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Trouble Diagnosis-Related Tool Operating Instructions

1. z Es ES P DATA ECM DATA ECM OWER SELECT POWER SELECT POWER 0 ON READ 0 gt D WRITE OFF Bp WRITE OFF Confirmation of Switch Confirmation of Switch erea as Set each switch of Selector as follows Seca aa Set each switch of Selector as follows ARTIE DATA SELECT switch i READ side E DATA SELECT switch READ side ECM POWER switch OFF ECM POWER switch _ON Next gt _ Next gt EMPS0095 Switch Confirmation screen for Continue the procedure from confirmation process after reflashing yA Confirmation of Switch xj ES yd Contirmation of Switch E P DATA ECM OWER SELECT POWER READ ON gt Es WRITE OFF Confirmation of Switch SSE AEN Confirmation of Switch POWER switch OFF Set each switch of Selector as follows POWER switch AAA DATA SELECT switch i WRITE side ECM POWER switch ON L Next gt EMPS0096 To exit the program without continuing click the Cancel button After the message appears click the OK button to exit the program 7 Error Code List EMPS 53 Start up Code Message Description Response 0001 Operating environment setting error Working folder not acquisition Reinstall the system Reinstall the EMPS If the error occurs again contact the adminis trator 0002 Operating environment setting error Working folder does not exist Reinstall the system Reinstall the EMPS I
2. 1024 RPM 2 664 RPM a 0 83 C w 12 yu 13 52 gis 5 sw Inactive 0 53 Volts y y 04e 0 5 Be er 7 pe A ar kPa Are 1 98 Volts 129 Closed o m 5 Trane Load si o 0 15 Volts w 8 0 Counts bd 13 6 Volts w off Low Speed Fan Relay On a ISP High Speed Fan Relays ott j Outside Air Temperature 25 C gt F Engine Data 2 Range to 66 4 4 4J0 OY cerros Curent O 01020 Ready E EA Fig 5 Graph display screen sample 6 Graph display can be moved with the navigation icons 58 Tech2 5 In this case parameters are available only in graph form All the parameters are shown in one frame EEN 1021 RPM 5 au 1352 y MAA Ready ms isu lusu General Export Ger 0100020 Sport ini 1108 D y Fig 7 Graph display screen sample 6 Graph display screen can be moved with the navi gation icons Selects cancels the parameter Use of parameter select cancel function allows to select particular parameter from the list and to display it instantly First click the parameter you want to view to mark it then click Select Cancel Parameters Selected parameter is shown in the upper area of Lock line on the top of the data list Other parameters can be added in the same procedure Use of parameter LOCK allows the parameters to be displayed continu o
3. Code Message Description Response 0123 Reflash error Port open error all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0124 Reflash error Communication error all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0125 Reflash error Time out error all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0126 Reflash error Verification error at verifica Click the OK button to advance to 6 Do you want to try reflash again tion only Recover Point To cancel click the No button 0127 Reflash error Unknown Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button READY LED OFF Code Message Description Response 0128 Check the switch status LED not off Check the switch status Selector S N Reading 2nd time Code Message Description Response 0129 Selector S N Request cannot be sent Selector S N request failure Click the OK button to exit the pro cess and then check the selector 0130 Communication error Incorrect number of digits in S Check each wiring connection and If the error occurs again contact the adminis N restart the process again trator 0131 The device which
4. Code Message Description Response 0087 Check the switch status Switch status is incorrect Check the switch status of selector Rewriting Initialization Process Code Message Description Response During execution 0088 Reflash error Being processed all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0089 Reflash error Invalid startup parameter all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0090 Reflash error Thread startup failure all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0091 Reflash error Unknown Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button EMPS 59 Code Message Description Response At CALL BACK 0092 Reflash error Do you want to try reflash again No response from rewriting module Click the OK button to advance to 6 Recover Point To cancel click the No button 0093 Reflash error Do you want to try reflash again Port open error all Click the OK button to advance to 6 Recover Point To cancel click the No button 0094 Reflash error Do you want to try refl
5. z Process Menu ECM Reflash MODE gt Diagnosis MODE Diagnosis DTC Actuator QR Replace ECM same model Read saved data Factory setting ECM Information ECM Information Option Exit EMPS0152 Click the Injector Replacement button to advance to the ECM Power Supply screen a ECM Power Supply Select the specification of connected ECM For 12V system Use the special 12V adapter set when connecting the AC adapter Do not use the direct current stabilization power supply Tf you fail to use the appropriate power supply a failure may be caused ie seston 12V system Cancel Next EMPS0206 Select 24V system or 12V system according to the voltage specification of ECM Caution Do not use the direct current stabilization power supply in case of 12V system Doing so may cause failure Note Optional 12V AC adapter and 12V Power Assist Box are required when reflashing 12V ECM using the AC adapter Click the Next button to advance to Connection Pro cedure screen Note The following screens are for 24V system Refer to 2 1 Startup for 12V system EMPSIII 51 Power Supply Connection 24V system Connection Procedure nea if Battery On 1 Tum the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the ECM hamess 3 4 Co
6. EMPS1050 Precautions on EMPSIIl Setup Procedure Carry out the setup procedure following the instructions Failure to complete setup properly it might result in a faulty performance of the EMPS program Carry out the following procedure with the EMPSIII setup CD inserted in the CD ROM drive 1 Start the EMPSIII software setup Refer to Please Read This First on the separate sheet 2 If a USB Serial Converter driver manufactured by Arvel Corp is installed on your computer uninstall it to prevent interfering with the EMPSIII USB driver Refer to step 1 3 Carry out an EMPSIII hardware recognition Refer to step 2 Step 1 Uninstalling an Arvel USB driver 1 On the Windows Start menu select Settings then select Control Panel Control Panel window will appear You can display the Control Panel window also from the My computer icon on your Windows desktop 2 Click the Add Remove Programs icon 3 Select the Arvel USB driver and click the Change Remove button 4 Carry out the uninstall procedure following the instructions on the screen c Add Remove Programs l Xx Sort by Name X Currently installed programs fig Arvel SRCOGUSI Change Remove 5 Matrox Graphics Software remove only e Microsoft Internet Explorer 6 Size 9 94MB Components e Set Program Access and Defaults EMPS1034 EMPSIll 7 Step
7. Isuzu Development TSWG0110 2 Press the ENTER key FO Diagnostic F1 Service Programming System SPS F3 Tool Options F4 Down Load Up Load Help TSWG0108 3 Choose F2 View Capture Data and press the ENTER key View Captured Data appears 4 Choose Snapshot Data with selection keys AW and press the ENTER key View captured Data Select the data to view Snapshot 5 2005 Off Road Industrial Eng AHK1 TC C Rai _TIER3 AR ok ooo k ok ok Snapshot 5 2005 Off Road Industrial Eng 4HK1 TC C Rai _TIER3 Fk 2k took A ok Kk TSWG0109 5 Press the softkey Continue on the display screen Snapshot Trigger Type Mnual Trigger E TSWG0126 6 Snapshot Replay Screen appears Data Display Replay Snapshot 0 00 000 Frame 1 i gt System Voltage Main Relay Voltage V Desired Idle Speed RPM Engine Speed RPM APP 1 Sensor Accelerat V APP 2 Sensor Accelerat y Acccelerator Pedal Posit Fuel Rail Diffelence Actual Desired MPa 1 64 System Voltage Y Select Plot Select More Items Frame TSWG0107 Softkey functions 1 Choose the softkey More on the Snapshot Replay screen e Select Items Chosen to fix and display a parameter up to 5 parameters Plot Draws a graph Up to 3 parameter items e Select Frame Allow
8. a 2 a 55 ana AS BF 05 SE ED C7 E4 A9 al Complete 3 5 fee 73 cc cS E0 ni c2 cc ec c3 13 Complete C A E ED Di D6 E BF FS Complete EMPS0085 Click the Next button to advance to 4 18 Result Con firmation Screen 66 EMPSIII 4 19 Switch Confirmation Screen The switch confirmation screen is shown below fed Confirmation of Switch Kj ECM PWR ON OFF r Confirmation of Switch Set each switch of Selector as follows ECM POWER switch OFF EMPS0156 Configure the switch settings as shown below ECM POWER switch OFF After configuring the switch settings click the Next button This will start data confirmation display the message LA Confirmation of Switch x POWER ON OFF a POWER sm of Switch POWER switch OFF EMPS0157 After configuring the power switch setting click the Next button to advance to 4 20 Cable Removal Pro cedure Screen 4 20 Cable Removal Procedure Screen Disconnect the cable which connects the selector to ECM and then click the Next button 4 21 Memory Clear Perform memory clear in accordance with the instruc tions that are displayed Clicking the OK button displays the following proce dure Ey Clearine Memory E x Clearing ECM Memory Perform the following steps to clear memory if Vehicle Construction equipment machine is equipped with
9. Step 12 e Password input screen e This procedure will end automatically if the regis tration is not completed within 120 seconds The message Time Over appears 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Password 0000000 TSHK0053 Step 12 1 After entering the password press the ENTER key The password for 4 6HK1 and 4JJ1 is SLNPTL4 The password for 6WG1 and 6UZ1 is SLNPTLE Entering wrong password will return to the previ ous menu 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIER3 Password SLNPTL4 Press ENTER key to continue TSHK0054 Step 12 2 e If the password you have entered is correct press the softkey Okay Enter the password within 120 seconds Failure to enter the password within 120 seconds will return to Step 11 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Password SLNPTL4 TSHK0055 Step 13 After completing the password registration pro ceed to ID registration Step 13 1 The numbers will appear on the screen Obtain the ID code from the machine manufacturer s service center or Isuzu Industrial Engine Dept service section by using this number 6855 in this case Enter the obtained ID code 2495 in this case At this time the suffix 0 will be added to the end of it on the Tech2 screen Press the ENTER key No
10. 22 EMPSIII A sign will be displayed on the screen at DTC occurrence keyword Data Parameter EMPS_FRM_00300 E xj Snapshot setting Snapshot start timing Maral operation Snapshot data saving type Start at DTC code reception Snapshot Start DTC DTC Clear P1277 Fhush Code 24 Present a Accelerator sensor 1 fault low voltage fault P1282 Flush Code 24 Present Accelerator sensor 2 fault low voltage fault PO107 Fhush Code 71 Present Barometric pressure sensor fault low voltage fault U2106 Fhash Code 85 Present CAN timeout fault P0487 Flush Code 44 Present EGR position fault Brushless specification E Data Parameter MIN MAX MIN MAX Diagnostic Switch OFF 0 100 Fuel Temperature Sensor Physical 300 Idle Dow n Switch With Delay OFF 07100 Manifold Absolute Pressure Sensor 200kpa 01000 Idle Maral Switch With Delay OFF Barometric Pressure Sensor Physical 95 kpa Idle Up Switch With Delay OFF Accel Pedal Position Output art Glow Relay OFF EGR BLDC Rotor Position 250 Battery Voltage IG KEY Line 233 V 050 RPCV Current Feedback Physical Value 1 Battery Voltage Main Relay Line 230 Y 017400 Desired RPM 800 RPM Engine Speed ORPM 03000 Oil Pressure Sensor Physical Vahe T20 kva Intake Air Temperature Sensor 40C Rail Pressure Enor D Omm Coolant Temperature Sensor Physical 40C EGR BLDC Position Error 6 14 44
11. Check button Performs error check for entered data If error occurs entered QR code and BCC will turn red If no error occurs the Set button will be active Set button Sets the entered data to reflect it on the QR data fields on the top of the screen Complete will be displayed in blue in the Check columns of QR data fields for the corre sponding cylinder No Cancel button Discards the set QR codes in the QR data fields to return to the initial state Next button Advances to the next process registration of entered data Exit button Quits EMPS program EMPS 31 3 5 3 Procedure to Enter QR Code 3 Enter the BCC 1 Select or enter Cylinder No After entering Check button will become active I Change injector QR code E x Change injector QR code Engine Model 6HK1 Engine Serial Number 511361 I Change injector QR code Ei Change injector QR code Engine Model 6HK1 Engine Serial Number 511361 Cylinder No hi R Cod Bcc Ch Cylinder No Machine QR Code BCC Change pease a Soe rat iets En 55 39 64 00 00 00100 00 00 00 05 BD NA 1 55 39 64 00 00 00 00 00 00 00 d5 DD 2 55 8 AS BF 05 CE B9 BD C7 E4 AS AL N A E2 DB 00 El cc c5 E0 DI C2 CC ECC N A 4 55 aB 8E D9 00 00 D3 DO ES 00 BF F5 N A 55 00 6D cg B5 D7 c7 B4 BE DI JA 15 N A 6 55 eo 56 E2 DB OO E1 C3 DC ES 80 90 N A a
12. Click the ECM Reflash button to advance to ECM Power Supply screen x ECM Power Supply Select the specification of connected ECM For 12V system Use the special 12V adapter set when connecting the AC adapter Do not use the direct current stabilization power supply If you fail to use the appropriate power supply a failure may be caused PAV system C 12V system Cancel EMPS0206 Select 24V system or 12V system according to the voltage specification of ECM Caution Do not use the direct current stabilization power supply in case of 12V system Doing so may cause failure Note Optional 12V AC adapter and 12V Power Assist Box are required when reflashing 12V ECM using the AC adapter Click the Next button to advance to Connection Pro cedure screen EMPSIII 33 Power Supply Connection 24V system Power Supply Connection 12V system WA Connection Procedure xj Ey Connection Procedure xi Connection Procedure Connection Procedure a if Battery Power supply if Battery A Ou 1 Tum the POWER SW 1 to OFF 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 2 Connect the RS 232C cable 2 3 Connect the ECM harness 3 3 Connect the ECM harness 3 4 Connect the AC adapter 4 4 Connect the 12V Power Assist Box 4 5 Insert the Dat
13. ly User Authentication E xl User authentication for EMPS Flash tool is needed Enter ID and password ID ISUZU MOTORS LTD PASSWORD penes EMPS0009 For Compulsory Reflash After entering information in the ID PASSWORD and Enforce Update PASSWORD Password for compul sory reflash boxes click Next to advanced to 2 2 2 OEM Manufacturer Selection Screen To cancel user authentication at any point click the Cancel button ied User Authentication xi User authentication for EMPS Flash tool is needed Enter ID and password ID ISUZU MOTORS LTD PASSWORD pre Enforce Update PASSWORD Cane EMPS0010 EMPS 15 2 2 2 OEM Manufacturer Selection Screen After selecting the OEM manufacturer click the OK to advance to 2 3 Connection Confirmation Screen x Select the machine s manufacturer and click OK ISUZU y EMPS0011 16 EMPS 2 3 Connection Confirmation Screen This screen shows the connection status of the com puter selector ECM and power supply battery Power Supply Connection For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time r Setting of communication port EN Communications port COM 1 port Bit sec 38400 ops Change the bit rate if necessary Default value 38400 bps
14. IFA Conf irmation of Switch E xj DATA ECM SELECT POWER READ ON WRITE OFF T Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch OFF EMPS0036 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch OFF After configuring the switch settings click the Next button Then Switch Confirmation screen will be displayed fed Confirmation of Switch Zj Confirmation of Switch POWER switch OFF EMPS0050 After configuring the power switch setting click the Next button to advance to 2 21 Cable Removal Pro cedure Screen EMPS 25 2 21 Cable Removal Procedure Screen Disconnect the cable which connects the selector to ECM and then click the Next button This will advance to 2 23 Memory Clear 26 EMPS 2 22 Engine Serial Number Confirmation when Engine Serial Number changed Engine Serial Number entered in 2 6 New ECM Parts Number Search Screen is displayed Ky Enter Engine Serial Number E 5 xi Enter Engine Serial Number Engine Serial Number of connected ECM will be changed to the entered data Engine S N 511361 EMPS0053 After confirming the displayed content click the Next button to start downloading Engine Serial Number After download the Result Confirmation Screen appears Result Conf
15. Note One of the messages will appear if an error occurs dur ing reflashing Refer to 8 Error Code List Click the Yes button to return to 2 12 Reflashing Exe cution Confirmation Screen EMPSIII 41 2 13 Reflashing Result Confirmation Screen This screen displays the parts number reflash result x Reflashing Result Confirmation 898002 6183 Vu 98080 6650 OLD ECM PARTS NUMBER NEW ECM PARTS NUMBER EMPS0047 Clicking the Next button displays the message Check the content and click the OK button This will advance to 2 14 Final Result Confirmation Screen screen Note This will advance to 2 20 9 Engine Serial Number Confirmation when Engine S N is entered screen if Engine Number is not set or depending on the ECM condition after reflashing 2 14 Final Result Confirmation Screen This screen displays the result of reflashing Iy result Confirmation E xi Result Confirmation CURRENT ECM PARTS NUMBER 898080 6650 ENGINE MODEL 4HK1 ENGINE TYPE XYSA 01 OEM NAME ISUZU AMERICA ENGINE NUMBER 412691 Reflashing process completed successfully EMPS0049 Clicking the OK button advances to 2 15 Switch Con firmation Screen 42 EMPSIII 2 15 Switch Confirmation Screen The switch confirmation screen is shown below fed Confirmation of Switch Zj ECM PWR ON OFF r Confirmation of Switch Set each switch of Select
16. 4 4 Switch Confirmation Screen 1 Selection Item Descriptions Items Description COM port Select the RS 232C port to which the selector is connected Transmission bit rate Select the data transmission bit rate Cancel button Displays a confirmation message for exiting the tool Next button Performs a check and then displays 4 4 Switch Confirmation Screen 1 EMPS 37 One of the error messages will appear if an error is dis covered by the check that is performed when the Next button is clicked Refer to 7 Error Code List 4 3 2 At the Reconnection After ECM Replacement If you repeat upload or download when reconnecting after ECM replacement you will start with this screen But you cannot change COM port and bit rate bps 4 3 3 PC Setting Normally select COM1 if RS 232C is used for connec tion In the case of a PC that is not equipped with an RS 232C port connect using a commercially available USB conversion cable For details about port settings refer to the user documentation that comes with the USB conversion cable To check standard COM port settings 1 On the Windows Start menu select Control Panel 2 On Control Panel open System 3 When system properties appear select Hard ware WindowsXP System Properties System Restore Automatigffdates Remote General Computer Name Hardware Advanced Add Hardware Wizard Ed The Add
17. EMPS0161 Clicking the Next button displays the Process Menu screen shown below x Process Menu ECM Reflash MODE y Diagnosis MODE 7 Diagnosis DTC Actuator QR Injector Replacement HTML manual display Replace ECM same model Read saved data l ECM Information Option Ext EMPS1049 Click the Factory setting button to advance to the next ECM Power Supply screen EMPSIIl 67 x ECM Power Supply Select the specification of connected ECM For 12V system Use the special 12V adapter set when connecting the AC adapter Do not use the direct current stabilization power supply Tf you fail to use the appropriate power supply a failure may be caused le seston C 12V system Cancel EMPS0206 Select 24V system or 12V system according to the voltage specification of ECM Caution Do not use the direct current stabilization power supply in case of 12V system Doing so may cause failure Note Optional 12V AC adapter and 12V Power Assist Box are required when reflashing 12V ECM using the AC adapter Click the Next button to advance to Connection Pro cedure screen Note The following screens are for 24V system Refer to 2 1 Startup for 12V system 68 EMPSIII Power Supply Connection 24V system 5 2 User Authentication Screen This screen is used for EMPS user a
18. 0195 Changed QR code does not exist QR code not changed Set the correct QR code 0196 Connected ECM is blank ECM Quit the In case that all of uploaded QR Carry out the procedure following the EMPS program and connect other ECM Or code are 0 instructions on the screen perform the reflashing process 0197 Connected ECM is blank ECM In case that all of uploaded QR Carry out the procedure following the Do you want to continue the replacement code are 0 instructions on the screen process for injector 0198 Connected ECM does not correspond to The ECM that does not corre Carry out the procedure following the EMPS Perform reflash spond is connected instructions on the screen 0199 Current ECM Parts Number could not be Failed to obtain ECM Parts Carry out the procedure following the obtained Number instructions on the screen This ECM needs compulsory reflash Return to Process Menu 0200 Connected ECM corresponds to the engine Model check when setting back Carry out the procedure following the to the factory setting instructions on the screen 0201 Data corresponding to Engine S N of con The ECM that does not corre Check the version of data CD and nected ECM does not exist spond is connected restart the process again 0202 The ECM prior to changing connection does ECM compatibility error Carry out the procedure following the not correspond to the current ECM instructions on the screen Return to the
19. ECM POWER switch ON EMPS0155 Check the switch status ECM POWER switch ON After configuring the switch setting click the Next but ton to start to download the entered QR code EMPSIII 55 3 7 Change Result Confirmation Screen This screen displays downloaded QR code for confir mation Change result confirmation 3 55 4 cki AB 8E DI 00 00 D3 DO E6 00 BF F5 55 foo 6D C9 B5 D7 c7 B4 BE Dl 9A is pe na sae eres pep Cylinder Machine QR Code BCC Change Number Code 1 55 iE 64 00 00 00 00 00 00 00 D5 DD a 2 AB A5 BF 05 CE B9 BD C7 E4 A9 AL pI INE A E nGcance E0 13 Complete EMPS0074 Complete is displayed on the cylinder that change content has been reflected After checking the screen click the Next button to advance to 3 8 Switch Confirmation Screen 56 EMPSIII 3 8 Switch Confirmation Screen The switch confirmation screen is shown below TY Confirmation of Switch Zj ECM PWR ON OFF r Confirmation of Switch Set each switch of Selector as follows ECM POWER switch OFF EMPS0156 Configure the switch settings as shown below ECM POWER switch OFF After configuring the switch settings click the Next button This will start data confirmation display the message lv Confirmation of Switch x POWER ON OFF a POWER am of Switch POWER switch
20. Settings Operation Performed Item Name Data names that are required from ECM MIN Enter the minimum value in graph display MAX Enter the maximum value in graph display Graph display Sets if display in graph or not If a tick mark is entered it refers that graph display is ON Graph color Sets the border color on the graph Clicking inside the cell displays the color setting screen EMPSIII 21 KW2000 mode Max 30 items can be displayed on the screen in KW 2000 mode 20 items are always displayed max 10 desired items can be selected Desired items can be set on the screen shown below All the items that are acquired in KW 2000 mode are listed on the left side of the screen and the items that are dis played in the Data display screen are listed on the right side Items in the red background that are listed on the left side of the screen are the ones that are always displayed Es Data display setting Starter Switch With Delay Idle Dow n Switch With Delay Idle Maral Switch With Delay Idle Up Switch With Delay EGR Brushless Position EGR Brushless Position2 F EGR Brushless Position3 Cas Intake Air Temperature Sensor Physical Value Filtered Coolant Temperature Sensor Physical Value Filtered Glow Lamp Fuel Temperature Sensor Physical Value Filtered Accel Pedal Position Sensor Voltagel SV Adjustme Barometric Pressure Sensor Physical Value Filtered Accel Pedal Posit
21. Step 7 Step 8 Press the softkey Next Press the softkey Confirm The ignition is ON at this time e This displays the ECU ID information 5 2005 Off Road Industrial Engine 5 2005 Off Road Industrial Engine 4HK1 TC C Rai _TIER3 TIER3_TT DDI D405 Turn On Ignition 1 2 Part No TSWG0093 TSWG0094 Step 7 1 Step 9 e Choose the menu F4 Programming with A Y up down keys or F4 function key and press the ENTER 5 2005 Off Road Industrial Engine AHK1 TC C Rai _TIER3 FO Diagnostic Trouble Code F1 Data Display F2 Snapshot F3 Actuator Test F4 Programing F5 2 KA ID Infomation Waiting For Data o TSWG0122 TSHK0050 Step 10 Choose the menu F1 Injector ID Code with A Y up down keys or F1 function key and press the ENTER key FO Fuel Delivery Rate F1 Injector ID Code TSHK0108 Step 11 e Choose the menu F3 Download ID Code ECM with A Y up down keys or F2 function key and then press the ENTER key Download D Code FO Injector ID Code F1 ID Code Registration F2 Upload ID Code F3 Download ID Code TSHK0088 Tech2 49 Step 11 1 Download D Code 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Please Wait TSHKO0089 Step 12 Press the softkey Confirm e As
22. The customer agrees to be bound by the terms of this EULA by installing duplicating downloading accessing or using the software If the customer does not agree to the terms of this q ent Disagree to the terms of this agreement EMPS1009 Read the license agreement If you agree to the terms click Agree to the terms of this agreement and click the OK button If you do not agree click Disagree to the terms of this agreement and click the OK button to end the setup 2 Enter the user name and password and then click the Next button AA x ISUZU MOTORS LTD PASSWORD 7 User Name Cancel EMPS1010 3 Configure operating environment Configure the work folder that system uses the ini tial value of the COM port and the initial value of the data transmission rate and click the Next but ton COM port and data transmission rate can be changed later If you are not sure about this set ting do not change the value and click the Next button WorkFolder BxEMPS Reference Communications port com y 28400 v bps Bit sec Next EMPS1011 8 EMPS 4 After the user name and password are verified the 7 Setup completion following display appears The setup is completed and the following display Click the Next button appears Select Yes want to restart my com puter now and then click the Finish button o Note WAsetu
23. Using power supply Using battery EMPS0180 Name 1 Power SW 6 Selector 2 RS 232C cable 7 Data CD 3 Extension box 8 ECM 4 ECM harness 9 Battery cable 5 AC adapter cable Connection Procedure 1 Connect the RS 232C cable Connect the Extension box to ECM harness Connect the Extension box to EMPS Connect the ECM harness to ECM oR ON Turn the POWER SW to OFF Note Do not roll up the harness cord 6 Connect the AC adapter or battery cable 7 Insert the Data CD into the PC Removal Procedure 1 Remove the AC adapter or battery cable Remove the Extension box from EMPS Remove the ECM harness Remove the RS 232C cable O AON Turn the POWER SW to OFF 6 Eject the Data CD from the PC Caution Do not use an AC adapter at the same time when drawing power from a battery Use the optionally available AC adapter when drawing power with an AC adapter Prepare the AC adapter that matches the rating 12V 24V of the ECM when drawing power with an AC adapter Do not use a battery at the same time when drawing power from an AC adapter Do not roll up the ECM harness Data commu nication error will result Make sure that the POWER switch of EMPS selector is turned to OFF before connecting disconnecting the ECM harness Damage to EMPS or ECM selector will result 12 EMPS 1 3 Reading data from the hard dis
24. 00 00 B8 A 5 4 5 5 5 6 5 TSHK0098 Name 1 Engine number 2 Typical engine model 3 Q adjust information 4 Injector information There is the injector code on the top of injector as well When replacing the injector register its code Note Do not enter the six figures 0 indicated with strike through in the illustration of ID code on the injector ID plate except 4JJ1 Name 1 Injector ID plate 2 Injector ID code 3 Injector 4JJ1 TSJJ0131 Name 1 Injector ID code Tech2 35 Refer to the following instruction for how to register Step 3 Injector ID code e Choose the menu 5 2005 with A Y up down keys and press the ENTER key Step 1 e Press the ENTER key Select one of the fol lowing Model Year S 5 2005 e C 4 2004 32 Megabyte 1 2 5 2005 Press ENTER to continue Software Version Ak ORK Isuzu Development TSWG0089 TSWG0110 Step 4 e Choose the menu Off Road Industrial Engine Step 2 with A Y up down keys and press the ENTER e Choose the menu FO Diagnostics with A Y up key down keys or FO function key and press the ENTER key Vihecle Identification Select one of the following vihecle OFF Road Industrial Engine F1 Service Programming System SPS F2 View Capture Data F3 Tool Options F4 Do
25. 0020 Service address of OEM master cannot be OEM master service address Check the Data CD Contact your obtained read failure administrator if there is no fault OEM Manufacturer Selection Screen Code Message Description Response 0021 Select the machine s manufacturer and click OK OEM not selected Select OEM NAME Connection Confirmation Screen be deleted Is it OK tion This message appears to con firm deletion of the data when the No button of the above message box is clicked Code Message Description Response 0022 Enter the COM port COM port not input Enter the COM port 0023 Select transmission bit rate Transmission bit rate not Check if COM port operates properly selected 0024 Setting of COM port is invalid Input port invalid digit number Enter the correct COM port 0025 Setting of COM port is invalid Input port invalid number Enter the correct COM port 0026 Communication setting is invalid Invalid communication setting Check if COM port operates properly 0027 Process was terminated last time P_DATE Previous file exits Last pro Click the Yes button to advance to Do you want to continue cess continuation confirmation 2 5 Current ECM Parts Number Con firmation Screen 0028 Previous ECM Parts Number information will Previous file deletion confirma Carry out the proce
26. 0083 The CD has not been inserted Insert the CD The CD has not been inserted Insert the Data CD into the CD ROM and click Retry button drive 0084 The CD which is inserted may be different CD version cannot be obtained Carry out the procedure following the from one used to start this program or may instructions on the screen be damaged Program will be ended in this status Check the CD and start the program again to restart the process 0085 Setting of the program file does not exist Program file cannot be Carry out the procedure following the Reflash cannot be processed Select again obtained instructions on the screen 0086 The CD which is inserted may be different Program file cannot be decom Carry out the procedure following the from one used to start this program or may be damaged Program will be ended in this status Check the CD and start the program again to restart the process pressed instructions on the screen READY LED ON Do you want to try reflash again Code Message Description Response 0087 Check the switch status Switch status is incorrect Check the switch status of selector Rewriting Initialization Process Code Message Description Response During execution 0088 Reflash error Being processed all Click the YES button to return to Do you want to try reflash again Process Menu screen To cance
27. 4 Replace ECM Same Model This section describes the procedure to replace the ECM or to make a copy on the same model 4 1 Startup Double click the EMPS icon on your Windows desk top to display the Initial Startup screen Zi SUZU MOTORS LIMITED MOTORS LIMITED Engine Module Programming System Ver 2 3 4 This is compatible with CD Ver 06 11 1 or later Installation Directory for Files to be Used CCD Copyright c 2005 ISUZU MOTORS LIMITED P Hard Disk Off highway Powertrain Dept Service Group To start setting up files in the CD to the hard disk click the right button Start Setup EMPS0002 Clicking the Next button displays the message shown below EMPS Flash tool d xl Raiken takes a certain period of time A Ih Power Schemes tab i in Power Options Properties dialog box set the both settings of System Standby and System hibernates to Never EMPS0003 We Process Menu lo xi Process Menu C ECM Reflash C Injector Replacement C Factory setting EMPS0075 Clicking the OK button displays the Process Menu screen shown below Select the Replace ECM Same Model and click the Next button to advance to the next Connection Pro cedure screen Power Supply Connection tion Procedure Connection Procedure Power supply if Battery
28. ECM POWER switch ON EMPS0155 Configure the switch settings as shown below ECM POWER switch OFF After configuring the switch settings click the Next button This will advance to 2 10 READY LED Confirmation Screen 2 10 READY LED Confirmation Screen The selector LED confirmation screen is shown below After confirming that the LED is lit click the Yes button to advance to 2 11 Switch Confirmation Screen If confirmation is not possible click the No button to return to 2 8 Reflashing ECM Parts Number Confirma tion Screen IN EMPS Flash tool xi Does READY LED on Selector turn on READY O PGS EMPS0039 Configure the switch settings as shown below ECM POWER switch ON After configuring the switch settings click the Next button This will advance to 2 12 Reflashing Execution Confir mation Screen 2 12 Reflashing Execution Confirmation Screen This screen displays a confirmation message for reflashing Click the OK button to start reflashing After reflashing is complete it advances to 2 13 Reflashing Result Confirmation Screen If you need to make changes click the Cancel button to return to 2 5 Current ECM Parts Number Confirma tion Screen 8 Reflashing Execution Confirmation x ECM program will be reflashed Tt will take about 10 minutes Do you want to start this process EMPS0041
29. Ihe Apaiications wa I be automatically selectec based ov tre current cantant ct tha Liagnastic Tool C custom Appl caions end langages must be selected from the list of availaala choices Fig 2 Selection of diagnostic tool to be updated and update mode 6 e Check the selected location and click Next An explanation appears as Reading information of diagnostic tool The Software Update Confirmation appears on the PC Also the stored contents of the current Tech2 and stored data after transmitting diagnostic software appear on the screen Click the Continue to go on screen Transmitting Software appears on the screen to tell the transmission status When the transmission is completed Transmis sion is completed will appear on the screen Click the Close button to quit the application The latest software has been transmitted to the diagnostic tool Custom update Use custom update when installing the old version soft ware software other than Isuzu software or software with different language or when the database cannot identify the software version being installed After selecting Custom on the selection screen See Fig 2 perform the following procedure 1 The Application Selection appears on the screen The list of the software release No appears on the left hand of the screen Clicking mark allows to view the list of ava
30. Step 10 e Choose the menu F1 Injector ID Code with A V up down keys or F1 function key and press the ENTER key F1 Injector ID Code FO Fuel Delivery Rate TSHK0108 Step 11 e Choose the menu F1 ID Code registration with A Y up down keys or F1 function key and press the ENTER key FO F2 F3 Displays the Injector ID codes hereinafter called ID code of Cyl 1 Cyl 6 Allows you to confirm the ID code after registration Uploads transfers the ID code No 1 cylinder No 6 cylinder registered in the ECM to Tech2 to store in its memory Allows you to download batch registration the uploaded ID codes from Tech2 to the ECM Injector ID Code F1 1D Code Registration FO Injector ID Code F2 Upload ID Code F3 Download ID Code TSHK0067 38 Tech2 Step 12 e Press the softkey Next e As an example the vehicle will be checked whether it is in the condition engine stopped that the ECM requests during ID registration ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIER3 Check Vehicle Condition Function Only During Engine Stop Step 12 1 TSHK0068 The following display appears while checking if the engine speed is 0 rpm When the engine speed is O rpm it will take you to Step 13 ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C R
31. Stop injector Engine speed m Actuator m QR code download DTC Clear Rail Pressure Test m Injector Balancing Test m Injection Timing Test m Pre Injection Stop Control Test m Injector Forced Drive m Grow Plug Relay Test EGR control test EMPS1043 Select Diagnosis DTC Actuator QR from the Pro cess Menu screen Confirm connections log in and operate the switch by following the screen then Diag nosis Select screen will be displayed IV Diagnosis Select Diagnosis Select C KW2000 MODE Snapshot Actuator OR code download EMPS0162 Select a communication method with the selector from CAN MODE or KW2000 MODE and click functions buttons for diagnosis If the machine does not support the CAN mode com munication error will occur 18 EMPSIII 4 1 1 Snapshot Displays the data acquired with the communication mode CAN KW2000 that is selected on the Diagnosis Select screen 2 3 4 Snapshot setting m Snapshot start timing Mamal operatior 100 A Snapshot dat Start at DTC cod reception 1 3 Snapshot Start 90 80 DTC DTC Clear 17 t 70 P0522 Fhush Code 294 Present E Engine oil pressure sensor fault low voltage fault P023 Fhish Code 32 Present Boost pressure sensor fault low v
32. Waiting For Data TSWG0122 Step 8 e Press the softkey Confirm e This displays the ECU ID information 5 2005 Off Road Industrial Engine TIER3_TTI Part No Se KKK DDI D405 1 2 o Part No gt E TSWG0094 Tech2 29 Step 9 Choose the menu F4 Programming with A Y up down keys or F4 function key and press the ENTER key FO Diagnostic Trouble Code F1 Data Display F2 Snapshot F3 Actuator Test F4 Programing F5 22KA ID Infomation TSHKO050 Step 10 e Choose the menu FO Q adjust with A Y up down keys or FO function key and press the ENTER key FO Fuel Delivery Rate F1 Injector ID Code F2 Engine Start Counter F3 Starter Exchange Counter F4 Engine Type Serial No F5 Clear Fuel Consumption TSHK0051 30 Tech2 Step 11 e Choose the menu F2 Service mode with A V up down keys or F2 function key and press the ENTER key FO Uploads the three point Q adjust data stored in the ECM to the Tech2 Registers the data when replacing ECM F1 Writes the three point Q adjust data temporarily stored in the Tech2 to the ECM Registers to the ECM after replacing ECM F2 Any data can be written However password and ID are required Fuel Delivery Rate FO Upload Fuel Delivery Rate F1 Download Fuel Delivery Rate F2 Service Mode TSHK0052
33. buffer is full restart the process again trator 0045 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0046 Communication error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0047 Communication error No response from selector Click the OK button switch the If the error occurs again contact the adminis trator selector to continue or exit the pro cess following the instructions on the screen 56 EMPS Former Parts No Reading 1st time Code Message Description Response 0048 ECM Parts Number Request cannot be sent Parts Number request failure Click the OK button to exit the pro cess and then check the selector 0049 Communication error Invalid number of digits for Click the OK button to exit the pro If the error occurs again contact the adminis Parts Number cess and then check the selector trator If the error occurs again contact the administrator 0050 Record of current Parts No does not exist Either former or current code Click the OK button to return to The part number will be confirmed again does not exist Selection Menu in each section Clicking the OK button returns to Selection Clicking the Cancel button dis
34. number acquisition command or the parts number information does not be obtained from ECM check the connection etc and try again If the symptom is not improved con tact the administrator Engine Module Programming System Operating Instructions EMPS Engine Module Programming System EMPS 1 Flash Tool Table of Contents Flash Tool EMPS inthis a ii A A A eed ted a edad 3 NFOJdUCION a AE TEA SOA au AA A A AA TE At 3 A A NN 3 EMRPS Component Pal ici tt Da a Adi ta ee 5 ECM hardware compatibility cese tepri e a A re A AE e PTEN a ardie 6 EOM Vaa O a A a AA al 6 System Requirements for EMPS Software Recommended c oococcccncooccccccononcnnnononncnccnnnn cnn ncnano nn nar rnnnn nn rr rnnn rra 6 EMPS software Setup Procedure icrele renn e anne 7 EMPS Operation PrOCEdUTS sedia aaa A a A hdd 10 DPP MM ia A A A AAA A A A a da 10 NN 10 12 EMPS Selector CONC A a E Ian 11 1 3 Reading data from the Nard diSKk oo oooococnnnnccccnnnnccccccnnononaccnnnnnnn nn nn nooo cnn nan ea rana 12 ZHECGM Rea S ati A dt e A AGN 13 2 1 Stamtup ii A a ee a 13 2 2 User Authentication S Cree nicks saviconis a A 15 2 3 Connection Confirmation Screen sinasara a a ad ae a n raidat ina 16 2 4 Switch Confirmation Screen Tardar ai ied dia aaa a ape aaa dapa adede a eiae ii a 17 2 5 Current ECM Parts Number Confirmation Screen cccccccconnnncncccccconcnnnnnnnoconononononnnonnnnnonnrnnnnnonnnonnrnnenonenenans 18
35. APP 2 Sensor Accelerat V Acccelerator Pedal Posit 1 64 System Voltage v Select Plot Select More Items Frame TSWG0103 2 Bring the highlight bar to the parameter you want plotted in a graph as with Select Items and press the ENTER key 3 The selected parameter can be identified by the asterisk that appears at its top No more than 3 parameters can be displayed Data Display System Voltage Main Relay Voltage Desired Idle Speed Engine Speed APP 1 Sensor Accelerat APP 2 Sensor Accelerat Acccelerator Pedal Posit Fuel Rail Diffelence Actual Desired EGR position BLDC moto 4 66 Ww Accept All Clear TSWG0104 4 Choosing the softkey Accept changes the display screen and shows a graph after a while Snapshot Plot E 200 ee O S A AEE AES 0 0 52 72 92 112 132 Frame Fuel Rail Diffelence Actual Desired MPa Engine Speed RPM TSWG0105 Plot cancel To close the graph display screen press the ENTER key and you will be returned to the Data Display screen Explanation of Plot data displayed E Snapshot P a 200 AVES A AMM oe 0 fo 52 72 92 112 132 Frame f see Fuel Rail Diffelence Actual Desired MPa SL Engine Speed RPM D Trigger More Frame TSWG0106 A Maximum values of selected parameters B Minimum values of selected parameters
36. Check No QR data is entered Enter the QR data OK does not exist 0186 Error is found in setting data QR data is incorrect Enter the correct data 0187 Do you want to start the registration of injec Confirmation of starting regis Carry out the procedure following the tor QRMSG to be changed tration process instructions on the screen 0188 Do you want to continue the change process Process continuation confirma Carry out the procedure following the for injector tion instructions on the screen If you select No the process will be ended 0189 Replace the ECM and then click the OK but Direction to replace ECM Carry out the procedure following the ton instructions on the screen EMPS 65 Code Message Description Response 0190 Engine Serial Number has not been S N check Carry out the procedure following the changed instructions on the screen Do you want to continue this process If you continue data read from ECM will be used 0191 Uploaded QR data does not exist QR data does not exist Perform upload 0192 Do you want to start downloading injector AR Confirmation of starting pro Carry out the procedure following the code cess instructions on the screen 0193 Do you want to cancel the process then Cancel of QR code setting Carry out the procedure following the return to Process Menu screen
37. Common rail pressure control test This test is performed to check the operation of RPCV The Tech2 must be used in this test Test procedure 1 Connect the Tech2 to the machine DLC 2 Start the engine and run it at idle 3 Select the Common Rail System Tech2 21 Actuator Test FO Common Rail System F1 Device Controls TSWG0128 Rail Pressure Control 5 2005 Off Road Industrial Engine AHK1 TC C Rai _TIER3 Checking Preconditions Engine Speed Active Please Wait TSWG0146 5 Send the instruction to RPCV and check the data list 4 Select the Rail Pressure Test Rail Pressure Control 5 2005 Off Road Industrial Engine AHK1 TC C Rail_TIER3 Functions Only During Engine Run TSWG0130 Rail Pressure Control 5 2005 Off Road Industrial Engine 4HK1 TC C Rai _TIER3 Engine Speed Fuel Rail Diffelence Actual Desired TSWG0147 6 If variation of data list is proper value RPCV is judged as normal 22 Tech2 Injector balance test This test is performed to confirm that proper electric signal is sent to injector while the engine is running Note At test the engine is controlled to low idle speed in order to clarify the variation of engine speed Test procedure 1 Connect the Tech2 to the machine DLC 2 Start the engine and run it at idle 3 Select the Common Rail System 4 Select Injection
38. F4 Programming F5 22KA ID Infomation TSWG0100 2 Choosing F2 Snapshot the following menu is displayed FO Manual Trigger F1 Any Code F2 Single Code F4 Beginning F5 Center F6 End Snapshot Snapshot is intended to save information received by the machine controller during its execution It provides an effective means to analyze data generated when the machine encounters a trouble Use of this function enables the user to focus on the situation in which the trouble took place without having to view all the data for suspected malfunctions The Tech2 is capable of holding two different Snapshot data This ability of stor ing two different Snapshot data allows to compare Good and Bad machine states with each other Since these data are saved on a first in first out basis the first Snapshot data of older date time stored on the PCMCIA card will be lost as it is overwritten when a third data comes in Therefore be sure to set the inter nal clock of the Tech2 precisely before starting the Tech2 If a given data must not be erased highlight that data and choose the softkey Write Protect This prevents the data from being overwritten Pressing the softkey Clear cancels the Protect Snapshot is available in the following 2 types Snapshot To be chosen in the Snapshot Menu e Quick Snapshot To be chosen through the softkey on the Data Display screen The Snapshot Data will not
39. ISUZU MOTORS LIMITED Hard Disk gt OfF highway Powertrain Dept Service Group To start setting up files in the CD to the hard disk click the right button Start Setup EMPS0002 Clicking the Next button displays the message shown below EMPS Flash tool x Reflushing takes a certain period of time Ih Power Schemes tab i in Power Options Properties dialog box set the both settings of System Standby and System hibernates to Never EMPS0003 Wy Process Menu 10 xi Process Menu C ECM Reflash C Injector Replacement Replace ECM same model _ EMPS0086 Clicking the OK button displays the Process Menu screen shown below Select the Factory setting and click the Next button to advance to the next Connection Procedure screen Power Supply Connection Connection Frocedure Battery a Power supply Selector a ma adapter AAA GPN o J my H Con 3 2 6 ECM 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the extension box 3 to ECM harness 4 4 Connect the ECM hamess 4 to ECM 5 Connect the AC adapter 5 6 Insert the Data CD 6 into the PC EMPS0005 48 EMPS Battery Connection E Connection Procedure Connection Procedure Power supply 5 gt y e 6 1 Turn
40. OA p selector OA Y o AA p y E an iein me bia S a q OLY 3 Lu 3 AC adapter l R 4 jj A y Sa G j l IA fm H On rs 6 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the extension box 3 to ECM harness 4 4 Connect the ECM hamess 4 to ECM 5 Connect the AC adapter 5 6 Insert the Data CD 6 into the PC EMPS0005 36 EMPS Battery Connection E Connection Procedure Connection Procedure Battery Power supply 5 Selector r D 513 A bren y AAA e Sa FEA j i al s SA A Battery 12V or 24V tence which corresponds to 6 ECM Bad the voltage of ECM 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the extension box 3 to ECM harness 4 4 Connect the ECM hamess 4 to ECM 5 Connect the battery 5 6 Insert the Data CD 6 into the PC EMPS0006 Connect the PC selector and ECM according to the procedure Click the Next button to advance to 4 2 User Authen tication Screen 4 2 User Authentication Screen This screen is used for EMPS user authentication Refer to 2 2 User Authentication Screen 4 3 Connection Confirmation Screen 4 3 1 At the First Connection This screen shows the connection status of the com puter selector ECM and power supply battery Po
41. OFF EMPS0157 After configuring the power switch setting click the Next button to advance to 3 9 Cable Removal Proce dure Screen 3 9 Cable Removal Procedure Screen Disconnect the cable which connects the selector to ECM and then click the Next button This advances to 3 10 Memory Clear 3 10 Memory Clear Perform memory clear in accordance with the instruc tions that are displayed Clicking the OK button displays the following proce dure 7 Clearing Memory x Clearing ECM Memory Perform the following steps to clear memory if Vehicle Construction equipment machine is equipped with ECM The engine will not operate properly unless memory is cleared 1 Tum the ignition key to ON 2 Tum the Diag SW to ON 3 Tum the Memory Clear SW to ON 4 Wait 5 seconds 5 Tum the Memory Clear SW to OFF 6 Tum the Diag SW to OFF 7 Tum the ignition key to OFF 8 Wait 10 seconds Do not turn the ignition key to ON 9 Tum the ignition key to ON 10 Tum the Diag SW to ON 11 Check the engine Tf the vehicle etc is not equipped with ECM install the ECM to vehicle and clear memory performing above steps EMPS0058 After memory clear is complete click the Clearing memory is completed button to return to Process Menu screen 4 Replace ECM Same Model This section describes the procedure to replace the ECM or to make a copy o
42. System devices Universal Serial Bus controllers EMPS0016 Windows2000 action vew e gt amea Floppy disk controllers E Floppy disk drives H IDE ATAJATAPI controllers 3 Keyboards 4 D Mice and other pointing devices amp Monitors Y Other devices JA Ports mm CY Communications Port COM1 E SCSI and RAID controllers E Sound video and game controllers H Storage volumes J System devices G Universal Serial Bus controllers EMPS0017 6 In the displayed items for communication ports confirm the COM port to which the EMPS is con nected EMPSIIl 37 2 4 Switch Confirmation Screen After checking to make sure that the initial settings of the switches are as shown on the screen click the Next button YA Contir mation of Switch E ECM PWR DONER ON ON OFF OFF p Confirmation of Switch Check the following conditions ECM POWER switch OFF POWER switch OFF EMPS0153 Turn on the power switch and then click the Next but ton IA Confirmation of Switch xj POWER ON OFF 7 Confirmation of Switch POWER smith tom EMPS0154 This starts selector confirmation Advance to 2 5 Current ECM Parts Number Confirma tion Screen in accordance with displayed instructions Note For Engine replacement mode gt This advances to 2 19 Engine Replacement Down ward Compatible For
43. TIS 2000 installation mode xj lt Back Cancel 54 Tech2 11 On the TIS 2000 Update screen click the OK TIS 2000 Update E xi M723 TIS 2000 successfully updated 12 If the installation is completed the TIS 2000 icon is displayed on the desktop An error message may appear when restarting the PC at Step 12 In this case install the following file in the CD ROM cosids Diag Mdac_type ex_ Copy this file on your hard disk change the file name into mdac exe and double click mdac exe After this work install TIS 2000 again How to display snapshot Fig 1 Application Selection screen This describes about how to transmit and display Tech2 snapshot data using the Snapshot Upload function of TIS 2000 Snapshot data can be displayed with the Snapshot Upload function of TIS 2000 The trouble symptom can be checked by analyzing snap shot data with various methods To display the snap shot data perform the following 3 steps 1 Record the snapshot data in Tech2 2 Transmit the snapshot data to PC After recording the snapshot data to Tech2 trans mit the data from Tech2 to PC in the following pro cedure a Startup TIS 2000 b Choose the Snapshot Upload Display on the initial screen of TIS 2000 c Either select the Upload from diagnostic tool or click the appropriate icon on the tool bar d Select the
44. ccccccccccsscscsssssscesccsssssececscceseesecsccsseescssecsaudsesecauedseessecactaceseescedsacecaes 25 2 22 Engine Serial Number Confirmation when Engine Serial Number Changed ooocnncccinnnncccnnnnaccccnnnnnancnins 26 2 23 Memory Clear ics coi a td did idad 27 3 Injector Replace Met comida ad altars 28 3T Startup reci Rese edn Selden cara AE ene ace eee 28 3 2 User Authentication SCreen ia A as 29 3 3 Connection Confirmation Screen a sinansa iaaa a e a aa an aiei iia 29 3 4 Switch ConfirmatioN ScCreen Taitaapa ia a ARA a a A R A 29 3 5 Change Injector QR Gode nescion i diei E ESEE E NE a 29 3 6 Injector QR Code Download oooooooccccccccoccccconoooncncnonannncnnnononcnnnnn ete eee eee eens R PAE hea nn nr rr rnnnnnnnninnnns 33 3 7 Change Result Confirmation Screen occccconnonccccnnononcnccnononcnncnonannnnc cnn no nn eee cnn nn nn cnn cane nn cnn naar nn n rr rnan nn rr cnnnnnnnccinnns 33 3 9 gt WIitch Confirmation SCTeeN Znivinii atestado dci aida adi eu a tile dandendaaatevaviaadestaaaacs 34 3 9 Cable Removal Procedure Screen 6 cccccccccsscsccsccescssecsccsccssedcessacucddacsaceuceseuseesactecsssssecacescddeesaceueuceddcasacaees 34 3 10 Memory Clea osuneen eine enti ee he ae ee 34 4 Replace ECM Same Model cc cccccccceceseecceeeecseseteeecnneeeeeeenaneeeebensenedeseeneneeeseenneeeanensneeseeenaceeeeenneeeeeeenneneeds 35 ASTUR AA A A te sh gates AA ARA AR Ata 35 4 2 USE AUtHSNtiCatiOn SEN ii A en aaa acd A AE EEE abs L
45. injector replacement y If you have no service history of injector replacement you can set the QR code Clearing ECM BURR for the factory setting Perform the following steps to clear memory if Vehicle Construction equipment machine is equipped with ECM The engine will not operate properly Proceed to the process of the factory setting unless memory is cleared Clicking the OK button returns to Process Menu 1 Tum the ignition key to ON 2 Tum the Diag SW to ON 3 Tum the Memory Clear SW to ON 4 Wait 5 seconds 5 Turn the Memory Clear SW to OFF 6 Tum the Diag SW to OFF 7 Turn the ignition key to OFF 8 Wait 10 seconds Do not turn the ignition key to ON 9 Tum the ignition key to ON 10 Tum the Diag SW to ON 11 Check the engine EMPS0151 Tf the vehicle etc is not equipped with ECM install the ECM to vehicle and clear memory performing above steps Read the message then click the OK button EMPS0058 After memory clear is complete click the Clearing memory is completed button to exit the program 28 EMPS 3 Injector Replacement This section describes the procedure to change the QR code during injector replacement 3 1 Startup Double click the EMPS icon on your Windows desk top to display the Initial Startup screen ERE ISUZU ISUZU MOTORS LIMITED EMPS sz Engine Module Programming System Ver 2 3 4 This is
46. it is judged as nor mal EGR regulating valve test This test is performed to check the operation of EGR valve The Tech2 must be used in this test Test procedure 1 Connect the Tech2 to the machine DLC 2 Start the engine and run it at idle 3 Select the Device Control 4 Select the EGR Control 5 2005 Off Road Industrial Engine AHK1 TC C Rai _TIER3 Functions Only During Engine Run TSWG0140 24 Tech2 5 Send the instruction to EGR valve and check the data list EGR Control 5 2005 Off Road Industrial Engine AHK1 TC C Rai _TIER3 Desired EGR Position EGR Position BLDC Moto EGR BLDC Motor Duty Cyc EGR BLDC Position 1 On EGR BLDC Position 2 Off EGR BLDC Position 3 Off 1 6 y Quit Down Up TSWG0135 6 If variation of data list is proper value EGR valve is judged as normal View captured data The Snapshot data acquired through the application menu F2 Snapshot under the Main Menu FO Diag nostics can be replayed Since the data is saved on the PCMCIA card it can be viewed after disconnecting the Tech2 DLC from the machine Two data items can be saved there The internal clock of the Tech2 needs to be set precisely since the data are identified with dates and times Sample use of snapshot data replay 1 Turn on the power ech 32 Megabyte Press ENTER to continue Software Version Ak kkk
47. nected ECM does not exist spond is connected restart the process again 0202 The ECM prior to changing connection does ECM compatibility error Carry out the procedure following the not correspond to the current ECM instructions on the screen Return to the previous screen to change selection items Or restart the process from the beginning 0203 There is injector on which no QR code is set In case that injector QR code Set the correct QR code QR code setting value remains 0 has not been set yet 0204 Select ENGINE MODEL OEM NAME Some items on the screen have Select the ENGINE MODEL and OEM from pull down menu respectively and click not been selected NAME Select button 0205 Select ENGINE MODEL OEM NAME Some items on the screen have Select the ENGINE MODEL and OEM from pull down menu respectively and click not been selected NAME Select button 0206 Select ENGINE TYPE from pull down Some items on the screen have Select the ENGINE TYPE menu not been selected 0207 Entered Engine Serial Number does not exist Incorrect Engine Serial Number Check the Engine Serial Number and in database input enter it again Confirm the Number and enter it again 0208 Perform reflash or connect other ECM In case that invalid ECM is con Carry out the procedure following the Entered Engine S N does not correspond to nected such as the one that instructions on the sc
48. while operat ing xi EGR control test EGR Brushless Position1 ON EGR Brushless Position2 ON EGR Brushless Positions ON EGR BLDC Rotor Position z Ea EGR BLDC Duty Cycle of Target EGR Position SS 0 E EGR BLDC Position Error SS 6 EN Engine Mode Wait Mode EGR Rotor Position ol Exit Engine Modet6HK1 Engine Serial Number 000000 ECM Parts Number 898046 7220 EMPS0174 26 EMPSIII 4 2 QR Code Download You can set QR cord using CAN mode or KW2000 mode Click Diagnosis DTC Actuator QR on the Process Menu screen Confirm connections log in and operate the switch by following the screen then Diagnosis Select screen will be displayed Diagnosis Select C KW2000 MODE QR code download EMPS0162 Select a communication method with the selector from CAN MODE or KW2000 MODE and click QR code download button to advance to Change injector QR code screen fr Change injector QR code xj Change injector QR code Engine Model 4JJ1 Engine Serial Number 103175 Cylinder No Machine QR Code BCC Change Code 1 oF 9 0D E4 05 HoE 05 EO FF FS AZ Caneel y SF Fl 02 DF FF FE FF F8 DD 04 ED 41 3 5F E9 07 D3 00 DE 02 cD 06 E6 5D 4 SF PE 02 DB 08 06 09 00 El 06 F5 4D Remove the head cover and confirm the injector QR code Enter QR
49. Connector EMPSIII 15 2 Startup Double click the EMPS3 icon on your Windows desk top to display the Initial Startup screen NENE xi EMPS M Engine Module Programming System ISUZU Softwere Ver 3 1 0 CD Ver 0709 1 Selecting a database to use Use the database in the CD Use the database in the hard disk Copyright c 2005 ISUZU MOTORS LIMITED Powertrain Dept Service Group Start downloading Ext Nes To setup the database in the CD to the hard disk click the right side button EMPS0161 Process Menu screen will be displayed by clicking the Next button 16 EMPSIII 3 Process Menu AAN x Process Menu ECM Reflash MODE agnosis MODE ECM Reflash Diagnosis DTC Actuator QR Injector Replacement HTML manual display Replace ECM same model Read saved data Factory setting ECM Information ECM Information Option Exit EMPS0202 Diagnosis DTC Actuator QR Acquires Snapshot data and performs Actuator test using CAN or KW communication HTML manual display Displays HTML manual Read saved data Reads and re displays the saved Snapshot data ECM Information Displays ECM information connected currently 4 Trouble Diagnosis 4 1 Diagnosis DTC Actuator QR EMPSIIl 17 CAN MODE m Snapshot m Actuator QR code download KW2000 MODE Snapshot
50. ECM PARTS NUMBER EMPS0187 The reflashing starts After reflashing perform the pro cedures from 2 13 to 2 17 2 19 Engine Replacement Downward Compatible 2 19 1 MODE SELECT Screen Select Engine replacement mode in the MODE SELECT screen of 2 1 Startup Perform the procedures to step 2 4 then proceed to 2 19 2 Current ECM Parts Number Confirmation Screen 2 19 2 Current ECM Parts Number Confirmation Screen After confirming the Parts Number click the Next but ton to advance to 2 19 3 Downward Compatible Infor mation with Hardware Modification Screen E Current ECM Parts Number Confirmation CURRENT ECM PARTS NUMBER 898085 4670 ENGINE MODEL 4HK1 ENGINE TYPE XYSA 01 OEM NAME ISUZU AMERICA ENGINE NUMBER 412691 EMPS0186 2 19 3 Downward Compatible Information with Hardware Modification Screen Confirm the upward compatible information with hard ware modification make sure to perform hardware modification before performing reflashing on with hardware modification Downward compatible information with hardware modification Cunt Haxdvare Changed E Parts Number Parts Number Eta 893059 8400 gt gt 898040 1640 Heml Disconnect the wiring and return the fuel filter to its original position lt Attention gt Confirm the machine manufacturer s information on hardware modifications Be sure
51. Insert the EMPS Flash tool Software CD Communications port COM 1 Sea Doar acer y a an Do not use a battery cable and AC adapter at the same time Configure the setting of COM port Bit sec 38400 gt ops Bet the bit ate if necessary Deal value 38400 bps _ cme E This screen is for 24V system EMPS0212 After selecting the COM port Communication port and transmission bit rate Bit sec click Next to advance to 4 4 Switch Confirmation Screen Selection Item Descriptions Items Description COM port Select the RS 232C port to which the selector is connected Transmission bit rate Select the data transmission bit rate Cancel button Displays a confirmation message for exiting the tool Next button Performs a check and then displays 4 4 Switch Confirmation Screen One of the error messages will appear if an error is dis covered by the check that is performed when the Next button is clicked Refer to 8 Error Code List 4 3 2 At the Reconnection After ECM Replacement If you repeat upload or download when reconnecting after ECM replacement you will start with this screen But you cannot change COM port and bit rate bps 4 3 3 PC Setting Normally select COM1 if RS 232C is used for connec tion In the case of a PC that is not equipped with an RS 232C port connect using a commercially available USB conversion cable For
52. Number Search Screen and change the selection or click the Cancel button to quit the EMPS program and start from the beginning again If the displayed contents are OK click the Next button to advance to 4 10 Reflashing ECM Parts Number Confirmation Screen RE Data Confirmation xl ECM Replacement Data Confirmation Current ECM ECM prior to changing connection Parts Number 898040 1710 898085 4670 Engine Model 4HK1 4HK1 Engine TYPE XYSA 01 XYSA 01 OEM NAME ISUZU AMERICA ISUZU AMERICA The latest Parts Number of ECM to be replaced is as follows 898085 4670 amp Reflash with this Parts Number C Perform QR code setting Cancel Back Ce a EMPS0081 62 EMPSIII 4 10 Reflashing ECM Parts Number Confirmation Screen This screen displays the reflashing ECM parts number After checking the contents click the Next button to perform a CD check and advance to 4 11 Switch Con firmation Screen To return to New ECM Parts Number Search Screen click the Back button xi Reflashing ECM Parts Number Are you sure to reflash this parts number To reflash the number click the Next button CURRENT ECM PARTS NUMBER 898040 1710 yy NEW ECM PARTS NUMBER 898085 4670 Exit Back Next EMPS0195 The message will appear during the CD check if a CD is not inserted or if the version does not match Click the OK button to exit the program 4 11
53. ON After configuring the switch settings click the Next button This starts data confirmation After confirmation is com plete advance to 2 18 Reflashing Result Confirmation Screen A message will appear if an error occurs during confir mation Refer to 7 Error Code List If a communication error occurs advance to the 6 Recover Point screen 24 EMPS 2 18 Reflashing Result Confirmation Screen This screen displays the parts number reflash result 2 19 Final Result Confirmation Screen This screen displays the result of reflashing tJ Reflashing Result Confirmation xi Reflashing Result Confirmation OLD ECM PARTS NUMBER 898008 1650 Vu 898008 1651 NEW ECM PARTS NUMBER EMPS0047 A Result Confirmation xi Result Confirmation CURRENT ECM PARTS NUMBER 898008 1651 ENGINE MODEL 6HK1 ENGINE TYPE XYSZ 01 OEM NAME ISUZU AMERICA Reflashing process completed successfully EMPS0049 Clicking the Next button displays the message Check the content and click the OK button Note For Normal or Campaign this advances to 2 19 Final Result Confirmation Screen For Compulsory Reflash this advances to 2 22 Engine Serial Number Confirmation when Engine Serial Number changed Clicking the OK button advances to 2 20 Switch Con firmation Screen 8 2 20 Switch Confirmation Screen 8 The switch confirmation screen is shown below
54. Remove the head cover and confirm the injector QR code Remove the head cover and confirm the injector QR code Enter QR code Enter QR code b Machin R Cod Cylinder No Machine QR Code BCC cin is Codi ai 37 55 fa 22 33 44 55 66 77 88 99 Ad 55 Check Set QR Code Assist QR Code Assist EMPS0064 EMPS0066 2 Enter the injector QR code 4 Click the Check button Error check for entered data will be performed Note I change injector QR code El If error for entered data occurred The letters in QR code and BCC fields will turn red Enter them again Change injector OR code Engine Model 6HK1 Engine Serial Number 511361 Cylinder No Machine QR Code BCC Change Code 1 33 39 64 00 00 00 00 00 00 00 D5 DD l N A Cancel I Change injector QR code E x Change injector OR code Engine Model 6HK1 Engine Serial Number 511361 E2 DB 00 El Cylinder No Machine QR Code BC Change Remove the head cover and confirm the injector QR code Code Enter QR code a 1 55 p 64 00 00 00 00 00 00 00 03 DD N A 2 55 8 AS BF 05 CE B9 BD C7 E4 Ag A N A QR Code pA 55 11 22 33 44 55 66 77 88 99 aa ic El QR Code Assist 1 AAN Sa 4 55 AB 8E D9 00 00 D3 D6 E6 00 BF F5 5 0 55 00 6D C9 B5 D c B4 BE D1 9A 1 gt 6 55 00 56 E2 DB OO E1 c3 Dc E4 BO 9 Remove the head cover and
55. Screen This screen displays a confirmation message for reflashing Click the OK button to continue If you need to make changes click the Cancel button to return to 2 5 Current ECM Parts Number Confirma tion Screen Ly Reflashing Execution Confirmation b xj ECM program will be reflashed Tt will take about 10 minutes Do you want to start this process EMPS0041 This starts reflashing After reflashing is complete advance to 2 14 Switch Confirmation Screen 5 Note One of the messages will appear if an error occurs dur ing reflashing Refer to 7 Error Code List Click the Yes button to return to 2 13 Reflashing Exe cution Confirmation Screen Click the No button to advance to 6 Recover Point 22 EMPS 2 14 Switch Confirmation Screen 5 yA Confirmation of Switch xi Download is completed DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch WRITE side ECM POWER switch OFF EMPS0044 The switch confirmation screen is shown below Configure the switch settings as shown below DATA SELECT switch WRITE ECM POWER switch OFF After configuring the switch settings click the Next button This will start data confirmation and advance to 2 15 Switch Confirmation Screen 6 2 15 Switch Confirmation Screen 6 The switch confirmation screen is s
56. Stop for Each Injector Injector Balancing 5 2005 Off Road Industrial Engine 4HK1 TC C Rai _TIER3 Functions Only During Engine Run Next TSWG0138 5 Send instruction to each injector set to OFF by softkey on Tech2 screen to stop the injector and check the variation of engine speed Injector Balancing 5 2005 Off Road Industrial Engine 4HK1 TC C Rai _TIER3 System Voltage Main Relay Voltage y Desired Idle Speed RPM Engine Speed RPM APP 1 Sensor Accelerat V APP 2 Sensor Accelerat V Acccelerator Pedal Posit 1 64 Cylinder 1 OFF y v TSWG0139 6 If the engine speed varies when the injector stops electrical circuit of that injector is judged as normal If the engine speed does not vary when the injector stops electrical circuit of that injector or injector body is judged as faulty Injector control test This test is performed to confirm that proper electric signal is sent to each injector The Tech2 must be used in this test Test procedure 1 Connect the Tech2 to the machine DLC 2 Turn the key switch to ON engine is standstill 3 Select the Common Rail System 4 Select Injector Force Drive Injector Forced Drive 5 2005 Off Road Industrial Engine AHK1 TC C Rail_TIER3 Functions Only During Engine Stop Next TSWG0131 5 Send instruction to each injector set to ON by soft key on Tech2 screen and chec
57. Switch 3 x DATA ECM SELECT POWER READ ON WRITE OFF r Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch OFF EMPS0036 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch OFF After configuring the switch settings click the Next button This will start data confirmation and advance to 4 11 Switch Confirmation Screen 6 4 11 Switch Confirmation Screen 6 The switch confirmation screen is shown below x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch WRITE side ECM POWER switch OFF EMPS0038 Configure the switch settings as shown below DATA SELECT switch WRITE ECM POWER switch OFF After configuring the switch settings click the Next button This will advance to 4 12 READY LED Confir mation Screen 1 4 12 READY LED Confirmation Screen 1 The selector LED confirmation screen is shown below After confirming that the LED is lit click the Yes button to advance to 4 13 Switch Confirmation Screen 7 If confirmation is not possible click the No button to return to 4 9 ECM Replacement Data Confirmation 9 EMPS Flash tool xi Does READY LED on Selector turn on READY Q 7 N EMPS0039 EMPS 41 4 13 Switch Confirmation Scre
58. To cancel click the No button 0108 Reflash error Port open error all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0109 Reflash error Communication error all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0110 Reflash error Time out error all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0111 Reflash error Writing error at writing only Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0112 Reflash error Unknown Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button Rewriting Verification Process Code Message Description Response During execution 0113 Reflash error Being processed all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0114 Reflash error Inconsistent execution state at Click the OK button to advance to 6 Do you want to try reflash again writing and verifying Recover Point To cancel click the No button 0115 Reflash error Invalid startup parameter all Click the OK button to advance to 6 Do you want to try reflash aga
59. again trator 0140 Communication error Communication error frame Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0141 Communication error Communication error port Check each wiring connection and If the error occurs again contact the adminis overrun restart the process again trator 0142 Communication error Communication error receive Check each wiring connection and If the error occurs again contact the adminis buffer overflow restart the process again trator 0143 Communication error Communication error parity Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0144 Communication error Communication error the send Check each wiring connection and If the error occurs again contact the adminis buffer is full restart the process again trator 0145 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0146 Communication error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0147 Communication error No response from selector Click the OK button switch the If the error occurs again contact the adminis selector to continue or exit the pro trator
60. an error is discovered by the check that is performed when the Next button is clicked EMPS Flash tool x A Currently connected ECM is For 24Y ro Entered Parts Number is For 12Y ECM So reflashing cannot be processed EMPS0190 Note Warning message will appear if you perform compul sory reflash on 12 V ECM with the Parts Number for 24 V ECM or the reverse case 2 20 3 Reflashing ECM Parts Number Confirmation Screen This screen displays the reflashing ECM parts number After checking the contents click the Next button to perform a CD check and advance to 2 20 4 Switch Confirmation Screen To return to 2 20 2 Compulsory Reflash Screen click the Back button 4 Reflashing ECM Parts Number Are you sure to reflash this parts number To reflash the number click the Next button CURRENT ECM PARTS NUMBER 898085 4670 yy NEW ECM PARTS NUMBER 898002 6183 NEW OEM NAME ISUZU AMERICA Enforce Update EMPS0201 The message will appear during the CD check if a CD is not inserted or if the version does not match Click the OK button to exit the program 2 20 4 Switch Confirmation Screen The switch confirmation screen is shown below x ECM PWR ON OFF r Confirmation of Switch Set each switch of Selector as follows ECM POWER switch OFF EMPS0156 Configure the switch settings as shown below ECM POWER switch OFF After
61. an example the vehicle will be checked whether it is in the condition engine stopped that the ECM requests during ID registration Download D Code 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIER3 Check Vehicle Condition Function Only During Engine Stop TSHK0090 50 Tech2 Step 12 1 Step 13 The following display appears while checking if the e Pressing the softkey Yes downloads registers engine speed is 0 rpm the uploaded ID codes Cyl 1 Cyl 6 to the ECM When the engine speed is 0 rpm it will take you to Pressing the softkey No returns you to Step 11 Step 13 e Download is the function to register write the stored uploaded ID codes No 1 cylinder No 6 cylinder in the Tech2 to the ECM ID is registered from No 1 cylinder to No 6 cylinder in the order 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIER3 Download D Code 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Check Precondition Engine Speed Is data downloaded TSHK0091 Step 122 iim e The following display appears when the engine TSHK0093 speed is not 0 rpm In this case stop the engine as instructed in the Step 13 1 message and try again from Step 1 e Registration is started from No 1 cylinder INJ 1 to No 2 cylinder INJ 5 and the ECM in the order Download ID Code The status for registration writing of data to EC
62. be Click the Yes button for integrated obtained obtained confirmation process Do you want to execute an integrated confir To cancel the process click the No mation process button 0154 Integrated confirmation process takes about Execution confirmation of inte Carry out the procedure following the 60 minutes grated confirmation process if instructions on the screen Do you want to execute this process clicking the Yes button in the message above 0155 Current ECM Parts Number could not be Parts Number cannot be Perform the compulsory reflash obtained obtained even after the inte If this message appears in the com This ECM needs compulsory reflash grated confirmation process pulsory reflash process ECM may be If the ECM Parts Number cannot be obtained damaged even after compulsory reflash the ECM may be damaged Program will be ended 0156 Communication error Command error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0157 Communication error BCC error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0158 Communication error Command error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0159 Communication error BCC error reception Check each wiring connection and If the error
63. be lost even when the Tech2 is switched off because the data is saved on the PCMCIA card Tech2 17 About trigger type Choosing the Trigger Type Menu allows to check the cause that triggered Snapshot Snapshot is exe cuted when there is one of the three causes of occur rence FO Manual Trigger Pressing the softkey Trigger saves data F1 Any Code Data is saved in case any trouble code is issued F2 Single Code Data is saved in case the specified trouble code is issued About trigger point Trigger Point corresponds to the point in time where triggering is originated by a code issued or by Manual Trigger activated This information is useful to know the time point of Snap Point and to investigate changes in the data parameter Trigger Point can be set up at Beginning Center or End F4 Beginning Starts saving data from Trigger Point and keeps on saving it until the Snapshot recording area is filled up This selection is effective when the trouble that consti tutes the cause is foreseeable F5 Center This function is commonly utilized since it saves not only the data after Trigger Point but also those prior to that This selection allows to compare data that existed before the occurrence of a trouble those present at the time of occurrence of the trouble and those after the trouble among themselves F6 End Saves only the data prior to Trigger Point This selec tion is us
64. c3 DC Es 80 90 N A QR Code Assist EMPS0068 5 Click the Set button Entered data is reflected in the field on the top of EMPS0070 the screen then the Change field shows Com To correct the setting click the Back button to return to Change Injector QR Code screen If the setting is OK click the Next button to regis ter it into the ECM plete Cancel button will also become active To return the status prior to change click the Can cel button i The confirmation message will appear Clicking the Yes button displays the 3 6 Injector 3 QR Code Download screen Change injector QR code Engine Model 6HK1 Engine Serial Number 511361 Cylinder No Machine QR Code BCC Change Code 00 00 00 00 05 DD N A Cance il 55 p 64 00 00 00 Z 55 As AS BF 05 CELB 00 6D C9 B5 D7 c7 B4 BE D1 9A 15 as 6 55 eo 56 E2 DB OO E1 C3 DC ES 80 90 N A ga Remove the head cover and confirm the injector QR code Enter QR code Cylinder No Machine QR Code BCC Code E QR Code Assist EMPS0069 To continue to enter other data repeat the proce dure from step 1 To complete click the Next button 3 6 Injector QR Code Download The switch confirmation screen is shown below fed Confirmation of Switch d Kj ECM PWR r Confirmation of Switch Set each switch of Selector as follows
65. cancel click the No button 0111 Reflash error Writing error at writing only Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0112 Reflash error Unknown Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button Rewriting Verification Process Code Message Description Response During execution 0113 Reflash error Being processed all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0114 Reflash error Inconsistent execution state at Click the YES button to return to Do you want to try reflash again writing and verifying Process Menu screen To cancel click the No button 0115 Reflash error Invalid startup parameter all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0116 Reflash error Thread startup failure all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0117 Reflash error Unknown Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button At CALL BACK 0118 Reflash error No response from rewriting Click the YES but
66. cause the Main Menu to appear The Main Menu offers 4 different applica tions to select from The desired menu can be executed moving the highlight bar to it with the relevant function key or selection keys and pressing the ENTER key ech 32 Megabyte Press ENTER to continue Software Version AO KK Isuzu Development Press ENTER Main Menu Diagnostics F1 Service Programming System SPS F2 View Capture Data F3 Tool Options F4 Down Load Up Load Help TSWG0086 FO Diagnostics Allows the user to check data including Tech2 compat ible DTC Diagnostics Trouble Codes Data Display Snapshot Miscellaneous Tests etc by selecting a machine ID and System e DTC Shows the contents and situation of DTC stored in the controller of the system 10 Tech2 e Data Display Shows the input output data to from the machine controller under test Since the dis played data varies from a system to another and besides most of the items do not have their guid ance standard values installed it is necessary to first check what the displayed data means Snapshot Allows to record and display the data of malfunctions occurred The displayed data not only includes the one corresponding to the moment when a malfunction occurred but also those that existed before and after the occurrence of the mal function lt also provides the function Plot to draw graphs F1
67. ciently In badly ventilated area poisoning may occur due to inhaling colorless odorless carbon monoxide included exhaust gas Handling e The Tech2 is precision electronic device Handle with extreme care e Operating voltage of Tech2 is DC 12 V Do not energize 24 V to it TSWG0111 Do not have an impact on it by dropping It causes internal faults even no damage on appearance TSWG0112 Be sure to turn off the power of Tech2 when install ing removing the PCMCIA card Avoid repetition of installing removing the card as possible Other wise the card may be deteriorated e Before turning on the Tech2 make sure that the cables and adapters are connected securely e Do not disconnect the cables and adapters con nected to Tech2 while the key switch is ON or the engine is starting Do not connect the phone jack to communication port on the side of Tech2 Tech2 5 Avoid using and storing it in a place with rapid changes of temperature If bringing it from cold outside into warm indoor suddenly dew condensa tion may occur resulting in malfunction or trouble TSWG0113 TSWG0115 Avoid using and storing it in a place with extreme high or low temperature Especially in summer do not leave it in the machine exposed to direct sun light e Avoid using and storing it in dusty area When not using it always put
68. clear is complete click the Clearing memory is completed button to return to Process Menu screen 6 ECM Information This section describes the procedure to display the connected currently ECM information 6 1 Startup Double click the EMPS3 icon on your Windows desk top to display the Initial Startup screen IVJEMPS Flash tool Softwere Yer 3 1 0 xj EMPSII Engine Module Programming System ISUZU Softwere Ver 3 1 0 CD Ver 0709 1 p Selecting a database to use C t c 2005 Use the database in the CD Copyright c ISUZU MOTORS LIMITED Use the database in the hard disk Powertrain Dept Service Group Start downloading Ext CEE To setup the database in the CD to the hard disk click the right side button EMPS0161 Clicking the Next button displays the Process Menu screen shown below x Process Menu ECM Reflash MODE Diagnosis MODE Diagnosis DTC Actuator QR Injector Replacement HTML manual display Replace ECM same model Read saved data Factory setting ECM Information ECM Information Option Exit EMPS0193 Click the ECM Information button to advance to ECM Power Supply screen EMPSIIl 71 x ECM Power Supply Select the specification of connected ECM For 12V system Use the special 12V adapter set when connecting the AC adapter Do not
69. code Cylinder No Machine QR Code BCC Code E 5F QR Code Assist Exit Next EMPS0204 Refer to 3 5 2 Change Injector QR Code Screen in Reflash Mode Operation Procedure for detail of the procedures EMPSIIl 27 5 HTML Manual Display You can browse the troubleshooting manuals and the EMPS manuals with HTML format without connecting the DLC Data Link Connector using this function 5 1 Startup Double click the EMPS3 icon on your Windows desk top to display the Initial Startup screen IVJEMPS Flash tool Softwere Yer 3 1 0 x EMPSII Engine Module Programming System ISUZU Softwere Ver 3 1 0 CD Ver 0709 1 Selecting a database to use Use the database in the CD Use the database in the hard disk Copyright c 2005 ISUZU MOTORS LIMITED Powertrain Dept To setup the database in the CD to the Service Group hard disk click the right side button Start downloading Exit Next EMPS0161 Clicking the Next button displays the Process Menu screen shown below x Process Menu r Diagnosis MODE ECM Reflash MODE Diagnosis DTC Actuator QR Injector Replacement HIML manual display Replace ECM same model Read saved data Factory setting ECM Information ECM Information Option Exit EMPS1059 Click the HTML manual display button to advance to Us
70. compatible with CD Ver 06 11 1 or later Installation Directory for Files to be Used CCD Copyright c 2005 ISUZU MOTORS LIMITED ol Hard Disk Off highway Powertrain Dept Service Group To start setting up files in the CD to the hard disk click the right button Start Setup IA Process Menu Process Menu C ECM Reflash Replace ECM same model c Factory setting EMPS0059 EMPS0002 Clicking the Next button displays the message shown below AGS xl A Ets takes a certain period of time A Ih Power Schemes tab i in Power Options Properties dialog box gt set the both settings of System Standby and System hibernates to Never EMPS0003 Clicking the OK button displays the Process Menu screen shown below Click the Next button to advance to the Connection Procedure screen Power Supply Connection ection Procedure Connection Procedure Power supply Battery OM Selector A ZF F PARA i i e IA ay q Gps R hy 0 AC adapter N ER j es J a o 2 a 16 ECM 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the extension box 3 to ECM harness 4 4 Connect the ECM hamess 4 to ECM 5 Connect the AC adapter 5 6 Insert the Data CD 6 into the PC EMP
71. data x N A N A QR code x N A N A Q trim x N A N A System Requirements for EMPS Software Recommended System Component Specifications PC PC AT compatible machine CPU Pentium lll 800 MHz or more OS Windows 2000 SP4 Windows XP SP1 SP2 Windows 7 in Japanese or English version Memory 256MB or more HDD 20GB or more Video card 1024 x 768 dots or more 256 color or more Serial interface One or more RS 232C ports USB conversion connector etc is also available External drive CD ROM drive 32 bit only EMPS 7 EMPS software Setup Procedure 1 Insert the EMPS setup CD into the CD ROM drive This automatically starts up the setup program and the following message appears E xl Restarting the computer is needed after the EMPS is installed Quit all other applications before proceeding Cancel EMPS1008 Quit other application if it is running Click the OK button To cancel installation click the Cancel button xi Engine Module Programming System EMPS End User License Agreement This End User License Agreement herein EULA is a legal contract between Isuzu Motors Limited herein Isuzu and the customer either an individual or a single legal entity herein licensee The software includes computer software and related media and printed materials either online or in digital form
72. displays a confirmation message for reflashing Click the OK button to start reflashing After reflashing is complete advance to 4 15 Reflashing Result Confir mation Screen If you need to make changes click the Cancel button to return to Current ECM Parts Number Confirmation Screen 8 Reflashing Execution Confirmation xj ECM program will be reflashed Tt will take about 10 minutes Do you want to start this process EMPS0041 Note One of the messages will appear if an error occurs dur ing reflashing Refer to 8 Error Code List Click the Yes button to return to 4 14 Reflashing Exe cution Confirmation Screen 64 EMPSIII 4 15 Reflashing Result Confirmation Screen 4 16 Engine Serial Number Confirm This screen displays the parts number reflash result Engine Serial Number of ECM prior to changing con nection will be displayed frefashing Result Confirmation al Reflashing Result Confirmation x Engine Serial Number Confirmation OLD ECM PARTS NUMBER 898040 1710 y J Engine Serial Number of connected ECM will be changed to the entered data NEW ECM PARTS NUMBER 898085 4670 Engine Serial Number 412691 EMPS0082 EMPS0053 Clicking the Next button displays the message Check the content and click the OK button After confirming the displayed content click the Next This advances to 4 16 Engine Serial Number Confi
73. eee enne eee eeeeaaeeeeeeeaaeeeeeeeaeeeeeeecaeeeeeeaaeeeeeeeneeeeeeeaas 27 Injector ID code No 1 cylinder No 6 cylinder or No 4 cylinder registration setting using Tech2 noni 34 ID codo upload Tech in sivsivs viene ee ees A A Recents 42 ID code download ECM iii a dto 46 TAS2QQO2 stam dd in hh Sita de 52 TIS 2000 installation procedure cccccecceceeeeeeeeeeeneceeceeeeeeeeteceeeaaeaaeceeeeeeeeseeeecaeaaeaeecaeeeeeeeeeesecceccaeaeeeseeeeeeeeeeeenea 52 How to display sina pSh Obeid tit it ta it a A desde AA sa sande AAA Ad 54 Software download A ree e alee end dat ne ele ee i eee 59 Snapshot transmission method USING e mail ee eee e cette eee ett ee eee nn ttnn nnan ee eee tae eee naar nn r nc nn nan n cnc naar a nnccnnns 61 2 Tech2 Tech2 How to use Tech2 Components of Tech2 TSWG0148 Name 4 DLC cable 5 Tech2 1 PCMCIA card 2 SAE 16 19 adapter 3 Power cable Each part of Tech2 Tech2 3 y ONO SSK 2 Cra r ad TH gt ase ISI 00 000 pee 5 6 HCW35ALF001401 Name 1 Softkeys 2 Selection keys Arrow keys 3 Action keys YES NO ENTER EXIT 4 Function keys FO F9 5 Help key 6 Control keys PWR SHIFT 7 Wide stand 8 Display area LCD 9 Machine communication interface VCI module 10 Fastening bar of
74. etc is not equipped with ECM install the ECM to vehicle and clear memory performing above steps EMPS0058 After memory clear is complete click the Clearing memory is completed button to return to Process Menu screen EMPSIIl 43 2 18 Reflash with Hardware Modification 2 18 1 MODE SELECT Screen Select Normal Update in the MODE SELECT screen of 2 1 Startup Perform the procedures to step 2 7 then proceed to 2 18 2 Reflashing ECM Parts Number Confirmation Screen 2 18 2 Reflashing ECM Parts Number Confirmation Screen Select Proceed to upward compatible information with hardware modification to proceed to 2 18 3 Upward Compatible Information with Hardware Modification Screen E Reflashing ECM Parts Number Are you sure to reflash this parts number To reflash the number click the Next button CURRENT ECM PARTS NUMBER 8980121634 yy C Reflash with above mentioned compatible information Proceed to upward compatible information with hardware modification Back E EMPS1028 2 18 3 Upward Compatible Information with Hardware Modification Screen Confirm the upward compatible information with hard ware modification make sure to perform hardware modification before performing reflashing tion with hardware modification pward compatible information with hardware modification Coment Hardware Changed E Parts Number Parts
75. following operations is performed when the Next button is clicked Selected Option Settings Operation Performed Normal Update Advances to 2 2 1 User Authentica tion Screen For Normal or Cam paign Enforce Update Advances to 2 2 1 User Authentica tion Screen For Compulsory Reflash Campaign Update Advances to 2 2 1 User Authentica tion Screen For Normal or Cam paign Clicking the Next button displays the message shown below EMPStFlash tool xj lt Preparation 7 E d Printed label with update parts number is necessary to proceed reflashing in all countries except the US Proceed next steps to get updated parts number Contact pt_service notes isuzu co jp in order to obtain the updated parts number label Tf engine is certified in the US it is not necessary to replace the label Proceed all steps Confirm the applicable Parts Number by a service bulletin or a parts catalog in advance EMPS0008 Check the content and click the OK button to advance to next 2 2 User Authentication Screen This screen is used for EMPS user authentication 2 2 1 User Authentication Screen For Normal or Campaign After entering information in the ID and PASSWORD fields click the Next button to advance to 2 2 2 OEM Manufacturer Selection Screen To cancel user authentication at any point click the Cancel button
76. instructions on the screen 0194 Setting process for injector will be continued Confirmation after reflashing Carry out the procedure following the instructions on the screen 0195 Changed QR code does not exist QR code not changed Set the correct QR code 0196 Connected ECM is blank ECM Quit the In case that all of uploaded QR Carry out the procedure following the EMPS program and connect other ECM Or code are 0 instructions on the screen perform the reflashing process 0197 Connected ECM is blank ECM In case that all of uploaded QR Carry out the procedure following the Do you want to continue the replacement code are 0 instructions on the screen process for injector 0198 Connected ECM does not correspond to The ECM that does not corre Carry out the procedure following the EMPS Perform reflash spond is connected instructions on the screen 0199 Current ECM Parts Number could not be Failed to obtain ECM Parts Carry out the procedure following the obtained Number instructions on the screen This ECM needs compulsory reflash Return to Process Menu 0200 Connected ECM corresponds to the engine Model check when setting back Carry out the procedure following the to the factory setting instructions on the screen 0201 Data corresponding to Engine S N of con The ECM that does not corre Check the version of data CD and nected ECM does not exist spond is connected restart the process again 0202 T
77. is different from one used Differ from the first time Carry out the procedure following the to read the ECM Part Number is connected instructions on the screen This ECM cannot operate properly Do you want to try the process again 0132 Process will be terminated Confirmation of canceling pro Click the OK button to return to User Connect the selector correctly and try again cess if clicking the No button Authentication Screen in the reflash error screen 0133 Communication error Command error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0134 Communication error BCC error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0135 Communication error Command error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0136 Communication error BCC error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0137 Communication error Time out error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0138 Communication error Other error reception Check each wiring connection and If the error occurs again contact the adminis trator rest
78. occurs again contact the adminis restart the process again trator 68 Code Message Description Response 0160 Communication error Time out error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0161 Communication error Other error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0162 Communication error Communication error interrupt Check each wiring connection and If the error occurs again contact the adminis signal restart the process again trator 0163 Communication error Communication error frame Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0164 Communication error Communication error port Check each wiring connection and If the error occurs again contact the adminis overrun restart the process again trator 0165 Communication error Communication error receive Check each wiring connection and If the error occurs again contact the adminis buffer overflow restart the process again trator 0166 Communication error Communication error parity Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0167 Communicatio
79. operates properly 0027 Process was terminated last time P_DATE Do you want to continue Previous file exits Last pro cess continuation confirmation Click the Yes button to advance to 2 5 Current ECM Parts Number Con firmation Screen 0028 Previous ECM Parts Number information will be deleted Is it OK Previous file deletion confirma tion This message appears to con firm deletion of the data when the No button of the above message box is clicked Carry out the procedure following the instructions on the screen Selector S N Reading 1st time Code Message Description Response 0029 Selector S N Request cannot be sent Selector S N request failure Click the OK button to exit the pro cess and then check the selector 0030 This is unconfirmed selector Check the selector Selector unconfirmed Click the OK button to exit the pro cess and then check the selector 0031 User ID does not correspond to selector S N Confirm user ID again User ID not verified Enter your correct user ID 78 EMPSIII Code Message Description Response 0032 Communication error Incorrect number of digits in S Check each wiring connection and If the error occurs again contact the adminis N restart the process again trator 0033 Communication error Comma
80. operating the selection keys AW and press the ENTER key 4 When the setup is complete press the EXIT key to save the current setting Note It will take effect next time the Tech2 is switched on Set Unit Select one of the following Units English 1 42 Metric Current Units Setting Press ENTER to change the Current Units Setting TSWG0145 Metric Temperature C Speed km h English Temperature F Speed MPH Rewriting of Q adjust correction data by Tech2 Q adjust Injector code label is attached to the cylin der head cover It is used for rewriting and registering the ID 1 55 00 00 B8 A3 D 0 00 B8 0 00 B 0 00 B 0 00 B 0 00 B 1 C9 D7 C9 D7 C9 D7 C9 D7 C9 D7 C9 2 A 3 8 A 4 8 A 5 8 A 6 8 A TSHK0098 Name 1 Engine number 2 Typical engine model 3 Q adjust information 4 Injector information There is the injector code on the top of injector as well When replacing the injector register its code Refer to the following instruction for how to setup the Q adjust data Step 1 e Press the ENTER key ech 32 Megabyte Press ENTER to continue Software Version Ak KKK Isuzu Development TSWG0110 Tech2 27 Step 2 e Choose the menu FO Diagnostics with A Y up down keys or FO function key and press the ENTER key FO Diagnostics Fl S
81. previous screen to change selection items Or restart the process from the beginning 0203 There is injector on which no QR code is set In case that injector QR code Set the correct QR code QR code setting value remains 0 has not been set yet 0204 Select ENGINE MODEL OEM NAME Some items on the screen have Select the ENGINE MODEL and OEM from pull down menu respectively and click not been selected NAME Select button 0205 Select ENGINE MODEL OEM NAME Some items on the screen have Select the ENGINE MODEL and OEM from pull down menu respectively and click not been selected NAME Select button 0206 Select ENGINE TYPE from pull down Some items on the screen have Select the ENGINE TYPE menu not been selected 0207 Entered Engine Serial Number does not exist Incorrect Engine Serial Number Check the Engine Serial Number and in database input enter it again Confirm the Number and enter it again 0208 Perform reflash or connect other ECM In case that invalid ECM is con Carry out the procedure following the Entered Engine S N does not correspond to nected such as the one that instructions on the screen connected ECM parts number is not set 0209 Engine cannot be started with currently con Try to registerthe Engine Serial Check the Engine Serial Number and nected ECM Number that is not compatible with ECM connected enter it agai
82. softkeys on the display screen The Snapshot Replay screen is restored Difference in operation of Snapshot Data Replay The operations of Snapshot Data Replay under F2 View Captured Data are somewhat different from those of Replay softkey function Review Data under F2 Snapshot Be careful not to confuse them Tool options Tool Options is the function to conduct a detailed test in case communication cannot be established with the machine at the time of setup of the Tech2 or at the time of Power On Self Test POST Tool option menu FO Tech2 Self Test Allows to conduct a test that assists with the diagnos tics of the Tech2 itself Normally the Self Test function need not be executed since the Tech2 conducts the Power On Self Test POST every time it is switched on If the POST demonstrates any trouble the results of the POST can be checked choosing the Self Test menu F1 Set Clock 26 Tech2 Resets the date and time of the Tech2 Before exiting this menu press the softkey Set Clock to save the settings F2 Set Unit Switches the unit between the English and the Metric system F3 Set Contrast Changes the screen contrast lighter or darker The change will be saved even after the Tech2 is switched off Tech2 self test menu FO Automated Main PCB and VCI Automatically executes function tests on the Main PCB and VCI modules F1 Automated Main PCB Automatically executes function
83. stand opens angle of 0 180 Display area LCD This is liquid crystal display LCD with contrast adjust ing function It displays ECM information and various instructions Machine communication interface VCI module This is a module to communicate between the machine and Tech2 Fastening bar of VCI module The bar is used to install fasten remove the VCI Connector of DLC cable connection This is used to connect the Tech2 to the machine Con nect the DLC cable Connector for AC adapter connection This is used to connect the attached AC adapter when using Tech2 with other than the machine PCMCIA card insertion slot with cover Open the cover when inserting the PCMCIA card into Tech2 Insert the PCMCIA card with the cover opened Never insert remove the PCMCIA card when the Tech2 is powered on PCMCIA card release button This is used to remove the PCMCIA card from Tech2 Press the button to remove the PCMCIA card Never remove the PCMCIA card when the Tech2 is powered on Connector for external communication RS 232 port This is used to connect the Tech2 to a computer Connector for external communication RS 485 port This is a connector for phone line connection however it is not currently used Do not connect the phone line etc to this connector Precautions on handling Tech2 Ventilation If performing inspection and test with engine running in badly ventilated area such as garage ventilate suffi
84. such as USB device con nected to the personal computer Disconnect EMPS and all communi cation devices including USB device from the personal computer Restart the personal computer and connect only EMPS related devices then operate EMPS again If the error occurs again contact the administrator 80 EMPSIII Code Message Description Response 0060 Communication error BCC error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0061 Communication error Time out error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0062 Communication error Other error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0063 Communication error Communication error interrupt Check each wiring connection and If the error occurs again contact the adminis signal restart the process again trator 0064 Communication error Communication error frame Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0065 Communication error Communication error port Check each wiring connection and If the error occurs again contact the adminis overrun restart the process again trator 0066 Commun
85. the Next button EMPS0031 4 6 New ECM Parts Number Search Screen This screen is used to select the search conditions for Parts Number Choose the option from ENGINE MODEL and ENGINE TYPE and then click the Select button Next choose option from the OEM NAME and click the Next button To return to 4 5 Current ECM Parts Number Confirma tion Screen click the Back button WJ New ECM Parts Number Search xi New ECM Parts Number Search ENGINE MODEL 6HK1 z ENGINE TYPE ys Z 01 Select OEM NAME ISUZU AMERICA X ENGINE NUMBER 511361 Cancel _ lt Back R EMPS0032 A message will appear if an error is discovered by the check that is performed when the Next button is clicked EMPS 39 4 7 Switch Confirmation Screen 2 The switch confirmation screen is shown below 1 Confirmation of Switch xj DATA ECM SELECT POWER READ ON WRITE OFF r Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch OFF EMPS0036 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch OFF After configuring the switch settings click the Next button te Confirmation of Switch xj Confirmation of Switch POWER switch OFF EMPS0050 After configuring the power switch setting click the Next button After connectin
86. the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the extension box 3 to ECM harness 4 4 Connect the ECM hamess 4 to ECM 5 Connect the battery 5 6 Insert the Data CD 6 into the PC Battery EMPS0006 Connect the PC selector and ECM according to the procedure After connection clicking the Next button advances to 5 2 User Authentication Screen 5 2 User Authentication Screen This screen is used for EMPS user authentication Refer to 2 2 User Authentication Screen 5 3 Connection Confirmation Screen This screen shows the connection status of the com puter selector ECM and power supply battery Refer to 2 3 Connection Confirmation Screen 5 4 Switch Confirmation Screen 1 Refer to 2 4 Switch Confirmation Screen 1 to advance to 5 5 Enter Engine Serial Number 5 5 Enter Engine Serial Number Enter the serial number of the engine on which con nected ECM is installed ed Enter Engine Serial Number E xl Enter Engine Serial Number Select the engine model on which this ECM will be installed and then enter the Serial Number Parts Number 898045 7831 Engine Model 4JJ1 Engine TYPE XYSS 01 Engine Serial Number lr 00022 100023 Cancel Back EMPS0089 EMPS 49 5 6 Factory Setting Data Screen QR code uploaded from ECM and factory setting data are compared Factor
87. the maximum extent possible under law Cancel Choose Destination Location x Setup will install TIS 2000 in the following directory To install to this directory click Next To install to a different directory click Browse and select another directory You can choose not to install TIS 2000 by clicking Cancel to exit Setup Destination Directory espa Files cosids Browse lt Back Cancel 7 On the Choose serial port for Techline screen select the serial port of the serial cable to connect Tech2 to the PC Normally select the COM1 and click the Next Choose serial port for Techline x After selecting the Techline port select Next to continue ul e 8 On the Set HARDWARE_KEY screen select the LPT and click the Next Set HARDWARE_KEY Please select HARD WARE_KE Y lt Back Cancel Tech2 53 9 On the Salesmake screen select either the Isuzu General Export General Export VIN or Isuzu US US VINY and click the Next Example UBS 6VE1 engine General VIN JACUBS26GY7100001 US VIN JACDJ58X3Y7100001 Salesmake E xj Please select Salesmake Isuzu North America Isuzu Based Vehicles lt Back Cancel 10 On the TIS 2000 installation mode select the Standalone and click the Next
88. to the positive terminal Caution In the case of a 24 V machine connect to battery on the body ground side to take out 12 V TSWG0141 Power socket cable AC DC adapter This is used to check the captured data by operating Tech2 away from the machine Caution Be sure to use the power socket cable adapted to local standards Otherwise it may result in failure of Tech2 or power socket cable due to different voltage and current depending on regions Tech2 7 Check items before use VCI Check to see whether the VCI module is securely inserted and whether the fastening latch bar of the VCI module is located on the left hand end Attach the DLC cable and fasten it by tightening the two lock screws PCMCIA Card Check to see whether the slot upper side has this card inserted with its Tech2 label side up Caution If the card is not inserted properly and the unit is switched on NO PCMCIA CARD INSERTED will appear If that is the case turn off the power and redo the insertion of the PCMCIA Card Connection Check to see whether the DLC cable is fitted with an adapter compatible with the machine Note Before connecting the cable to the machine verify that the key switch is in the OFF position Caution In the case of a 24 V machine connect to battery on the body ground side to take out 12 V 8 Tech2 How to connect Tech2 1 Insert the PCMCIA Card with the latest version
89. ver sion does not match proceed to the upgrading procedure to the latest version 2 Time setting Displays the time setting properties screen on your computer to manage the saved date and time that is acquired by snapshot correctly 3 Parts Number Label Printing When reflashing in any country other than the United States enter a reflashed new Parts Num ber on a label and paste it on the ECM EMPSIII 75 Parts Number Label Printing Procedure With PC connected to printer prepare a label sheet Click the Parts Number Label Print button on the Option screen to advance to Parts Number Label Print screen lol Parts Number Label Print Data Date fom tn New Parts No Old PartsNo Selector S N Engine Model Print _ L o 5 5501250570 E CE TET 2 depre 425608 96080 6650 96126 0570 336 a a as Exit Next EMPS0217 This screen displays the history data of reflashing Select the item you want to print and click the Next button to advance to the print preview screen Do not use thermal papers then past it on the specified location AE TT ACAUT ION coa Print with papers that is coated with glue that does not come off on its rear side Cut the paper along the dotted line after printing EMPS0218 Click the Print button to start printing 76 EMPSIII 8
90. 00 4 6UZ1 24V General 0910 EN 09 10 1 1000 5 6WG1 24V General 0910 EN 09 10 1 1000 6 6HK1 24V Power Unit 0910 EN 09 10 1 1000 ta 6UZ1 24V Power Unit 0910 EN 09 10 1 1000 8 6WGl 24V Power Unit 0910 EN 09 10 1 1000 9 4m 12V General 0910 EN 09 10 1 1000 10 4HK1 12V General 0910 EN 09 10 1 1000 1 6HK1 12V General 0910 EN 09 10 1 1000 4m 12V Power Unit 0910 EN 09 10 1 1000 13 4HK1 12V Power Unit 0910 EN 09 10 1 1000 14 6HK1 12 Power Unit 0910 EN 09 10 1 1000 4 EMPS1054 EMPSIII 29 Reflash Mode Operation Procedure 1 Preparation This section describes preparation for starting the EMPSIII program 1 1 Preparation 1 Printed label with update parts number is necessary to proceed reflashing in all countries except the US Pro ceed next steps to get updated parts number Contact pt_service notes isuzu co jp in order to obtain the updated parts number label If engine is certified in the US it is not necessary to replace the label Proceed all steps 2 After reflashing you need to attach the new Parts Number label on the ECM 3 Check the serial number of the selector and have your user ID and password ready 4 Check the engine serial number 5 To perform compulsory reflash obtain the specific password from the machine manufacturer or the engine manufacturer Note Optional 12V AC adapter and 12V Power Assist Box are required when reflashing 12V ECM using the AC adapter 30 EMPSIII 1 2 EMPS
91. 000 Session Allows to register and display user information Print Prints the screen Help Launches the integrated help function of TIS 2000 Snapshot transmission method using e mail Upload the snapshot data from Tech2 to hard disk on PC Open the file in the following procedure to down load data Double click C Program Files Double click the cosids folder Double click the DATA folder Double click the SNAPSHOT folder to download Make sure that the file extension is sur and attach the file to e mail
92. 2 Installing a USB driver for EMPS Carry out the following procedure with the EMPSIII setup CD inserted in the CD ROM drive 1 Connect your computer to EMPSIII as the figure shown below and turn on the EMPSIIl power switch 2 Automatic installation wizard of the USB driver for EMPS will start Isu2 TSUZU MOTORS LIMITED USB cable EMPS1035 3 Select Search for a suitable driver for my device recommended and click the Next button Found New Hardware Wizard Install Hardware Device Drivers Le A device driver is a software program that enables a hardware device to work with ey an operating system This wizard will complete the installation for this device Gy USB lt gt Serial A device driver is a software program that makes a hardware device work Windows needs driver files for your new device To locate driver files and complete the installation click Next What do you want the wizard to do Search for a suitable driver for my device recommended Display a list of the known drivers for this device so that can choose a specific driver lt Back Cancel EMPS1036 4 Tick CD ROM drives and click the Next button 8 EMPSIII 5 This will finish installing the driver and the setup is complete Found New Hardware Wizard Locate Driver Files ee 2 Where do you want Windows to search for driver files S Search for driver file
93. 2 6 New ECM Parts Number Search Screen oooccccccccconnconnnccccnoncnnnnnnnnnnnnnononononornnonononnrnnnnnnnnrnnnannnnnnnnrnnenonaninnns 18 2 7 New ECM Parts Number Search Result Confirmation Screen occccccconncnnoncncnonocenoncnonornnnnnonononaranononinononos 19 2 8 Reflashing ECM Parts Number Confirmation Screen ooonnnccccnnnnocccccnnnnonccono nao ccnnnn ono rc narrar cnn rr 19 2 9 Switch Confirmation Screen Zi A A A a voce dae aa aa debe 20 2 10 Switch Confirmation Screen Saren an a a aa a a a a a a a a a a a a 20 2 11 READY LED Confirmation Screen Tasianasii hinian anui a a a a ardat 20 2 12 Switch Confirmation Screen a a n a E AR E A TEE AEEA 21 2 13 Reflashing Execution Confirmation Screen ssesseesssssiissstrissttttttt ttt tntan cnn narrar rr 21 2 14 Switch Confirmation Screen a a a aaa a arere aeaea LA 22 2 15 Switch Confirmation Screen O sirina a a A a dia a dia et a a e a A 22 2 16 READY LED Confirmation Screen 2 ireira ea nd a a a aaa aaa d apaa aaeei ataie aaa ai 23 2 17 SWwitcth Confirmation Screen Terna A A A a A ta A E E A tii Sebas 23 2 18 Reflashing Result Confirmation Screen oooonnnccccconnocccccnnnnonccnnnn ono nc cnnn nn nc cnn anar n cnn rr cnn rra 24 2 19 Final Result Confirmation Screen ccccccccccsessccceeeceneceeceeeaeseseceeeceauaeseceeeaueaseeeeceesuaaeneceeeceasegsseeeeeseaeneeees 24 2 20 Switch Confirmation Screen g aner a R a a ada Aa E a aSa ENR 25 2 21 Cable Removal Procedure Screen
94. 3 Please Wait Please Wait TSHKO0061 TSHKO061 Step 12 Step 12 2 e Pressing the softkey Yes updates the ID codes of e When the ID code registered in the ECM corre No 1 cylinder No 6 cylinder stored in the ECM sponds to that uploaded to the Tech2 the following to the Tech2 message will appear Pressing the softkey No returns you to Step 11 Upload is completed without uploading the data Pressing the softkey Confirm returns you to Step e Upload is the function to transfer the registered ID 11 code from ECM to Tech2 to store the data in it Upload ID Code Upload ID Code 5 2005 Off Road Industrial Engine 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIERS 6HK1 TC C Rai _TIER3 Upload Conpeted Is data uploaded Confirm TSHK0062 46 Tech2 Step 12 3 ID code download ECM When the ID code registered in the ECM does not Step 1 correspond to that uploaded to the Tech2 the fol Press the ENTER key lowing message will appear Pressing the softkey Confirm returns you to Step 11 e In this case the uploaded ID code will be erased Therefore perform upload again The message shown in Step 12 4 will appear ech 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIER3 32 Megabyte Press ENTER to continue f i Software Version FK k ppl oad rai lea Isuzu Development TSWG0110 Step 2 e C
95. 4 44 9 88 a 0 4 4 m lt gt SCSI and RAID controllers E Sound video and game controllers H Storage volumes H System devices EH 2 Universal Serial Bus controllers EMPS0017 6 In the displayed items for communication ports confirm the COM port to which the EMPS is con nected EMPS 17 2 4 Switch Confirmation Screen 1 After checking to make sure that the initial settings of the switches are as shown on the screen click the Next button Ly Confirmation of Switch E x DATA ECM SELECT POWER READ ON 0 9 WRITE OFF Confirmation of Switch Check the following conditions DATA SELECT switch READ side ECM POWER switch OFF POWER switch OFF EMPS0018 Turn on the power switch and then click the Next but ton Ly Confirmation of Switch xi Confirmation of Switch POWER switch __ ON EMPS0019 This starts selector confirmation Advance to 2 5 Current ECM Parts Number Confirma tion Screen in accordance with displayed instructions 18 EMPS 2 5 Current ECM Parts Number Confirmation Screen This screen displays the current ECM parts number Clicking the Next button advances to 2 6 New ECM Parts Number Search Screen To cancel former ECM parts number confirmation click the Cancel button Selection Item Descriptions Items Settings Operation Performed ENGINE MODEL Select the eng
96. 46 Communication error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0147 Communication error No response from selector Click the OK button switch the selector to continue or exit the pro cess following the instructions on the screen New Parts No Reading 2nd time 60 minutes Do you want to execute this process grated confirmation process if clicking the Yes button in the message above Code Message Description Response 0148 ECM Parts Number Request cannot be sent Parts Number request failure Click the OK button to exit the pro cess and then check the selector 0149 Communication error Invalid number of digits for Click the OK button to exit the pro If the error occurs again contact the adminis Parts Number cess and then check the selector trator If the error occurs again contact the administrator 0150 Reflashed Parts Number does not corre Differ from the entry value Check ECM Parts Number and spond to the entered selected Parts Number restart the process again 0151 Service address does not correspond Do Service address retry Carry out the procedure following the you want to search again instructions on the screen 0152 ECM Parts Number Request cannot be sent Parts Number request failure of Click the OK button to exit the pro service address retry ces
97. 5 KB i l a programs 397 KB Control Panel 35 FTD2XXUN INI 1KB ererrcir exe 420 KB E Installing D2XX on XP note doc 24 KB E My Network Places A Recycle Bin 8 Internet Explorer a My Computer Ui EMPS1038 4 The screen shown below appears then click the Continue button 2 objects Disk free space O bytes 1 FTDI D2XX Uninstaller Version 22 x If your USB device is connected please unplug it now Press Continue to uninstall the drivers or Cancel to quit EMPS1039 5 The screen shown below appears then click the Finish button This completes uninstalling the USB driver 6 Retry the procedure on step 2 FTDI D2XX Uninstaller Version 22 i xj Uninstalling VID_04034PID_6001 Deleting registry entries Deleting files Uninstall complete press Finish to exit Continue EMPS1040 EMPSIII 9 Note If your PC has no RS 232C port you can use a USB to RS 232C converter optional to connect However error may occur during reflashing with some converters The converter shown below was verified for operation Except Windows 7 Maker Product name Model JAN code 57 6k 38 4k 19 4k Buffalo USB Serial Converter Cable BHC US01 GP 4981254134788 x O x Dynex USB PDA Serial Adapter Cable DX UBDB9 x O O Elecom USB to Serial Cable UC SGT 4953103133716 x O O Loas USB
98. 6UZ1 is the same 4JJ1 4JJ1 e Using EMPSIII can reflash the ECM of industrial common rail engine only e Using EMPSIII cannot reflash the ECM of industrial engine RED 4 type injection system that meets Phase 2 Emission Standards 10 EMPSIII ECM Variation ECM for Shipping Service ECM Blank ECM Calibration data Set Set N A QR code Set N A N A Q trim Set N A N A System Requirements for EMPSIIl Software Recommended System Component Specifications PC PC AT compatible machine CPU Pentium II 800 MHz or more Os Windows 2000 SP4 Windows XP SP1 SP2 SP3 Windows Vista Windows 7 Memory 256MB or more HDD 20GB or more Video card 1024 x 768 dots or more 256 color or more Serial interface One or more RS 232C ports USB conversion connector etc is also available External drive CD ROM drive 32 bit only Available Display Language for EMPSIII Software EMPSIII software selects appropriate language for display automatically according to OS language installed in PC Available language is as follows OS language Software display language Manual Japanese Japanese Japanese English English English French French English German German English Italy Italy English Spanish Spanish English Portuguese Portuguese English Chinese Chinese Chinese Other language English English EMPSIII 11 E
99. 9 00 00 D3 D6 E6 00 BF F5 5 0 55 00 6D C9 B5 D c B4 BE D1 9A 1 gt 6 55 00 56 E2 DB OO E1 c3 Dc E4 BO 9 Remove the head cover and confirm the injector QR code Ea m E N A Cancel WA EMPS0065 Enter QR code QR Code Assist EMPS0067 54 EMPSIII Note 6 Confirm download If no error for entered data occurred Clicking the Next button displays Injector QR Set button will become active Code Change Confirmation screen The background color of changed cylinder has turned light blue Ke change injector QR code lx Change injector OR code Engine Model 6HK1 Engine Serial Number 511361 Cylinder No Machine QR Code BCC Change El nz PRETO AAA AE T Injector QR Code Change Confirmation 2 5S AB AS BF 05 CE B9 BD C E4 A9 al E Confirm the contents for injector QR code change E SE aE 4 As BE D9 00 00 03 D6 E6 00 BF F5 N A 5 55 oo 60 c9 85 D7 c7 B4 BE DI JA 15 N A Engine Model 6HK1 Engine Serial Number 511361 a AAA A ree 56 El DB OO El c3 DC E4 BO ea N A m Machine QR Code BCC Change Code Remove the head cover and confirm the injector QR code a 39 D5 oD NA Enter QR cod 2 AS AQ Al N A er code Cylinder No Machine QR Code BCC pete Espe Code En oa F5 N A 3 y 55 o1 C2 CC EC ca 2c 73 cc c5 e0 13 5 55 15 N A 6 55 oo 56 EZ DB 00 e1
100. Are ECM Selector and PC are connected properly Insert the EMPS Flash tool Software CD For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time Configure the setting of COM Cancel Next EMPS0012 Battery Connection Sonfirmation Connection Confirmation Power supply Battery For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time 6 ds to r Setting of communication port Communications port COM 1 Bit sec 38400 ops Change the bit rate if necessary Default value 38400 bps Are ECM Selector and PC are connected properly Insert the EMPS Flash tool Software CD For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time Configure the setting of COM port Cancel Next Cancel EMPS0013 After selecting the COM port Communication port and transmission bit rate Bit sec click Next to advance to 2 4 Switch Confirmation Screen 1 Selection Item Descriptions Items Description COM port Select the RS 232C port to which the selector is connected Transmission bit rate Select the data transmission bit rate Cancel button Displays a confirmation message for exiting the tool Ne
101. C C Rai _TIER3 Off Road Industrial Engine AY AA II 2 SS Off Road Industrial Engine AHK1 TC C Rai _TIER3 TSWG0090 TSWG0092 7 The items chosen in steps 3 to 6 are shown in the Message Area display section If the identification of the machine is OK turn the ignition key ON to START and press Next by following instructions given on the screen Tech2 13 9 Once the communication is established the unit will show the part No and DDI Diagnostic Data Identification which varies from a system to another Press the softkey Confirm and go on to the application If any mistake was made in the selection of the vehicle type despite that the com Note munication is enabled a message to that effect will If you make any mistake pressing the EXIT key will appear flashing If that is the case check the vehi return you to the Main Menu cle type again and redo the operation from step 1 5 2005 Off Road Industrial Engine 5 2005 Off Road Industrial Engine TIER3 TTI 4HK1 TC C Rail_TIER3 _ AAA ARO Turn On lgnition Part No Pressing EXIT key in the steps 3 to 9 will return you to the Main Menu screen Next TSWG0093 8 The following illustration shows the state in which the Tech2 is waiting for communication with the machine controller If the softkey Next is pressed with the ignition key
102. C Values of selected parameters at Center Point E in frame D Number of frames time E Center point of graph indication Tech2 19 oo 200 Snapshot Plot 52 72 92 112 132 ton Fuel Rail Diffelence Actual Desired MPa t Engine Speed RPM TSWG0124 1 Denotes recognition of DTC A vertical line appears in abscissa if there is a Trouble Code issued in the Snapshot Data loaded When plotting a graph it is advisable to check for DTC through Over View 2 DTC recognized frame 236 Actually issued in Frame 235 Softkey functions Choose the More on the snapshot graph display screen Move lt Allows to view changes of data preceding the display screen e Move gt Allows to view changes of data following the display screen e Trigger Frame Displays a trigger point e More Switches the displayed softkeys Choose the More on the plot display screen e Zoom In Shows the abscissa by enlarging it each press doubles the display e Zoom Out Shows the abscissa by reducing it each press halves the display e Over View Shows the entire frame e More Switches the displayed softkeys Choose the More on the plot display screen Time Frame conversion Switches the value in abscissa e More Switches the displayed softkeys 20 Tech2 Select frame 1 Press softkey Select Frame Data Display Replay
103. DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch WRITE side ECM POWER switch OFF EMPS0044 Configure the switch settings as shown below DATA SELECT switch WRITE ECM POWER switch OFF After configuring the switch settings click the Next button This will start data confirmation and advance to 4 16 Switch Confirmation Screen 9 4 16 Switch Confirmation Screen 9 The switch confirmation screen is shown below x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch OFF EMPS0045 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch OFF After configuring the switch settings click the Next button This will start communication with the selector and advance to 4 17 READY LED Confirmation Screen 2 A message will appear if an error occurs during com munication Refer to 7 Error Code List If a communication error occurs advance to the 6 Recover Point screen EMPS 43 4 17 READY LED Confirmation Screen 2 The selector LED confirmation screen is shown below After confirming that the LED is lit click the Yes button to advance to 4 18 Switch Confirmation Screen 10 If confirmation is not possible click the No button to return to 4 16
104. DEL and ENGINE TYPE and provides them for selection in the OEM NAME box OEM NAME Select the OEM NAME from among those that correspond to the selected ENGINE MODEL and ENGINE TYPE ENGINE NUM Engine Serial Number uploaded at BER startup is displayed You cannot enter in this field except the process that includes Engine S N change Returns to 2 5 Current ECM Parts Number Confirmation Screen Back button Next button Performs a check and then advances to 2 7 New ECM Parts Number Search Result Confirmation Screen A message will appear if an error is discovered by the check that is performed when the Next button is clicked 2 7 New ECM Parts Number Search Result Confirmation Screen This screen displays the search results After checking the contents click the Next button to advance to 2 8 Reflashing ECM Parts Number Confir mation Screen If the search results do not show the parts number you want select the NEW ECM PARTS NUMBER INPUT check box and then input the correct parts number Be sure you input a compatible parts number To return to 2 6 New ECM Parts Number Search Screen click the Back button xl New ECM Parts Number Search Result CURRENT ECM PARTS NUMBER 898002 6183 ENGINE MODEL 4HK1 ENGINE TYPE XYSA 01 OEM NAME ISUZU AMERICA ENGINE NUMBER 412691 Changed NEW ECM PARTS NUMBER IS 98080 6650 To enter other interchangeable part
105. DI C2 CC ECC N A 4 55 aB 8E D9 00 00 D3 DO ES 00 BF F5 N A 55 00 6D cg B5 D7 c7 B4 BE DI JA 15 N A 6 55 eo 56 E2 DB OO E1 C3 DC ES 80 90 N A a Remove the head cover and confirm the injector QR code Remove the head cover and confirm the injector QR code Enter QR code Enter QR code b Machin R Cod Cylinder No Machine QR Code BCC cin is Codi ai 37 55 fa 22 33 44 55 66 77 88 99 Ad 55 Check Set QR Code Assist QR Code Assist EMPS0064 EMPS0066 2 Enter the injector QR code 4 Click the Check button Error check for entered data will be performed Note I change injector QR code El If error for entered data occurred The letters in QR code and BCC fields will turn red Enter them again Change injector OR code Engine Model 6HK1 Engine Serial Number 511361 Cylinder No Machine QR Code BCC Change Code 1 33 39 64 00 00 00 00 00 00 00 D5 DD l N A Cancel I Change injector QR code E x Change injector OR code Engine Model 6HK1 Engine Serial Number 511361 E2 DB 00 El Cylinder No Machine QR Code BC Change Remove the head cover and confirm the injector QR code Code Enter QR code a 1 55 p 64 00 00 00 00 00 00 00 03 DD N A 2 55 8 AS BF 05 CE B9 BD C7 E4 Ag A N A QR Code pA 55 11 22 33 44 55 66 77 88 99 aa ic El QR Code Assist 1 AAN Sa 4 55 AB 8E D
106. E soc pra 2 T Power Enrichment E na setos laa lr 100 RO E A TP Sencor e Ei Pa 1 x FP Sostar Loamod Corr lia E 3 bt On on MAP m Ort On on Pomer E wetmert Released MAP wo 3 Released T ma hag Loop Status No TP arge x 0 Air Fuel Ratio t 0 Ty aa Leemed Cay an 47 RPM 11029 Bank 1 Sensor 1 y asa RPM EVAP Canister Purgo lose sl SIDA EVAP Canistor Purge l ESTE 2 37DA EVAP Van Set pee aa inactivo EVAR Vnt Sal ET A BO Inactive Series Spark Retard Cue Curt ramo Poston fu 100 Service Spark Retard G wie ComestFiame Postin 0 100 fx Rot Pulse Counter ta oa i ahem fx Rot Pulse Counter E oa nn te om Ign Cycle Counter 0 Counts Engine Run Time 00 01 10 Ign Cycle Counter 0 Counts Engine Run Time 00 01 10 ignition 1 13 6 Volts Ignition 1 18 6 Volts alolm gt nie sere erie W ajo n o mil cn Draw 01000 Ready ms isu liuu General Export Corcral Export VIN 1008 7 Prusia TMS ISUZU susu General Export Gororal Esport VIN 1008 _ Fig 4 Graph Parameters window sample Fig 6 Graph Parameters window 5 Selected parameter is shown in graph form in the 2 Click the graph icon and select the parameter you right hand of the data parameter on the screen wish to view from the list Change the graph cate gory as required 3 Perform the same procedure for the 2nd to 6th parameters with graph icons 4 Clicking the OK button displays the graph wer Lar 3 4 5L v LS
107. EA TITLE AREA Shows the item currently selected MESSAGE AREA Shows a supplementary explanation or instruction DISPLAY AREA Displays data parameters and values 9 lines x 23 characters FULL TEXT AREA Shows details of the parameter under the highlight bar SOFT KEY AREA The softkeys below the function item display boxes are valid Tech2 11 List of functions of Tech2 Main Menu j F0 Diagnostics FO Diagnostics Trouble Code 7 FO F H F1 Data Display H F 2 Snapshot F3 Actuator Test FO F F4 Programming FO F5 ID Infomation Lo Fl F2 F 1 Service Programming System SPS H F3 F2 View Capture Data F4 F3 Tool Options FO Tech Self Test F5 F1 Set Clock H F2 Set Unit H F3 Set Contrast M F4 Set Language F5 Set Cputure Options F6 Set Script Options F4 Down Load Up Load Help Common Rail System Read DTC Info By Priority Clear DTC Infomation Device Control Fuel Delivery Rate Injector 1D Code Engine Start Counter Starter Exchange Counter Engine Type Serial No Clear Fuel Consumption FO F f4 Rail Pressure Control F1 F2 F3 Injector Foced Drive Injector Balancing Injection Timing Multi Injection Stop Glow Plug Relay EGR Control TSWG0161 Diagnostic procedure 1 When the Tech2 is switched on
108. EAD ECM POWER switch OFF After configuring the switch settings click the Next button This will start data confirmation and advance to 2 10 Switch Confirmation Screen 3 Configure the switch settings as shown below DATA SELECT switch WRITE ECM POWER switch OFF After configuring the switch settings click the Next button This will advance to 2 11 READY LED Confirmation Screen 1 2 11 READY LED Confirmation Screen 1 The selector LED confirmation screen is shown below After confirming that the LED is lit click the Yes button to advance to 2 12 Switch Confirmation Screen 4 If confirmation is not possible click the No button to return to 2 8 Reflashing ECM Parts Number Confirma tion Screen II EMPS Flash tool F x Does READY LED on Selector turn on READY ZN EMPS0039 2 12 Switch Confirmation Screen 4 The switch confirmation screen is shown below x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch WRITE side ECM POWER switch ON EMPS0040 Configure the switch settings as shown below DATA SELECT switch WRITE ECM POWER switch ON After configuring the switch settings click the Next button This will start data confirmation and advance to 2 13 Reflashing Execution Confirmation Screen EMPS 21 2 13 Reflashing Execution Confirmation
109. ECM The engine will not operate properly unless memory is cleared 1 Tum the ignition key to ON 2 Tum the Diag SW to ON 3 Tum the Memory Clear SW to ON 4 Wait 5 seconds 5 Tum the Memory Clear SW to OFF 6 Tum the Diag SW to OFF 7 Tum the ignition key to OFF 8 Wait 10 seconds Do not turn the ignition key to ON 9 Tum the ignition key to ON 10 Tum the Diag SW to ON 11 Check the engine Tf the vehicle etc is not equipped with ECM install the ECM to vehicle and clear memory performing above steps ning memory is complet EMPS0058 After memory clear is complete click the Clearing memory is completed button to return to Process Menu screen 5 Factory Setting This section describes the procedure to set the injector QR code of connected ECM back to the factory setting data according to Engine Serial Number 5 1 Startup Double click the EMPS3 icon on your Windows desk top to display the Initial Startup screen IVJEMPS Flash tool Softwere Yer 3 1 0 x EMPSII Engine Module Programming System ISUZU Softwere Ver 3 1 0 CD Ver 0709 1 Selecting a database to use Copyright c 2005 E Use the dates in tha CD ISUZU MOTORS LIMITED C Use the database in the hard disk Powertrain Dept To setup the database in the CD to the Service Group hard disk click the right side button Start downloading Exit Next
110. ENGINE TYPE ENGINE TYPE not selected Select the ENGINE MODEL and from pull down menu respectively and click ENGINE TYPE Select button 0074 Select OEM NAME from pull down menu OEM NAME not selected Select the OEM NAME 0075 Enter the six digit number into the ENGINE ENGINE NUMBER not input Enter the ENGINE NUMBER NUMBER field 0076 ECM Parts Number cannot be found Appropriate new Parts Number Click the OK button and follow the does not exist instructions on the screen EMPSIII 81 New ECM Parts Number Search Confirmation Screen Code Message Description Response 0077 Enter new ECM Parts Number New Parts Number not input Enter the parts number 0078 Record of former ECM Parts No to be No record for compulsory Confirm the parts number and enter it reflashed compulsorily does not exist reflash again 0079 ECM Parts Number is not compatible No compatible code exists Confirm the parts number and enter it again 0080 Enter search condition for ECM Parts Num OEM search refinement condi Select the search condition ber tion not selected 0081 New ECM Parts Number cannot be identi Refinement is not possible After checking the search refinement fied condition search again Rewriting Result Confirmation Screen Code Message Description Response 0082 The CD cannot be read CD cannot be read Check the CD ROM
111. Enforce Update gt This advances to 2 20 Compulsory Reflash 38 EMPSIII 2 5 Current ECM Parts Number Confirmation Screen This screen displays the current ECM parts number Clicking the Next button advances to 2 6 New ECM Parts Number Search Screen To cancel former ECM parts number confirmation click the Cancel button 4 Current ECM Parts Number Confirmation CURRENT ECM PARST NO 98002 6183 To cancel reflashing process click the Cancel button To continue click the Next button EMPS0031 2 6 New ECM Parts Number Search Screen This screen is used to select the search conditions for Parts Number Choose the option from ENGINE MODEL and ENGINE TYPE and then click the Select button Next choose option from the OEM NAME and click the Next button To return to 2 5 Current ECM Parts Number Confirma tion Screen click the Back button x New ECM Parts Number Search ENGINE MODEL 4HK1 ENGINE TYPE XYSA 01 Select OEM NAME ISUZU AMERICA ENGINE NUMBER Cancel Back Next EMPS0032 Selection Item Descriptions Item Settings Operation Performed ENGINE MODEL Select the engine model that corre sponds to the current ECM parts num ber ENGINE TYPE Select the engine type that corre sponds to the current ECM parts num ber Select button Extracts the applicable OEM names for the applicable ENGINE MO
112. Error Code List Start up Code Message Description Response 0001 Operating environment setting error Working folder not acquisition Reinstall the system Reinstall the EMPS If the error occurs again contact the adminis trator 0002 Operating environment setting error Working folder does not exist Reinstall the system Reinstall the EMPS If the error occurs again contact the adminis trator 0003 Operating environment setting error INI file does not exist Reinstall the system Reinstall the EMPS If the error occurs again contact the adminis trator 0004 Operating environment setting error INI file invalid Reinstall the system Reinstall the EMPS If the error occurs again contact the adminis trator Connection Command Screen Code Message Description Response 0005 The CD ROM drive does not exist CD drive cannot be found Check the CD ROM drive 0006 The CD cannot be read CD read failure Check the CD ROM drive and Data CD Contact your administrator if there is no fault 0007 The CD has not been inserted Insert the CD The CD has not been inserted Insert the Data CD into the CD ROM and click Retry button drive 0008 Data read error MDB file copy failure Check the CD ROM drive and Data Check the CD and CD drive CD Contact your administrator if If the error occurs again contact the adminis there is no fault trator 0009 Data read err
113. Hardware Wizard helps you install hardware Add Hardware Wizard The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the properties of any device Driver Signing Device Manager Hardware Profile Hardware profiles provide a way for you to set up and store lt different hardware configurations Hardware Profiles EMPS0014 Windows2000 System Properties General Network Identificatid Hardware Wizard SS The Hardware wizard helps you install uninstall repair ty J unplug eject and configure your hardware Hardware Wizard Device Manager m The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the properties of any device Driver Signing p Hardware Profiles y Hardware profiles provide a way for you to set up and store lt different hardware configurations Hardware Profiles EMPS0015 4 Select Device Manager to open it 38 EMPS 5 On Device Manager select Ports COM 8 LPT WindowsXP E Device Manager File Action View Help H amp e2 a A WINXP MULTILING Computer ss Disk drives 2 Display adapters lt 2 DVD CD ROM drives 3 Floppy disk controllers JB Floppy disk drives 3 IDE ATA ATAPI controllers 19 Keyboards Mice and other pointing devices E Monitors E Network a
114. IIl Selector Connection 24V system Using power supply Using battery EMPS0001 Name 1 POWER SW 5 Battery cable 2 RS 232C cable 6 Selector 3 ECM cable 7 ECM 4 24V AC adapter cable 8 Data CD 12V system EMPSIII 31 Using power supply Using battery EMPS0205 Name 1 POWER SW 6 Battery cable 2 RS 232C cable 7 Selector 3 ECM cable 8 ECM 4 12V AC adapter cable 9 Data CD 5 12V Power Assist Box cable Connection Procedure Caution 1 Turn the POWER SW to OFF 2 Connect the RS 232C cable 3 Connect the ECM cable Note Do not roll up the cable cord 4 5 Connect the AC adapter or battery cable Connect the 12V Power Assist Box when using the power supply for 12V system Insert the Data CD into the PC Removal Procedure 1 2 Turn the POWER SW to OFF Remove the AC adapter or battery cable Remove the 12V Power Assist Box when using the power supply for 12V system Remove the ECM cable Remove the RS 232C cable Eject the Data CD from the PC Do not use an AC adapter at the same time when drawing power from a battery Prepare the AC adapter that matches the rating 12V 24V of the ECM when drawing power with an AC adapter Do not use a battery at the same time when drawing power from an AC adapter Do not roll up the ECM cable Data communica tion error will result Make sure that the P
115. ISUZU MOTORS Limited 4 Campaign Update Use this mode when Equipment Manufacturer or ISUZU announces Campaign notice EMPS1027 Name 1 Normal Update 2 Engine replacement mode 3 Enforce Update 4 Campaign Update Normal Update Compatible parts number with reflashed parts number is searched automatically and updated Engine replacement mode Use this to return to the old ECM part number with hardware modification such as addition of machine wir ing due to change of on board engine Enforce Update An arbitrary parts number is designated and updated Select this when reflashing was failed or when reflash ing the parts number with no compatibility Specific password is necessary Campaign Update This is performed at the campaign designated by man ufacturer After reflashing send the campaign log file created to the administrator Select Normal Update Engine replacement mode Enforce Update or Campaign Update and then click the Next button One of the following operations is performed when the Next button is clicked Selected Option Settings Operation Performed Advances to 2 2 1 User Authentica tion Screen For Normal Update Engine replacement mode or Cam paign Update Normal Update Advances to 2 2 1 User Authentica tion Screen For Normal Update Engine replacement mode or Cam paign Update Engine replace
116. M 5 2005 Off Road Industrial Engine will appear 6HK1 TC C Rai _TIER3 The message in the screen changes in the order of No 1 cylinder INJ 1 and No 2 cylinder INJ 5 When it is abnormal the registration repeats 3 times Stop engine Turn off ignition Download ID Code 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIER3 Cylinder 1 INJ 1 TSHK0092 Programming in Progress o PCI 100 TSHK0094 Tech2 51 Step 13 2 When the downloaded ID code corresponds to that registered written in the ECM the following mes sage will appear Download registration is com pleted Pressing the softkey Confirm returns you to Step 11 Download ID Code 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Programming Conpleted Step 13 3 e When the downloaded ID code does not corre spond to that registered written in the ECM the following message will appear Pressing the softkey Confirm returns you to Step 11 TSHK0095 Download ID Code 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Programming Failed TSHK0096 52 Tech2 TIS2000 TIS 2000 installation procedure Time needed 30 minutes System Requirements 1 PC Free hard disk space 150MB or more OS Windows 95 or higher RS 232C connector CD ROM drive 2 Distribution CD ROM e Internet Exp
117. M harness 4 4 Connect the ECM hamess 4 to ECM 5 Connect the battery 5 6 Insert the Data CD 6 into the PC EMPS0006 Connect the PC selector and ECM according to the procedure After connection click the Next button to proceed to the mode selection screen y Mode Select CD 20060929001 E zi MODE SELECT ate m Parts number to be updated is searched automatically based on current parts number 2 Enforce Update Arbitrary parts number can be selected using special password which is provided by ISUZU MOTORS Limited C Campaign Update Use this mode when Equipment Manufacturer or ISUZU announces Campaign notice ss e EMPS0007 Name 1 Normal Update 2 Enforce Update 3 Campaign Update Normal Update normal reflash Compatible parts number with reflashed parts number is searched automatically and updated Enforce Update compulsory reflash An arbitrary parts number is designated and updated Select this when reflashing was failed or when reflash ing the parts number with no compatibility Specific password is necessary Campaign Update Campaign This is performed at the campaign designated by man ufacturer After reflashing send the campaign log file created to the administrator Select Normal Update Enforce Update compulsory reflash or Campaign Update and then click the Next button One of the
118. MPS1022 EMPSIII 5 EMPSIIl Component Parts Progran EMPS1051 Name 1 Selector Hardware 6 USB cable 2 ECM cable 7 RS 232C cable 3 Battery cable 8 EMPS CD ROM 4 Datalink cable 9 12V AC adapter 5 24V AC adapter 10 12V Power Assist Box Optional item that is used when reflashing 12V ECM using the AC adapter Before the EMPSIII software Setup Caution The ID user name and Password attached which are used to setup run EMPS refer to the Please Read This First on the separate sheet The ID and Password are attached to the bottom of the sheet After EMPS setup is done keep the paper for future reference 6 EMPSIII Before starting EMPSIII EMPS performs data communication Exit all other communication software before starting the EMPS In addition deactivate software and features that auto matically communication regularly such as Windows Update These may interfere with EMPS data commu nication Before starting operation make sure that the ECM PWR lamp is turned off If the lamp stays on reconnect each cable and restart the personal computer then operate EMPS again If the error occurs again EMPS might be faulty Contact the administrator ECM Diag DC IN1 DC IN2 EMPS II 1 Engine Module Programming System ECM PWR READY EMPS2 EMPS3 g POWER OFF POWER RS 232C USB FUSE 3A ON OFF ca a O
119. MPSIII software Setup Procedure 1 Insert the EMPSIII setup CD into the CD ROM drive This automatically starts up the setup program and the following message appears EA xl Restarting the computer is needed after the EMPS is installed Quit all other applications before proceeding Cancel EMPS1008 Quit other application if it is running Click the OK button To cancel installation click the Cancel button xi Engine Module Programming System EMPS End User License Agreement This End User License Agreement herein EULA is a legal contract between Isuzu Motors Limited herein Isuzu and the customer either an individual or a single legal entity herein licensee The software includes computer software and related media and printed materials either online or in digital form The customer agrees to be bound by the terms of this EULA by installing duplicating downloading accessing or using the software If the customer does not agree to the terms of this Disagree to the terms of this agreement EMPS1009 Read the license agreement If you agree to the terms click Agree to the terms of this agreement and click the OK button If you do not agree select Disagree to the terms of this agreement and select the OK button to end the setup 2 Enter the user name and password and then click the Next button A x ISUZU MOTORS LTD PAS
120. Number EA E 2980121634 gt gt 98040 1640 Hem Change to the filter with a pressure sensor and add wiring lt Attention gt Confirm the machine manufacturer s information on hardware modifications Be sure to perform the modification to upward compatible with hardware modification after completing hardware modification Failing to modify the software reflashing after replacing the hardware an error code will appear or affect machine functions In case that upward compatible information has two or more items perform hardware replacement and software modification reflashing for each item Be sure to proceed to the next item after completing an item A guidance for each item will appear in this program Do not fail to follow that I Perform reflash to the Parts Number with hardware modification following the above mentioned cautions EMPS1056 Check Perform reflash to the Parts Number with hard ware modification following the above mentioned cau tions and then click the Next button to advance to 2 18 4 Hardware Change Confirmation Screen 2 18 4 Hardware Change Confirmation Screen Confirm the information on modifications and wiring diagram released from the machine manufacturer then complete the connection before proceeding to reflash o Hardware Change Confirmation 898012 1634 898040 1640 r Confirmed the machine manufacturer s information on modif
121. OWER switch OFF After configuring the switch settings click the Next button This will start data confirmation Lv Confirmation of Switch x POWER ON OFF ma POWER am of Switch POWER switch OFF EMPS0157 After configuring the power switch setting click the Next button to advance to 5 10 Cable Removal Pro cedure Screen 5 10 Cable Removal Procedure Screen Disconnect the cable which connects the selector to ECM and then click the Next button This advances to 5 11 Memory Clear 5 11 Memory Clear Perform memory clear in accordance with the instruc tions that are displayed Clicking the OK button displays the following proce dure 7 Clearing Memory x Clearing ECM Memory Perform the following steps to clear memory if Vehicle Construction equipment machine is equipped with ECM The engine will not operate properly unless memory is cleared 1 Tum the ignition key to ON 2 Tum the Diag SW to ON 3 Tum the Memory Clear SW to ON 4 Wait 5 seconds 5 Tum the Memory Clear SW to OFF 6 Tum the Diag SW to OFF 7 Tum the ignition key to OFF 8 Wait 10 seconds Do not turn the ignition key to ON 9 Tum the ignition key to ON 10 Tum the Diag SW to ON 11 Check the engine Tf the vehicle etc is not equipped with ECM install the ECM to vehicle and clear memory performing above steps EMPS0058 After memory
122. OWER switch of EMPS selector is turned to OFF before connecting disconnecting the ECM cable Damage to EMPS or ECM selector will result Before starting operation make sure that the ECM PWR lamp is turned off If the lamp stays on reconnect each cable and restart the personal computer then operate EMPS again If the error occurs again EMPS might be faulty Contact the administrator 32 EMPSIII 2 ECM Reflash This section describes the process procedure for nor mal reflash 2 1 Startup Double click the EMPS3 icon on your Windows desk top to display the Initial Startup screen Iv4EMPS Flash tool Softwere Yer 3 1 0 Zi EMPSII Engine Module Programming System ISUZU Softwere Ver 3 1 0 CD Ver 0709 1 Selecting a database to use Copyright c 2005 Oise the casi in the CD ISUZU MOTORS LIMITED Use the database in the hard disk Powertrain Dept To setup the database in the CD to the hard disk click the right side button Start downloading Ext CAE Service Group EMPS0161 Clicking the Next button displays the Process Menu screen shown below x Process Menu ECM Reflash MODE Diagnosis MODE ECM Reflash Diagnosis DTC Actuator QR Injector Replacement HTML manual display Replace ECM same model Read saved data Factory setting Ecm Information Ecm Information Opion Ext EMPS1046
123. Qu n file Change wnit C kpa Change unit F psi Engine Model 4HK1 Engine Serial Number 400347 ECM Parts Number 898040 1680 Frame 77 T Frame 282 Data display setting EMPS0164 Double click on the DTC error list to display a corresponding HTML manual IWIkeyWord Data Parameter EMPS_FRM_00300 xl Snapshot setting lt lt Back Forvard __ HTML manual display Snapshot start timing Mamal operation Snapshot data saving type Start at DTC code reception DTC P0107 Flash code 71 Barometric pressure sensor circuit input is low open circuit or ground short Change trigger setting Snapshot Start DTC DTC Clear P1277 Fhush Code 24 Present Accelerator sensor 1 fault low voltage fault P1282 Fhush Code 24 Present Accelerator sensor 2 fault low voltage fault PO107 Flush Code 71 Present Barometric pressure sensor fault low voltage faalt APIE TI Code CAN timeout fault PO487 Fhush Code 44 Present EGR position fault Brushless specification Data Parameter MIN MAX MIN MAX Switch OFF Toff 100 Fuel Temperature Sensor Physical 30C Idle Dow n Switch With Delay OFF 5100 Manifold Absolute Pressure Sensor 200kpa of1000 Idle Mamaal Switch With Delay OFF Barometric Pressure Sensor Physical 95 kpa Idle Up Switch With Delay OFF Accel Pedal Position Output ES Glow Relay OFF EGR BLDC Rot
124. R code Enter QR code Cylinder No Machine QR Code BCC Code M ma QR Code Assist o se EMPS0191 When clicking Without the service history of injec tor button IVJQR code download zi Without the service history of injector Set the injector QR code for the factory setting Engine Model Engine Serial Number 412691 Cylinder No Machine QR Code Code Ea 0B 26 Click the Download button if the entered values are OK QR Code Assist Ezit Doenload EMPS0192 Refer to 3 Injector Replacement for detail of the next procedures 50 EMPSIII 3 Injector Replacement This section describes the procedure to change the QR code during injector replacement 3 1 Startup Double click the EMPS3 icon on your Windows desk top to display the Initial Startup screen Iv4EMPS Flash tool Softwere Yer 3 1 0 E Zi EMPSII Engine Module Programming System ISUZU Softwere Ver 3 1 0 CD Ver 0709 1 Selecting a database to use Use the database in the CD Use the database in the hard disk Copyright c 2005 ISUZU MOTORS LIMITED Powertrain Dept Service Group Start downloading Exit Next To setup the database in the CD to the hard disk click the right side button EMPS0161 Clicking the Next button displays the Process Menu screen shown below
125. RS 232C Converter Cable ZUR 101 4967101189217 x O O Sanwa supply USB RS 232C Converter USB CVRS9 4969887652039 x O O Radio Shack USB to Serial Cable 26 183 x O x Dynex purchased as USB PDA Serial Adapter DX UBDB9 x O x Best Buy Akizuki Denshi Tsusho USB Serial Converter Cable M 00720 x O x Error may occur depending on the model of personal computer during reflashing in the list above Communication at the transmission speed of 38 4k is recommended e You cannot use a USB Serial Converter driver manufactured by Arvel Corp because of interfering with the EMPSIII USB driver Uninstall the driver referring to the Precautions on EMPSIII Setup Procedure Corresponding to Windows 7 Download the driver from the manufacturer s site Maker Product name Model JAN code 57 6k 38 4k 19 4k Elecom USB to Serial Cable UC SGT 4953103133716 x O x Sanwa supply USB RS 232C Converter USB CVRS9 4969887652039 x O x Akizuki Denshi Tsusho USB Serial Converter Cable M 00720 x O x CablesToGo USB to Serial Adapter 26886 x O x ECM hardware compatibility ECM hardware that can be reflashed has no compatibility Use the ECM that corresponds to the engine type and voltage specification Voltage Specifications Remarks 12 V specifications 24 V specifications 4HK1 4HK1 6HK1 6HK1 Eng Model a a ECM hardware for 6WG1 and
126. Road Industrial Engine AHKI TE C Rai TIERS Select one of the fol lowing Engine 4JJ1 TC C Rail_TIER3 6HK1 TC C Rai _TIER3 6WG1 TC C Rai _TIER3 Waiting For Data 2 8 4HK1 TC C Rai _TIER3 TSWG0122 TSWG0092 44 Tech2 Step 8 Step 10 Press the softkey Confirm e Choose the menu F1 Injector ID Code with A Y e This displays the ECU ID information up down keys or F1 function key and press the ENTER key 5 2005 Off Road Industrial Engine TIER3_TT ee FO Fuel Delivery Rate FI Injector 1D Code DDI D405 12 Part No TSWG0094 TSHK0108 Step 9 l Step 11 e Choose the menu F4 Programming with A Y up down keys or F4 function key and press the e Choose the menu F2 Upload ID Code Tech2 ENTER key with A Y up down keys or F2 function key and then press the ENTER key Engine Upload D Code FO Diagnostic Trouble Code F1 Data Display FO Injector ID Code Snapshot F1 ID Code Registration Actuator Test F2 Upload ID Code F4 Programing F3 Download ID Code F5 KA ID Infomation TSHK0050 TSHK0060 Tech2 45 Step 11 1 Step 12 1 Upload D Code Upload ID Code 5 2005 Off Road Industrial Engine 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 6HK1 TC C Rai _TIER
127. S0005 EMPS 29 Battery Connection E Connection Procedure Connection Procedure Battery Power supply 5 a Battery 12V or 24V which corresponds to the voltage of ECM 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the extension box 3 to ECM harness 4 4 Connect the ECM hamess 4 to ECM 5 Connect the battery 5 6 Insert the Data CD 6 into the PC EMPS0006 Connect the PC selector and ECM according to the procedure After connection clicking the Next button advances to the next 3 2 User Authentication Screen 3 2 User Authentication Screen This screen is used for EMPS user authentication Refer to 2 2 User Authentication Screen 3 3 Connection Confirmation Screen This screen shows the connection status of the com puter selector ECM and power supply battery Refer to 2 3 Connection Confirmation Screen 3 4 Switch Confirmation Screen 1 Refer to 2 4 Switch Confirmation Screen 1 to advance to 3 5 Change Injector QR Code 3 5 Change Injector QR Code 3 5 1 Process Confirmation Screen After the upload the location where you can find the QR code to be entered appears and then Change injector QR code screen appears Process Confirmation screen QR code at factory setting is shown in the label on the head cover figure on the left The actual QR code is show
128. SSWORD penes EMPS0009 For Enforce Update After entering information in the ID PASSWORD and Enforce Update PASSWORD Password for compul sory reflash boxes click Next to advanced to 2 2 2 OEM Manufacturer Selection Screen To cancel user authentication at any point click the Cancel button ied User Authentication i xj User authentication for EMPS Flash tool is needed Enter ID and password D ISUZU MOTORS LTD PASSWORD Enforce Update PASSWORD Cane EMPS0010 Note The following message will appear if the contract of the entered user ID has expired EMPSIII 35 IvJEMPS Flash tool Zj You cannot log in with this user ID OK EMPS0185 Click the OK button to return to MODE SELECT screen 2 2 2 OEM Manufacturer Selection Screen After selecting the OEM manufacturer click the OK button to advance to 2 3 Connection Confirmation Screen x Select the machine s manufacturer and click WOKA ISUZU Y EMPS0011 36 EMPSIII 2 3 Connection Confirmation Screen This screen shows the connection status of the com puter selector ECM and power supply battery Power Supply Connection Ey Connection Confirmation E xl Connection Confirmation a I Battery Hamess t amp e RS 232C cable 24V AC adapter For power supply use th
129. SWORD User Name Cancel EMPS1010 3 Configure operating environment Configure the work folder that system uses the ini tial value of the COM port and the initial value of the data transmission rate and click the Next but ton COM port and data transmission rate can be changed later If you are not sure about this set ting do not change the value and click the Next button Work Folder O EMPS Reference Communications port com y 28400 w bps Bit sec Next EMPS1011 12 EMPSIII 4 Install the troubleshooting manual All manuals are installed in the default setting Recommended Note e The manuals installed in the past are completely deleted Uncheck the checkbox next to the manual you do not need to install in the list of the troubleshooting manuals Note e You can install the manuals you do not install in this step using the manual browse function of EMPSIII software CD Refer to 5 HTML Manual Display in the Diagnosis Mode Operation Procedure for details Click the Install button Ey Manual installation screen Manual installation screen The troubleshooting manuals listed in the table below are installed All manuals are installed in the default setting The manuals installed in the past are completely deleted Uncheck the checkbox next to the manual you do not need to install You can install the manuals you do no
130. Serial Adapter Cable DX UBDB9 x O O Elecom USB to Serial Cable UC SGT 4953103133716 x O O Loas USB RS 232C Converter Cable ZUR 101 4967101189217 x O O Sanwa supply USB RS 232C Converter USB CVRS9 4969887652039 x O O Akizuki Denshi Tsusho USB Serial Converter Cable M 00720 x O x Error may occur depending on the model of personal computer 6 EMPS Corresponding to Windows 7 Download the driver from the manufacturer s site Maker Product name Model JAN code 57 6k 384k 19 4k Elecom USB to Serial Cable UC SGT 4953103133716 x O x Sanwa supply USB RS 232C Converter USB CVRS9 4969887652039 x O x Akizuki Denshi Tsusho USB Serial Converter Cable M 00720 x O x CablesToGo USB to Serial Adapter 26886 x O x ECM hardware compatibility e ECM hardware that can be reflashed has no compatibility Use the ECM that corresponds to the engine type and voltage specification Voltage Specifications Remarks 12 V specifications 24 V specifications 4HK1 4HK1 6HK1 6HK1 Eng Model 6WG1 ECM hardware for 6WG1 and 6UZ1 is the 6UZ1 same 4JJ1 4JJ1 e Using EMPS can reflash the ECM of industrial common rail engine only e Using EMPS cannot reflash the ECM of industrial engine RED 4 type injection system that meets Phase 2 Emission Standards ECM Variation ECM for Shipping Service ECM Blank ECM Calibration
131. Service Programming System SPS Note Except industrial engine F2 View Capture Data Allows to review data recorded under Snapshot of FO Diagnostics F3 Tool Options Offers the function to make settings for the Tech2 main unit to display POST Power On Self Test results and to perform detailed tests PCB VCI e Tech2 Self Test Performs troubleshooting on the functions of the main unit WARNING WHILE THIS FUNCTION IS UNDER EXECUTION DO NOT CONNECT THE UNIT TO THE MACHINE e Set Clock Sets the internal clock of the Tech2 e Set Unit Switches between the Metric system and the English system e Set Contrast Adjusts the brightness of the display F4 Down Load Up Load Help The function to upload download data DTC Snapshot etc acquired through the Tech2 to from a PC and the Help function to render assistance in case the opera tion encounters a hitch Data display screen composition The screen for data display is composed in the follow ing manner 1 Data Display i O 2 Main Relay Voltage V Desired Idle Speed RPM Engine Speed RPM APP 1 Sensor Accelerat V 3 APP 2 Sensor Accelerat V Acccelerator Pedal Posit Fuel Rail Diffelence Actual Desired MPa EGR position BLDC moto System Voltage UER v 5 Select DTC Quick More Items Snapshot TSWG0087 Name 1 TITLE AREA 2 MESSAGE AREA 3 DISPLAY AREA 4 highlight bar 5 FULL TEXT AREA 6 SOFT KEY AR
132. Snapshot 0 00 000 Frame 1 Data Display Aa Replay Snapshot 0 00 000 Frame 0 Engine Speed RPM Main Relay Voltage V Fuel Rail Diffelence Actual Desired MPa Desired Idle Speed RPM A Engine Speed RPM APP 1 Sensor Accelerat V oan wee APP 2 Sensor Accelerat V aii e n Acccelerator Pedal Posit APP 1 Sensor Accelerat V Fuel Rail Diffelence Actual Desired MPa APP 2 Sensor Accelerat V System Voltage 1 64 y Acccelerator Pedal Posit 1 64 Select Plot Select More System Voltage Items Frame TSWG0107 Frame No 1 and recording time displayed and data values in Display Area represent those of 2 Pressing the softkey Select Frame causes the Frame 1 following screen TSWG0103 Actuator test Data Disply Select Frame neater ae Last Frame FO Diagnostic Troubule Codes 0 32 F1 Data Display 00 00 000 0 15 536 F2 Snapshot F4 Programming Go To Frame 0 F5 2 KA ID Infomation Press Enter after entering specific frame number to view TSWG0125 First Frame First frame No and data acquisi tion time from Trigger Point calculated back ward e Last Frame Last frame No and data acquisi tion time from Trigger Point integrated e Go To Frame Entering a frame No allows to view its data e Only the sign is displayed 3 1 entered via keys in the Go To Frame area TSWG0127
133. Switch Confirmation Screen The switch confirmation screen is shown below I Confirmation of Switch Zj ECM PWR ON OFF Confirmation of Switch Set each switch of Selector as follows ECM POWER switch OFF EMPS0156 Configure the switch settings as shown below ECM POWER switch OFF After configuring the switch settings click the Next button This will advance to 4 12 READY LED Confir mation Screen 4 12 READY LED Confirmation Screen The selector LED confirmation screen is shown below After confirming that the LED is lit click the Yes button to advance to 4 13 Switch Confirmation Screen If confirmation is not possible click the No button to return to 4 9 ECM Replacement Data Confirmation II EMPS Flash tool xj Does READY LED on Selector turn on READY O ZN EMPS0039 4 13 Switch Confirmation Screen The switch confirmation screen is shown below ke Confirmation of Switch eS EN ECM PWR r Confirmation of Switch Set each switch of Selector as follows ECM POWER switch ON EMPS0155 Configure the switch settings as shown below ECM POWER switch ON After configuring the switch settings click the Next button This starts reflashing This advances to 4 14 Reflashing Execution Confirma tion Screen EMPSIII 63 4 14 Reflashing Execution Confirmation Screen This screen
134. Switch Confirmation Screen 9 Ly EMPS Flash tool x Does READY LED on Selector turn off READY EMPS0046 44 EMPS 4 18 Switch Confirmation Screen 10 The switch confirmation screen is shown below 4 19 Reflashing Result Confirmation Screen This screen displays the parts number reflash result x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch ON EMPS0028 iJ Reflashing Result Confirmation E xi Reflashing Result Confirmation OLD ECM PARTS NUMBER 898008 1651 Vu 898008 1650 NEW ECM PARTS NUMBER EMPS0082 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch ON After configuring the switch settings click the Next button This starts data confirmation After confirmation is com plete advance to 4 19 Reflashing Result Confirmation Screen A message will appear if an error occurs during confir mation Refer to 7 Error Code List If a communication error occurs advance to the 6 Recover Point screen Clicking the Next button displays the message Check the content and click the OK button This advances to 4 20 Engine Serial Number Confirm screen EMPS 45 4 20 Engine Serial Number Confirm 4 21 Injector QR Code Change Confirmation Engine Serial Number of ECM prior to changi
135. Tech2 and transmit the saved snapshot data e Select the Transmitted Snapshot f When the snapshot data transmission is com pleted the data parameter list will appear on the screen AIC Relay Low Speed Fan Relay SP High Speed Fan Relays Temperature 3 52 Engine Oil Lit Engine Load Trans Fluid Temp ower Enrichment active Trans Oil Life PNP Current Gear Shift Sol Valvo 1 Shift Sol Valve 2 1HP Sw ABC TCC Brake Switch CC Enable TP Anglo ITP Sensor Learned Corr MAP MAP Loop Status Air Fuel Ratio IHO2S Bank 2 Sensor 1 VAI Desired Torque ABS TCS Non Driven Wheel Speed Vehicle Speed 0 Counts Engine Run Time 18 6 Volts ula lalo alo hlo ee Ready Fig 2 Data display sample 3 Display snapshot data with the Snapshot Upload function of TIS 2000 Snapshot data are stored in the PC hard disk or floppy disk and they can be displayed any time Stored snapshot can be displayed in the following procedure a Startup TIS 2000 b Choose the Snapshot Upload Display on the initial screen of TIS 2000 c Either select the Open file or click the relevant icon on the tool bar d Select the Transmitted Snapshot e When the snapshot data opens the data parameter list will appear on the screen Icons to be displayed The following icons are used for data display Tech2 55 Transmits the sn
136. Trouble Diagnosis Related Tool Operating Instructions ISUZU MOTORS LIMITED Off highway Powertrain Service Tokyo Japan Introduction This Operating Instructions describes how to use the trouble diagnosis related tools EMP Sill 0 Trouble Diagnostic Tool for Industrial Engine O EMPS AAA Flash Tool O Tech2 A a E Trouble Diagnostic Tool Function of each trouble diagnosis related tool is as in the chart below EMPSi EMPS EY 2 O i KW communication Data display ea KW communication CAN communication ECM Reflash O O Change Injector O O O QR Code Actuator test O O Use this manual sufficiently to perform service work properly and quickly Isuzu Motors Limited Powertrain Business Dept Engine Module Programming System Operating Instructions EMPS IT Engine Module Programming System EMPSIII 1 Trouble Diagnostic Tools for Industrial Engine Table of Contents Trouble Diagnostic Tools EMPSIII for Industrial ENQIN oooononncnnnnnnncnccccnnnonnccnonanoncncncnnn nn nor nnnn nn n rr naar rr rnnn nr 3 INTOCUCION LA ti A cet dance AAA AAA oa ta ee AA A AA td 3 CAOS A A A A A A ee 3 EMPSII Component RartS 000iocicart lA Aa 5 Precautions on EMPSIII Setup Procedure ccccccececeeeeeeencecceeeeeeeeeeeeceeecaaaaaecaeeeeeeeeeesecceeaeeaeceeeeeseseeesecsaaeeeeees 7 Before the EMPSIII Software Setup oooonnnonccinnnnocociconnocccncnononnn conan nn n
137. VCI module 11 Connector of DLC cable connection 12 Connector for AC adapter connection 13 PCMCIA card insertion slot with cover 14 PCMCIA card release button 15 Connector for external communication RS 232 port 16 Connector for external communication RS 485 port Softkeys While operating the Tech2 selection boxes appear on the upper part of the screen The softkeys correspond the selection boxes They cannot be used unless the selection boxes are displayed Selection keys Arrow keys They are used to select the menu or switch the display on the screen of Tech2 Selected part is highlighted in the screen Action keys YES NO ENTER EXIT They are used to execute the operation of Tech2 respond to instruction question and switch move to each menu screen 4 Tech2 Function keys F0 F9 They are used to execute a menu function in the screen These keys also correspond to F numbers such as FO when they are displayed on the menu screen Help key Explanation of Tech2 function which is being used at the time when the key is pressed is displayed Control keys PWR SHIFT The PWR key turns on off the power to the Tech2 The SHIFT key is used to adjust the screen contract When the SHIFT key is active the orange LED illuminates In this case all the keys except selection keys and func tions are locked When the power is on the green LED illuminates Wide stand Use this as a stand The
138. a CD 5 into the PC 5 Connect the AC adapter 5 Picture display 6 Insert the Data CD 6 into the PC Picture display r 24V AC adapter is connected En Next r 12V AC adapter is connected Tar The EMPS0207 EMPS0209 Battery Connection 12V system Battery Connection 24V system Ey Connection Procedure 3 xj Connection Procedure E xi Connection Procedure Connection Procedure Power supply J Battery Power supply Battery Ox 1 Tum the POWER SW 1 to OFF 1 Tum the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 2 Connect the RS 232C cable 2 3 Connect the ECM hamess 3 3 Connect the ECM hamess 3 4 Connect the battery 4 4 Connect the battery 4 5 Insert the Data CD 5 into the PC 5 Insert the Data CD 5 into the PC Picture display Picture display r 24V Battery is connected Ne r 12V Battery is connected Next EMPS0210 EMPS0208 Connect the PC selector and ECM according to the procedure After connection click the Next button to proceed to the MODE SELECT screen 34 EMPSIII xX MODE SELECT based on current parts number 2 c Engine replacement mode Use this to change the Parts Number to the old type ones with hardware modification 3 Enforce Update Arbitrary parts number can be selected using special password which is provided by
139. a aa E da EE 30 2 ECM Refl Shi titi a a a a a o e e 32 224 Stam p dit ia A e raa a a ad ida 32 2 2 User Authentication SCreen srpen e oa Sale dace a cba gs ees ap aes dain anes RARA Abat 35 2 3 Connection Confirmation Screen 2 0 0 cccceeeeceeeccceec cece cece eeeeceaeaaeceeeeeeeeeeeseccccaeaeeeeeeseeeeseeseceencacaeeeeeeeeeeeeeeeeed 36 2 4 Switch Confirmation Scree aerian ae a e a e aa ae aaar aenda aeaea 37 2 5 Current ECM Parts Number Confirmation Screen ooooccoconocococoncccnccncnnonnnonnnnnononnnnnnnnnnnnnnnnnnn nro nnnnnnnnrnnnnnannnns 38 2 6 New ECM Parts Number Search SCreen c ccccccececeeeecececeecaeceeeeeeeeeeceececenaeceeeeeeeeeeeeseesecseccucaeeeeeeeeeeeeeteeed 38 2 7 New ECM Parts Number Search Result Confirmation Screen cecceececeecceeeeeeeeeeeeeeeeeeaeaeeeeeeeeeeeeenee 39 2 8 Reflashing ECM Parts Number Confirmation Screen onnnicccnnnnocccccnnnconcccno nan ccnnnn noc cnn narrar rr cnn 39 2 9 Switch Confirmation SCreen cccccccccceceeeeeecceeececeeeeeeeeeeeeececeaeaaeaeeeeeeeeeeeeeeeeeecqacaeeeeeeeeeeeeeseccaaeeseeseeeeeeetened 40 2 10 READY LED Confirmation Screen c ccceccccceeeeeeeeeeeeeecacaaeceeeeeeeeeeececcceaeaeeeeeeseeeeeeeseceeccicaeeeeeeeeeeeeeeeeed 40 2 11 Switch Confirmation SCreen AA 40 2 12 Reflashing Execution Confirmation Screen occocnnnncccnnnnccccccnnnnoncccnnnnno no cnno nar c cnn anar 41 2 13 Reflashing Result Confirmation Screen ooonnnnccccnnnocccccnn
140. a orisni enaar ie dali ees 4 PoWer SUPPIy Sirri ata coe ded Id ta AAA aad de coe da ig ded ep Pee ed EA A dit 6 Power Supply COnmecuony ie 2 atito ta E tia ARA a cd A ni lt 6 Check items before USec a a aaa ie a dat 7 How to connect ech2 0 0 r aa A AE A A tds 8 SO NN ee 8 MAINE Men EA A A AI AAA AA AA A rea uate eae dates chad aud 9 List of tunctions of TEA ii A A a de ee a aat 11 Diagnostic procedure asimilar led abel iene nantes 11 DEC CHECK isnt E ia di dae aden A Dd Peas 14 Data DISPLAY ia A A a didas 15 SOPtKSyTUNCTIONS iii aio 16 SIME PSO ses chat gees stat ie ae a o ld 17 Snapshot data replay encon dd add liedess 18 PaE EE O tesi a LA A A A AAA AAA A E EE 20 Common rail pressure Control test ccceeeeeeeeeeccee cece eee ee cece eaanaeceeeeeeeeeee saa eeaaanaeceeeeeeeeesesencaeaeceeeeeeeeeeeeeeseenaeees 21 injector balance testan os sectte illa ida ba ata desacato api 22 Injector Controles terco id A A dd di 22 Glowtime relay testi tt td 23 EGR regulating Valve test miii a da 23 View captured data yo AA Ed Gace edo 24 Sample use of snapshot data replay ccececceeeceeec cee ee cece eee eeceeeaaecaeceeeeeeeeeeececaaaaeceeeeeeeeeeesecccceeeeeeeeeeeeeteeeseaeeas 24 TOOMOPUOMS 2 52222 0ecca decal AA Sea AA dase Bate aes tas a Tan on dd tae AAA tg wa Pd Sat eee A eats 25 ool option MEN eee ee ence ieee olen ae ae ee ence eee dies eee dee ee a ee 25 Rewriting of Q adjust correction data by Tech2 eee centre
141. adoga ated as 36 4 3 Connection Confirmation Screen sss anin a aa aa ae a Ta EEA Ee 36 4 4 Switch Confirmation Screen Mirti a a a a a a T T n a ea 38 4 5 Current ECM Parts Number Confirmation Screen ccccccccoonnnonccccccoonnnnnnonononnnncnononnnonnncnonnrnnnnnnnnnonnrnnenonananans 38 4 6 New ECM Parts Number Search Screen oonoccccnncccccnnoncconcccnnnanonononnnnnnannnnnnannn nan nnn Annan no nannn non EAA nn ana nnnancnnnns 39 2 EMPS 2 S Witch Confirmation Screen 2 asada di dida id bad Aa AA dad Rda 39 4 8 Connection Confirmation After Connecting ECM and Reflash Mode Selection oonococinniccnnnnnacccccnnnacccccns 40 4 9 ECM Replacement Data Confirmation ooooocnccccococccnncnnncncnnnnnnnnonnnnnonnnnnnnnnnnnnnnnnn nro nn nnnnnnnnnnnnnnnnnnnnnnnnnenininanes 40 4 10 Switch Confirmation Screen 5 cccccceseeccccececesseeceeeceseeceeecceaneesecceeceaueeseeeeeaeeaneceeeeeaeaeneceeeaeaeeseceeeanaaeeeeees 40 4 11 Switch Confirmation Screen Ozori n a a a a a a aa aai aanita 41 4 12 READY LED Confirmation Screen 1 oocccccccoconnnncnnnccconoconennnnononoronononononnrnnnnnnonnnnnrnnnenonnrnnnnnnnnnonnrnnnnnnanannnanen 41 4 13 Switch Confirmation Screen 7 coccconnnancnnnnnonananinnnenananocnnanonnoncccnnnono naar a e aae a Aa a a S aa 41 4 14 Reflashing Execution Confirmation Screen onnoccnnnnnncccccnnncococnnnnonononcnn nono nana n anna rr anna ran rra 42 4 155 Witch Confirmation Soroen G serie a la lidia dada 42 4 16 Swi
142. ai _TIER3 Checking Preconditions Engine Speed TSHKO069 Step 12 2 ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Stop engine Turn off ignition TSHK0070 Step 12 3 e You need to enter the ID on the following display ID code is number of year The following condi tions must be met Conditions 1 The time setting of Tech2 matches with the cal endar 2 Press the function keys FO F9 to enter ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Please Wait TSHKOO71 Step 13 Choose the cylinder No 1 cylinder No 6 cylin der you want to register the ID code with A V up down keys and press the ENTER key As an example this describes about No 1 cylin der ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Please Select Cylinder Cylinder Cylinder 2 Cylinder 3 Cylinder 4 5 6 Cylinder Cylinder TSHK0072 Step 14 e To register the ID code press the softkey Change The ID code for Cylinder1 No 1 cylinder selected at Step 13 is shown here ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Current Cylinder1 ID Code 59XXXXXXXXXXXXXXXXXXXXXX TSHK0073 Tech2 39 Step 15 ID code registration data entry 1 The
143. ail_TIER3 Use up down arrow keys to change value it into Tech2 in decimal number as below Use left right arrow keys to select field Label information Enter into Tech2 1 1 Datal Data2 Data3 08 10 08 2 2 3 Program Abort 4 4 5 5 TSHK0100 6 6 7 7 Step 15 3 7 A e If the Q adjust data you have entered is off the set value the message shown as Step 15 4 appears 9 9 A 10 E T 5 2005 Off Road Industrial Engine e 12 6HK1 TC C Rai _TIER3 D 13 Use up down arrow keys to change E 14 value F 15 Use left right arrow keys to select field Datal Data2 Data3 08 20 08 5 2005 Off Road Industrial Engine 6HK1 TC C RaiI_TIER3 Use up down arrow keys to change value Use left right arrow keys to select field Datal Data2 Data3 08 20 08 Press ENTER key to continue TSHK0099 TSHKO101 Step 15 4 To go to Step15 5 modify the Q adjust data within the set value and press the softkey Program 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Invalid Data Please Try Again Datal Data Data3 08 10 08 TSHKO0102 Step 15 5 If the entered values meet the conditions in Step 15 1 and 15 3 the status display of data registra tion writing from the Tech2 to ECM as shown below will appear 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Programming in
144. appears in the com This ECM needs compulsory reflash grated confirmation process pulsory reflash process ECM may be If the ECM Parts Number cannot be obtained damaged even after compulsory reflash the ECM may be damaged Program will be ended 0057 Communication error Command error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0058 Communication error BCC error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0059 Communication error Command error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0060 Communication error BCC error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0061 Communication error Time out error reception Check each wiring connection and If the error occurs again contact the adminis trator restart the process again EMPS 57 Code Message Description Response 0062 Communication error Other error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0063 Communication error Communication error interrupt Check each wiring connection and If the error occurs a
145. apshot from Tech to PC g Uploads the snapshot data from the floppy disk or hard disk a Saves the snapshot data on the floppy disk or hard disk Displays the data parameters in one frame Displays the data parameters in two frames Changes the unit Displays the data parameters in graph and list up to 3 parameter items for graph display T Si Selects cancels the parameter Displays the data parameters in graph only up to 6 parameter items Prints data parameter print out 56 Tech2 Snapshot data replay Snapshot data can be replayed using icons in the bottom of the screen 1st record Displays the first record of the snapshot Previous record Displays the previous record of that currently displayed Regeneration in reverse direction Replays in the reverse direction Trigger of record Moves to the trigger position and displays the snapshot Regeneration in forward direction Replays all the snapshot in the forward direction Next record Displays the next record of that currently displayed la cl Last record Displays the last record of the snapshot Di Si Gi ae Be End of regeneration Clicking the snapshot ends the replay of record Tech2 57 Graph display 7 If you wish to view the graph with different parame Numeric value and graph up to 3 for graph display ter drag the parameter in the list onto
146. art the process again 62 EMPS If the error occurs again contact the adminis trator Code Message Description Response 0139 Communication error Communication error interrupt Check each wiring connection and If the error occurs again contact the adminis signal restart the process again trator 0140 Communication error Communication error frame Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0141 Communication error Communication error port Check each wiring connection and If the error occurs again contact the adminis overrun restart the process again trator 0142 Communication error Communication error receive Check each wiring connection and If the error occurs again contact the adminis buffer overflow restart the process again trator 0143 Communication error Communication error parity Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0144 Communication error Communication error the send Check each wiring connection and If the error occurs again contact the adminis buffer is full restart the process again trator 0145 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 01
147. ash again Communication error all Click the OK button to advance to 6 Recover Point To cancel click the No button 0095 Reflash error Do you want to try reflash again Time out error all Click the OK button to advance to 6 Recover Point To cancel click the No button 0096 Reflash error Do you want to try reflash again Flash memory cannot be erased with boot mode at ini tializing only Click the OK button to advance to 6 Recover Point To cancel click the No button 0097 Reflash error Unknown Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button Rewriting Reflashing Process Code Message Description Response During execution 0098 Reflash error Being processed all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0099 Reflash error Do you want to try reflash again Inconsistent execution state at writing and verifying Click the OK button to advance to 6 Recover Point To cancel click the No button 0100 Reflash error Do you want to try reflash again Invalid startup parameter all Click the OK button to advance to 6 Recover Point To cancel click the No button 0101 Reflash error Do you want to try reflash again Thread startu
148. ation screen will be displayed bJ Confirmation of Switch x Confirmation of Switch POWER switch OFF EMPS0050 After configuring the power switch setting click the Next button to advance to 3 9 Cable Removal Proce dure Screen 3 9 Cable Removal Procedure Screen Disconnect the cable which connects the selector to ECM and then click the Next button This advances to 3 10 Memory Clear 3 10 Memory Clear Perform memory clear in accordance with the instruc tions that are displayed Clicking the OK button displays the following proce dure y Clearing Memory E E Clearing ECM Memory Perform the following steps to clear memory if Vehicle Construction equipment machine is equipped with ECM The engine will not operate properly unless memory is cleared 1 Tum the ignition key to ON 2 Tum the Diag SW to ON 3 Tum the Memory Clear SW to ON 4 Wait 5 seconds 5 Tum the Memory Clear SW to OFF 6 Tum the Diag SW to OFF 7 Tum the ignition key to OFF 8 Wait 10 seconds Do not turn the ignition key to ON 9 Tum the ignition key to ON 10 Turn the Diag SW to ON 11 Check the engine Tf the vehicle etc is not equipped with ECM install the ECM to vehicle and clear memory performing above steps EMPS0058 After memory clear is complete click the Clearing memory is completed button to exit the program EMPS 35
149. ber and enter it again 0080 Enter search condition for ECM Parts Num OEM search refinement condi Select the search condition ber tion not selected 0081 New ECM Parts Number cannot be identi Refinement is not possible After checking the search refinement fied condition search again Rewriting Result Confirmation Screen Code Message Description Response 0082 The CD cannot be read CD cannot be read Check the CD ROM 0083 The CD has not been inserted Insert the CD The CD has not been inserted Insert the Data CD into the CD ROM and click Retry button drive 0084 The CD which is inserted may be different CD version cannot be obtained Carry out the procedure following the from one used to start this program or may instructions on the screen be damaged Program will be ended in this status Check the CD and start the program again to restart the process 0085 Setting of the program file does not exist Program file cannot be Carry out the procedure following the Reflash cannot be processed Select again obtained instructions on the screen 0086 The CD which is inserted may be different Program file cannot be decom Carry out the procedure following the from one used to start this program or may be damaged Program will be ended in this status Check the CD and start the program again to restart the process pressed instructions on the screen READY LED ON
150. cannot be obtained Check the HDD has enough free space and perform the process again 0176 File copy cannot be performed Desktop cannot be copied Check the HDD has enough free space and perform the process again 0177 Setting of COM port is invalid Invalid port communication Check if COM port operates properly setting Others Code Message Description Response 0178 Do you want to read the Parts No and QR Read confirmation Carry out the procedure following the data from a file instructions on the screen If you select No data will be read from ECM 0179 Download has not been completed success Download failure Carry out the procedure following the fully instructions on the screen Perform termination and restart the process from the beginning 0180 Engine Serial Number has not been entered No Engine Serial Number is Enter the Engine Serial Number entered 0181 Entered Engine S N does not correspond to No appropriate data exists in Check the engine model and restart connected ECM DB the process again 0183 Failed to upload Do you want to continue the Process continuation confirma Carry out the procedure following the later process tion instructions on the screen 0184 Failed to upload Process exit confirmation Carry out the procedure following the Perform termination and restart the process instructions on the screen from the beginning 0185 QR data has not been set The item
151. cation error BCC error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0160 Communication error Time out error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0161 Communication error Other error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0162 Communication error Communication error interrupt Check each wiring connection and If the error occurs again contact the adminis signal restart the process again trator 0163 Communication error Communication error frame Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0164 Communication error Communication error port Check each wiring connection and If the error occurs again contact the adminis overrun restart the process again trator 0165 Communication error Communication error receive Check each wiring connection and If the error occurs again contact the adminis buffer overflow restart the process again trator 0166 Communication error Communication error parity Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0167 Communication error Communication error the send C
152. ceceeeeeeeeeeeeeeaaeeeeeeeeeeeeeeeceaaaaeaeeeeeeeeeeeseseeccaeeeeereeeeneeed 61 4 10 Reflashing ECM Parts Number Confirmation Screen cconnocccccnonocccccnonconnnccnnnnnnnnncnnnn cnn rr nana nn rr rra rca 62 4 11 Switch Confirmation SCree n cccccccccccccccesssceceeeeceeuseceececsaessneceeeceanecseeaeeaeesseceeeeeauaeseeeeeaeaaeaseeeeeenenseeeeeeees 62 4 12 READY LED Confirmation SCreeniscincciscis asec init lid ii litio clans Was noes 62 4 13 Switch Confirmation SCree n cccccecccccceceesscececeeaeeuseceeceeaaeeeseceeeceasseneeeeeasasseceeeceauaeseceeeaeaaaaseeeseeaenseeeeeees 63 4 14 Reflashing Execution Confirmation Screen onnocccnnnninicccnnnnocccnnnnonono nano nannn cnn aran nn nn ar rn nn nn nr nn rra 63 4 15 Reflashing Result Confirmation Screen ooocconnnocccccnnnocccccconnonnncoconnnn cnn con ano nn cnn cnn rra r cnn nr 64 4 16 Engine Serial Number Confirim oooicccinniccion cai 64 4 17 Injector QR Code Change Confirmation Screen oonooccccninnocccccnononnnccnnanoncncncnno nn cnn nano nar rra rra 65 4 18 Result Confirmation Sri daa id ada 65 4 19 Switch Confirmation SCree n cccceccccccceccesscececeeaeeuseceececeaessnecececeanseaeeeeeaeenseceeeceaueeseceeeaeaasaeeeeseeseaneeseeeees 66 4 20 Cable Removal Procedure Screens dci lla dro dalla Aaaa 66 4 21 Memory Clear pi 66 E A A 67 A e ed Rr a 67 5 2 User Authentication Screen aida lara ali aiii 68 5 3 Connection Confirmation Screen ooocccccccconnco
153. cess following the instructions on the screen New Parts No Reading 2nd time Code Message Description Response 0148 ECM Parts Number Request cannot be sent Parts Number request failure Click the OK button to exit the pro cess and then check the selector 0149 Communication error Invalid number of digits for Click the OK button to exit the pro If the error occurs again contact the adminis Parts Number cess and then check the selector trator If the error occurs again contact the administrator 0150 Reflashed Parts Number does not corre Differ from the entry value Check ECM Parts Number and spond to the entered selected Parts Number restart the process again 0151 Service address does not correspond Do Service address retry Carry out the procedure following the you want to search again instructions on the screen 0152 ECM Parts Number Request cannot be sent Parts Number request failure of Click the OK button to exit the pro service address retry cess and then check the selector 0153 Current ECM Parts Number cannot be Parts Number cannot be Click the Yes button for integrated obtained obtained confirmation process Do you want to execute an integrated confir To cancel the process click the No mation process button 0154 Integrated confirmation process takes about Execution confirmation of inte Carry out the procedure following the 60 minutes grated confirmation process if instructions on the s
154. chosen all the parameters you want fixed press the softkey Accept Data Display screen is displayed again To modify the fixed parameter list choose Select Items move the highlight bar to the parameter you want changed and press the ENTER key The parameter will be cleared Choosing Clear All will clear all the fixed parameters If you select the softkey DTC while the Data Display function remains active DTC will be displayed on the Data Display screen Snapshot can be used while the Data Display function remains active For this choose Quick Snapshot Choosing the softkey More allows to use additional functions For Quick Snapshot refer to 1E 17 Snapshot How to use Tech2 Tech2 Data Display A EGR position BLDC moto System Voltage A i aen V Main Relay Voltage V Main Relay Voltage V Desired Idle Speed RPM Desired Idle Speed RPM Engine Speed RPM APP 1 Sensor Accelerat V APP 1 Sensor Accelerat V APP 2 Sensor Accelerat V APP 2 Sensor Accelerat V Acccelerator Pedal Posit Acccelerator Pedal Posit Fuel Rail Diffelence Actual Desired MPa Fuel Rail Diffelence Actual Desired MPa Data Display EGR position BLDC moto 4 66 W Accept Clear All TSWG0099 Snapshot 1 Select F2 Snapshot on the Engine screen FO Diagnostic Troubule Codes Fl Data Displa F3 Actuator Test
155. cnn nn nano rca r ano nnnn rra rana rr nnnn rra 5 ECM hardware compatibility ooooninniiinioncnniiiccci ari A EE EAEAN E E A AAEN 9 ECM Variatio e a a a a e AA AS 10 System Requirements for EMPSIII Software Recommended ccooococcccccncoccccccnoonncncnonannccnnnnnnnnnnc conan n cnc nnnannncnnnnns 10 Available Display Language for EMPSII Software oooocoonnnccoccninnoccccnnonnncnncnn cono conan onnnn cnn rn nn rca rnn cnn rra 10 EMPSIII software Setup Procedure ocoocooccccconcoccccccononcncconanoncncccnno nono conan nn a nn narran nn rn rr enn rra rra rre narrar T aran 11 Diagnosis Mode Operation Procedure oooccocccccnnnocccccnocconcnocnnnnn nn nnnn nn nn cnn anno nn nn ran rra ran rra r ran rra nan nn rra rnnnr rra aran 14 1 CONNECTION iii AA ee Maw ede eed A eave AAA AA Mate ae 14 ZU AU tented death A Sd tt a A A da 15 3 Process MEN iii AA AA a a ee A A eee a E 16 4 Trouble Diagnosis cuca a tie 17 4 1 Diagnosis DT C Actuator QR caciones dd i eai dd 17 4 2 OR Code Download sri e cece e A AA dd a AE A A E A ELAR CER aa 26 5 HTML Manual Display a e a dd 27 Reflash Mode Operation Procedure ceccccceeeeceeeeceeeeeeeeeeeneaecaeceeeeeeeeeeeseecaeaaaaaeaeeeseeeeseeseseccaeaeeeeeeeeeeeeeteeeeesaeeas 29 T Preparationisicccesi di Meelis eee ear ea ee de es eed Mee ie ee Meee i 29 1 1 Preparation ssi zeia e A A a a aaa erar ik ii Aaea daa 29 1 2 EMPSIII Selector Connection niii a aeaa a aeaaea eaaa A e a a eE a a
156. configuring the switch settings click the Next button This will advance to 2 20 5 READY LED Confirmation Screen 2 20 5 READY LED Confirmation Screen The selector LED confirmation screen is shown below After confirming that the LED is lit click the Yes button to advance to 2 20 6 Switch Confirmation Screen If confirmation is not possible click the No button to return to 2 20 3 Reflashing ECM Parts Number Confir mation Screen IPJ EMPS Flash tool xi Does READY LED on Selector turn on READY No EMPS0039 EMPSIII 47 2 20 6 Switch Confirmation Screen The switch confirmation screen is shown below fed Confirmation of Switch Zj ECM PWR r Confirmation of Switch Set each switch of Selector as follows ECM POWER switch ON EMPS0155 Configure the switch settings as shown below ECM POWER switch ON After configuring the switch settings click the Next button This will advance to 2 20 7 Reflashing Execution Con firmation Screen 2 20 7 Reflashing Execution Confirmation Screen This screen displays a confirmation message for reflashing Click the OK button to start reflashing After reflashing is complete it advances to 2 20 8 Reflashing Result Confirmation Screen If you need to make changes click the Cancel button to return to 2 20 2 Compulsory Reflash Screen 48 EMPSIII 2 20 8 Reflashing Result Confir
157. confirm the injector QR code Ea m E N A Cancel WA EMPS0065 Enter QR code QR Code Assist EMPS0067 32 EMPS Note 6 Confirm download If no error for entered data occurred Clicking the Next button displays Injector QR Set button will become active Code Change Confirmation screen The background color of changed cylinder has turned light blue Ke change injector QR code lx Change injector OR code Engine Model 6HK1 Engine Serial Number 511361 Cylinder No Machine QR Code BCC Change El nz PRETO AAA AE T Injector QR Code Change Confirmation 2 5S AB AS BF 05 CE B9 BD C E4 A9 al E Confirm the contents for injector QR code change E SE aE 4 As BE D9 00 00 03 D6 E6 00 BF F5 N A 5 55 oo 60 c9 85 D7 c7 B4 BE DI JA 15 N A Engine Model 6HK1 Engine Serial Number 511361 a AAA A ree 56 El DB OO El c3 DC E4 BO ea N A m Machine QR Code BCC Change Code Remove the head cover and confirm the injector QR code a 39 D5 oD NA Enter QR cod 2 AS AQ Al N A er code Cylinder No Machine QR Code BCC pete Espe Code En oa F5 N A 3 y 55 o1 C2 CC EC ca 2c 73 cc c5 e0 13 5 55 15 N A 6 55 oo 56 EZ DB 00 e1 c3 DC Es 80 90 N A QR Code Assist EMPS0068 5 Click the Set button Entered data is reflected in the field on the top of EMPS0070 th
158. creen Do you want to execute this process clicking the Yes button in the message above 86 EMPSIII Code Message Description Response 0155 Current ECM Parts Number could not be Parts Number cannot be Perform the compulsory reflash obtained obtained even after the inte If this message appears in the com This ECM needs compulsory reflash grated confirmation process pulsory reflash process ECM may be If the ECM Parts Number cannot be obtained damaged even after compulsory reflash the ECM may be damaged Program will be ended 0156 Communication error Command error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0157 Communication error BCC error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0158 Communication error Command error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0159 Communication error BCC error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0160 Communication error Time out error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0161 Commu
159. currently con Try to register the Engine Serial Check the Engine Serial Number and nected ECM Number that is not compatible with ECM connected enter it again 66 EMPS Code Message Description Response 0210 Do you want to download the database con For download and confirmation Carry out the procedure following the tained in the CD to the hard disk of database instructions on the screen 0211 Versions of the databases in the CD and For download and confirmation Check the Data CD and perform the hard disk are the same of database process again 0212 Downloading completed For download and confirmation Carry out the procedure following the of database instructions on the screen 0213 No database is found in the hard disk Down Select Use the database in the Carry out the procedure following the load a database from the CD hard disk and try the process instructions on the screen without database downloaded to the hard disk 0214 Communication between the selector failed Communication error connec Check each wiring connection and Check the wiring and the switch tion restart the process again 67 Code Message Description Response 0145 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restar
160. currently displayed Snapshot data as a different file name Change unit C kpa Changes parameter unit F psi displayed on the Data Parameter area into C kpa Change unit F psi Changes parameter unit C kpi displayed on Data Parameter area into F psi Clip Board Saves currently displayed graphed image to clip board Saved images can be pasted onto other applications Data display setting Sets graphed display for each Data Parameter Exit Closes Snapshot screen 20 EMPSIII Data display setting CAN mode 4 pata display setting EMPS_FRM_00130 ioi xi Data display setting oo Hemilame mN max 200 w 1000 Wi 2000 Y ES r a a e Gs g E E E a 5 E E By E A t E 8 100 300 2000 150 500 200 100 El 100 m 30 J a 100 100 100 s 300 100 100 5 100 100 aa 100 100 100 4 R Engine Qil Press 8 Flowing quantity of fuel 9 Barometrical Press 10 Intake Air Temp Voltage of Battery 12 Boost Press Boost Temp 2 14 Rail pressure Error Fuel Intake Pressure 16 Demand Torque Map 0000000000 RISI o Is I ERLI Fuel Intake Pressure warning 19 Engine Oil Pressure warning Boost Temprature warning Fuel Temprature warning Engine OverheatTemprature w Engine Overrun waming Emergency Engine stop warnin S 00000000000 EMPS0175 Selection Item Descriptions Items
161. cursor is positioned at M model code in the default setting 2 At this point enter the model code MC and ID code DO in this order Model code MC Engine model 55 4HK1 55 6HK1 5A 6WG1 Varies depending on the machine 63 6WG1 Varies depending on the machine 5F 4JJ1 5B 6UZ1 e Entering with the function keys FO F9 will automatically move the cursor to the right How ever if you enter with A W up down keys you need to move the cursor with the arrow left right keys 3 Data must be entered within 00 FF e You can enter O through 9 with the function keys FO F9 or O through Z with A Y up down keys 4 Enter BCC code e Tech2 calculates the entered data and displays the following message When entered ID code QR is off the set value Writing unable When entered BCC code is off the set value Writing unable When the ID code QR does not correspond to BCC code Writing unable ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Use up down arrow keys to change value Use left right arrow keys to select field Input ID Code Byte MC D9 MCDO D1D2 D3D4 D5D6 D7D8 D9 BC BBXX XXXX KXXX XXXX KKKK K Kaka kk Press ENTER key to continue TSHK0074 40 Tech2 Step 15 1 After entering the ID code input data byte MC D9 press the ENTER key ID Code Registration 5 2005 Off Road Industrial E
162. dapters Y Communications Port COM1 MR Processors SCSI and RAID controllers 6 Sound video and game controllers Storage volumes System devices Universal Serial Bus controllers EMPS0016 Windows2000 gg Device Manager _ 5 x a c Computer H E Disk drives E Display adapters o 2 DVD CD ROM drives Floppy disk controllers H Floppy disk drives H IDE ATAJATAPI controllers H Keyboards E D Mice and other pointing devices amp Monitors SY Other devices fs SCSI and RAID controllers Sound video and game controllers amp Storage volumes Ml System devices G Universal Serial Bus controllers 0 0 0 E EMPS0017 6 In the displayed items for communication ports confirm the COM port to which the EMPS is con nected 4 4 Switch Confirmation Screen 1 Refer to 2 4 Switch Confirmation Screen 1 to advance to 4 5 Current ECM Parts Number Confirmation Screen 4 5 Current ECM Parts Number Confirmation Screen This screen displays the current ECM parts number Clicking the Next button advances to 4 6 New ECM Parts Number Search Screen To cancel former ECM parts number confirmation click the Cancel button yA Current ECM Parts Number Confirmation x Current ECM Parts Number Confirmation CURRENT ECM PARTS NUMBER 98008 1650 To cancel reflashing process click the Cancel button To continue click
163. details about port settings refer to the user documentation that comes with the USB conversion cable To check standard COM port settings refer to 2 3 1 PC Setting EMPSIII 59 4 4 Switch Confirmation Screen Refer to 2 4 Switch Confirmation Screen to advance to 4 5 Current ECM Parts Number Confirmation Screen 4 5 Current ECM Parts Number Confirmation Screen This screen displays the current ECM parts number Clicking the Next button advances to 4 6 New ECM Parts Number Search Screen To cancel former ECM parts number confirmation click the Cancel button x Current ECM Parts Number Confirmation CURRENT ECM PARST NO 898085 4670 To cancel reflashing process click the Cancel button To continue click the Next button a A EMPS0197 60 EMPSIII 4 6 New ECM Parts Number Search Screen This screen is used to select the search conditions for Parts Number Choose the option from ENGINE MODEL and ENGINE TYPE and then click the Select button Next choose option from the OEM NAME and click the Next button To return to 4 5 Current ECM Parts Number Confirma tion Screen click the Back button xi New ECM Parts Number Search ENGINE MODEL 4HK1 ENGINE TYPE XYSA 01 Select OEM NAME ISUZU AMERICA ENGINE NUMBER Cancel Back Next EMPS0032 A message will appear if an error is discovered by the check
164. displayed You cannot enter in this field except the process that includes Engine S N change Returns to 2 5 Current ECM Parts Number Confirmation Screen Back button Next button Performs a check and then advances to 2 7 New ECM Parts Number Search Result Confirmation Screen A message will appear if an error is discovered by the check that is performed when the Next button is clicked 2 7 New ECM Parts Number Search Result Confirmation Screen This screen displays the search results After checking the contents click the Next button to advance to 2 8 Reflashing ECM Parts Number Confir mation Screen If the search results do not show the parts number you want select the NEW ECM PARTS NUMBER INPUT check box and then input the correct parts number Be sure you input a compatible parts number To return to 2 6 New ECM Parts Number Search Screen click the Back button yd New ECM Parts Number Search Result Confirmation E xi New ECM Parts Number Search Result CURRENT ECM PARTS NUMBER 898008 1650 ENGINE MODEL 6HK1 ENGINE TYPE XYSZ 01 OEM NAME ISUZU AMERICA ENGINE NUMBER 511361 NEW ECM PARTS NUMBER IS 98008 1651 r o enter other interchangeable part number select the NEW ECM PARTS NUMBER INPUT check box and enter it into the field below EMPS0033 EMPS 19 2 8 Reflashing ECM Parts Number Confirmation Screen This screen displa
165. dure following the instructions on the screen Selector S N Reading 1st time Confirm user ID again Code Message Description Response 0029 Selector S N Request cannot be sent Selector S N request failure Click the OK button to exit the pro cess and then check the selector 0030 This is unconfirmed selector Selector unconfirmed Click the OK button to exit the pro Check the selector cess and then check the selector 0031 User ID does not correspond to selector S N User ID not verified Enter your correct user ID EMPS 55 Code Message Description Response 0032 Communication error Incorrect number of digits in S Check each wiring connection and If the error occurs again contact the adminis N restart the process again trator 0033 Communication error Command error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0034 Communication error BCC error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0035 Communication error Command error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0036 Communication error BCC error reception Check each wiring connection and If the error
166. e battery 4 5 Insert the Data CD 5 into the PC Setting of communication port Communications port COM 1 r 24V Battery is connected This screen is for 24V system EMPS0221 Connect the PC selector and ECM according to the procedure After connection click the OK button to advance to 6 2 Switch Confirmation Screen 6 2 Switch Confirmation Screen After checking to make sure that the initial settings of the switches are as shown on the screen click the Next button Ey Confirmation of Switch xj ECM PWR POWER ON ON OFF OFF r Confirmation of Switch Check the following conditions ECM POWER switch OFF POWER switch OFF EMPS0153 Turn on the power switch and then click the Next but ton kJ Confirmation of Switch POWER ON OFF Ta t POWER am of Switch POWER switch ON EMPS0154 EMPSIII 73 The switch confirmation screen is shown below Ir Confirmation of Switch xi ECM PWR y r Confirmation of Switch Set each switch of Selector as follows ECM POWER switch ON EMPS0155 Configure the switch settings as shown below ECM POWER switch ON After configuring the switch settings click the Next button ECM Information screen will appear alo ECM Information ECM Parts Number 898080 6650 Engine Serial Number 412691 OR c
167. e same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time Picture display Are ECM Selector and PC are connected properly Insert the EMPS Flash tool Software CD For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time Configure the setting of COM port Bir sec 38400 z ps Change the bit rate if necessary Default value 38400 bps Setting of communication port Communications port COM 1 Cancel Net This screen is for 24V system EMPS0211 Battery Connection IJ Connection Confirmation k xj Connection Confirmation Power supply Battery Harness y RS 232C cable For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time Picture display Setting of communication port Communications port COM 1 Are ECM Selector and PC are connected properly Insert the EMPS Flash tool Software CD For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time Configure the setting of COM port Bit sec 38400 gt ops MBSE the bit ate if necessary Deft value 38400 bps This screen is for 24V system EMPS0212 After selecting the COM port Communication port and transmission bit rate Bit s
168. e screen then the Change field shows Com To correct the setting click the Back button to return to Change Injector QR Code Screen If the setting is OK click the Next button to regis ter it into the ECM plete Cancel button will also become active To return the status prior to change click the Can cel button i The confirmation message will appear Clicking the Yes button displays the 3 6 Injector 3 QR Code Download screen Change injector QR code Engine Model 6HK1 Engine Serial Number 511361 Cylinder No Machine QR Code BCC Change Code 00 00 00 00 05 DD N A Cance il 55 p 64 00 00 00 Z 55 As AS BF 05 CELB 00 6D C9 B5 D7 c7 B4 BE D1 9A 15 as 6 55 eo 56 E2 DB OO E1 C3 DC ES 80 90 N A ga Remove the head cover and confirm the injector QR code Enter QR code Cylinder No Machine QR Code BCC Code E QR Code Assist EMPS0069 To continue to enter other data repeat the proce dure from step 1 To complete click the Next button 3 6 Injector QR Code Download The switch confirmation screen is shown below x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch ON EMPS0072 Check the switch status DATA SELECT switch READ ECM POWER switch ON After config
169. ead Carry out the procedure after check saved data is not the file stor ing the data ing Snapshot data 0217 Error is found in setting data Error is found in setting value Enter the correct setting value on the Snapshot display setting screen KW mode 0218 Too many graphs Only 10 graphs can be The number of graphs selected Reduce the number of graphs display accepted on the Snapshot screen and carry out the procedure exceeds the maximum number of graphs available for display 0219 Processing Snapshot but receiving no DTC Try to finish the Snapshot Carry out the procedure following the code before receiving the DTC code instructions on the screen Quitting the application OK with the setting that storing Snapshot data starts when DTC code is received 0220 No DTC code input Try to complete the setting Enter DTC code without entering the DTC code while Start at DTC code recep tion is selected on Snapshot trigger setting screen 0221 Input DTC code does not exist Enter the DTC code that does Enter the correct setting value not exist while Start at DTC code reception is selected on Snapshot trigger setting screen 0223 Invalid minimum value The minimum input value on Enter the correct value Actuator rail pressure control screen is not a figure 0224 Invalid maximum value The maximum input value on Enter the correct value Actuator rail pressure control screen is not a figure 0225 The ma
170. eaesesecceeceaueeseceeeaeeaseeceeeeeaeasneceeeeeeaaaeneceeeseaseeees 49 5 9 Switch Confirmation Screen 2 cccccccesseccccceeccesseceececaaeeseecececeaseceececeauaseeceeceauaesceceeaueaeeeeseeeaereseseeeaeanneaees 50 5 10 Gable Removal Procedure Sreem ii tl sa radiales 50 9 11 Memory Clean 50 6 Recover Polis a A A A A a ca ai 51 7 BmOr Code Si eo dci 53 EMPS 3 Flash Tool EMPS Introduction Only the person with approval of the machine man ufacturer or engine manufacturer can reflash ECM using EMPS Cautions For your safety read the following cautions 1 Always turn the POWER switch of EMPS selector to OFF before connecting disconnecting the cables Before turning on the POWER switch of EMPS selector make sure that the cables are con nected securely O POWER ON 2 Do not disassemble the EMPS selector 3 ECM can be reflashed up to around 100 times The number of times varies depending on the conditions of use 4 If the POWER lamp does not come on when turn ing the POWER switch ON with the power source connected check the fuse EMPS1001 5 Do not have an impact on it by dropping It causes internal faults even no damage on appearance EMPS1002 6 Avoid using and storing it in a place that it may contact water or chemicals When cleaning use cloth with mild detergent not highly volatile solvent such as thinner and wipe o
171. ear in accordance with the instruc tions that are displayed Clicking the OK button displays the following proce dure IJ Clearing Memory p E Clearing ECM Memory Perform the following steps to clear memory if Vehicle Construction equipment machine is equipped with ECM The engine will not operate properly unless memory is cleared 1 Tum the ignition key to ON 2 Tum the Diag SW to ON 3 Tum the Memory Clear SW to ON 4 Wait 5 seconds 5 Tum the Memory Clear SW to OFF 6 Tum the Diag SW to OFF 7 Tur the ignition key to OFF 8 Wait 10 seconds Do not turn the ignition key to ON 9 Tum the ignition key to ON 10 Tum the Diag SW to ON 11 Check the engine Tf the vehicle etc is not equipped with ECM install the ECM to vehicle and clear memory performing above steps EMPS0058 After memory clear is complete click the Clearing memory is completed button to exit the program EMPS 47 5 Factory Setting This section describes the procedure to set the injector QR code of connected ECM back to the factory setting data 5 1 Startup Double click the EMPS icon on your Windows desk top to display the Initial Startup screen ISUZU ISUZU MOTORS LIMITED EMPS sz Engine Module Programming System Ver 2 3 4 This is compatible with CD Ver 06 11 1 or later Installation Directory for Files to be Used C CD Copyright c 2005
172. ec click Next to advance to 2 4 Switch Confirmation Screen Selection Item Descriptions Item Description COM port Select the RS 232C port to which the selector is connected Transmission bit Select the data transmission bit rate rate Cancel button Displays a confirmation message for exiting the tool Next button Performs a check and then displays 2 4 Switch Confirmation Screen One of the error messages will appear if an error is dis covered by the check that is performed when the Next button is clicked Refer to 8 Error Code List 2 3 1 PC Setting Normally select COM1 if RS 232C is used for connec tion In the case of a PC that is not equipped with an RS 232C port connect using a commercially available USB conversion cable For details about port settings refer to the user documentation that comes with the USB conversion cable To check standard COM port settings 1 On the Windows Start menu select Control Panel 2 On Control Panel open System 3 When system properties appear select Hard ware WindowsXP System Properties System Restore Automatig4fdates Remote General Computer Name Hardware Advanced Add Hardware Wizard Ed The Add Hardware Wizard helps you install hardware Add Hardware Wizard anager The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the proper
173. eful when it is desired to terminate Snapshot after the occurrence of a trouble 18 Tech2 Snapshot data replay 1 Press the softkey Review Data on the Snapshot Options screen SnapShot Options Trigger Type Manual Trigger er F1 Any Code F2 Single Code Trigger Point F4 Beginning F5 Center F6 End Record Snapshot TSWG0101 2 Move the highlight bar to the data you want replayed and press the ENTER key The data will be replayed Review Data To protect Snapshot higtlight record Snapshot 5 2005 Off Road Industrial Eng AHK1 TC C Rail_TIER3 ek ek pee A LKK T KK Snapshot 5 2005 Off Road Industrial Eng AHK1 TC C Rail_TIER3 ek o took sek ok TKK Write Protect Replay Snapshot TSWG0102 Note Flashing Trigger means that data is being recorded Pressing the EXIT key in this condition will abort the recording The recording will also be cancelled when the memory capacity is filled up In either case the data is saved in memory Plot Snapshot can also be replayed in View Captured Data Plot setup procedure 1 Pressing the softkey Plot switches the Data Dis play screen Replay Snapshot 0 00 000 Frame 0 Engine Speed RPM Fuel Rail Diffelence Actual Desired MPa System Voltage i gt Main Relay Voltage V Desired Idle Speed RPM APP 1 Sensor Accelerat Vy
174. ems Description Continue the procedure from Connection Confirmation Returns to Connection Confirmation Screen in each section screen Continue the procedure from Selection Menu screen After the Switch Confirmation Screen is displayed returns to Selection Menu in each section Continue the procedure from Current ECM Parts Number After the Switch Confirmation Screen is displayed returns to Cur Confirmation screen rent ECM Parts Number Confirmation Screen in each section Continue the procedure from confirmation process after After the Switch Confirmation Screen is displayed returns to reflashing Switch Confirmation Screen 6 in each section To continue select a process and then click the Continue button For some processes a switch confirmation screen will appear Put switch settings back according to the following screens and then click the Next button Switch Confirmation screen for Continue the procedure from Selection Menu screen ES E x Po DATA ECM WER SELECT POWER READ ON ar WRITE OFF D Confirmation of Switch Scales hie Confirmation of Switch En OR aa Set each switch of Selector as follows SS aan i DATA SELECT switch READ side XA ECM POWER switch OFF Let EMPS0094 52 EMPS Switch Confirmation screen for Continue the procedure from Former ECM Parts Number Confirmation screen
175. en 7 The switch confirmation screen is shown below x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch WRITE side ECM POWER switch ON EMPS0040 Configure the switch settings as shown below DATA SELECT switch WRITE ECM POWER switch ON After configuring the switch settings click the Next button This will start data confirmation and advance to 4 14 Reflashing Execution Confirmation Screen 42 EMPS 4 14 Reflashing Execution Confirmation Screen This screen displays a confirmation message for reflashing Click the OK button to continue If you need to make changes click the Cancel button to return to Current ECM Parts Number Confirmation Screen 8 Reflashing Execution Confirmation x ECM program will be reflashed Tt will take about 10 minutes Do you want to start this process EMPS0041 This starts reflashing After reflashing is complete advance to 4 15 Switch Confirmation Screen 8 Note One of the messages will appear if an error occurs dur ing reflashing Refer to 7 Error Code List Click the Yes button to return to 4 14 Reflashing Exe cution Confirmation Screen Click the No button to advance to 6 Recover Point 4 15 Switch Confirmation Screen 8 The switch confirmation screen is shown below x Download is completed
176. er Authentication screen 5 2 User Authentication Screen After entering information in the ID and PASSWORD fields click the Next button to advance to HTML man ual display screen EJ User Authentication xi User authentication for EMPS Flash tool is needed r Enter ID and password ID ISUZU MOTORS LTD PASSWORD pensas EMPS0009 28 EMPSIII 5 3 HTML Manual Display Screen IVJ HTML manual display OEM NAME isuzu z ENGINE MODEL f4HK1 Specification 12V Power Unit Troubleshooting Manual EMPS Operating Manual Manual information EMPS1058 5 3 1 Troubleshooting Manual Display Select OEM NAME ENGINE MODEL and Specifi cation and click the Troubleshooting Manual button Note When you want to browse the manual that is not installed in the setup procedure insert the CD and fol low the troubleshooting manual display procedure Doing so installs the manual 5 3 2 EMPS Manual Display Click the EMPS Operating Manual button 5 3 3 Manual Information Display When you browse the installed troubleshooting manual information click the Manual information button Installed manual information 3 E Installed manual information Ao Specification Ver LANG CD Ver om 1 4m 24V General 0910 EN 09 10 1 1000 2 4HK1 24V General 0910 EN 09 10 1 1000 3 6HK1 24V General 0910 EN 09 10 1 10
177. eration Saves data when Snapshot Start button is clicked Any DTC code Data is saved in case any trouble code is issued Specified DTC code Data is saved in case the specified trouble code is issued e Trigger Point Start at DTC code reception Starts to save data at DTC code reception and stores data for about 10 minutes Before and after 5 minutes of DTC code reception Stores data before and after 5 minutes at DTC code reception This selection allows to compare data that existed before the occurrence of a trouble those present at the time of occurrence of the trouble and those after the trouble among themselves Snapshot Start Clicks the button at the beginning and end of Snapshot DTC Clear Clear the list of displayed DTC EMPSIII 19 Items Settings Operation Performed DTC occurred When DTC occurred marks is displayed DTC Displays the list of occurred DTC Double click DTC code to change the graphed area to a manual display which shows a table of trouble diagnostic steps corresponding to DTC In case Present is displayed next to flash code it represents DTC on present trouble When nothing is displayed next to flash code it represents DTC on history trouble Data Parameter Displays the acquired Data Parameter Open file Opens the previously saved Snapshot data Save Saves the currently displayed Snapshot data to a file Save as Saves
178. ervice Programming System SPS F2 View Capture Data F3 Tool Options F4 Down Load Up Load Help TSWG0088 Step 3 e Choose the menu 5 2005 with A V up down keys and press the ENTER key Applicable for 2000MY or later Vihecle Identification Select one of the following Model Year S 4 2004 1 2 5 2005 TSWG0089 28 Tech2 Step 4 Step 6 e Choose the menu Off Road Industrial Engine e Choose 6HK1 TC C Rail_TIER3 with A V up with A Y up down keys and press the ENTER down keys and press the ENTER key key Vihecle Identification Select one of the fol lowing Select one of the fol lowing Engine vihecle AJJ1 TC C Rai _TIER3 Off Road Industrial Engine AHK1 TC C Rai _TIER3 6HK1 TC C Rai _TIER3 6WG1 TC C Rai _TIER3 _A __ _ E 2 os 1 1 4HK1 TC C Rai _TIER3 Off Road Industrial Engine TSWG0092 TSWG0090 Step 7 Step 5 Press the softkey Next e Choose FO Engine in Menu with A Y up down The ignition is ON at this time keys or FO function and press the ENTER key DIRE NPSHIES 5 2005 OFf Road Industrial Engine 5 2005 Off Road Industrial Engine 4HK1 TC C Rail_TIER3 FO Engine Turn On Ignition A TSWG0093 TSWG0091 Step 7 1 5 2005 Off Road Industrial Engine AHK1 TC C Rail_TIER3
179. ess and then check the selector 0049 Communication error Invalid number of digits for Click the OK button to exit the pro If the error occurs again contact the adminis Parts Number cess and then check the selector trator If the error occurs again contact the administrator 0050 Record of current Parts No does not exist Either former or current code Click the OK button to return to Pro The part number will be confirmed again does not exist cess Menu screen in each section Clicking the OK button returns to Selection Clicking the Cancel button displays a Menu message to confirm exiting of the pro gram 0051 Record of current Parts No does not exist Record acquisition error Click the OK button to return to Pro The part number will be confirmed again cess Menu screen in each section Clicking the OK button returns to Selection Clicking the Cancel button displays a Menu message to confirm exiting of the pro gram 0052 Service address does not correspond Do Service address does not cor Click the Yes button to search you want to search again respond again Check the Data CD If the error occurs again contact the administrator 0053 ECM Parts Number Request cannot be sent Parts Number request failure of Click the OK button to exit the pro service address retry cess and then check the selector 0054 Current ECM Parts Number cannot be Parts Number cannot be Click the Yes but
180. f the error occurs again contact the adminis trator 0003 Operating environment setting error INI file does not exist Reinstall the system Reinstall the EMPS If the error occurs again contact the adminis trator 0004 Operating environment setting error INI file invalid Reinstall the system Reinstall the EMPS If the error occurs again contact the adminis trator Connection Command Screen Code Message Description Response 0005 The CD ROM drive does not exist CD drive cannot be found Check the CD ROM drive 0006 The CD cannot be read CD read failure Check the CD ROM drive and Data CD Contact your administrator if there is no fault 0007 The CD has not been inserted Insert the CD The CD has not been inserted Insert the Data CD into the CD ROM and click Retry button drive 0008 Data read error MDB file copy failure Check the CD ROM drive and Data Check the CD and CD drive CD Contact your administrator if If the error occurs again contact the adminis there is no fault trator 0009 Data read error CD version file copy failure Check the CD ROM drive and Data Check the CD and CD drive CD Contact your administrator if If the error occurs again contact the adminis there is no fault trator 0010 Data read error CD version file read failure Check the CD ROM drive and Data Check the CD and CD drive CD Contact your administrator if If the error occurs again contact the adminis there is no fault trato
181. following message will appear Quit the EMPS if it is running and click the OK button Clicking the Cancel button cancels the update pro cess Update must be performed before reflash with EMPS A xl Old version of the EMPS has been installed Update to the latest version will be performed Quit the EMPS if it is running E Cancel EMPS1016 EA xi Update to the latest version will be performed Restarting the computer is needed after the EMPS is updated Quit all other applications before proceeding E Cancel EMPS1017 10 EMPS EMPS Operation Procedure 1 Preparation This section describes preparation for starting the EMPS program 1 1 Preparation 1 ak ON Printed label with update parts number is necessary to proceed reflashing in all countries except the US Pro ceed next steps to get updated parts number Contact pt_service notes isuzu co jp in order to obtain the updated parts number label If engine is certified in the US it is not necessary to replace the label Proceed all steps After reflashing you need to write down the new Parts Number on a label and attach it on the ECM Check the serial number of the selector and have your user ID and password ready Check the engine serial number To perform compulsory reflash obtain the specific password from the machine manufacturer or the engine manufacturer 1 2 EMPS Selector Connection EMPS 11
182. g other ECM click the OK button 4 8 Connection Confirmation After Connecting ECM and Reflash Mode Selection will appear 40 EMPS 4 8 Connection Confirmation After Connecting ECM and Reflash Mode Selection Refer to 2 ECM Reflash to advance to 4 9 ECM Replacement Data Confirmation in accordance with the displayed instructions 4 9 ECM Replacement Data Confirmation Data obtained from ECM prior to changing connection and from ECM currently connected are compared If data other than Parts Number is different click the Back button to return to New ECM Parts Number Search Screen and change the selection or click the Cancel button to quit the EMPS program and start from the beginning again Ifthe displayed contents are OK click the Next button REN E xj ECM Replacement Data Confirmation Current ECM 898008 1651 ECM prior to changing 898008 1650 Parts Number Engine Model 6HK1 6HK1 Engine TYPE XYSZ 01 XYSZ 01 OEMNAME ISUZU AMERICA ISUZU AMERICA Cancel _ lt Back e EMPS0081 Selection Item Descriptions Items Settings Operation Performed Cancel Performs termination and quits EMPS pro gram Back Returns to New ECM Parts Number Search Screen Next Advances to 4 10 Switch Confirmation Screen 5 4 10 Switch Confirmation Screen 5 The switch confirmation screen is shown below fed Confirmation of
183. gain contact the adminis signal restart the process again trator 0064 Communication error Communication error frame Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0065 Communication error Communication error port Check each wiring connection and If the error occurs again contact the adminis overrun restart the process again trator 0066 Communication error Communication error receive Check each wiring connection and If the error occurs again contact the adminis buffer overflow restart the process again trator 0067 Communication error Communication error parity Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0068 Communication error Communication error the send Check each wiring connection and If the error occurs again contact the adminis buffer is full restart the process again trator 0069 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0070 Communication error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0071 Communication error No response from selector Click the OK button switch the If the error occurs aga
184. ges of vibration and abnormal engine sound Operation Put a mark in the check box of an injection number to be stopped and click the Stop injector but ton Set the desired value for engine speed using the Up and Down buttons and click the Change engine speed button to change the engine speed The maximum number of injectors that can be selected is half of the number of cylinders of engines that are connected IVJ EMPS_FRM_00200 EMPS_FRM_00200 x Actuator Operate only when the engine is running r Selecting injector E mo og r Engine speed Current engine speed 0 RPM Change from normal engine speed i Change engine speed Ext Engine ModelGHK1 Engine Serial Number 000000 ECM Parts Number 898046 7220 EMPS0166 24 EMPSIII When KW2000 MODE is selected 2 Injector Balancing Test Displays the Actuator Test menu screen Usage Checks if injection is normal clogging test Stops each injector of every corresponding cylinder when the engine is running Injector is normal when the engine vibration engine sound and exhaust sound change while engine stops Operation Select the injection number to be a ae stop
185. he ENTER key keys and press the ENTER key Vihecle Identification Select one of the fol lowing 5 2005 4 2004 Model Year S 32 Megabyte Press ENTER to continue O KK K K K K K K K 1 2 FK KKK 5 2005 Isuzu Development Software Version TSWG0089 TSWG0110 Step 4 e Choose the menu Off Road Industrial Engine with A Y up down keys and press the ENTER key Step 2 e Choose the menu FO Diagnostics with A Y up down keys or FO function key and press the ENTER key Vihecle Identification Select one of the following vihecle Off Road Industrial Engine Main Menu Diagnostics F1 Service Programming System SPS F2 View Capture Data F3 Tool Options F4 Down Load Up Load Help O M Off Road Industrial Engine TSWG0090 TSWG0088 Tech2 43 Step 5 Step 7 e Choose FO Engine in Menu with A W up down Press the softkey Next keys or FO function and press the ENTER key The ignition is ON at this time 5 2005 Off Road Industrial Engine 5 2005 Off Road Industrial Engine AHK1 TC C Rai _TIER3 Turn On Ignition Step 6 Step 7 1 e Choose 6HK1 TC C Rail_TIER3 with A V up down keys and press the ENTER key TSWG0091 TSWG0093 Engine gt 5 2005 Off
186. he ECM prior to changing connection does ECM compatibility error Carry out the procedure following the not correspond to the current ECM instructions on the screen Return to the previous screen to change selection items Or restart the process from the beginning 0203 There is injector on which no QR code is set In case that injector QR code Set the correct QR code QR code setting value remains 0 has not been set yet 0204 Select ENGINE MODEL OEM NAME Some items on the screen have Select the ENGINE MODEL and OEM from pull down menu respectively and click not been selected NAME Select button 0205 Select ENGINE MODEL OEM NAME Some items on the screen have Select the ENGINE MODEL and OEM from pull down menu respectively and click not been selected NAME Select button 0206 Select ENGINE TYPE from pull down Some items on the screen have Select the ENGINE TYPE menu not been selected 0207 Entered Engine Serial Number does not exist Incorrect Engine Serial Number Check the Engine Serial Number and in database input enter it again Confirm the Number and enter it again 0208 Perform reflash or connect other ECM In case that invalid ECM is con Carry out the procedure following the Entered Engine S N does not correspond to nected such as the one that instructions on the screen connected ECM parts number is not set 0209 Engine cannot be started with
187. he Hardware wizard helps you install uninstall repair 3 unplug eject and configure your hardware Hardware Wizard Device Manager m The Device Manager lists all the hardware devices installed ar on your computer Use the Device Manager to change the properties of any device Driver Signing m Hardware Profiles y Hardware profiles provide a way for you to set up and store xg different hardware configurations Hardware Profiles EMPS0015 4 Select Device Manager to open it 5 On Device Manager select Ports COM 8 LPT WindowsXP E Device Manager File Action View Help 3832 sA WINXP MULTILING Y Computer ss Disk drives El Display adapters lt 2 DVD CD ROM drives 3 Floppy disk controllers J3 Floppy disk drives 3 IDE ATAJATAPI controllers gt Keyboards y Mice and other pointing devices ES Monitors E9 Network adapters C Communications Port COM1 MR Processors SCSI and RAID controllers 6 Sound video and game controllers See Storage volumes System devices Universal Serial Bus controllers EMPS0016 Windows2000 gg Device Manager of x l a 8 Computer amp Disk drives a Display adapters DYD CD ROM drives 1 3 Floppy disk controllers Floppy disk drives J IDE ATA ATAPI controllers 3 Keyboards D Mice and other pointing devices amp Monitors Y Other devices Je
188. heck each wiring connection and If the error occurs again contact the adminis buffer is full restart the process again trator 0168 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0169 Communication error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0170 Communication error No response from selector Click the OK button switch the If the error occurs again contact the adminis trator selector to continue or exit the pro cess following the instructions on the screen 64 EMPS Campaign Code Message Description Response 0171 Campaign log could not be output Campaign decoding error Check the HDD has enough free space and perform the process again 0172 Campaign log could not be output Campaign file coupling error Check the HDD has enough free space and perform the process again 0173 Campaign log could not be output No file being coupled for cam Check the HDD has enough free paign space and perform the process again 0174 Campaign log could not be output Encryption error Check the HDD has enough free space and perform the process again 0175 Desktop folder could not be obtained Desktop
189. hoose the menu FO Diagnostics with A Y up down keys or FO function key and press the ENTER key TSHK0064 Step 12 4 e Pressing the softkey Confirm returns you to Step 11 Upload 1D Code F1 Service Programming System SPS 5 2005 Off Road Industrial Engine F2 View Capture Data 6HK1 TC C Rai _TIER3 F3 Tool Options nm 4 Down Load Up Load Help Data is not found TSWG0088 TSHKO065 Tech2 47 Step 3 Step 5 e Choose the menu 5 2005 with A V up down e Choose FO Engine in Menu with A V up down keys and press the ENTER key keys or FO function and press the ENTER key Select one of the following 5 2005 Off Road Industrial Engine Mode Year S 5 2005 4 2004 1 2 5 2005 TSWG0089 TSWG0091 Step 4 Step 6 e Choose the menu Off Road Industrial Engine e Choose 6HK1 TC C Rail_TIER3 with A Y up with A Y up down keys and press the ENTER down keys and press the ENTER key key Vihecle Identification Vihecle Identification Select one of the following Select one of the fol lowing Engine vihecle 4JJ1 TC_ C Rai _TIER3 Off Road Industrial Engine 4HK1 TC C Rail_TIER3 6HK1 TC C Rai _TIER3 6WG1 TC C Rai _TIER3 CU 11 4HK1 TC C Rai I_TIER3 Off Road Industrial Engine TSWG0092 TSWG0090 48 Tech2
190. hown below x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch OFF EMPS0045 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch OFF After configuring the switch settings click the Next button This will start communication with the selector and advance to 2 16 READY LED Confirmation Screen 2 A message will appear if an error occurs during com munication Refer to 7 Error Code List If a communication error occurs advance to the 6 Recover Point screen 2 16 READY LED Confirmation Screen 2 The selector LED confirmation screen is shown below After confirming that the LED is unlit click the Yes button to advance to 2 17 Switch Confirmation Screen Te If confirmation is not possible click the No button to return to 2 15 Switch Confirmation Screen 6 IPJ EMPS Flash tool F x Does READY LED on Selector turn off READY EMPS0046 EMPS 23 2 17 Switch Confirmation Screen 7 The switch confirmation screen is shown below x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch ON EMPS0028 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch
191. ication error Communication error receive Check each wiring connection and If the error occurs again contact the adminis buffer overflow restart the process again trator 0067 Communication error Communication error parity Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0068 Communication error Communication error the send Check each wiring connection and If the error occurs again contact the adminis buffer is full restart the process again trator 0069 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0070 Communication error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0071 Communication error No response from selector Click the OK button switch the If the error occurs again contact the adminis trator selector to continue or exit the pro cess following the instructions on the screen New ECM Parts Number Search Screen Code Message Description Response 0072 Select ENGINE MODEL ENGINE TYPE ENGINE MODEL not selected Select the ENGINE MODEL and from pull down menu respectively and click ENGINE TYPE Select button 0073 Select ENGINE MODEL
192. ications Refer to the wiring diagram and completed attaching sensors and wiring connections lt Attention gt Failing to the above mentioned operations an error code will light Be sure to proceed to the next step procedure after completing the above mentioned operations EMPS1031 Clicking the Wiring diagram displays the screen about hardware change Perform confirmation of message content then click check box to proceed to the next process Note e Failing to perform hardware modification an error code will light Be sure to proceed to the next step after completing hardware modification The caption of the check box or the attention mes sage changes depending on the hardware modifi cation method The Wiring diagram button is displayed when any wiring diagrams is to be referred 44 EMPSIII 2 18 5 Reflashing ECM Parts Number Confirmation Screen Confirm the Parts Number and click the Next button z Reflashing ECM Parts Number Are you sure to reflash this parts number To reflash the number click the Next button Be sure to perform the modification to upward compatible with hardware modification after completing hardware modification Failing to modify the software reflashing after replacing the hardware an error code will appear or affect machine functions CURRENT ECM PARTS NUMBER 898012 1634 Vu 898040 1640 Upward compatible with hardware modification NEW
193. ick the Next button to advance to 4 2 User Authen tication Screen 4 2 User Authentication Screen This screen is used for EMPS user authentication Refer to 2 2 User Authentication Screen 4 3 Connection Confirmation Screen 4 3 1 At the First Connection This screen shows the connection status of the com puter selector ECM and power supply battery Power Supply Connection Ey Connection Confirmation xl Connection Confirmation ee if Battery Harness J RS 232C cable 24V AC adapter For power supply use the same voltage as supply voltage to ECM enay Do not use a battery cable and AC adapter at the same time A Are ECM Selector and PC are connected properly 5 Insert the EMPS Flash tool Software CD Communications port COM 1 For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time Configure the setting of COM port Bit sec 38400 ops Paree the bit ate if necessary Deal value 38400 bps Cancel Next This screen is for 24V system EMPS0211 Battery Connection yJ Connection Confirmation xl Connection Confirmation Power supply Battery Harness For power supply use the same voltage as supply voltage to ECM nee Do not use a battery cable and AC adapter at the same time Snp ena Are ECM Selector and PC are connected properly
194. ilable language of each release Software Download Select the Applications Apolications for Downloading Selected Curent Fig 3 Selection of application for Custom mode 2 Either double click the relevant software version and language or click the Select button to select The software you have chosen appears on the right hand of the screen To compare current soft ware with selected software of the diagnostic tool click the mark on the right hand of the screen Clicking the Download button starts updating Transmitting Software appears on the screen to tell the transmission status When the transmission completes Transmission is completed will appear on the screen Click the Close button to quit the application The selected software has been transmitted to the diagnostic tool TIS 2000 navigation TIS 2000 application can be operated using the following icons Tech2 61 A TIS2000 end Quits all TIS 2000 applications to return to the Windows desktop screen f Select page Returns to the initial page of TIS 2000 without quitting applications currently used The applications currently used run in the background Vehicle data Starts Vehicle data display function This displays all the vehicle information Executed applications end Quits the application currently used to return to the initial page of TIS 2
195. iming Test T Ss paso O el E pa O ra ee CA EA Exit E AAA Advance Retard E EMPS0168 Engine Model6HK1 Engine Serial Number 000000 EGM Parts Number 898046 7220 EMPS0170 4 Pre Injection Stop Control Test Usage Stops Pre Injection when vibration or abnormal sound has found on the machine and checks the changes of the vibration and abnormal sound Pre injection functions is working nor mally if the vibration and abnormal sound stop Operation Stop injection button stops injections for 10 seconds or until clicking the Start injection button Pre Injection Stop Control Test Accel Pedal Position Sensor Voltagel 5V Adjustment 0 0 Vv Accel Pedal Position Sensor Voltage2 5V Adjustment 00 vV Engine Speed of RPM Coolant Temperature Sensor Physical Value Filtered 20 c Fuel Temperature Sensor Physical Value Filtered 30 C Barometric Pressure Sensor Physical Value Filtered 80 kpa DereaMm e y O aM Pre Q fuel flow 0 0 mm3 st Engine Mode Wait Mode Engine Modet6HK1 Engine Serial Number 000000 ECM Parts Number 898046 7220 EMPS0171 5 Injector Forced Drive Test Usage Simply inspects the injector electrical sys tem Operate the injector solenoid when the engine stops and check the operating sound electric conduction sound of solenoid attached to top of the injector to make sure it i
196. in OFF this display will stay forever State of communication disabled How ever turning the ignition key ON to START in this condition will place the unit in the waiting state for communication TSWG0094 5 2005 Off Road Industrial Engine AHK1 TC C Rail_TIER3 Waiting For Data TSWG0122 14 Tech2 DTC check 1 Select FO Diagnostic Trouble Codes on the Engine screen Engine Diagnostic Troubule Codes F1 Data Display F2 Snapshot F3 Actuator Test F4 Programming F5 22KA ID Infomation TSWG0095 FO Diagnostic Trouble Codes This function allows the user to analyze the infor mation on the Trouble Code related to the system currently under test 2 Choosing FO Diagnostic Trouble Codes the fol lowing menu is displayed FO DTC Display F1 DTC Clear FO DTC Display Loads and displays the DTC information stored in the machine controller in a priority order F1 DTC Clear Depending on a machine DTC is not clearing by Tech2 The memory clear harness on the machine side needs to be connected to ground DTC application menu display screen Example Industrial Engine FO DTC Display If no DTC stored No Diagnostic Trouble Codes Stored Read DIC Info As Stored By ECU TSWG0123 If DTC stored Perfomance P0606 Present 0 CPU Error 0 KA Common Rail Pressure Regula
197. in Recover Point To cancel click the No button 0116 Reflash error Thread startup failure all Click the OK button to advance to 6 Do you want to try reflash again Recover Point To cancel click the No button 0117 Reflash error Unknown Click the OK button to advance to 6 Recover Point To cancel click the No button At CALL BACK Do you want to try reflash again 0118 Reflash error No response from rewriting Click the OK button to advance to 6 Do you want to try reflash again module Recover Point To cancel click the No button 0119 Reflash error User program file cannot be Click the OK button to advance to 6 Do you want to try reflash again found at writing and verifying Recover Point To cancel click the No button 0120 Reflash error Invalid user program file at Click the OK button to advance to 6 Do you want to try reflash again writing and verifying Recover Point To cancel click the No button 0121 Reflash error No data to be written to flash Click the OK button to advance to 6 Do you want to try reflash again memory at writing and verify Recover Point ing To cancel click the No button 0122 Reflash error Close at writing and verifying Click the OK button to advance to 6 Recover Point To cancel click the No button EMPS 61
198. in contact the adminis trator selector to continue or exit the pro cess following the instructions on the screen New ECM Parts Number Search Screen Code Message Description Response 0072 Select ENGINE MODEL ENGINE TYPE ENGINE MODEL not selected Select the ENGINE MODEL and from pull down menu respectively and click ENGINE TYPE Select button 0073 Select ENGINE MODEL ENGINE TYPE ENGINE TYPE not selected Select the ENGINE MODEL and from pull down menu respectively and click ENGINE TYPE Select button 0074 Select OEM NAME from pull down menu OEM NAME not selected Select the OEM NAME 0075 Enter the six digit number into the ENGINE ENGINE NUMBER not input Enter the ENGINE NUMBER NUMBER field 0076 ECM Parts Number cannot be found Appropriate new Parts Number Click the OK button and follow the does not exist instructions on the screen 58 EMPS New ECM Parts Number Search Confirmation Screen Code Message Description Response 0077 Enter new ECM Parts Number New Parts Number not input Enter the parts number 0078 Record of former ECM Parts No to be No record for compulsory Confirm the parts number and enter it reflashed compulsorily does not exist reflash again 0079 ECM Parts Number is not compatible No compatible code exists Confirm the parts num
199. ine model that corre sponds to the current ECM parts num ber In the case of enforced update you can select all engine models MA Current ECM Parts Number Confirmation E xi Current ECM Parts Number Confirmation CURRENT ECM PARTS NUMBER 898008 1650 To cancel reflashing process click the Cancel button To continue click the Next button EMPS0031 2 6 New ECM Parts Number Search Screen This screen is used to select the search conditions for Parts Number Choose the option from ENGINE MODEL and ENGINE TYPE and then click the Select button Next choose option from the OEM NAME and click the Next button To return to 2 5 Current ECM Parts Number Confirma tion Screen click the Back button x New ECM Parts Number Search ENGINE MODEL 6HK1 ENGINE TYPE XY8Z 01 Select OEM NAME ISUZU AMERICA ENGINE NUMBER 511361 Cancel lt Back EMPS0032 ENGINE TYPE Select the engine type that corre sponds to the current ECM parts num ber In the case of enforced update you can select all engine types Select button Extracts the applicable OEM names for the applicable ENGINE MODEL and ENGINE TYPE and provides them for selection in the OEM NAME box OEM NAME Select the OEM NAME from among those that correspond to the selected ENGINE MODEL and ENGINE TYPE ENGINE NUM Engine Serial Number uploaded at BER startup is
200. ine will not operate properly unless memory is cleared 1 Tum the ignition key to ON 2 Tum the Diag SW to ON 3 Tum the Memory Clear SW to ON 4 Wait 5 seconds 5 Tum the Memory Clear SW to OFF 6 Tum the Diag SW to OFF 7 Tum the ignition key to OFF 8 Wait 10 seconds Do not turn the ignition key to ON 9 Tum the ignition key to ON 10 Turn the Diag SW to ON 11 Check the engine Tf the vehicle etc is not equipped with ECM install the ECM to vehicle and clear memory performing above steps EMPS0058 After memory clear is complete click the Clearing memory is completed button to exit the program EMPS 51 6 Recover Point When data exchange with the selector is not performed correctly you can select the point from which to continue the procedure ly Recovery Point E Ea Recover Point Communication error occurs in devices so that process cannot be continued You can retum to steps described below in order to try again Select the step and click Continue To cancel procedure click Cancel button Continue the procedure from Connection Confirmation screen Continue the procedure from Selection Menu screen Continue the procedure from Current ECM Parts Number Confirmation screen EMPS0093 The procedure that can be continued depends on where the communication error was generated Selection Item Descriptions It
201. instructions on the screen 0259 Information of working folder cannot be writ Error occurred while setup Carry out the procedure following the ten in the registry instructions on the screen 0260 Communication to ECM has not been com Communication error improper Carry out the procedure following the pleted successfully Refer to Scan tool communication circuit system check in the Troubleshooting Man ual Check the ignition key and connection and restart the process from the beginning connection instructions on the screen EMPSIII 91 Code Message Description Response 0261 The value of QR code and BCC are wrong QR code or BCC is not entered Enter the correct value Check the entered items correctly 0262 Setting of COM port is invalid COM port number set on the Check the communication port num Configure the setting of COM port PC is different from one setin ber on Control Panel System EMPS program Device Manager on the PC Check each cable connection conditions 0263 Mismatch of ECM connected and EMPS user ECM for other manufacturer is Connect the appropriate ECM authority connected As ECM connected is for other manufacturer you cannot reflash ECM with the user author ity of EMPSIII connected 0264 Service address does not correspond Do Correct value is set in the parts After quitting the EMPS program you want to search again
202. ion QR code at factory setting is shown in the label on the head cover figure on the left The actual QR code is shown on the top of the injector figure on the right EngNo A OA 0 5500 00B8 y ASD7 C9B9 T BBE7 A186 9000 D4 PEPPER 1 Engine Serial Number 2 Engine Model 3 QR Code EMPS0062 Clicking the Close button displays the next Change injector QR code screen 52 EMPSIII 3 5 2 Change Injector QR Code Screen Cylinder No bJ Change injector QR code 1 Change injector QR code O a Engine Serial Number 511361 Cylinder No Machine QR Code BCC Change Code ae 39 64 00 00 00 00 00 00 00 D5 DD Remove the head cover and confirm the injector QR code Enter QR code N A Dancel NA Cancel N A Zancel N A Cancel Machine QR Code BCC Code 10 EMPS0063 Name 1 Engine Model field 7 Check button 2 Engine Serial Number field 8 Set button 3 QR data field 9 Cancel button 4 Cylinder No selection field 10 Next button 5 QR Code entry field 11 Exit button 6 BCC entry field Selection Item Descriptions Items Settings Operation Performed Engine Model field Displays Engine Model uploaded from ECM Engine Serial Number field Displays Engine Serial Number uploaded from ECM QR data field Displays QR data uploaded from ECM Cylinder No selection fie
203. ion Sensor Voltage2 5V Adjustme Manifold Absolute Pressure Sensor Physical Vahe Filte Accel Pedal Position Output EGR BLDC Rotor Position Intake Air Temperature Sensor Voltage SV Adjusts RPCY Current Feedback Physical Value Filtered Fuel Temperature Sensor Voltage SV Adjustment Desired RPM Coolant Temperature Sensor Voltage SV Adjustme Oil Pressure Sensor Physical Value Filtered Manifold Absolute Pressure Sensor Voltage SV Adj Rail Pressure Error Barometric Pressure Sensor Voltage SV Adjustmen WW E l E l A EMPS0176 Selection Item Descriptions Items Settings Operation Performed Item Name Item Name Data names that are required from ECM MIN Enter the minimum value in graph display MAX Enter the maximum value in graph display Graph display Sets if display in graph or not If a tick mark is entered it refers that graph display is ON Graph color Sets the border color on the graph Clicking inside the cell displays the color setting screen Select the items in the white background using a mouse and then click the Set button to change the background to yellow and move to the list on the right side of the screen 3 Data display setting Ttem Name Lum max 2 Ttem Name MIN MAX Graph Graph Color ignition Key Switch With Delay 0 5 3 late Maral Switch With Delay 0 10 4 m Starter Switch With Delay 0 4 idle Up Sw
204. irmation CURRENT ECM PARTS NUMBER 898008 1651 ENGINE MODEL 6HK1 ENGINE TYPE XYSZ 01 OEM NAME ISUZU AMERICA ENGINE NUMBER 511361 Reflashing process completed successfully EMPS0055 Confirm the displayed content and click the OK but ton fel Confir mation of Switch I DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch OFF EMPS0036 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch OFF After configuring the switch settings click the Next button The message appears then Switch Confirmation screen will be displayed Turn the EMPS power OFF then click the Next but ton be Confirmation of Switch xj Confirmation of Switch POWER switch 0 OFF EMPS0050 EMPS 27 The message shown below appears 2 23 Memory Clear Perform memory clear in accordance with the instruc tions that are displayed Clicking the OK button displays the following proce Confirmation 1 Zj dure Injector QR code has not been set on connected ECM If you have a service history of injector replacement you need to enter the OR code during the process of injector replacement for proper control system Confirm the injector QR code on the injector and enter it during the process of yA Clearing Memory xi
205. is overrun restart the process again trator 0042 Communication error Communication error receive Check each wiring connection and If the error occurs again contact the adminis buffer overflow restart the process again trator 0043 Communication error Communication error parity Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0044 Communication error Communication error the send Check each wiring connection and If the error occurs again contact the adminis buffer is full restart the process again trator 0045 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0046 Communication error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0047 Communication error No response from selector Click the OK button switch the If the error occurs again contact the adminis trator selector to continue or exit the pro cess following the instructions on the screen EMPSIIl 79 Former Parts No Reading 1st time Code Message Description Response 0048 ECM Parts Number Request cannot be sent Parts Number request failure Click the OK button to exit the pro c
206. istra tion writing from the Tech2 to ECM as shown below will appear ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Programming in progress o a 100 TSHK0078 Tech2 41 Step 17 Step 18 When the ID code entered in Steps 15 1 and 15 3 e Pressing EXIT key returns you to Step 11 corresponds to that registered in the ECM the fol lowing message will appear Also if you want to register ID again press the softkey Yes This ID Code Registration returns you to Step 13 and allows you make regis tration as before Pressing the softkey No will S 2005 tr Raad Inouet lal Engine 6HK1 TC C Rail_TIER3 take you to Step 18 This completes the ID code registration Cycle Ignition Then Press Exit ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Programming Completed Do You Want To Request The ID Code TSHK0081 E E TSHK0079 Step 17 1 When the ID code entered in Steps 15 1 and 15 3 does not correspond to that registered in the ECM the following message will appear Pressing the softkey Done returns you to Step 11 ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Programming Failed Done TSHK0080 42 Tech2 ID code upload Tech2 Step 3 Step 1 e Choose the menu 5 2005 with A Y up down Press t
207. it in its case to prevent the adapter from getting dust TSWG0114 TSWG0116 6 Tech2 e Avoid using and storing it in a place that it may contact water or chemicals When cleaning use cloth with mild detergent not highly volatile solvent such as thinner and wipe out using dry cloth lts display is easy to get dirty clean periodically using antistatic cloth TSWG0117 Power supply About power supply The power supply method for the Tech2 varies depend ing on the voltage of the machine shape of DLC and the situation in which the unit is used Therefore the user will have to gain good understanding of the rele vant connecting procedure Notice that machine data and DTC will not be able to be checked if the connection is not established in accordance with the power supply of the machine Note Use of the external power AC power does not allow to utilize the applications TSWG0162 Name 1 Battery cable 2 Power socket cable AC DC adapter Battery cable This cable should be used in the case where no power is supplied even when the Tech2 is connected to the machine through the machine DLC cable or where the machine works with a higher voltage than the operating voltage of the unit When connecting the cable pay heed to the polarities of the clamps The black clip of the cable is to be connected to the negative terminal of the battery and the red clip
208. itch With Delay o 100 y nm 5_ Glow Relay 0 100 5 76 Battery Voltage IG KEY Line 0 so E 7 Battery Voltage Main Relay Line o 10 4 8 Enzine Speed o 3000 Y EGR Brushless Position 9 Intake Air Temperature Sensor Physical Value Filtered o 100 1 EGR Brushless Position 10 Coolant Temperature Sensor Physical Value Filtered 0 100 EGR Brushless Position3 11 Fuel Temperature Sensor Physical Value Filtered o 100 12 Barometric Pressure Sensor Physical Value Filtered o 100 4 m Glow Lamp 713 Manifold Absolute Pressure Sensor Physical Value Filte o w0 4 si Accel Pedal Position Sensor Voltagel SY Adjustme 14 Accel Pedal Position Output 0 100 bos Accel Pedal Position Sensor Voltage2 SY Adjustme 15_ EGR BLDC Rotor Position 0 so 5 16 RPCV Current Feedback Physical Value Filtered 0 100 Y 17 Desired RPM o 30 H Intake Air Temperature Sensor Voltage SV Adjusta 18 Oi Pressure Sensor Physical Value Filtered o 2 Y 19 rai Pressure Error 0 10 43 Coolant Temperature Sensor Voltage SV Adjustime _20_ EGR BLDC Position Enor 0 100 m Manifold Absolute Pressure Sensor Voltage SV Adj 0 100 Barometric Pressure Sensor Voltage SV Adjustmen El Down Up EMPS0177 Select the items to cancel the selection from the list on the right side of the screen and click the Remove button Select the items to change the sort order from the list on the right side of the screen and click the Down or Up but ton to change
209. j You cannot log in with this user ID OK EMPS0185 14 EMPSIII Diagnosis Mode Operation Procedure 1 Connection ECM PWR READY ECM PWR EMPS2 EMPS3 y POWER 00 0 0 OFF usB RS 2320 FUSE 3A CELLED E ES E E ELLI 4 D E E E 2 EMPS1033 Name 1 Selector 4 Battery cable 2 USB cable 5 Datalink cable 3 AC adapter 6 EMPS CD ROM Caution Battery connection destination Do not use an AC adapter at the same time when drawing power from a battery Prepare the AC adapter that matches the rating 12V 24V of the ECM when drawing power with an AC adapter Do not use a battery at the same time when drawing power from an AC adapter Make sure that the POWER switch of EMPS selector is turned to OFF before connecting disconnecting the ECM cable Damage to EMPS or ECM selector will result Before starting operation make sure that the ECM PWR lamp is turned off If the lamp stays on reconnect each cable and restart the personal computer then operate EMPS again If the error occurs again EMPS might be faulty Contact the administrator EMPS1044 Connection of the Data Link Connector EMPS1041 EMPS1042 Caution Connecting method varies depending on each machine Refer to the machine s manual The fol lowing description is for the machine with DLC Data Link
210. k This system is designed for running with the CD inserted to the CD drive but can be run without the CD once after setting up the CD contents to the hard disk drive The setup procedure is as follows 1 Select Hard Disk on the main screen 2 Click the Start Setup button ool Ver234 xj EMPS z d ISUZU MOTORS LIMITED Engine Module Programming System p Installation al for Files to bpWsed CCD Hard a To start setting up files in the CD to the hard disk click the right button StarSetup StarSetup Ver 2 3 4 8 is compatible with CD Ver 06 11 1 or later Copyright c 2005 ISUZU MOTORS LIMITED OfF highway Powertrain Dept Service Group Exit Next EMPS0178 EMPS 13 2 ECM Reflash This section describes the process procedure for nor mal reflash 2 1 Startup Double click the EMPS icon on your Windows desk top to display the Initial Startup screen Zi SUZU MOTORS LIMITED MOTORS LIMITED Engine Module Programming System Ver 2 3 4 This is compatible with CD Ver 06 11 1 or later Installation Directory for Files to be Used CCD Copyright c 2005 ISUZU MOTORS LIMITED P Hard Disk Off highway Powertrain Dept To start setting up files in the CD to Service Group the hard disk click the right button Start Setup Ext Next EMPS0002 Ww Process Menu 10 x1 Process Menu C Injec
211. k the operation sound of injector Injector Forced Drive 5 2005 Off Road Industrial Engine 4HK1 TC C Rai _TIER3 System Voltage Main Relay Voltage V Desired Idle Speed RPM Engine Speed RPM APP 1 Sensor Accelerat V APP 2 Sensor Accelerat V Acccelerator Pedal Posit 1 64 y Cylinder 1 HE Ema TSWG0132 6 If the operation sound is heard electrical circuit of that injector is judged as normal If the operation sound is not heard electrical circuit of that injector or injector body is judged as faulty Note After injector control test the key switch must be turned to OFF once to restart Glow time relay test This test is performed to check the operation of QOS lamp The Tech2 must be used in this test Test procedure 1 Connect the Tech2 to the machine DLC 2 Turn the key switch to ON 3 Select the Device Control Actuator Test FO Common Rail System F1 Device Control TSWG0137 4 Select the Glow Plug Relay Glow Plug Relay 5 2005 Off Road Industrial Engine AHK1 TC C Rail_TIER3 Functions Only During Engine Stop TSWG0133 Tech2 23 5 Send the instruction to glow plug relay and check whether the lamp on the machine operates Glow Plug Relay 5 2005 Off Road Industrial Engine AHK1 TC C Rai _TIER3 Glow Time Relay Glow Time Relay TSWG0134 6 If the lamp operates properly
212. kmih Ign Cycle Counter D Counts Engine Run Time 00 01 10 ignition 1 13 6 Volts H alolm gt lq mere Ppa tipae Ready ms ieu a combo Sport VIN 1598 y Fig 8 Parameter selection Directory to save data Normally data is saved in C Program Files cosids DATA SNAPSHOT Y folder This direc tory is different if you changed installation directory when installing the application Two sample files 10000000SUR 10000001 SUR are already stored when installing the application TIS 2000 navigation Tech2 59 TIS 2000 application can be operated using the following icons A TIS2000 end Quits all TIS 2000 applications to return to the Windows desktop screen f Select page Returns to the initial page of TIS 2000 without quitting applications currently used The applications currently used run in the background Vehicle data Starts Vehicle data display function This displays all the vehicle information Executed applications end Quits the application currently used to return to the initial page of TIS 2000 Session Allows to register and display user information Print Prints the screen Help Launches the integrated help function of TIS 2000 Software download Fig 1 Application Selection screen Herein it is described about how to update Tech2 soft ware using Software Download func
213. l click the No button 0089 Reflash error Invalid startup parameter all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0090 Reflash error Thread startup failure all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0091 Reflash error Unknown Click the YES button to return to Process Menu screen To cancel click the No button 82 E MPSIII Code Message Description Response At CALL BACK Do you want to try reflash again 0092 Reflash error No response from rewriting Click the YES button to return to Do you want to try reflash again module Process Menu screen To cancel click the No button 0093 Reflash error Port open error all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0094 Reflash error Communication error all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0095 Reflash error Time out error all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0096 Reflash error Flash memory cannot be Click the YES but
214. l Ag Al Complete 13 Complete F5 Complete 15 Complete 00 56 E2 DB 00 El C3 DC ES 80 f 90 Complete EMPS0092 50 EMPS 5 9 Switch Confirmation Screen 2 The switch confirmation screen is shown below tra Confirmation of Switch Ez DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch ECM POWER switch OFF READ side EMPS0036 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch OFF After configuring the switch settings click the Next button The message appears then Switch Confirmation screen will be displayed bJ Confirmation of Switch x Confirmation of Switch POWER switch OFF EMPS0050 After configuring the power switch setting click the Next button to advance to 5 10 Cable Removal Pro cedure Screen 5 10 Cable Removal Procedure Screen Disconnect the cable which connects the selector to ECM and then click the Next button This advances to 5 11 Memory Clear 5 11 Memory Clear Perform memory clear in accordance with the instruc tions that are displayed Clicking the OK button displays the following proce dure y Clearing Memory E E Clearing ECM Memory Perform the following steps to clear memory if Vehicle Construction equipment machine is equipped with ECM The eng
215. ld Select or enter the number of cylinder that its QR code is changed QR Code entry field Enter the QR code BCC entry field Enter the BCC Check button Performs error check for entered data If error occurs entered QR code and BCC will turn red If no error occurs the Set button will be active Set button Sets the entered data to reflect it on the QR data fields on the top of the screen Complete will be displayed in blue in the Check columns of QR data fields for the corre sponding cylinder No Cancel button Discards the set QR codes in the QR data fields to return to the initial state Next button Advances to the next process registration of entered data Exit button Quits EMPS program EMPSIII 53 3 5 3 Procedure to Enter QR Code 3 Enter the BCC 1 Select or enter Cylinder No After entering Check button will become active I Change injector QR code E x Change injector QR code Engine Model 6HK1 Engine Serial Number 511361 I Change injector QR code Ei Change injector QR code Engine Model 6HK1 Engine Serial Number 511361 Cylinder No hi R Cod Bcc Ch Cylinder No Machine QR Code BCC Change pease a Soe rat iets En 55 39 64 00 00 00100 00 00 00 05 BD NA 1 55 39 64 00 00 00 00 00 00 00 d5 DD 2 55 8 AS BF 05 CE B9 BD C7 E4 AS AL N A E2 DB 00 El cc c5 E0
216. lete OEMNAME ISUZU AMERICA 2 55 48 AS BF 05 CE B9 BD C7 E3 Ag AL Complete 13 _ Complete ENGINE NUMBER 511361 AA FS complete a 15 Complete Reflashing process completed successfully FE 55 00 56 EZ DB Ofer c3 oc E4 B0 90 Complete EMPS0083 EMPS0085 Confirm the displayed content and click the OK button Click the Next button to advance to 4 22 Switch Con to advance to 4 21 Injector QR Code Change Confir firmation Screen 11 mation Screen 46 EMPS 4 22 Switch Confirmation Screen 11 The switch confirmation screen is shown below tra Confirmation of Switch x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch ECM POWER switch OFF READ side EMPS0036 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch OFF After configuring the switch settings click the Next button The message appears then Switch Confirmation screen will be displayed bJ Confirmation of Switch x Confirmation of Switch POWER switch OFF EMPS0050 After configuring the power switch setting click the Next button to advance to 4 23 Cable Removal Pro cedure Screen 4 23 Cable Removal Procedure Screen Disconnect the cable which connects the selector to ECM and then click the Next button 4 24 Memory Clear Perform memory cl
217. lorer version 4 01 or later is required to use TIS 2000 e Internet Explorer version 4 01 English version will be installed automatically if prior to version 4 01 is installed or it is not installed on your PC 1 Turn on the power to start up Windows 5 Select the language to be used and click the 2 Insert the distribution CD ROM into the CD ROM Next drive of PC 3 The following screen will appear in approx 10 sec onds Language selection x f the screen does not appear open the file of Autorun Exe in the CD ROM Please select the application language dansk D k 4 When the Welcome screen appears click the e Magmak English United States Next portugu s Portugal suomi Suomi x svenska Sve Welcome lo the TIS 2000 Setup program This program will install TIS 2000 on your computer It is strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs you have lt Back Cancel running Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties Seared 6 Usually leave the Destination Directory as it is Unauthorized reproduction or distribution of this program or any E Me portion of it may result in severe civil and criminal penalties and and click the Next E will be prosecuted to
218. lsory Enter the correct password for com invalid reflashing cannot be analyzed pulsory reflash 0018 The PASSWORD for compulsory reflash is invalid Password for compulsory reflash does not correspond to ID Enter the correct password for com pulsory reflash 0019 The PASSWORD for compulsory reflash has expired Password for compulsory reflash has expired Obtain the correct password for com pulsory reflash from your administra tor 0020 Service address of OEM master cannot be obtained OEM master service address read failure Check the Data CD Contact your administrator if there is no fault OEM Manufacturer Selection Screen Code Message Description Response 0021 Select the machine s manufacturer and click OK OEM not selected Select OEM NAME Connection Confirmation Screen Code Message Description Response 0022 Enter the COM port COM port not input Enter the COM port 0023 Select transmission bit rate Transmission bit rate not selected Check if COM port operates properly 0024 Setting of COM port is invalid Input port invalid digit number Enter the correct COM port 0025 Setting of COM port is invalid Input port invalid number Enter the correct COM port 0026 Communication setting is invalid Invalid communication setting Check if COM port
219. make sure that the cables are connected securely FH EMPS A Engine Module Programming System POWER ON EMPS1018 2 Do not disassemble the EMPSIII selector 3 ECM can be reflashed up to around 100 times The number of times varies depending on the conditions of use 4 If the POWER lamp does not come on when turn ing the POWER switch ON with the power source connected check the fuse 5 Do not have an impact on it by dropping It causes internal faults even no damage on appearance EMPS1019 6 Avoid using and storing it in a place that it may contact water or chemicals When cleaning use cloth with mild detergent not highly volatile solvent such as thinner and wipe out using dry cloth EMPS1020 4 EMPSIII 7 Avoid using and storing it in dusty area Store it to 9 Avoid using and storing it in a place with extreme avoid dust on the connector etc when you don t high or low temperature Especially in summer do use not leave it in the machine exposed to direct sun light EMPS1021 8 Avoid using and storing it in a place with rapid EMPS1023 changes of temperature If bringing it from cold outside into warm indoor suddenly dew condensa tion may occur resulting in malfunction or trouble Bere 6 Sula E
220. mation Screen This screen displays the parts number reflash result lvAReflashing Result Confirmation xj Reflashing Result Confirmation OLD ECM PARTS NUMBER 898085 4670 NEW ECM PARTS NUMBER 898002 6183 NEW OEM NAME ISUZU AMERICA Enforce Update EMPS0196 Clicking the Next button displays the message Check the content and click the OK button This will advance to 2 20 9 Engine Serial Number Confirmation when Engine S N is entered 2 20 9 Engine Serial Number Confirmation when Engine S N is entered If the Engine Serial Number is required for download ing Engine Serial Number Confirmation screen will appear Ev Engine Serial Number Confirmation xj Engine Serial Number Confirmation Engine Serial Number of connected ECM will be changed to the entered data Engine Serial Number 412691 EMPS0053 After confirming the displayed content click the Next button to start downloading Engine Serial Number After download the Result Confirmation Screen appears E Result Confirmation CURRENT ECM PARTS NUMBER 898002 6183 ENGINE MODEL 4HK1 ENGINE TYPE XYSA 01 OEM NAME ISUZU AMERICA ENGINE NUMBER 412691 Reflashing process completed successfully EMPS0055 Confirm the displayed content and click the OK but ton This will advance to 2 15 Switch Confirmation Screen If injector QR code has not been set on connected ECM the follo
221. me out error all Click the YES button to return to Process Menu screen To cancel click the No button 0126 Reflash error Do you want to try reflash again Verification error at verifica tion only Click the YES button to return to Process Menu screen To cancel click the No button 0127 Reflash error Unknown Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button READY LED OFF Code Message Description Response 0128 Check the switch status LED not off Check the switch status Selector S N Reading 2nd time Code Message Description Response 0129 Selector S N Request cannot be sent Selector S N request failure Click the OK button to exit the pro cess and then check the selector 0130 Communication error If the error occurs again contact the adminis trator Incorrect number of digits in S N Check each wiring connection and restart the process again 0131 The device which is different from one used to read the ECM Part Number is connected This ECM cannot operate properly Do you want to try the process again Differ from the first time Carry out the procedure following the instructions on the screen 0132 Process will be terminated Connect the selector correctly and try again Confirmation of canceling pro cess if clicking the N
222. ment mode Advances to 2 2 1 User Authentica tion Screen For Enforce Update Enforce Update Advances to 2 2 1 User Authentica tion Screen For Normal Update Engine replacement mode or Cam Campaign Update paign Update Clicking the Next button displays the message shown below EMPS Flash tool d x Preparation d Printed label with update parts number is necessary to proceed reflashing in all countries except the US Proceed next steps to get updated parts number Contact pt_service notes isuzu co jp in order to obtain the updated parts number label Tf engine is certified in the US it is not necessary to replace the label Proceed all steps Confirm the applicable Parts Number by a service bulletin or a parts catalog in advance EMPS0008 Check the content and click the OK button to advance to next 2 2 User Authentication Screen This screen is used for EMPS user authentication 2 2 1 User Authentication Screen For Normal Update Engine replacement mode or Campaign Update After entering information in the ID and PASSWORD fields click the Next button to advance to 2 2 2 OEM Manufacturer Selection Screen To cancel user authentication at any point click the Cancel button EJ User Authentication E ES User authentication for EMPS Flash tool is needed Enter ID and password ID ISUZU MOTORS LTD PA
223. n EMPSIII 89 Code Message Description Response 0210 Do you want to download the database con For download and confirmation Carry out the procedure following the tained in the CD to the hard disk of database instructions on the screen 0211 Versions of the databases in the CD and For download and confirmation Check the Data CD and perform the hard disk are the same of database process again 0212 Downloading completed For download and confirmation Carry out the procedure following the of database instructions on the screen 0213 No database is found in the hard disk Down Select Use the database in the Carry out the procedure following the load a database from the CD hard disk and try the process instructions on the screen without database downloaded to the hard disk 0214 Communication between the selector failed Communication error connec Check each wiring connection and Check the wiring and the switch tion restart the process again USB driver installation might be failed Refer to Precautions on EMPSIII Setup Procedure on the separate sheet then retry to install the USB driver for EMPS 0215 Cannot be operated while acquiring Snap Try to perform other process Carry out the procedure after acquir shot data while acquiring Snapshot data ing Snapshot data 0216 File Name type is not a Snapshot type File Name selected in R
224. n cece terete eee eine ee eerie eee erties eee nn n nn nr naar nn r rc rra nn rr r cnn a nnccinns 55 3 8 Switch Confirmation Scareen ooooooccconccccononnoncncconcnnncnnncnn cece aaaaeaeceeeeeeeeeegceasaeeaaeaeceeeeeeeeeseeecqceeeeeeeeeseeeeeeeesenaeees 56 3 9 Cable Removal Procedure Screen cccccccceeeeeeceeeeceeeaaeeeceeeeeeeeeceseeaaeaeceeeeeeeeeeeesaqeeaaeaeeeeeeeeeeeeeteeseenaeees 56 3 10 Memory Clean 56 2 EMPSIII 4 Replace ECM Same Modelinis taraa aaa cnn 57 O NA 57 4 2 User AUtNENtICA ION CEE A dde 58 4 3 Connection Confirmation Screen ccccccoconnnnnoncncnonnnoncncnonoconnnnnnnnonernnnnnnnnnrnnnnnnonnnnrnnnnenonnnnnrnnnnnnnnrrnnenonenennnanon 58 4 4 Switch Confirmation Screen cccccccssccccececsssseeccececssescccceceacsceesceucussecscseeeussdesseecucucenseceseuecasseseeacesasseeees 59 4 5 Current ECM Parts Number Confirmation Screen oooccccnncccconnnnnonocononnnnnnnnnononnnennnnnonnronnnnnnononnrnenenennnnnnanon 59 4 6 New ECM Parts Number Search Screen ccccccccecessccceceeeneeeeeeececeaeeceeeeeeaeeeseceeaeaaeeececeeeseaseeeeeeeeaueasseseeeees 60 4 7 Switch Confirmation Screen cccccceececccceceseecececeeaeeuseceececeaeeesecececeasseseceeeaeesseceeeeeaueeseeeeeaeaaeaseeeseeaeaseeseeeees 60 4 8 Connection Confirmation After Connecting ECM and Reflash Mode Selection cceesseeeeeeteeeeeeeees 61 4 9 ECM Replacement Data Confirmation 2c c cccecc
225. n error Communication error the send Check each wiring connection and If the error occurs again contact the adminis buffer is full restart the process again trator 0168 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0169 Communication error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0170 Communication error No response from selector Click the OK button switch the If the error occurs again contact the adminis selector to continue or exit the pro trator cess following the instructions on the screen Campaign Code Message Description Response 0171 Campaign log could not be output Campaign decoding error Check the HDD has enough free space and perform the process again 0172 Campaign log could not be output Campaign file coupling error Check the HDD has enough free space and perform the process again 0173 Campaign log could not be output No file being coupled for cam Check the HDD has enough free paign space and perform the process again 0174 Campaign log could not be output Encryption error Check the HDD has enough free space and perform the process again 0175 Desktop folder could not be obtained Desktop cannot be obtained Check the HDD has enough free space and perform
226. n error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0170 Communication error No response from selector Click the OK button switch the If the error occurs again contact the adminis trator selector to continue or exit the pro cess following the instructions on the screen Campaign EMPSIIl 87 Code Message Description Response 0171 Campaign log could not be output Campaign decoding error Check the HDD has enough free space and perform the process again 0172 Campaign log could not be output Campaign file coupling error Check the HDD has enough free space and perform the process again 0173 Campaign log could not be output No file being coupled for cam paign Check the HDD has enough free space and perform the process again 0174 Campaign log could not be output Encryption error Check the HDD has enough free space and perform the process again 0175 Desktop folder could not be obtained Desktop cannot be obtained Check the HDD has enough free space and perform the process again 0176 File copy cannot be performed Desktop cannot be copied Check the HDD has enough free space and perform the process again 0177 Setting of COM port is invalid Invalid port communication setting Check if COM
227. n error code will appear or affect machine functions od CURRENT ECM PARTS NUMBER 898085 4670 Hardware Change Confirmation yy 898085 4670 gt gt 898080 6650 A STS SOUSA 98080 6650 Downward compatible with hardware modification Refer to the wiring diagram and confirmed that wirings and sensors are adapt to downward compatible r lt Attention gt Failing to the above mentioned operations an error code will light Be sure to proceed to the next step procedure after completing the above mentioned operations EMPS0188 The reflashing starts After reflashing perform the pro cedures from 2 13 to 2 17 Wiring diagram EMPS1032 Check the check box and then click the Next button to advance to 2 19 5 Reflashing ECM Parts Number Confirmation Screen Note e Failing to perform hardware modification an error code will light Be sure to proceed to the next step after completing hardware modification The caption of the check box or the attention mes sage changes depending on the hardware modifi cation method The Wiring diagram button is displayed when any wiring diagrams is to be referred 46 EMPSIII 2 20 Compulsory Reflash 2 20 1 MODE SELECT Screen Select Enforce Update in the MODE SELECT screen of 2 1 Startup Perform the procedures to step 2 4 then proceed to 2 20 2 Compulsory Reflash Screen 2 20 2 Compulsory Reflash Screen The cu
228. n on the top of the injector figure on the right a 1 Engine Serial Number 2 Engine Model 3 QR Code 5500 0088 A3D7 C9B9 88 A188 9000 D4 EMPS0062 Clicking the Close button displays the next Change injector QR code screen 30 EMPS 3 5 2 Change Injector QR Code Screen Cylinder No bJ Change injector QR code 1 Change injector QR code O a Engine Serial Number 511361 Cylinder No Machine QR Code BCC Change Code ae 39 64 00 00 00 00 00 00 00 D5 DD Remove the head cover and confirm the injector QR code Enter QR code N A Dancel NA Cancel N A Zancel N A Cancel Machine QR Code BCC Code 10 EMPS0063 Name 1 Engine Model field 7 Check button 2 Engine Serial Number field 8 Set button 3 QR data field 9 Cancel button 4 Cylinder No selection field 10 Next button 5 QR Code entry field 11 Exit button 6 BCC entry field Selection Item Descriptions Items Settings Operation Performed Engine Model field Displays Engine Model uploaded from ECM Engine Serial Number field Displays Engine Serial Number uploaded from ECM QR data field Displays QR data uploaded from ECM Cylinder No selection field Select or enter the number of cylinder that its QR code is changed QR Code entry field Enter the QR code BCC entry field Enter the BCC
229. n the same model 4 1 Startup Double click the EMPS3 icon on your Windows desk top to display the Initial Startup screen NENE E Je EMPS Engine Module Programming System ISUZU Softwere Ver 3 1 0 CD Ver 0709 1 Selecting a database to use Use the database in the CD Use the database in the hard disk Copyright c 2005 ISUZU MOTORS LIMITED Powertrain Dept Service Group Start downloading Ext Ne To setup the database in the CD to the hard disk click the right side button EMPS0161 Clicking the Next button displays Process Menu screen shown below x Process Menu ECM Reflash MODES Diagnosis MODES Ja Diagnosis DTC Actuator QR Injector Replacement HTML manual display Read saved data i i Replace ECM same model Factory setting ECM Information ECM Information Option Exit EMPS1048 Click the Replace ECM Same Model button to advance to the next ECM Power Supply screen EMPSIIl 57 x ECM Power Supply Select the specification of connected ECM For 12V system Use the special 12V adapter set when connecting the AC adapter Do not use the direct current stabilization power supply Tf you fail to use the appropriate power supply a failure may be caused le seston C 12V system Cancel EMPS0206 Select 24V sy
230. ncncncnoonnnnnnnnnonnnnnononononnnnnnnnnonnrnnrnnnnnnnnrrnnnnnnnnnnnrnnnnnnonnrnnencneninns 68 5 4 Switch Confirmation Creaci n ai 68 9 5 Enter Engine Serial Number erri araser EEE a aden eae 68 9 6 Factory Setting Data SOON einsa aeaa REEE ice ideas eiii diaria 69 5 7 Injector AR Code Download 2 ccceec eeceseseeeeeeedeneeeenedeneneeneeeuenseeeeceanseeneedeanenenedeneasenedecaeeesedeeneeeeedenensenes 69 5 8 Download Result Confirmation ccccccccecssessecceeeceseseeeecceaeaesecceeceaaeaseceeeaeeaseceeeeeauasneeeeeseeaaaeneseeeteaeeeees 69 5 9 Switch Confirmation Screen cc cceccccccesseceeeceeceeaecceceeeueeeneceeeceasaeseceeeaeasseeeeeceauaececeeaueaeeeeeeeeaaeeneeeeeaeaseeeees 70 5 10 Cable Removal Procedure Screens cierran ddadatin sabia a ta cca dad ddadeass E tad eh EAA neds 70 Del Memory Cleanse ita a n 70 6 ECM Information Lona AA A dd 71 A io 71 6 2 Switch Confirmation iS creian ad add iia idad das 72 Me PMA e il ol EEE 74 8 ErrorGode Lista dao hte an da rd lead 76 EMPSIII 3 Trouble Diagnostic Tools EMPSIIl for Industrial Engine Introduction Only the person with approval of the machine man ufacturer or engine manufacturer can reflash ECM using EMPSIII Cautions For your safety read the following cautions 1 Always turn the POWER switch of EMPSIII selec tor to OFF before connecting disconnecting the cables Before turning on the POWER switch of EMPSIII selector
231. nd error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0034 Communication error BCC error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0035 Communication error Command error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0036 Communication error BCC error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0037 Communication error Time out error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0038 Communication error Other error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0039 Communication error Communication error interrupt Check each wiring connection and If the error occurs again contact the adminis signal restart the process again trator 0040 Communication error Communication error frame Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0041 Communication error Communication error port Check each wiring connection and If the error occurs again contact the admin
232. ng con Screen nection will be displayed QR code uploaded from ECM prior to changing con nection will be displayed Wy Enter Engine Serial Number 2 5 x Enter Engine Serial Number lifriector ORoode Replacement Confirm E AE Injector ORcode Replacement Confirm Engine Serial Number of connected ECM will be changed to the Please confirm contents for change of an injector QR cord entered data Engine Model Engine Serial Number 511361 lind Machin QR Cod Modify Engine S N 511361 a a Eau oa E D Complete 2 55 AB A5 BF 05 CE B9 BD C7 E4 A9 Al Complete a E Compi 3 55 2c 73 cc cS EO b1 cz cc Ec c3 13 Complete 4 55 48 BE D9 00 D3 DO E6 00 BF FS Complete D 55 00 6D C9 85 D7 c7 B4 BE Dl JA 15 Complete Pa 55 E4 B 30 Complete EMPS0053 7 3 EMPS0084 After confirming the displayed content click the Next button to start downloading Engine Serial Number Clicking the Next button starts to download the injec After download the Result Confirmation Screen tor QR code appears After download the confirmation screen appears anfirmation E x Result Confirmation Ei Cranen resuk soni HA Change result confirmation CURRENT ECM PARTS NUMBER 898008 1650 ENGINE MODEL 6HK1 ka Machine QR Code BCC Change Number Code ENGINE TYPE XYSZ 01 1 55 3964 00 00 00 00 00 00 00 D5 DD Comp
233. ngine 6HK1 TC C RaiI_TIER3 Use up down arrow keys to change value Use left right arrow keys to select field Input ID Code Byte MC D9 MCDO D1D2 D3D4 D5D6 D7D8 D9 BC 5501 2345 6789 ABCD EFO1 23xktototok tk Press ENTER key to continue TSHK0075 Step 15 2 e If the ID code you have entered is correct press the softkey Program If you want to quit the program registration press the softkey Abort or press EXIT key e Quitting the registration or pressing EXIT key returns you to Step 11 ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIER3 Use up down arrow keys to change value Use left right arrow keys to select field Input ID Code Byte MC D9 MCDO D1D2 D3D4 D5D6 D7D8 D9 BC 5501 2345 6789 ABCD EF01 2344 eeKK tk nta al TSHK0076 Step 15 3 If you have entered incorrectly D7 EG do the follow ing After pressing ENTER key as with Step 15 1 press the softkey Program This cause the error message Invalid data Please Try again to appear ID Code Registration 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Invalid Data Please Try Again Input ID Code Byte MC D9 MCDO D1D2 D3D4 D5D6 D7D8 D9 BC 5501 2345 6789 ABCD EGO1 2 3 Press ENTER key to continue TSHK0077 Step 16 If the entered values meet the conditions in Step 15 1 and 15 3 the status display of data reg
234. nication error Other error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0162 Communication error Communication error interrupt Check each wiring connection and If the error occurs again contact the adminis signal restart the process again trator 0163 Communication error Communication error frame Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0164 Communication error Communication error port Check each wiring connection and If the error occurs again contact the adminis overrun restart the process again trator 0165 Communication error Communication error receive Check each wiring connection and If the error occurs again contact the adminis buffer overflow restart the process again trator 0166 Communication error Communication error parity Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0167 Communication error Communication error the send Check each wiring connection and If the error occurs again contact the adminis buffer is full restart the process again trator 0168 Communication error Communication error DCB Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0169 Communicatio
235. nnect the AC adapter 4 5 Insert the Data CD 5 into the PC Picture display r 24V AC adapter is connected This screen is for 24V system EMPS0213 Battery Connection 24V system Connection Procedure Power supply Battery 1 Tum the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the ECM hamess 3 4 Connect the bat 4 5 Insert the Data CD 5 into the PC Picture display r 24V Battery is connected Next This screen is for 24V system EMPS0214 Connect the PC selector and ECM according to the procedure After connection clicking the Next button advances to the next 3 2 User Authentication Screen 3 2 User Authentication Screen This screen is used for EMPS user authentication Refer to 2 2 User Authentication Screen 3 3 Connection Confirmation Screen This screen shows the connection status of the com puter selector ECM and power supply battery Refer to 2 3 Connection Confirmation Screen 3 4 Switch Confirmation Screen Refer to 2 4 Switch Confirmation Screen to advance to 3 5 Change Injector QR Code 3 5 Change Injector QR Code 3 5 1 Process Confirmation Screen After the upload the location where you can find the QR code to be entered appears and then Change injector QR code screen appears sar Code Setting Confirmation Zil QR Code Setting Confirmat
236. noonncnnnnonnncnnnn non n cnn nn r cnn rra rra rr 41 2 14 Final Result Confirmation Screen cccecceceeccecceceeeeeeeeeeeeeeceaeaeeeeeeeeeeeeeeeececaaaeaeeeeeeeeeeeeeseceanaeeeeeeeeeeeeeneeed 41 2 15 Switch Confirmation SCreen AA 42 2 16 Cable Removal Procedure Screen ccceccecceeeeceeeeeeeeecaeaaeeeeeeeeeeeeececececacaeeeeeeseeeeeeesecacacaceeeeeeeeeeeeeeeeed 42 2 17 Memory Clear oeisio ives A dealt tid erence teens dele det eed weld 42 2 18 Reflash with Hardware Modification c ccccccccecceeeeeeeeeeeeaaeeeeeeeeeeeeeeeeeeeceesaaeaeeeeeeeeeeeeeseceiaeeeeeeeeeeeeeteed 43 2 19 Engine Replacement Downward Compatible ooonoocccnnnnnccccnoniccccccnononccccnonarrnoccnn nn rn cn nn n cnn rra 44 2 20 Compulsory Reason 46 3 Injector Replacement miii ed een 50 INSTA it It A A AAA AAA AAA AI A 50 3 2 User Authentication Screen ie ee ar cee ceee eee a a aaa eaaa aa eaaa aaaea h aa CACETE aeea aaa aa a aia 51 3 3 Connection Confirmation Screen cccccecccceeeeceeeeeceeeaeeeceeeeeeeeececeeaaaeaeeeeeeeeeeesedeececccaeaeeeeeeeeeeeeeteeeseaeeas 51 3 4 Switch Confirmation SCreen cccccecececececcecce cece cece ee eeeeeeaaaeaeeeeeeeeeeeee see ceaaaeaeeeeeeeeeeeeesecccceeeeeseeeeeseteeesesaeeas 51 3 5 Change Injector OR Code cocida tt Tasador dit nv eget dase 51 3 6 Injector QR Code Download cece ctr et ieee ne tee eee ee eee ene eee ran nn nr rra EA EA 55 3 7 Change Result Confirmation Scree
237. nued Confirmation after reflashing Carry out the procedure following the instructions on the screen 0195 Changed QR code does not exist QR code not changed Set the correct QR code 0196 Connected ECM is blank ECM Quit the In case that all of uploaded QR Carry out the procedure following the EMPS program and connect other ECM Or code are 0 instructions on the screen perform the reflashing process 70 Check the wiring and the switch tion Code Message Description Response 0197 Connected ECM is blank ECM In case that all of uploaded QR Carry out the procedure following the Do you want to continue the replacement code are 0 instructions on the screen process for injector 0198 Connected ECM does not correspond to The ECM that does not corre Carry out the procedure following the EMPS Perform reflash spond is connected instructions on the screen 0199 Current ECM Parts Number could not be Failed to obtain ECM Parts Carry out the procedure following the obtained Number instructions on the screen This ECM needs compulsory reflash Return to Process Menu 0200 Connected ECM corresponds to the engine Model check when setting back Carry out the procedure following the to the factory setting instructions on the screen 0201 Data corresponding to Engine S N of con The ECM that does not corre Check the version of data CD and
238. number select the NEW ECM PARTS NUMBER INPUT check box and enter it into the field below H r EMPS0033 Note In case of reflash with hardware modification to upward compatible it advances to 2 18 Reflash with Hardware Modification EMPSIII 39 2 8 Reflashing ECM Parts Number Confirmation Screen This screen displays the reflashing ECM parts number After checking the contents click the Next button to perform a CD check and advance to 2 9 Switch Confir mation Screen To return to 2 6 New ECM Parts Number Search Screen click the Back button E Reflashing ECM Parts Number Are you sure to reflash this parts number To reflash the number click the Next button CURRENT ECM PARTS NUMBER 898002 6183 44 898080 6650 NEW ECM PARTS NUMBER EMPS0034 The message will appear during the CD check if a CD is not inserted or if the version does not match Click the OK button to exit the program 40 EMPSIII 2 9 Switch Confirmation Screen The switch confirmation screen is shown below 2 11 Switch Confirmation Screen The switch confirmation screen is shown below Ly Confirmation of Switch Zj ECM PWR ON OFF r Confirmation of Switch Set each switch of Selector as follows ECM POWER switch OFF EMPS0156 Ly Confirmation of Switch Kj ECM PWR r Confirmation of Switch Set each switch of Selector as follows
239. o button in the reflash error screen Click the OK button to return to User Authentication Screen 0133 Communication error If the error occurs again contact the adminis trator Command error receiver Check each wiring connection and restart the process again 0134 Communication error If the error occurs again contact the adminis trator BCC error receiver Check each wiring connection and restart the process again 0135 Communication error If the error occurs again contact the adminis trator Command error reception Check each wiring connection and restart the process again 0136 Communication error If the error occurs again contact the adminis trator BCC error reception Check each wiring connection and restart the process again 0137 Communication error If the error occurs again contact the adminis trator Time out error reception Check each wiring connection and restart the process again 0138 Communication error If the error occurs again contact the adminis trator Other error reception Check each wiring connection and restart the process again EMPSIII 85 Code Message Description Response 0139 Communication error Communication error interrupt Check each wiring connection and If the error occurs again contact the adminis signal restart the process
240. occurs again contact the adminis restart the process again trator 0037 Communication error Time out error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0038 Communication error Other error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0039 Communication error Communication error interrupt Check each wiring connection and If the error occurs again contact the adminis signal restart the process again trator 0040 Communication error Communication error frame Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0041 Communication error Communication error port Check each wiring connection and If the error occurs again contact the adminis overrun restart the process again trator 0042 Communication error Communication error receive Check each wiring connection and If the error occurs again contact the adminis buffer overflow restart the process again trator 0043 Communication error Communication error parity Check each wiring connection and If the error occurs again contact the adminis error restart the process again trator 0044 Communication error Communication error the send Check each wiring connection and If the error occurs again contact the adminis
241. ode 1 55 00 3c c9 00 DEJDD DE c9 EE cB 9I AAA FDEEONEBEeouer E 3 55 00 49 AE E0 cc cB C6 B5 EB C6 0B 4055 00 57 c5 00 00 03 EA DA 00 D2 26 Check the engine model by ECM Parts Number information Check EMPS0194 74 EMPSIII 7 Option 7 1 Startup Double click the EMPS3 icon on your Windows desk top to display the Initial Startup screen IVJEMPS Flash tool Softwere Ver 3 1 0 x EMPSII Engine Module Programming System ISUZU Softwere Ver 3 1 0 CD Ver 0709 1 Selecting a database to use Use the database in the CD Use the database in the hard disk Copyright c 2005 ISUZU MOTORS LIMITED Powertrain Dept To setup the database in the CD to the Service Group hard disk click the right side button Start downloading Exit J Taz EMPS0161 Clicking the Next button displays the Process Menu screen shown below E Process Menu ECM Reflash MODE p Diagnosis MODE ECM Reflash Diagnosis DTC Actuator QR Injector Replacement HTML manual display Replace ECM same model Read saved data Factory setting ECM Information ECM Information Option Ez EMPS0215 Click the Option button to advance to Option screen x Option Time setting Parts Number Label Print oe EMPS0216 1 EMPS version check Performs version check of the program If the
242. of ISUZU system into the Tech2 Connect the SAE 16 19 adapter to the DLC cable Connect the DLC cable to the Tech2 Make sure that the key switch is OFF Connect the SAE 16 19 adapter of Tech2 to the machine DLC ar WN Caution Connecting method varies depending on each machine Refer to the machine s manual The fol lowing description is for the machine with DLC TSWG0118 TSHK0144 6 Turn the ignition switch to ON and press the PWR key of the Tech2 7 Check the display of the Tech2 ech 32 Megabyte Press ENTER to continue Software Version Fk oko Isuzu Development TSWG0110 Caution Be sure to turn off the power of Tech2 when install ing removing the PCMCIA card Startup The Tech2 is designed to automatically conduct a self function test every time it is started Immediately after the unit has been switched on the SYSTEM INITIAL IZING message will appear During this period POST Power On Self Test is carried out and if the test ends normally a sound will be issued at the completion of the test Simultaneously the LED of the SHIFT key will momentarily come on This is also meant to check the normality of the LED SYSTEM INITIALIZING TSWG0084 Display of POST results If the test ends normally Pass will appear and one short s
243. oltage fault 5 PO107 Fhush Code 71 Present Barometric pressure sensor fanlt low voltage fault 6 E Parameter MN Max MIN MAX Forn To 100 Fuel Temperature Sensor Physical 44C Idle Dow n Switch With Delay Orr FOF 200 Manifold Absolute Pressure Sensor J129k0 D of1000 Idle Maral Switch With Delay Orr Barometric Pressure Sensor Physical 99 kpa Idle Up Switch With Delay or Accel Pedal Position Output 0 Glow Relay Orr EGR BLDC Rotor Position Ts Battery Voltage 1G KEY Line 2874 To 50 RPCV Current Feedback Physical Value 831 Battery Voltage Main Relay Line 284 Y 0 400 Desired RPM 1869 RPM Engine Speed 1843 rpm 0f3000 Oil Pressure Sensor Physical Vahe 672 kva Intake Air Temperature Sensor ste Rail Pressure Error Oompa Coolant Temperature Sensor Physical 75C EGR BLDC Position Error 2 14 44 4 mm gt mu 4208 18 Sav Change unit C kpa Change unit F psi Clip Board Data display setting Exit Engine Model HK1 Engine Serial Numb r 400347 al ECM Parts Number 89804 1680 Fram 77 T Frame 82_ 7 8 9 10 11 12 13 14 EMPS0163 Name 1 Change trigger setting 8 Save 2 Snapshot Start 9 Save as 3 DTC Clear 10 Change unit C kpa 4 DTC occurred 11 Change unit F psi 5 DTC 12 Clip Board 6 Data Parameter 13 Data display setting 7 Open file 14 Exit Selection Item Descriptions Items Settings Operation Performed Change trigger setting Sets the Snapshot start timing Trigger type Manual op
244. on of injec tor QRMSG to be changed Confirmation of starting regis tration process Carry out the procedure following the instructions on the screen 0188 Do you want to continue the change process for injector If you select No the process will be ended Process continuation confirma tion Carry out the procedure following the instructions on the screen 0189 Replace the ECM and then click the OK but ton Direction to replace ECM Carry out the procedure following the instructions on the screen 88 EMPSIII Code Message Description Response 0190 Engine Serial Number has not been S N check Carry out the procedure following the changed instructions on the screen Do you want to continue this process If you continue data read from ECM will be used 0191 Uploaded QR data does not exist QR data does not exist Perform upload 0192 Do you want to start downloading injector AR Confirmation of starting pro Carry out the procedure following the code cess instructions on the screen 0193 Do you want to cancel the process then Cancel of QR code setting Carry out the procedure following the return to Process Menu screen instructions on the screen 0194 Setting process for injector will be continued Confirmation after reflashing Carry out the procedure following the instructions on the screen
245. or CD version file copy failure Check the CD ROM drive and Data Check the CD and CD drive CD Contact your administrator if If the error occurs again contact the adminis there is no fault trator 0010 Data read error CD version file read failure Check the CD ROM drive and Data Check the CD and CD drive CD Contact your administrator if If the error occurs again contact the adminis there is no fault trator 0011 Data read error MDB Open failure Check the CD ROM drive and Data Check the CD and CD drive If the error occurs again contact the adminis trator CD Contact your administrator if there is no fault Mode Select Screen Code Message Description Response 0012 Service address of OEM master cannot be obtained OEM master service address read failure Check the Data CD Contact your administrator if there is no fault User Authentication Screen EMPSIIl 77 Code Message Description Response 0013 Enter your ID ID not input Enter your ID 0014 Enter your PASSWORD Password not input Enter your password 0015 Enter the PASSWORD for compulsory reflash Password for compulsory reflash not input Enter the password for compulsory reflash 0016 ID and PASSWORD are invalid ID does not correspond to Enter your correct password password 0017 The PASSWORD for compulsory reflash is Password for compu
246. or Position 250 Battery Voltage IG KEY Line 233V 0f 50 RPCY Current Feedback Physical Value 1 Battery Voltage Main Relay Line 29V Of 400 Desired RPM 200 RPM Engine Speed ORPM 0 3000 Oil Pressure Sensor Physical Vahe T20 kva Intake Air Temperature Sensor 40C Rail Pressure Error D oma Coolant Temperature Sensor Physical 40C EGR BLDC Position Enor 6 ESTA Alla Change unit C kpa Change unit F psi Engine Model 4HK1 Engine Serial Number 400347 ECM Parts Number 898040 1680 Frame 77 T Frame 282 Data display setting EMPS0165 EMPSIII 23 About the Data reference value Refer to the troubleshooting manual for the reference data value of each machine EMPSIII data reference value 800 rpm Data display item Units Reference value at 800 rpm it varies depending on conditions of the machine System Voltage Vv 28 5 28 6 Main Relay Voltage Vv 27 7 28 3 Target Engine Speed RPM 800 Engine Speed RPM 794 810 Engine Torque Accelerator Sensor 1 v 0 Accelerator Sensor 2 Vv 0 Accelerator Pedal Position 0 Vehicle Speed km h 0 Target Common Rail Pressure MPa 31 35 An 14 1 EMPS1026 4 1 2 Actuator When CAN MODE is selected Displays the Injector Balancing Test screen Usage Checks if injection is normal Stops each injec tor of every corresponding cylinder when the engine is running and evaluates with the chan
247. or as follows ECM POWER switch OFF EMPS0156 Configure the switch settings as shown below ECM POWER switch OFF After configuring the switch settings click the Next button This will start data confirmation display the message lv Confirmation of Switch x POWER ON OFF a POWER sm of Switch POWER switch OFF EMPS0157 After configuring the power switch setting click the Next button to advance to 2 16 Cable Removal Pro cedure Screen 2 16 Cable Removal Procedure Screen Disconnect the cable which connects the selector to ECM and then click the Next button This will advance to 2 17 Memory Clear 2 17 Memory Clear Perform memory clear in accordance with the instruc tions that are displayed Clicking the OK button displays the following proce dure 7 Clearing Memory x Clearing ECM Memory Perform the following steps to clear memory if Vehicle Construction equipment machine is equipped with ECM The engine will not operate properly unless memory is cleared 1 Tum the ignition key to ON 2 Tum the Diag SW to ON 3 Tum the Memory Clear SW to ON 4 Wait 5 seconds 5 Tum the Memory Clear SW to OFF 6 Tum the Diag SW to OFF 7 Tum the ignition key to OFF 8 Wait 10 seconds Do not turn the ignition key to ON 9 Tum the ignition key to ON 10 Tum the Diag SW to ON 11 Check the engine Tf the vehicle
248. ound will be heard If the test ends abnormally Fail will appear and three short sounds will be heard Note Ifthe LED fails to come on it means a malfunction of the LED not a malfunction of the SHIFT key Absence of sound means a malfunction of the Sound Transducer but the unit can be used as is without any problem 4 Sound Transducer The sound is intended to indicate the completion of a data setup or an error in a setup IRAM Pass ERAM Pass UART Pass MCU Pass QSPI Pass SCI Pass TPU Pass RTC Pass CLKMEM Pass KEYPAD Pass TSGWO0085 Pass Normal Fail Abnormal Note Only for UART SCI RTC and CLKMEM in particular the test result may appear as Fail without this mean ing any trouble For Fail above refer to 1E 25 Tool option menu How to use Tech2 Tech2 IRAM Internal RAM ERAM External RAM UART Universal Asynchronous Receiver and Trans mitter MCU MC68332 Microcontroller QSPI Queued Serial Peripheral Interface SCI Serial Communication Interface TPU Time Processor Unit RTC Real Time Clock CLKMEM Clock Memory KEYPAD Keypad Tech2 9 Main Menu If all the functions are normal after the Tech2 has been switched on the Start Up screen will open displaying the Version No and the applicable model year stored on the PCMCIA card to allow the user to verify the information After the Start Up screen has opened pressing the ENTER key will
249. p EMPS i You can also select No want to restart my computer welome to the EMPS Setup later but unexpected error may occur if you reflash with the EMPS before restart Be sure to restart the computer before starting the EMPS This will install EMPS Revision 2 2 0 on your computer It is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup Completing the EMPS Setup Wizard To complete the installation of EMPS Setup must restart your computer Would you like to restart now C No will restart the computer later EMPS1012 5 In the following display confirm the installation destination and click the Next button To change the installation destination click the Browse button and select the folder you want to install EMPS1015 x Select Destination Location N Where should EMPS be installed E Setup will install EMPS into the following folder To continue click Next If you would like to select a different folder click Browse C Program Files ECM_Srch Browse Atleast 14 0 MB of free disk space is required lt Back Cancel EMPS1013 6 This starts the setup To cancel the setup halfway click the Cancel but ton EMPS 9 System version upgrade If the system has been upgraded the update program will start automatically after the CD is inserted The
250. p failure all Click the OK button to advance to 6 Recover Point To cancel click the No button 0102 Reflash error Do you want to try reflash again Unknown Click the OK button to advance to 6 Recover Point To cancel click the No button At CALL BACK 0103 Reflash error Do you want to try reflash again No response from rewriting module Click the OK button to advance to 6 Recover Point To cancel click the No button 0104 Reflash error Do you want to try reflash again User program file cannot be found at writing and verifying Click the OK button to advance to 6 Recover Point To cancel click the No button 0105 Reflash error Do you want to try reflash again Invalid user program file at writing and verifying Click the OK button to advance to 6 Recover Point To cancel click the No button 0106 Reflash error Do you want to try reflash again No data to be written to flash memory at writing and verify ing Click the OK button to advance to 6 Recover Point To cancel click the No button 60 EMPS Do you want to try reflash again Code Message Description Response 0107 Reflash error Close at writing and verifying Click the OK button to advance to 6 Do you want to try reflash again Recover Point
251. ped and click the Stop injection button Actuator Ey injector Balancing Test xj aee A E Injector Balancing Test Injector Balancing Test EGR control test romo temas z AR eee Battery Voltage IG KEY Line 233 Vv Pre Injection Stop Control Test Battery Voltage Main Relay Line Pas Ka AE Intake Air Temperature Sensor Voltage 5V Adjustment rake Fuel Temperature Sensor Voltage 5V Adjustment soj Vv zx Pool Temperane Sensor Votage SV Aduanas f soj VO Engine Speed o RPM Coolant Temperature Sensor Physical Value Filtered aj a EMPS0167 ba EA 1 Rail Pressure Test Usage Checks for the occurrence of large amount Selecting injector of delay against the request value for rail pressure when the engine is running 1 Operation Enter the MAX and MIN rail pressure Engine Model8HK1 Engine Serial Number000000 ECM Parts Number898046 7220 value and click the Start button EMPS0169 Data time standard data 30 to 80 and corre 3 Injection Timing Test sponding data when standard data is sent will be Usage Changes the expected injection timing that listed on the right side of the screen is effected by the injection timing and checks the changes when white smoke or rough idling has found a Operation Click the Up or Down button to A Test Ha change Advance or Retard value and then click aT a en EESE the Start button RES E K a A o oo e fars 1 e DE linecton Tinie Tes x 5 lt o o a EE Injection T
252. plays a Menu message to confirm exiting of the pro gram 0051 Record of current Parts No does not exist Record acquisition error Click the OK button to return to The part number will be confirmed again Selection Menu in each section Clicking the OK button returns to Selection Clicking the Cancel button displays a Menu message to confirm exiting of the pro gram 0052 Service address does not correspond Do Service address does not cor Click the Yes button to search you want to search again respond again Check the Data CD If the error occurs again contact the administrator 0053 ECM Parts Number Request cannot be sent Parts Number request failure of Click the OK button to exit the pro service address retry cess and then check the selector 0054 Current ECM Parts Number cannot be Parts Number cannot be Click the Yes button for integrated obtained obtained confirmation process Do you want to execute an integrated confir To cancel the process click the No mation process button 0055 Integrated confirmation process takes about Execution confirmation of inte Carry out the procedure following the 60 minutes grated confirmation process if instructions on the screen Do you want to execute this process clicking the Yes button in the message above 0056 Current ECM Parts Number could not be Parts Number cannot be Perform the compulsory reflash obtained obtained even after the inte If this message
253. port operates properly Others Code Message Description Response 0178 Do you want to read the Parts No and QR data from a file ECM If you select No data will be read from Read confirmation Carry out the procedure following the instructions on the screen 0179 Download has not been completed success fully from the beginning Perform termination and restart the process Download failure Carry out the procedure following the instructions on the screen 0180 Engine Serial Number has not been entered No Engine Serial Number is entered Enter the Engine Serial Number 0181 Entered Engine S N does not correspond to connected ECM No appropriate data exists in DB Check the engine model and restart the process again 0183 Failed to upload Do you want to continue the later process Process continuation confirma tion Carry out the procedure following the instructions on the screen 0184 Failed to upload from the beginning Perform termination and restart the process Process exit confirmation Carry out the procedure following the instructions on the screen 0185 QR data has not been set The item Check OK does not exist No QR data is entered Enter the QR data 0186 Error is found in setting data QR data is incorrect Enter the correct data 0187 Do you want to start the registrati
254. progress o PENN 100 TSHK0103 Tech2 33 Step 16 e When the writing of data completes the following screen will appear This indicates that the result of comparison of entered data with that written in the EEPROM of the ECM is in good condition Sercice Mode 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Programming Conpeted Turn off ignition Done Step 16 1 e If the entered Q adjust data in Step 15 1 does not correspond to that written in the EEPROM of the ECM the following message will appear Pressing the softkey Done returns you to Step 11 TSHK0104 Service Mode 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 Programming Failed Done TSHK0105 34 Tech2 Injector ID code No 1 cylinder No 6 cylinder or No 4 cylinder registration setting using Tech2 Preparation If you plan to reflash the ECM part number at the QR code registration setting reflash first If you reflash after the registration the QR code cannot be correctly registered in ECM Q adjust Injector code label is attached to the cylin der head cover It is used for rewriting and registering the ID 4 6HK1 6WG1 6UZ1 5500 00B8 E ASD7 C9B9 F BBE7 A19 6000 D4 TSHK0133 1 2 3 EEND prey 4 Loo eM A A 1 55 00 00 B8 A3 2 55 00 00 B8 A 3 00 00 B8 A 00 00 B8 A 00 00 B8 A
255. r 0011 Data read error MDB Open failure Check the CD ROM drive and Data Check the CD and CD drive If the error occurs again contact the adminis trator CD Contact your administrator if there is no fault Mode Select Screen Code Message Description Response 0012 Service address of OEM master cannot be obtained OEM master service address read failure Check the Data CD Contact your administrator if there is no fault 54 EMPS User Authentication Screen Code Message Description Response 0013 Enter your ID 1D not input Enter your ID 0014 Enter your PASSWORD Password not input Enter your password 0015 Enter the PASSWORD for compulsory Password for compulsory Enter the password for compulsory reflash reflash not input reflash 0016 ID and PASSWORD are invalid ID does not correspond to Enter your correct password password 0017 The PASSWORD for compulsory reflash is Password for compulsory Enter the correct password for com invalid reflashing cannot be analyzed pulsory reflash 0018 The PASSWORD for compulsory reflash is Password for compulsory Enter the correct password for com invalid reflash does not correspond to pulsory reflash ID 0019 The PASSWORD for compulsory reflash has Password for compulsory Obtain the correct password for com expired reflash has expired pulsory reflash from your administra tor
256. reen connected ECM parts number is not set 0209 Engine cannot be started with currently con Try to registerthe Engine Serial Check the Engine Serial Number and nected ECM Number that is not compatible enter it again with ECM connected 0210 Do you want to download the database con For download and confirmation Carry out the procedure following the tained in the CD to the hard disk of database instructions on the screen 0211 Versions of the databases in the CD and For download and confirmation Check the Data CD and perform the hard disk are the same of database process again 0212 Downloading completed For download and confirmation Carry out the procedure following the of database instructions on the screen 0213 No database is found in the hard disk Down Select Use the database in the Carry out the procedure following the load a database from the CD hard disk and try the process instructions on the screen without database downloaded to the hard disk 0214 Communication between the selector failed Communication error connec Check each wiring connection and restart the process again Tech2 Operating Instructions Tech2 1 Tech2 Table of Contents How to use Tech 22nd neces A A aed cence ado needed dol eee 2 Components Of Tech 2x s2c i adesah as Sass tee ara TN 2 Each part of Tech vic ee eee nee e aa Ae ee elle nee ea Lee ae eee 3 Precautions on handling Tech
257. reen from the beginning 0185 QR data has not been set The item Check No QR data is entered Enter the QR data OK does not exist 0186 Error is found in setting data QR data is incorrect Enter the correct data 0187 Do you want to start the registration of injec Confirmation of starting regis Carry out the procedure following the tor QRMSG to be changed tration process instructions on the screen 0188 Do you want to continue the change process Process continuation confirma Carry out the procedure following the for injector tion instructions on the screen If you select No the process will be ended 0189 Replace the ECM and then click the OK but Direction to replace ECM Carry out the procedure following the ton instructions on the screen 0190 Engine Serial Number has not been S N check Carry out the procedure following the changed instructions on the screen Do you want to continue this process If you continue data read from ECM will be used 0191 Uploaded QR data does not exist QR data does not exist Perform upload 0192 Do you want to start downloading injector AR Confirmation of starting pro Carry out the procedure following the code cess instructions on the screen 0193 Do you want to cancel the process then Cancel of QR code setting Carry out the procedure following the return to Process Menu screen instructions on the screen 0194 Setting process for injector will be conti
258. rm button to start downloading Engine Serial Number screen After download the Result Confirmation Screen appears x Result Confirmation CURRENT ECM PARTS NUMBER 898085 4670 ENGINE MODEL 4HK1 ENGINE TYPE XYSA 01 OEM NAME ISUZU AMERICA ENGINE NUMBER 412691 Reflashing process completed successfully EMPS0083 Confirm the displayed content and click the OK button to advance to 4 17 Injector QR Code Change Confir mation Screen EMPSIII 65 4 17 Injector QR Code Change Confirmation 4 18 Result Confirmation Screen Screen This screen displays the result of reflashing QR code uploaded from ECM prior to changing con nection will be displayed z Result Confirmation lv hjector ORcode Replacement Confirm Dx Injector ORcode Replacement Confirm E ESO ENGINE MODEL 4HK1 Please confirm contents for change of an injector QR cord RAGE DRE XYSA01 Engine Model Engine Serial Number 412691 NE OA Cylinder a QR Code Modify Ni a mae ENGINE NUMBER 412691 Complete Complete eee Reflashing process completed successfully FS Complete EMPS0083 crises Clicking the OK button advances to 4 19 Switch Con firmation Screen Clicking the Next button starts to download the injec tor QR code After download the confirmation screen appears J Change result confirmation lalxi Change result confirmation Cylinder Machine QR Code Change
259. rrent ECM information is displayed Enter the conditions for compulsory reflash referring to the screen Enter the Engine Serial Number and the Parts Num ber and click the OK button Next choose option from the OEM NAME and click the Next button To cancel former ECM parts number confirmation click the Cancel button TyJEnforce Update E Enforce Update Currently connected ECM Change item setting ENGINE NUMBER 400031 Parts Number 898085 4670 oK OEM NAME ISUZU AMERICA ENGINE MODEL 4HK1 p ENGINE TYPE XYSA 01 l Cancel EMPS0189 Selection Item Descriptions Item Settings Operation Performed ENGINE NUM Enter the Engine Serial Number you BER want to reflash compulsorily Parts Number Enter the Parts Number you want to reflash compulsorily OK button Extracts the applicable OEM names for the entered Parts Number and provides them for selection in the OEM NAME box OEM NAME Select the OEM NAME that corre sponds to the entered Parts Number ENGINE MODEL Select the engine model that corre sponds to the entered Parts Number ENGINE TYPE Select the engine type that corre sponds to the entered Parts Number Next button Performs a check and then advances to 2 20 3 Reflashing ECM Parts Num ber Confirmation Screen Cancel button Returns to Process Menu after the switch is turned off A message will appear if
260. rror occurred Carry out the procedure following the Canceling the Snapshot acquiring while receiving Snapshot file instructions on the screen 0233 Saving completed Confirmation message Carry out the procedure following the instructions on the screen 0252 Select OEM NAME from pull down menu Some items on the screen have Select the OEM NAME not been selected 0253 Select ENGINE MODEL from pull down Some items on the screen have Select the ENGINE MODEL menu not been selected 0254 Decompression is failed Do you want to con Confirmation message Carry out the procedure following the tinue instructions on the screen 0255 Installation of HTML manual has completed Confirmation message Carry out the procedure following the instructions on the screen 0256 Reception time out error was received Communication error CAN Carry out the procedure following the Perform termination and restart the process KW2000 instructions on the screen from the beginning 0257 A command error occurred Restart the pro Communication error CAN Carry out the procedure following the cess from the beginning KW2000 instructions on the screen USB driver installation might be failed Refer to Precautions on EMPSIII Setup Procedure on the separate sheet then retry to install the USB driver for EMPS 0258 Select injector Injector is not selected on Actu Carry out the procedure following the ator test
261. s and then check the selector 0153 Current ECM Parts Number cannot be Parts Number cannot be Click the Yes button for integrated obtained obtained confirmation process Do you want to execute an integrated confir To cancel the process click the No mation process button 0154 Integrated confirmation process takes about Execution confirmation of inte Carry out the procedure following the instructions on the screen EMPS 63 Code Message Description Response 0155 Current ECM Parts Number could not be Parts Number cannot be Perform the compulsory reflash obtained obtained even after the inte If this message appears in the com This ECM needs compulsory reflash grated confirmation process pulsory reflash process ECM may be If the ECM Parts Number cannot be obtained damaged even after compulsory reflash the ECM may be damaged Program will be ended 0156 Communication error Command error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0157 Communication error BCC error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0158 Communication error Command error reception Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0159 Communi
262. s for the following hardware device oD USB lt gt Serial The wizard searches for suitable drivers in its driver database on your computer and in any of the following optional search locations that you specify To start the search click Next If you are searching on a floppy disk or CD ROM drive insert the floppy disk or CD before clicking Next Optional search locations I CD ROM drives pecify a location TT Microsoft Windows Update lt Back E EMPS1037 In case of an unsuccessful installation of a USB driver for EMPS Step 2 Note Perform the same procedure in case an error code 0214 0257 etc appears during the EMPS program is running USB driver installation might be failed Follow the below mentioned procedure to uninstall the USB driver and retry to install the USB driver for EMPS 1 Insert the EMPS III setup CD into the CD ROM drive 2 Start the explorer on your Windows system and select the CD drive then open the FTDI folder 3 Double click the FTD2XXUN EXE file 101xi File Edit View Favorites Tools Help Back gt 7 search G Folders ie OG x A Address Address 7 FTDI y Go Folders x Desktop H A My Documents E g My Computer D2XXPG21 chm 140KB gt FTD2xx dll 68 KB 3 Floppy A gt Local Disk C ba FTD2XX H 15KB B B 070221_2038 D E 3KB QS 16 KB Manual 2
263. s not abnormal It is normal when operating sound is heard Operation Select the injector number and click the Drive injector button Eek injector Forced Drive xi Injector Forced Drive Battery Voltage IG KEY Line 23 39 N Banery Voltage Main Relay Line 2355 SY Engine Mode Wait Mode g mo we Selecting iniector carsos Exit Engine Serial Number 000000 ECM Parts Number 898046 7220 Engine Model 6HK1 EMPS0172 EMPSIIl 25 6 Glow Plug Relay Test Usage Simply inspects the glow plug relay electri cal system Operate the glow relay when the engine stops and check the operating sound elec tric conduction sound to make sure it is not abnor mal It is normal when operating sound is heard Operation Click the Start button to perform Plug Relay Test Ly A Grow Plug Relay Test x Grow Plug Relay Test Slow Relay OFF Glow Lamp OFF attery Voltage IG KEY Line 23 9 V Banery Voltage Main Relay Line 235 Vi Engine Mode Wait Mode Engine Modet6HK1 Engine Serial Number 000000 ECM Parts Number 898046 7220 EMPS0173 7 EGR control test Usage Checks if the EGR control is operating as the request command when the engine stops It is normal when operating sound of EGR rotor is heard Operation Click the Start button to start EGR control test A desired value for EGR Rotor Posi tion can be set between 0 and 100
264. s to specify a frame No and to move a parameter to the specified frame e More Switches the displayed softkeys 2 Choose More out of the 4 softkeys on the display screen Auto Reverse Allows to view changes of data of each frame Stop Stops a frame in motion Auto Forward Allows to view changes of data of each frame Tech2 25 e More Switches the displayed softkeys 3 Choose More out of the 4 softkeys on the display screen First Frame Allows to view the top data frame e Trigger Frame Allows to view a triggered frame e Last Frame Allows to view the last data frame e More Switches the displayed softkeys 4 Choose More out of the 4 softkeys on the display screen Units Changes the unit speed temperature Previous Frame Allows to view changes of data by reversing it frame No by frame No Next Frame Allows to view changes of data by feeding it forward frame No by frame No More Switches the displayed softkeys 5 Choose More out of the 4 softkeys on the display screen e DTC Shows the frames in which a Trouble Code was issued in the range from the top frame to the displayed frame Previous DTC Chg Shows the frames in which a Trouble Code was issued in the range before the displayed frame Next DTC Chg Shows the frames in which a Trouble Code was issued in the range after the displayed frame e More Switches the displayed softkeys 6 Choose More out of the 4
265. start my com puter now and then click the Finish button Note You can also select No want to restart my computer later but unexpected error may occur if you reflash with the EMPS before restart Be sure to restart the computer before starting the EMPS Completing the EMPS Setup Wizard To complete the installation of EMPS Setup must restart pour computer Would you like to restart now C No will restart the computer later EMPS1015 System version upgrade If the system has been upgraded the update program will start automatically after the CD is inserted The following message will appear Quit the EMPS if it is running and click the OK button Clicking the Cancel button cancels the update pro cess Update must be performed before reflash or other operations with EMPS A xl A Old version of the EMPS has been installed ARI Update to the latest version will be performed Quit the EMPS if it is running Cancel EMPS1016 Setup xl f Update to the latest version will be performed Restarting the computer is needed after the EMPS is updated Quit all other applications before proceeding E Cancel EMPS1017 EMPSIII 13 User ID whose contract has expired The following message will appear while installation if the contract of entered user ID has expired Click the OK button to exit the installation EyJempPs Flash tool x
266. stem or 12V system according to the voltage specification of ECM Caution Do not use the direct current stabilization power supply in case of 12V system Doing so may cause failure Note Optional 12V AC adapter and 12V Power Assist Box are required when reflashing 12V ECM using the AC adapter Click the Next button to advance to Connection Pro cedure screen Note The following screens are for 24V system Refer to 2 1 Startup for 12V system 58 EMPSIII Power Supply Connection 24V system connection Procedure E Ez Connection Procedure a if Battery 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the ECM hamess 3 4 Connect the AC adapter 4 5 Insert the Data CD 5 into the PC Picture display r 24V AC adapter is connected Exit Next This screen is for 24V system EMPS0213 Battery Connection 24V system IJ Connection Procedure Connection Procedure Power supply Battery EA E 55 1 Tum the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the ECM hamess 3 4 Connect the battery 4 5 Insert the Data CD 5 into the PC Picture display r 24V Battery is connected y Next This screen is for 24V system EMPS0214 Connect the PC selector and ECM according to the procedure Cl
267. t install in this step using the manual browse function of EMPSIII software CD Troubleshooting manuals ENGINE Specification MODEL E 4JJ1 24V General a M 4HK1 24V General M HK1 24V General M 6UZ1 24V General M 6WGl 24V General M 6HK1 24V Power Unit M 6UZ1 24V Power Unit m 6WGl 24V Power Unit F 4J3J1 12V General m 4HK1 12V General z EMPS1052 5 The setup screen appears Click the Next button Welcome to the EMPS Setup Wizard This will install EMPS Revision 2 2 0 on your computer It is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup EMPS1012 6 In the following display confirm the installation destination and click the Next button To change the installation destination click the Browse button and select the folder you want to install el setup EMPS 15 x Select Destination Location N Where should EMPS be installed Setup will install EMPS into the following folder To continue click Next If you would like to select a different folder click Browse C Program FilestECM_Srch Browse At least 14 0 MB of free disk space is required lt Back Cancel EMPS1013 7 This starts the setup To cancel the setup halfway click the Cancel but ton 8 Setup completion The setup is completed and the following display appears Select Yes want to re
268. t the process again trator 0146 Communication error Communication other error Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0147 Communication error No response from selector Click the OK button switch the If the error occurs again contact the adminis selector to continue or exit the pro trator cess following the instructions on the screen New Parts No Reading 2nd time Code Message Description Response 0148 ECM Parts Number Request cannot be sent Parts Number request failure Click the OK button to exit the pro cess and then check the selector 0149 Communication error Invalid number of digits for Click the OK button to exit the pro If the error occurs again contact the adminis Parts Number cess and then check the selector trator If the error occurs again contact the administrator 0150 Reflashed Parts Number does not corre Differ from the entry value Check ECM Parts Number and spond to the entered selected Parts Number restart the process again 0151 Service address does not correspond Do Service address retry Carry out the procedure following the you want to search again instructions on the screen 0152 ECM Parts Number Request cannot be sent Parts Number request failure of Click the OK button to exit the pro service address retry cess and then check the selector 0153 Current ECM Parts Number cannot be Parts Number cannot
269. tch Confirmation Screen 9O ooccccccononnconnncnonoconencncnnonerenonnnononnnononononnrnnnnnnonnnnnrnnnnnnnnrrnnnnnnnnnnnrnnenanenarinancnn 43 4 17 READY LED Confirmation Screen Z occcccccnconnnncnnnccconoconnnnnnononononononononnrnnnnnnonnnnnrnnnenonnrnnnnnnnnnonnrnnenenennnnnanon 43 4 18 Switch Confirmation Screen UD ooccccccoconocnnoncnononncennnononoronnnnnnnnonernnnononnnrnnennnennnnrnnnnnnonnrnnennnrnnnnrennencnanennnanan 44 4 19 Reflashing Result Confirmation Screen onccconnnocccccnonoccncccnnnonnncnconnnn cnn cnn ano n cnn rca rra r enano rra 44 4 20 Engine Serial Number Conti Mersis T E OTA E T 45 4 21 Injector QR Code Change Confirmation Screen oconoocccccnnnoccccccnncancnccnnannnnnccnno nn nar cnnnn rca r cnn rra 45 4 22 Switch Confirmation Screen 11 oo eecccccccceesscecececaeenseeceeeeeaeeseeceeeceaseeeeeeeeaeeeseceeeceaueeseeeeeseaseeseeeeeeseasneeeeeees 46 4 23 Cable Removal Procedure Screen icons dis blica lisina dridco daoiii dada 46 4 24 Memory Clear acaso ollo iaa altiro ferias 46 Ds FAC AG de o ed eae 47 aca 47 5 2 User Authentication Screen lia atada 48 5 3 Connection Confirmation Screen enai aa i aa a a a at daa daa 48 5 4 Switch Confirmation Screen Aarni a a a a a a a ak 48 5 9 Emer Engine Seral Number eoan o ea aia dd ets 48 9 6 Factory Setting Dala SCEN sinr E EAA ERTE AEEA EREN 49 5 7 Injector QR Code Download ees e aa T TA 49 5 8 Download Result Confirmation ccccccccccccssessecceeecessseceeec
270. te The ID code you have entered will appear on the screen suffixed with 0 The clock of Tech2 must be correctly set After entering press the ENTER key 5 2005 Off Road Industrial Engine 6HK1 TC C Rail_TIER3 6855 24950 TSHK0057 Tech2 31 Step 14 e When the ID code matches the following screen will appear Press the softkey Next e This step can be performed only when the engine speed is 0 rpm Service Mode 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIER3 Check Vehicle Condition Function Only During Engine Stop Step 15 e Displays the three point Q adjust data in the ECM 1 To modify the Q adjust data press the softkey Change TSHK0058 Service Mode 5 2005 Off Road Industrial Engine 6HK1 TC C Rai _TIER3 Current Fuel Delivery Rate Datal Data2 Data3 4 4 4 TSHKO059 32 Tech2 Step 15 1 e If the Q adjust data you have entered is correct press the ENTER key 1 The entry conditions are as follows Conditions C Rail system entry setting is 1 15 TIS system entry setting is 1 8 Note Q adjust information in the label attached to the cylin der head cover is given in hexadecimal number Enter Step 15 2 e If the Q adjust data you have entered is correct press the softkey Program 5 2005 Off Road Industrial Engine 6HK1 TC C R
271. ted Next EMPS0089 This screen is for 24V system Note Eps Confirmation of engine type and serial number must be performed properly Connect the PC selector and ECM according to the procedure After connection clicking the Next button advances to 5 2 User Authentication Screen EMPSIII 69 5 6 Factory Setting Data Screen QR code uploaded from ECM and factory setting data are compared Factory setting data Ifthe QR code uploaded from ECM is different from QR code at factory setting the current OR code will be changed when download is performed Be careful with that Upload data Cylinder No Machine QR Code BCC Code 1 5F FO OF 03 Ic 01 04 03 00 2D 27 B4 2 SF DE 05 FD F7 Ec O0 Fc D2 1300 52 3 5F 00 OA Ec 15 F3 00 FB EB le 14 45 4 5F DE 05 DD 00 F3 00 02 DD IF 00 67 Factory setting data Engine Model 411 Engine Serial Number 100023 Cylinder No Machine OR Code BCC Change Code SF 00 OF EE OB 04 11 05 E9 28 13 74 WA Cancel 2 SF FD OF DF 00 F3 10 OA DE 28 10 7D WA Cancel 3 SF ED OA D9 OO EF O9 FF c5 19 FD 59 WA Cancel 4 SF CF F6 DI F7 E5 00 F8 DO IS FB 63 NA Canoe Enter QR code Cylinder No Machine QR Code BCC Code 5F Check Set Back Next EMPS0090 Refer to 3 5 3 Procedure to Enter QR Code to change injector QR code Clicking the Next button displays the confirma
272. tests on the Main PCB module F2 Automated VCI Automatically executes function tests on the VCI module F3 Selectable Main PCB Allows to check detailed information on the PCB mod ule test items F4 Selectable VCI Allows to check detailed information on the VCI module test items F5 Power On Self Test Results Displays POST test results again Set clock Operation procedure 1 Choose the F2 Tool Options and press the ENTER 2 Choose the F1 Set Clock and press the ENTER 3 Display the Set Real Time Clock screen Move the cursor to the item you want changed by operat ing the selection keys AW and press the ENTER key Note Each press on the ENTER key will increment the numeric value one by one but it will not exceed the preset maximum value 4 After all the values have been entered press the softkey Set Clock and the changes will be saved Set Real Time Clock FO Change Month February F1 Change Day Monday F2 Change Date 07 F3 Change Year 2005 F4 Change Hour 15 F5 Change Minute 00 Use arrow keys to select field Press ENTER to change value Press Set Clock to save changes BS Set units TSWG0144 Operation procedure 1 Choose the F2 Tool Options and press the ENTER 2 Choose the F2 Set Unit and press the ENTER 3 Display the Set Unit screen and move the cursor to the item you want changed by
273. that is performed when the Next button is clicked 4 7 Switch Confirmation Screen The switch confirmation screen is shown below fed Confirmation of Switch 4 Zj ECM PWR ON OFF Confirmation of Switch Set each switch of Selector as follows ECM POWER switch OFF EMPS0156 Configure the switch settings as shown below ECM POWER switch OFF After configuring the switch settings click the Next button keJ Confirmation of Switch i x POWER N OFF Tol Q r Confirmation of Switch POWER switch OFF EMPS0157 After configuring the power switch setting click the Next button EMPS Flash tool x Replace the ECM and then click the OK button Error Code 0189 EMPS1047 Disconnect the currently connected ECM and connect the new ECM copy destination then click OK 4 8 Connection Confirmation After Connecting ECM and Reflash Mode Selection will appear 4 8 Connection Confirmation After Connecting ECM and Reflash Mode Selection Refer to 2 ECM Reflash to advance to 4 9 ECM Replacement Data Confirmation in accordance with displayed instructions EMPSIII 61 4 9 ECM Replacement Data Confirmation Data obtained from ECM prior to changing connection and from ECM currently connected are compared If data other than Parts Number is different click the Back button to return to New ECM Parts
274. the display screen Click the parameter and move the cursor with the mouse button pressed and then release the mouse button in the display screen New 1 Clicking the icon for graph display opens Graph Parameters window 2 Click the 1st graph icon in the top of the window parameter appears to replace the old one To view and select one parameter from the list in the bot the graph in full screen move the cursor to the top tom of the window Selected parameter is shown of the screen and click the screen where the cur next to the graph icon Graph category can be sor changes to magnifying glass icon This will dis selected with the field located in the right hand of play the graph in full screen the parameter 3 Perform the same procedure for the 2nd and 3rd Graph display in one frame up to 6 for graph graph icons display 4 After selecting all the parameters up to 3 parame 1 Click the Six graph icon This opens Graph ters you wish to view click the OK button Parameters window 1024 RPM AIC Rel 1024 RPM AIC Relay Off 664 RPM Low Speed Fan Relay On 4 RPM Low Speed Fan Relay On s ofi rash rora E s off Sees cee sg 25 C rasa ee par m 25 C Prada i Em SS e Engine Load
275. the process again 69 Code Message Description Response 0176 File copy cannot be performed Desktop cannot be copied Check the HDD has enough free space and perform the process again 0177 Setting of COM port is invalid Invalid port communication Check if COM port operates properly setting Others Code Message Description Response 0178 Do you want to read the Parts No and QR Read confirmation Carry out the procedure following the data from a file instructions on the screen If you select No data will be read from ECM 0179 Download has not been completed success Download failure Carry out the procedure following the fully instructions on the screen Perform termination and restart the process from the beginning 0180 Engine Serial Number has not been entered No Engine Serial Number is Enter the Engine Serial Number entered 0181 Entered Engine S N does not correspond to No appropriate data exists in Check the engine model and restart connected ECM DB the process again 0183 Failed to upload Do you want to continue the Process continuation confirma Carry out the procedure following the later process tion instructions on the screen 0184 Failed to upload Process exit confirmation Carry out the procedure following the Perform termination and restart the process instructions on the sc
276. the software ver sion and the model year applicable to the software will also be shown Confirm the display and press the ENTER key Tech 32 Megabyte Press ENTER to continue Software Version Fk kk Isuzu Development TSWG0110 Press the function key F0 or bring the cursor to FO Diagnostics on the Main Menu screen by operating the selection keys AW And then press the ENTER key Service Programming System SPS View Capture Data Tool Options Down Load Up Load Help TSWG0088 12 Tech2 3 Select the Model Year corresponding to the 5 Press the function key FO or bring the cursor to desired diagnostic action on the Vehicle Identifica FO Engine by operating the selection keys AY tion screen and press the ENTER key And then press the ENTER key Select one of the following 5 2005 Off Road Industrial Engine Mode Year S 5 2005 TSWG0089 TSWG0091 4 Select the Vehicle Type on the Vehicle Identifica 6 Select Powertrain Eng name on the Vehicle tion screen and press the ENTER key Identification screen and press the ENTER key Vihecle Identification Select one of the following Select one of the following vihecle Engine Vihecle Identification 4JJ1 TC C Rai _TIER3 4HK1 TC C Rai _TIER3 6HK1 TC C Rai _TIER3 6WG1 T
277. ties of any device Driver Signing Device Manager Hardware Profiles e Hardware profiles provide a way for you to set up and store lt different hardware configurations Hardware Profiles EMPS0014 Windows2000 System Properties General Network Identificatidh Hardware Wizard 5 4 The Hardware wizard helps you install uninstall repair e unplug eject and configure your hardware Hardware Wizard Device Manager am The Device Manager lists all the hardware devices installed ams on your computer Use the Device Manager to change the properties of any device Device Manager Driver Signing m Hardware Profiles y Hardware profiles provide a way for you to set up and store xg different hardware configurations Hardware Profiles EMPS0015 4 Select Device Manager to open it 5 On Device Manager select Ports COM 8 LPT WindowsXP E Device Manager File Action View Help 3832 Y WINXP MULTILING Y Computer lt Disk drives E Display adapters 2 DVD CD ROM drives 3 Floppy disk controllers JB Floppy disk drives 3 IDE ATAJATAPI controllers 19 Keyboards Mice and other pointing devices Ed Monitors E9 Network adapters Y Communications Port COM1 SBR Processors SCSI and RAID controllers 6 Sound video and game controllers See Storage volumes
278. tion message Clicking the Yes button displays 5 7 Injector QR Code Download 5 7 Injector QR Code Download The switch confirmation screen is shown below fed Confirmation of Sw xj ECM PWR 4 r Confirmation of Switch Set each switch of Selector as follows ECM POWER switch ON EMPS0155 Configure the switch settings as shown below ECM POWER switch ON After configuring the switch settings click the Next button and starts to download the factory setting data of injector QR code to ECM 5 8 Download Result Confirmation This screen displays the result of download AJ Change result confirmation 101 Change result confirmation Cylinder Machine OR Code BCC Change Number Code 1 55 39 64 00 00 00700 00 00 00 D5 DD Complete 2 55 AB AS BF 05 CE B9 BD C7 E4 Ag A Complete Len PR ae cc cS EO DI C cc EC c3 13 Complete tna AB BE D DJ DOE BF FS Complete Ps 55 00 60 c9 65 D7 c7 64 BE DI SAL 15 Complete J 6 55 00 56 E2 DB 00 El C3 DC E4 80 f 90 Complete EMPS0092 Click the Next button 70 EMPSIII 5 9 Switch Confirmation Screen The switch confirmation screen is shown below TY Confirmation of Switch Kj ECM PWR ON OFF r Confirmation of Switch Set each switch of Selector as follows ECM POWER switch OFF EMPS0156 Configure the switch settings as shown below ECM P
279. tion of TIS 2000 Updating Tech2 Software download Update the Tech2 software to the latest version using Software Download function of TIS 2000 Tech2 software is updated on a regular basis to corre spond to the change in vehicle specifications and diag nostic methods Updated information includes new vehicle system amendment of diagnostic method update from previous version addition of new diagnos tic method etc There are two kinds of download mode Standard and Custom Standard update This mode is not used this time Select the Custom Description Standard mode can be used only when the old version of software is installed and registered in the database Only Custom mode can be used in any other cases In Standard mode the latest version will be installed for the language and the model manufac turer which are set in Tech2 at that time 60 Tech2 The procedure of Tech2 Standard update using Software Download function is as follows 1 2 Connect the Tech2 to the PC with RS232C cable Connect the standard accessory power cable to Tech2 Startup TIS 2000 on the PC Choose Software Download icon on the initial screen of TIS 2000 Check the selected location on the Select Diag nostic Tool for Download screen and go to next Select Diagnostic Tool for Download Select Diagnostic Teol Tech Update Moda Standard
280. to perform the modification to downward compatible with hardware modification after completing hardware modification Failing to modify the software reflashing after replacing the hardware an error code will appear or affect machine functions In case that downward compatible information has two or more items perform hardware replacement and software modification reflashing for each item Be sure to proceed to the next item after completing an item A guidance for each item will appear in this program Do not fail to follow that I Perform reflash to the Parts Number with hardware modification following the above mentioned cautions EMPS1057 EMPSIII 45 Check Perform reflash to the Parts Number with hard 2 19 5 Reflashing ECM Parts Number Confirmation ware modification following the above mentioned cau Screen tions and then click the Next button to advance to Confirm the Parts Number and click the Next button 2 19 4 Hardware Change Confirmation Screen 2 19 4 Hardware Change Confirmation Screen Confirm the information on modifications and wiring Reflashing ECM Parts Number diagram released from the machine manufacturer then complete the connection before proceeding to reflash a a seme vie Be sure to perform the modification to downward compatible with hardware modification after completing hardware modification Failing to modify the software reflashing after replacing the hardware a
281. ton for integrated obtained obtained confirmation process Do you want to execute an integrated confir To cancel the process click the No mation process button 0055 Integrated confirmation process takes about Execution confirmation of inte Carry out the procedure following the 60 minutes grated confirmation process if instructions on the screen Do you want to execute this process clicking the Yes button in the message above 0056 Current ECM Parts Number could not be Parts Number cannot be Perform the compulsory reflash obtained obtained even after the inte If this message appears in the com This ECM needs compulsory reflash grated confirmation process pulsory reflash process ECM may be If the ECM Parts Number cannot be obtained damaged even after compulsory reflash the ECM may be damaged Program will be ended 0057 Communication error Command error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0058 Communication error BCC error receiver Check each wiring connection and If the error occurs again contact the adminis restart the process again trator 0059 Communication error Command error reception Communication error may occur due Operate EMPS again after quitting EMPS application When this error occurs again deal with according to contents of an error code table in the operating manual to devices
282. ton to return to Do you want to try reflash again erased with boot mode atini Process Menu screen tializing only To cancel click the No button 0097 Reflash error Unknown Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button Rewriting Reflashing Process Code Message Description Response During execution 0098 Reflash error Being processed all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0099 Reflash error Inconsistent execution state at Click the YES button to return to Do you want to try reflash again writing and verifying Process Menu screen To cancel click the No button 0100 Reflash error Invalid startup parameter all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0101 Reflash error Thread startup failure all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0102 Reflash error Unknown Click the YES button to return to Process Menu screen To cancel click the No button At CALL BACK Do you want to try reflash again memory at writing and verify ing 0103 Reflash error No response from rewriting Click the YES button to re
283. ton to return to Do you want to try reflash again module Process Menu screen To cancel click the No button 0119 Reflash error User program file cannot be Click the YES button to return to Do you want to try reflash again found at writing and verifying Process Menu screen To cancel click the No button 0120 Reflash error Invalid user program file at Click the YES button to return to Do you want to try reflash again writing and verifying Process Menu screen To cancel click the No button 0121 Reflash error No data to be written to flash Click the YES button to return to Do you want to try reflash again memory at writing and verify Process Menu screen ing To cancel click the No button 0122 Reflash error Close at writing and verifying Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 84 EMPSIII Code Message Description Response 0123 Reflash error Do you want to try reflash again Port open error all Click the YES button to return to Process Menu screen To cancel click the No button 0124 Reflash error Do you want to try reflash again Communication error all Click the YES button to return to Process Menu screen To cancel click the No button 0125 Reflash error Do you want to try reflash again Ti
284. tor 1 2 Read DIC Info As Stored By ECU P0098 Present TSWG0096 Tech2 15 Data Display 1 Select F1 Data Display on the Engine screen F1 Data Display Displays the information concerning various parts of the engine and transmission as data on the screen of the Tech2 FO Diagnostic Troubule Codes F1 Data Display F2 Snapshot F3 Actuator Test F4 Programming F5 KA ID Infomation TSWG0097 2 F1 Choosing Data Display the engine data is displayed Data Display System Voltage Main Relay Voltage V Desired Idle Speed RPM Engine Speed RPM APP 1 Sensor Accelerat V APP 2 Sensor Accelerat V Acccelerator Pedal Posit Fuel Rail Diffelence Actual Desired MPa EGR position BLDC moto 1 66 y System Voltage Quick Snapshot TSWG0098 16 Tech2 Softkey functions A maximum of 5 data parameters can be fixed on the Data Display screen The 5 fixed parameters will be retained at the upper part of the screen even when the display is scrolled up or down To fix parameters bring the highlight bar to the desired parameter on the screen which appears as you select the softkey Select ltems and press the ENTER The selected item can be identified by the asterisk which will be placed atop the parameter Move the highlight bar with the selection keys AW and once you have
285. tor Replacement Replace ECM same model c Factory setting a EMPS0004 Clicking the Next button displays the message shown below EMPS Flash tool x y Raiken takes a certain period of time y Ih Power Schemes tab i in Power Options Properties dialog box gt set the both settings of System Standby and System hibernates to Never EMPS0003 Clicking the OK button displays the Process Menu screen Select the ECM Reflash and click the Next button to advance to Connection Procedure screen Power Supply Connection Procedure Connection Frocedure Battery a Power supply Selector f o i Sink 3 ma adapter tt 6 ECM J 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the extension box 3 to ECM harness 4 4 Connect the ECM hamess 4 to ECM 5 Connect the AC adapter 5 6 Insert the Data CD 6 into the PC EMPS0005 14 EMPS Battery Connection E Connection Procedure Connection Procedure Power supply Battery 5 E SER w Hill JI u wg e IM _ J J Sy Sa A Battery 12 o bg ne X which corresponds to 6 ECM the voltage of ECM 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the extension box 3 to EC
286. turn to Do you want to try reflash again module Process Menu screen To cancel click the No button 0104 Reflash error User program file cannot be Click the YES button to return to Do you want to try reflash again found at writing and verifying Process Menu screen To cancel click the No button 0105 Reflash error Invalid user program file at Click the YES button to return to Do you want to try reflash again writing and verifying Process Menu screen To cancel click the No button 0106 Reflash error No data to be written to flash Click the YES button to return to Process Menu screen To cancel click the No button EMPSIIl 83 Code Message Description Response 0107 Reflash error Close at writing and verifying Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0108 Reflash error Port open error all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0109 Reflash error Communication error all Click the YES button to return to Do you want to try reflash again Process Menu screen To cancel click the No button 0110 Reflash error Time out error all Click the YES button to return to Do you want to try reflash again Process Menu screen To
287. uring the switch settings click the Next button and starts to download Selection Item Descriptions EMPS 33 3 7 Change Result Confirmation Screen This screen displays downloaded QR code for confir mation Ke change result confirmation lx Change result confirmation Cylinder Machine QR Code BCC Change Number Code 1 55 iE 64 00 00 00 00 00 00 00 D5 DD 2 55 AB AD BF CE B9 BD Cf E4 Al Al E 3 55 pI ICE E E0 13 Complete 4 55 AB 8E D9 00 00 D3 D6 E6 00 BF FS 5 55 00 6D C9 B5 D c7 B4 BE D1 9A ts 6 55 00 56 E2 DB OO E1 C3 Dc E4 BO 90 EMPS0074 Selection Item Descriptions Items Settings Operation Performed Next button Advances to 3 8 Switch Confirmation Screen 2 to perform termination Items Settings Operation Performed Next button Starts to download the entered QR code 34 EMPS 3 8 Switch Confirmation Screen 2 The switch confirmation screen is shown below tra Confirmation of Switch Ez DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch ECM POWER switch OFF READ side EMPS0036 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch OFF After configuring the switch settings click the Next button The message appears then Switch Confirm
288. use the direct current stabilization power supply Tf you fail to use the appropriate power supply a failure may be caused le seston C 12V system Cancel EMPS0206 Select 24V system or 12V system according to the voltage specification of ECM Caution Do not use the direct current stabilization power supply in case of 12V system Doing so may cause failure Note Optional 12V AC adapter and 12V Power Assist Box are required when reflashing 12V ECM using the AC adapter Click the Next button to advance to Connection Pro cedure screen Note The following screens are for 24V system Refer to 2 1 Startup for 12V system 72 EMPSIII Power Supply Connection 24V system fs Connection Procedure E Connection Procedure Power supply f 1 Tum the POWER SW 1 to OFF 2 Comect the RS 232C cable 2 3 Connect the ECM hamess 3 4 Connect the AC adapter 4 5 Insert the Data CD 5 into the PC Picture display Setting of communication port Communications port COM 1 Bit sec 38400 bps FT 24V AC adapter is connected Exit Next This screen is for 24V system EMPS0220 Battery Connection 24V system IJ Connection Procedure Connection Procedure Power supply if 1 Turn the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 3 Connect the ECM hamess 3 4 Connect th
289. usly for data comparison To eliminate a parameter from the list click the parameter you want to eliminate to put mark on it then click Select Cancel Parame ters When quitting the Snapshot Display application Do you want to save this file dialog box appears automatically The file can be saved on the PC hard disk or floppy disk 1024 RPM MAP 1 93 Volts 83 C Oulside Air Temperature 25 C MAF 13 52 g s Engine Speed 1024 RPM A C Relay Off Desired Idle Speed 564 RPM Low Speed Fan Relay Un NAC Position 0 SP High Speed Fan Relays Off cr 83 C ECT At Start Up 72 C Engine Oil Level OK IMAL 13 52 gls Engine Oil Life 44 Engine Load 5 Trans Fluid Temp 32 C Power Enrichment Inactivo Trans Oil Life 100 TP Sensor 0 53 Volts PNP P N IP Sensor 0 4 Current Gear t TP Angle 0 Shift Sol Valve oft TP Sensor Learned Corr gr Shitt Sol Valve 2 oft MAP 47 kPa TFP Sw A B C Off On Off MAP 1 93 Volts TCC Brake Switch Released Loop Status Closed TCC Enable No ir Fuel Ratio 147 1 TCC Duty Cyclo 0 IHO2S Bank 1 Sensor 1 124 mV TCC Slip Speed 47 RPM IHO2S Bank 2 Sensor 1 b46 mv 1CM Software ID BRED IEVAP Canister Purge 7 TCM Calibration ID 37DA EYAP Vent Sol Open Traction Control Inactive lC Mode PCM Traction Control Torque 12 Service Spark Retard o Desired Torque ADS TCS 100 Ref Volts Low 0 15 Volts Non Driven Wheel Speed 0 kmih MX Rof Pulse Counter 3 Vehicle Speed 0
290. ut using dry cloth EM S cog EMPS1003 4 EMPS 7 Avoid using and storing it in dusty area Store it to 9 Avoid using and storing it in a place with extreme avoid dust on the connector etc when you don t high or low temperature Especially in summer do use not leave it in the machine exposed to direct sun light EMPS1004 8 Avoid using and storing it in a place with rapid EMPS1006 changes of temperature If bringing it from cold outside into warm indoor suddenly dew condensa tion may occur resulting in malfunction or trouble EMPS1005 EMPS 5 EMPS Component Parts 6 7 8 12 E 23 EMPS Name 1 Selector 7 ECM connector 2 ECM POWER switch 8 Fuse 3 DATA SELECT switch 9 POWER switch 4 READY lamp 10 ECM connection cable 5 POWER lamp 11 Battery cable 6 RS 232C connector 12 Extension box Note If your PC has no RS 232C port you can use a USB to RS 232C converter optional to connect However error may occur during reflashing with some converters The converter shown below was verified for operation Except Windows 7 Maker Product name Model JAN code 57 6k 384k 19 4k Buffalo USB Serial Converter Cable BHC US01 GP 4981254134788 x O x Dynex USB PDA
291. uthentication Refer to 2 2 User Authentication Screen Connection Procedure 7 y P n E 5 3 Connection Confirmation Screen This screen shows the connection status of the com j puter selector ECM and power supply battery Refer to 2 3 Connection Confirmation Screen 5 4 Switch Confirmation Screen ooo i Refer to 2 4 Switch Confirmation Screen to advance TO air to 5 5 Enter Engine Serial Number 2 Connect the RS 232C cable 2 3 Connect the ECM hamess 3 4 Connect the AC adapter 4 eee gon Pine doa 5 5 Enter Engine Serial Number F 24V AC adapter is connected a v Enter the serial number of the engine on which con nected ECM is installed click the Next button This screen is for 24V system EMPS0213 Batte ry Connection 24V system Iy Enter Engine Serial Number i E Enter Engine Serial Number E Select the engine model on which this ECM will be installed and then enter the Serial Number Power supply J Battery Parts Number 98045 7831 o Engine Model 4JJ1 Engine TYPE XYSS 01 j z Engine Serial Number 100022 Ou yy 100023 1 Tum the POWER SW 1 to OFF 2 Connect the RS 232C cable 2 Cancel Back 3 Connect the ECM harness 3 4 Connect the battery 4 5 Insert the Data CD 5 into the PC Picture display r 24V Battery is connec
292. wer Supply Connection For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time r Setting of communication port ze Are ECM Selector and PC are connected properly Es Insert the EMPS Flash tool Software CD Communications port COM 1 For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time Configure the setting of COM port Bit sec 38400 ops Change the bit rate if necessary Default value 38400 bps Cancel Next Cancel EMPS0012 Battery Connection EA Connection Confirmation Connection Confirmation Power supply Battery For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time r Setting of communication port 4 Are ECM Selector and PC are connected properly gt Insert the EMPS Flash tool Software CD Communications port COM 1 For power supply use the same voltage as supply voltage to ECM Do not use a battery cable and AC adapter at the same time Configure the setting of COM port Bit sec 38400 ops Change the bit rate if necessary Default value 38400 bps EN Next EMPS0013 After selecting the COM port Communication port and transmission bit rate Bit sec click Next to advance to
293. wing Process Confirmation Screen will appear EMPSIII 49 x Injector QR code has not been set on the connected ECM Setting the QR code is necessary to maintain the control system properly Confirm the injector service history and set the QR code following the guidance If you have no service history of injector replacement compare the QR code that is described on the injector with the factory setting data With the service history of injector Service history of the injector is unknown Without the service history of injector With the service history of injector lt Go to Manual setting gt Without the service history of injector lt Go to factory setting gt EMPS0179 Confirm the message and carry out the procedure fol lowing the instructions on the screen When clicking With the service history of injector unknown button x With the service history of injector unknown The injector QR code for the factory setting is displayed on the current screen Change the injector QR codes that have any service history Engine Model 4HK1 Engine Serial Number 412691 Cylinder No Machine QR Code BCC Change Code T 55 00 3c c9 00 DETDD DE C9 EE ce 91 N A E 2 Ba 00 32 c5 0E 00 FD E6 EB 22 E7 99 N A Cancel 3 55 00 49 AE EO gE c6 B5 EB lt 6 0B N A es 4 23 00 57 c5 00 E EA DA 00 dz 26 N A Cance Remove the head cover and confirm the injector Q
294. wn Load Up Load Help es 1 1 Off Road Industrial Engine TSWG0090 TSWG0088 36 Tech2 Step 5 Step 7 e Choose FO Engine in Menu with A W up down Press the softkey Next keys or FO function and press the ENTER key e The ignition is ON at this time Diagnostics 5 2005 Off Road Industrial Engine 5 2005 Off Road Industrial Engine AHK1 TC C Rai _TIER3 FO Engine Turn On Ignition TSWG0091 TSWG0093 Step 6 Step 7 1 e Choose 6HK1 TC C Rail_TIER3 with A Y up down keys and press the ENTER key 5 2005 Off Road Industrial Engine 4HK1 TC C Rail_TIER3 Vihecle Identification Select one of the following Engine 4JJ1 TC_ C Rai _TIER3 4HK1 TC C Rai _TIER3 6HK1 TC C Rai _TIER3 6WG1 TC C Rai _TIER3 Waiting For Data eG M E 4HK1 TC C Rai _TIER3 TSWG0122 TSWG0092 Step 8 e Press the softkey Confirm e This displays the ECU ID information 5 2005 Off Road Industrial Engine TIER3_TTI DDI D405 1 2 Part No TSWG0094 Step 9 Choose the menu F4 Programming with A Y up down keys or F4 function key and press the ENTER key FO Diagnostic Trouble Code F1 Data Display F2 Snapshot F3 Actuator Test F4 Programing F5 KA ID Infomation EA TSHK0050 Tech2 37
295. ximum input value is 80 The maximum input value on Enter the correct value Actuator rail pressure control screen exceeds the upper limit 80 90 EMPSIII Code Message Description Response 0226 The minimum input value is 30 The minimum input value on Enter the correct value Actuator rail pressure control screen is below the lower limit 30 0227 Set the minimum value lower than the maxi The maximum input value is Enter the correct value mum value lower than minimum input value on Actuator rail pressure control screen 0228 Input integral number value between Min Enter the value that is out of Enter the correct value and Max specified range on the number input field 0229 An error occurred at Snapshot Filename Snapshot data saved file error Carry out the procedure following the Application cannot be continued and is quit instructions on the screen ting 0230 An error occurred while closing a file Snapshot data saved file error Carry out the procedure following the Application cannot be continued and is clos instructions on the screen ing 0231 An error occurred between DataParameter Snapshot data saved file error Carry out the procedure following the and line on setting file Filename instructions on the screen Application cannot be continued and is quit ting 0232 An error occurred during communication Communication e
296. xt button Performs a check and then displays 2 4 Switch Confirmation Screen 1 One of the error messages will appear if an error is dis covered by the check that is performed when the Next button is clicked Refer to 7 Error Code List 2 3 1 PC Setting Normally select COM1 if RS 232C is used for connec tion In the case of a PC that is not equipped with an RS 232C port connect using a commercially available USB conversion cable For details about port settings refer to the user documentation that comes with the USB conversion cable To check standard COM port settings 1 On the Windows Start menu select Control Panel On Control Panel open System When system properties appear select Hard ware WindowsXP System Properties System Restore Automatig4fdates Remote General Computer Name Hardware Advanced Add Hardware Wizard 57 The Add Hardware Wizard helps you install hardware Add Hardware Wizard e Manager The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the properties of any device Driver Signing Device Manager Hardware Profiles a Hardware profiles provide a way for you to set up and store sgp different hardware configurations Hardware Profiles EMPS0014 Windows2000 System Properties General Network Identificatidh Hardware Wizard E T
297. y setting data Ifthe QR code uploaded from ECM is different from QR code at factory setting the current QR code will be changed when download is performed Be careful with that Upload data Cylinder No Machine QR Code BCC Code Factory setting data Engine Model 4 Engine Serial Number 100023 Cylinder No Machine QR Code BCC Change Code 74 Enter QR code Cylinder No Machine QR Code BCC Code MESS cera Bak Next EMPS0090 Refer to 3 5 3 Procedure to Enter QR Code to change injector QR code Clicking the Next button displays the confirmation message Clicking the Yes button displays 5 7 Injector QR Code Download 5 7 Injector QR Code Download The switch confirmation screen is shown below x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch ON EMPS0072 Configure the switch settings as shown below DATA SELECT switch READ ECM POWER switch ON After configuring the switch settings click the Next button and starts to download the factory setting data of injector QR code to ECM 5 8 Download Result Confirmation This screen displays the result of download Change result confirmation Cylinder Machine QR Code BCC Change Number Code a 4 D DD Complete 2 55 48 AS BF 05 CE B9 BD C7 E
298. ys the reflashing ECM parts number After checking the contents click the Next button to perform a CD check and advance to 2 9 Switch Confir mation Screen 2 To return to 2 6 New ECM Parts Number Search Screen click the Back button ly Reflashine ECM Parts Number Confirmation xj Reflashing ECM Parts Number Are you sure to reflash this parts number To reflash the number click the Next button CURRENT ECM PARTS NUMBER 898008 1650 Vu 98008 1631 NEW ECM PARTS NUMBER EMPS0034 The message will appear during the CD check if a CD is not inserted or if the version does not match Click the OK button to exit the program If program file name acquisition fails advance to 6 Recover Point 20 EMPS 2 9 Switch Confirmation Screen 2 The switch confirmation screen is shown below 2 10 Switch Confirmation Screen 3 The switch confirmation screen is shown below tra Confirmation of Switch x DATA ECM SELECT POWER READ ON WRITE OFF r Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch READ side ECM POWER switch OFF EMPS0036 Nedconteraten of Switch x DATA ECM SELECT POWER READ ON WRITE OFF Confirmation of Switch Set each switch of Selector as follows DATA SELECT switch WRITE side ECM POWER switch OFF EMPS0038 Configure the switch settings as shown below DATA SELECT switch R

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