Operating instructions CT205
Contents
1. R OI 29 NETS SX OI 29 6 2 Status indication eee OI 30 ule usuni OI 30 6 3 Error messages and troubleshooting sssssseseeeee enm nene Ol 31 0 4 Care OI 33 0 4 1 Foil or front panel rre ene terere e hae Pene ee ra dene tne e dede e Ere heroe OI 33 6 5 Memory effect with TFT displays esses nennen menn nmrenen nnn nnne OI 34 6 6 SHUL GOWN EU OI 35 bachmann L V06 September 07 2010 Table of Contents 7 Technical data and dimensional drawings ss OI 37 7 1 Interference resistance UL approval sise OI 37 ELANCE Compliance ss e t ntt et e E UAR en mean rene antennes Rae nt Na OI 37 1 2 UE approval renier ne ain an Pete eerte e een sn ken RD nen ria ee ee decked OI 38 7 2 Technical rc ES OI 39 3 Dimensional drawings 2 culito iti ASSE ten tn de edd dux eae use EEA OI 42 bachmann Il V06 September 07 2010 L D BA 0000255 6 3 Operating instructions Structure of safety and warning notices 1 Structure of safety and warning notices This documentation contains safety and warning notices indicating potential dangers and possible personal injury or damage to hardware and software These warnings are structured as follows Type and source of danger Potential consequence s if disregarded e Measure s to prevent danger gt Result of the measure s Symbols and2. 2 Serial interface COM 3 Ethernet interfaces 4 CF card slot 5 USB interfaces 6 Supply voltage 7 Grounding screw bachmann oe V06 September 07 2010 Ol 11 Device configuration system description 3 2 2 1 Serial Interface COM RS232 422 485 The interface is designed as an RS232 interface with a reduced signal set RS422 or RS485 D Sub 9 pin male D BA 0000304 14 5 Operating instructions Pin Signal RS232 RS422 RS485 Description 1 TxD X Transmit Data 2 RxD X Receive Data 3 TxD X Transmit Data 4 TxD X Transmit Data 5 GND X X Ground RxD X Receive Data 3 RXD TXD Receive Data Transmit Data 7 RTS X Request to Send 8 CTS X Clear to Send RxD X Receive Data S RxD TxD Receive Data Transmit Data Tab 3 Pin assignment for reduced RS232 RS422 RS485 Ol 12 V06 September 07 2010 bachmann D BA 0000304 14 5 Operating instructions Device configuration system description 3 2 2 2 CAN interface D Sub 9 pin male Pin Signal Description 1 n C not connected 2 CAN L CAN L Bus Line Dominant Low 3 CAN GND CAN Ground 4 n C not connected 5 CAN SHLD Optional CAN Shield 6 GND Optional Ground 7 CAN H CAN H Bus Line Dominant High 8 n C not connected 9 CAN VE Optional CAN External Positive Supply
3. 102 E Mail service bachmann info Device does not start Symptom Cause Help RUN LED will not light up Supply voltage not connected or Check power cable does not exist Check pin assignment power supply connection gt Chapter 3 2 2 6 Page OI 15 Power supply unit defective Return to manufacturer for repair Supply voltage is outside of the Correct voltage range permitted range Incorrect configuration Turn Hex rotary switch to ED and reboot device Device starts with default settings No picture Symptom RUN LED lights up device Display defective Return to manufacturer for repair displays no picture bachmann c V06 September 07 2010 OI 31 Operation and service Touchscreen Symptom Cause D BA 0000307 7 7 Operating instructions Help Inputs are transferred incorrectly Touchscreen driver software not calibrated Calibrate the touchscreen Duratouch is detected Display electrically defective Return to manufacturer for repair Drift Display has mechanical tension Return to manufacturer for repair or Defective display coating bachmann OI 32 V06 September 07 2010 ae D BA 0000307 7 7 Operating instructions Operation and service 6 4 Care During the cleaning don t use any aggressive or abrasive cleansers Note the protection class of the front panel gt Table 23 Page OI 41 6 4 1 Foil or fro
4. be noticeable after a prolonged operational time Protective measures Wear protective clothing against ESD Ground your work area e Use ESD packaging Identification for electrostatically sensitive devices Fig 1 ESD identification OI 6 bachmann V06 September 07 2010 as D BA 0000304 14 5 Operating instructions Device configuration system description 3 Device configuration system description The device can be used as a pure operating and monitoring device but can also be used as a controller When used as a controller distributed analog and digital CAN slave I O modules can be found via the integrated CAN interface connector on the device The system is ideally designed for Java visualizations using VxWorks 315 0 SN v Fig 2 Device configuration CT205 1 Front panel 2 Tensioning clamp 3 CPU module bachmann Bs V06 September 07 2010 Ol 7 D BA 0000304 14 5 Device configuration system description Operating instructions OI 8 1 2 4 5 6 Fig 3 Device configuration CT205 1 Interfaces gt Chapter 3 2 2 Page Ol 11 2 Hex rotary switches gt Chapter 3 2 2 5 Page Ol 15 3 Status indication gt Table 12 Page OI 30 4 Tensioning clamp 5 CPU module 6 Front panel bachmann V06 September 07 2010 omen D BA 0000304 14 5 Operating instructions Device configuration system description 3 1 Type plate customer label Type plate The type p
5. g Ethernet keyboard 4 Remove the device Storage Use the original packaging for storage and take into account the climatic conditions gt Table 20 Ambient conditions CT205 Page Ol 40 Disposal The device must be disposed of according to the applicable local environmental regulations for electronic devices bachmann EE V06 September 07 2010 OI 35 D BA 0000307 7 7 Operation and service Operating instructions bachmann OI 36 V06 September 07 2010 p D BA 0000308 6 4 Operating instructions Technical data and dimensional drawings 7 Technical data and dimensional drawings 7 1 Interference resistance UL approval 7 1 1 CE compliance Electromagnetic compatibility EMC The devices are intended as components for installation in machines and systems Adherence to the installation instructions warrants compliance with the corresponding requirements for CE compliance of the entire machine system equipped with such components based on the EMC Directive 2004 108 EC Generic standards Immunity to interference industrial environments According to EN61000 6 2 Interference resistance against discharge of static electricity Tested according to EN61000 4 2 Level 1 3 No malfunction or permanent impairment on the housing and all interfaces Interference resistance against high frequency electromagnetic fields Tested according to EN61000 4 3 HF field AM modulated 80 MHz to 1 GHz 10
6. switch cabinet and connecting to the provided ground screw bachmann Ol 22 V06 September 07 2010 sey D BA 0000305 4 10 Operating instructions Installation 4 5 Cables nstall the supply cables and control cables in separate cable channels Supply voltage A cable cross section of 2 5 mm and a cable length of 5 m is recommended When using stranded wires the ends must be fitted with ferrules The used connection cable must have a dielectric strength of 2 300 V For small cable lengths it is also possible to use cable with a cross section of 21 5mm Copper wires must be used for connection cable with a temperature range of 30 C to 80 C Further information gt Table 20 Ambient conditions CT205 Page Ol 40 bachmann E V06 September 07 2010 OI 23 D BA 0000305 4 10 Installation Operating instructions 4 6 Shielding of signal cables All cables except those used for the supply voltage must be shielded Cables are shielded to reduce the effects of magnetic electrical and electro magnetic interference Operating principle Interference currents on cable shields are directed to the ground via the housing To prevent these interference currents from becoming interference sources themselves an electrically well conductive low impedance connection to the ground is extremely important Suitable cables Only cables with braided shields should be used Cables with foil s
7. terms used Pictogram Signal word Meaning Consequences if disregarded Warning Hazardous situation Personal injury or significant material damage A Caution Material damage Damage to hardware and or software Important note gt Product handling information i Useful tip Tab 1 Symbols and terms used bachmann a V06 September 07 2010 OI 1 D BA 0000255 6 3 Structure of safety and warning notices Operating instructions bachmann Ol 2 V06 September 07 2010 Er D BA 0000303 5 2 Operating instructions Safety instructions 2 Safety instructions 2 1 General 2 2 Target group The following basic safety instructions are intended to avoid personal injury and material damage The operator must ensure that the basic safety instructions are adhered to Make sure that system and operating staff and any persons that work on the device under their own responsibility have completely read and understood the operating instructions In the event that something is unclear or if additional information is required please contact your technical service representative at Bachmann electronic GmbH Never install or operate damaged products Please report any defects immediately to the carrier Unapproved removal of required coverings improper use incorrect installation or operation may result in severe personal injury or material damage Unauthorized opening and incorrect repairs may re
8. 6 UL standards OI 38 bachmann V06 September 07 2010 L D BA 0000308 6 4 Operating instructions Technical data and dimensional drawings 7 2 Technical data Device equipment of Equipment Order number CT205 T BE1 LX800 DD256 CF512 Vx 00014221 00 Tab 17 Device equipment Order number CT205 Software T T Operating system VxWorks Tab 18 Operating system CT205 Supply voltage Nominal voltage 24 VDC SELV Input voltage range 18 to 36 VDC Power consumption lt 25W Galvanic isolation Reverse polarity protection Implemented Interference resistance gt Table 15 Electromagnetic compatibility EMC Page OI 37 Buffer time at voltage gt 10 ms EN601131 2 PS2 breakdown Ripple lt 2 6 Vss 100 Hz Fuse Not accessible to customers Tab 19 Supply voltageCT205 bachmann c V06 September 07 2010 OI 39 Technical data and dimensional drawings Ambient conditions D BA 0000308 6 4 Operating instructions Operating temperature gt Table 21 Operating temperature CT205 Page Ol 41 Tested according to EN60068 2 14 test Na and Nb and UL508 This value refers to an ambient temperature measured at a distance of 10 cm to front rear top and bottom side in quiet air and without exposing the device to any heat radiation Storage temperature 20 to 60 C Tested according to EN60068 2 2 test Bb and EN600
9. 68 2 1 test Ab Relative humidity 5 to 95 96 without condensation Resistance to shocks Tested according to EN60068 2 27 test Ea Half sine 15 g 11 ms duration 2 shocks per axis in all three directions Resistance to vibrations Tested according to EN60068 2 6 test Fc Sinusoidal 10 Hz to 57 Hz 0 075 mm excursion 58 Hz to 150 Hz with max 1 0 g acceleration Sweep rate 1 octave minute 10 10 sweep cycles per axis Pollution degree 2 Tab 20 Ambient conditions CT205 Ol 40 bachmann V06 September 07 2010 L D BA 0000308 6 4 Operating instructions Technical data and dimensional drawings Installation position Switch cabinet installation Device type Interfaces Vertical bottom 45 angle Horizontal 0 to 50 C 0 to 50 C 0 to 50 C 0 to 50 C 0 to 45 C Tab 21 Operating temperature CT205 Cabinet installation Device type Vertical CT205 Horizontal 0 to 45 C 0 to 40 C The operating temperature may deviate due to the configuration of the device Tab 22 Operating temperature CT205 Degree of protection Front CE IP65 UL cUL Type 1 Back IP20 Tab 23 Degree of protection CT205 bachmann pom V06 September 07 2010 Ol 41 D BA 0000308 6 4 Technical data and dimensional drawings Oper
10. EE EE EEEE a aAA OI 6 3 Device configuration system description OI 7 3 1 Type plate customer label sise OI 9 32 CPU uc Ol 10 3 2 1 EQUIDITIGTL eicere rrr eere uns ee nn sas costs Eee FER en ERA Euren sag eaten eR orae OI 10 3 2 2 Interfaces iii Ol 11 3 2 3 CompactFlash card CF card l ss Ol 16 3 9 Display module minette mt tI EE bett Ee badge b Hee EE dete Ea eb ba de stel da OI 17 3 3 1 Technical data atte tee tos erede Mesrine teen et qr add Ol 17 93 4 Front panel module nie er noct re eee re haan on aes eee OI 18 A MStAllAti ON meem OI 19 4 1 Transport storage Hu eTel ale enero ee tein tno eon UR a nen ean Un dao PACA Re uu a geste OI 19 4 2 Installation motes nere ere eee rra eue ree erede eee ree re e a Re Pu E ERR ee Re teste OI 20 4 3 Installing L s e eee terrere ac et Ra ce rene ee ER en sdb rade an Rae et de ns EC HERR ten ride OI 21 4 4 Grounding mmeasUres ce roi oe dote FEE bread panne dada dO ERE etude dees ET e Poen ee tabe et n deb Ege es OI 22 AD CADI S M M OI 23 4 6 Shielding of signal cables ss OI 24 4 6 1 Connector wiring usines Ol 24 4 7 Potential equalization issus OI 25 5 Getting ET einigen tcn ne Gr bo GOD ar RUTGERS ED aani iaaiiai seee OI 27 5 1 Application RR OI 28 6 Operation and E T Rd ol PEN
11. Tab 4 Pin assignment for CAN connection The signals shown in brackets are not used by the device and have no influence on the device function They are only looped through between the connectors in order to ensure conformity with standards 3 2 2 3 USB 2 0 The interfaces provide the option to upgrade the device with various hardware components The interface is used to connect USB users with a current draw of lt 500 A that cannot be operated using the standard USB interface USB Pin Signal Description 1 5 VDC 5 VDC M 2 D Data x 3 D Data 4 GND Ground Tab 5 Pin assignment for USB connector bachmann L V06 September 07 2010 OI 13 D BA 0000304 14 5 Device configuration system description Operating instructions 3 2 2 4 Ethernet RJ45 10 100Base T The device is equipped with two 10 100Mbit Ethernet connections RJ45 Pin Signal Description 1 TxD Transmit Data 2 TxD Transmit Data 3 RxD Receive Data ges S n c not connected 5 6 RxD Receive Data n C not connected 8 Tab 6 Pin assignment for Ethernet socket LED Status Description Yello On Connected to the 100Mbit network w Off Connected to the 10Mbit network or offline On Network connection established active link Gree n Flashing Data are sent or received Off Not connected to the network or offline Tab 7 Over
12. V m EN61000 4 6 HF asymmetrical AM modulated 150 kHz to 80 MHz 10 V m Interference resistance to rapid transient electric disturbances burst Supply tested according to EN61000 4 4 Level 3 Interfaces tested according to EN61000 4 4 Level 4 Interference resistance to surge voltages Supply tested according to EN61000 4 5 Level 1 Interfaces tested according to EN61000 4 5 Level 2 Generic standards Interference emission industrial environments According to EN61000 6 4 Interference emission Radio interference Tested according to EN55011 Class A Resistance to supply voltage failure 24 VDC Tested according to IEC 1131 2 lt 10 ms s without malfunction Tab 15 Electromagnetic compatibility EMC bachmann pom V06 September 07 2010 Ol 37 Technical data and dimensional drawings 7 1 2 UL approval D BA 0000308 6 4 Operating instructions The devices are certified as components for installation in machines and systems for the American and Canadian market To keep the UL508 each M VIS device must be provided with a UL Listed Class 2 power Supply UL UL508 UL508 UL Standard for Safety for Industrial Control standards Equipment UL508C UL508C UL Standard for Safety for Power Conversion Equipment UL Standard UL840 UL840 UL Standard for Insulation Coordination Including Clearances and Creepage Distances for Electrical Equipment Tab 1
13. aging for shipping When transporting the device in cold weather or when it is subjected to extreme variation in temperature make sure that no moisture condensation gets on or inside the device Before initial operation the device must be completely dry For this reason an acclimatization period of at least two hours must be allowed for Compliance with climatic conditions according to the Chapter Technical data is required gt Chapter 7 2 Page OI 39 Procedure 1 Check the packaging and contents for visible damage caused by transportation gt Should you find damage caused by transportation contact the transport company 2 Do not throw away original packaging including the packaging material Keep these items for later transport 3 Always keep the supplied documents These contain important informations regarding the handling your device bachmann pom V06 September 07 2010 OI 19 Installation D BA 0000305 4 10 Operating instructions 4 2 Installation notes Type of fixing The ambient conditions must be regard Table 20 Page OI 40 The screws on the D Sub connectors must be tightened The switch cabinet wall must be equipped with a sufficient installation cutout for the assembled device according to the device dimensions The material thickness at the installation cutout should be 2 2 mm gt Chapter 7 3 Dimensional drawings Page Ol 42 For optimum interference protection the device s
14. ating instructions 7 3 Dimensional drawings cut out control cabinet outline front panel Fig 9 Dimensions CT205 Dimension mm A Width 212 approx 2 kg B Height 156 Depth 49 C Width 197 D Height 141 E Offset outline cut out 7 5 F Offset outline cut out 7 5 Tab 24 Dimensions Weight CT205 bachmann Ol 42 V06 September 07 2010 ees
15. ating instructions Operation and service 6 Operation and service 6 1 BIOS settings No settings or configurations are necessary in the BIOS bachmann E V06 September 07 2010 OI 29 D BA 0000307 7 7 Operation and service Operating instructions 6 2 Status indication 6 2 1 CPU module There are 3 LED on the back of the CPU module that light up to indicate different operation modes Interrelationship between LED activity and operating status RUN INIT ERR green yellow red Off Off Off Power off Off On Off Boot process running approx 10 to 15 seconds Off On On Device in debug mode waiting for command On Off Off Device booting finished successfully and ready Off Off On n E M because of failure see console Tab 12 Overview of operating states bachmann OI 30 V06 September 07 2010 p D BA 0000307 7 7 Operating instructions Operation and service 6 3 Error messages and troubleshooting With every malfunction of the device check first if all cables are connected correctly If malfunctions have occurred that could not be corrected please contact your technical service representative at Bachmann electronic GmbH With repairs please state the following Serial number e Type identification Short application description Detailed error description Customer service Bachmann electronic GmbH Tel 43 0 55 22 34 97 0 Fax 43 0 55 22 34 97
16. bachmann pum Operating instructions CT205 CE Le E ES ia E Version 06 Status September 07 2010 Translation of the original operating instructions Copyright O 2010 by Bachmann electronic GmbH All rights reserved All operating instructions manuals technical descriptions and software supplied by Bachmann electronic GmbH Bachmann are copyright protected The copying distributing and or other manipulation or processing e g through photocopying microfilming translating transferring to any electronic medium or machine readable form are not permitted Any even partial use of the before mentioned material which is in contradiction to this condition will be criminally prosecuted unless Bachmann electronic GmbH prior written consent has been obtained All further rights in Bachmann software are specified in the End User Licence Agreement EULA Where a reference is made to products and or services from third parties in this manual this is done only for the purpose of example or is a mere recommendation from Bachmann electronic GmbH Bachmann makes no guarantee in regard to the selection specification and or usability of these goods and services The naming and or representation of trademarks which are not owned by Bachmann electronic GmbH are for information purposes only and all rights remain with the respective owner of the trademark Disclaimer We have carefully checked the contents of this document for consist
17. centrated mineral acids concentrated alkaline solution high pressure steam gt 100 C Tab 14 Resistance to chemicals bachmann c V06 September 07 2010 OI 33 Operation and service D BA 0000307 7 7 Operating instructions 6 5 Memory effect with TFT displays Operating displays based on TFT technology in continuous in operation and with no or only little content change may cause so called image sticking This behavior is influenced by different conditions e g ambient temperature switch on off characteristics number of image changes so that an exact time of occurrence cannot be specified Reconditioning This effect can be reversed in the long term by displaying a white image for a longer time or e changing the background color of the screen saver to white A time duration should be chosen as is necessary to reverse the memory effect Preventive measures This so called memory effect can be prevented by changing images Also the standard functions of the operating system can be used Functions such as Switching off the TFT display after a preset time or Using a monochrome screen saver are measures that prevent the described effect OI 34 bachmann V06 September 07 2010 p D BA 0000307 7 7 Operating instructions Operation and service 6 6 Shut down Closure Procedure 1 Shutdown the device 2 Disconnect the device from the supply voltage 3 Remove all cables devices e
18. ces are reduced and correct function of electronic components is ensured Proven cross section 4 mm Extensive connection to the ground protective ground conductor Passthe potential equalization cable as closely as possible to the signal cable bachmann E V06 September 07 2010 OI 25 D BA 0000305 4 10 Installation Operating instructions bachmann Ol 26 V06 September 07 2010 sey D BA 0000306 14 2 Operating instructions Getting started 5 Getting started The device is delivered with a pre installed customer specific software BIOS operating system and all necessary drivers etc When installing additional software please refer to the manual provided by the software manufacturer Requirements Procedure 1 Check the installation 2 Connecting the necessary cables devices e g Ethernet keyboard 3 Connecting supply voltage Starting The device does not have its own power switch Procedure 1 Switch on the system N Connected the device to the supply voltage gt The device will start up in a predefined state which means the pre installed application will start up Powering down Procedure 1 Shutdown the device correctly Otherwise can this lead to data loss Switch off the system 2 Switch off the system Disconnected parts of the system must be protected against unintentional restart Switch off the device Requirements If the device is part of a system al
19. d FLASH program memory _ Internal 8 MB for system software Drives 1x CF TYPE I 512 MB Interfaces 2 x Ethernet 10 100Mbit s 2xUSB 2 0 1 x COM RS232 reduced signal set RS422 or RS485 1 x CAN Synchronizing pulse Yes Status LED RUN INIT ERR Tab 2 Device equipment of CT205 When the power is off and a storage temperature above 0 C is maintained the battery backed NV RAM retains the data for 3 months Data loss may occur earlier if the storage temperature is in the range of 20 to O C The recharging of an empty backup battery takes approx 48 hours If supplied by Bachmann electronic GmbH it can be assumed that the battery has been discharged 0 With dead storage batteries the NVRAM is reformatted at the first boot process The system clock settings will be reset The ERROR LED will light up and the SYS_MAIN MSys Software booting abortet error message will be displayed on the console and entered into the logbook On the next booting the CPU starts to work as usual but with an empty NVRAM Depending on the application the machine settings must be restored by means of a backup or set with meaningful initial values after formatting the NVRAM is formatted bachmann Ol 10 V06 September 07 2010 Er D BA 0000304 14 5 Operating instructions Device configuration system description 3 2 2 Interfaces 1 2 3 4 5 6 7 g 6 Interfaces CT205 Fi 1 CAN interface
20. d Do not format CF card using Windows Device will not boot Use M Manager or Device Manager to format CF card Request newly formatted CF card from Bachmann electronic GmbH NOTICE CF card under voltage removing Data loss e Switch off the device or disconnect from the supply voltage The CF card is already formatted and contains the necessary system software A change of this configuration by the customer is not needed The CF card is used for storage of the user specific software or data It is available with memory sizes from 512 MB to 4 GB The CF card and the CF card slot of the device are mechanically coded so that the CF card cannot be inserted in the wrong way The card can be used either in the CF card drive of a PC Laptop or directly in the device The CF card is operated in the True IDE mode and therefore behaves like a standard hard disk 3 3 V and also 5 V types may be used The corresponding input voltage is automatically selected by the device Use only cards of Bachmann electronic GmbH or those which have been released Typical reading writing speed File size 20 MB Mode Reading performance Writing performance PIO 4 1 482 kB sec to 1 491 kB sec 2 570 4 kB sec to 2 758 7 kB sec Tab 10 Typical reading writing speed CF card OI 16 bachmann V06 September 07 2010 B D BA 0000304 14 5 Operating instructions Device configuration system description 3 3 Display module Th
21. e Display module contains the display as well as the control electronics for the display To increase the lifetime of the display the active phase of the backlight will be set as short as possible Operating displays based on TFT technology in continuous in operation and with no or little content change may cause so called image sticking gt Chapter 6 5 Memory effect with TFT displays Page Ol 34 3 3 1 Technical data 5 7 display Display diagonal 5 7 Resolution QVGA 320 x 240 Number of colors 256 k 18 bit Luminance typ 350 cd m Dimming Lighting CCFL Half brightness 2 50 000 h Type Touch resistive Tab 11 Display dataCT205 bachmann PESE V06 September 07 2010 Ol 17 D BA 0000304 14 5 Device configuration system description Operating instructions 3 4 Front panel module 1 2 Fig 7 Front panel CT205 1 Front panel 2 Display module bachmann OI 18 V06 September 07 2010 E D BA 0000305 4 10 Operating instructions Installation 4 Installation 4 1 Transport storage unpacking Transport Storage Unpacking The following instructions for transport storage and appropriate handling must be observed In spite of the robust structure the integrated components are sensitive to severe shock and vibrations Therefore protect your device from major mechanical stress while transporting Use the original pack
22. ency with the technical features and specifications of the described hardware and or software Despite this check some deviations cannot be entirely excluded which is why we cannot guarantee full consistency However the data in this document are regularly reviewed and corrections are included in subsequent editions of this document Suggestions for corrections and improvements are very welcome Bachmann electronic GmbH reserves the right to make changes to the technical specifications of the hard and or software or the documentation without advance notice Contact information Bachmann electronic GmbH Kreuzackerweg 33 6800 Feldkirch Austria Phone 43 0 55 22 34 97 0 Fax 43 0 55 22 34 97 102 E Mail service bachmann info http www bachmann info bachmann ey Table of Contents Table of Contents 1 Structure of safety and warning notices nes Ol 1 2 Safety instructions seeisiesisesiscveseesccvvvecavencesincesvncesdvedsvtesssivissvesendvcdbernvschevatvbetssedecertvetevesivernduedyse OI 3 2 1 G n ralistes ass nee sas dant siennes tiens errant a OI 3 2 2 Target group cob tod Mate e ctr ten ea ROUE bea edd ira Oe Coca eet OI 3 2 3 Intended USE cu Ol 4 2 4 Electrical Connection o eere ret reet tete est et nent tee tenant e Fen de Eee ore en a Pn RR eene vu Ol 4 Kele eT EENE OI 5 2 6 CE DIFECUVES cS OI 5 2 ESD protection Sase a a a a aia ae
23. hields should be avoided as they can easily be damaged through mechanical stress which would reduce the shielding effect Grounding cable shields Optimum interference suppression in the high frequency range can be achieved by grounding the shield cable at both ends Single sided ground connections only provide attenuation at low frequencies However positive effects may result if no potential equalization cable can be used e Analog signals are transmitted in the range pA to mA Foil shields are used 4 6 1 Connector wiring For data cables with a serial coupling metallic or metallized connectors must be used The shield of the data cable must be directly connected to the connector casing In case of potential differences between the grounding points an potential equalization current can flow through the double connected shield In this case an additional potential equalization must be provided bachmann OI 24 V06 September 07 2010 B D BA 0000305 4 10 Operating instructions Installation 4 7 Potential equalization Differences in the potential may occur between separated parts of the system which may result in high potential equalization currents e g on a shield connected at both ends with parts of the system grounded in different ways The cause for potential differences may be different mains feeds Potential equalization cable By providing the potential equalization cable the potential differen
24. hould be fixed to the place of installation The front panel must be seated flat on the bare permanently conductive mounting frame e g on the machine The use of electrically conductive sealing material can improve contacting Effects Such as corrosion must be taken into account Tension clamps are provided for installation Hook the tension clamps into the openings on the device Fig 8 Tensioning clamp OI 20 bachmann V06 September 07 2010 p D BA 0000305 4 10 Operating instructions Installation 4 3 Installing the device Installation in switch cabinet Procedure 1 Fitthe device into the cut out from the front 2 Insert the tensioning clamps in the device and fasten them 3 Fix the tensioning clamps by tightening the Phillips screws with a specified torque of 25 to 30 Ncm bachmann oe V06 September 07 2010 OI 21 D BA 0000305 4 10 Installation Operating instructions 4 4 Grounding measures Grounding must be carried out carefully and according to regulations in order to ensure the proper function of the device A low impedance connection to the ground reduces the danger of an electrical surge in the event of a short circuit or defects in the system Moreover correct grounding and shielding of the cables reduce the effects of radiated interference on the system Functional ground The functional ground d of the device is provided through the front panel by installation in the
25. l parts of the system must first be switched off and the system must be disconnected Remove the connector of the fieldbus terminal 3 Disconnect the device from the supply voltage bachmann c V06 September 07 2010 Ol 27 D BA 0000306 14 2 Getting started Operating instructions 5 1 Application To start an application on the device visualization program a Java software module must be created configured and copied to the application directory The Java Virtual Machine will then automatically start with the Java application when booting The topology of the Java software module is the same as described in the guideline M1 Reference Manual chapter Guidelines for Software modules Installing the application Procedure 4x2x0 14 mm shielded cable IL L E c kad cable length x m in streched condition J O O1 E GKM 4 2 3 4 5 6 7 8 1 Connect the device using ETH I plug in with projecting computer using crossed Ethernet cable 2 Transfer the application using an FTP client e g FileZilla or M Manager or the SolutionCenter Further information on the M1 development tools chapter M Manager or in M1 Development Tools chapter Launch project VIS Designer 3 Reboot device by removing the supply voltage bachmann OI 28 V06 September 07 2010 B D BA 0000307 7 7 Oper
26. late contains most important product specifications of the device Ord Nr Ordering number gt Table 17 Device equipment Order number CT205 Page OI 39 e Model Product name e Type Equipment gt Table 17 Device equipment Order number CT205 Page OI 39 Supply Supply voltage power consumption SN Serial number ore RUN NEA CE E pe 14221 00 s Model CT205 9 B pee LX800 DD256 CF512 E E Supply 24VDC 18 34V 25W us t S S HH su INI eck B M2 Cl For details see E Manual This class A digital apparatus is in compliance with FCC part 15 and with Fig 4 Type plate example gt Chapter 3 2 1 Equipment Page Ol 10 Customer label The customer label contains all the important data relating to the status of the devices 65 4 3 Fig 5 Customer label example 1 Order number 2 Order code 3 Barcode with order number 4 Week of production 5 Design version 6 CE compliance bachmann B V06 September 07 2010 OI 9 D BA 0000304 14 5 Device configuration system description Operating instructions 3 2 CPU module The CPU module is the base module of the device It contains all important hardware components Processor Chipset RAM etc Additionally the CPU module has an integrated power supply unit 3 2 1 Equipment Description Specification Processor AMD Geode LX800 RAM 256 MB DDR SDRAM NVRAM data storage 512 kByte SRAM backup battery buffere
27. location of the device only sufficiently qualified and authorized personnel will operate maintain and repair the device e this personnel is regularly instructed with regard to issues of work safety and environmental protection and that this personnel is familiar with the technical description and especially the safety instructions it contains When installing the machines the startup of the devices which means during startup of proper operation should not be performed until it is assured that the machines comply with the regulations the EC Directive 98 37 EC from 01 2010 2006 42 EC Machine Directive EN 60204 must be adhered to The technical specifications and information about conditions for connection are stated on the type plate and in the documentation and must be observed without fail gt Chapter 3 1 Type plate customer label Page OI 9 2 4 Electrical connection When working on energized devices all applicable national accident prevention regulations must be complied with The electrical installation must be performed according to the relevant regulations The documentation contains additional instructions The device and its components must be supplied and operated with safety extra low voltage SELV according to EN60950 1 It must be in compliance all requirements of EN60950 1 especially the fire protection regulations The documentation contains instructions for EMC compliant installation EMV such as
28. nt panel Use a soft cloth to clean these parts To remove persistent contamination the cloth can be moisten with a little bit of commercial window cleaner The polyester foil and the contrast filter screen on the front panel are resistant to the following chemicals for a period of gt 24 hours without visible changes according to DINA2115 2 The foil or front plate are resistant to the following chemicals Chemicals Ethyl alcohol cyclohexanol glycol isopropanol glycerine methanol Acetaldehyde aliphatic hydrocarbons petrol toluene xylol benzene Acetone methyl ethyl ketone dioxan Chlorofluorocarbons perchlorethylene 1 1 1 trichlorethene trichlorethylene ethylacetat diethyl ether Ammonia 296 caustic soda 296 alkalicarbonates bichromates potassium ferrocyanides Chlornatron 2096 hydrogen peroxide 2596 potassium soap detergent solutions tenside softeners Formic acid 50 acetic acid 5 phosphoric acid 30 hydrochloric acid 10 nitric acid 1096 Drilling coolants diesel oil varnish paraffin oil castor oil silicon oil turpentine substitute Tab 13 Resistance to chemicals The polyester foil is resistant to vinegar for a period of lt 1 hours without visible B damage according to DINA2115 2 The foil or front panel is not resistant to the following chemicals Chemicals Benzyl alcohol methylene chloride Con
29. shielding grounding and installation of cables The manufacturer of the system or the machine is responsible for compliance with the limit values required by EMV regulations Protective measures and protective equipment must comply with applicable statutory regulations Required protective measures The device must be grounded gt Chapter 4 4 Grounding measures Page Ol 22 bachmann Ol 4 V06 September 07 2010 B D BA 0000303 5 2 Operating instructions Safety instructions 2 5 Operation The extinguishing of the operating LED and other status indicators does not indicate that the device is disconnected from power and is de energized 2 6 CE Directives Bachmann electronic GmbH calls attention to the fact that CE compliance has to be verified again when working on assemblies or modules bachmann E V06 September 07 2010 OI 5 Safety instructions D BA 0000303 5 2 Operating instructions 2 7 ESD protection Identification ESD Electrostatic Discharge ESDS Electrostatic Discharge Sensitive Electrostatic discharge Components may be destroyed Consider protective measures for ESD Correctly assembled ESDS devices are protected against ESD Unassembled ESDS devices particularly the interior parts e g the mother board can be damaged on contact due to ESD During the handling of these ESDS devices e g during assembly protective measures for ESD should be observed The damage may only
30. sult in defective devices or cause malfunctions that may cause danger to the user in connection with connected peripheral devices All work for the installation startup troubleshooting and maintenance must be performed by qualified technicians or Bachmann electronic GmbH authorized personnel IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 and national accident prevention regulations must be adhered to A qualified technician in the sense of these basic safety instructions is a person who is familiar with the setup installation startup and operation of the product and who has the proper qualifications to perform these tasks The user of the device must have read the operating instructions and be familiar with all functions of the installed software that he has access to All work in the remaining areas of transport storage operation and waste disposal must be performed by persons who have been trained accordingly bachmann pom V06 September 07 2010 OI 3 D BA 0000303 5 2 Safety instructions Operating instructions 2 3 Intended use The device was designed for installation in the front of switch cabinets of machine and system technology The operator must ensure that e the device is only used for its intended purpose e the device is only operated in proper and functional condition e the technical description is always available in its complete version and in legible condition at the operating
31. view of status LEDs of the Ethernet interface bachmann Ol 14 V06 September 07 2010 I D BA 0000304 14 5 Operating instructions Device configuration system description 3 2 2 5 Hex rotary switches The two 16 step Hex rotary switches High Low can be used to set different modes RUN TEST PROG The switch setting at the time of delivery is 00 Hex rotary switches H L Switch Description H High Nibble L Low Nibble Tab 8 Hex rotary switches H L Mode The switch setting can be used to operate the device in different modes When the switch is set to ED the device will boot automatically Further information about the different modes are described in M1 Operating Manual chapter Switch Position CPU ID 3 2 2 6 Power supply The connector for the supply voltage must be tightened with a torque of 0 5 to 0 6 Nm UL508 5 to 7 in Ibs A 2 pin connector is provided for the 24 VDC supply of the device Pin Signal Description 1 T 24 VDC 2 Ground Tab 9 Pin assignment supply voltage 3 2 2 7 Power supply unit This converts the input voltage 24 VDC into the voltages which are required for the operation of the hardware components gt Table 19 Supply voltageCT205 Page OI 39 bachmann EE V06 September 07 2010 Ol 15 D BA 0000304 14 5 Device configuration system description Operating instructions 3 2 3 CompactFlash card CF car
Download Pdf Manuals
Related Search