AG 3 4 2 Preassemble the saw blade unit The direction of rotation of the saw blade must match the direction of rotation of the machine Correct alignment Countersinking of the fastening holes against the blade cover For normal cuts 48 C 1x 73 lbf ft For flush cuts gt Wall saw WSE1217 USA Page 7 TYROLIT Hydrostress AG 3 4 3 Fastening the saw blade unit DANGER It can cause death or serious injury if the saw blade flies away gt Check whether the sleeve and central screw are countersunk gt Tighten the central screw to a torque of 44 Ibf ft Page 8 Wall saw WSE1217 amp amp USA TYROLIT Hydrostress AG 3 5 Removing the saw blade unit WARNING Injuries can be caus
5. unsuitable oil can damage the wall saw gt Use only TYROLIT Hydrostress AG oil containers no 10981362 3 4 fl oz C 3 4 fl oz gt Defective guide rollers should be replaced with replacement set no 10977911 Page 12 Wall saw WSE1217 ix USA TYROLIT Hydrostress AG 5 Technical data 5 1 Dimensions Measurements in inch 5 2 Design Design Main motor High frequency water cooled with quick release device Wall saw WSE1217 amp amp USA Page 13 TYROLIT Hvdrostress AG 5 3 Weight Weight Parameter Value Wall saw head complete 48 5 Ibs 5 4 Blade drive motor Blade drive motor 5 5 Feed motor travel Electric feed motor with gears and brake 5 6 Feed motor swivel Electric feed motor with gears and brake 5 7 Noise level Noise data according to ISO 3744 Sound pressure level L pa 77 5 dB A Highest value of sound pressure L creak 116 2 dB Acoustic power level L wa 97 5 dB A Conditions for the measurement Saw blade 48 mm not in cutting operation under full load Page 14 Wall saw WSE1217 ix USA TYROLIT Hydrostress AG 5 8 Saw blades Saw blades Saw blade fixing on blade flange 6 countersunk head screws also for flush cuts reference circle 3 5 inch Blade cover mounting on blade flange 1 hexagonal nut 48 20 796 inch Circumferential speed 125 ft s 5 9 Lubricants fluids and sealants Lubricants fluids and sealants Lu
6. w ROLY Operating Instructions Wall saw WSE1217x USA Index 000 Original operating instructions 10992859 en 25 04 2012 Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment which has been designed and built to leading technical standards Only genuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 0 44 952 18 18 Fax 0041 0 44 952 18 00 Page 2 Wall saw WSE1217 ix USA TYROLIT Hydrostress AG 1 Safety These instructions are just one part of the documentation which is supplied together with the wall saw These instructions go together with the Safety Manual System Description for Wall Saws to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Handbook may result in serious injury or even death P Please ensure that the
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