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Operating Instructions Type 8640 AirLINE

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1. 13 4 LED status display BUS_ERROR BF BUS_RUN BO FAILURE_NUMBER FN FAILURE_SELECT FS U_TREIBER_OK U U EOGI OR GU Figure 44 LED state display detail Abbre Colour Description Explanation viation BO green BUS RUN See CANopen RUN LED BF red BUS ERROR See CANopen ERROR LED FS yellow FAILURE SELECT Determines the function of the FN LED FS lit up FN displays fault type FS not lit up FN displays failure number FN red FAILURE NUMBER The number of flash impulses indicates the fault type or the failure number depending on whether FS is lit up or not U green U LOGIC OK Voltage for logic supply inputs and bus interface present U green U driver OK Voltage for outputs present CANopen RUN LED CAN RUN LED Device state Description Single flash STOPPED Field bus module is in STOPPED E state Flashing on and off PRE OPERATIONAL Field bus module is in PRE OPERATIONAL state ON OPERATIONAL Field bus module is in OPERATIONAL state Type 8640 FELDBUS module CANopen burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 CANopen ERROR LED CAN ERROR LED Device state Description Remedial action OFF Not an error Device operational Single flash Warning Limit Field bus module has Check
2. burkert Euan FLUID CONTROL SYSTEMS Modules for conventional electrical connection technology Accessories D SUB plug 25 pin IP54 5 m cable Id No 917 494 D SUB plug 25 pin IP54 10 m cable Id No 917 495 Colour code for D SUB cable The wires are soldered 1 1 to the D SUB plug i e wire 1 ws to Pin 1 D SUB etc Pin Wire Wire colour Code Pin Wire Wire colour Code 1 white Ws 14 brown green brgn D brown br 15 white yellow wsge 3 green gn 16 yellow brown gebr 4 yellow ge Iy white grey wsgr 5 grey gr 18 grey brown grbr 6 pink rs 19 white pink wsrs 7 blue bl 20 pink brown rsbr 8 red rt 21 white blue wsbl 9 black sw 22 brown blue brbl 10 violet vi 23 white red wsrt 11 grey pink grrs 24 brown red brrt 12 red blue rtbl 25 white black WSSW 13 white green wsgn 7 4 3 Multi pole connection with repeater inputs initiators Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 Input 9 Input 10 Input 11 Input 12 Input 13 Input 14 Input 15 Input 16 Input 17 Input 18 Input 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 Pin 27 Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 43 Pin 44 Input 20 Input 21 Input 22 Input 23 Input 24 Input 25 Input 26 Input 27 Input 28 Input 29 Inpu
3. A Digital 8 BitInput l piMODULE4 33 J j DoiigBiOupt poMODUE3 MO j Digtal8 Bit Output powmoDUuE2 a j j j Dgisl8BiOupe pOMODUES J OM j Distal 8 BitInput piwoDUuEST uo 1 j j Distal BitInput DimoDuLe2 ha j j j Distal 8 BitInput JpiMODUES me j j Dia O Dit hamt MEMO A 149 Figure 61 Example of slot assignment of a main terminal 8640 with 2 nodes 87 burkert lcs FLUID CONTROL SYSTEMS Configuration and pararneter settings for Profinet IO MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 88 If the RIO node does not need all 7 slots because its configuration is lower e g 16 valves and 0 inputs the modules in those slots can be removed so as to save on addresses Those slots then remain vacant The following example shows a main terminal and 2 RIO nodes with the following configurations Main terminal RIO node 1 RIO node 2 16 valves 24 valves 8 valves 16 inputs O inputs 8 inputs e 1 Valvelsland3 Steckplatz J Baugruppe Bestellnummer E Adresse AvAdresse Diagnoseadresse Kommentar e ER Valvelshand E73 ELA ES AT ld FEEN Soh NP M amr XE JA Aawe 1
4. jx 1 J Digital 8 Bit Output poMODUE J ee j 2 i Digtal 8 Bit Output DO MODULE 2 J Cid eT 3 G ee SaaS 4 fj Digitale Bitinput pimopuE4 BC 5 i Dicital8BitInput amp J bpiMODUE2 po 6 SS a ee E 7 eae el eee ERU 8 j Digitale Bit Output powmobuE3 TdT 3 j Dia8BtOupt DOMODUE2 p3 10 J Digital 8 Bit Output poMODUE3 pes 1 ERESSESSEERMSENUM a Rl St el 12 SSS SS ener c 13 ru mti sa no 14 E p i e B 15 i Digtal8 Bit Output powoODUE3 a 16 a gn S 7 17 IE 18 d Digtal8Bitinput J piMODUE3 Poo TC 19 eee See SSS tei ES EEE 20 SSS ee are ee ae t 21 x Figure 62 Example of slot assignment with low configuration urkert Configuration and parameter FLUID CONTROL SYSTEMS settings for Profinet IO MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 16 2 Parameter settings for the PROFINET IO slave The parameters for the PROFINET IO slave can be set either via the user interface of the project configuration software such as STEP7 or by acyclic object access 16 2 1 Parameter setting based on the example of STEP7 Double click on the HeadUnit slot 0 to open a
5. Number FN Number FN Description Remedial action when FS ON when FS OFF error type error number Main terminal error 1 No supply voltage for main terminal Check supply voltage 3 outputs 3 Error accessing EEPROM Replacement of electronics may be necessary Peripheral terminal error 1 No supply voltage for peripheral terminal Check supply voltage 4 outputs 2 Complete failure of a peripheral terminal Check peripheral terminal RIO bus As soon as the configuration is correct and a master control system is connected the bus LED switches from red to green Differences from the planned Profinet configuration can be found in the ModulDiffBlock There are no configuration or parameter setting telegrams for any other bus systems o After the error has been rectified the valve terminal must be reset by briefly shutting down the supply voltage dane burkert Field bus modules PROFINET IO FLUID CONTROL SYSTEMS EtherNet IP and MODBUS TCP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 15 3 Mode inputs With the help of the input modes the inputs repeaters can be assigned diversely in the process image of the outputs PAE The mode selection takes place in the input mode object 15 3 1 Normal mode In normal mode all outputs are read in from right to left Input module e g 16 fold Input module e g 16 fold Power supp
6. Nominal voltage U 24 V Figure 70 Valve outputs with external switch off circuit diagram of the valve outputs 19 4 1 Allocation plan Valve types 5470 6512 6513 n c not used 6516 6517 6526 6527 Ground GND 24V FE NOTE The outputs are positive switched 24 V are switched GND is applied 103 burkert FLUID CONTROL SYSTEMS Electrical base module input 20 ELECTRICAL BASE MODULE INPUT 20 1 Terminal inputs for repeaters initiators Figure 71 Electrical base module for repeater inputs initiators for terminals IP20 20 1 1 Terminal assignment Input voltage 24V Signal O logical 0to5V 1 logical 12 to 30 V Input current for 1 signal lt 10 mA LED input 7 5 LED input 8 LED input 6 LED input 4 LED input 2 LED input LED input 3 LED input 1 Figure 72 Terminal assignment MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 104 Ed burkert Electrical base module input FLUID CONTROL SYSTEMS 20 2 Plug inputs M8 circular plugs for repeaters initiators Electrical base module for repeater inputs initiators for terminals IP20 Input voltage 24V Signal 0 logical Oto 5V 1 logical 13 to 30 V Input current for 1 signal lt 10 mA Figure 73 Electrical base module for repeater inputs 20 2 1 Inpu
7. m o oO co G go m pi dv cq OL Ee 20 OO c i2 O O8 o bi 0 0 o y N o Q E E E E E g 8 E c c E S 9 S n n an c c z ui ui ui Prozessabbild Ausg nge PAA Byte 30 Byte 15 Byte 16 o 1 2 3 H 5 8 7j 0 2 43 2 5 8 7 Lot 2p spay 5 ey o a o ojo 9 8 5 IRENGE IREBERGE o o a oje o A o EEXIIIILLLLIIIII He BETS E SH EE Tp d REEL 71a 2H TH PEL RR LL EL EL S Byte 20 Byte 21 E EBEEEFIo ERREEN Byte 15 Byte 16 RITE S E ELE EL Byte 17 Byte 18 Prozessabbild Eing nge PAE mg gg THESE Byte 22 Byte 23 FLUID CONTROL SYSTEMS Allocation of inputs and outputs to control process image Allocation of inputs and outputs to control process image Figure 18 SLOZ LO Oz Paud ueqebebiey paseaj TY Snie S O UOISI A NI 2010100001 NV 36 bn burkert Configuration and parameter FLUID CONTROL SYSTEMS settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 9 2 5 Parameterization Hex parameter User Prm Data of the valve terminal with extension terminal bitwise composition of the inputs and outputs With bitwise composition of the inputs and outputs it is necessary to transmit user data Hex parameters via the parameterization The minimum information requ
8. 016 20 032 20 032 Process image output PPA 11 14 Process image input PAE 15 20 Allocation of inputs and outputs to control process image Main terminal Extension terminal O Byte 15 i7Tetsta 3 2tifoj7 s 4 3f2qi fo Prozeftabbild Ausg nge PAA Extension terminal 1 Prozefiabbild Eing nge PAE Byte 20 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Extension terminal 2 Allocation of inputs and outputs to contro process image Figure 19 41 burkert huc FLUID CONTROL SYSTEMS Configuration and pararneter settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 42 9 3 Mode inputs With the help of the input modes the inputs repeaters can be assigned diversely in the process image of the outputs PAE The mode selection takes place in the parameter telegram 9 3 1 Normal mode In normal mode all outputs are read in from right to left Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V o LILTIILLLIIIIIITITI E Inputs Inputs 2 E ie lrs as o 12 n froles els als elh Ike is ss vo s 5 vv voro e v e a o 2 amp 5 1 Dp TERR a a E D x lt W elr lslsle slh lel lslsl lelei li Isls lti eivlejsi el e t Byte 3 Byte
9. 10 016 10 016 10 016 21 032 Process image output PAA 11 12 Process image input PAE 10 16 11 17 Allocation of inputs and outputs to control process image Process image Inputs PAE ZI TIT 7145 43 1107145 4 32 1Jo 7 5 5 4 312 Vfo 71e 5 4 342 1JO ziei5j4lsi2 1 o z 5 5 4 3 2 1 0 Process image Outputs PPA Figure 16 Allocation of inputs and outputs to control process image is burkert Configuration and parameter FLUID CONTROL SYSTEMS settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Example 4 valve terminal with 16 valves outputs and 32 repeaters inputs every second repeat signal not taken into account PROFIBUS DP address 7 The valves 1 8 are assigned to outputs PAA byte 17 in the process image The valves 9 16 are assigned to outputs PAA byte 10 in the process image Repeaters 1 3 5 15 are assigned to inputs PAE byte 18 in the process image Repeaters 1 17 19 31 are assigned to inputs PAE byte 21 in the process image Mode Halved inputs Input filter active DIP Switches 1 2 3 4 5 6 7 8 ON ON ON OFF OFF OFF OFF OFF User parameter byte 11 User Prm Data 74 hex Configuration Byte No slot 1 0 2 1 3 2 4 3 Identification in Hex Dec 10 016 10 016 20 032 20 032 Process image output PAA
10. 17 10 Process image input PAE 18 21 Allocation of inputs and outputs to control process image Process image Inputs PAE 7141514 3 21 top 5l4 321 1 jo LAHNA zl elslals 2 ijof7l s 4 3 2 o Byte 10 Byte 17 Process image Outputs PPA Figure 17 Allocation of inputs and outputs to control process image 31 burkert FLUID CONTROL SYSTEMS Type 8640 Configuration and parameter settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 32 9 2 3 Parameterization of the valve terminal with extension terminal bytewise composition of the inputs and outputs The default value for the parameterization of the main terminal is Extension terminal none must be adjusted bytewise on RIO Input mode normal inputs Filter ON o When extension terminals are used the parameterization option extension terminals RIO bytewise must be selected The parameterization can be used to modify the settings selected for the input mode and the filter Further you may set the length of the device related diagnosis whereby the long diagnosis only makes sense when more than four extension terminals are used The following settings are permitted in the parameter telegram User parameter byte 11 User Prm Data Input mode Input filter OFF Input filter ON Input filter OFF Input filter ON long lo
11. FF hex X 03 hex State of the third group of inputs 00 hex FF hex X 04 hex State of the fourth group of inputs 00 hex FF hex x 14 4 Input filter Object 6003 Input filter The input filter suppresses disturbances which affect the input modules Therefore the activation of this input filter is always recommended When the filter is activated only signals are recognized which have a duration of 2 ms The regulations contained in EMC legislation require that the input filter be activated Length 8 bits Default value 01 O input filter deactivated 1 input filter activated 14 5 Mode inputs Object 601F Mode inputs The input modes can be used to achieve different assignments of the inputs repeaters to the process image of the inputs PAE Length 8 bits Default value without EME 00 with EME 01 14 5 1 Normal mode In normal mode all outputs are read in from right to left Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V a 3 Inputs Inputs 2 r Le fis t ro i2 n v0 o e e ja rs o v Iss so o vo n vo o e v eJs s o v s E Jj 7 I E eee 2 ui el e s o 2 s blll iiih bridi To eqs bilsi iii Byte 3 Byte 2 Byte 1 Byte 0 Figure 45 Normal mode Type 8640 Configuration and parameter settings for CANopen burkert FLUID CONTROL SYSTEMS
12. FS yellow Failure Select Determines the function of the FN LED FS lit up FN displays fault type FS not lit up FN displays failure number FN red Failure Number The number of flash impulses indicates the fault type or the failure number depending on whether FS is lit up or not U green U LOGIC OK Voltage for logic supply inputs and bus interface present U green U driver OK Voltage for outputs present FELDBUS module DeviceNet Type 8640 burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 State of bus status LEDs LED Device state Explanation Troubleshooting not lit up no voltage Device is not supplied with voltage Connect other devices if the device omine Device has still not ended Duplicate lasie only netware participem MAN ID Test test lasts approx 2 sec gt Replace device Device cannot end Duplicate MAC Check baud rate ID Test Check bus connection Green online communi Normal operating state with estab cation master lished connection to the master Flashes online not Normal operating state with estab green communication lished connection to the master master Flashes Connection One or more I O connections are in red time out time out state Red Critical fault Another device with the same MAC Check baud rate ID address is in the circuit Replace device No bus conn
13. LED Status Functional earth Display DIP Switches Field bus connection Figure 39 Overview FELDBUS module CANopen IP20 o The DIP switches can be operated through the covering film 13 1 1 Power supply IP20 The 4 pole plug in connector for the power supply is configured as follows 24 V DC 2 valves outputs 24 V DC 4 i logic Electronics Inputs a utputs GND 3 logic GND 1 valves outputs Valves Logic Outputs inputs Figure 40 Power supply configuration Figure 41 Cutaway POWER connection o Pin 2 of the power supply must be supplied with a 4 A medium time lag fuse Pin 4 with 1 A NOTE To ensure electromagnetic compatibility EMC connect the screw terminal FE functional earth to earth potential using a short cable 30 cm B burkert FELDBUS rnodule CANopen FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 13 1 2 IP20 field bus connection For connecting the field bus a 9 pole D SUB connection is used with the following pin assignment plug in device socket on cable Pin No Signal name Pin No Signal name 1 not used 6 not used 2 CAN LOW 7 CAN HIGH 3 GND 8 not used 4 not used 9 not used 5 not used 13 1 3 IP20 terminating circuit When installing a CANopen system ensure tha
14. PROFIBUS address Set the DIP switch through the film using a screwdriver the film is very durable MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 DIP Value Description Note 1 above 1 PROFIBUS address The PROFIBUS address equals the sum of all the 2 2 PROFIBUS address DIP switch values from 1 to 7 in ON setting PROFIBUS address ON setting DIP switch to the right 6 32 PROFIBUS address 7 64 PROFIBUS address 8 below reserved Switch to OFF 2 burkert FLUID CONTROL SYSTEMS Type 8640 Field bus module PROFIBUS DP V1 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 22 8 4 LED status display BUS OK BO FAILURE SELECT FS U TREIBER OK U BUS FAULT BF FAILURE NUMBER FN U LOGIK OK U Figure 11 LED state display detail Abbre Colour Description Explanation viation BO green Bus OK Bus communication active BF red Bus Fault Bus fault FS yellow Failure Select Determines the function of the FN LED FS lit up FN displays fault type FS not lit up FN displays failure number FN red Failure Number The number of flash impulses indicates the fault type or the failure number depending on whether FS is lit up or not U green U LOGIC OK Voltage for logic supply inputs
15. When the configuration is written the number of input and output bytes is set in the process image and checked against permitted limits By using different identifiers the user can assign the input and output bytes in the process image at will A valve terminal has a maximum of 32 inputs and a maximum of 24 outputs This corresponds to a maximum of 4 input bytes and a maximum of 3 output bytes For this reason never more than the above specified number of input output bytes may be configured in the process image of a valve terminal However taking the limits specified above into account 32 inputs 24 outputs 4 input bytes 3 output bytes it is possible to configure both less than but also more than the number of input output bytes that are actually physically present on the valve terminal Example Physically present 16 valves Configuration Consequence 1 bytes Only valves 1 to 8 can be addressed 2 bytes Valves 1 to 16 can be addressed 3 bytes Valves 1 to 16 can be addressed 1 byte remains unusable in process image 4 bytes Configuration errors Manual configuration If no GSD file is available the configuration must be performed manually The following specifications apply One configuration telegram can contain one or several identifications whereby the user can make the necessary allo cations at will the identifications have the following structure Bit 7 Bit 6 Bit 5 4 Bit 3
16. 0 Consistency bytes words Input Output Data length number O byte word 0 bytes 00 spec identifier format 0000 1 byte word 1 total length 1 words 2 bytes 01 input 10 output 0010 3 bytes words 11 input output 1111 16 bytes words Hex Decimal Description 10 016 1 byte input consistency via byte 11 017 2 bytes input consistency via byte 12 018 3 bytes input consistency via byte 13 019 4 bytes input consistency via byte 20 032 1 byte output consistency via byte 21 033 2 bytes output consistency via byte 22 034 3 bytes output consistency via byte 00 000 Placeholder empty position 27 burkert doa FLUID CONTROL SYSTEMS Co nfig uration and param eter settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 28 Example 1 valve terminal with 16 valves outputs and 32 repeaters inputs PROFIBUS DP address 4 The valves 1 16 are assigned to outputs PAA bytes 11 12 in the process image The repeaters 1 32 are assigned to inputs PAE bytes 20 23 in the process image Mode Normal input mode Input filter active DIP Switches 1 OFF OFF ON OFF OFF OFF OFF User parameter byte 11 User Prm Data 54 hex Configuration OFF Byte No slot 1 0 9 2 1 Identification in Hex Dec 13 019 21 033 Process
17. 1 0 3 0 without O no inputs mode EME 1 normal inputs 1 with EME 2 shifted inputs 3 halved inputs Input filter 150 1 2 Get Set 1 Ond 1 0 Filter OFF 1 Filter ON MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 58 bio burkert Configuration and pararneter FLUID CONTROL SYSTEMS settings for DeviceNet MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 12 CONFIGURATION AND PARAMETER SETTINGS FOR DEVICENET 12 1 Configuration of process data To transmit process data via an I O connection there is one static input and one static output assembly available These assemblies contain selected attributes combined into one object so that process data can be transmitted collectively via an I O connection The process data can be accessed either cyclically in the connection variants polled I O and bitstrobed I O with change of state when the input values vary or acyclically via Explicit Messages The access path for acyclical access is class 4 instance 1 attribute 3 The output data can be read in acyclically via the Get Attribute Single service or written to acyclically via the Set Attribute Single service 4 data bytes for inputs sensors or initiators 3 data bytes for outputs actuators or valves 12 2 Configuration of the safety position of solenoid valves if bus error If a bus error occ
18. 18 CONFIGURATION AND PARAMETER SETTINGS FOR MODBUS TOP e eeereennnas 95 18 1 Modbus application protocol ee rr rer rere ssentans tanus nano staat satum s nost ossa soo sto saos nam sno nannan 95 18 2 Modbus data Imod6el erectione dieti iniret eidransiteteti t ieteenteseu md irtep eA cterl eq idiatr Eie tN TEN gaseai 18232 Mapping TOC P P 18 4 Connection oriented structure 18 5 8640 ODS CUS tc istered ected reer ae 19 ELECTRICAL BASE MODULE OUTPUT vssacsstsscxsissciscsscxsisscteassscuiuscsedssersisscssadsedsdsscredssestiesctbaguessisschlisuarsbasevbussesbiasevsissersisdaeted 99 5 19 1 Collective 99 2 19 2 Valve oUtplls itinere cancri cicer cocta aco ses iuto tcm dost iaaa aTa aaa a a Aaa 100 19 3 Valve outputs with manual automatic switching ssss ssssessuuuuuuuuuunuunnunnunnnnnnnnnnnnnonnonnoneonosnssnnssnssnsnnsnnsnnnnnnnnn 101 i 19 4 Valve outputs with external switch Off ee rere eterreeertnntann aso stu tata asas ana sto n stas soadua 103 9 i 20 ELECTRICAL BASE MODULE INPUT eren g 20 1 Terminal inputs for repeaters initiators 3 20 2 Plug inputs M8 circular plugs for repeaters iNitiatOrs sssssssssssssessssseeessssseesssnseersesaneessessseessstass 105 E 21 PNEUMATIC BASE MODULE iaa cacsia
19. 5 during start up flashing may be necessary 67 burkert FLUID CONTROL SYSTEMS Type 8640 Configuration and parameter settings for CANopen 14 SETTINGS FOR CANOPEN 14 1 CONFIGURATION AND PARAMETER Description of the CANopen field bus node The valve terminal is a Pre defined Device according to CANopen Standard V4 10 Device Profile 401 I O Modules V1 4 applies to its functions and objects The terms address and Node ID are synonymous in this description The following IDs are used Object Identifier NMT O hex SYNC 80 hex EMERGENCY 80 hex address 1 st TPDO 180 hex address 1 st RPDO 200 hex address TSDO 580 hex address RSDO 600 hex address GUARDING 700 hex address 14 2 Object overview The valve terminal supports the following objects MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Index Sub indices Name Access hex hex read write constant 1000 0 Device type x 1001 0 Error register bits O amp 2 used x 1005 0 COB ID SYNC X x 1008 0 Manufacturer device name X 1009 0 Manufacturer hardware version X 100A 0 Manufacturer software version x 100B 0 reserved for compatibility reasons 100C 0 Guard time Xx Xx 100D 0 Life time factor X X 100E 0 reserved for compatibility reasons 1014 0 COB ID EMCY X X 1015 0 Inhibit
20. 8 retain their current state Binary 11110000 gt Decimal 240 Valves 1 3 5 7 are to assume Fault Value valves 2 4 6 8 retain their current state Binary 10101010 gt Decimal 170 15 5 2 Fault Value For Fault Value the meanings are as follows O In case of fault the output is not actuated 1 In case of fault the output is actuated Example Valves 1 3 5 7 are to be actuated valves 2 4 6 8 are not actuated Binary 01010101 gt Decimal 85 15 6 Web server Before the EtherNet slave 8640 can be integrated into the EtherNet network it must be configured by way of a Web server To do this the PC s network card needed for the purpose must first be configured 15 6 1 Configuration of the PC network card Set the IP address of the PC network card IP address 192 168 0 xxx For xxx enter any numeric value except 100 100 is assigned to the IP address of the EtherNet slaves by default Connect the PC to an EtherNet slave by a network cable 83 por Type 8640 burkert FLUID CONTROL SYSTEMS Field bus rnodules PROFINET IO EtherNet IP and MODBUS TCP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 84 15 6 2 Access to the Web server gt To connect to the EtherNet slave open a Web browser Type in the default IP 192 168 0 100 to access the device For Ethernet IP devices the IP address is assign
21. Allocation of inputs and outputs to control process image Process image Inputs PAE 71434 32 119 745 4 3 2 lo 7145 4 I2 Jo 7 615 4 3 2 Vol elissa 67145141512 3HEEDEEU SEESOEEN oooooooococoooc oocoocccoocoocoooo wo iz ej5j4 si2 o z 5 5 4 3 2 1 0 Process image Outputs PPA Figure 15 Allocation of inputs and outputs to control process image 29 burkert pam FLUID CONTROL SYSTEMS Configuration and parameter settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 30 Example 3 valve terminal with 16 valves outputs and 32 repeaters inputs Repeaters 1 17 19 Repeaters 1 18 20 Mode Shifted inputs Input filter active PROFIBUS DP address 6 The valves 1 16 are assigned to outputs PAA bytes 11 12 in the process image Repeaters 1 3 5 15 are assigned to inputs PAE byte 10 in the process image Repeaters 2 4 6 16 are assigned to inputs PAE byte 16 in the process image 31 are assigned to inputs PAE byte 11 in the process image 32 are assigned to inputs PAE byte 17 in the process image DIP Switches 1 2 3 4 5 6 7 8 OFF ON ON OFF OFF OFF OFF OFF User parameter byte 11 User Prm Data 64 hex Configuration Byte No slot 1 0 2 1 3 2 4 3 5 4 Identification in Hex Dec 10 016
22. CONTROL SYSTEMS Type 8640 Configuration and pararneter settings for PROFIBUS DP 9 CONFIGURATION AND PARAMETER SETTINGS FOR PROFIBUS DP The purpose of the bus system is to enable rapid connection of the decentralized periphery valve terminal with the central master control As well as input and output data parameter configuration and diagnostic data is also transmitted Many PROFIBUS masters controls need a configuration program which lays down the network structure These programs require the device base data file GSD file 9 1 Representation of the PROFIBUS DP communication process Start la y Read diagnosis Diagnosis OK Yes Y Write parameter y Write configuration y Read diagnosis MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 No Cyclical data exchange Yes The diagnostics routine is requested for as long as is nec essary until the component responds and is not blocked by another master Master transmits parameterization data bus specific data e g signal monitoring User specific parameterization data as required errors are displayed in the diagnosis Master transmits required configuration Required configuration is compared to actual configuration in slave Errors are displayed in the diagnosis Master reads diagnosis If there
23. DIP switch on El 7 S1 ON S2 ON S3 ON 33 burkert din FLUID CONTROL SYSTEMS Configuration and pararneter settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 34 Example 5 main terminal and 3 extension terminals Main terminal with 8 valves outputs and 16 repeaters inputs PROFIBUS DP address 8 The valves 1 8 are assigned to outputs PAA byte 30 in the process image The repeaters 1 16 are assigned to inputs PAE bytes 15 16 in the process image Mode Normal input mode Input filter active RIO interface DIP switch main terminal 1 2 3 4 5 6 7 8 OFF OFF OFF ON OFF OFF OFF OFF Extension terminal O with 8 valves outputs and 16 repeaters inputs Address 0 extension terminal O always has the address 0 The valves 1 8 are assigned to outputs PAA byte 12 in the process image The repeaters 1 16 are assigned to inputs PAE bytes 204 21 in the process image Mode Normal input mode Input filter active DIP switch extension terminal O 1 2 3 4 5 6 7 8 9 10 11 12 OFF OFF OFF ON OFF OFF ON OFF ON OFF ON OFF Extension terminal 1 with 8 valves outputs and 16 repeaters inputs Address 1 extension terminal 1 always has the address 1 The valves 1 8 are assigned to outputs PAA byte 15 in the process image The repeaters 1 16 ar
24. Data type Service Code Access Bit wise Inputs Coils Read Coils 01 Read Bit wise Inputs Coils Read Discrete Input 02 Read Word wise Inputs Read Holding Register 03 Read Access bit wise multiple access possible Each access addresses 1 input This results in an address offset of 1 per input and an address offset of 32 per RIO participant Start address inputs 0x001 Main terminal 257 288 RIO 1 289 320 RIO 8 513 544 97 burkert lucas FLUID CONTROL SYSTEMS Configuration and pararneter settings for Modbus TCP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 98 Access word wise only 1 byte is valid Each access addresses 8 inputs This results in an address offset of 1 per 8 inputs and an address offset of 4 per RIO participant Main terminal 257 260 RIO 1 261 264 RIO 8 289 292 18 5 3 Configuration data Method Data type Service Code Access Word wise Outputs Write Single Register 06 Write Word wise Inputs Read Holding Register 03 Read Access word wise only 1 byte is valid Each access addresses 8 valves This results in an address offset of 1 per 8 valves and an address offset of 3 per RIO participant Start address Fault action 0x201 Main terminal 513 515 RIO 1 516 518 RIO 8 537 539 Start address Fault value 0x301 Main terminal 769 571 RIO 1 772 774 RIO 8 793 795 Service P
25. Digtsl 8 Bit Output DO MODULE 1 DO MODULE 2 IDO MODULE 3 Digital 8 Bit Input DI MODULE 1 9 Digital 8 Bit Input DI MODULE 2 9 Digital 8 Bit Input DI MODULE 3 d Digital 8 Bit Input DI MODULE 4 Digital 8 Bit Output IDO MODULE 1 Digital 8 Bit Output Digital 8 Bit Output IDO MODULE 3 Digital 8 Bit Input DI MODULE 1 120 DO MODULE 2 ceca EE EE R8 8 I SIMATIC 300 SIMATIC 400 Valve Island 8640 with 6 RIO Modules Valve Island 8640 with 7 RIO Modules Valve Island 8640 with 8 RIO Modules i Valve Island 8640 with 5 RIO Modules B SIMATIC PC Based Control 300 400 B SIMATIC PC Station f Digtal 8 Bit Input DIMODULEZ ES zd J Digtal 8 Bit Input DIMODULE 3 122 Buren EEL e EEE es S ps GSDML v2 1 Buetkert Valvelsland 8640 RID 20120810 xml Dr cken Sie F1 um Hilfe zu erhalten land Figure 60 Konfiguration urkert Configuration and parameter FLUID CONTROL SYSTEMS settings for Profinet IO MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 The main terminal is assigned to the first 7 slots with 3 output modules slots 1 3 and 4 input modules slots 4 7 Each slot contains 8 bits and so can serve 8 valves or 8 inputs Output modules Slot 1 Slot 2 Slot 3 Valve 1 8 Valve 9 16 Valve 17 24 Input
26. EN Version O Status RL released freigegeben printed 20 01 2015 110 Type 8640 burkert FLUID CONTROL SYSTEMS Valves Operating principle Operation 3 2 way C NC Internal control air D NO C NC Control assist air D NO External C Vacuum NC 5 2 way H Internal control air Control assist air External Internal control air Control assist air External 5 3 way L Lock middle Internal control air position N Deaerated L Lock middle position N Deaerated 5 2 way Impulse H Internal control air NOTE Valves with control assist air If valves are used with control assist air the exhaust air escapes from the pilot valve into the environment Valves with control assist air cannot be combined on the valve cluster with valves with internal control air as the con nection X is used differently Valve 6524 and 6525 amp The assembly of the Type 8640 with valves 6524 and 6525 is authorized for use in Zone 2 in accordance with Il 3 G Ex nA II T4 with the number PTB 02 ATEX 2048 Restrictions for use in Zone 2 CAUTION For valve types 6526 and 6527 the valve switch off time restriction Tp Z 0 2 s must be observed for use in Zone 2 with temperature class T4 under the following conditions at quick switch on cycles valve switch on time Toy lt 3 s maximum ambient temperature of 55 C maximum permitted overvoltage of U 10
27. MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 14 5 2 Shifted inputs mode In shifted inputs mode the first 16 inputs are placed alternatingly in byte O and byte 1 of the transmission log The same procedure is carried out for the following 16 inputs with byte 2 and byte 3 Input module e g 16 fold Input module e g 16 fold Power supply earth SRE RR Power supply 24 V Inputs Ps Te Te Te Is PoP PPP EE EET Power supply earth Power supply 24 V Inputs ie Jas is o 12 v t0 je e v eje a2 e els ja s 2 1 Byte 2 Byte 3 Byte 1 Byte 0 EME 32 Extension module inputs Figure 46 Shifted inputs mode 14 5 3 Halved inputs mode In halved inputs mode every second input is skipped Only the inputs 1 3 5 are transmitted so for 32 physically existing inputs only 2 bytes are needed Input module e g 16 fold Input module e g 16 fold Power supply earth LTLITITIITIITIIIITITI Power supply 24 V Inputs Ps Te Te TeIs PoP PPP TSTRTSETE Power supply earth BH RET S E GU BIER RE HR EETEHI Power supply 24 V Inputs Ps Te Te Te Ts STIS TESTS ETE e e s ra lsti Byte 1 el lels a o fef Byte 0 EME 32 Extension module inputs Figure 47 Halved inputs mode T3 Type 8640 burkert FLUID CON
28. Pre Operational state from which it can then be switched to the Operational state Type 8640 Field bus modules PROFINET IO EtherNet IP and MODBUS TCP burkert FLUID CONTROL SYSTEMS 15 FIELD BUS MODULES PROFINET IO ETHERNET IP AND MODBUS TCP 15 1 PROFINET IO EtherNet IP and MODBUS TCP IP20 overview LED Status Display Connection for RIO slave bus module see 10 Bus Module Rio Slave RIO VA page 46 Power Supply Functional earth Field bus connection RJ45 2 Port Ethernet Switch Figure 48 15 1 1 Power supply IP20 The 4 pole plug in connector for the power supply is configured as follows Overview of field bus modules PROFINET IO EtherNet IP MODBUS TCP 24 V DC 2 valves outputs 24 V DC 4 logic Electronics Inputs GND 3 logic Valves Outputs GND 1 valves outputs MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Valves Logic Outputs inputs Figure 49 Power supply configuration Figure 50 Cutaway POWER connection o Pin 2 of the power supply must be supplied with a 4 A medium time lag fuse Pin 4 with 1 A 1474 Type 8640 burkert FLUID CONTROL SYSTEMS Field bus rnodules PROFINET IO EtherNet IP and MODBUS TCP NOTE To ensure electromagnetic compatibility EMC
29. The DIP switches are used to make field bus module settings NOTE Changes made to the switch settings only take effect after the field bus module has been reset Set the DIP switch through the film using a screwdriver the film is very durable ON setting DIP switch to the right 1 2 3 4 above 7 8 below Field bus module address Baud rate 55 burkert FLUID CONTROL SYSTEMS Type 8640 FELDBUS module DeviceNet MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 56 11 3 1 Field bus module address DIP switches 1 to 6 The address of the field bus module can be set on DIP switches 1 6 in the range O 63 DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 DIP 6 Address OFF OFF OFF OFF OFF OFF 0 ON OFF OFF OFF OFF OFF 1 OFF ON OFF OFF OFF OFF 2 ON ON OFF OFF OFF OFF 3 ON ON ON ON ON ON 63 The baud rate can be set on DIP switches 7 and 8 DIP 7 DIP 8 Baud rate OFF OFF 125 kbaud ON OFF 250 kbaud OFF ON 500 kbaud 11 4 LED status display BUS STATUS BF BUS STATUS BO 4 FAILURE NUMBER FN FAILURE SELECT FS U TREIBER OK U U LOGIK OKU Figure 35 LED state display detail Abbre Colour Description Explanation viation BO green Bus status See state of bus status LEDs BF red Bus status See state of bus status LEDs
30. Use according to the authorized data service and operating conditions specified in the contract documents and operating instructions These are described in the chapter on Technical data The device may be used only in conjunction with third party devices and components recommended and authorized by B rkert Correct transportation storage and installation as well as careful use and maintenance are essential for reli able and faultless operation Use the device only as intended The pneumatic modular valve terminal type 8640 was developed in compliance with accepted safety regula tions and is state of the art Nevertheless dangerous situations may occur 2 1 Restrictions If exporting the system device observe any existing restrictions burkert pee FLUID CONTROL SYSTEMS Basic safety instructions MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 3 BASIC SAFETY INSTRUCTIONS These safety instructions do not make allowance for any Contingencies and events which may arise during the installation operation and maintenance of the devices Local safety regulations the operator is responsible for observing these regulations also with reference to the installation personnel A Danger high pressure Before dismounting pneumatic lines and valves turn off the pressure and vent the lines Risk of electric shock Before reaching into the devi
31. X X 03 hex Inhibit time in 0 1 ms 00 hex x x 05 hex Event timer in ms 00 hex x x Object 1A00 Transmit PDO mapping Mapping of the first Receive PDO Sub Index Table of Contents Default Access read write 00 hex Number of mapped objects of the PDO 04 hex x 01 hex PDO Mapping for the next object 6000 01 hex x x 02 hex 6000 02 hex X X 03 hex 6000 03 hex x x 04 hex 6000 04 hex X X Meaning of 6000 01 hex Object 6000 hex Sub Index 01 hex Object 3000 Node ID via EEPROM If an address between 63 and 127 is needed 1 62 are possible via DIP switch then this can be set via the Object Index 3000 Sub Index 0 Then the address is stored on a non volatile EEPROM This address is activated when All DIP switches from 1 to 6 are set to ON address 63 A restart is carried out Length 8 bits Default value 3F Object 6000 Read state 8 Input Lines The states of the inputs configured on the valve terminal are transmitted 71 burkert osi FLUID CONTROL SYSTEMS Configuration and pararneter settings for CANopen MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 72 Sub Index Table of Contents Default Access read write 00 hex Number of object entries X here 4 01 hex 04 hex 01 hex State of the first group of inputs 00 hex FF hex x 02 hex State of the second group of inputs 00 hex
32. a M 111 0 4 155 0 4 199 0 4 248 t0 4 331 t 0 4 N1 114 0 4 54 t 0 3 68 0 3 123 0 4 66 0 3 2 N2 158 0 4 202 0 4 246 0 4 200 0 4 N3 334 0 4 oO gt N4 O Number of bores 12 9 G 148 192 236 280 368 e 8 S z lt x 115 Type 8640 burkert FLUID CONTROL SYSTEMS Installation of AirLINE Quick 23 4 1 Assignment of the pneumatic connections for AirLINE Quick d Position of valve outputs N B rkert mmm RE a i QOQQOOOOQ sL o4 02 y O 88888888 O Pneumatic Connection Valve output AirLINE Quick 2x3 2 way Type 6524 QQQQQQQQ Valve 5 2 way S 2 way Type 6525 6525 O4 o type QQQQQQQQ O 3 2 way Type 6524 O0 OO0000000 Zr o MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 116 Type 8640 Packaging Transport FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 24 PACKAGING TRANSPORT NOTE Transport damages Inadequately protected equipment may be damaged during transport During transportation protect the device against wet and dirt in shock resistant packaging Avoid exceeding or dropping below the permitted storage temperature 25 STORAGE NOTE Incorrect storage may damage the device Store the device in a dry and dust free location Storage temperature 20 6
33. aL P o EE 10 5 PRODUCT DESCRIPTION errare R ER MEME IEEE 6 11 5 1 Application area tcu n ER a a e Ue eee eect den oa c cens cu dese 5 2 General description 5 3 Structure of the system 6 TUE CA NUCL DAA irma 13 6 1 Operating conditions sssini arinaa ad iadaaa aada di iaaiiai iiaiai a Aaaa aandaa a ar a E sa iras 13 6 2 re ieDnilla eee 13 P P CUBEH LT 13 6 4 General technical da ta euet e tencsgucse an agente aset aa aaa ad a arana dad ar aM DRESS 14 7 MODULES FOR CONVENTIONAL ELECTRICAL CONNECTION TECHNOLOGY e 15 8 FIELD BUS MODULE PROFIBUS DP V1 0 csssssssssesssesssesseessessnssssesseesseesntesstesessueessesseesseesneesseeanesaesneesseesaeeaneesseeanesanesnses 18 8 1 PROFIBUS DP V1 IP20 OVErVieW sssssssssssssssssnsssseessesstesnsesseessessneessessnesseesnsesstessessuesseesseesseeanessseeanessnesneerseesaeess 18 8 2 PROFIBUS DP V1 IP54 OVErViCW ssssssssssssssssssssseesssessneessseessseessuessstessueesseessnsessseessseesaueersuessueesseessneessseessseesanees 20 8 3 DIP switch PROFIBUS address sssssssssssssssssssssssssssssssssssssssesssssesssssesssssesssssesssseesssusesssnsesssseessaseesssseessaneessaneessaneesess 21 B 4 gt LED Status Ne To RE ELE 22 9 CONFIGURATION AND PARAMETER SETT
34. and bus interface present U green U driver OK Voltage for outputs present Normal state LED Status Description BUS BO ON BUS BF a Error free operation of the valve FS OFF terminal on PROFIBUS DP FN OFF UR ON U ON bus fault LED Status Description Fault cause remedial action BUS BO OFF Signal monitoring time on valve During operation BUS BF ON terminal elapsed without receipt Check master control and bus cable F T1 of signal from master FS OFF During start up FN OFF Check network configuration on master U ON f i o and station address on terminal U ON Type 8640 Field bus module PROFIBUS DP V1 burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 8 4 1 and FS Failu re Select LEDs Errors and warnings displayed via FN Failure Number The following table contains errors and warning messages displayed via the FN Failure Number and FS Failure Select LEDs The error type is indicated by the number of times FN flashes when FS is set to ON The error number is indicated by FN flashing when FS is set to OFF Number FN Number FN Description Remedial action when FS ON when FS OFF error type error number Parameterization error Set Prm Telegramm 1 Too many inputs for one valve terminal Check user parameters and bit
35. brbl 44 red black rtsw 17 burkert FLUID CONTROL SYSTEMS Type 8640 Field bus module PROFIBUS DP V1 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 18 8 8 1 FIELD BUS MODULE PROFIBUS DP V1 PROFIBUS DP V1 IP20 overview LED Status Display DIP Switches Connection for RIO slave bus module see 10 Bus Module Rio Slave RIO VA page 46 Power Supply Functional earth Field bus connection Figure 6 Overview of field bus module PROFIBUS DP IP20 o The DIP switches can be operated through the covering film 8 1 1 The 4 pole plug in connector for the power supply is configured as follows Power supply IP20 24 V DC 2 valves outputs 24 V DC 4 logic GND 3 logic GND 1 valves outputs Electronics Inputs Valves Out puts Valves Logic Outputs inputs Figure 7 Power supply configuration Figure 8 Cutaway POWER connection o Pin 2 of the power supply must be supplied with a 4 A medium time lag fuse Pin 4 with 1 A Type 8640 Field bus module PROFIBUS DP V 1 FLUID CONTROL SYSTEMS NOTE To ensure electromagnetic compatibility EMC connect the screw terminal FE functional earth to earth potential using a short cable 80 cm Accessories
36. cable connections detected a certain number and terminal resistances of transmission errors Perhaps reduce baud rate Warning Limit or bus cable length Double flash Guard Event No Guarding telegram Check whether master triggered has been received within sends Guarding telegram the preset time time out within preset time ON Bus OFF Field bus module has Check cable connections disconnected from bus on and terminal resistances account of large number Perhaps reduce baud of detected transmission rate or bus cable length errors Bus OFF Restart field bus module 13 4 1 and FS Failure Select LEDs Errors and warnings displayed via FN Failure Number The following table contains errors and warning messages displayed via the FN Failure Number and FS Failure Select LEDs The error type is indicated by the number of times FN flashes when FS is set to ON The error number is indicated by FN flashing when FS is set to OFF Number FN when FS ON error type Number FN when FS OFF error number Description Remedial action Main terminal error No supply voltage for main ter minal outputs Check supply voltage sequence is only displayed once Device operates with default parameters see Object Table 3 Setting for station address is Check bus address on main outside permitted range terminal 1 127 EEPROM fault Error on accessing EEPROM Replacement of electronics
37. displays fault type FS not lit up FN displays failure number FN red Failure Number The number of flash impulses indicates the fault type or the 2 failure number depending on whether FS is lit up or not U green U LOGIC OK Voltage for logic supply inputs and bus interface present T U green U driver OK Voltage for outputs present E Normal state p LED Status Description BUS BO ON gt z BUS BF SE Error free operation of the valve a FS OFF terminal on network 5 FN OFF S U ON s U ON lt bus fault LED Status Description Fault cause remedial action BUS BO OFF Signal monitoring time on valve During operation BUS BF ON terminal elapsed without receipt Check master control and bus cable of signal from master FS OFF During start up FN OFF U ON Check network configuration on master U ON 79 burkert FLUID CONTROL SYSTEMS Type 8640 Field bus modules PROFINET IO EtherNet IP and MODBUS TCP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 80 15 2 1 and FS Failure Select LEDs Errors and warnings displayed via FN Failure Number The following table contains errors and warning messages displayed via the FN Failure Number and FS Failure Select LEDs The error type is indicated by the number of times FN flashes when FS is set to ON The error number is indicated by FN flashing when FS is set to OFF
38. freigegeben printed 20 01 2015 90 16 2 2 Parameter setting by acyclic object access The following table lists the data for the acyclic parameter change Value Slot Subslot Index Index hex hex hex dec Faultaction Faultaction Faultaction Faultvalue Faultvalue Main terminal Faultvalue Identification number Serial number Input mode Input filter Faultaction Faultaction Faultaction Faultvalue Faultvalue Faultvalue Faultaction Faultaction Faultaction Faultvalue Faultvalue Faultvalue Faultaction Faultaction Faultaction Faultvalue Faultvalue Faultvalue RIO 8 Figure 64 VAL object access data bib burkert Configuration and pararneter FLUID CONTROL SYSTEMS settings for EtherNet IP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 17 CONFIGURATION AND PARAMETER SETTINGS FOR ETHERNET IP The data exchange between the EtherNet IP master and the valve terminal is object oriented Each node in the network is represented as a collection of objects The Assembly object defines the object assembly for data transfer The Assembly object can be used to map data such as I O data into blocks and transmit it via a single message connection This mapping means fewer network access operations are needed A distinction is made between input and output assemblie
39. freigegeben printed 20 01 2015 Network Configuration Information System RTE Stack network settings Version Device Name valveisland Configuration Network IP Address 1921680 100 User Management Netmask 255 255 255 0 Logout Contact we m Application network settings DNS Server 0 0 0 0 Figure 59 Once you have logged in you can adjust the parameters The device name assigned here will be used later in project planning e g under STEP 7 Reset the power to the EtherNet slave This applies the changed parameters 85 Type 8640 burkert FLUID CONTROL SYSTEMS Configuration and parameter settings for Profinet IO MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 86 16 16 1 CONFIGURATION AND PARAMETER SETTINGS FOR PROFINET IO Hardware configuration by GSDML based on the example of Siemens STEP 7 To configure the network master a software program such as Siemens STEP 7 is required Siemens s SIMATIC 87 300 CPU 315 2 PN DP was used for the example configuration procedure Before acc essing PROFINET IO slave 8640 the relevant GSDML must be imported into the hardware catalog of the tool For details on how to do this refer to the software manual 16 1 1 Depending Configuration Main terminal with O up to 8 RIO modules on the number of connected Rio modules the right Device Access Point DAP must be selected from the hardwar
40. hex Sub Index Table of Contents Default Access read write 00 hex Number of object entries here 3 01 03 hex x 01 hex State of the first group of outputs on error 00 hex FF hex X X 02 hex State of the second group of outputs on error 00 hex FF hex x x 03 hex State of the third group of outputs on error 00 hex FF hex X X Type 8640 Configuration and parameter FLUID CONTROL SYSTEMS settings for CANopen MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 14 7 Example for start up CANopen command sequence to put the Type 8640 valve terminal into Operational State set outputs and read in inputs On entering Pre Operational state following Power On or Network Reset the slave sends the boot up message once with content O In this state the BUS LED flashes green SLAVE Identifier 700 hex set address e g 701 hex for address 1 Length 1 Data OO xx xx xx xx xx xx xx Switch all nodes in network to Operational state MASTER Identifier O Length 2 Data 01 OO xx xx xx xx xx xx In Operational state the BUS LED lights up green all the time On entering Operational state the state of the inputs is transmitted once SLAVE Identifier 180 hex set address e g 181 hex for address 1 Length 4 Data yy yy yy yy XX XX XX XX yy State of the inputs e g 00 10 00 00 when input 9
41. is a parameterisation or configuration error the com munication is restarted from the beginning If the slave is in data exchange mode then a cyclical exchange of data takes place Figure 12 Simplified representation of the PROFIBUS DP communication process 24 burkert Configuration and pararneter FLUID CONTROL SYSTEMS settings for PROFIBUS DP 9 2 Start Up lt Setting the PROFIBUS address via DIP switch DP bus DIP Switches DP bus h DP main terminal Are extension terminals RIO present l DP main No RIO extension terminal Should the default bytewise How should inputs bitwise input mode or filter be outputs be put modified together No Yes y Parameterization y Y y Configuration Parameterization Parameterization y Example Configuration Configuration 1 2 3 4 y Example Example 5 6 Extension terminals are connected to the valve terminal via the RIO interface Advantage of bitwise distribution 1 If the number of inputs or outputs does not correspond to the byte pattern then bits remain unused with bytewise con figuration For instance with a valve terminal with 4 valves and a valve terminal with 10 valves that amounts to 10 bits with bytewise configuration 4 6 bits because the first valve t
42. new window and access the parameters Ethernet 1 PROFINET IO System 100 Eigenschaften YalveIsland R S0 Allgemein Adressen Parameter CPU 315 2 PN DP E Parameter eg Fault actions Lig Valves 1 8 Fault actions DI8 DO8x24V 0 5A Fault actions DI8 DO8x24V 0 5A Fault values 8 valves 1 8 Fault values Fault values Input mode TT Input mode Input Filter NS send E Input filter Steckplatz Baugruppe Bestellnummer HA Fault actions RIO 1 e Valvelshand r7 HA Fault actions RIO 1 Xy j SAW AY Suit HA Fault actions RIO 1 XIE a Aw 1 Fault values RIO 1 Ay AR B Awe Fault values RIO 1 1 J Digital 8 Bit Output DO MODULE 1 HE Fault values RIO 1 2 j Digal8BiOupu DO MODULE2 3 j Digital 8 Bit Output DO MODULE 4 j Digital 8 Bit Input DI MODULE 7 5 j Digital 8 Bit Input DI MODULE 2 E B Digital 8 Bit input DIMODULE3 7 dea DI MODULE 4 8 lg Digital 8 Bit Output DO MODULE 1 i 9 Digital 8 Bit Output DO MODULE 2 Abbrechen __ tite 10 j Digtal 8 Bit Output pO MODULE L 12 Figure 63 Parameter settings for the PROFINET IO slave via STEP7 89 burkert FLUID CONTROL SYSTEMS Configuration and pararneter settings for Profinet IO Type 8640 MAN 1000010102 EN Version O Status RL released
43. of electric shock Before reaching into the device or the equipment switch off the power supply and secure to prevent reactivation Figure 81 Installation of a valve block into a control cabinet Fasten the standard rail firmly in the control cabinet Establish a short wide PE connection between the standard rail and the control cabinet Q valve terminal must be freely accessible from above Ensure good heat dissipation Recommended distance when installing in a control cabinet A 30 mm C 30 mm B 30 mm D 60 mm 23 3 Installation of AirLINE Quick To install AirLINE Quick a notch must be first of all provided on the base or the wall of the control cabinet e g through lasing or punching u For the dimensions of the relevant flange image refer to chapter 23 4 Dimensions of the flange images for AirLINE Quick The distances to the left right front and top depend on the selected valve terminal configuration Recommended distance in the control cabinet to the valve terminal left right front top 30 mm 60 mm 30 mm 50 mm NOTE The opening on the control cabinet must be burr free to prevent damage to the seal of the AirLINE Ouick adapter Without damaging the seal of the AirLINE Quick adapter insert it into the groove of the flange opening 113 burkert FLUID CONTROL SYSTEMS Installation of AirLINE Quick Place
44. on diagnosis be re param received received eterized and outputs are outputs are configured issued and read in and frozen frozen 3 2 Ext_Diag_ reserved reserved reserved reserved reserved reserved reserved Overflow more diag nostics data present than can be sent 4 3 Master_ADD Address of the master which parameterized the terminal no master FF Hex 5 4 Ident Number high byte manufacturer identification 00 Hex 6 5 Ident Number low byte manufacturer identification 81 Hex Type 8640 EV burkert FLUID CONTROL SYSTEMS Configuration and parameter settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Ext Diag Data device related diagnosis 10 or 14 bytes 7 6 Header byte Length of the device related diagnosis 10 or 14 bytes Diagnosis of the main terminal HI 8 7 0 0 0 0 0 o 0 HI 24 V out Parameterization and configuration error see Section 9 7 Configuration and parameterization errors 9 8 Configuration error number Parameterization error number Diagnosis of extension terminal El 10 9 EI7 24V out El6 24V out El5 24V out El4 24V out EI3 24V EI2 24V out El1 24V out ElO 24V out out 11 10 El7 NOK El6 NOK EI5 NOK El4 NOK EI3 NOK El2 NOK El1 NOK E10 NOK 12 11 EI7 Config El6 Config El5 Config El4 Config EI3 Config EI2 Config EI Config EI
45. supported by an object A group of common services is defined as CIP Services are for example the reading and writing of values Class overview The CIP classes are listed in the ODVA s CIP Specification volume 1 Common Industrial Protocol This spec ifies their attributes regardless of the physical interface e g Ethernet CAN The physical interface is described in another specification EtherNet IP Adaption of CIP It describes the adaption of EtherNet IP to CIP Overview of CIP common classes Class Name 01 hex Identity 02 hex Message Router 04 hex Assembly 05 hex Connection 06 hex Connection Manager F4 hex Port Class Object F5 hex TCP IP Interface Object F6 hex Ethernet Link Object burkert FLUID CONTROL SYSTEMS Type 8640 Configuration and parameter settings for EtherNet IP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 17 4 Configuration of process data To transmit process data via an I O connection there is one static input and one static output assembly available These assemblies contain selected attributes combined into one object so that process data can be transmitted collectively via an I O connection Access to process data cyclic or acyclic Cyclic access In the connection variants Polled I O and Bitstrobed I O with Change of state if input values change Acyclic acces
46. time emergency X X 1018 0 4 Identity object X 68 e burkert Configuration and pararneter FLUID CONTROL SYSTEMS settings for CANopen MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 1200 0 3 1 st Server SDO parameter x x 1400 0 2 1 st receive PDO parameter x x 1600 0 3 1 st receive PDO mapping x x 1800 0 3 5 1 st transmit PDO parameter x x 1A00 0 4 1 st transmit PDO mapping x x 3000 0 Address via EEPROM x X 6000 0 4 Read state 8 input lines X 6003 0 Input filter X X 601F 0 Input mode X X 6200 0 3 Write state 8 output lines X x 6206 0 3 Fault mode 8 output lines x x 6207 0 3 Fault state 8 output lines x x x the characteristic applies x the characteristic may apply depending on Sub Index 14 3 Detailed description of the supported objects Object 1000 Device type Describes the device type and the profile used Length 32 bits Value 401D Object 1001 Error register Register for device errors part of the Emergency Object Length 8 bits Register position Fault description Bit O General error Bit 2 No supply voltage for valves Bit 1 bits 3 7 not used Object 1005 COB ID SYNC Defines the COB ID of the SYNC object and the generation of SYNC telegrams Default value 0080 x Object 1008 Manufacturer device name Device name
47. to every new owner of the device WARNING The operating instructions contain important safety information Failure to observe these instructions may result in hazardous situations The operating instructions must be read and understood 1 1 Symbols DANGER Warns of an immediate danger Failure to observe the warning will result in a fatal or serious injury WARNING Warns of a potentially dangerous situation Failure to observe the warning may result in serious injuries or death CAUTION Warns of a possible danger Failure to observe this warning may result in a moderate or minor injury NOTE Warns of damage to property Failure to observe the warning may result in damage to the device or the equipment o Indicates important additional information tips and recommendations MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 p an Refers to information in these operating instructions or in other documentation designates a procedure which you must carry out Type 8640 a Authorized use burkert MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 2 AUTHORIZED USE Use of the valve terminal type 8640 for purposes other than those for which it is intended may rep resent a hazard to persons nearby equipment and the environment Do not use the device outdoors unprotected
48. x WD Fact 1 x WD Fact 2 4 TSDR time in Tbits in which the slave may respond At least 11 Tbit O old value remains 5 Ident Number high byte manufacturer identification 00 Hex 6 Ident Number low byte manufacturer identification 81 Hex 7 Group Ident For group generation each bit represents one group User Parm Data DPV1 Status 8 DPV1 Status 1 DPV1 Status 2 10 DPV1 Status 3 User Prm Data user parameters 11 See table below Byte 11 User Prm Data user parameters Input mode Input filter OFF Input filter ON no inputs 04 hex 44 hex normal inputs 14 hex 54 hex shifted inputs 24 hex 64 hex halved inputs 34 hex 74 hex For a description of the input modes refer to Section 9 3 Mode inputs Mode inputs MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Many configuration tools do not allow for direct access to bytes 1 to 7 For Siemens Step 5 and Step 7 the parameters Hex parameters start at byte 8 26 Type 8640 Configuration and parameter settings for PROFIBUS DP burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 9 2 2 Configuration of the valve terminal without extension terminals The settings of the desired configuration i e setting of various identifiers is generally done with the help of the GSD file Up to 7 identifiers slots can be assigned
49. 0 C 26 DISPOSAL Dispose of the device and packaging in an environmentally friendly manner NOTE Damage to the environment caused by device components contaminated with media Observe applicable disposal regulations and environmental regulations o Observe national waste disposal regulations 117 GLO LO Oz paud ueqebeble peseejeJ TH SMLIS O uoisjeA NA ZOLOLOOOO NYIN burkert FLUID CONTROL SYSTEMS Ww D eo SN S e N Oo o c E Q E o a 7 D oO o o www burkert com
50. 0 Power supply configuration MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 o Pin 1 of the power supply must be supplied with a 4 A medium time lag fuse Pin 2 with 1 A NOTE To ensure electromagnetic compatibility EMC connect the screw terminal FE functional earth to earth potential using a short cable 30 cm 20 Type 8640 Field bus module PROFIBUS DP V1 burkert FLUID CONTROL SYSTEMS 8 2 2 IP54 field bus connection The M12 plug in system is used for an IP54 protection class field bus connection To avoid confusion between the bus and the supply slot the Reserve Key coding is used Layout for plugs and sockets Pin No Signal Description 1 VP Supply voltage plus P5V 2 RxDx TxD N Receive Send data N A connection 3 DGND Data transmission potential reference potential to VP 4 RxDx TxD P Receive Send data P B connection 5 Shielding Shielding protective earth Thread Shielding Shielding protective earth Accessories Reserve Key coding PROFIBUS plug in connector configurable socket Id No 918 447 Reserve Key coding PROFIBUS plug in connector configurable plug Id No 918 198 for connection without T piece this ID is needed 8 3 PROFIBUS T piece 12 MBaud Id No 902 098 M12 power supply socket Id No 902 552 M12 terminal resistance plug Id No 902 553 DIP switch
51. 1 to 3 DIP 1 DIP 2 DIP 3 Address Peripheral terminal OFF OFF OFF 0 0 ON OFF OFF 1 1 OFF ON OFF 2 2 ON ON OFF 3 3 OFF OFF ON 4 4 ON OFF ON 5 5 OFF ON ON 6 6 ON ON ON 7 7 10 4 2 Mode inputs DIP switches 4 and 5 NOTE The input modes allow the entries feedback indicator to be assigned in different ways in the process image of the inputs PAE DIP 4 DIP 5 No entries available OFF OFF Normal mode ON OFF Mode shifted inputs OFF ON Mode halved inputs ON ON CAUTION If there are no inputs available both switches must be set to OFF 49 Type 8640 burkert FLUID CONTROL SYSTEMS Bus Module Rio Slave RIO VA Normal mode In normal mode all outputs are read in from right to left Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V m EE SE d EEEE S Inputs Inputs 2 Le is a vo r2 n vo o e v e s e o 2 v e va o o ov o o o v e sya s e E 8 z l1 1 1 I I 3 D x lt Ww el e o ra a 2 e v e s e o oj brll dkil je vie s o e t Byte 3 Byte 2 Byte 1 Byte 0 Figure 27 Normal mode Shifted inputs mode In shifted inputs mode the first 16 inputs are placed alternatingly in byte O and byte 1 of the transmission log The same procedure is carried out for the
52. 1 with 2 valves outputs and 4 repeaters inputs Address 1 extension terminal 1 always has the address 1 Mode normal input mode Input filter active DIP switch extension terminal 1 1 2 3 4 5 6 7 8 9 10 11 12 ON OFF OFF ON OFF OFF ON OFF ON OFF ON OFF Extension terminal 2 with 3 valves outputs and 6 repeaters inputs every second repeat signal remains unprocessed Address 2 extension terminal 2 always has the address 2 Mode halved inputs Input filter active DIP switch extension terminal 2 1 2 3 4 5 6 7 8 9 10 11 12 OFF ON OFF ON OFF OFF ON OFF ON ON ON OFF Parameter diagram Here only the user parameters User Prm Data without the 3 DPV1 status bytes are shown Counting in brackets starting at zero most configuration programs only show user parameters Value in Hex format Type 8640 Configuration and parameter settings for PROFIBUS DP burkert FLUID CONTROL SYSTEMS Byte No 11 3 12 4 13 5 14 6 15 7 16 8 17 9 18 10 19 11 Value 73 03 03 00 04 04 02 03 03 HEX Mean Parame Input Output Input Output Input Output Input Output ing ter type Main terminal Extension terminal O Extension terminal 1 Extension terminal 2 Configuration Byte No slot 1 0 2 1 3 2 4 3 Identification in Hex Dec 10 016 10
53. 2 Byte 1 Byte 0 Figure 20 Normal mode 9 3 2 Shifted inputs mode In shifted inputs mode the first 16 inputs are placed alternatingly in byte O and byte 1 of the transmission log The same procedure is carried out for the following 16 inputs with byte 2 and byte 3 Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V E EE Ee es p EL E E Inputs Inputs 2 z e is na so r2 n so o e vjo syapo r2 v o se v ve e vo v o e o v eo a o e 2 8 VENE i y E 2 x lt ui elr lslslelslk h lel lelsi lli brisik titih bi Iesi l i Byte 3 Byte 2 Byte 1 Byte 0 Figure 21 Shifted inputs mode bp burkert Configuration and parameter FLUID CONTROL SYSTEMS settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 9 3 3 Halved inputs mode In halved inputs mode every second input is skipped Only the inputs 1 3 5 are transmitted so for 32 physi cally existing inputs only 2 bytes are needed Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V 3 Inputs Inputs 2 eee PoP PP PPE Pry lm Is Te sS TSISET 3 E o o eee 2 ui ie z res fs l2 leir sls e Jetel By
54. 40 FELDBUS module DeviceNet burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 11 2 2 IP54 field bus connection For the field bus connection the 5 pole M12 Micro Style plug in connector plug as specified by the DeviceNet is used with the following pin assignment Pin No Signal name Drain shielding not used GND CAN HIGH 5 CAN LOW Ao MI The bus drivers are supplied internally via a voltage source which is galvanically isolated from the supply voltage For this reason it is not necessary for separate voltage to be supplied from the bus via pin 2 and pin 3 Accessories DeviceNet configurable M12 plug in connector Id No 917 116 5 pole straight coupling DeviceNet configurable M12 plug in connector Id No 902 627 5 pole straight plug Power supply configurable M12 plug in connector Id No 902 552 4 pole straight coupling Terminal resistance M12 plug 5 pole Id No 902 628 Y piece M12 5 pole Id No 788 643 11 2 3 IP54 terminating circuit When installing a DeviceNet system ensure that the terminating circuit of the data lines is correct The circuit pre vents the occurrence of interference caused by signal reflection in the data lines The trunk line must be terminated at both ends with resistors of 120 O each and 1 4 W power loss 11 3 Position of the DIP switches
55. 90 Nominal Esci odis burkert Valves FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Valve switching time ON OFF Figure 78 Valve switching time If the valve is switched on for longer than 3 seconds there are no restrictions for the duration until the valve is switched on again gn For exact specification see data sheet of the particular valves 22 1 1 Fluid connection Type 6525 ac Ese Design the pressure supply with the largest possible volume Type 6524 sR x E t 2 A 2 B 3 S E3 X pilot control Figure 79 Fluid connection Types 6524 and 6525 22 1 2 Fluid and electrical connection Type 6524 2 x 2 3 way valve A Pin coil 12 acl Hand lever Observe pin controlled via bit n 1 assignment assignment Pin X pilot control Pin coil 14 E controlled via bit n AJA c 1 P R u 2 8 EMEN Bit n 3 zs Bit n 1 Figure 80 Fluid and electrical connection Type 6524 111 burkert ee FLUID CONTROL SYSTEMS Installation of AirLINE Quick 23 INSTALLATION OF AIRLINE QUICK 23 1 Safety instructions DANGER Risk of injury from high pressure in the equipment Before loosening lines or valves turn off the pressure and vent the lines Risk of injury due to electrical shock Before reaching into the
56. INGS FOR PROFIBUS DP 9 1 Representation of the PROFIBUS DP communication process Din Start U Po eet 93 Mod Wnt BG 94 Input fiters ccc 2c ac eck Sacks a A eco ec cnct a ebcka sv Eaa cat aaa A a a aia 43 9 5 Special parameterization functions scsssssseessesseessesseesssesneeseessessneessesseesseesneesseessessuessseeseessesaneesseeaeesaeesneerseesseess 43 DBs DIAGNOSIS C GS 44 9 7 Configuration and parameterization errors sessssssesssessesseeseessessneessesseessessneesseessessiesnseeseesseesneesseeaeesseesneesseesseess 45 burkert peine FLUID CONTROL SYSTEMS 10 BUS MODULE RIO SLAVE RIO VA ssscsssssssssssssssssssssssssssssssssscsesssssnsssceessssssssseeesesssssuuseeesssssssustererssssnuseeeessssanssseeeseseansssssss 46 10 1 Power supply Power RIO SlaVEC sssssssssssssesssssssesssssnseesssssseesssrssseesssnseessessnstessessseesssrsseeessonseessessneeeesessseeseseaseesesans 47 10 2 Field bus connection RIO slave 10 3 LED Status Display 10 4 DIP switch settings 11 FELDBUS MODULE DEVICENET essssssssssssssssssssssseessteesseessneessessnseesseessseessueessnessueesseesneeesseessseesaneesanesnneeesnessneeesaeessaeesass 52 11 1 DeviceNet IP20 Over VIQ Wut iisitacus nik cin ce posee luda adai c i Pa aou RE ERR 52 11 2 DeviceNet IP54 OVerVIQW uusseisiasinzuiussckninnnik iran i
57. MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 burkert FLUID CONTROL SYSTEMS Type 8640 AirLINE Modular valve terminal Operating Instructions Bedienungsanleitung Manuel d utilisation MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 We reserve the right to make technical changes without notice Technische Anderungen vorbehalten Sous r serve de modifications techniques Burkert Werke GmbH 2000 2014 Operating Instructions 1405 23 EU en 00800666 Original DE ene burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Valve terminal type 8640 TABLE OF CONTENTS 1 OPERATING INSTRUCTIONS IMEESUPIIPB P C 2 Uu anseldridbB6i e 7 DieVis RESERICU ONS EEN AIEA ELE AERA EAEN AEEA EEEE S AAEE EEEa E ESE AE A E E 7 3 BASIC SAFETY INSTRUCTIONS nana rai cai siii icta tarum cba caps S ECCE uaoun aiaa Dd aoaia ada DRESS ORC CER cA DEA 8 4 GENERAL INFORMATION acacaccnaca ccce iac sbeckk nicer cata nueve cit slap c Ex cama ca cER nunnan nunnana ma ERES ES EE CERA CNRC nann 10 4 1 Contact addresses eset terra t t o EI ARE IM IEEE EE a raina 10 4 2 Warranty 4 3 Information on the Internet treten ter trt tae
58. NOTE The outputs are positive switched 24 V are switched GND is applied burkert ani FLUID CONTROL SYSTEMS Electrical base module output 19 2 Valve outputs Figure 67 Electrical base module for valve outputs NOTE The electrical base modules contain the connections for the valve control 19 2 1 Allocation plan Valve types 6510 6511 6524 6525 Valve types 0460 6524 2 x 2 3 way valve 24V ne not Ground GND Ground GND 24V Ground GND used NOTE For the valve types 6524 2 x 3 2 way valve and 0460 the outputs are negative switched GND are switched 24 V are applied Valve types 0460 5470 6512 6513 6516 6517 6526 and 6527 n c not used Ground GND 3 24V FE MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 NOTE The outputs are positive switched 24 V are switched GND is applied 100 Type 8640 Electrical base module output burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 19 3 Valve outputs with manual automatic switching Using this module the connected valves can be switched to manual or automatic as required Figure 68 Electrical base module for valve outputs with manual automatic switching 12 fold NOTE Locked switches The manual autom
59. O Config Switch positions of extension terminal El 13 12 Elo DIP 8 EIO DIP 7 EIO DIP 6 14 13 EH DIP 8 El1 DIP 7 El1 DIP 6 15 14 El2 DIP 8 EI2 DIP 7 EI2 DIP 6 EIO DIP 5 ElO DIP 4 E El1 DIP 5 El1 DIP 4 E EI2 DIP 5 El2 DIP 4 E EI3 DIP 5 EI3 DIP 4 E Only for 14 byte user diagnosis 0 DIP 11 EIO DIP 10 Elo DIP 9 1 DIP 11 El1 DIP 10 El1 DIP 9 2 DIP 11 EI2 DIP 10 El2 DIP 9 3 DIP 11 El3 DIP 10 El3 DIP 9 16 15 EIS DIP 8 EI3 DIP 7 EI3 DIP 6 17 16 El4 DIP 8 El4 DIP 7 El4 DIP 6 El4 DIP 5 El4 DIP 4 El4 DIP 11 EI4 DIP 10 El4 DIP 9 18 17 El5 DIP 8 El5 DIP 7 EI5 DIP 6 EI5 DIP 5 El5 DIP 4 El5 DIP 11 El5 DIP 10 El5 DIP 9 19 18 El6 DIP 8 EI6 DIP 7 EI6 DIP 6 EI6 DIP 5 El6 DIP 4 El6 DIP 11 El6 DIP 10 El6 DIP 9 20 19 EI7 DIP 8 EI7 DIP 7 EI7 DIP 6 EI7 DIP 5 EI7 DIP 4 EI7 DIP 11 EI7 DIP 10 El7 DIP 9 HI main terminal on PROFIBUS DP Eln Extension terminal n on RIO bus n O to 7 Example EIO DIP 4 extension terminal with address O switch 4 DIP n DIP switch number of the corresponding extension terminal to the right on bus module 0 2 OFF 1 ON 24VOut 24 V output control voltage not present on corresponding valve terminal O no error 1 error NOK No signal from correspond
60. ON BUS BF OFF FS OFF Trouble free operation of the FN OFF peripheral terminal U ON U ON MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 10 3 2 Bus fault LED Status Description Fault cause remedial action BUS BO OFF In operation BUS BF FLASHES Signal monitoring time on the Check main terminal control and bus cable FS OFF valve terminal has elapsed During start up FN OFF without it activating the main Check network configuration on the master and U ON terminal station address on the terminal U ON 43 aeons burkert Bus Module Rio Slave RIO VA FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 10 3 3 Output voltage not available LED Status Description U OFF FS FS and FN indicate fault type 4 and Check supply voltage FN failure number 1 10 4 DIP switch settings NOTE Set the DIP switches through the film using a screwdriver the film is very durable 1 2 3 4 5 6 7 8 Address on the internal RIO bus Mode inputs Reserve always OFF Terminating resistors o Changes made to the switch positions only take effect after the field bus module has been reset 10 4 1 Address on the internal RIO bus DIP switches 1 to 3 Each peripheral terminal has a unique address This address is set on the valve terminal via DIP switches
61. Plug in connector No 918 226 for power supply supplied 8 1 2 IP20 field bus connection A 9 pole D SUB connection is used for an IP20 protection class field bus connection The following shows the wiring layout according to Standard 19245 Part 1 Pin No Signal name socket in device Description plug on cable 1 n c 2 n c 3 RxD TxD P Receive Send data P 4 CNTR P RTS Request to send repeater control signal 5 DGND Data reference potential 6 5 V Supply voltage plus 7 n c 8 RxD TxD N Receive Send data N 9 n c MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 19 Type 8640 burkert FLUID CONTROL SYSTEMS Field bus module PROFIBUS DP V 1 8 2 PROFIBUS DP V1 IP54 overview Power Supply LED Status Display Functional earth DIP Switches Field bus connection Figure 9 Overview field bus module PROFIBUS DP IP54 o The DIP switches can be operated through the covering film 8 2 1 Power supply IP54 The 4 pole circular plug in connector for the power supply is configured as follows 24 V DC 1 valves outputs 24 V DC 2 logic Pin 1 24 V valves outputs Valves Pin 2 24 V logic inputs Outputs Pin 3 GND logic inputs Electronics Inputs GND 3 logic Pin 4 GND valves outputs GND 4 valves outputs Figure 1
62. SDO parameter Sub Index Table of Contents Default Access read write 00 hex Highest supported sub index 02 hex X i 01 hex COB ID for this SDO 600 hex address x X 02 hex Product Code for this SDO 580 hex address x x Object 1400 Receive PDO communication parameter Parameterizes the first Receive PDO Sub Index Table of Contents Default Access read write 00 hex Highest supported sub index 02 hex X 01 hex COB ID used by the PDO 200 hex address X x 02 hex Transmission Type values 00 hex FF hex FF hex X X dign burkert Configuration and pararneter FLUID CONTROL SYSTEMS settings for CANopen MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Object 1600 Receive PDO mapping Mapping of the first Receive PDO Sub Index Table of Contents Default Access read write 00 hex Number of mapped objects of the PDO 03 hex x 01 hex PDO Mapping for the next object 6200 01 hex x x 02 hex 6200 02 hex x x 03 hex 6200 03 hex x x Meaning of 6200 02 hex Object 6200 hex Sub Index 02 hex Object 1800 Transmit PDO communication parameter Sub Index Table of Contents Default Access read write 00 hex Highest supported sub index 05 hex x 01 hex COB ID used by the PDO 180 hex address X x 02 hex Transmission Type values 00 hex FF hex FF hex
63. TROL SYSTEMS Configuration and parameter settings for CANopen MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 74 14 6 Outputs Object 6200 Write state 8 Outputs Lines Places the outputs in groups of 8 each Sub Index Table of Contents Default Access read write 00 hex Number of object entries here 3 01 03 hex X 01 hex State of the first group of outputs valves 1 8 00 hex FF hex X X 02 hex State of the second group of outputs 00 hex FF hex X X valves 9 16 03 hex State of the third group of outputs 00 hex FF hex X x valves 17 24 Object 6206 Fault mode 8 Output Lines hex Determines the reaction of the outputs when an error occurs in groups of 8 each Meaning 1 bin On error the output retains its current state O bin On error the output is switched to the state laid down in Object 6207 hex at the appropriate position Sub Index Table of Contents Default Access read write 00 hex Number of object entries here 3 01 03 hex X 01 hex State of the first group of outputs 00 hex FF hex X X 02 hex State of the second group of outputs 00 hex FF hex X X 03 hex State of the third group of outputs 00 hex FF hex X X Object 6207 Fault state 8 Output Lines hex Determines the reaction of the outputs when an error occurs in groups of 8 each Prerequisite Appropriate setting in Object 6206
64. arameter Method Data type Service Code Access Word wise Outputs Write Single Register 06 Write Word wise Inputs Read Holding Register 03 Read Word wise Outputs Coils Write Multiple Register 16 Write Start Device Parameter 0x401 Object Length Data type Start address Identification number 6 bytes String Ox401 Serial number 4 bytes UINT32 0x404 Input mode 1 bytes UINT8 only 1 byte is valid 0x406 Input filter 1 bytes UINT8 only 1 byte is valid 0x407 Pise burkert Electrical base module output FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 19 ELECTRICAL BASE MODULE OUTPUT 19 1 Collective socket Figure 66 Collective socket Electrical base module collective socket only in connect with the collective socket module for valve outputs see module for the conventional electrical connection technology Collective socket module 19 1 1 Allocation plan Valve types 6510 6511 6524 6525 Valve types 0460 6524 2 x 2 3 way valve 24V nc not Ground GND Ground GND 4 94y Ground GND used NOTE For the valve types 6524 2 x 3 2 way valve and 0460 the outputs are negative switched GND are switched 24 V are applied Valve types 0460 5470 6512 6513 6516 6517 6526 and 6527 n c not used Ground GND LB 24V FE
65. arameterization from the main terminal and the extension terminals The bytes can be distributed in the process image on the basis of the identifiers Example with inputs Z Assignment K Identifier Bit O 1 2 3 4 I5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Z Main terminal Extension terminal O Extension terminal 1 U U K 24DE 12hex or Bilo 1 2 Ja 4 s e v Ja e 1o tr 12 15 14 15 16 17 18 t0 20 21 22 23 Z Main terminal Extension terminal O Extension terminal 1 U U K 8DE 10 hex 16DE 11 hex or Bi o 1 2 s 4 s e v s e Jio i1 12 15 14 55 16 17 18 19 20 21 22 23 Z Main terminal Extension terminal O Extension terminal 1 U U K 16DE 11 hex 8DE 10 hex MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 or sto 1 2 Ja 4 s e v a e 1o tr 12 15 14 55 16 17 18 19 20 21 22 23 Z Main terminal Extension terminal O Extension terminal 1 U U K 8DE 10 hex 8DE 10 hex 8DE 10 hex Main terminal 4 bit inputs Extension terminal O 12 bit inputs Extension terminal 1 6 bit inputs U unused bit Manual configuration If no GSD file is available the configuration must
66. are manufactured using high quality plastic polyamide and can be connected and released easily thanks to an integrated attachment mechanism Figure 1 Example of usage for pneumatic modular valve terminal type 8640 11 burkert pc FLUID CONTROL SYSTEMS Product descri ption 5 3 Structure of the system Each valve terminal is configured according to customer requirements To ensure optimal performance for the task in question a large range of electrical and fluid related components is available Electric cable termination module Terminal module for feedback indicator Extension module for electrical inputs 4 Multipole feedback indicator inputs initiators Electric cable termination module A e module RNC Field bus module Multipole valve outputs Pneumatic connection module Multiple connection module Pneumatic base module Pneumatic connection module Valves of type 6525 5 2 way Figure 2 Example for the configuration of the modular electric valve terminal type 8640 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 12 Type 8640 Technical data FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 6 TECHNICAL DATA 6 1 Operating conditions Ambient temperature 0 50 C Storage temperature 20 60 C Nomina
67. as given by manufacturer Object 1009 Manufacturer hardware version Manufacturer s device hardware version 69 Type 8640 burkert FLUID CONTROL SYSTEMS Configuration and parameter settings for CANopen MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 7O Object 100A Manufacturer software version Manufacturer s software version Object 100C Guard time Guard time value in ms Yields life time for the Guarding log when multiplied by the life time factor The value O means that the object is not used Length 16 bits Default value Object 100D 500 ms Life time factor Life time factor value For description see Object 100Chex Guard time Length 8 bits Default value 3 Object 1014 COB ID Emergency Defines the COB ID of the Emergency Object Length 32 bits Default value Object 1015 80 address Inhibit Time EMCY Inhibit Time EMCY value in 0 1 ms This is where the Inhibit Time for Emergency Telegrams can be set The value 0 means that the object is not used Length 16 bits Default value 0 Object 1018 Identity Object Sub Index Description Length 00 hex Number of object entries 8 bits 01 hex Vendor ID 32 bits 02 hex Product Code 32 bits 03 hex Revision Number 32 bits 04 hex Serial Number 32 bits Object 1200 Server
68. atic switches have a mechanical locking mechanism Before being deployed the lever must be p ulled out of the lock position 19 3 1 Allocation plan Valve types 6510 6511 6524 6525 24V no not Ground GND used Valve types 0460 5470 6512 6513 6516 6517 6526 and 6527 n c not used Ground GND A 3 24V S FE NOTE The outputs are positive switched 24 V are switched GND is applied 101 burkert i FLUID CONTROL SYSTEMS Electrical base module output 19 3 2 Switching functions of the electrical base module with manual automatic switching E CUM Figure 69 Module description for electrical base module with manual automatic switching using example Module EGM HA 10 12 Switch valve 1 A Automatic O OFF M ON LED output 1 Valve 1 19 3 3 Switching functions Switch position Function Description B tion i i trol p Automati lus operation incoming contro signal switches valve centre Valve OFF Valve is always closed down Valve ON Valve is always open MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 102 Type 8640 Electrical base module output FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 19 4 Valve outputs with external switch off
69. be performed manually The following specifications apply One configuration telegram can contain one or several identifications whereby the user can make the necessary allo cations at will the identifications have the following structure Bit 7 Bit 6 Bit 5 4 Bit 3 0 Consistency Bytes Word Input Output Length amount of data O byte word 0 bytes 00 spec identifier 0000 1 byte word 1 total length 1 words 2 bytes format 01 input 0010 3 bytes words 10 output s 11 input output 1111 16 bytes words 39 Type 8640 burkert FLUID CONTROL SYSTEMS Configuration and parameter settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 40 Example 6 main terminal with 3 extension terminals Main terminal with 3 valves outputs and 3 repeaters inputs every second repeat signal not taken into account PROFIBUS DP address 9 Mode halved inputs Input filter active RIO interface DIP switch main terminal ON OFF OFF ON OFF OFF OFF OFF 1 2 3 4 5 6 7 8 Extension terminal 0 with 4 valves outputs and no repeaters Address 0 extension terminal 0 always has the address 0 DIP switch extension terminal O 1 2 3 4 5 6 7 8 9 10 11 12 OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF Extension terminal
70. cation 00 Hex Ident Number low byte manufacturer identification 81 Hex Group lIdent For group generation each bit represents one group Siemens Standard 37 burkert FLUID CONTROL SYSTEMS Type 8640 Configuration and parameter settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 38 The following settings are permitted in the parameter telegram Byte No Description 8 0 DPV1 Status 1 9 1 DPV1 Status 2 10 2 DPV1 Status 3 11 3 Input mode Input filter Diagnosis length See table below 12 4 Number of bits inputs main terminal 13 5 Number of bits outputs main terminal 14 6 Number of bits inputs extension terminal O DIP switch on El 0 S1 OFF 15 7 Number of bits outputs extension terminal O S2 OFF S3 OFF 16 8 Number of bits inputs extension terminal 1 DIP switch on El 1 S1 ON 17 9 Number of bits outputs extension terminal 1 S2 OFF S3 OFF 18 10 Number of bits inputs extension terminal 2 DIP switch on El 2 S12 OFF 19 11 Number of bits outputs extension terminal 2 S2 ON S3 OFF 20 12 Number of bits inputs extension terminal 3 DIP switch on El 3 S1 ON 21 13 Number of bits outputs extension terminal 3 S2 ON S3 OFF 22 14 Number of bits inputs extension terminal 4 DIP switch on El 4 S1 OFF 23 15 Number of bits outputs extensio
71. ce or the equipment switch off the power supply and secure to prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment Risk of burns risk of fire if used continuously through hot device surface Keep the device away from highly flammable substances and media and do not touch with bare hands General Hazardous Situations To prevent injuries Do not supply the medium connectors of the system with aggressive or flammable media Do not physically stress the body e g by placing objects on it or standing on it Note that pipes and valves must not become detached in systems which are under pressure Before any work is done on the system always switch off the power supply Design the pressure supply with the largest possible volume to prevent a pressure drop when the system is switched on Ensure that the system cannot be activated unintentionally Installation and maintenance work may be carried out only by authorized technicians with the appropriate tools After an interruption in the power supply or pneumatic supply ensure that the process is restarted in a defined or controlled manner The device may be operated only when in perfect condition and in consideration of the operating instructions The general rules of technology must be observed for application planning and operation of the device Type 8640 bi iav TERN urkert Basic safety inst
72. ch user data as often as they want via that connection The client and server can set up multiple TCP IP connections simultaneously The maximum number depends on the capacity of the TCP IP interface In cyclic transfer of input and output data the connection between the client and server is main tained continuously For demand based data transfer for parameters or diagnostic messages the connection can be cut when the data transfer is finished and re established the next time communication is required n burkert Configuration and parameter FLUID CONTROL SYSTEMS settings for Modbus TCP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 18 5 8640 objects 18 5 1 Valves Method Data type Service Code Access Bit wise Outputs Coils Write Single Coil 05 Write Bit wise Outputs Coils Write Multiple Coil 15 Write Word wise Outputs Write Single Register 06 Write Access bit wise multiple access possible Each access addresses 1 valve This results in an address offset of 1 per valve and an address offset of 24 per RIO participant Start address valves 0x001 Main terminal 1 24 RIO 1 25 48 RIO 8 193 216 Access word wise only 1 byte is valid Each access addresses 8 valves This results in an address offset of 1 per 8 valves and an address offset of 3 per RIO participant Main terminal 1 3 RIO 1 4 6 RIO 8 25 27 18 5 2 Inputs Method
73. connect the screw terminal FE functional earth to earth potential using a short cable 30 cm Accessories Plug in connector No 918 226 for power supply supplied 15 1 2 IP20 field bus connection RJ45 connections are used for an IP20 protection class field bus connection The assignment is described in the following Pin No 1 2 3 4 5 6 7 8 Signal name socket in device plug on cable TX TX RX n c n c RX n C n C Figure 51 Assignment of RJ45 connection Socket RJ45 DA QX2XSX3X5X6X7X8 Figure 52 Illustration of RJ45 port NOTE To ensure electromagnetic compatibility EMC a shielded Ethernet cable must be used MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 78 Type 8640 Field bus modules PROFINET IO EtherNet IP and MODBUS TCP burkert FLUID CONTROL SYSTEMS 15 2 LED status display BUS_FAULT BF BUS_OK BO FAILURE_NUMBER FN FAILURE SELECT FS U TREIBER OK U U LOGIK OK U Figure 53 LED state display detail 1 o Abbre Colour Description Explanation S viation 8 BO green Bus OK Bus communication active amp BF red Bus Fault Bus fault A FS yellow Failure Select Determines the function of the FN LED D FS lit up FN
74. creased by 1 and the remaining bits are transferred in the last byte Unneeded bits are filled out with zeros If the server is unable to deliver the requested data instead of the response telegram it sends an error telegram to the client 95 burkert FLUID CONTROL SYSTEMS Configuration and pararneter settings for Modbus TCP Type 8640 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 96 In addition to the Read Discrete Input service Modbus defines a large number of other standard commands listed in the specification Additionally function codes 65 72 and 100 110 can be used for custom user defined services An overview of some unified Public Modbus services is provided in the following table Method Data type Service Code Access Bit wise Inputs Read Discrete Input 02 Read Bit wise Outputs Coils Read Coils 01 Read Bit wise Outputs Coils Write Single Coil 05 Write Word wise Inputs Read Input Register 04 Read Word wise Outputs Coils Write Single Register 06 Write Word wise Outputs Coils Write Multiple Register 16 Write 18 2 Modbus data model The data model is simply structured and differentiates between four basic types Discrete Inputs Coils outputs Input Register input data Holding Register output data The definition and naming indicates the origins of the Modbus protocol In present day Modbus implementations thes
75. described Each node in the network is represented as a collection of objects The object model includes terms which are defined as follows Object An object is an abstract representation of individual linked components within a device It is identified by its data or attributes by its externally provided functions or services and by its defined behavior Class A class describes a series of objects which all represent the same kind of system component A class is a gener alization of an object All objects in a class are identical in terms of form and behavior though they may comprise differing attribute values 91 burkert lica FLUID CONTROL SYSTEMS Configuration and pararneter settings for EtherNet IP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 92 Instance A specific characteristic of an object is described as an instance The designations Object Instance and Object instance all refer to a specific instance If a class has different instances services behavior and attributes are the same However they may have different variable values Example An instance of the object class Vehicle is for example car Attributes Attributes help describe the functions of an object Example For a valve output attributes can be used to define the value the behavior in the event of a fault and a safety position Service Service designates a function which is
76. device or the equipment switch off the power supply and secure to prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment WARNING Risk of injury from improper assembly Installation may only be carried out by authorized technicians with the appropriate tools Risk of injury from unintentional activation of the system and uncontrolled restart Secure system from unintentional activation Following assembly ensure a controlled restart CAUTION Escape of medium and malfunction If the seals are not seated correctly leaks and malfunctions may occur due to pressure losses Ensure that the seals are seated correctly in the area of the electronics and pneumatics Short circuit malfunction The electrical connection requires exact contacting Do not bend contacts If connections are damaged or bent replace the affected components Do not switch on the system unless the components are in perfect condition MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 NOTE Prevent a pressure drop To prevent a pressure drop design the system pressure supply with the largest possible volume bead burkert Installation of AirLINE Quick FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 23 2 Installation on standard rail DANGER Risk
77. e assigned to inputs PAE bytes 17 18 in the process image Mode Normal input mode Input filter active DIP switch extension terminal 1 1 2 3 4 5 6 7 8 9 10 11 12 ON OFF OFF ON OFF OFF ON OFF ON OFF ON OFF Voa burkert Configuration and parameter FLUID CONTROL SYSTEMS settings for PROFIBUS DP Extension terminal 2 with 8 valves outputs and 16 repeaters inputs Address 2 extension terminal 2 always has the address 2 The valves 1 8 are assigned to outputs PAA byte 16 in the process image The repeaters 1 16 are assigned to inputs PAE bytes 224 23 in the process image Mode Normal input mode Input filter active DIP switch extension terminal 2 1 2 3 4 5 6 7 8 9 10 11 12 OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF User parameter byte 11 User Prm Data 55 hex Configuration Byte No slot 1 0 2 1 3 2 4 3 5 4 6 5 7 6 8 7 Identification in Hex 11 017 20 032 11 017 20 032 11 017 20 032 11 017 20 032 Dec Process image output 30 12 15 16 PAA Process image input 15416 20421 17418 22423 PAE Main terminal Extension terminal O Extension terminal 1 Extension terminal 2 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Standard Siemens 35
78. e basic definitions are applied very generously to the wide ranging data types of modern automation devices The meanings and data addresses in each individual case must be specified by the manufacturer in the device manual Electronic device data sheets and cross manufacturer engineering tools as in the case of modern day field bus systems do not as yet exist in the Modbus environment 18 3 Mapping to TCP IP For data transfer in Ethernet TCP IP networks Modbus TCP uses the Transport Control Protocol TCP to transmit the Modbus application protocol In this the parameters and data are embedded in the user data con tainer of a TCP telegram according to the encapsulation principle During encapsulation embedding the client generates a Modbus Application Header MBAP which enables the server to unambiguously interpret the received Modbus parameters and commands Only one Modbus application telegram may be embedded in one TCP IP telegram 18 4 Connection oriented structure Before user data can be transferred via Modbus TCP a TCP IP connection must first be established between the client and server Port number 502 is reserved for Modbus TCP on the server side The connection is typically made automatically via the TCP IP socket interface by the protocol software which means it is fully transparent for the application process Once the TCP IP connection between the client and server has been established the client and server can transfer as mu
79. e catalog in the right hand screen pane see Figure 60 It can be draggedand dropped onto the PROFINET network The default device name is Valvelsland As PROFINET IO slave 8640 has the same name by default a con nection can be made without making any further changes As soon as multiple devices have been configured their device names must match the configured names The device names can be assigned as described in chapter 15 6 3 Device configuration by way of the Web server or with STEP 7 double click on DAP and change device name ETT SIMATIC 300 Station Konfiguration 8640_12_10_05 Billy station Bearbeiten Einf gen Zielsystem Ansicht Extras Fenster Hilfe D S BS Gs amp di do ED Wl nz Bi xi Suchen fae Ethemet 1 PROFINET I0 System 100 Poof sadad ml 382 PROFIBUS PA ERE PROFINET ID EC Gateway HE HMI m3 vo CJ Network Components CPU 315 2 PN DP MPUVDP 12 Valvelsld 1 Valvel H Schaltgerate EC Sensors 5 Weitere FELDGERATE E Gateway a va C3 Buerkert C Buerkert PROFINET ID Device Softing AG PROFINET IO Reference Device C Valveisland EC Valveisland 8640 Valve Island 8640 Valve Island 8640 with 1 RIO Module Valve Island 8640 with 2 RIO Modules Valve Island 8640 with 3 RIO Modules Valve Island 8640 with 4 RIO Modules Digital 8 Bit Output d Digital 8 Bit Output
80. e glasses when replacing valves o Before changing the valve we recommend bringing the system into an electrically safe basic state MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 108 Type 8640 Valves burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 22 22 1 VALVES General description Automation systems are being used increasingly in all areas in which open and closed loop tasks are to be managed The valves form the interface between electronics and pneumatics The valves consist of a pilot control solenoid valve and a pneumatic valve Pilot valve and valve body are clamped or bolted to each other The active principle allows high pressures to be switched at low power consumption and short switching times The valves operate maintenance free Ex license Il 3 G Ex nA II T4 for Types 6524 6525 and Types 6526 6527 Figure 77 Variants Type 6524 2 x 3 2 way Operating principle Type 6524 Example of a valve Types 6524 2 x 3 2 way 6524 and 6525 Operation Type 6525 3 2 way C NO Internal control air D NO C NC Control assist air D NO External C Vacuum NC 2 x 3 2 way 2x C NO Internal control air 2x C NC Control assist air External 10 6524 109 MAN 1000010102
81. ection due to communi cation problems After voltage is supplied the following function test of the bus status LEDs is carried out BO LED BF LED LEDs lights up briefly green approx 1 4 sec lights up briefly red approx 1 4 sec off No output voltage present LED Status Remedial action U OFF Check supply voltage FS FS and FN display fault type 3 and fault FN number 1 EEPROM access fault LED Status Remedial action FS FS and FN display fault type 5 and fault Error accessing EEPROM during start up FN number 1 flashing sequence only appears once Device operating with default parameters Replacement of electronics may be necessary 57 a Type 8640 burkert FLUID CONTROL SYSTEMS FELDBUS module DeviceNet 11 5 Applications object Object Class Instance Attribute Access Length Range Default Brief description byte Assembly 4 1 3 Get 4 0 Ox FF per byte 4 byte inputs Set 3 0 Ox FF per byte 0x00 3 byte outputs valves Value 9 1 3 3 Get Set 1 0 0xFF 0x00 Valve values Outputs Fault Action 9 1 3 5 Get Set 1 0 0xFF OxFF Action on fault or offline per output Fault Value 9 1 9 6 Get Set 1 0 0xFF 0x00 O Fault Value Detin Fault Value Attr 6 1 Hold last state Factory ID 101 1 1 Get 4 B rkert ident number Factory Serial 101 1 2 Get 4 B rkert ident number Input 150 1 1 Get Set
82. ed via a DHCP server If no assignment occurs within 1 minute via DHCP the device uses the default IP 192 168 0 100 2 168 0 100 Windows Internet Explorer burkert Valve Island 8640 Realtime Ethernet PROFINET IO System Information ERN RTE Protocol Version Active Protocol Profinet IO Login Contact Device Name valveisland Ethernet Interface Name eth0 Communication status online MAC Address 00 50 C2 C7 E0 01 IP Address 192 168 0 100 Netmask 255 255 255 0 Gateway Address 192 168 0 100 DHCP active no Application DNS Server SNTP Server SMTP Server Figure 57 Entering the default IP to connect to the PROFINET slave When configuring multiple devices connect them in sequence to the network as by default all EtherNet slaves have the same IP address 192 168 0 100 Figure 57 sets out the Ethernet parameters and the device name Type 8640 Field bus modules PROFINET IO FLUID CONTROL SYSTEMS EtherNet IP and MODBUS TCP 15 6 3 Device configuration You need to log in to change the device name or IP address Enter your user name and password User name admin Password admin 7 burkert Valve Island 8640 Realtime Ethernet PROFINET IO System Version Login Contact Figure 58 Entering login user name and password burkert Valve Island 8640 Realtime Ethernet PROFINET IO MAN 1000010102 EN Version O Status RL released
83. electrical connection technology MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 14 6 4 General technical data 6 4 1 Add on dimension 11 mm Add on dimension 11 mm Operating principle C D 3 2 way 2xC 2x3 2 way LN 5 3 way Valve Type 6524 Type 6524 Type 0460 Operating principle H 5 2 way H 5 2 impulse Valve Type 6525 Type 0460 Flow rate l min 300 300 200 Pressure range bar 2 5 7 2 5 7 25 7 25 10 25 10 Power rating W 1 2x0 25 2x0 9 Current before after power 43 28 2 x 43 18 2x 41 reduction mA Valve locations max 24 max 12 max 12 Repeater max 32 max 32 max 32 Electrical modules 6 fold 8 fold 12 fold 6 fold 8 fold 12 fold 6 fold 8 fold 12 fold Pneumatic modules 2 fold 8 fold 2 fold 8 fold 2 fold 8 fold Protection class in terminal IP40 IP40 IP40 design IP20 IP20 IP20 Configuration with 6 fold modules on request 6 4 2 Add on dimension 16 5 mm and 19 mm Add on dimension 16 5 mm 19 mm Operating principle C D 3 2 way C D 3 2 way Valve Type 6526 Type 5470 Operating principle H 5 2 way G 4 2 way Valve Type 6527 Type 5470 Flow rate l min 700 300 Pressure range bar 2 10 2 8 Power rating W 1 1 2 Current before after power 42 33 85 52 42 84 reduction mA Valve locations max 24 max 24 Repeater max 32 max 32 Electrical modules 4 fo
84. ell Byte 3 Byte 2 Byte 1 Byte 0 Figure 37 Shifted inputs mode d burkert Configuration and parameter FLUID CONTROL SYSTEMS settings for DeviceNet MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 12 3 3 Halved inputs mode In halved inputs mode every second input is skipped Only the inputs 1 3 5 are transmitted so for 32 physically existing inputs only 2 bytes are needed Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V v LTITIIPLPLIIDIPIIIITII 2 Inputs Inputs 2 i pepe eT TeTo Te TEES EETSE E EST Te Te Te Te TS SISPTS BE ET es 2 I X m le v e s e o fz ie z re s e e je Byte 1 Byte 0 Figure 38 Halved inputs mode 12 4 Input filter The input filter suppresses disturbances which affect the input modules Therefore the activation of this input filter is always recommended When the filter is activated only signals are recognized which have a duration of 2 2 ms The regulations contained in EMC legislation require that the input filter be activated 61 Type 8640 burkert FLUID CONTROL SYSTEMS FELDBUS module CANopen MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 62 13 FELDBUS MODULE CANOPEN 13 1 CANopen IP20 overview Power Supply
85. erminal requires 1 byte and the second one requires 2 bytes With bitwise distribution the outputs can be combined This means that only 2 bytes are needed and 2 bits remain unused 2 The bitwise composition means that the identifiers slots assignation in process image can be selected at will in the configuration program MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Figure 13 Start Up 25 burkert d FLUID CONTROL SYSTEMS Configuration and pararneter settings for PROFIBUS DP 9 2 1 Parameterization without extension terminal hex parameter User Prm Data The default value for the parameterization is Extension terminal none Input mode normal inputs Filter ON The parameterization can be used to modify the settings selected for the input mode and the filter Bit 7 Bit 6 Bit 5 Bit4 Bit 3 Bit 2 Bit 1 Bit 0 Byte Bus parameters normal parameters 7 bytes Lock Rep Unlock Re Sync Req Freeze Req WD On reserved reserved reserved 00 min TSDR and slave spec data Slave being Slave being Signal moni 01 release for other masters operated in operated in toring 10 lock for other masters Sync mode Freeze mode 0 deactivated 11 release for other masters 1 activated 2 WD Fact 1 range 1 255 signal monitoring in s 10 ms x WD Fact 1 x WD Fact 2 3 WD Fact 2 range 1 255 signal monitoring in s 10 ms
86. flow rate to be implemented Currently the fol lowing add on dimensions are available Variants Add on 2 fold 2 fold 2 fold 3 fold 4 fold 8 fold 8 fold MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 dimension mono 2 x mono bistable mono mono mono 2 x mono mm MP11 11 X X X x x MP12 16 5 X X X X Also with P shut off Number of valve locations per module As module optimization is based on low granularity cost savings structure of valve discs and utilization of the elec tronics it is useful to have modules with a varying number of valve locations Type of working connections Whether quick plug in connections or thread you as the customer decide which is the optimum variant for you 106 Type 8640 Pneumatic base module burkert FLUID CONTROL SYSTEMS Non return valve for the vent connections As certain applications require a functionality with non return valves there are also appropriate types for this purpose Without non return valve Non return valve in R S An integrated P shut off is also available for the modules MP1 1 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 MP11 MP12 D6 D8 G 1 8 D 1 4 NPT 1 8 De M7 M7 D 1 4 Special design 3 fold module with 10 mm valves 21 2 Pneumatic base module wit
87. following 16 inputs with byte 2 and byte 3 Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V LIIITITITTIIIIIITIT z Inputs Inputs 2 z re is ra is 2 n so foe v ejs e sr2 v ILe v e 15 i2 vn o e ejv e sys s 2 e 8 Z 1 1 E m gt x lt ui elr re s e ejzj cejzvrejs e ejz Byte 3 Byte 2 Figure 28 Shifted inputs mode MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 50 ki bois burkert Bus Module Rio Slave RIO VA FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Halved inputs mode In halved inputs mode every second input is skipped Only the inputs 1 3 5 are transmitted so for 32 physi cally existing inputs only 2 bytes are needed Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V m LE 3 px T BEEEEBEEBEEI Inputs Inputs g d Pee Te Tee Te PPP PPP PPT Es Ee Es Es Es Is Te Is Is PIS ISTSET 3 E 2 gt x lt W papooggn Byte 1 Byte 0 Figure 29 Halved inputs mode 10 4 3 Terminating resistors DIP switch 8 In the case of the remote I O interface both ends of the two wire line of the field bus must be termi
88. h integrated P shut off General Description The P shut off can be integrated in the module for the pneumatic base modules MP1 1 2 fold and 8 fold versions This option allows a defective valve to be changed under pressure without having to depressurize the complete valve cluster or system When the valve is changed by a mechanism the open cross section is reduced until only a slight residual leakage occurs Features and restrictions If the P shut off is used there are some restrictions with respect to the operating data of the complete system The flow rate of the valves Type 6524 6525 is reduced to approx 60 The operating pressure range must be between 5 and 7 bar if the P shut off is used otherwise there may be problems with the P shut off As the pressure supply for the pilot valves is not shut off if valves are used with external control assist air the P shut off can be used only in conjunction with the valves with internal control air within the restricted pressure range The P shut off can be combined with the integrated non return valves NOTE If using the P shut off base modules ensure that the pressure supply of the valve clusters is designed with a cor respondingly large volume minimum hose diameter 8 6 mm Mean value from measurements 107 burkert pend FLUID CONTROL SYSTEMS Pneumatic base module Procedure when replacing a valve CAUTION Only one valve may be re
89. i i e aatia c n ed a d ana 54 11 3 Position of the DIP SWitCheS sssssssssssssesseesssesseessneessstessseesssesstessseesseessneessneecnseessteseanessusessnessueessneseneeesaneseaeesans 55 T4 LED E RUN Le RR agaaa aaaea aa daaa aia 11 5 Applications object 12 CONFIGURATION AND PARAMETER SETTINGS FOR DEVICENET c sssssssssssessssssssssssnssssesanesssesneessnesseeass 59 12 1 Configuration of process data aaaea aaa aaa Aaaa Aa Aaaa aE 59 12 2 Configuration of the safety position of solenoid valves if bus error 59 12 3 Mode Inputs races ceteap cci incetee usns cube ca Dnus etu Daada Na aAa ada aiaiai At 60 12 4 AT IDelrg 61 13 FELDBUS MODULE CANOPEN ricercare tae ruee rnc tano Scias cnin pne aa inen CRE MESSER aaa adadda eaei aai 13 1 CANopen IP20 overview 13 2 CANopen IP54 overview 1 x S S 8 A oO Ey o 2 z 13 3 Position of the DIP switches tcicisnerti a aaia 65 b 3 13 4 LED Status display tret deiecti ndi en ase repress avec sc aio aed evra ae 66 ER E 14 CONFIGURATION AND PARAMETER SETTINGS FOR CANOPEN scsssssssssssssssessssessssessstessessseessneessseessseesass 68 8 14 1 Description of the CANopen field bus node ee eerte rese tes stas tnnnnana tatu tasas tno staat as nnas Oo 14 2 Object Overview ERR m 5 14 3 Detailed descript
90. image output PAA 11 12 Process image input PAE 20 23 Standard Siemens Allocation of inputs and outputs to control process image Process image Inputs PAE z e s 24jlsp2iilo zie 5 4 3 2 fo Byte 12 Byte 11 Process image Outputs PAA Figure 14 Allocation of inputs and outputs to control process image d burkert Configuration and pararneter FLUID CONTROL SYSTEMS settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Example 2 valve terminal with 16 valves outputs and 32 repeaters inputs PROFIBUS DP address 5 The valves 1 8 are assigned to outputs PAA byte 11 in the process image The valves 9 16 are assigned to outputs PAA byte 20 in the process image The repeaters 1 8 are assigned to inputs PAE byte 10 in the process image The repeaters 9 16 are assigned to inputs PAE byte 15 in the process image The repeaters 17 32 are assigned to inputs PAE bytes 20 21 in the process image Mode Normal input mode Input filter active DIP Switches 1 2 3 4 5 6 7 8 ON OFF ON OFF OFF OFF OFF OFF User parameter byte 11 User Prm Data 54 hex Configuration Byte No slot 1 0 2 1 3 2 4 3 5 4 Identification in Hex Dec 10 016 10 016 11 017 20 032 20 032 Process image output PAA 11 20 Process image input PAE 10 15 20 21
91. ing extension terminal on RIO bus O no error 1 error Config The corresponding extension terminal was configured by the master 0 not configured 1 configured 9 7 Configuration and parameterization errors Configuration error number Parameterization error number Too many inputs gt 32 for one terminal 1 Too many inputs gt 32 for one terminal entered 2 Too many outputs 24 for one terminal 2 Too many outputs 24 for one terminal entered Too few inputs for all terminals preset in parameterization telegram Parameterization telegram too long 4 Too few outputs for all terminals 4 preset in parameterization telegram Too few outputs for all terminals 5 Wrong configuration byte 5 45 Type 8640 burkert FLUID CONTROL SYSTEMS Bus Module Rio Slave RIO VA 10 BUS MODULE RIO SLAVE RIO VA The bus module RIO slave internal bus extension via CAN bus requires a valve terminal 8640 with corre sponding RIO connection e g PROFIBUS module DP V1 or a bus module RIO slave already connected NOTE The PROFIBUS module DP V1 with RIO connection and the Profinet IO Ethernet IP and Modbus TCP modules support up to 8 RIO slave modules which are connected in series Power Supply LED Status Display Functional earth DIP Switches RIO slave connection Remote I O interface connection for subsequent module Figure 23 Overview of b
92. ion of the supported objects E 14 4 NPU AN NERONE ERRORI T 14 5 Mod INPUTS eet ER E S DLE De e e Lu I LU IE RM E E 74 e E 94 7 Example f r Start UP eee 75 e e z 15 FIELD BUS MODULES PROFINET IO ETHERNET IP AND MODBUS TOP ssssssssssssssssessssessstessneessseessseesass 77 15 1 PROFINET IO EtherNet IP and MODBUS TCP IP20 overview sssssssssssssscssseesssessseessseesstessneessseessstesane 77 15 2 LED status display ERI TIE ccc E S PEITToTU uil rect 15 5 Fault Action and Fault Value 15 6 Web server 16 CONFIGURATION AND PARAMETER SETTINGS FOR PROFINET lO rere rnnnnrnnnnn nnns 86 16 1 Hardware configuration by GSDML based on the example of Siemens STEP 7 86 4 16 2 Parameter settings for the PROFINET IO slave sssssssssssssessesssssssesssssneessessneestesnsesstesstesneessesanessnesneesseesseense 89 open burkert FLUID CONTROL SYSTEMS 17 CONFIGURATION AND PARAMETER SETTINGS FOR ETHERNET IP eren eren een rne rtnnsnnnns 91 17 1 AddreSSifig imi E E saint cepas A E eEu sn pn Esa eese RUE Pacco ea cEIREuaa ERR EEG SERRE REESE REC ERCEDRE D 91 17 2 EDS Fal Te A 17 3 Object model 17 4 Configuration of process data 22 1 General description 17 5 Applications ODOC dee 94
93. ion on the Internet The operating instructions and data sheets for Type 8640 can be found on the Internet at www buerkert com MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 10 cane burkert Product descri ption FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 5 PRODUCT DESCRIPTION 5 1 Application area The valve terminal type 8640 is intended for use in an industrial environment The valves can be combined very easily and efficiently thanks to the modular design DANGER Risk of electric shock Before reaching into the device or the equipment switch off the power supply and secure to prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment 5 2 General description Thanks to its strictly modular construction in terms of the pneumatic and electrical interfaces the type 8640 valve terminal is suitable for a wide range of tasks including complex ones By aligning pneumatic modules in sequence with varying numbers of valves it is possible to configure up to 24 valve functions on one valve terminal The electrical connection technology can be implemented as required via field bus interfaces collective sockets parallel connection technology or multi pole interfaces The valves are designed for various usage scenarios The body and connection modules
94. ired in addition to the settings consists of the number of inputs present on the main terminal on the extension terminal O etc The default value for the parameterization of the main terminal is Extension terminal none must be adjusted bitwise on RIO Input mode normal inputs Filter ON When extension terminals are used the parameterization option extension terminals RIO bitwise must be selected The parameterization can be used to modify the settings selected for the input mode and the filter Further you may set the length of the device related diagnosis whereby the long diagnosis only makes sense when more than four extension terminals are used Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte Bus parameters normal parameters 7 bytes 1 Lock Rep Unlock Re Sync Req Freeze Req WD ON _ reserved reserved reserved 00 min TSDR and slave Slave being Slave being Signal moni spec data operated in operatedin toring 01 release for other masters Sync mode Freeze mode 0 deacti 10 lock for other masters vated 11 release for other masters 1 activated 2 WD Fact 1 range 1 255 signal monitoring in s 10 ms x WD Fact 1 x WD Fact 2 3 WD Fact 2 range 1 255 signal monitoring in s 10 ms x WD Fact 1 x WD Fact 2 TSDR time in Tbits in which the slave may respond At least 11 Tbit O old value remains Ident Number high byte manufacturer identifi
95. is set The message is sent even if no inputs are activated In this case the content of the 4 data bytes is 00 hex in each case SLAVE Identifier 180 hex set address e g 181 hex for address 1 Length 4 Data 00 00 00 00 xx xx xx xx Set outputs MASTER Identifier 200 hex set address e g 201 hex for address 1 Length 3 Data yy yy yy xx xx xx xx xx yy Initial value e g 55 for every second output Read in inputs the state of the inputs is transmitted according to event depending on configuration cf Object 1800 hex Message is sent every time the output state changes SLAVE Identifier 180 hex set address e g 181 hex for address 1 Length 4 Data yy yy yy yy XX XX XX xx yy State of the inputs e g 01 00 00 00 when input 1 is set Reset nodes to the Pre Operational state MASTER Identifier O Length 2 Data 80 OO xx xx xx xx xx xx 75 The node is reset to the Pre Operational state In this case the boot up message is no longer sent see point 1 burkert FLUID CONTROL SYSTEMS Type 8640 Configuration and parameter settings for CANopen MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 76 Reset nodes MASTER Identifier O Length 2 Data 81 OO xx xx xx xx xx xx This command resets the node to the System Init state After this the node automatically goes on to the
96. ith the help of the input modes the inputs repeaters can be assigned diversely in the process image of the outputs PAE The mode selection takes place in the input mode object Object Input Mode class 150 instance 1 attribute 1 Description Description shifted inputs normal inputs halved inputs 12 3 1 Normal mode In normal mode all outputs are read in from right to left Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V M 3 Inputs Inputs 2 x jis is ve o 2 n v0 o eve o a2 vj Leis sa vo v2 v vo ojejv e sJa s o t amp 8 1 T 3 aaa E 2 x Ww el ers tjs e v ejsje s oy ll felts lli ejvje s ala Byte 3 Byte 2 Byte 1 Byte 0 Figure 36 Normal mode 12 3 2 Shifted inputs mode In shifted inputs mode the first 16 inputs are placed alternatingly in byte O and byte 1 of the transmission log The same procedure is carried out for the following 16 inputs with byte 2 and byte 3 Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V o 3 Inputs Inputs 2 Le is a vo 2 n vo o e v e s e a 2 vj vo 5 vo va so o ov lelli Il bibeh 8 i E 2 x Ww elr ers tjek ejv ejsje s oyt evje ejeja loti e vje s l
97. l operating mode Long term operation 100 ED Operating voltage 24 V DC 10 residual ripple for field bus interface 1 Vss Protection class 3 in accordance with VDE 0580 Power consumption Power consumption is dependent on the type of electrical connection technology 1 For the collective socket parallel connection technology and multi pole interfaces power consumption is determined by the valve type used but limited to a total current of 3 A maximum For a multi pole solution combined with repeaters there is a further summed current also limited to a maximum of 3 a 2 For the field bus interface the total current can be determined according to the equation Il nxl total base mxl valve paste base current dep on field bus system base PROFIBUS DP V1 200 mA DeviceNet 200 mA CANopen 200 mA n number of valves m number of repeaters nominal current of valve type valve power consumption of repeater m x max 650 mA repeate NOTE Always use safety low voltage according to protection class 3 VDE 0580 6 2 Conformity Type 8640 conforms with the EC Directives according to the EC Declaration of Conformity 6 3 Standards The applied standards which verify conformity with the EC Directives can be found on the EC Type Examination Certificate and or the EC Declaration of Conformity 13 burkert FLUID CONTROL SYSTEMS Type 8640 Modules for conventional
98. ld 6 fold 8 fold 2 fold 5 fold 6 fold Pneumatic modules 2 fold 4 fold 2 fold 3 fold Protection class in terminal IRSA IP54 design IP20 IP20 Type 8640 Modules for conventional electrical connection technology burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 7 MODULES FOR CONVENTIONAL ELECTRICAL CONNECTION TECHNOLOGY 7 4 1 Collective socket module The collective socket module serves as a central connecting element for ground and functional earth Allocation plan Ground PN Functional earth Figure 3 Collective socket module for valve outputs 7 4 2 Mullti pole connection for valve outputs Pin 1 Valve 1 Pin 2 Valve 2 Pin 3 Valve 3 Pin 4 Valve 4 Pin 5 Valve 5 Pin 6 Valve 6 Pin 7 Valve 7 Pin 8 Valve 8 Pin 9 Valve 9 Pin 10 Valve 10 Pin 11 Valve 11 Pin 12 Valve 12 Pin 13 Valve 13 Pin 14 Valve 14 Pin 15 Valve 15 Pin 16 Valve 16 Pin 17 Valve 17 Pin 18 Valve 18 Pin 19 Valve 19 Pin 20 Valve 20 Pin 21 Valve 21 Pin 22 Valve 22 Pin 23 Valve 23 Pin 24 Valve 24 Pin 25 Ground Figure 4 Multi pole module for valve outputs D SUB IP54 and allocation of the D SUB plug Multi pole for manual automation only 23 bit as Pin 24 used for permanent 24 V 15 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 16
99. ly earth Power supply earth EME 32 Power supply 24 V Power supply 24 V S 3 Inputs Inputs 2 5 te fts cre ro o2 er 10 o e re jefa spo or Ceis sa so o s o o o v e s s s e h sE 1 1 I 1 i E 2 gt x lt ui ejzre sqefe oi le vie s e e i lejvlejs ele s celvisjs lels Byte 3 Byte 2 Byte 1 Byte 0 Figure 54 Normal mode 15 3 2 Shifted inputs mode In shifted inputs mode the first 16 inputs are placed alternatingly in byte O and byte 1 of the transmission log The same procedure is carried out for the following 16 inputs with byte 2 and byte 3 Input module e g 16 fold Input module e g 16 fold Power supply earth Power supply earth EME 32 Power supply 24 V Power supply 24 V 3 Inputs Inputs 2 e is na s r2 on so o e vjo sjapo r2 vo se v ve se vo v vo eo v esla s e 2 8 v I X E 2 gt x lt ui ejzre sqefe oi le vie s e e io s lejvlejs elelo bills iii Byte 3 Byte 2 Byte 1 Byte 0 Figure 55 Shifted inputs mode 81 burkert FLUID CONTROL SYSTEMS Type 8640 Field bus modules PROFINET IO EtherNet IP and MODBUS TCP 15 3 3 Halved inputs mode In halved inputs mode every second input is skipped Only the inputs 1 3 5 are transmitted so for 32 physically existing inputs only 2 bytes are needed Input module e g 16 fold Input module e g 16 fold Power s
100. modules Slot 4 Slot 5 Slot 6 Slot 7 Input 1 8 Input 9 16 Input 17 24 Input 25 32 The RIO nodes follow then in chronological order 7 slots per node are assigned by default Ethernet Anschluss 3 Ausgangsmodule Hauptinsel 4 Eingangsmodule 1 RIO Teilnehmer Adresse 0 R pilne a o RIO nehm Ad e 3 Valvelsland Steckplatz A Baugruppe Bestellnummer E Adresse amp X amp dresse Diagnoseadresse Kommentar 6640 am 1 Ares Tee gy eer os foonu poos f h f N j Distal Bit Output owopuE3 T OM 5 J j Distal BitInput JpiMODUEST omo j j Distal 8 BitImput piMODUuE2 mo oo j Hd Deko Bie DHMODULE a o Eee dee 31 oema s A O j Digtal8 Bit Output DomopuLe3 pd 35 j Distal BitInput piMoDuEST ha j Digtal8Bitinput DimoDuLe2 pz j Digtal8BitIinput ptMopuES he j J DigtalBBinput DIMODULE 4 ft J Digital 8 Bit Output DOMODULE q30 D j Digital BitOutput DO MODULE2 mpm jj j Diga8BiOupt powmopuES J o p j Distal 8 BitInput piMoDUuEST ha j Distal BitInput piwopDuE2 TT j Distal BitInput ptwopuES hae
101. moved at the same time During removal observe that only the P channel is shut off This means that a pressure on the working out puts A or B is released when the valve is removed This also means that a connected actuator is also depres surized and a movement may be triggered as a result f there is a larger volume on the actuator side attach a shut off option for the working connections to prevent the actuator from moving When the valve is removed a relatively large amount of air is initially blown into the open for functional reasons as the P shut off cannot close until the required pressure difference is reached However as the automatic shut off reduces the exhaust air significantly only a residual leakage remains when the P shut off is closed When installing the valve ensure that the seal is inserted correctly Install the valve at the tightening torques indicated in the operating instructions When installing the valve ensure that the working connections are also pressurized in the corresponding rest position of the valve until it is switched over The pressurization may cause a connected actuator to move Ensure that these movements of the actuator do not cause any damage or unwanted actions in the system N CAUTION Danger from loose deposits or components When releasing a valve under pressure with P shut off deposits or aged constituents could be ejected Use a suitable pair of protectiv
102. n terminal 4 S2 OFF S3 ON 24 16 Number of bits inputs extension terminal 5 DIP switch on El 5 S1 ON 25 17 Number of bits outputs extension terminal 5 S2 OFF S3 ON 26 18 Number of bits inputs extension terminal 6 DIP switch on El 6 S1 OFF 27 19 Number of bits outputs extension terminal 6 S2 ON S3 ON 28 20 Number of bits inputs extension terminal 7 DIP switch on El 7 S1 ON 29 21 Number of bits outputs extension terminal 7 S2 ON S3 ON Byte 11 3 Input mode Input filter OFF Input filter ON Input filter OFF Input filter ON long diagnosis long diagnosis no inputs 03 hex 43 hex 83 hex C3 hex normal inputs 13 hex 53 hex 93 hex D3 hex shifted inputs 23 hex 63 hex A3 hex E3 hex halved inputs 33 hex 73 hex B3 hex F3 hex For a description of the input modes and the input filter refer to Section 9 3 Mode inputs bine burkert Configuration and parameter FINI CONTROL SYSTEMS settings for PROFIBUS DP 9 2 6 Configuration of the valve terminal with extension terminal bitwise composition of the inputs and outputs The settings of the desired configuration i e setting of various identifiers is generally done with the help of the GSD file By using different identifiers the user can assign the input and output bytes in the process image at will The iden tifiers are independent of the individual valve terminals The inputs outputs are composed to one bitstream each in accordance with the p
103. nal earth to earth potential using a short cable 30 cm 13 2 2 IP54 field bus connection For the field bus connection the 5 pole M12 Micro Style plug in connector plug as specified by CANopen is used with the following pin assignment Pin No Signal name 1 Drain shielding 2 not used 3 GND 4 CAN HIGH 5 CAN LOW The bus drivers are supplied internally via a voltage source which is galvanically isolated from the supply voltage For this reason it is not necessary for separate voltage to be supplied from the bus via pin 2 and pin 3 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Accessories CANopen configurable M12 plug in connector Id No 917 116 5 pole straight coupling CANopen configurable M12 plug in connector Id No 902 627 5 pole straight plug Power supply configurable M12 plug in connector Id No 902 552 4 pole straight coupling Terminal resistance M12 plug 5 pole Id No 902 628 Y piece M12 5 pole Id No 778 643 64 lon burkert FELDBUS module CANopen FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 13 2 3 IP54 terminating circuit When installing a CANopen system ensure that the terminating circuit of the data lines is correct The circuit pre vents the occurrence of interference caused by signal reflection in the data lines The t
104. nated with resistors If the last subscriber is a valve terminal the terminating resistors can be activated by DIP switch 8 NOTE The high data transfer rates used in the field bus technology may cause interfering signal reflections at the ends of the field bus line These may result in data errors Connected terminating resistors will eliminate these reflections DIP 8 Terminating resistors deactivated OFF Terminating resistors activated ON 51 burkert FLUID CONTROL SYSTEMS Type 8640 FELDBUS module DeviceNet MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 52 11 FELDBUS MODULE DEVICENET The DeviceNet is a field bus system which is based on the CAN protocol Controller Area Network It enables actuators and sensors slaves to be networked with higher level controllers master In the DeviceNet the valve terminal is a slave device according to the Predefined master slave Connection Set stipulated in the DeviceNet specification Polled I O Bit Strobed I O and Change of State COS are supported as an I O connection variant 11 1 DeviceNet IP20 overview LED Status Display DIP Switches Typ 8646 let Power Supply Functional earth Field bus connection Figure 30 Overview FELDBUS module DeviceNet IP20 o The DIP switches can be operated through the covering film 11 1 1 Power
105. ng diagnosis diagnosis no inputs 05 hex 45 hex 85 hex C5 hex normal inputs 15 hex 55 hex 95 hex D5 hex shifted inputs 25 hex 65 hex Ab hex E5 hex halved inputs 35 hex 75 hex B5 hex F5 hex For a description of the input modes and the input filter refer to Section 9 3 nput modes 9 2 4 Configuration of the valve terminal with extension terminal bytewise composition of the inputs and outputs The settings of the desired configuration i e setting of various identifiers is generally done with the help of the GSD file Up to 18 identifiers slots can be assigned Each extension terminal starts with a new byte in the process image For the main terminal and for each extension terminal 2 identifications are used i e for bytewise configuration the identifications for a single valve terminal must be contiguous Each valve terminal can be configured with 4 input bytes and 3 output bytes o If there are no inputs outputs present for a valve terminal the identification O space must be entered here Manual configuration If no GSD file is available the configuration must be performed manually The following specifications apply 11 input output Bit 7 Bit 6 Bit 5 4 Bit 3 0 Consistency Bytes Words Input Output Length amount of data O byte word 0 bytes 00 spec identifier format 0000 1 byte word 1 total length 1 words 2 bytes 01 input m 10 output 0010 3 bytes words 1111 16 b
106. ocses ccs uniin 106 E 21 1 General description en cizecsiceadeostcchdcdansnssocbasiedbucoossonienuscusscdstsdeciasboxeldarsiasdbsubseiesaseeles 106 8 21 2 Pneumatic base module with integrated P shut off eer ter teer snennanstennas 107 Oo E 22 WALES sp execs onbassssoceinodbossscuessetoessscussstsoossscoce E 23 INSTALLATION OF AIRLINE QUICK 5 5 3 22a ias be acabe atero be cbe cda bu cbr ocupan uta beP cunda ben ca E E abe unR DUE 112 z 23 1 Safety MSCONS e E 112 8 23 2 Installation on staridard alll ssussiscsssccsiccsscencsccsasccossacauseessazonsteceisicdarassieacsancustedsisieverssatecastaanscadaidisdeessazensinassttadetiashentsctes 113 23 3 Installation of AirLINE OUIGK cst tcc cratic adiiciis iar e ct a Dc ue EDS 113 23 4 Dimensions of the flange images for AirLINE QuUiCK sssssssssssssssssnsonuenunnunnunnunnnnnunnnnnnnnnnnnnnnnnnnnonnonnonnonsnnsennns 115 24 PACKAGING TRANSPORT cacsuscce se couscous so Coe peso ie cbpnsoc ao o epu ccu uasa pneu RE cbnsc aie ocd pas RE pua RE npe S Us d aenea eUS 117 25 STORAGE ined A 117 zi E snlsroil c M 117 burkert i ini FLUID CONTROL SYSTEMS Operating instructions 1 OPERATING INSTRUCTIONS The operating instructions describe the entire life cycle of the device Keep these instructions in a location which is easily accessible to every user and make these instructions available
107. ption 10 016 1 byte input consistency via byte 11 017 2 bytes input consistency via byte 12 018 3 bytes input consistency via byte 13 019 4 bytes input consistency via byte 20 032 1 byte output consistency via byte 21 033 2 bytes output consistency via byte 22 034 3 bytes output consistency via byte 00 000 Placeholder 9 6 Diagnosis During system start up or on error the master reads the diagnosis from the slave Most controls makes some of the this data available The device related diagnostics file Ext_Diag_Data contains the following data Essential DIP switch positions Error number of the parameterization and configuration errors Output voltage error Information concerning the failure of an extension terminal Details of the configuration of the extension terminal Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte Standard diagnosis 6 bytes 1 0 Master Look Prm_Fault Invalid_ Not_Sup Ext Diag Cfg Fault Station Not Station Non Slave orted Read Existent Parameterized Parameter Respoi p Diagnostic Configu y esponse m from other error Function is entry ration error Not ready Terminal sets O master Terminal not supported present for data sets 0 exchange 2 1 Deactivated Not Present Sync Mode Freeze Mode WD On always 1 Stat Diag Prm Req Terminal sets O Terminal Sync Freeze Watchdog Static Slave must sets 0 command command
108. ructions FLUID CONTROL SYSTEMS NOTE Prevent a pressure drop To prevent a pressure drop design the system pressure supply with the largest possible volume Electrostatic sensitive components modules The device contains electronic components which react sensitively to electrostatic discharge ESD Contact with electrostatically charged persons or objects is hazardous to these components In the worst case scenario they will be destroyed immediately or will fail after start up Observe the requirements in accordance with EN 61340 5 1 and 5 2 to minimize avoid the possibility of damage caused by a sudden electrostatic discharge Also ensure that you do not touch electronic components when the power supply voltage is present MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 burkert pe FLUID CONTROL SYSTEMS General information 4 GENERAL INFORMATION 4 1 Contact addresses Germany B rkert Fluid Control Systems Sales Center Christian B rkert Str 13 17 D 74653 Ingelfingen Tel 49 0 7940 10 91 111 Fax 49 0 7940 10 91 448 E mail info de buerkert com International Contact addresses can be found on the final pages of the printed operating instructions And also on the Internet at www burkert com 4 2 Warranty The warranty is only valid if the device is used as intended in accordance with the specified application conditions 4 3 Informat
109. runk line must be terminated at both ends with resistors of 120 O each and 1 4 W power loss 13 3 Position of the DIP switches The DIP switches are used to make field bus module settings NOTE Changes made to the switch settings only take effect after the field bus module has been reset Set the DIP switch through the film using a screwdriver the film is very durable ON setting DIP switch to the right 1 2 3 4 5 6 7 8 above below Baud rate Field bus module address 13 3 1 Field bus module address DIP switches 1 to 6 The address of the field bus module can be set on DIP switches 1 6 in the range O 63 If an address between 63 and 127 is needed this can be set via the object Index 3000 Subindex 0 Then the address is stored on an EEPROM non volatile and is activated when All DIP switches from 1 to 6 are set to ON address 63 A restart is carried out The baud rate can be set on DIP switches 7 and 8 DIP 7 DIP 8 Baud rate OFF OFF 20 kB ON OFF 125 kbaud OFF ON 250 kbaud ON ON 500 kbaud DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 DIP 6 Address ON OFF OFF OFF OFF OFF 1 OFF ON OFF OFF OFF OFF 2 ON ON OFF OFF OFF OFF 3 ON ON ON ON ON ON 63 65 burkert FLUID CONTROL SYSTEMS Type 8640 FELDBUS module CANopen MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 66
110. s An input assembly reads data from the application over the network and produces data on the network An output assembly writes data to the application over the network and consumes data from the network Various assembly instances are preprogrammed in the field bus coupler controller static assembly After power up the assembly object maps data from the process image As soon as a connection has been made the master is able to address the data with Class Instance and Attribute and access it and read and or write it via I O connections The data mapping depends on the selected assembly instance of the static assembly 17 1 Addressing The IP address is assigned as usual for Ethernet IP via a DHCP server If no assignment occurs within 1 minute via DHCP the device uses the Fallback IP address 192 168 0 100 17 2 EDS file The Electronic Data Sheets EDS file contains the identifying data of the field bus coupler controller and details of its communications capabilities The EDS file needed for EtherNet IP operation is installed from the project configuration software Downloading the EDS file You will find the EDS file on the Internet Type 8640 Search by Type 8640 at www buerkert com For information on installing the EDS file refer to your configuration software documentation 17 3 Object model For network communications EtherNet IP uses an object model in which all the functions and data of a device are
111. s via Explicit Messages The access path for acyclic access is class 4 instance X X see in following table attribute 3 The output data can be read in acyclically via the Get Attribute Single service or written to acyclically via the Set Attribute Single service 4 Data byte for inputs sensors or initiators 3 Data byte for outputs actuators or valves Overview Assembly Terminal Object Class Instance Attributes Access Length Range Default Main Assembly 4 100 3 Set 3 0 0 x FF per byte 3 byte terminal outputs valves Main Assembly 4 101 3 Get 4 0 0 x FF per byte 4 byte terminal inputs RIO 1 Assembly 4 102 3 Set 3 0 0 x FF per byte 3 byte outputs valves RIO 1 Assembly 4 103 3 Get 4 0 0 x FF per byte 4 byte inputs RIO 8 Assembly 4 116 3 Set 3 0 0 x FF per byte 3 byte outputs valves RIO 8 Assembly 4 117 3 Get 4 0 0 x FF per byte 4 byte inputs 93 burkert FLUID CONTROL SYSTEMS Type 8640 Configuration and parameter settings for EtherNet IP 17 5 Applications object The valve terminal parameters can be set via the following objects Object Class Instance Attributes Access Length Range Default Brief description byte Inputs 8 1 36 3 Get 1 0 0 x FF Reads inputs via Assembly or Class 8 Valves 9 1 27 3 Get Set 1 0 0 x FF Switches valves via As
112. sembly or Class 9 Fault 9 15 27 5 Get Set 1 0 0 x O x FF Action in case of fault Action FF or offline per output Fault 9 12 27 6 Get Set 1 0 0 x 0x 00 0 Fault Value Value FF Default in Fault Value attribute 6 1 Hold last state Factory ID 150 1 1 Get 4 B rkert ident number Factory 150 1 2 Get 4 B rkert serial number Serial Input 151 1 1 Get Set 1 0 3 0 0 no inputs mode without 1 normal inputs EME 2 shifted inputs 1 with 3 halved inputs EME Input filter 151 1 2 Get Set 1 0 1 1 O Filter Off 1 Filter ON Example MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 94 Fault Value RIO 2 gt Instance 7 Fault Action RIO 1 gt Instance 4 6 9 In the Fault Action and Fault Value configuration the Instance of each subsequent RIO node starts with the offset of 3 3 x 8 24 valves per island possible Type 8640 Configuration and parameter FLUID CONTROL SYSTEMS settings for Modbus TCP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 18 CONFIGURATION AND PARAMETER SETTINGS FOR MODBUS TCP 18 1 Modbus application protocol The application protocol is organized independently of the transfer medium used and follows the client server principle When the request telegram is sent the client initiates a service call which the server answers with a response telegram The request and response telegrams con
113. supply IP20 The 4 pole plug in connector for the power supply is configured as follows 24 V DC 2 valves outputs 24 V DC 4 logic Valves Electronics Inputs Outputs GND 3 logic GND 1 valves outputs Pin 1 2 3 4 Valves Logic Outputs inputs Figure 31 Power supply configuration Figure 32 Cutaway POWER connection Type 8640 FELDBUS module DeviceNet FLUID CONTROL SYSTEMS o Pin 2 of the power supply must be supplied with a 4 A medium time lag fuse Pin 4 with 1 A NOTE To ensure electromagnetic compatibility EMC connect the screw terminal FE functional earth to earth potential using a short cable 80 cm 11 1 2 IP20 field bus connection For connecting the field bus a 9 pole D SUB connection is used with the following pin assignment plug in device socket on cable Pin No Signal name not used CAN LOW GND not used not used not used CAN HIGH not used MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 ojoj j joj or o0o Nv not used 11 1 3 IP20 terminating circuit When installing a DeviceNet system ensure that the terminating circuit of the data lines is correct The circuit pre vents the occurrence of interference caused by signal reflection in the data lines The trunk line must be terminated at both ends
114. t 30 Input 31 Input 32 24V Ground Figure 5 Multi pole module for repeater inputs D SUB IP54 and allocation of the D SUB plug Type 8640 Modules for conventional electrical connection technology burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Accessories D SUB plug 44 pin IP54 5 m cable Id No 917 496 D SUB plug 44 pin IP54 10 m cable Id No 917 497 Colour code for D SUB cable The wires are soldered 1 1 to the D_SUB plug i e wire 1 ws to Pin 1 D SUB etc Pin Wire Wire colour Code Pin Wire Wire colour Code 1 white Ws 23 white red wsrt 2 brown br 24 brown red brrt 3 green gn 25 white black WSSW 4 yellow ge 26 brown black brsw 5 grey gr 27 grey green grgn 6 pink rs 28 yellow grey grgr 7 blue bl 29 pink green rsgn 8 red rt 30 yellow pink gers 9 black sw 31 green blue gnbl 10 violet vi 32 yellow blue gebl 11 grey pink grrs 33 green red gnrt 12 red blue rtbl 34 yellow red gert 13 white green wsgn 35 green black gnsw 14 brown green brgn 36 yellow black gesw 15 white yellow wsge 37 grey blue grbl 16 yellow brown gebr 38 pink blue rsbl 17 white grey wsgr 39 grey red grrt 18 grey brown grbr 40 pink red rsrt 19 white pink wsrs 41 grey black grsw 20 pink brown rsbr 42 pink black rssw 21 white blue wsbl 43 blue black blsw 22 brown blue
115. t the terminating circuit of the data lines is correct The circuit pre vents the occurrence of interference caused by signal reflection in the data lines The trunk line must be terminated at both ends with resistors of 120 O each and 1 4 W power loss For the IP20 variant a terminal resistance of 120 Ohm between the two bus connections CAN High and CAN Low can be added using a bridge in the 9 pole D SUB field bus connection between pin 4 and pin 8 13 2 CANopen IP54 overview LED Status Power Supply Display Functional earth DIP Switches Field bus connection Figure 42 Overview field bus module CANopen IP54 o The DIP switches can be operated through the covering film 63 Type 8640 burkert FLUID CONTROL SYSTEMS FELDBUS module CANopen 13 2 1 Power supply IP54 The 4 pole circular plug in connector for the power supply is configured as follows 24 V DC 1 valves outputs 24 V DC 2 logic Pin 1 24 V valves outputs Valves Pin 2 24 V logic inputs Electronics Inputs Outputs Pin 3 GND logic inputs GND 3 logic Pin 4 GND valves outputs GND 4 valves outputs Figure 43 Power supply configuration o Pin 1 of the power supply must be supplied with a 4 A medium time lag fuse Pin 2 with 1 A NOTE To ensure electromagnetic compatibility EMC connect the screw terminal FE functio
116. tain parameters and or data The differences between the standard Modbus telegram and the Modbus TCP telegram are shown in the following graphic Whereas in standard Modbus communication the slave address and a CRC checksum are transmitted in addition to the command code and data in the case of Modbus TCP these functions are handled by the underlaid TCP protocol Modbus telegram for serial RS 232 RS 485 data transfer e a ADU CRC SS T PDU E Modbus telegram for TCP IP data transfer Modbus TCP IP ADU MBAP Header OOOO Onn PDU Figure 65 Differences between the standard Modbus telegram and the Modbus TCP telegram In the following the interactions between the client and server are described based on the example of a Read Discrete Input command The client uses this command to request reading of the server s digital inputs The command code and the parameters are sent to the server in the request telegram Example of request telegram Function code 1 bytes 2 Start address 2 bytes 0 65535 Number of 2 bytes 1 2000 inputs If the server has received the read command correctly the desired input data is transmitted to the client in the response telegram Example of response telegram Function code 1 bytes Number of 1 bytes Input values N bytes N corresponds to the number of inputs divided by 8 If the division remainder is greater than O N is in
117. te 1 Byte 0 Figure 22 Halved inputs mode 9 4 Input filter The input filter suppresses disturbances which affect the input modules Therefore the activation of this input filter is always recommended When the filter is activated only signals are recognized which have a duration of gt 2 ms The regulations contained in EMC legislation require that the input filter be activated 9 5 Special parameterization functions Parameter OxOE Delete EEPROM In order to delete a default setting stored in the EEPROM for the configuration the code OxOE 14 decimal must be transmitted as user data Hex parameter Parameter OxOF Modification of the default setting for the configuration If the default values are used in configuring the valve terminal then the maximum values i e 4 bytes inputs and 3 bytes outputs are set and added to the process image In order to select another default setting the following user data Hex parameters must be set Byte No Description 0 O x OF parameter for the modified default setting 1 Number of identifiers to follow max 7 2 Identifier 1 3 Identifier 2 8 Identifier 7 43 burkert FLUID CONTROL SYSTEMS Type 8640 Configuration and parameter settings for PROFIBUS DP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 44 The following identifiers are allowed Hex Decimal Descri
118. ternal field bus NOTE Field bus connection RIO slave The assignment of both bus connectors is identical The length of the individual connection cables must be less than 3 m for EMC reasons Pin No Signal name Signal name Incoming interface BUS IN Outgoing interface BUS OUT Socket in the device plug on the cable Socket in the device plug on the cable 1 CAN HIGH CAN HIGH 2 CAN LOW CAN LOW 3 not used not used 4 not used not used Pin assignment 47 Type 8640 burkert FLUID CONTROL SYSTEMS Bus Module Rio Slave RIO VA 10 3 LED Status Display BUS FAULT BF BUS OK BO FAILURE NUMBER FN FAILURE SELECT FS LOGIK OK U TREIBER OK U U LOGIK OK U Figure 26 LED status display detail Abbreviation Color Description Explanation BO green Bus OK Internal bus communication active BF red Bus Fault Internal bus fault FS yellow Failure Select Determines the function of the FN LED FS lit up FN displays fault type FS not lit up FN displays failure number FN red Failure Number The number of flash impulses indicates the fault type or the failure number depending on whether FS is lit up or not U green U LOGIC OK Power supply for logic supply inputs and bus interface present U green U driver OK Supply voltage for outputs present 10 3 1 Normal state LED Status Description BUS BO
119. the valve terminal in the control cabinet on the prepared notch Valve terminal Type 8640 AirLINE Quick adapter Control cabinet Figure 82 Placing the valve terminal in the control cabinet NOTE The seal of the AirLINE Quick adapter must be placed into the groove without being damaged before installing the adapter on the control cabinet base From outside attach the stability plate to prevent distortion and secure with screws M 5 x 10 from the enclosed fastening set Screws M5x10 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Stability plate Figure 83 Attaching the stability plate Type 8640 Installation of AirLINE Quick burkert FLUID CONTROL SYSTEMS 23 4 Dimensions of the flange images for AirLINE Quick Inside wall control cabinet N4 je 5 3 0 2 Table 1 Dimensions of the flange images for AirLINE Quick i ojo N E E E 7 Sjoke R6 5 DF lo l I 10 N S Burkert S a only at O 6 and O 10 9 L M G a Fa E Space requirements reinforcing frame outside oO 8 Figure 84 Dimensions of the flange images for AirLINE Quick for dimensions see Table 1 o v a E Version E 4 fold 8 fold 12 fold 16 fold 24 fold c Feature on request o
120. ts of the module EGM SE 19 10 10 inputs circular plugs for return signal one LED per input Figure 74 Plug configuration of the EGM SE modules except EGM SE 19 4 NOTE The internal connection between two plugs one above the other serves to conduct two return signals via one plug 20 2 2 Inputs of the module EGM SE 19 4 MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Figure 75 Plug configuration of the module EGM SE 19 4 105 burkert pend FLUID CONTROL SYSTEMS Pneumatic base module 21 PNEUMATIC BASE MODULE 21 1 General description The pneumatic base module features the working connections for the following applications Several modules can be placed in rows by connecting them The seal on the outside is retained The P connection can be sealed by using a bulkhead This allows movement in one valve block with different operating pressures Variants The variant versions differ in add on dimension number of valve locations wiring diagram of the valves version of the working connections and optional use of non return valves Not all conceivable variants have been implemented 3 O RS in R 3 1 P shut off 5 O RS in S 5 r Figure 76 Example of a pneumatic base module Type MP1 1 2 fold Add on dimension Larger valves also require wider base modules This allows a higher
121. upply earth Power supply 24 V CA E 5E JEESEIE TEE ps Inputs CSS T Te Ts opp Pr ESSET Power supply earth EME 32 Power supply 24 V Inputs PS DSTSTSTSTSTS SSETS TEE inputs ie z res e fs l1 Byte 1 Extension module elr sls Ja Jetel Byte 0 Figure 56 Halved inputs mode 15 4 Input filter is always recommended MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 82 The input filter suppresses disturbances which affect the input modules Therefore the activation of this input filter When the filter is activated only signals are recognized which have a duration of 2 2 ms The regulations contained in EMC legislation require that the input filter be activated b sid burkert Field bus modules PROFINET IO FLUID CONTROL SYSTEMS EtherNet IP and MODBUS TCP MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 15 5 Fault Action and Fault Value These settings define the state the valves are to assume in case of fault bus interruption The values must be entered as decimal numbers for groups of 8 at a time byte wise 15 5 1 Fault Action For Fault Action the meanings are as follows 0 In case of fault the output assumes the value defined by Fault Value 1 In case of fault the output retains its current state Examples Valves 1 4 are to assume Fault Value valves 5
122. urs the bus status LED may assume the Green flashing Red flashing or Red status For a description see Status of the Bus Status LED The objects Fault Action and Fault Value can be used to configure the solenoid valves in the event of a bus error If bus fault occurs the configuration data of the solenoid valves can be accessed acyclically via Explicit Messages The service Get Attribute Single is available for read access to the configuration data and the service Set Attribute Single is available for write access to the configuration data Object Fault Action class 9 instance 1 3 attribute 5 Determines the reaction of the outputs when a bus error occurs Here each output byte has an instance assigned to it in groups of 8 in each case Description EN On error the output retains its current state On error the output is switched to the state laid down in the object Fault Value at the appro priate position Object Fault Value class 9 instance 1 3 attribute 6 Determines the state of the outputs when a bus error occurs Prerequisite Appropriate setting in Object Fault Action Here each output byte has an instance assigned to it in groups of 8 in each case 59 burkert haces FLUID CONTROL SYSTEMS Configuration and pararneter settings for DeviceNet MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 60 12 3 Mode inputs W
123. us module RIO slave o Appropriate connection cables are required for the connection see Accessories The DIP switches can be operated through the covering film Accessories Connection cable remote I O interface to RIO slave 1m 1 09 yd Order number 917 498 Connection cable remote I O interface to RIO slave 2m 2 19 yd Order number 917 499 Plug in connector for power supply included in delivery MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 46 Type 8640 Bus Module Rio Slave RIO VA burkert FLUID CONTROL SYSTEMS MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 10 1 Power supply Power RIO slave The 4 pole plug in connector for the power supply is configured as follows 24V DC 2 valves outputs 24 V DC 4 Pin 1 logic Eisenonl BUT Valves Electronics nputs Outputs GND 3 logic Pin GND 1 Valves 1 valves Outputs 2 outputs Logic 3 inputs 4 Figure 24 Power supply configuration Figure 25 Cutaway POWER connection o Pin 2 of the power supply must be supplied with a 3 A medium time lag fuse Pin 4 with 1 A NOTE To ensure electromagnetic compatibility EMC connect the screw terminal FE functional earth to earth potential using a short cable 30 cm 10 2 4 pole connections M 8 are used for the in
124. wise composition DIP switch 2 Too many outputs for one valve terminal Check user parameters and 1 bitwise composition DIP switch 3 Parameterization telegram too long Check user parameters and DIP switch 4 Parameterization telegram too short Check user parameters and DIP switch Configuration error Chk Cfg Telegramm 1 Too many inputs for one valve terminal Check identification bytes and DIP switch 2 Too many outputs for one valve terminal Check identification bytes and DIP switch 2 3 Too few inputs for one valve terminal Check identification bytes and preset in parameterization telegram DIP switch 4 Too few outputs for one valve terminal Check identification bytes and preset in parameterization telegram DIP switch 5 An identifier has the wrong code Check identification bytes and DIP switch Main terminal error 1 No supply voltage for main terminal Check supply voltage outputs 3 2 Setting for station address is outside Check PROFIBUS address permitted range 0 125 on main terminal 3 Error accessing EEPROM Replacement of electronics may be necessary Peripheral terminal error 1 No supply voltage for peripheral terminal Check supply voltage 4 outputs 2 Complete failure of a peripheral terminal Check peripheral terminal RIO bus After the error has been rectified the valve terminal must be reset by briefly shutting down the supply voltage 23 burkert FLUID
125. with resistors of 120 Q each and 1 4 W power loss For the IP20 variant a terminal resistance of 120 Ohm between the two bus connections CAN High and CAN Low can be added using a bridge in the 9 pole D SUB field bus connection between pin 4 and pin 8 53 burkert FLUID CONTROL SYSTEMS Type 8640 FELDBUS module DeviceNet 11 2 DeviceNet IP54 overview LED Status Display DIP Switches ae OO Bus FSOO Fn 400 u DND A wh Figure 33 Overview field bus module DeviceNet IP54 11 2 1 Power supply IP54 Power Supply Functional earth Field bus connection The 4 pole circular plug in connector for the power supply is configured as follows 24 V DC 1 valves outputs 24 V DC 2 logic GND 3 logic GND 4 valves outputs Electronics Inputs Valves Out puts Pin 1 24 V valves outputs Pin 2 24 V logic inputs Pin 3 GND logic inputs Pin 4 GND valves outputs MAN 1000010102 EN Version O Status RL released freigegeben printed 20 01 2015 Figure 34 Power supply configuration o Pin 2 of the power supply must be supplied with a 4 A medium time lag fuse Pin 4 with 1 A NOTE To ensure electromagnetic compatibility EMC connect the screw terminal FE functional earth to earth potential using a short cable 80 cm 54 Type 86
126. ytes words La Adipex burkert Configuration and pararneter FLUID CONTROL SYSTEMS settings for PROFIBUS DP Examples Hex Decimal Description 10 016 1 byte input consistency via byte 11 017 2 bytes input consistency via byte 12 018 3 bytes input consistency via byte 13 019 4 bytes input consistency via byte 20 032 1 byte input consistency via byte 21 033 2 bytes input consistency via byte 22 034 3 bytes input consistency via byte 00 000 Placeholder empty position Configuration 1 g Slot Function Valve terminals 3 1 0 Inputs Main terminal amp 2 1 Outputs s 3 2 Inputs Extension terminal O 3 4 3 Dung DIP switch on El 0 S1 OFF S2 OFF S3 OFF oO P 5 4 Inputs Extension terminal 1 6 5 Guipa DIP switch on El 1 S1 ON S2 OFF S3 OFF o E 7 6 Inputs Extension terminal 2 8 7 cS DIP switch on El 2 S1 OFF S2 ON S3 OFF T 9 8 Inputs Extension terminal 3 E 10 9 Outputs DIP switch on El 3 S1 ON S2 ON S3 OFF o 11 10 Inputs Extension terminal 4 1211 Outputs DIP switch on El 4 S1 OFF S2 OFF S3 ON 5 13 12 Inputs Extension terminal 5 14 18 Tupas DIP switch on El 5 S1 ON S2 OFF S3 ON N z 15 14 Inputs Extension terminal 6 3 16 15 Duis DIP switch on El 6 S1 OFF S22 ON S3 ON e 17 16 Inputs Extension terminal 7 2 1807 Outputs

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