Hand Extruder MM
Contents
1. ll cc II FT Lu A LI IA T TI es CR CS SS SN SU NN SKS SS SS SS SS S SN Wes SS SS SAS SS Si ect Le 6zt II Vie I 1 z II OB IL 07 S 66t ZZL USLL eZ ZS Edition 12 2009 Rev 06 Page 19 27 MM Xtruder Hand Extruder MM Xtruder Parts List MM Xtruder K03969A K04326A K04180A K04327A Hand Extruder type MM Xtruder 230 V 120V mN oN CAD Qty Unit Ident No Designation 004 00 1 00 pc K03898 Preheat nozzle 18x 4 MM 004 00 1 00 PC K04076 Preheat nozzle 12 x 4 MM 004 00 1 00 pc K0421 3 Preheat nozzle 10 x 4 MM 005 00 1 00 pc K03879 Extruder screw MM 015 00 1 00 PC K02669 Axial deep groove ball bearing 51203 020 00 1 00 PC K03890 Drive unit 40 42 MM 024 00 1 00 PC K03883 Nozzle 40 6 MM 025 10 1 00 pc K03955 Set screw M 5 x 6 025 30 2 00 pc K03955 Set screw M 5 x 6 025 60 1 00 pc K03955 Set screw M 5 x 6 030 00 1 00 PC K00657 Circlip 35x1 5 061 10 1 00 pc K04808 K04809 Melt air temperature controller 230 V 120V with integral motor LP MM 061 30 1 00 PC K04253 Insulating foil for MM Xtruder 0 25mm 086 00 1 00 PC K03880 Extruder body MM 087 00 1 00 PC K03891 Integrated air unit mount 10 MM 115 00 1 00 PC K03886 Heat guard heating coil MM 115 10 1 00 PC K03906 Heat guard air preheater2. i ot Mid TH Leht M d IpipDiecduiet Um JO OPED Fi ch He LEW Mod Le Saunen Bee ee IAeIIEeN Se e W EE EA AR EES 2 z ise e 10224 AN AOS Sap pee ph Mod OIDA VT _ Mod ra u Leu Mod ote Let doa d e ef wm mm Njo1edwe SSPOWN SINJOJOAWIS Uu SNY SWIOLS SS UNZISH JJ0 SWOLSAS DULDOU u UNHDUSSHOZ AaNll Bunjsbeuupzysug p ds 199195 CbAL S1DMYOS Op BunIspupus pag SPIDMUO CAT lbpdn ammos WON s Bupu2o UOILOIOdO Page 16 0f 27 Edition 12 2009 Rev06 Munsch Kunststoff Schwei technik GmbH Kunststoff Schwei technik BBMUNSEN y JOSN uoljbinBijuo2o s lou y 4esn uOl l6qVv USZILON Dep SNNIW OU UCISUOALWUOD Hys Joy oop jUSQSIYOSISA Leg SNNIN USP ul UO USP WOM NZ IDSID SNTd Olul UOISIOGLUOD HIUS D OO OO jUSQSIYOSISA Ueleg SNId USP ul uol 6qv USP HOJ NZ SI qod SINJOJOAUWUS DULSIXS ULIM SINLOJOALUS JO Buunsop ui S 1 J UUIOU ISU WUK IL Nordu JOP Hunsse QINLOIOAUUS Hau PUN ID WOI UOLOIQIIOD Uelech el eegal PUN LN p YoIE Bay s Annie SIIDSBUDUS S HOJ S SUL AlUO N OAd PUD JANd Jd dd s nu uu ulDui Sy ul jUSPIBOM LSPUDISA SLOMYSIE OQy op NU USUUOY N OAd PUN 4CAd dd dd snu uuidnoH USP og 20 87 JOHL JD s NM JH P H N DAd dGAd Ad dd LIGAJ LIOA O 133 Jos yoeyas SIAPWILWUDIBOII 991 duuoO suollisod o Sl y PUD Z sSENUSW ISSN ul IPAISIWUWIDIBO
3. MUNS C h Kunststoff Schwei technik Operating Instructions Type MM Xtruder Serial number 230 Volt 115V P O No P O date Hand Extruder Ident Nos 230 V K03969A K04326A 115 V K04180A K04327A A These operating instructions contain important information to be observed for hand extruder operation and maintenance It is therefore imperative that they be read and their contents fully understood by the operators before the hand extruder is placed in service MUNSCH Kunststoff Schwei technik GmbH Phone 49 0 26 23 8 98 80 Im Staudchen e D 56235 Ransbach Baumbach Telefax 49 0 26 23 8 98 85 P O Box 142 e D 56221 Ransbach Baumbach Internet http www munsch de Germany Email munsch munsch de MUNSCH Kunststoff SchweiBtechnik GmbH Edition 12 2009 Rev 06 Page 1 of 27 Hand Extruder MM Xtruder Scope of delivery Please check that the delivery is complete The delivery comprises 1 hand extruder 1 hot air hood 1 extruder stand 1 set of mounting tools 1 welding shoe machined 1 transport case 3 air nozzles Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 2 of 27 MUNS C H Kunststoff Schwei technik Contents 1 EI o 1 E H EE 5 2 eV EE 5 2 1 IDENTIFICATION OF INFORMATION IN THE OPERATING INSTRUCTIONS a 6 2 2 PERSONNEL OUALIFICATION AND TRAINING a 0 ae 6 2 3 RISKS RESULTING FROM THE NON OBSERVANCE OF THE SAFETY INSTRUCTIONS aa r rara 6 2 4 SAFE
4. 1 General In addition to the operating instructions and the national and local accident prevention regulations applicable at the place of use the acknowledged technical rules for safe and proper working practices must be observed Any working practices posing a safety risk are prohibited Before starting shutting off the hand extruder make sure to carefully read the instructions under section Safety Only trained and qualified personnel may be assigned to the operation of the hand extruder 5 2 Preparation e Place hand extruder with stand on a firm support e Mount hot air hood 128 to the heat guard 115 of the melting chamber e Mount welding shoe Select the welding shoe required for the specific weld geometry or machine a welding shoe blank to the required geometry Using the clamping ring Item 1 1 mount welding shoe Item 1 to the hand extruder in the position required for welding Observe welding direction Tighten set screw 25 There are different welding shoe types For their mounting proceed in analogy with the above procedure MM Xtruder Edition 12 2009 Rev 06 Page 11 27 Hand Extruder MM Xtruder e Mount preheat nozzle Before plugging in the mains Select and mount the preheat nozzle 4 connector check that the drive unit is not set to required for the specific weld geometry continuous operation Observe spacing A 5 mm Tighten the preheat nozzle u
5. 2 3 12 22 Temperature above preset range 2 3 18 19 Control fluctuates 3 13 19 Controller fault signal OEAIR Controller fault signal OVERLD Controller fault signal E Controller fault signal Fan ERROR Controller signal off 5 6 8 21 7 2 Fault diagnosis Le a i Smaller or too small a welding rod diameter Use a larger welding rod diameter if necessary 2 Temperature sensor defective 3 _ Temperature controller defective a Cable connections defective Check cable connections EE air temperature below start interlock Ww hand extruder to heat up temperature 1 Consult MUNSCH Kunststoff Schwei technik GmbH Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 22 of 27 MUNSCH Kunststoff Schwei technik Melt temperature below start interlock Allow hand extruder to heat up temperature 7 Preheat time for hot air too short Allow hand extruder to heat up Preheat time for melt too short Allow hand extruder to heat up Heating tape defective 0 Air supply not constant a the case of integrated air supply system Wrong rated voltage Rated voltage gt permissible voltage Check mains voltage Rated voltage lt permissible voltage Check mains voltage 1 Extension cable heats up Unroll cable reel Check cable cross section see also section Safety Extruder nozzle plugged with foreign matter Clean extruder A Extruder nozzl
6. at the place of use Safe operation of the hand extruder presupposes that the instructions under section 1 General of these operating instructions are complied with In no case must the limit values indicated be violated Intact and unaltered hand extruders conform to the applicable codes and standards and meet all regulatory limit values regarding EMC electromagnetic discharges and interference immunity For the country specific limit values to be observed the Operator should consult the local electric utility Nevertheless the hand extruders emit electromagnetic fields within the acceptable limits Electromagnetic fields may interfere with the operation of vital electronic devices e g cardiac pacemakers Persons wearing a cardiac pacemaker should therefore consult their physician before using the machine In addition to the operating instructions and the national and local accident prevention regulations applicable at the place of use the acknowledged technical rules for safe and proper working practices must be observed Apart from the general safety instructions under section Safety also the special safety instructions given under the respective sub sections must be adhered to Any working practices posing a safety risk are prohibited MM Xtruder Edition 12 2009 Rev 06 Page 5 27 Hand Extruder MM Xtruder 2 1 Identification of information in the operating instructions In these operating in
7. pc K03283 Slotted fillister head screw M 3x5 190 00 4 00 pc K04256 Screw PT 4 0 x 10 mm WN 1452 Torx 190 10 4 00 pc K04256 Screw PT 4 0 x 10 mm WN 1452 Torx 199 00 1 00 pc K04722 Bracket for motor fan MM 200 00 2 00 pc K04736 Cable sleeve A10 D2 201 00 4 00 pc K04737 Rubber metal element T Flex Q4 203 00 1 00 pc K02632 Countersunk screw M 4 x 10 204 00 3 00 pc K04739 Terminal strip 1 5 2 5 MM Xtruder Edition 12 2009 Rev 06 Page 21 27 Hand Extruder MM Xtruder 7 Malfunctions Causes and Remedies 7 1 Trouble shooting The following table lists potential operating upsets of the hand extruder possible causes and their remedies fault diagnosis chart Should malfunctions occur which are not covered here or which cannot be traced back to the cause stated please contact MUNSCH Kunststoff Drive motor does not start Schwei technik GmbH 4 5 9 10 11 12 14 15 16 17 18 19 21 Drive motor switches off 5 8 9 10 11 12 14 15 16 17 18 19 21 No welding rod feed 1 16 17 20 No extrudate conveyed out of welding shoe 1 16 Extrudate output decreases during operation 1 14 16 No air supply 13 Integrated air supply system without function 22 5 No hot air 2 3 4 5 18 22 2 3 4 8 10 14 18 22 2 3 9 11 14 Hot air temperature below setpoint temperature Melt temperature below setpoint temperature Extruder does not heat up
8. 03887 Fan grille injection moulded part MM 167 10 1 00 pc K04738 Controller fan grille injection moulded part MM Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 20 0f 27 MUNSCH Kunststoff Schwei technik Parts List MM Xtruder K03969A K04326A K04180A K04327A Article Hand extruder type MM Extruder 230 V 120V mN oN CAD Qty Unit Ident No Designation 168 00 1 00 PC K03889 Heating coil 18x125 MM 169 00 1 00 PC K03892 Handle left injection moulded part MM 169 10 1 00 PC K04738 Controller fan grille injection moulded part MM 170 00 1 00 PC K03894 Axial fan 40 x 40 x 25 MM 170 10 1 00 PC K03894 Axial fan 40 x 40 x 25 MM 171 00 2 00 pc K04721 Switch box connector MM 173 00 1 00 pc K04259 Front plastic covering of display for K controller MM 174 00 1 00 pc K04137 Anti kink sleeve 9 11 5200 2020 MM 175 00 1 00 pc K04135 Cable complete 230V 3x1 5mm 5m long MM 176 00 1 00 pc K04136 Strain relief clip type B MM 177 00 1 00 pc K03964 K04244 Motor unit 230V 120V Preheater MM 178 00 1 00 PC K04318 K04319 Complete heating system 230 V 2100W 120V 1600W 178 10 1 00 pc K04258 Front plastic covering for keys for K controller MM 179 10 2 00 PC K04072 Spacer sleeve M 3 x 8 Igew Igew 179 20 2 00 PC K04074 Spacer sleeve M 3 x 8 Igew Agew 180 00 6 00
9. II el USUOLISOg SIO Puls y pun Z SNUSYW ISSN uep isg 230Z 37 OWL 10 2 ATEL L 305 Ee JDI l 405 83 JH T 227 Sopa ANDERE DHLA 2 032 iba A HJ qi WSS LIQ3kF 4522 HSS LISP 42 T dae LIOA HRS 40d 98188 0868 Ka ELLOS So 4 HOTLESNST anos p Bars A RAN JsoUOD Aosa 4g Es D A OST 1107 A Wo YO STE D10 oo ed tds Bed ER paca JO ee y S 4 SEIHILLIE d HOLLEITEISNDI k 4 NMSA MIHM fF em Edition 12 2009 Rev 06 Page 17 27 MM Xtruder Hand Extruder MM Xtruder 6 Maintenance Inspection IN Pull mains connector before carrying out any maintenance and repair work on the hand extruder Maintenance and repair work on electrical tools may only be carried out by qualified electricians A The hand extruder with the hot air hood must have cooled down to safe to touch temperature Observe the instructions in section Safety Maintenance and repair work may only be carried out by qualified personnel or by our service staff To ensure the proper function of the hand extruder over its entire service life for its intended service we recommend to have all maintenance inspection and mounting work carried out by authorized and qualified personnel who are familiar with the operating instructions to always shut off the unit before carrying out any work on it to remount and reactivate all safety and protective devices immediately after completion of the maintenance repair work During maintenan
10. a auxiliary materials and replaced parts e Remount and reactivate all safety and protective devices immediately on completion of the maintenance inspection or repair work 2 7 Unauthorized modifications and spare parts Modifications or changes to the unit are only allowed after consultation with the Manufacturer In the interest of safety only original spare parts and accessories authorized by the Manufacturer should be used The use of components other than the original spare parts may invalidate Manufacturer s liability for any resulting damage Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 8 of 27 MUNSCH Kunststoff Schwei technik 3 Transport and Storage 3 2 Storage 3 1 Transport e Store the hand extruder in a dry and frost free place A Before transport or storage make sure e Protect the hand extruder from unauthorized that the hand extruder has cooled down to ene safe to touch temperature e Special preservation is not required 3 3 Return to Munsch IN Hold and touch the hand extruder only on Should it become necessary to return the hand the handles provided for this purpose extruder to MUNSCH Kunststoff Schwei technik GmbH always use the original shipping case Do not touch bare metal parts including the hot air hood whether with or without gloves For transport of the hand extruder the transport case before having made sure that they are safe to supplied
11. and assembly the associated overall drawing must be strictly observed 6 2 1 Hand extruder type MM Xtruder Overall drawing no BA MM Xtruder A Rev 04 Parts List MM Xtruder A 230 V K03969A K04326A 115 V K04180A K04327A Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 18 of 27 Kunststoff Schwei technik DBZMUNSEN Overall Drawing Hand Extruder MM Xtruder A SUG CU JEO NORA VO UIPA KL Ee asss LS s V 1epnnx WW ry KH L nequauwesnz erasa urn eo 8002 JSPIY X WN By SBY p ues u 99L NIC Peu OqeBUEZUEIO L LL des gen Wa HAWS HOSNNW SWWSPISTON eyoeuysseprupg Burus o1 an gs LS Z men N AP SS r mama ad f OF JL SU LPOLUNGE LRONSUBY GEZ E N N ENA WSN OEL VIZEFON AQEZ NO VIZEVON AQZL NO V696E0H AE Mu UNIS VOBLFON AL NW UNIV 1 cuoxieprupa SIDuosHuS e I FOR 4 SS S085 u zz aaa BSR IF er 0771 98 13 77 7708770 20 Ip I TZA SSS ee SSS SS i VA D IU SZ 2 2 Z S lt lt lt lt H WWE ALD lt ALL TL BRST IGN Lech p Or T Ar KZEZEZECKZEZIZIZE CA AAAA ACA PEERY CESS OH ke DJ A Z gt s La 1 h Peg ea mic MHz Im CO k IF Se Des
12. ce and repair work make sure that the hand extruder and its individual components are firmly positioned In addition to the operating instructions and the national and local accident prevention regulations applicable at the place of use the acknowledged technical rules for safe and proper working practices must be observed Any working practices posing a safety risk are prohibited A Activities other than those described in this section may only be performed at the Manufacturer s workshops 6 1 Maintenance inspection of hand extruder type MM Xtruder After approx 500 operating hours the hand extruder including drive unit must be thoroughly cleaned and subjected to an inspection This work may only be performed at the Manufacturer s workshops Cables switches plug in connections must be inspected by qualified staff every three months requirement according to VBG4 the inspection results must be documented e Use original spare parts only 6 2 Dismantling Prior to dismantling the hand extruder pull the mains connector The hand extruder must be at ambient temperature Damaged mains connection cables must be completely replaced Mended power cables pose a hazard to life und limb Cable replacement is to be carried out by qualified electricians only The safety precautions described under sections Safety and Malfunctions Causes and Remedies must be strictly adhered to For dismantling
13. d parties in their work A Hold and touch the hand extruder only on the handles provided for this purpose Do not touch bare metal parts including hot air hood either with or without gloves These parts reach temperatures of up to 450 Attachments may be damaged or impaired in their function if subjected to the full weight of the hand extruder Bare metal parts must not come into contact with other items during the work or work breaks e g cooling FIG D02 0001 D02 0001 A Contact of combustible components with hot bare metal parts poses a risk of fire Do not use synthetic gloves MM Xtruder Edition 12 2009 Rev 06 Page 7 27 Hand Extruder MM Xtruder Do not direct the hot air jet of the hand extruder towards living beings or temperature sensitive items Safety distance 2 m radius D02 0002 Use suitable personal protection equipment for overhead work e g hard hat safety goggles gloves protective clothes to guard against falling items During work breaks and after completion of the welding job place the hand extruder on the rests supplied for this purpose CAUTION The hot air hood must be remounted A Make sure that the hand extruder is firmly positioned Deposit hand extruder in a dry location After completion of the welding job cool the hand extruder to safe to touch temperature using the air supply system A Do not operate dismantle or carry out modifica
14. e left hand thread Drive unit defective Electronic control defective Controller programming error Welding rod feed Remove welding rod A Observe instructions in section Maintenance m Observe instructions for hand extruder operation Carbon brushes of drive unit worn out Replace carbon brushes U Hotairsupply system detective Heating Eee 1 Temperature set on electronic controller too Allow unit to cool down high 1 Consult MUNSCH Kunststoff SchweiBtechnik GmbH MM Xtruder Edition 12 2009 Rev 06 Page 23 27 Hand Extruder MM Xtruder 8 Technical Data Type designation MM Xtruder Welding materials PP PE PVC PVDF and other thermoplastics d Welding rate approx 3 mm 0 6 kg h PP 3 mm 0 6 kg h PE Application range Wall thicknesses 1 10 mm and film sheetngwelds I Weight 34k e 1 Drive 230 V 115V AC j speed controlled Extruder heating system 875W 220 W d Air bester 12100 W 1600 W i Air supply Integrated air supply Autoair Control of melt temperature Temperature controller with concurrent momentary value and setpoint display Control of air temperature Temperature controller with concurrent momentary value and setpoint display Cold start protection Start temperature interlock and startup timer for melt and preheat air d Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 24 of 27 MUNSCH Kunststoff Schwei technik Warranty Ce
15. e The Purchaser shall give written notice of defects to the respective company immediately after such defects have been identified or shall have such defects registered by the respective company 3 2 Defects shall be promptly remedied in accordance with the technical requirements by either replacement or repair of the defective parts the cost of the remedial work being for the account of the Manufacturer Replaced parts shall become the property of the Manufacturer If as a result of the remedial work additional maintenance measures are prescribed by the Manufacturer the resulting costs including the costs of materials and lubricants shall be for the Manufacturer s account 3 3 For replacement parts installed within the scope of the remedial work a warranty will be provided under the purchase contract the warranty period for such parts ending on expiry of the warranty period of the object purchased 3 4 For the warranty to become effective this warranty certificate must be produced for each repair 4 lf the defect cannot be remedied or if the Purchaser cannot be reasonably expected to accept any further attempts at making good the defect the Purchaser may demand annulment cancellation of the contract or a price reduction reduction of compensation in lieu of remedial work In such a case the Purchaser shall not be entitled to any replacement 5 Manufacturer s warranty obligations shall not be affected by a change in ownersh
16. ed within the warranty term but no settled by its expiry the warranty shall remain effective until the respective defect has been remedied The period of limitation shall be suspended for such claim Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 26 0f 27 MUNSCH Kunststoff Schwei technik MUNSCH Kunststoff Schwei technik GmbH Im Staudchen e D 56235 Ransbach Baumbach P O Box 142 e D 56221 Ransbach Baumbach Germany Phone 49 0 26 23 8 98 80 Telefax 49 0 26 23 8 98 85 Internet http www munsch de Email munsch munsch de MM Xtruder Edition 12 2009 Rev 06 Page 27 27
17. eeg een ee 18 7 MALFUNCTIONS CAUSES AND REMEDIES 22 7 1 EEGENEN 22 7 2 MU GINS EE 22 8 TECHNA ALD A KEE 24 MM Xtruder Edition 12 2009 Rev 06 Page 3 27 Hand Extruder MM Xtruder EG Konformit tserkl rung des Herstellers nach der EG Maschinenrichtlinie 2006 42 EG Anhang ll Nr 1 A EC Declaration of Conformity by the Manufacturer as defined by machinery directive 2006 42 EC Annex Il No 1 A MUNSCH Kunststoff Schwei technik GmbH Im Staudchen D 56235 Ransbach Baumbach Germany Mr Johann Dausenau Kunststoffschwei technik GmbH is authorised to compile the technical documentation We hereby declare that the hand extruders Machine type Hand extruder Type designation MM Xtruder are in accordance with all relevant provisions of the EC Machinery Directive The following harmonised standards or parts of these standards were applied PQ DIN EN ISO 12100 1 2004 PQ DIN EN 13732 1 2008 PQ DIN EN ISO 12100 2 2004 L In addition the hand extruders are in accordance with the following EC directives standards codes and regulations EU EMC Directive 89 336 EC DIN EN 55014 1 2007 DIN EN 55014 2 2009 EU Low Voltage Directive 73 23 EC EN 60204 1 VDE 0113 Part 1 2007 EN 61029 1 VDE 0740 Part 500 2003 VDE 0701 Part 1 2008 VDE 0702 Part 1 2003 GIS L LI bd bd am
18. eratur melt 2 air Sollwert setpoint Sollwert setpoint Istwert actual value Istwert actual value enter return select GZ le SI Zi A Maintain the air supply after switching off the hand extruder until the unit has completely cooled down e Pull mains connector IN Never use water or another coolant to accelerate the cooling process Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 14 of 27 MUNSCH Kunststoff Schwei technik 5 4 5 1 Hand extruder type MM Xtruder 5 5 Settemperatures e Press return button to switch off the heating circuits See the user instructions overleaf e Allow extruder to cool for 10 minutes e Pull mains connector of hand extruder Massetemperatur temperatur melt air A Do not switch off the hand extruder until after the unit has completely cooled down Sollwert setpoint Sollwert setpoint Istwert actual value Istwert IN Never use water or another coolant to actual value enter return select accelerate the cooling process Spee 5 4 6 Transport Storage Make sure to observe the instructions under section Transport Storage 5 5 Set temperatures on temperature controller The default settings for the melt and air temperatures of the MM Xtruder are shown in the following temperature chart these values have been determined with the aid of reference materials Temperature chart for MM Xtruder Material Melt
19. hnik GmbH Edition 12 2009 Rev06 Page 6 of 27 MUNSCH Kunststoff Schwei technik Extension cables must be certified for the specific service conditions e g outdoor service and identified accordingly Always handle the connecting cable with care Do not kink the connecting cable Do not place any objects on the cable Do not jam or squeeze the connecting cable nor pull it over sharp edges Protect the connecting cable from moisture IN Do not touch the mains connector or connecting cable with wet hands Hold the cable always at the connector when plugging or unplugging it CAUTION Power generator sets used for power supply must be designed for the following rated output gt 4x rated output of hand extruder IN Never allow the hand extruder to come into contact with water Hazard to persons and equipment short circuit risk CAUTION Never operate the hand extruder without air supply risk of hand extruder damage When using an external air source make sure that the air supply line is adequately dimensioned CAUTION The supply air must be clean dry and free from oil and water A The hand extruder must not be used in explosion hazard areas or flammable atmospheres Make sure to stand on a firm base when operating the hand extruder The connecting cable welding rod and hose for external air supply if applicable must be freely movable and must not obstruct the operator or thir
20. injection moulded part MM 122 00 3 00 PC K03477 Allan screw M 4x 12 122 11 4 00 PC K01454 Allan screw M 4x8 122 12 4 00 PC K03957 Allan screw M 5x5 122 13 2 00 PC K03477 Allan screw M 4x 12 122 70 5 00 pc K00656 Allan screw M 4x 16 124 10 1 00 PC K04110 Switch EBM 13 without speed control 125 00 4 00 PC K04595 Hexagon socket mushroom head screw M 4 x 20 ISO 7380 ULS 125 10 2 00 PC K03411 Hexagon socket mushroom head screw M 4 x 8 ISO 7380 ULS 125 11 2 00 pc K03411 Hexagon socket mushroom head screw M 4 x 8 ISO 7380 ULS 125 12 2 00 pc K03411 Hexagon socket mushroom head screw M 4 x 8 ISO 7380 ULS 125 13 2 00 pc K04023 Hexagon socket mushroom head screw M 3 x6 ISO 7380 ULS 125 40 8 00 pc K0341 1 Hexagon socket mushroom head screw M 4 x 8 ISO 7380 ULS 125 50 2 00 pc K0341 1 Hexagon socket mushroom head screw M 4 x 8 ISO 7380 ULS 125 60 2 00 pc K0341 1 Hexagon socket mushroom head screw M 4 x 8 ISO 7380 ULS 125 70 6 00 pc K0341 1 Hexagon socket mushroom head screw M 4 x 8 ISO 7380 ULS 127 00 1 00 PC K03309 Straight pin 3m6 x 10 129 00 1 00 pc K04786 Switchbox cover anodized mN MM 130 00 1 00 PC K0471 9 Switchbox lower part black fine structured MM 137 10 2 00 PC K03959 Feather shim 24 x 17 x 1 137 20 1 00 pc K03958 Feather shim 25 x 35 x 1 149 00 1 00 PC K03960 Nilos ring 6003 Z AV 165 00 1 00 PC K03881 Drive flange MM 166 00 1 00 PC K03882 Melting chamber MM 167 00 1 00 PC K
21. ip of the purchased article 6 Any damage incurred through the following acts or omissions of Purchaser shall be expressly excluded from this warranty 6 1 Purchasers failure to report a defect pursuant to subsection 3 1 or to promptly provide an opportunity to remedy the defect following Manufacturer s request or 6 2 improper handling or overload operation of the purchased article or 6 3 prior repair maintenance and servicing of the purchased article by a company not authorized by the Manufacturer if the Purchaser can be reasonable expected to have known that such company was not authorized or 6 4 the installation of parts into the purchased article without having obtained Manufacturer s prior approval for such parts or the modification of the purchased article in a way not approved by the Manufacturer or 6 5 Purchasers failure to observe the instructions given in the user s manual accompanying the purchased article e g operation maintenance and care or 6 6 Purchaser having removed the serial number or made tt illegible 7 Natural wear and tear shall be expressly excluded from the warranty 8 Accidents force majeure or other circumstances beyond the control of the Manufacturer in particular damage caused by lightning overvoltage water fire etc shall be excluded from the warranty 9 All rights under this warranty shall become null and void on expiry of the warranty term pursuant to Section 1 For claims assert
22. materials A Hold and touch the hand extruder only on the handles provided for this purpose PG D02 0001 Ji amp j gt The Start switch of the drive unit may only be operated after the operating temperature has been reached and the startup timer has timed out Otherwise the hand extruder may be damaged by solidified material still present in the machine The hand extruder is equipped with a start interlock which prevents starting of the drive before the melting temperature of the welding rod is reached For temperature settings see page 15 Temperature chart for MM Xtruder 5 4 Welding with the hand extruder A Observe section Safety and the data sheet General Welding is to be carried out in accordance with the guidelines of the German Association for Welding Technology Deutscher Verband f r Schwei technik DVS The parts to be joined and the welding rod must be clean and dry 5 4 1 Introducing the welding rod e CAUTION The hand extruder is provided with a bore B for introducing the welding rod 5 4 2 Replacement and aging of welding rod If the welding rod is to be replaced make sure that any remaining rod in the hand extruder is completely removed For this purpose operate the preheated hand extruder with the new welding rod until clean new material discharges The DVS guideline also recommends this procedure for hand extruders which have been out of service for prolonged
23. nd the national and local accident prevention regulations applicable at the place of use the acknowledged technical rules for safe and proper working practices must be observed These operating instructions provide basic information to be observed for operation and maintenance For this reason it is imperative that they be read by the specialist personnel Operator prior to placing the hand extruder in service and that they always be available at the place of use Apart from the general safety instructions under section Safety also the special safety instructions given under the respective sub sections must be adhered to A Non observance of the safety instructions may cause hazards to persons and the environment or damage to the hand extruder Moreover failure to observe the safety instructions may lead to the forfeiture of any damages Non observance of the safety instructions may in particular involve the following risks e failure of important hand extruder functions e hazards to persons due to electrical and mechanical impacts including risk of burns e hazards to the environment due to vapour phase hazardous substances e risk of fire 2 Safety These operating instructions provide basic information to be observed for operation and maintenance For this reason it is imperative that they be read by the specialist personnel Operator prior to placing the hand extruder in service and that they always be available
24. p X This industrial tool complies with the aforesaid standards insofar as it is used at the contractually agreed conditions The operator is responsible for this In the event of any modifications to the machine unit or use not as intended this declaration becomes invalid unless the manufacturer s prior written approval has expressly been given Je fal Ransbach Baumbach 29 12 2009 Dipl Ing Stefan Munsch Managing Director Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 4 of 27 MUNSCH Kunststoff Schwei technik 1 General A These operating instructions must always be available at the place of use of the hand extruder The objective of these operating instructions is to support operators in familiarizing themselves with the hand extruder and in using its functions for the intended service These operating instructions provide important information for the safe workmanlike and economical operation of the hand extruder Their observance helps avoid danger minimize repair costs and downtimes enhance reliability and extend the service life of the hand extruder Any person performing work with on the hand extruder is required to read the operating instructions Such work includes for instance e operation e maintenance inspection and repair e transport The hand extruder may only be mounted operated and maintained by trained personnel In addition to the operating instructions a
25. periods while still being filled with welding rod A Ensure safe and environmentally compatible disposal of any waste generated MM Xtruder Edition 12 2009 Rev 06 Page 13 27 Hand Extruder MM Xtruder 5 4 3 Welding direction rate e The pressure of the discharging extrudate causes the welding shoe and hence the hand extruder to move in welding direction e See DVS Guideline for the welding rate PG DO2 0026 D02 0026 5 4 4 Work interruptions A Observe section Safety Do not leave the hand extruder unattended Make sure to maintain the air supply e When interrupting the welding job switch off the drive unit and deposit the hand extruder on the stand as shown in Fig AT below and then mount the hot air hood FIGURE A e When using PVC welding rod we recommend not to switch off the unit during work interruptions In the case of prolonged interruptions clean the unit by feeding PP rod until all the PVC material has been discharged e Caution When displacing the PVC with PP rod set the material to PP on the control unit 5 4 5 Shutoff A Observe section Safety e After completion of the welding job switch off the drive unit and deposit the hand extruder as shown in Fig A for illustrations see preceding section A Do not leave the hand extruder unattended 5 4 5 1 Hand extruder with integrated air supply type MM Xtruder Massetemperatur Lufttemp
26. rtificate Name and address of Purchaser Type of unit Hand extruder Type designation MM Xtruder Serial number P O date Your warranty MUNSCH Kunststoff Schwei technik GmbH hereby warrants the unit to be free from defects in materials and workmanship from the date of its first acquisition Should deficiencies resulting from defects in materials or workmanship be identified during the warranty period the dealers will in accordance with the following terms and conditions repair the unit or at their discretion replace either the complete unit or the defective components without charging labour or material costs Dealer s stamp and signature MM Xtruder Edition 12 2009 Rev 06 Page 25 27 Hand Extruder MM Xtruder Warranty 1 The Manufacturer warrants freedom from defects in materials and workmanship and state of the art performance of the purchased article for a period of six 6 months from the date of delivery 2 The Purchaser shall check the article delivered for completeness and freedom from defects immediately after receipt 3 The Purchaser shall be entitled to the making good of defects and any resulting damage to other parts of the purchased article remedial work The procedure for claims under this warranty shall be as follows 3 1 The Purchaser may assert claims under this warranty either with his dealer or with a company authorized by the Manufacturer to provide services for the purchased articl
27. sing the set The hot air hood 128 must be screw 25 1 mounted to the heat guard 115 of the hand extruder melting chamber e CAUTION Plug in mains connector With the MM Xtruder with integrated air supply the on board blower must start automatically Table Preheat nozzle Item 4 Once air exits the preheat nozzle 4 the heating systems for the air melt temperature may be activated q Es Massetemperatur t emperatur melt air a zen pa Sollwert Sollwert setpoint setpoint BA EX008 10 00 Rev O0 Istwert E Istwert actual value _ actual value Care must be taken to ensure that the preheat nozzle N provides intensive and uniform preheating melting of the base material over the entire joint width at as low a hot air temperature as possible 5 3 Starting the hand extruder A Observe section Safety CAUTION Never operate the hand extruder without air supply Otherwise the unit may suffer severe damage Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 12 of 27 gwunsch Kunststoff Schwei technik e For the operation of the temperature controller see section 5 5 Set temperatures For the temperature settings please see page 15 Temperature chart for MM Xtruder The hand extruder will reach its operating temperature after about 10 to 15 minutes e The drive speeds of the drive unit are set by default for the individual
28. structions safety instructions whose non observance may cause hazards to persons are identified with Hazard symbol according to DIN 4844 W 9 for general hazards and with Hazard symbol according to DIN 4844 W 8 for electrical hazards Safety instructions whose non observance may cause damage to the hand extruder and its functions are marked with CAUTION Instructions directly indicated on the hand extruder must be strictly followed and kept in a fully legible state 2 2 Personnel qualification and training The operating maintenance and inspection personnel must possess appropriate qualification for the work to be performed Functional and technical responsibilities and supervision of the operating personnel must be clearly regulated by the Operator Where the personnel do not have the necessary skills and knowledge they must be trained and instructed e g a DVS basic welder training in extrusion welding A detailed instruction into hand extruder operation will be provided by the Manufacturer Supplier on request Furthermore the Operator has to make sure that the contents of the operating instructions is fully understood by the operating personnel 2 3 Risks resulting from the non observance of the safety instructions Non observance of the safety instructions may cause hazards to persons and the environment or damage to the hand extruder Moreover failure to observe the safety instructions may lead to the forfeit
29. temperature Air temperature PP 2 10 240 250 300 PE 210 2300 250 300 C PVC U 180 200 C 300 3600 PVC C 195 205 300 360 PVDF 240 260 C 280 350 C If other temperatures and materials are needed the corresponding settings can be made on the temperature controller MM Xtruder Edition 12 2009 Rev 06 Page 15 27 Hand Extruder MM Xtruder INLJOJOAGUUALYN JO Buniepuy Im opt YOOH INJOIOAWSIEsso JOO 6uni puyv nz aso 1 JUNX SWIOIS SZISH JOO u ljouSssnv PUN SISPPMONINZ IUOZYSIPIOJOW Jop Hunsepuy INZ lsO pun lspopis6un Dipis g mem E mm se eg Se s s EREET aP TOE Z Lach e Fu s s d OT iene HE Sa RE o annes Bel eo a B IE D HABIT 4650 SE ER Lt Ze A ale Zm lt _ 208282 Of Zs YU T m bide l is Mth Dur f Lele Milka IF LHL Mod ASE Ece g au Ed q uluv n 6uni 6 muobzu mq pun sny ug SINIDISAWOEL ID el SBUDUD 104 ay 199195 OlLUOO p qds OUD JJO UO pup enuen ueyng usnd gn W A mipi duu l JJ uu SUL SHBUOUS 104 TAIN 123135 pup enus u rnq usnd NMOG iSUUSSAS BUILOSY HO YOIMS 10 uolino usndi 23 PUO uoyng usnd N2I0132 duu l IIos JUIOdjas e KH KEE Ge a a LEE HUN Deeds 109195 10 uolinq usndi HNT i ID an ew JOMOd PUD UOHNG YSNG SIM A Bunaieiuoseg ACC uBisep Avjdsiq a sw IM eb Ice IOS 3075 Zm
30. tions on the hand extruder if the connecting cable or the mains connector is defective safety devices are damaged foreign matter or liquid has penetrated into the hand extruder the unit does not work properly or there are unusual changes in the operating behaviour A Never allow the hand extruder to come into contact with water Hazard to persons and equipment short circuit risk 2 6 Safety instructions for maintenance inspection and mounting The Operator is responsible for ensuring that maintenance inspection and mounting activities are performed by authorized and qualified personnel who are thoroughly familiar with the operating instructions e As arule the hand extruder must be shut off and the connector unplugged before proceeding to any work on the unit The shutoff procedure for the hand extruder described in the operating instructions must be strictly observed e Electrical hazards must be ruled out for details see VDE guidelines and the standards of your local electric utility for instance IN VDE 0701 IEC 335 prescribes the measurement of the protective conductor resistance insulation resistance and leakage current after each repair or modification to electrical equipment Furthermore a visual inspection of the unit and its connecting cable as well as voltage and current measurements and a function test must be carried out e Ensure the safe and environmentally compatible disposal of medi
31. together with the unit must be additionally touch These parts reach temperatures of up to packed using appropriate shock proof packaging 450 during operation FIG DO2 0001 l A DO2 0001 e Never transport or store the hand extruder in such a way that the attachments are exposed to mechanical loads If parts have been removed for transport purposes mount and fasten them carefully before restarting the hand extruder Transport of the hand extruder in MUNSCH s original shipping case is recommended e For transport of the hand extruder the transport case supplied together with the unit must be additionally packed using appropriate shock proof packaging MM Xtruder Edition 12 2009 Rev 06 Page 9 27 Hand Extruder MM Xtruder 4 Product Description 4 1 Application range The application range of the hand extruder is defined by the data on the type tag and the service limits indicated in these operating instructions Operation of the hand extruder outside the application range stated in these operation instructions is subject to the Manufacturer s prior approval 4 2 General description The type MM Xtruder is a hand extruder with integrated air supply Autoair sit CAUTION Use 3 mm welding rod exclusively CAUTION Too low a speed will pose a risk of drive overheating Driven by a powerful electric motor 1 the welding rod 2 is fed into the extruder 3 and granulated by the extr
32. uder screw in the process The screw forces the granulate into the extruder nozzle melting it into a homogeneous completely plastified mass As the molten material exits the extruder nozzle it is moulded by a welding shoe 4 to the geometry of the weld seam to be deposited Preheating of the parts to be joined is achieved by a preheat nozzle 5 which is supplied from an on board hot air unit 6 Air supply is via an on board blower The melt and preheat air temperatures are controlled separately The set point and momentary values are displayed concurrently flemperatur air Sollwert setpoint Sollwert setpoint Istwert actual value Istwert actual value enter return select A lt SI IS WA U ss me For the drive interlock to be released for starting the melt and preheat air temperatures must be above the start interlock temperature and the startup timer must have timed out The start interlock temperature and the startup time can be separately set for the melt and preheat air The temperature controlled start interlock prevents the drive from starting if there is still unmolten material in the extruder thus precluding damage to the unit The output rate is variable so that the preheat time can be matched to the weld thickness Munsch Kunststoff Schwei technik GmbH Edition 12 2009 Rev06 Page 10 of 27 I DMA U N S C H Kunststoff Schwei technik 5 Startup and Shutoff 5
33. ure of any damages Non observance of the safety instructions may in particular involve the following risks e failure of important hand extruder functions e hazards to persons due to electrical and mechanical impacts including risk of burns e hazards to the environment due to vapour phase hazardous substances e risk of fire 2 4 Safe working practices The safety instructions given in these operating instructions the applicable national accident prevention regulations and any existing in company work instructions operating and safety procedures issued by the Operator are to be followed 2 5 Safety instructions for Operator operating personnel e Before placing the hand extruder in service check the mains voltage and frequency against the data indicated on the type tag The allowable tolerances are 5 for voltage and or 2 for frequency e According to VDE 0100 55 the hand extruder must be operated via a residual current operated circuit breaker or an isolating transformer During hand extruder operation under load a voltage of not less than 230 V 115V 2 must be available at the connector of the hand extruder e When using an extension cable make sure to observe the minimum conductor cross section Use extension cables with protective conductor only Length Minimum cross section m mm up to 19 4 0 20 50 6 0 1 for 230 V AC 2 for115 VAC Munsch Kunststoff Schwei tec
34. yO ING I RACINE EE 6 25 SAFETY INSTRUCTIONS FOR OPERATOR OPERATING PERSONNEL ss rarnnnnsssrssssssssssssssasa 6 2 6 SAFETY INSTRUCTIONS FOR MAINTENANCE INSPECTION AND MOUNTINOG 8 2 7 UNAUTHORIZED MODIFICATIONS AND SPARE PARTS 8 3 TRANSPORT AND STORAGE e 9 3 1 T T EE 9 3 2 STORE EE 9 3 3 EETU TETO NIONS EE 9 4 PRODUCT DESCRIPTION ee 10 4 1 APPLICATION RANGE EE 10 4 2 GENERA DESCRIPTION esse ee u lu aa ansehe ee ee ana een ee nee 10 5 SIARIUPAND SIHUTOHER ee see eis ee nes es alias 11 5 1 Pil Lurun usnu unu mi pu ua a a uuu 11 5 2 PREPARATION uuu u uum u uuu deemed nanan nin up n usni 11 5 3 STARTING OIT EE ee 12 5 4 WELDING WMH THE HAND BXT BUDBR uuu ull ae q Saa een ee 13 5 4 1 Introducing the Welding rode 13 5 4 2 Replacement and Aging of welding road 13 5 4 3 Welding direction ar eege ee E E Re ee 14 5 4 4 WOK EE 14 5 4 5 Se a ee ee 14 5 4 6 EE DOV IOV uuu unum nu n ua 15 5 5 SET TEMPERATURES ON TEMPERATURE CONTROLLER rss rarnnsnssssssssssssssssaasasa 15 I CU MOTO Nee ee ne er 15 6 MAINTENANCEZ INSPECTION een een see 18 6 1 MAINTENANCE INSPECTION OF HAND EXTRUDER 18 TYPE MM vrmpUpmER rra raasararsrsrsrsrsrsrrsrsrsrsrsrssssrsrsrsrsrssarsssssssssassrsssrsrsssssssssssssssssssssssasasasassasaaa 18 6 2 DINIY INNE a D IN e rss snssrsrrnnsnnnnsassnsnsnssssssssssrsssasssssssrssas 18 6 2 1 Hand extr der EE d
Download Pdf Manuals
Related Search