Operating instructions (translation) Stunning device
Contents
1. DICK Traditionsmarke der Profis Operating instructions translation Stunning device for large sized poultry Art Nr Prod no 9 023400 No 9 0234 4173 Vers 09 2014 Friedr Dick GmbH amp Co KG Postfach 1173 73777 Deizisau GERMANY Tel 49 0 7153 817 0 Fax 49 0 7153 817 218 219 Web www dick de Email mail dick de DICK Traditionsmarke der Profis Safety instructions These operating instructions are for the DICK stunning device for large sized poultry Type BTG hereinafter referred to as BTG with the serial number engraved on the device The BTG may only be used for its proper intended use The BTG may only be used by persons with a certificate of competence according to EU Regulation 1099 2009 EC and who are familiar with the handling use and accident prevention regulations and are able to recognise hazards that occur when working with the BTG and can work reliably In addition to the operating instructions additional local generally valid statutory and other regulations and provisions regarding use ofthe device accident prevention and environmental protection must be observed Before each use the BTG must be checked for damage and functional safety Do not continue to use a device that is damaged or not fail safe In untensioned condition the BTG must be kept protected against access by unauthorised persons moisture and heat The barrel of the BTG must neve2. assembly Bolt complete Please send your order for spare parts to your specialist dealer or to Stunning device for large sized poultry DICK Traditionsmarke der Profis 11 12 Friedr Dick GmbH amp Co KG Postfach 1173 73777 Deizisau Germany Tel 49 0 7153 817 0 Fax 49 0 7153 817 218 or 219 Email mail dick de Web www dick de Environmental protection OOK Waste equipment replacement parts and packaging are made of valuable recyclable materials Please dispose of them in an environmentally friendly way through the corresponding suitable collection systems EC Declaration of Conformity Manufacturer Firma Friedr Dick GmbH amp Co KG Esslinger Str 4 10 73779 Deizisau Germany We herewith declare in sole responsibility that the following product Stunning device for large sized poultry Type BTG with the serial number engraved on the device conforms to the listed EC Directives e EC Machinery Directive 2006 42 EC European standards applied DIN EN ISO 12100 2010 The authorised representative responsible for compiling the technical documentation technical file at Friedr Dick GmbH amp Co KG is Mr Wilhelm Leuze 10 Stunning device for large sized poultry
3. DICK Traditionsmarke der Profis 6 Tension cock the device and shoot Warning A cocked device can release the shot spontaneously Do not cock the device until directly before shooting Do not hold the device in the muzzle area 6 After cocking the device never grip it between the disc 1 and headpiece 3 Cocking the device Clasp the device firmly with one hand in the handle area 5 Use your other hand to pull the disc 1 on the bolt 2 outwards until the trigger lever 4 latches into position automatically The BTG is now ready for use Shooting with the device Hold the device in one hand so that your index finger can pull the trigger lever 4 Restrain the head of the animal with moderate force Calm down the animal For example use a killing cone or press the animal onto a firm surface The head of the animal must not be able to move when the shot is fired Stunning device for large sized poultry 5 DICK Traditionsmarke der Profis 3 Position the device for the shot The shot point is located on the skull between the ear and eye The device must be positioned at right angles and in the middle for the shot Hold the device safely j and firmly for the shot This ensures that none of the stunning energy is lost due to recoil 4 Press the trigger lever 4 5 The animal is now stunned The killing process must follow with
4. ccording to the operating instructions changes or repairs which are not listed in the operating instructions and are made without the written approval of Friedr Dick GmbH amp Co KG use of third party spare and wearing parts or third party accessories overloading or improper handling as well as usual wear and tear The spring bolt and damping element wearing parts are excluded from the guarantee To maintain the guarantee please keep the receipt and send the original copy to us together with your written complaint Please only use the transport packaging provided by us to return the device which means it must be kept The guarantee is solely for the improvement of material and production defects We choose whether defective parts are repaired free of charge by our service department or are replaced with brand new parts Further claims arise only in the event of refused failed or unacceptable supplementary performance Stunning device for large sized poultry 7 DICK Traditionsmarke der Profis in accordance with our General Terms and Conditions of Sale Delivery and Payment For further details of the guarantee please refer to our General Terms and Conditions of Sale Delivery and Payment Die Angaben in dieser Betriebsanleitung k nnen ohne vorherige Ank ndigung ge ndert werden Ohne die vorherige schriftliche Zustimmung der Fa Friedr Dick GmbH amp Co KG ist die vollst ndige oder teilweise Verv
5. ielf ltigung dieser Betriebsanleitung sowie die bersetzung in eine andere Sprache nicht zul ssig Subject to change without notice 9 Malfunctions Warning Cause Remedy Force ofthe shot Spring is Replace the bolt diminishes defective or spring worn Bolt can no Bolt is Replace the longer be deformed bolt cocked or only by exerting a very large force Threaded O ring is worn Replace the connection O ring between the headpiece and sleeve loosens is tightened again for the shot Release pin no Return spring Replace the longer latches on or release pin headpiece cocking is defective Stunning device for large sized poultry LEN DICK Traditionsmarke der Profis 10 Spare Parts Caution Risk of accidents due to wrong spare parts Using parts which are not matched to the device constitutes an unassessable risk e Use DICK original spare parts only 9 0234 4162 9 0234 4161 r 7 9 0234 4163 9 02323208 9 0234 4164 0 m i EA 90232 2411 BJ aai CH Order No Quantity Name 9 0239 2411 1 no Absorption element 9 0239 3208 1 no O Ring 9 0239 4161 1 assembly Headpiece complete 9 0239 4162 1 set Nut and washer 9 0239 4163 1 set Spring and spacer sleeve 9 0239 4164 1
6. in 20 s Cleaning and maintenance Warning If the device is cocked the bolt can be released and cause injuries Always clean and maintain the device when it is uncocked Inadequate cleaning and poor maintenance reduce the shot capacity result in premature wear and worsen hygiene Cleaning Clean the device after each use 1 Unscrew dismantle the device 2 Clean the device carefully on the outside and inside with a damp cloth or brush 3 Then leave the device to dry 4 Wet the movable parts with an acid free oil or grease e g Ballistol oil sewing machine oil 5 Screw the device back together 6 When closing ensure that the thread of the sleeve is re tightened properly Stunning device for large sized poultry DICK Traditionsmarke der Profis Maintenance e Check the spring s initial tension regularly The spring must not be more than 10 mm shorter than is shown in the following figure As soon as the spring has become shorter or the stunning result is no longer sufficient the spring must be replaced 8 Product liability Guarantee The devices are sold with a 12 month guarantee for the owner starting from the day of delivery verification by means of invoice Friedr Dick GmbH amp Co KG is not liable for defects or damage which are caused by incorrect assembly or improper putting into use unsuitable or improper use or use that is not a
7. r be directed at people or parts of their bodies or animals which are not intended for slaughter Do not tension the bolt until immediately before shooting Never hold the BTG by its muzzle The BTG must be used and maintained according to the operating instructions Keep these operating instructions to hand at all times in the place in which the BTG is used Read these operating instructions in full before using the BTG and always follow the instructions precisely Stunning device for large sized poultry DICK Traditionsmarke der Profis 1 1 Meaning of the warnings In these operating instructions a differentiation is made between warnings depending on the hazard Danger Imminent risk to life and the health of people Causes serious injuries or death Warning Possibly imminent risk to the life and health of people e Could cause serious injuries or death Caution Possibly dangerous situation Could cause minor injuries Important Possible damage to the device Damage to the device can be the consequence 2 Intended use The BTG stunning device for large sized poultry is solely designed for stunning for slaughter and emergency killing of poultry geese and turkeys up to 25 kg and ostriches and small rodents up to 5 kg The device is designed for lt 1000 shots per year The BTG is not suitable for stunning cassowaries or larger mammals e g lambs Proper intended use also include
8. s observing the operating instructions Any other or additional use is deemed to be not as intended and therefore misuse Friedr Dick GmbH amp Co KG is not liable for any resulting losses or damage whatsoever The risk is borne solely by the user Stunning device for large sized poultry 3 DICK Traditionsmarke der Profis Stunning any animals other than those named or using the device to punch stamp form or drive in objects into any materials is not permitted Successful use of the BTG requires correct handling and an intact device Only original spare parts from Friedr Dick GmbH amp Co KG may be used Technical data Dimensions 34 x 40 x 230 mm Weight 0 56 kg Bolt diameter 5 5 mm Exit length 30 mm Stunning energy 8 6 joule A weighted emission sound pressure level at a work station according to EN ISO 11201 2010 on damped surface LpA 1m max 75 dB uncertainty Kpa 3 dB Device overview 1 42 3 4 5 6 ol ce 1 Disc 4 Trigger lever 2 Bolt 5 Handle area 3 Headpiece 6 Muzzle How it works e Pulling the bolt 2 at the disc 1 up to the latching point tensions the spring When the trigger lever 4 is pressed the bolt is accelerated by the spring force it passes through the nozzle out of the device and penetrates the skull of the animal for slaughter The shot stuns the animal Stunning device for large sized poultry
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