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Operating Instructions

1. 184 bytes Process data Maximum 184 bytes Process data x x x x x New from Firm ware B onwards New from Firm ware B onwards x x Diagnosis as status PDU Stop behaviour can be adjusted via DIP switch Stop behaviour can be adjusted via parameter telegram x x x X Invoke ID transfer e g for IB IL POS 200 Dynamic configuration Reservation of E A s in the PLC e g for easy expansion Station ID can be allocated freely 2 bytes for improved identification in the network Failsafe values set via project planning tool New from Firm ware B onwards New from Firm ware B onwards New from Firmware B onwards New from Firm ware B onwards X see illustration Adjusting the stop behaviour on new devices from serial number 3744 onwards 8644 phoenix 43 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert PROFIBUS PROFIBUS PROFIBUS bus terminal up to serial from serial number 37344 onwards number 37344 mode DPV1 mode Device entry Model 8644 8644 DP 8644 DPV1 DIP8 OFF DIP8 ON MEO2 MEO2 GSD file BUEROOFO gsd BUV100F0 gsd BUERO6BA gsd Failsafe values also wihout connection to PLC New from Firmware B Improved diagnosis of E A s during start up New from Firmware B Configuration con be saved New from additional verific
2. The intention of these objects is to show how access to an intelligent slave can be obtained via voarious masters DPV1 in the C1 and C2 master Not all controls configuration tools support DPV1 or only support it with limitations Check this context before programming the application If DPV1 is not sufficiently supported you have the opportunity to use the functions via the cyclical process data channel One of the simpelst solutions for exchanging data is DPV1 in the C1 master The connection establishment Initiate is omitted since there is already a connection between master and slave in the cyclical data traffic Data exchange can be commenced directly With C2 communication the data fields are identical to those of C1 communication The SAPs Service Access Points are 51 for C1 communication for C2 communication 48 and 50 49 for the connection establishment Connection establishment Initiate or connection termination Abort via SAP 49 and 50 between master and slave should be regarded as an additional effort Use DPV1 devices so that the routines for connection administration are easy to realize Only one active DPV1 is ever permitted Overall you have the opportunity to connect up to eight PCP capable terminals modules to the DPV1 field bus node The process Note that the PCP data of the I O modules are mainly addressed via 16 bit long object indices Unfortunately DPV1 only provides fields
3. 119 VANGS eee C n 121 ANNEX A1 EG Declaration or MUM INN een A2 e qup ecuicre Re epi A3 2 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert GENERAL General Notes SYMBOLS 4 INTENDED USE MM UD M EE 4 GENERAL SAFETY NOTES eter tbt etate 4 Protection from damage by electrostatic Charging i 5 Satety MOLES TOR the WAIVE T iiabaas 5 OF DELIVERY onen een 6 WARRANTY CONDITIONS s s 6 APPROVALS e ee 6 ASSEMBLY NOTE ien eo bnt ee 6 INFORMATION ON THE INTERNET e 6 8644 phoenix 3 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 GENERAL Notes burkert SYMBOLS gt gt The following symbols are used in these operating instructions marks a work step that you must carry out marks notes on whose non observance your health or the functioning of the device will be endangered NOTE marks important additional information tips and recommendations INTENDED USE The device is used exclusively as an electrical oneumatic automation system in conjunction with Phoenix electronics modules
4. ES M e FR buses Electronic base module Field bus node o lt gt 9 Field bus node 2 21 3 Schematic representation of gt gt gt Pneumatic base the Burkert AirLine system 2x module i llustration of the valve block Connector module left Manometer for indication of operating pressure at the station 8 fold valve unit Intermediate supply 2 fold valve unit Connector module Supply and exhaust ports Service ports Supply and exhaust ports Service ports Illustration of the modules of Supply and exhaust the Burkert AirLine system ports 20 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION System description In its minimal configuration the system consists of field bus nodes and the Valve block The closing plate protects both the system and persons from improper contact Terminals can be arranged before and after the valve block Procedure for changing the electrical function module ACHTUNG 2 Do not introduce foreign parts into the basic module 24V supply bus gt Risk of short circuit gt Switch off the electricity and compressed air supplies to the AirLINE system gt Unscrew fixing screws of the valves with a screwdriver gt Pull valve off valve plug gt Keep dirt away from f
5. SYNC FREEZE Capabilities J SYNC FREEZE Watchdog Comment Illustration Activating the watchdog The duration of the watchdog is set as follows Network settings DP master system properties Properties Network settings bus parameters 68 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION PROFIBUS 1 Bus Parameters Tum on cyclic distribution of the bus parameters Tslot Init Max Tsd Min T sdr Tset Gap Factor Retry limit 300 t bit 150 t bit n tbt 153 tbt 05 tbt 3 3 Tslot 300 t bit Tid2 150 t bit Trdy 11 t bit Tid 37 t bit Ttr 23439 t_bit 15 6 ms Ttr typically 1194 t bit 0 8 ms Watchdog 50568 t bit 33 7 ms Recalculate Illustration Setting the watchdog time In this case you establish the watchdog time for all participants in the network Basically however this setting is transmitted in the parameter telegram individually for each participant making it possible to set the watchdog time individually with other configuration tools 8644 phoenix 69 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Acknowledgement of peripheral errors Peripheral errors are errors that are triggered by their own E A modules under particula
6. DIP switches Display LEDs be Addressing The PROFIBUS address and the behaviour of the PROFIBUS terminal be adjusted by using the 10 x DIP switch The relevance of DIP switches for the PROFIBUS bus terminal from serial number 37344 onwards can be ascertained in the following table Configuration of the 10 fold DIP switch DIP switch Meaning PROFIBUS address in binary display 0 to 127 in decimal display Switch 1 establishes the least significant bit LSB 2 Switch 7 establishes the highest significant bit HSB 2 Inline station operating mode ON New mode with DPV1 support security values and parameterization OFF Compatible mode to PROFIBUS bus terminal up to serial number 37343 When an LWL plug connector is used both switches are set to ON to allow for the increased current requirements of the LWL connector The interface power supply is then no longer isolated in potential DPV1 Description of field bus node You will find a detailed illustration of individual functions under field bus node PPROFIBUS Diagnosis LEDs directly on the station Abb rev Colour Meaning Explanation Supply voltage in main circuit for field bus nodes logic supply and groen Supply interrfaces present US green Segment supply Supply voltage present in segment circuit BF red Bus Fault No data exchange with master Select function of LE
7. C to 60 C Valves with auxiliary control air When valves with auxiliary control air are used the exhaust air from the pilot valve escapes to ambient Valves with auxiliary control air cannot be combined on the valve island with valves with internal control air since the connection X see System descriptions Connector modules pneumatic has a different configuration More detailled technical data can be found on the data sheets for the valves 122 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Limitations for use in Zone 2 H For valve types 6526 and 6527 for use Zone 2 with temperature class T4 the limitation valve switch off time Topp gt 0 2 s must be strictly complied with under the following conditions e with fast switch on cycles valve switch on time lt 3 s maximum ambient temperature of 55 C e maximum permissible overvoltage 10 OFF Valve switching time Il T T T t ON OFF If the valve is switched on for longer than 3 s there are no limitations for the time until the next switch on of the valve 8644 phoenix 123 burkert System DESCRIPTION 610210702 TH smeis F uoIsisA NI 0210100001 124 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed
8. Parameter value nonvalid OxE2 none application error EEPROM cannot be written OxE3 none System error on Value above upper limit of OxE4 is shown continuously application error pressure range 10 bar Value below lower limit of OxE5 u is shown continuously system error pressure range 1 bar Value above upper 0x42 HI and pressure value flash warning threshold value alternately Value below lower threshold 0x43 LO and pressure value flash warning value alternately 7 If system errors occur frequently a repair may be necessary 110 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION BASIC ELECTRONIC MODULES Functional module LED display Labelling area Ejection hooks Valve plug on positions Mechanical connection to basic pneumatic module Electrical interface Distributor module Example of a basic electronic module Type ME02 2 fold Versions available Variants 2fold 2fold 3fold 10 mm 4fold 8fold monostable bistable monostable monostable monostable BE eee eee ee ME02 General description The basic electronic module is connected to the adjacent modules via its electrical interface In this way it receives both voltage supply and control signals for the valves on the plug on positions The basic electronic modules and hences the valve units may be controlle
9. VP Supply voltage 5 V for closing resistors 08 RxD TxD N Receive send data N conductor A Removal of potential separation Separate potentials The interface supply for the Profibus has a separate potential from that of the power supplies When using an LWL converter the voltage shut off to the 5 V logic supply to the bus terminal can be cancelled via DIP switches 9 an 10 This makes the higher current required for operating the LWL converter available at the interface 8644 phoenix 33 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Terminal configuration of the power supply terminal Terminals Configuration of the terminal points Left Right Colour Abbrev Meaning 1 1 2 1 black U Segment supply 24V DC 1 2 2 2 red U Main bus logic and interface supply 24V DC 1 3 2 3 blue GND Reference potential 1 4 2 4 FE Functional earth ATTENTION Earth ground the bus terminal Earth the bus terminal via one of the FE connections of connector 1 3 or 2 4 For this purpose connect the relevant contact to an earthing terminal 24 V segment power supply 24 V main power supply The reference potential of the segment power supply must be the same as that of the main power supply Hence no
10. 86 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Configuration errors in the station Type No Cause of error Resolution 3 1 The AirLine terminal is not cleared for Ascertain the precise location of the error operation in the bus coupler with the aid of the device specific diagnosis in your control Remove the terminal from the station 2 The length code of the AirLine terminal Ascertain the precise location of the error corresponds to a length of 0 byte with the aid of the device specific diagnosis in your control Inspect the terminal and remove it from your configuration if necessary 3 The length code of the AirLine terminal Ascertain the precise location of the error corresponds to a length of more than 32 with the aid of the device specific diagnosis bytes in your control Remove the terminal from the station 4 The station contains a loop 1 module Loop 1 modules are not cleared for operation at the bus coupler Ascertain the precise location of the error with the aid of the device specific diagnosis in your control Remove the module from the station and replace it with a loop 2 module 5 The sum of process data in the local bus is Check the number of process data and greater than 250 bytes reduce the number of terminals in the station 6 More than 64 AirLine terminals and loop 2 Check whether more than 64 AirLi
11. IB IL 15 Bit OVupto10 Default Settings 16 fold Mean Value IB IL 15 Bit O upto10 10 44 00 00 00 00 Illustration Selection in hex format on Al2 SF 8644 phoenix 63 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert The DPV1 field bus node also provides the opportunity to set a number of parameters Properties DP slave General Parameter Assignment Sc DP Interrupt Mode General DP parameters 3 Device specific parameters Station Behaviour on Errors Local Bus Run 8 Acknowledge of peripheral Faults automatically 8 Diagnostics Format Status PDU 8 DI16 DO16 byte position Byte 0 1 Plug 4 3 2 1 Data Exchange Mode On Global Control Operate only 0132 0032 byte position Byte 0 1 2 3 Plug 4 3 2 1 Hex parameter assignment Illustration Parameters on the DPV1 field bus node 64 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Failsafe values Failsafe values are output values which become valid as output data in the event of disrupted communication watchdog comes into effect or of a PLC stop Depending on the application different values may be appropriate You have a choice between holding the last value issuing a zero adopting val
12. It is designed for use in the switching cabinet or control box The device must only be operated using the values indicated in the Technical data for the overall system and Technical data for the valve block sections and on the type plates Read the instructions for use carefully In particular follow the chapter General safety information The operating manual describes the entire life cycle of the device Retain the operating instructions so that they are accessible for the respective user The safety features of the device may not be circumvented under any circumstances It is imperative to comply with all accident prevention stipulations The components mounted on commissioning must not be disassembled without express written working instructions The system must only be installed and maintained by trained specialist personnel Unauthorized rebuilding or changes within the system are not allowed for safety reasons When exchanging parts due to failure or normal wear use only original replacement parts Attention must be paid to the working instructions in the individual sections The safety information must be complied with at all times Should working instructions their sequence safety information or the safety label not be complied with the claim for liability shall lapse GENERAL SAFETY NOTES Keep to standard engineering rules in planning the use of and operating the device Installation and maintenance work are only allowed
13. Length 8644 phoenix 51 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Read Response Slave gt Master Data Configuration of the data 5E 04 30 02 82 00 Read Slot Index Actual length 2 Byte Data PCP acknowledgement Example 5 Error Non existent object read on an E A module with PCP functionality access to 5C00 sub index 0 ona IL RS232 Slot 3 Write Request Master gt Slave Data Configuration of the data 5F 03 30 04 01 5C 00 00 Write Slot Index Length Read PCP Index High Index Low Sub index Write Response Slave gt Master Data Configuration of the data 5F 03 30 04 Write Slot Index Length Read Request Master gt Slave Data Configuration of the data 5E 03 30 28 Read Slot Index max Length Read Response Slave gt Master Data Configuration of the data 03 30 06 81 44 06 07 00 00 Read Slot Index Actual length 6 Byte Object data You can see that the write response merely indicates that the command has been received as is customary with PROF IDrive Processing on the local bus is only launched subsequently In the process it becomes clear that no processing is possible since the object does not exist This is signalled by means of error code 6 7 in the object data 0x44 is already initiating a basic error Since the run on DPV1 ran without problems the error is not displayed as an error by DPV1
14. System DESCRIPTION Technical data Housing dimensions width x height x depth Weight Permissible temperature storage transport Permissible air humidity 54 mm x 71 mm x 119 mm 220g 20 C to 60 C 75 mean 85 occasionally RETENTION In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure storage transport Protection type Protection class 80 kPa to 106 kPa up to 2000 m NN 70 kPa to 106 kPa up to 3000 m NN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system The right connection module is electrically passive logical No process diagram hence no address required mechanical 47 mm installation dimension electrical No current consumption fluidic Right hand limitation of valve block right hand supply 8644 phoenix 101 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Connector modules pneumatic right type ME03 Variants Exhaust port R S 3 5 without manometer G 3 8 NPT 3 8 G 1 8 NPT 1 8 G 3 8 NPT 3 8 with manometer NPT 3
15. Threshold values minimum value 2 bar 200 kPa maximum value 8 bar 800 kPa Sensitivity 20 Reaction time 3s 0x00 104 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Input and output data The pressure measurement module is controlled via 2 bytes of input data and 2 bytes of output data The first byte is the control byte of the output data master and the status byte of the input data master In normal operation the status byte corresponds to the response of the control byte of the previous interrogation The second byte is the data byte data byte 2 control byte 1 control byte 1 data byte 2 Control byte The difference between the process and parametrization data is determined by the status bit ofthe control byte Status bit 0 gt process cata Status bit 1 parametrization data AS status bit process or parametrization data 15 10 bits containing further information Structure of the control byte Process data Process data transmits the pressure value of the system and the units set up in the module Calling up process data When you call up process data the control byte must assume a value between 0x00 and Ox7F status bit 0 The data byte is not taken into account The status byte of the response depends on the unit set on the local display The data byte supplies the pressure value U
16. and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs green LED Display of the modul status only 1 valve position 4 yellow LED Display the the 4 yellow LED switched position OOO 24 V 123 Valve coil B Possible combinations with valve types Basic module type Add on Valve Valve type yp dimension positions 5 3 way ME02 2 fold bistable 11 2 0460 5 2 way pulse Display of valve status 1 yellow LED per valve position Display of modul status 1 green LED per modul 1 valve position Power dissipation of module 1 8 W 114 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Basic electronic module MEO3 2 fold monostable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs green LED 4 Display of the modul status only 1 valve position O lt 4 function yellow LED Possible combinations with valve types Display of the switched position F Add on Valve ar T oe MET E monostable Technical data 6527 5 2 way MEO3 2 fold monostable Dimensions WxHxD 33x93x60 mm W
17. not fragmented 12 fragmented Bit 3 0 Service Hex Value 0x00 no action 0x01 Read PCP 0x02 Write PCP 0x03 Read 0x04 Write 0x05 Read PDU length 0x06 0xOF Reserved Continuation fragment Byte 1 Service Byte 2 Data block if required Byte n Data block if required Byte 1 Service in the continuation fragment Bit 7 Request Response 0 Request 1 Response Bit6 5 fragmenttype 012 continuation fragment Bit 4 0 counter 1 0x1F Fragment number if more fragments are required 0 can be continued with after 1F Conclusion fragment Byte 1 Service Byte 2 Data block if required Byte n Data block if required Byte 1 Service in the conclusion fragment Bit 7 Request Response 0 Request 1 Response Bit6 5 fragmenttype 10 Last fragment Bit 4 0 reserved 56 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION e Cancel Error fragment Byte 1 Service in the Cancel Error fragment Bit 7 Request Response 0 Request 1 Response Bit6 5 fragment type 112 Cancel Error fragment Bit4 0 Reserved When service has been completed acknowledge with the service 00 clear The other bytes in the VC 1 are then don t cares The DPV 1 thus receives the signal that the result has been received by the master The VC1 module can then receive the next service Examples The same examples as for the DPV1 servic
18. released freigegeben printed 20 01 2015 System DESCRIPTION burkert Technical data of the valve block using electronic modules and valve types 6524 6525 6526 6527 0460 0461 Mounting dimension 11mm 16 5mm Valve operation C D 3 2 way L N 5 3 way C D 3 2 way L N 5 3 way Type 6524 Type 0460 Type 6526 Type 0461 H 5 2 way H 5 2 pulsed H 5 2 way H 5 2 pulsed Type 6525 Type 0460 Type 6527 Type 0461 Flow 300 l min 200 l min 700 l min 500 l min Pressure range 2 5 7 bar 2 5 7 bar 2 10 bar 2 5 7 bar with pressure shut off 5 7 bar Power 1 Watt 2x 1 Watt 1 Watt 2 Watt 2 x 1 Watt Current before after 43 26 mA 38 mA 42 33 mA 96 48 mA 38 power reduction Valve places max 64 32 32 24 Electrical module 2 8 2 bistable 2 4 9 2 bistable Pneumatic module 2 8 2 bistable 2 4 9 2 bistable Protection Class in IP 20 IP 20 IP 20 IP 20 in terminal model Ambient temperature 0 to 55 C 0 to 50 C 0 to 55 C 0 to 50 C Storage temperature 20 to 60 C 20 to 60 C 20 to 60 C 20 to 60 C Nominal operating Continuous operation 100 ED mode Operating voltage 24 V DC 15 20 tolerance residual ripple at field bus interface 5 Protection Class 3 according to VDE 0580 Total current Dependent on the connection technology the expansion stage and the control Interface Profibus Profibus Copper conductor RS 485 connected via Profibus connector Power supply potentialseparated s
19. 00 00 00 00 00 00 00 00 Clear Response An error is displayed in the read response via OxD2 Basically it can be said that an error has occurred if the MSB is set in the second byte or 0x44 appears int he second byte see also example 5 Example 7 Fragmented read on IL RS232 slot 3 object 5FFF sub index 0 additional example Read Request Master gt Slave Data 4 words VC1 Configuration of the data 01 03 5F FF 00 00 00 00 Read PCP Slot Index high Index low Sub index 3 Byte unused Read Response Slave gt Master Data 4 words VC1 Configuration of the data 91 00 14 00 07 02 00 00 Read Response Status Actual length 5 Byte Object data 60 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert SvsrEM DESCRIPTION Read Request Master gt Slave Data 4 words VC1 Configuration of the data Read Response Slave gt Master Data 4 words VC1 Configuration of the data A1 24 OD OA 00 00 00 00 Read Response 7 Byte Object data Read Request Master gt Slave Data 4 words VC1 Configuration of the data Read Response Slave gt Master Data 4 words VC1 Configuration of the data A2 11 13 00 00 00 00 00 Read Response 7 Byte Object data Read Request Master gt Slave Data 4 words VC1 Configuration of the data Read Response Slave gt Master Data 4 words VC1 Configuration of the data CO
20. 17 24 slot 3 x on byte n 1 and channels 25 32 slot 4 x on byte n If bit 6 is set in the control byte parameter telegram byte 11 see Parameter telegram section switch the format Channels 1 8 slot 1 x are then on byte n and channels 9 16 slot 2 x on byte n 1 channels 17 24 slot 3 x on byte n 2 and channels 25 32 plug 4 x on byte n 3 Default Bit 6 0 Terminal point 78 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Data Exchange and Global Command Operate In the profibus broadcast messages indicate the status of the PLC CPU313C 2 DP for example is a CPU that displays its status to other participants in the network via broadcasts of this type The DPV1 field bus node decides on the basis of these reports whether process data values or security values should be issued The DPV1 field bus node initially starts with the security values after the parameter telegram has been received If it receives a broadcast the security values are either retained or converted to process data operation according to the status of the PLC If no broadcast is sent the option of data exchange without broadcast operate is relevant The option not to have the device wait for the broadcast from the control can be set in the parameter telegram In this event the process data exchange is recorded following parameterization
21. 8 NPT1 8 NPT 3 8 Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants End supply unit right Manometer Electrical interface B rkert Phoenix in the valve block AirLINE Pneumatic connections G 3 8 NPT 3 8 G 1 8 NPT 1 8 G 3 8 NPT 3 8 102 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Technical data Housing dimensions width x height x depth Weight Permissible temperature storage transport Permissible air humidity 63 mm x 93 mm x 142 mm 390g 20 C to 60 C 75 mean 85 occasionally PATENTION In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure storage transport Protection type Protection class 80 kPa to 106 kPa up to 2000 m UNN 70 kPa to 106 kPa up to 3000 m NN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system T
22. ATTENTION H Plugged on valves may only be changed if the pressure in the AirLINE is relieved If a pressure shut off is used the valves may also be exchanged under pressure Variants The modular construction of the valve units permits of serveral variants Types pneumatic electronic 11 02 12 MEO3 Add on dimension 11 16 5 Valve types 6524 6526 6525 6527 0460 0461 No of valve positions on 2fold 2fold basic electronic module 3fold 8fold 4fold No of valve positions on 2fold 2fold basic pneumatic module 8fold 3fold Width of basic electron pneumatic module Afold 33 mm with 3 plug on positions for 10 Connection type D6 D8 mm valves 6524 6525 on basic pneumatic module D4 G1 8 Special version 3 fold 10 mm valves pie MPT DR Available only for certain valve types and ui D4 with functional limitation See also the technical data of the valve block and the description of the basic 5 pneumatic module M7 Non return valve optional Without non return valve Non return valve in R channel Non return valve in R S channel Pressure shut off otional With pressure shut off not available You can obtain information about the correct assembly of modules valves and accessories via our Configurator If you have any questions please consult our Distribution Center ES NOTE 8644 phoenix 23 MAN 1000010120 EN Version J Status RL
23. Write Request Master gt Slave Data 4 words VC1 Configuration of the data 21 02 00 00 24 OD 00 Write 7 Byte Data Write Response Slave gt Master Data 4 words VC1 Configuration of the data 21 00 00 00 00 00 00 00 Write Response Status 6 Byte unused Write Request Master gt Slave Data 4 words VC1 Configuration of the data 22 00 00 00 11 13 00 00 Write 7 Byte Data Write Response Slave gt Master Data 4 words VC1 Configuration of the data 22 00 00 00 00 00 00 00 Write Response Status 6 Byte unused Write Request Master gt Slave Data 4 words VC1 Configuration of the data 40 00 00 00 00 00 00 00 Write 4 Byte Daten 3 Byte unused Write Response Slave gt Master Data 4 words VC1 Configuration of the data 82 00 00 00 00 00 00 00 Write Response Status 6 Byte unused Clear Request Master Slave Data 4 words VC1 Configuration of the data Clear Response Slave gt Master Data 4 words VC1 Configuration of the data 00 00 00 00 00 00 00 00 Clear Response Here the write response with service 0x82 is the acknowledgement of the write request with 0x12 in the start fragment Example 5 Error Non existent object read on an E A module with PCP functionality access to 5C00 sub index 0 on a IL RS232 slot 3 Read Request Master gt Slave Data 4 words VC1 Configuration of the data 01 03 5C 00 00 00 00 00 Read PCP Slot Index high Index low Sub in
24. a ma ma 4 a ma ma a Ir ma a m ma m 1 8 5 7 9 f 1 15 47 19 21 23 25 97 29 31 33 35 37 39 41 43 45 47 m o o gt o g 2 o o o lt o 2 G o o 9 o c gt S083 o c oO i 2 2 c the pressure value Hl is Warning messages are displayed sent to the master and Watchdog activated Watchdog activated 2 2 2 Watchdog reset lt Watchdog expired Watchdog expired Watchdog reset 108 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert System DESCRIPTION Sensitivity degree of smoothing The diagram shows the step responses from 1 to 0 from 0 to 1 of the filter with various sensitivity parameters degrees of smoothing 100 10 20 30 40 50 60 70 80 90 1 Fo TM m T T T 100 gt 50 4 pee en 90 gt 30 80 20 70 E x 6096 0 8 710 10 0 6 ar 20 0 4 0 2 13 40 60 70 50 o gt Se 100 ee EIL e 0 oe RM n a SY SVD BV DV GV BV DB SV AV DY DIDI DNA DD CMM E PE EOLA Explanation of the chara
25. but as an error in the subordinate local bus Example 6 Error Object read on an E A module without PCP functionality access to 5FFO Sub index 0 to a DO8 Slot 2 Write Request Master gt Slave Data Configuration of the data 5F 02 30 04 01 5f ff 00 Write Slot Index Length Read PCP Index High Index Low Sub index Write Response Slave gt Master Data Configuration of the data 5F 02 30 04 01 5f ff 00 Write Slot Index Length Read PCP Index High Index Low Sub index Read Request Master gt Slave Data Configuration of the data 5E 02 30 28 Read Slot Index max Length Read Response Slave gt Master Data Configuration of the data DE 80 D4 00 Read Error Error Decode Error Code 1 Error Code 2 52 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION In this case write response is already indicating with OxDF that the service cannot be run The service cannot be passed on th the E A module ensuring that the error code is immediately present In all eror cases the DPV1 error codes on the one hand see section Error during DPV1 communication and on the other the general DPV1 error codes EN50170 PROFIBUS guideline 2 082 are of assistance In the example 0x80 means that error refers to DPV1 D2 00 module has non PCP see section Error codes during DPV1 communication indicates that the modle has no At this p
26. by specialist personnel using suitable tools Observe the current regulations on accident prevention and safety for electrical devices during operation maintenance and repair of the device Always switch off the power supply before intervening in the system Note that in systems under pressure piping and valves may not be loosened Take suitable precautions to prevent inadvertent operation or damage by unauthorized action After interruption of the electrical or pneumatic supply make sure the process is restarted in well defined controlled manner Onnon observance of these notes and unauthorized interference with the device we will refuse all liability and the warranty on device and accessories will become void 4 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert GENERAL Protection from damage by electrostatic charging electrostatic discharge EDS Contact to electrostatically charged persons or objects will endanger these components In the worst case they will be immediately destroyed or will fail after commissioning Observe the requirements of EN 100 015 1 in order to minimize the The unit contains electronic components that are very sensitive to possibility of or avoid damage from instantaneous electrostatic HANDLING discharge Also take care not to touch components that are under ELECTRO
27. choose the diagnosis of the DP version This way operations which were performed on the previous diagnosis can be used again Properties DP slave a x General Parameter Assignment Parameters 0 _ Value y Station parameters DP Interrupt Mode DPYO H__ General DP parameters HKJ Device specific parameters HE Station Behaviour on Errors Local Bus Run HE Acknowledge of peripheral Faults automaticall 2 Diagnostics Format Status PDU HE 0116 0016 byte position Status PDL LE 0132 0032 byte position LIL PB BK Format __ Hex parameter assignment Illustration Selecting the diagnosis format Status PDU block Byte no Value Description Byte 1 0x09 DPV1 Status PDU header Byte2 10x81 DPV1 Status PDU Type Status PDU Byte3 Participant number DPV1 Status PDU slot Byte4 0 2 DPV1 Status PDU specifier Byte5 10 5 DPV1 Status PDU User Error type see error description 10 12 DPV1 Status PDU User Error number see error description Byte 7 0 255 DPV1 Status PDU User ID Code Interbus Byte8 0 255 DPV1 Status PDU User Length code Interbus Byte 9 10x49 DPV1 Status PDU User Software version 72 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert SYSTEM DESCRIPTION Specifier 0 no change 1 Errorpresent 2 Error no longer present Error type no error Profibu
28. device as intended with observance of the specified conditions of use ATTENTION H The warranty covers only faultless condition of the automation system and the attached valves supplied No liability will be accepted for consequential damage of any kind that may arise from failure or malfunctioning of the device APPROVALS The approval marks on B rkert rating plates refer to the Burkert products In order that the complete valve island is approved a gateway with a design inspection certificate must be used In this case a valve island may be extended with approved units having design inspection certificates up to 64 valves More detailed information on the approvals of the valves is to be found in the chapter Valves ASSEMBLY NOTE If the configuration of the valve block also provides of Type 0461 5 2 way pulsed valve 5 3 way valve a profile rail EN 50022 35x15 must be used INFORMATION ON THE INTERNET Operating instructions and data sheets for type 8644 may be found on the Internet under www buerkert com gt Germany Produkte gt Downloads gt Betriebsanleitungen gt 8644 Phoenix Furthermore a complete documentation is available on CD The complete Operating instructions may be ordered under the following indentification number 804 636 ES HINWEIS Technical data configuration files and a detailed description of bus terminals and electrical function terminals by the Phoenix Conta
29. ensure that it cannot fall 10 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert INSTALLATION COMMISSIONING Fluidic installation Safety notes H The pneumatic connections shall not be pressurized during installation Make the connections with as large a volume as possible Close off unused open ports with screw caps The ports for the pilot valve exhaust x shall not be closed off Check allocation according to instructions of ports 1 and 3 or 5 these shall under no circumstances be swapped Pneumatic connections supply units Exhaust air R S 3 5 5 Standard model Venting of the pilot valves X Auxiliary air control model P port for the pilot valves P 1 Pressure supply port Procedure gt Plug 010 or screw G 1 4 NPT 1 4 the connections depending on the version into the respective service ports Notes on plug connections Fw NOTE For the plug connections the hoses must fulfil the following requirements Minimum hardness of 40 Shore D to DIN 53505 or ISO 868 Outside diameter to DIN 73378 max permissible deviation 0 1 mm from nominal dimension Freefrom burrs cut off at right angles and undamaged over outer circumference The hoses shall be pushed into the plug connectors as far as they will go Disassembly of th
30. for 8 bit long indices Therefore drawing on the PROF IDrive profile a sequence of 2 4 steps has arisen Read Write Polling Read Polling 1 a Dispatching the request as write read to slot x b Polling the answer onto the write read 2 a Dispatching a read to slot x b Polling the answer onto the read Write Write Polling Read Polling 1 a Dispatching the request as write write to slot x b Polling the answer onto the write 2 a Dispatching a read to slot x b Polling the answer onto the read 8644 phoenix 47 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Depending on the programming and runtime environment polling for the answer to a read and write is done by this environment The write read combination is therefore sufficient Take care to ensure that you always obtain the answer with a read when communicating with the 16 bit long object indices of the E A modules Otherwise the DRV1 error code 80 B5 00 the module is busy will show on the next communication In this case this means that the answer from the last communication still needs to be picked up This will be waited for Communication is made for accesses to E A modules via the DPV1 index 48 the object and sub index of the E A module is transferred integrally as part of the data field When communicating with objects which are deposited on the DPV1 field bus node itself rea
31. for participants Bit 5 4 Configuration 00 no configuration e g for DO module the configuration value block is omitted 01 configuration permanent configuration value block is analysed 10 configuration briefly configuration value block is analysed Bit 3 2 security value 00 no security value e g for DI module since the security value block is omitted 01 zero issued safety value block is not analysed 10 value retained security value block is not analysed 11 adopt value from the data field security value block is analysed Bit 1 1 PCP 0 no PCP block 1 PCP block Bit 0 0 reserve 76 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert SvsrEM DESCRIPTION Byte 2 Byte 3 to Byte 3 n 1 Byte Byte Byte Byte 1 Byte 2 Byte 3 Byte Bit 7 6 Bit 5 0 2 Bit 7 6 Bit 5 0 Bit 7 6 Bit 5 0 01 ID for configuration block Length bytes of the data block Data bytes 10 ID for security value block Length bytes of the data block Data bytes 11 ID for PCP block Length bytes of the data block incl Index sub index Index High Byte Index Low Byte Sub index Data bytes is a placeholder for those bytes which could not be named as a package in the run up The bytes are counted consecutively so therefore the naming is oriented among other things to the num
32. freigegeben printed 20 01 2015 burkert APPENDIX Contact addresses Kontaktadressen Germany Deutschland Allemange B rkert Fluid Control System Sales Centre Chr B rkert Str 13 17 D 74653 Ingelfingen Tel 49 0 7940 10 91 111 Fax 49 0 7940 10 91 448 E mail info de buerkert com International Contact addresses can be found on the internet at Die Kontaktadressen finden Sie im Internet unter Les adresses se trouvent sur internet sous www burkert com B rkert Company Locations 8644 phoenix A5 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 The smart choice of Fluid Control Systems www buerkert com burkert Fluid Control Systems
33. increased current requirement of the LWL connector There is then no voltage shut off to the interface power supply 42 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Overview of firmware functionalities PROFIBUS PROFIBUS up to serial number 37343 PROFIBUS bus terminal from serial number 37344 onwards DPVO mode DPV1 mode Device entry Model 8644 8644 DP 8644 DPV1 DIP8 OFF DIP8 ON MEO2 MEO2 GSD file BUEROOFO gsd BUV100F0 gsd BUERO6BA gsd PROFIBUS bus terminal exchangeability old and new version DPVO support cyclical communication Operation of PCP modules DPV1 Read and DPV1 Write support acyclical communication x Maximum 184 bytes Process data Category 1 and category 2 masters Communication with PCP modules via normal process data DPVO Parameterization of large number of E A s via dialogues in the project planning tool Security values set via the project planning tool Bytes switched round on IB IL24 DI16 and IB IL24 DO16 to adapt to the control format Bytes switched round on IB IL24 DI32 and IB IL24 DO32 Bus stop acknowledgement either automatically or via application program Peripheral error acknowledgement either automatically or via application program Diagnosis in the PROFIBUS bus terminal X Diagnosis in the identification format X
34. on Stop No process data are being exchanged As soon as the control indicates that it is on stop the substitute values is used Various controls show their status at intervals via a broadcast no process data circulation takes place following a power up yet the parameter telegram has already been received There is the possibility that the PLC is already on RUN but the participant is only now being switched this event the station receives a parameter and configuration telegram However it is not guaranteed that the status of the control RUN STOP is already know or that valid data telegrams will follow directly Therefore the security values which have already been transmitted in the parameter tele gram are issued Depending on the parameter and working environment it cannot be guaranteed that the configuration telegram will be transmitted immediately after the parameter telegram Therefore make sure that the planned configuration is identical to the attached configuration You thus ensure that the security values from the parameter telegram can be issued safely with the aid of the configuration even before verification When the security values are being transmitted the BF LED flashes This shows that the output data are under the control of the local slave 8644 phoenix 67 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Watchdog The watchdog
35. printed 20 01 2015 System DESCRIPTION burkert Error codes during DPV1 communication H Error codes during DPV1 communication are errors relation to DPV1 PCP During DPV1 communication you will find the error code on byte 3 during communication in the process data channel error code 1 is located on byte 2 of the response Pay attention to the individu al displays in your working environment at all times If there is an error present during DPV1or PD PCP communication in relation to an E A module this is displayed via 0x44 on byte 2 of the data block DPVierror Function Num OxDE Error Read or OxDF Error Write Error Decode 0x80 DPV1 communication Error codes during DPV1 communication Error_Code_1 Error_Code_2 Comment 0 0 Object from the field bus module cannot be read OxA1 Object from the field bus module cannot be written 0 0 Wrong index from the field bus module 0xB1 0 The PB PDU length is too small 0 2 0 wrong slot 0 5 0 Module is busy 0xB7 Error while writing on index 47 or 48 0xD1 No PCP connection 0 2 Module has PCP o OxD3 Timeout from module 0 04 wrong service OxD5 0 VC1 sequence not correct 0xD6 0 VC1 Length incorrect OxF Error while writing module parameter OxF1 0 An incorrect module number was used OxF2 0 The parameter block is incomplete OxF3 The data length of t
36. table the variables to be written the output bytes of the SPS AB10 control byte and AB11 data byte with the forcing values Confirm with Continue gt Select Variable Force and confirm with OK gt To stop forcing select Variables Delete Force NOTE Also check whether and how the hardware used SPS supports Control Forcing Alternatives In principle all Profibus masters are suitable for parametrizing the pressure measurement module But test the selected software in each case ATTENTION After one cycle of parametrizing data an acknowledge telegram 0xAA or a process data telegram must be sent from the master Only then can a new parametrizing data telegram be recognized 106 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Setting the control and data bytes overview Data byte Explanation 0 to 2 i Write Read Con Unit of pressure X display on 0x00 0x02 Unit Displayed in bar kPa or psi 0x00 0 bar Ox01 1 kPa 0x02 2 psi The unit set in the module is read out Return value of data byte 0x00 bar 0x01 kPa 0x02 psi pressure de module Lower threshold X 10 to 99 value OxF6 0x63 Range of values 10 to 99 1 to 9 9 bar The lower threshold value must be smaller than the upper threshold value The low
37. to board connector Function display of LEDs green LED lt Display of the modul status only 1 valve position O function yellow LED display of the switched position Connection configuration of valve connector OOO Not connected 4 2 3 Valve not GND Possible combinations with valve types Add on Valve en a pe er ar NE monostable 6525 5 2 way MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 Technical data MEO2 8 fold monostable Dimensions WxHxD 88x70 5x52 mm Weight 94g Storage temperature 20 to 60 C Rated voltage under load DC 24 V No of valve outputs 8 Current consumption per valve position during switching 43 mA Current consumption per valve position after ca 65 ms 26 mA Current consumption from the back wall bus max 15 mA Display of valve status Display of modul status Power dissipation of module in moment of switching Power dissipation of module 65 ms after switching procedure 2x 0 25W at resistors 2x 0 25W at valve coils 1 yellow LED per valve position 1 green LED per modul 1 valve position 4W 2W 8644 phoenix 113 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Basic electronic module MEO 2 2 fold bistable Construction A basic electronic module consists of a distributor module back wall bus
38. 00 00 00 00 00 00 00 Read Response 7 Byte Object data Read Request Master gt Slave Data 4 words VC1 Configuration of the data Clear Request Master gt Slave Data 4 words VC1 Configuration of the data Clear Response Slave gt Master Data 4 words VC1 Configuration of the data 00 00 00 00 00 00 00 00 Clear Response NOTE Acknowledge every service after completion including after a cancellation in the event of an error with 0 on byte 0 On Read the master indicates to the slave via the acknowledgement that the master has received the last data package and the slave can send the next data package On Write the slave indicates to the master via the acknowledgement that the slave has received the last data package and the master can send the next data package 8644 phoenix 61 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Parameterization In this case parameterization is the setting of options on an E A module as well as the pre setting of failsafe values In the case of an analogue input module for example the measuring range setting is O 20 mA or 4 20 mA In the case of an analogue output module a security value of x V or Hold can be set The DPV1 field bus module offers further settings opportunities in addition to the ability to parametrize E A modules Parameterization possibilities and limits
39. 01 2015 burkert System DESCRIPTION Properties DP slave x Address ID Parameter Assignment Parameters Station parameters ee Device specific parameters Module activation amp Configuration Channel 1 Filter Channel 1 Format Channel 1 Measuring Range Channel 1 Configuration Channel 2 Filter Channel 2 E Format Channel 2 2 Measuring Range Channel 2 Hex parameter assignment enable Default Settings 16 fold Mean Value IB IL 15 Bit OYupto10Y Default Settings 16 fold Mean Value OV upto 10V OV upto 10 V 10 m up to 20 m 20 m 4 m up to 20 m4 Illustration Selection as dialogue on Al2 SF With some tools it is also possible to indicate the hex coding of the parameters directly In this case you can work with the detailed description of the parameter telegram as well as the GSD file Properties DP slave Address ID Parameter Assignment Ey Station parameters Device specific parameters Module activation amp Configuration Channel 1 Filter Channel 1 Format Channel 1 amp Measuring Range Channel 1 amp Configuration Channel 2 amp Filter Channel 2 H Format Channel 2 amp Measuring Range Channel 2 EHK Hex parameter assignment FUE enable Default Settings 16 fold Mean Value
40. 1 2 0x02 Length of data 1 Byte 70 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION WETERE WEIESDOLS wEIEEDDE WEES DI Illustration Manual ack nowledgement of peripheral errors in standard DP PDPCP HANTE 331 x module The following telegram service access points and data content for an acknowledgement is sent via DPV1 with C1 and C2 masters Master Source SAP Dest SAP Data content Comment C1 Master 5F 00 04 01 02 C2 Master ta 00040102 Pay attention to Initiate Behaviour in PLC stop new IN PLC stop in the new mode DIP switch 8 ON cycles are resumed in the local bus The parameterised security values are issued on the output modules The value 0 is transmitted to a non parameterised module The BF LED flashes during transmission this indicates that the output data are defined by the security values The local bus remains in operation DPV1 commands can be transmitted and processed via the C2 master The station is available for longer 8644 phoenix 71 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Diagnosis new The diagnosis format can be set as a parameter on the DPV1 field bus node You have the choice between display as a status PDU and identification related diagnosis In addition it is possible to
41. 20 01 2015 burkert APPENDIX EU Deolarallon OF CONNY een ee een ee A2 Certificate of ce re nen sn nee ee A3 8644 phoenix 1 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 APPENDIX burkert EC DECLARATION OF CONFORMITY Burkert Werke GmbH amp Co KG hereby declares as the manufacturer that these products comply with the requirements listed in the Guidelines of the Council for Harmonization of the Regulation of the Member States in respect of electromagnetic compatibility 89 336 EEC and are stipulated for devices and protective systems for intended use in potentially explosive zones ATEX 94 9EC For the assessment of the products in respect of electromagnetic compatibility the following standards were applied EN 61000 6 4 08 02 Basic engineering standard for interference emission Part 2 Industrial domain EN 61000 6 2 08 02 Basic engineering standard for interference resistance Part 2 Industrial domain For the assessment of the products in respect of ATEX the following standards were applied EN 50014 02 00 Electrical equipment for potentially explosive zones General regulations EN 50021 02 00 Electrical equipment for potentially explosive zones Ignition protection type 2N2 The EC Design Inspection Certificate PTB 02 ATEX 2048 was issued and the production audited CE0102 by the Physikalisch Technischen Bundesanstalt Bundesa
42. 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION With the diagnosis recognised by the DPV1 field bus node up to serial number 37343 the error is displayed as follows Diagnosis in Hexadecimal Format x DP Slave Diagnosis in Hexadecimal Format Illustration Peripheral error on module 2 in manufacturer specific format recognised by the DPV1 field bus node 8644 phoenix 75 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Parameter telegram format This section describes the composition of parameters for DPV1 field bus node and E A module If you wish to parameterise via acyclical services or if there is no interface available for easy parameter selection you must be familiar with the composition of the parameters For the DPV1 field bus node Byte 1 7 Norm DP Byte 8 10 Norm DPV1 Byte 11 Control byte Bit 0 0 no stop in event of error 1 stop in event of error Bit 1 0 automatic error acknowledgement 1 acknowledgement via acyclical channel required Bit 3 2 00 Status PDU 01 ID related module diagnosis 10 old diagnosis Bit 4 0 do switch 0116 or DO16 data 1 switch DI16 or DO16 data Bit 5 0 DXCH only when Global Control OPERATE 1 DXCH without Global Control OPERATE Bit 7 6 0 Reserve For modules Bit 7 6 00 ID start block
43. D FN FS red Failure Select FS lights FNshow the error type FS does not light FN show the error number vad Failure Number The number of flashes indicates the error tyoe of error number depending on whether FS lights or not 36 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Configuration of the Profibus DP bus node Modules from the GSD file Konfig SIMATIC 300 1 Konfiguration DEMOWA_2 lal xj Station Bearbeiten Einf gen Ziekystem Ansicht Extras Fenster Hilfe 1 xj Delle Be Ali 87 47 Profit Standard fed EHI Arne 8644 DP Operate DIPS OFF 8644 OPIDIPA OFF 02 8644 DPV1 DIPB ON MEC2 Unmerzalmod d 4 words 6 words PO PCP B words PO PCP 10 words PO PCP 12 words PO PCP 14 words PO PCP 16 words Module ID IB IL 24 230 DOR 17W 18 IL 24 230 DOR 4 w 18 IL 24 230 DOR 4 w PC ah 3 Typ 864 I8 IL DO 1AC I8 ILDO 4 a CO RO I8 IL2400 2 CPU 315 2DP 6ES4 2 I8 IL 240 2 24 Hd je I8 IL 24 DO 2 NPN SSS pe ees p pg IB IL 24 00 2 VLE es I8 IL2400 4 RI HANNA zi 0180080470965 a ESSE Dr cken Sie F1 um Hife zu erhaken a ES NOTE Attachment modules
44. HE PROFIBUS DP BUS NODE Diagnosis LEDs directly at the station Display LEDs SA ne lt He Me ST om Abb rev Colour Supply voltage in main circuit for field bus nodes logic supply and uM green Main s pply interrfaces present Explanation US green Segment supply Supply voltage present in segment circuit BF red No data exchange with master Select function of LED FN FS red Failure Select FS lights FNshow the error type FS does not light FN show the error number The number of flashes indicates the error tyoe of error number ted Number depending on whether FS lights or not Determining the cause of error The error type and number may be determined from the LEDs FS and FN which are to be found above the supply terminal of the field bus nodes If diode FS lights the number of flashes of FN shows the error type If diode FS is off the number of flashes of FN shows the error number Error type and number are simultaneously notified via the PROFIBUS to the control system Example LED FS lights and LED FN simultaneously flashes three times Then LED FS extinguishes and LED FN flashes four times error type 3 number 4 The cause of error is the use of an INTERBUS Loop 1 module which is not permissible 40 8644 phoe
45. IP switch 8 Position OFF default setting The device is exchange compatible with the predecessor up to serial number 37343 and provides the following new functions e acyclical communication with e g 5232 modules including in the process data channel various diagnosis formats acknowledgement of peripheral errors from the application program adaptation of the high byte low byte format to the control format on 16 and 32 channel input and output modules These functions are however only available on new devices from serial number 37344 onwards When scheduling projects for the device use the BUEROOFO gsd GSD or the device entry 8644 DPV1 DIP8 OFF MEO2 in the S7 hardware configurator DIP switch 8 Position ON The device provides all new functions in the ON position Stop behaviour which was set via DIP switch 8 in the old device is now adjusted via parameterization When scheduling projects for the device use the BUERO6BA gsd GSD or the device entry 8644 DPV1 DIP8 ON MEO2 in the S7 hardware configurator 8644 phoenix 27 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert ATTENTION 2 Make sure that at an ambient temperature above 40 C the nominal loading capacity POWER LOSS Formula for calculation of the power loss of the electronics Pa E x T WS W P 2 6W 1 14 x EI 075 x ZI n 0 m 0 Wh
46. MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 Operating Instructions Bedienungsanleitung Instructions de service Type 8644 AirLINE with Inline Phoenix Contact mit Inline Phoenix Contact avec Inline Phoenix Contact burkert Fluid Control Systems MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 We reserve the right to make technical changes without notice Technische Anderungen vorbehalten Sous res rve de modification techniques 2002 B rkert Werke GmbH amp Co KG Operating Instructions 0511 11_EU EN_00804636 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 o 8 2 8 lt i 9 lt v Ox x Ye Na N A 8 NN NA SX 5 lt Cover plate Add on dimension 11 mm MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 4 IS lj 8 B RU CY Accessories A sores Acces Accessories Cover plate Add on dimension 16 5 mm MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert CONTENTS List of contents Type 8644 AirLINE Phoenix GENERAL ts 3 tii i
47. STATICALLY SENSITIVE COMPONENTS supply voltage MODULES Safety notes for the valve Keep to standard engineering rules in planning the use of and operating the device Take suitable precautions to prevent inadvertent operation or damage by unauthorized action Note that in systems under pressure piping and valves may not be loosened 0 bar psi kPa A gt To avoid pressure drop on switching make the volume of the pressure supply as large as possible The device shall only be operated on direct current Risk of injury ft In continuous operation the coil can become very hot TE 8644 phoenix 5 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 GENERAL burkert SCOPE OF DELIVERY Immediately after receipt of the goods make sure the contents are undamaged and agree with the scope of delivery stated on the packing slip In case of any discrepancies please contact our Call Center Burkert Fluid Control Systems Call Center Chr B rkert Str 13 17 D 76453 Ingelfingen Tel 07940 10 111 Fax 07940 10 448 E mail info de buerkert com or your local B rkert Sales Center immediately WARRANTY CONDITIONS This document contains no warranty statements In this connection we refer to our general sales and business conditions A prerequisite for validity of the warranty is use of the
48. TION z z EN H In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure storage transport Protection type Protection class 80 kPa to 106 kPa up to 2000 m NN 70 kPa to 106 kPa up to 3000 m NN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system The left connection module is electrically passive logical No process diagram hence no address required mechanical 56 mm installation dimension electrical No current consumption fluidic Left hand limitation of valve block left hand supply 8644 phoenix 95 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Connector modules pneumatic middle type MEO2 Variants Supply port P 1 Connection X Exhaust port R S 3 5 without manometer 5 D 10 D4 NPT D 10 NPT 5 with manometer NPT NPT Connection X Configuration of X Exhaust air from pilot valve Operating mode Standard Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air
49. The parameterization of E A modules is extremely comprehensive It ranges from the setting of the measuring range and filter depths on analouge inputs through the selection of temperature sensors to security values on digital and analouge outputs Modules such as counter and absolute value sensor terminals provide a variety of settings possibilities which can be adapted highly individually to the application To this end parameterization from the application via function blocks is provided for Typical parameterization is effected via the C1 on start up of the slave Alternatively parameterization is also possible via acyclical services This procedure can be of interest for example in operation when pre setting new safety values NOTE Only undertake parameterization via parameter telegram during start up General format of the parameter telegram Byte 1 7 Norm DP Byte8 10 Norm DPV1 Byte 11 DPV1 field bus node parameter byte E A module Byte 1 Parameter byte Security value Configuration value PCP From Byte2 Configuration block Security value PCP Generally it is sufficient to import the GSD and update the device directory Most HW configuration tools provide a dialouge when a parametrizable module is selected allowing you to select all adjustable parameters easily The parameter telegram is composed in the backround 62 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20
50. a ue UE 4 ET 4 General 1 MS NN ee 4 Scope Of ERR m 6 Waranty Conditions Eu 6 ee 6 PSS UM ne en ne en ee 6 Leere ae 6 INSTALLATION COMMISSINONING annua 7 italia HOT INS IHU ete sieh 8 lllustr tion of the Valve Block nase aa 8 Removing the valve block from the top hat rail 9 Installation of the AirLINE system ts 10 PURE MESTRE ee 11 Eabelling bf the COMME CUS nee na 12 un 13 Commissioning messes ET 13 Electrical COMMISS ON NY itt 13 MAINTENANCE AND TROUBLESHOOTING Winn 15 nen E 16 8644 phoenix 1 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 CONTENTS burkert SYSTEM DESCRIPTION 20 tt 18 B rkert AirLINE modulare elektrical pneumatic automation system 19 Valve ann ee 22 Field bus node Profibus ti 26 Field bus node Profibus DPV essen aha eu 42 Conneccion OU S c ERES 90 Electronic pressure measurement module 104 Basic electr nic MON OS nenn nenne nn 111 Basic pneumatic Moule nern
51. ains elements that can be damaged if force is used Never place the valve block on its side and ensure that you use an approved installation position 8644 phoenix 9 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 INSTALLATION COMMISSIONING burkert Installation of the AirLINE system e g in a control cabinet H ATTENTION During work in the control cabinet observe the relevant safety regulations Before mounting check whether the mounting rail is properly anchored in the control cabinet or in the system Observe the sequence of installation specified in the configuration file s Observe the notes for the connected system gt Observing manufacturer s instructions snap all electrical modules terminals to the left of the valve block onto the standard rail gt Slide the valve block onto the rail along the interface of the preceding module Fw NOTE Alternative for large valve blocks Remove the preceding module Snap the valve block onto the standard rail Slide the block to its final position Snap onthe preceding module again gt Screw the valve block to the rail by tightening the fixing screws clockwise gt Mount all other modules terminals on the rail ATTENTION The valve block is not securely fastened to the standard rail until the fixing screws have been firmly tightened Throughout the installation you must
52. all bus Display of valve status Display of modul status Power dissipation of module in moment of switching Power dissipation of module 400 ms after switching procedure 4x 0 5 W at resistors 4x 0 5 Wat valve coils Display of the modul status only 1 valve position display of the switched position Connection configuration of valve connector 3 4 Add on Valve idi er er EB NE 6526 3 2 way 6527 5 2 way MEO3 4 fold monostable 66x93x60 mm 91 20 20 to 60 C DC 24 V 4 96 mA 48 mA max 15 mA 1yellow LED per valve position 1 green LED per modul 1 valve position 8W 4W 116 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Basic electronic module 3 fold 10 mm monostable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs green LED O Display of the modul status only 1 valve position O function yellow LED Not connected Valve not GND display of the switched position OOO 1 2 3 Valve Basic module type dimension Valve type Function 3 fold with s 6524 3 2 way 10 mm monostable 6525 5 2
53. an then react manually to bus events via index 4 This applies for a module error the form of an acknowledgement binding peripheral error but also after the elimination of a serious error where data communication was no longer possible 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert System DESCRIPTION Bit 0 Acknowledgement local bus stop Bit 1 Acknowledgement peripheral error Bit 7 2 reserved Index 5 Overview of PCP modules and status 3 bytes are read for every PCP module attached Byte 1 Position in the station slot Byte 2 connection status 0x00 PCP connection OK 0x01 No connection 0x02 Module has no PCP 0x03 Timeout from module 0x04 Request running Byte 3 service status 0x00 Idle no action 0x01 Read 0x02 Write Index 47 PCP data to PROFIdrive format Index 47 is a parameter on the DPV1 field bus node via which the connection between master and E A module can be produced on the basis of the PROFIDrive format during DPV1 PCP communication This means that the slot number 1 63 is needed Parameters such as the axis for example are not analysed Index 48 PCP data The connection between master and E A module during DPV1 PCP communication is created via Index 48 The reference to the E A device is made via the slot number 1 63 8644 phoenix 81 MAN 1000010120 EN Version J Status RL released freigegeben
54. and configuration on receipt of the first data telegram Control stop example The control stop is displayed via a broadcast from the CPU313C 2 DP The security values are cut in immediately If the PLC does not display the control stop or if the data exchange without broadcast operate option is not activated the security values are triggered when the watchdog time lapses The previous process data remain valid until that point Analysis of the broadcast is adjustable for the DPV1 field bus node in bit 5 of the control byte parameter telegram byte 11 see Parameter telegram section 8644 phoenix 79 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert DPV1 field bus node object directory The following objects are available on the DPV1 field bus node Slot Index Service Comment 1 63 2 Write Module parameter Write Control byte diagnosis format manual peripheral error Co acknowledgement 0 4 Write Acknowledgement local bus event 1 Local bus stop acknowledgement 2 Peripheral fields acknowledgement 0 5 Read Overview of PCP modules and status 1 63 47 Read Write PCP data to profile profidrive 1 63 48 Read Write data Index 2 Module parameter According to the format of the parameter telegram see Parameter telegram section you can pre set security and configuration values via slots 1 63 for every E A module Th
55. are passive and are not configured Valve discs summarized analogously with electrical digital modules 8644 phoenix 37 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Addressing in the process diagram 1 PAA Byte n F unused bits unused bits Addressing in the process diagram 2 Byten Fal unused bits PAA Byte n unused bits 38 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert System DESCRIPTION Addressing in the process diagram 3 antics uai vai uus uml um Diagnosis of the Profibus connection Standard Device related Byte Status 1 Byte Header byte Byte Status 2 Byte Diagnosis type 0x00 Byte Status 3 Byte Software version Byte Master Address Byte Error type 1 Parameter Byte Manufacturer Config Identifier 4 Interbus Byte Manufacturer BYIG Error number Identifier Byte Module number before error Byte Module number after error Byte ID code Byte Linear code Byte Reserve 8644 phoenix 39 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert DIAGNOSIS AND ERROR ELIMINATION AT T
56. ation based on the last valid Firmware B configuration Adjusting the stop behaviour via the parameter telegram Eigenschaften DP Slave Allgemein Parametrieren Parameter Wert Stationsparameter DP Alarm Mode HH Allgemeine DP Parameter Ger tespezifische Parameter 8 Station Behaviour on Errors Diagnostics Format HE 0116 0016 byte position HE Data Exchange Mode DI32 DO32 byte position 1 Hex Parametrierung Acknowledge of peripheral Faults DPYO Local Bus Run v Local Bus Run Local Bus Stop Byte 0 1 Plug 4 3 2 1 On Global Control Operate only Byte 0 1 2 3 Plug 4 3 2 1 Abbrechen Hilfe 44 8644 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Description of field bus node DPV1 is the expansion of the cyclical data exchange according to IEC61158 to acyclical services Complex devices can be operated easily with this expansion Acyclical data are particularly suitable for data which do not have to be transmitted on a regular basis or are of variable length as is the case for example with an RS232 interface The following differences can be found 1 Acyclical communication via the category 1 master C1 master The C1 master carries out the parameterization during slave start up and is master in
57. ber of data bytes and the presence of individual blocks Data for configuration security value and PCP are determined with the aid of the module specific data sheets Parameterise the configuration data measuring range sensor type on device start up You can only re parameterise via acyclical services in the data exchange mode 8644 phoenix 77 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Switching round bytes in IB IL24 DI16 IB IL24 DO16 terminals In order to adapt the 16 channel digital modules to the data format of the control there is the opportunity to switch the byte position for channel 1 8 and 9 16 By default channels 9 16 slot 3 x and 4 x are on byte n and channels 1 8 slot 1 x and 2 x are on byte n 1 The format is switched with bit 4 in the control byte parameter telegram byte 11 see Parameter telegram section Channels 1 8 slot 1 x and 2 x are then on byte n and channels 9 16 slot 3 x and 4 x on byte n 1 Default Bit 4 0 4 1 Switched Bit 4 1 Switching round bytes on IB IL24 DI32 IB IL24 DO32 terminals In order to adapt the 32 channel digital modules to the data format of the control there are opportunities to switch the byte position of channel groups 1 8 9 16 17 24 and 25 32 By default channel 1 8 slot 1 x are on byte n 3 and channels 9 16 slot 2 x on byte n 2 channels
58. checks the receipt of telegrams within a pre set maximum time If no valid telegram is received during this time the security settings on the slave become active These concern the output modules in particular A failsafe value is issued as a substitute value This also means that communication with the master has ceased e g cable disruption When the communication between master and slave has been restored the slave must start up normally with parameterization and configuration telegram This ensures the re alignment of the local configuration and the configuration deposited on the PLC There are the options to activate de activate the watchdog and when the watchdog is activated to parameterise the time In doing so the values can be set between 0 no monitoring and 650 s in steps of at least 10 ms A series of configuration tools takes over the setting for the user since selecting the monitoring time can also become more complex e g due to cycle times that depend on the network as whole In STEP7 the watchdog monitoring is activated de activated in the HW config under DP slave properties Properties DP slave 4 x General Parameter Assignment Module Order Number GSD file type file BUEROBBA GSD Family 1 0 DP Slave Type 8644 DPV1 DIP8 0N 02 Designation 8644 DPV1 DIP8 0N MEO2 Addresses Node Master System Diagnostic Address 022 PROFIBUS 3 pP master system 1
59. creen electrically connected to the functional earth Recommended cable lengths see Profibus system data Local bus No of connectable AirLINE terminals Limited by software max 64 Limited by power supply unit max logic current consumption of connected local bus module I lt s2 ADC ATTENTION Observe current consumption ofthe modules depends on the specific construction of the station On project planning of an AirLINE station observe the current consumption of the logic of each participant This is given in each module specific data sheet It may differ from module to module Hence the number of possible participants that can be connected 3 x 10 mm valves for add on dimension 16 5 mm in the case of the EEx n version maximum 10 24 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Technical data for the complete system Voltage supply Rated voltage 24 V DC Tolerance 15 20 Valve types 0460 0461 10 10 Current carrying capacity Contacts max 8A Valve block 2 5 A via connector module left Maximum current consumption Logic current Log 1 Log FBKN XI Modul Log Current consumption logic range Log FBKN proportional current in field bus nodes max 1 25 A DC 0 75 A DC for logic supply 0 5 A DC for analog voltage supply Module proportional cur
60. ct company are available on the Internet web site www phoenixcontact com gt Download amp Documetation gt Interbus amp Automation gt Documentation Then enter in the search window e g IL as joker or the exact product designation Burkert has no influence upon the update status of the latter home page or on changes in technical data or presentation on the pages linked thereto 6 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert INSTALLATION COMMISSIONING Installation Commissioning Installation 8 Of The Valve DIGGK qt u a 8 Removing ine valve block from the top hat false sense 9 Installati n ae ea eier 10 Fluidieinstialalon ee 11 Labelling of the connections MM neun 12 Electrical installation ande ei Ra 13 PARC Commissioning uses une 13 EIEEITIEAL COMMISSIONING m 13 8644 phoenix 7 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 INSTALLATION COMMISSIONING burkert Installation instructions The AirLINE system Type 8644 may be combined with the electrical automation systems of various manufacturers You should follow the respective installation instructions ATTENTION Before starting installation wo
61. cteristic curves The sensitivity parameter is the procentual weighting of the last measured pressure value Example Sensitivity parameter 90 see also 90 characteristic The desired mean pressure value is calculated from the formula P k 0 1 P k 1 0 9P k or P k 10 P k 1 90 PAK is the mean pressure value to be calculated filter output P k 1 is the last calculated mean pressure value filter output and P k isthe previously measured pressure filter input Sensitivity Explanation parameter 10 Corresponds to the 10 96 characteristic filter is sluggish very strong smoothing 90 P k 1 10 P k 50 Corresponds to the 50 96 characteristic strong smoothing P k 50 1 50 P k 100 Corresponds to the 100 96 characteristic no smoothing P k 0 96 P k 1 100 96 P k 8644 phoenix 109 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Warning and error messages Warning and error messages telegrams snet from the pressure module may be issued as a result of incorrect parametrization or excursions outside the limits They contain status bytes specially defined for the case for the case of errors whereby status and control byte previously sent by the master are not identical In some cases errors are signalled additionally on the local display Error Status byte Display Remarks
62. d as digital output modules terminals More detailled information is to be found the chapter Commissioning Variants The valves which can be used with AirLine Type 8644 have different connection configurations valve separations and control characteristics For this reason the basic electronic module is available in different versions Possible combinations basic electronic module valve Add on Valve Valve Lengthen Basic module type dimension positions type Function ID code coda 6524 3 2 wa 2fold 44 mm 2 C2 hex mono 6525 5 2 way 5 3 Wege MEO2 2fold bi 11mm 2 oaeo gt gt ge BO nex 41 hex 5 2 way pulse 189 dec 6524 3 2 wa Sfold 44 mm 8 81 hex mono 6525 5 2 way 6526 3 2 wa 2fold 165mm 2 Y C2 hex mono 6527 5 2 way 5 3 way 2fold bi 16 5 mm 0461 Barnes way pulse BD hex 6524 3 2 way 189 dec 3fold 11 mm 41 hex 6525 5 2 way 6526 3 2 wa Afold 16 5 mm 4 6527 5 2 way mono monostable bi bistable with 10 mm valves documentation of the overall system 8644 AirLINE Phoenix be found on the Internet or can be ordered on paper under the identification number 804636 8644 phoenix 111 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Basic electronic module MEO2 2 fold monostable Construction A basic electronic module consist
63. d electrical commissioning of the field bus node Profibus 33 Electrical installation of the field bus node Profibus 35 or ine Profibus DP Dus nodes eec pote 37 Diagnosis and error elimination at the Profibus DB bus nodev 40 FIELD BUS NODE PROFIBUS DPV 1 a 42 DEIN UNC TIONS DEUM 42 Overview of firmware functionalities usa aan 43 Description f teld BUS REDE nase ae eig 44 PCP via process data POP in DEMO ne ee em en 54 Paramelerizali n LO 62 Falsale aa ee ee 65 Watchdog E E 68 Acknowledgement of peripheral GIONS ana ee ek 70 Behaviour in PLC stop NeW ee Re 71 8644 phoenix 17 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert INOW rc 72 Parameter telegram et Rae bin c ni ale 76 Switching round bytes for IB IL24 D116 IB 124 DO16 78 Switching round bytes for IL24 DI32 IB IL24 0032 78 Data Exchange and Global Command Opera
64. d supply unit left Manometer Pneumatic connections pressure measurement module G 1 4 M5 G 1 4 D 10 D4 D 10 NPT 1 4 M5 NPT 1 4 92 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Technical data Housing dimensions width x height x depth Weight Permissible temperature storage transport Permissible air humidity 61 mm x 71 mm x 120 mm incl snap on hooks without Electronic pressue module 220 g with Electronic pressure module 247 g 20 C to 60 C 75 mean 85 occasionally ATTENTION z 3 m H In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure storage transport Protection type Protection class 80 kPa to 106 kPa up to 2000 m NN 70 kPa to 106 kPa up to 3000 m NN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system Cover Manometer Electronic pressure measurement module logical no process diagramm hence no adequate electrical module address required mechanical 47 mm installation
65. dex 3 Byte unused Read Response Slave gt Master Data 4 words VC1 Configuration of the data 81 44 06 07 00 00 00 00 Read Response 5 Byte Error Code 4 Byte unused 8644 phoenix 59 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION bu rkert Clear Request Master gt Slave Data Configuration of the data 5E 03 30 28 Read Slot Index max Length Clear Response Slave gt Master Data 4 words VC1 Configuration of the data 00 00 00 00 00 00 00 00 Clear Response An error is signalled in the read response of the start fragment with 0x44 06 and 07 in this case are the error codes which in accordance with PCP description show that the addressed index does not exist Example 6 Error Non existent object read on an E A module without PCP functionality access to 5FFO sub index 0 to a slot 2 Read Request Master gt Slave Data 4 words VC1 Configuration of the data 01 02 FO 00 00 00 00 Read PCP Slot Index high Index low Sub index 3 Byte unused Read Response Slave gt Master Data 4 words VC1 Configuration of the data 81 D2 00 00 00 00 00 00 Read Response 2 Byte Error Code 5 Byte unused Clear Request Master gt Slave Data 4 words VC1 Configuration of the data 00 XX XX XX XX XX Clear Clear Response Slave gt Master Data 4 words VC1 Configuration of the data
66. dex max Length Read Response Slave gt Master Configuration of the data 5E 03 30 04 81 00 01 07 Read Slot Index Actual length 4 Byte Object data From this example you can see how the write read sequence typical for the PROF Idrive profile delivers the queried value on reading it In this case the write response contains no data It merely indicates that the write request was received on profibus terminal 8640 DPV1 MEO2 The read delivers the data first Example 3 Manual acknowledgement of peripheral errors writing on the DPV1 field bus node Slot 0 Index 4 Write Request Master gt Slave Configuration of the data 5F 00 04 01 02 Write Slot Index Length Data Write Response Slave gt Master Configuration of the data Write Slot Index Length 5F 00 04 01 Here the data block is only important in the request The response indicates that the command was received Example 4 Writing on object 5FFF sub index 0 of an RS232 on Slot 4 Write Request Master gt Slave Configuration of the data 03 30 19 02 5F FF 00 14 Write Slot Index Length Data overall Write PCP Index High Index 00 06 02 00 00 24 0D 00 Low Sub index Length PCP Data 20 Byte Object data 00 00 00 11 13 00 00 00 00 00 00 Write Response Slave gt Master Data Configuration of the data 5F 04 30 19 Write Slot Index Length Read Request Master gt Slave Data Configuration of the data 5E 04 30 28 Read Slot Index max
67. dimension 47 mm installation dimension electrical no current consumption 66 mA fluidic lefd hand limitation of valve block left hand supply lefd hand limitation of valve block left hand supply 8644 phoenix 93 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Conector modules pneumatic left type ME03 Variants Supply port P 1 Connection X Exhaust port R S 3 5 without manometer G 3 8 G 1 8 NPT 3 8 NPT 1 8 with manometer NPT 3 8 NPT 3 8 NPT1 8 NPT 3 8 Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants End supply unit left Cover Manometer Electrical interface Burke Phoenix in the valve block AirLINE Pneumatic connections G 3 8 G 1 8 G 3 8 NPT 3 8 NPT 1 8 NPT 3 8 94 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Technical data Housing dimensions width x height x depth Weight Permissible temperature storage transport Permissible air humidity 74 mm x 93 mm x 142 mm incl snap on hooks 400g 20 C to 60 75 mean 85 occasionally ATTEN
68. ding and writing can be done with a sequence of 1 2 steps since the indices are only 8 bits long Read Read Polling 1 a Dispateching a read on slot x b Polling the answer onto the read Write Write Polling Read Polling 1 a Dispatching a write on slot x b Polling the answer onto the write Indices 2 to 5 are used for accesses to objects from the DPV1 field bus node Format of write and read accesses request and response The format for all accesses request and response read and write in DPV1 is DPV1 Header Data PCP DPV1 gt The DPV1 header here always has the format lt DPV1 Dienst gt Slot lt DPV1 Index gt lt DPV1 Length gt In the event of an eroneous response the format inthe event of an E A module error lt DPV1 Service gt Slot lt DPV1 Index gt lt DPV1 Length gt lt Error Data PCP DPV1 gt inthe event of a DPV1 error DPV1 Service lt Error Decode gt Error Code 1 Error Code 2 gt The Data PCP DPV1 are optional according to service and are configured as summarized in the following table 48 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert SvsrEM DESCRIPTION Configuration of the data depending on the service Access Write objects DPV1 bus node Read objects DPV1 bus node Service Request Response Request Response Data Object data None None Object data Wr
69. dress burkert Fluid Control Systems Service Department Chr B rkert Str 13 17 D 76453 Ingelfingen Tel 07940 10 111 Fax 07940 10 448 E mail info de buerkert com or your B rkert distribution center see list of addresses on the last few pages NOTES The further error descriptions see User s Manual nterbus Inline IB IL SYS PRO UM or the chapter System Descriptions section Field Bus Nodes Profibus DP 16 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION System description BURKERT AIRLINE MODULAR ELECTRICAL PNEUMATIC AUTOMATION SYSTEM ee c 19 FEAT E her 19 s cuf 19 DESIGN OR INS SYSIEM MM Em 20 VRLVEIBLBER 22 Connector modules Te amp d8l eicere naeh 22 UNMIS aeee RR PER RH ER 23 Technical data for the valve block netten erret tt east Ee eve FERRE naar Rea e ERE 24 Technical data for the complete system 25 FIELD BUS NODE PROFIBUS DP u auc n Dun dC I 26 Description of the Profibus DP field bus 26 Technical data of the field bus module Profibus DP bus 31 Installation an
70. e Connector modules feeders Feeders in the form of pneumatic connector modules form the fluidic interface between the supply line and the internal supply structure The fluid is passed on via the feeder from one valve unit to the next In order that the supply pressure remains almost constant over the entire path additional feeders may be necessary It is recommend to insert a feeder after 24 02 or 16 MEOS valve positions The use of intermediate feeders also enables segments to be built up when the pneumatic channels are closed between individual valve units Electr connector Electrical Electr connec module qeshunning tor module Pneumatic Pneumatic Pneumatic supply module supply module supply module Connector Intermediate Connector module left supply module right Schematic representation of supply 22 5 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION VALVE UNITS Construction Valve units are of modular construction and consist of Basic electronic modules Basic pneumatic modules Valves Valves Basic electronic module Service ports outputs Modular construction of the valve units The digital outputs on which the valves sit are switched on the basic electronic module Depending ont he function these switch the internal P channel to the service ports outputs of the pneumatic module
71. e DPV1 field bus node monitors the connection to the master This makes index 2 a parameter deposited on the DPV1 field bus node with reference to E A modules Index 3 Control byte The parameter telegram provides a user specific byte for the DPV1 field bus node with which for example the diagnosis format can be selected However in addition to transmission in the parameter telegram byte 11 see Parameter telegram section it is also possible to pre set the byte under index 3 This means that you can re parameterise during operation BitO 0 nostopin event of error local bus 1 stop in event of error local bus Bit1 automatic error acknowledgement e g in event of peripheral errors manual acknowledgement necessary Bit 3 2 00 Status PDU format 01 ID related diagnosis 10 manufacturer specific diagnosis DPV1 FELDBUSKNOTEN Bit4 DI16 and DO16 Format Byte 0 Byte 1 DI16 and DO16 Format Byte 1 Byte 0 Bt5 Data exchange with Broadcast Operate Data exchange without Broadcast Operate Bit 7 6 reserved Index 4 Acknowledgement local bus event With index 3 bit 0 and 1 it is possible to adjust the different behaviour in the local bus By default the occurring peripheral errors are acknowledged automatically and the local bus if possible kept permanently on Run However depending on the application it may be asked that an automatic acknowledgement is not permitted and particular measures must be taken You c
72. e plug connections gt Torelease the hoses depress the pressure ring and pull out the hose 8644 phoenix 11 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 INSTALLATION COMMISSIONING burkert Pneumatic connections valve units ES NOTE With 3 2 way valves the upper ports remain free Labelling area Service ports with 5 2 way valves Service ports with 3 2 way valves 8 fold valve unit or 4 2 fold valve units Variants 5 2 way valves ee T owes oem EU ES um a P aiii E pan M 3 iii 3 2 way valves omms Service port above 0 internally closed off internally closed off internally closed off M5 M7 Service port below 2 D 6 D4 D1 4 Assembly gt Plug D6 04 01 4 or screw M 5 M7 the connections depending on the version into the respective service ports gt With threaded versions connecting nipples may be used Labelling of the connections gt Write the valve port data on the provided Labels 12 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert INSTALLATION COMMISSIONING Elektrical installation You can find information regarding the electrical installation in the Phoenix Contact handbook nterbus Inline IB IL SYS PRO UM or in the System Description chapter Paragraph Field Bus Nodes Profibus DP Fluidic commissioni
73. eight 544g Storage temperature 20 to 60 C Rated voltage under load DC 24 V No of valve outputs 2 Current consumption per valve position during switching 96 mA Current consumption per valve position after ca 400 ms 48 mA Current consumption from the back wall bus max 15 mA Display of valve status Display of modul status Power dissipation of module in moment of switching Power dissipation of module 400 ms after switching procedure 2 x 0 5 W at resistors 2 x 0 5 W at valve coils 1 yellow LED per valve position 1 green LED per modul 1 valve position 4W 2W 8644 phoenix 115 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Basic electronic module 4 fold monostable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs green LED no function yellow LED 1 Not connected 2 Valve 3 Valve not GND 4 FE Possible combinations with valve types 4 fold 16 5 mm 4 monostable Technical data Dimensions WxHxD Weight Storage temperature Rated voltage under load No of valve outputs Current consumption per valve position during switching Current consumption per valve position after ca 400 ms Current consumption from back w
74. en printed 20 01 2015 burkert System DESCRIPTION Variants The supply units have been designed in various variants to take account of differing requirements For simple commissioning and diagnosis supply units are available with a manometer You can obtain the fluidic connections with straight or conical screw connections as well as with fast coupling systems For special functions the fluidic connections may be used for different purposes e g the exhaust air connection may be used for the pilot valve as a connection for the auxiliary control air whereby different pressures may be applied for supply and for control of the valve The supply units differ in e g Manometer electronic pressure measurement module Connection type mpn 12 Auxiliary control air yes no 8644 phoenix 91 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Connector modules pneumatic left type MEO2 Variants Supply port P 1 Connection X D 10 D4 Exhaust port R S 3 5 D 10 NPT 5 NPT Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants Cover Electrical interface B rkert Phoenix in the valve block AirLINE En
75. eplacement value Channel 2 E Replacement Value Channel 3 E Replacement value Channel 4 8 Replacement value Channel 5 E Replacement Value Channel 6 8 Replacement Value Channel 7 Hex parameter assignment Zo oo o ooo Properties DP slave Address D Parameter Assignment zi Gy Station parameters Device specific parameters E Module activation E Error Behaviour Replacement Value Channel 1 E Replacement Value Channel 2 Hex parameter assignment enable Switch replacement value 15000 H ATTENTION Illustration of substitute values for an 8 channel digital output module Illustration Selection of substitute values for a 2 channel analogue output module data The description of the module format in the GSD is not restricted by expanding security and parameter values independent parameters are added to the previous configuration 66 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Entry into effect of the failsafe values Failsafe values become valid there is no connection to the PLC watchdog One example of this is a severed or unattached cable If the watchdog period has lapsed without any telegrams being received then the substitute values is issued when the watchdog is activated the control is
76. er threshold value set in the module is read out Return value of data byte 10 to 99 1 to 9 9 bar x dc Upper threshold X 9 to 100 value OxF7 0x64 LINE X 0x94 0 255 0x00 0xFF Ox9F 1 to 100 0x01 0x64 20 1 see Unit of pressure display 2 see Threshold values and reaction time de don t care decimal values in brackets Reaction time Sensitivity degree of smoothing Unit of pressure display Range of values 9 to 100 0 9 to 10 bar The upper threshold value must be greater than the lower threshold value The upper threshold value set in the module is read out Return value of data byte 9 to 100 0 9 to 10 bar Range of values Value 0 threshold treatment deactivated Value 1 255 threshold treatment activated Reaction time that may be set 0 ms to 7 62 s in 30 ms steps Calculation reaction time value 1 x 30 ms Feedback value data byte 0 above 255 set threshold value see Range of values 1 to 100 The larger the value the more strongly the pressure value last measured is included in the mean value calculation PT 1 filter the higher is the sensitivity and the lower is the degree of smoothing 1 Value sensitivity degree of smoothing Value 100 i e the pressure value measured is weighted to 100 and the previous measurement to 0 In this case the filter is deactivated The sampling frequency of t
77. ere Total power loss in the terminal Pi Power loss for bus operation without peripheral loading constant Power loss with periphery connected Current consumption of participant n from logic supply n Index designating the number of participants connected n 1 to a a Number of participants connected supply with logic voltage T Sum of all current consumed by participants from the 7 5 V logic supply max 2 A re Current consumption of participant m from analog supply m Index designating the number of nalog participants connected m 1 to b b Number of analog participants connected supply with analog voltage b 2 T Sum of all current consumed by participants from the 24 V analog supply max 0 5 A m Derating Substituting the maximum currents of 2 A logic and 0 5 A for analog terminals in the formula for calculation of the power loss with periphery connected we obtain P ep 2 2 W 0 35 W 2 55 W PERI This 2 55 W corresponds to 100 network loading capacity in the derating curves given by the derating curves is not exceeded As can be seen from the formula the total loading with attached periphery is the relevant quantity If for example no current is consumed by the analog supply the fraction of the current from the logic supply may be greater 28 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu
78. erungssystem das fur den Einsatz im Schaltschrank oder Schaltkasten optimiert wurde Sie dient zur Steuerung pneumatischer Anlagen mit dem vorgegebenen Feldbus System Sie besteht aus den elektrischen und pneumatischen Komponenten und kann je nach Bedarf erweitert werden Alle elektrischen Daten sind auf 24 V DC ausgelegt und der Betreiber hat daf r Sorge zu tragen dass die Bemessungsspannung durch St rungen um nicht mehr als 40 berschritten wird Technische Daten Bemessungsspannung 24 V DC Nennleistung 1 0 25 W pro Magnetventil Umgebungstemperaturbereich 0 C bis 55 C Druckbereich 2 5 bar bis 7 bar verwendete Magnetventiltypen 6524 und 6525 max Anzahl der Magnetventile 64 Vorsteuerung f r genannte Ventiltypen 6104 16 Pr fbericht PTB Ex 02 21358 17 Besondere Bedingungen nicht zutreffend 18 Grundlegende Sicherheits und Gesundheitsanforderungen durch vorgenannte Norm abgedeckt Zertifizierungsstelle Explosionsschutz Braunschweig 24 Juni 2002 Im Auftrag gez Wilkens L S Dipl Ing R Wilkens Seite 2 2 Konformit tsaussagen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese Konformit tsaussage darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig A4 8644 phoenix MAN 1000010120 EN Version J Status RL released
79. es are used in order to clarifiy the correlations Example 1 Reading the attached local PCP participants and their status slot 0 index 1 on the DPV1 field bus node Read Request Master gt Slave Data 4 words VC1 Configuration of the data 03 00 00 05 00 00 00 00 Read Response Slave gt Maste Data 4 words VC1 83 00 03 03 01 00 00 00 Clear Request Master gt Slave Data 4 words VC1 Read Slot Index high Index low Sub index 3 Byte unused r Configuration of the data Read Response Status Actual length 3 Byte Object data 2 Byte unused Configuration of the data 00 XX XX XX XX XX XX Clear Clear Response Slave gt Maste Data 4 words VC1 r Configuration of the data 00 00 00 00 00 00 00 00 Clear Response Example 2 Reading the object 5FFF sub index 2 of a IL RS232 on slot 3 Read Request Master gt Slave Data 4 words VC1 Configuration of the data 01 03 5F FF 02 00 00 00 Read PCP Slot Index high Index low Sub index 3 Byte unused 8644 phoenix 57 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Read Response Slave gt Master Data 4 words VC1 Configuration of the data 81 00 01 07 00 00 00 00 Read Response Status Actual length 1 Byte Object data 4 Byte unused Clear Request Master gt Slave Data 4 words VC1 Co
80. eto will also become pressureless and a movement may be triggered f the volume on the actuator side is large install a device by which the service ports can be shut off to prevent movement of the actuator On removal of a valve for functional reasons a relatively large amount of air is initially blown off to ambient since the pressure shut off can close only when the required presure difference is reached Automatic shut off however significantly reduces the air loss so that only a small leak remains after closure gt On assembly of the valve make sure the seal is inserted correctly gt Assemble the valve with the tightening torques stated in the operating instructions gt On assembly of the valve may sure the service ports are also pressurized in the corresponding rest position of the valve up to the time it is switched Any actuator connected may execute a movement because of the pressurization Make sure that such movements of the actuator do not cause damage or undesired actions in the system Fw NOTE Before exchanging a valve we recommend bringing the system electrically into a safe basic condition 120 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Valves Type 6524 6525 Type 6526 6527 Type 0460 0461 EEX Approval Il 3 G EEx nA II T4 for Type 6524 6525 and Type 6526 6527 Ge
81. festgehalten Die grundlegenden Sicherheits und Gesundheitsanforderungen werden erf llt durch bereinstimmung mit EN 50021 1999 Falls das Zeichen X hinter der Bescheinigungsnummer steht wird auf besondere Bedingungen f r die sichere Anwendung des Ger tes in der Anlage zu dieser Bescheinigung hingewiesen Diese Konformit tsaussage bezieht sich nur auf Konzeption und Bau des festgelegten Ger tes gem Richtlinie 94 9 EG Weitere Anforderungen dieser Richtlinie gelten f r die Herstellung und das Inverkehrbringen dieses Ger tes Die Kennzeichnung des Ger tes mu die folgenden Angaben enthalten EExnAllT4 Zertifizierungsstelle Explosionsschutz Braunschweig 24 Juni 2002 Im Auftrag gez Wilkens L S Dipl Ing R Wilkens Seite 1 2 Konformit tsaussagen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese Konformit tsaussage darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 8644 phoenix A3 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 APPENDIX burkert Physikalisch Technische Bundesanstalt Braunschweig und Berlin 13 Anlage 14 Konformitatsaussage PTB 02 ATEX 2048 15 Beschreibung des Gerates Diese Einheit ist ein elektrisches und pneumatisches Automatisi
82. g RS232 modules including in the process data channel various diagnosis formats acknowledgement of peripheral errors from the application program adaptation of the high byte low byte format to the control format on 16 and 32 channel input and output modules These functions are however only available on new devices from serial number 37344 onwards When scheduling projects for the device use the BUEROOFO gsd GSD or the device entry 8644 DPV1 DIP8 OFF 02 in the S7 hardware configurator Position ON The device provides all new functions in the ON position Stop behaviour which was set via DIP switch 8 in the old device is now adjusted via the parameterization When scheduling projects for the device use the BUERO6BA gsd GSD or the device entry 8644 DPV1 DIP8 ON MEO2 in the S7 hardware configurator DIP switch assignment DIP switch settings on PROFIBUS bus terminal from serial number 37344 onwards DIP switch Relevance 1t0 7 PROFIBUS address in binary display 0 to 127 in decimal display Switch 1 establishes the least significant bit LSB 2 Switch 7 establishes the highest significant bit HSB 2 8 Inline station operating mode ON New mode with DPV1support security values and parameterization OFF Compatible mode to PROFIBUS bus terminal up to serial number 37343 9 and 10 When using an LWL connector both switches are on ON in order take account of the
83. h XXh Relevance You will find the description of this error messages in the general INTERBUS documentation Firmware services and error messages All error codes of error category O9h are listed there in Error codes concerning user error under code 09h xxh Cause Resolution Check in your device description 84 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Error description Parameter error on the PROFIBUS SET_PRM Telegram Type 1 No Cause of error Resolution 1 An incorrect terminal number is being Check whether the terminal is used parameterizable 2 A parameter block is incomplete The number of terminals and parameter blocks does not match 3 The data length of the parameter block is Check the number of parameters too small 4 The data length of the parameter block is Check the number of parameters too big 5 The internal block for configuration Check the configuration of the parameters security value and PCP is too small for the terminals 6 Header byte of the module parameter is Check the first byte of the module not correct parameters 7 PCP initialisation of a terminal that has Check the planning PCP functionality 8 Too many data blocks for the terminal The number of terminals and parameter blocks does not match 9 Incomplete data block in a de activated Check the number of para
84. he 2 way and 8 way versions an integral pressure shut off is available as an option With this option a faulty valve may be exchanged under pressure without relieving the pressure in the entire valve island or system On exchange of the valve the open cross section is reduced by a mechanism until only a very small leak remains Feature and limitations Through the use of a pressure shut off some limitations arise in respect of the operating data of the overall system The flow though valve types 6524 25 is reduced to ca 60 The operating pressure range possible lies between 5 and 7 bar When using valves with external auxiliary control air the pressure supply for the pilot valves is not shut off Hence pressure shut off may be used only in connection with valves with internal auxiliary control air within the limited pressure range Pressure shut off may be combined with the integral non return valves When using basic modules with pressure shut off take care that the pressure supply for the valve islands is executed with a suitably large volume minimum hose diameter 8 6 mm Procedure on exchange of a valve ATTENTION Only valve may be removed at a time On disassembly note that in each case only the pressure channel is shut off This means that any pressure applied to the service ports A or B is relieved on rem oval of the valve Consequently an actuator connected ther
85. he delivery Please order the plug according to the ordering data in the data sheet The cover plate is included with the bus terminal Use this plate to terminate the AirLINE station The cover plate has no electrical function It protects the station from ESD pulses and the user from touching dangerous voltages 26 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 rkert System DESCRIPTION Special features with DIP switch 8 As is not the case for the PROFIBUS bus terminal up to serial number 37343 GSD file BUEROOFO gsd device entry Typ8644 for new devices from serial number 37344 onwards DIP switch 8 will no longer be used for setting the stop behaviour but for differentiating between DPVO and DPV1 mode For new devices stop behaviour is set via the parameter telegram Eigenschaften DP Slave 3 X Allgemein Parametrieren Parameter Wert Sy Stationsparameter DP Alarm Mode E 71 Allgemeine DP Parameter Ger tespezifische Parameter E Station Behaviour on Errors JlocalBus Run 7 E Acknowledge of peripheral Faults Local Bus Run Diagnostics Format DI16 DO16 byte position Byte 0 1 Plug 4 3 2 1 Data Exchange Mode On Global Control Operate only L E 0132 0032 byte position ne Plua4 3 2 mcg Hex Parametrierung DPVO f Abbrechen Hilfe D
86. he parameter block is too small OxF4 0 The data length of the parameter block is too big OxF5 0 The internal block for configuration security value and PCP is too small OxF6 0 Header byte from the module parameter block is not correct OxF7 0 initialisation for a module that has no PCP functionality OxF8 Too many data blocks for the module 82 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert System DESCRIPTION Error codes during PCP communication State conflict Coding 05h 01h Relevance start or stop command was sent twice Cause Error only occurs during the start or stop service Since start or stop has already been carried out the service cannot be carried out again Resolution No action necessary Hardware fault Coding 06h 02h Relevance Access to the object failed due to a hardware fault Cause e g no peripheral voltage Resolution Remedy the fault Object Access Denied Coding 06h 03h Relevance The object has restricted access rights Cause The object may only be able to be read but is not writable or it is password protected Resolution Check the access rights in the object description Object Attribute Inconsistent Coding 06h 05h Relevance A service parameter was given with an impermissible value Cause e g an incorrect length indication or an impermissible sub index Resolut
87. he pressure measurement module is 50 Hz TA 20 ms Return value of data byte 1 to 100 Acknowledge telegram is required between different parametrizations Instead of this one can request process data The pressure value is always sent over the bus in kPa The pressure unit can only be canged on the local unit 8644 phoenix 107 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Threshold values and reaction time If the measured value exceeds the upper threshold value or lies below the lower threshold value after expiry of a set reaction time warning messages are sent via the bus see chapter Warning and Error Mes sages At the same time the pressure value on the local display alternates with the message HI upper threshold value or LO lower threshold value If the pressure returns to the proper range before expiry of the reaction time the watchdog is reset After the next excursion outside the limits the reaction time again runs for the full period before warning messages are issued If the reaction time is set to zero the threshold treatment is deactivated i e the set threshold values without effect 7B pressure curve upper threshold value lower threshold value 2 2 reaction time t m RE a a a a ma ma va ur AAT AT ATA A AMAA A A MA Pr I BR ma a a aa Pa
88. he right connection module is electrically passive logical No process diagram hence no address required mechanical 56 mm installation dimension electrical No current consumption fluidic Right hand limitation of valve block right hand supply 8644 phoenix 103 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert ELECTRONIC PRESSURE MEASUREMENT MODULE PMM General description The electronic pressure measurement module PMM is connected to the adjacent modules by an electrical interface and communicates via the field bus The pressure value is shown on the 7 segment display At the same time this value can be called up in the overriding control system The module requires two input data bytes The first data byte is used as a status byte the second for the actual pressure value Electronic pressure measurement module PMM Features Measurement units selectable Pressure range absolute Media Module configuration Warning message Visualization bar kPa psi 1 to 10 bar clean dry air non corrosive gases via field bus pressure unit thereshold value degree of smoothing reaction time when pressure too high or too low on local display 7 As a result of the 3 digit display the display ranges from 90 kPa to 990 kPa corresponding to 0 9 to 9 9 bar on the kPa setting Factory settings as delivered Pressure unit bar
89. ion Check the parameters on the basis of the object description and re set the service with the corrected values Error messages in communication Object Access Unsupported Coding 06h 06h Relevance The service used cannot be applied to this object Cause e g a program sequence can be started or stopped but not read Resolution Check which services are permitted for this object in the object description 8644 phoenix 83 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Object Non Existent The object does not exist The Index parameter probably has an incorrect value Check the index of the basis of the object description and re set the service Other error messages Application Error Relevance Device specific error message no error in communication Cause Resolution Check in your device description Firmware Error Coding 09h XXh Relevance You will find the description of this error messages in the general INTERBUS documentation Firmware services and error messages All error codes of error category 09h are listed there in Error codes concerning user error under code 09h xxh Cause Resolution Check in your device description Fw NOTE Specific error codes can be deposited depending on the E A terminal These are listed in the respective data sheet manual Firmware Error Coding 09
90. is optional Drawing showing variants Intermediate supply Manometer Pneumatic connections D 10 NPT 1 4 D4 M5 D10 NPT 1 4 96 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Technical data Housing dimensions width x height x depth 52 mm x 71 mm x 119 mm incl snap on hooks Weight 118g Permissible temperature storage transport 20 C to 60 Permissible air humidity 75 mean 85 occasionally ATTENTION H In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation 80 kPa to 106 kPa up to 2000 m UNN Permissible air pressure storage transport 70 kPa to 106 kPa up to 3000 m UNN Protection type IP 20 to IEC 60529 Protection class Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system The intermediate supply is electrically passive logical No process diagram hence no address required mechanical 33 mm add on dimension electrical No current consumption fluidic Additional supply 8644 phoenix 97 MAN 1000010120 EN Version J Status RL released freigegeben p
91. ite objects E A module Read objects E A module Write objects with Invoke ID Read objects with Invoke ID Write Request Write Write Response Write Read Request Write Read Response Write Write Request Read Write Response Read Write PCP Index High Index Low Sub index Length PCP Data x Bytes Object data None None PCP acknowledgement Read PCP Index High Index Low Sub index None Read Request Read Read Request Read Write Request Write Write Response Write Write Request Write Read Response Write Write Request Read Write Response Read None PCP acknowledgement Invoke ID Write PCP reserved reserved reserved reserved Index High Index Low reserved Sub index reserved Length PCP Data x Byte PCP Object data None None Invoke ID mirrored Write PCP reserved reserved None Read Request Read Read Response Read None Invoke ID mirrored Read PCP reserved reserved reserved Length PCP Data x Byte PCP Object data For all data accesses a distinction must be made between accesses to modules in the local bus and data on the DPV1 field bus node according to the following table Data type Access to Access to DPV1 Slot Index Local bus bus node Module parameter 1 63 2 Control byte byte 4 ofthe DPV1 bus node 0 3 Local bus stop acknowledgement P X 0 4 Peripheral fields acknow
92. lange seal and O ring 3 2 valve gt Loosen the functional module at the rear latching mechanism and pull away upwards from the distributor module backplane bus without tilting it Set the new functional module vertically on the distributor module back plane bus and press downwards until it can be heard to latch in gt Place valve with clean inserted flange seals O rings onto the valve position and tighten the screws according to the adjacent assembly drawing 8644 phoenix 21 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert VALVE BLOCK The valve block is composed of the following modules Connector modules supply units collective ports for supply exhaust and auxiliary control air Valveunits service ports miscellaneous vales 8 fold valve Intermediate units supply Electrical interface Supply unit right Electrical interface 3 gt 3 42 2 fold valve units 2 fold valve units Connector module right Connector module left Example of a valve block schematic Viewed from the outside the pneumatic automation system represents a closed electrical unit Owing to the modular construction the number of internal bus participants and the current consumption of the valve block may vary The valve block and each electrical module terminal provide a standardized electrical interface to the outsid
93. ledgement X 0 4 Overview of PCP modules and status X 0 5 PCP data 1 63 48 Reserved EN 47 8644 phoenix 49 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert When accessing the DPV1 field bus node use the know DPV1 format carry out write and read accesses in 1 2 steps As with PROFIdrive the data block Data is expanded by additional parameters for accesses to the local bus the sequence now consists of 2 4 steps The parameters have the following relevances lt DPV1 Service gt in request differentiation between DPV1 read 0 5 DPV 1 write Ox5F in response differentiation between OxDE Read Error and OXDF Write Error lt Slot gt The slot for the module in the station to be addressed The DPV1 bus node is addressed with Slot 0 the first E A module with Slot 1 the second with Slot 2 etc lt DPV1 Index gt Index 48 should be used for accesses to the communication objects of the local bus Index 2 5 should be used for the other services Index 47 is reserved for future purposes and should therefore not be occupied see also table Objects on the DPV1 field bus node lt DPV1 Length gt For write accesses the length of the subsequent data is indicated here for write accesses the length of the expected data In the event of a response the actual length of the data is found here lt Error Data PCP DPV1 gt err
94. llee 100 D 38116 Braunschweig ES NOTE Design Inspection Certificate PTB 02 ATEX 2048 is to be found in the Appendix For temperature classes and electrical data see Technical data A2 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert APPENDIX Physikalisch Technische Bundesanstalt Braunschweig und Berlin gt N wa OS Zn 10 11 12 Konformitatsaussage Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgefahrdeten Bereichen Richtlinie 94 9 EG Pr fbescheinigungsnummer PTB 02 ATEX 2043 Ger t Ventilinsel Typ 8644 Hersteller B rkert GmbH amp Co KG Anschrift Christian B rkert Stra e 13 17 74653 Ingelfingen Deutschland Die Bauart dieses Ger tes sowie die verschiedenen zul ssigen Ausf hrungen sind in der Anlage und den darin aufgef hrten Unterlagen zu dieser Pr fbescheinigung festgelegt Die Physikalisch Technische Bundesanstalt bescheinigt als benannte Stelle Nr 0102 nach Artikel 9 der Richtlinie des Rates der Europ ischen Gemeinschaften vom 23 M rz 1994 94 9 EG die Erf llung der grundlegenden Sicherheits und Gesundheitsanforderungen f r die Konzeption und den Bau von Ger ten und Schutzsystemen zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen gem Anhang II der Richtlinie Die Ergebnisse der Pr fung sind in dem vertraulichen Pr fbericht PTB Ex 02 21358
95. matic build up of potential groups current data and safety circuits Combination of valve units and terminals in differing cluster size 2 fold 4 fols for space and price optimized station construction Advantages This principle brings the following advantages Flow optimized valve structure Pressure range from vacuum to 10 bar Flow rates of approx 300l min or 700 l min with a valve width of 10 mm and or 16 mm Integration of non return valves into the pneumatic base module optional High service life through rocker technology with oiled and non oiled air Simple combination of different functions configuration and extension through high level of modularity Numerous valve functions 3 2 5 2 monostable bistable and 5 3 way functions Mechanical Manual Emergency operation Different pressure levels possible in a single chain Integration of pressure gauges for display of the operational pressure Central compressed air supply via connection modules possible on both sides as well as intermediate supply 8644 phoenix 19 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Design of the system Central control SPC Valve block a a ences seen Field bus node 1 e G Profibus DP Valve plate Valve plate Connection module Connection module m x
96. meter OxF1 0 An incorrect module number was used OxF2 0 The parameter block is incomplete OxF3 The data length of the parameter block is too small OxF4 The data length of the parameter block is too big OxF5 The internal block for configuration security value and PCP is too small OxF6 0 Header byte from the module parameter block is not correct OxF7 0 PCP initialisation for a module that has no PCP functionality OxF8 0 too many data blocks for the module 8644 phoenix 41 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert FIELD BUS NODE PROFIBUS DPV1 New functions As part of the expansion of field bus node Profibus DPV1 article no 00148837 new functions have been added and suggestions taken into account DPV1 for category 1and category 2 masters e acyclical communication with g RS232 modules including in the process data channel Parameterization of E A modules Failsafe values various diagnosis formats acknowledgement of peripheral errors from the application program adaptation of the high byte low byte format to the control format on 16 and 32 channel input and output modules Special features of the DIP 8 switches Position OFF default setting The device is exchange compatible with the predecessor up to serial number 37343 and provides the following new functions acyclical communication with e
97. meters terminal Parameter error on the PROFIBUS CHK CFG Telegram Type 2 No 1 Cause of error Fewer AirLine terminals were configured than are present in the station More AirLine terminals were configured than are present in the station The first byte of the special ID format of the AirLine terminal contains errors Too few bytes from the special ID format for the last AirLine terminal configured The sum of configured process data for inputs and outputs on the station is greater than 184 bytes DIP8 OFF or 176 bytes DIP8 ON The ID code of the configuration does not match that of the AirLine terminal Resolution Add the terminals in the configuration Delete the superfluous terminals from your configuration or add the missing terminals to the station Ascertain the precise location of the error with the aid of the device specific diagnosis in your control Check the ID format Bring together serveral AirLine terminals in the configuration so that the process data become compressed fewer empty bits Ascertain the precise location of the error with the aid of the device specific diagnosis in your control Check the configuration in the hardware configurator 8644 phoenix 85 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Cause of error The length code of the configured AirLine
98. ne modules are plugged in terminals and loop 2 modules are present in the station If yes reduce the number 7 The sum of process data for the inputs and Remove the terminals from the station outputs on the PROFIBUS is greater than 176 bytes 184 bytes in DPVO mode 8 More than eight PCP slaves are plugged Reduce the number of PCP terminals in in the station 8644 phoenix 87 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Local bus errors in the station Type 4 No Cause of error Resolution 1 An error has occurred in the local bus Ascertain the precise location of the error signal Data In locally on the basis of the LEDs or with the aid of the device specific diagnosis in your control Check the connection between the displayed participants 2 An error has occurred in the local bus Ascertain the precise location of the error signal Data Out locally on the basis of the LEDs or with the aid of the device specific diagnosis in your control Check the connection between the displayed participants 3 An error in the data transfer between Check the configuration of the station AirLine terminals has occurred The error could not be located 4 The AirLine terminal is not ready Ascertain the precise location of the error with the aid of the device specific diagnosis in your control Check the electrical connection 5 The
99. neral description Automation systems are increasingly used in all areas where control duties are to be performed The valves thereby form the interface between electronics and pneumatics The valves consist of a pilot solenoid valve and a pneumatic valve Pilot valve and housing are clipped or screwed together The working principle enables the switching of high pressures at low power consumption and with short switching times The valves are maintenance free 8644 phoenix 121 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Variants With AirLINE Type 8644 valves with the following circuit functions may be integrated Valve 3 2 way 3 2 way 5 2 way 5 3 way 5 2 way pulsed Circuit function NC D NO NC D N C vacuum NC C vacuum NC 9 C D C D L blocking middle position N exhausted L blocking middle position N exhausted Actuation Internal control air Auxiliary control air Internal control air Auxiliary control air Internal control air Auxiliary control air Internal control air Auxiliary control air internal control air internal control air Width 10 16 10 16 10 16 10 16 Type 6524 6526 6525 6527 0460 0461 0460 0461 Storage temperature 20
100. nfiguration of the data 00 XX XX XX XX XX XX XX Clear Clear Response Slave gt Master Data 4 words VC1 Configuration of the data 00 00 00 00 00 00 00 00 Clear Response Example 3 Manual acknowledgement of peripheral errors writing on the DPV1 field bus node slot 0 index 4 Write Request Master gt Slave Data 4 words VC1 Configuration of the data 04 00 00 04 00 01 02 00 Write Slot Index high Index low Sub index Length Value 1 Byte unused Write Response Slave Master Data 4 words VC1 Configuration of the data 84 00 00 00 00 00 00 00 Write Response Status 6 Byte unused Clear Request Master gt Slave Data 4 words VC1 Configuration of the data 00 XX XX XX XX XX XX XX Clear Clear Response Slave gt Master Data 4 words VC1 Configuration of the data 00 00 00 00 00 00 00 00 Clear Response Example 4 Writing fragmented on object 5FFF Sub index 0 of an RS232 on slot 4 Write Request Master gt Slave Data 4 words VC1 Configuration of the data 12 04 5F FF 00 14 00 06 Write PCP Slot Index high Index low Sub index Length 2 Byte Data Write Response Slave gt Master Data 4 words VC1 Configuration of the data 12 00 00 00 00 00 00 00 Write Response Status 6 Byte unused 58 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION
101. ng Measures to be taken before fluidic initialization gt Check the connections voltage and operating pressure gt Make sure that the max operating data see rating plate are not exceeded gt Check allocation according to instructions of ports 1 and 3 or 5 these shall under no circumstances be swapped gt For electrical operation unlock the manual override Fluidic commissioning gt Switch on the pressure supply gt Only then switch on the voltage Electrical commissioning You can find information regarding the electrical initialization in the Phoenix Contact handbook nterbus Inline IB IL SYS PRO UM or in the System Description chapter Paragraph Field Bus Nodes Profibus DP 8644 phoenix 13 burkert INSTALLATION COMMISSIONING 61021002 TH smeis F uoIsisA NI 0210100001 8644 phoenix 14 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert MAINTENANCE AND TROUBLESHOOTING TROUBLESHOOTING Maintenance and troubleshooting 8644 phoenix 15 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 MAINTENANCE AND TROUBLESHOOTING burkert TROUBLESHOOTING Fault Possible cause Remedy Valves do not switch Operating voltage not present or insufficient Check the electrical connection gt Provide o
102. nit Status byte on display of response bar gt 0x38 kPa gt 0x39 psi gt Ox3A 1 Pressure value value in bar x 10 without decimal point 8644 phoenix 105 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Parametrization data The following settings are possible via the parametrization data pressure unit to be shown on the local display upper and lower threshold limits reaction time sensitivity degree of smoothing of the pressure measurement module Setting the parametrization data The parameters must be set only once during operation They are then stored in the EEPROM The setting of the control byte and the permissible data byte for a certain parametrization e g writing unit of pressure display control byte 0x91 is explained in the following see also table Parametrization Example for setting the parametrization data Simatic Manager S7 SPS CPU313C 2DP Controlling forcing the variables application Simatic Manager S7 Select Target Systems Observe Variable Control The window Var Variables Table 1 will be opened gt Enter into the table the variables to be observed input bytes of the SPS of PMM e g EB10 Status and EB11 data as well as the output bytes AB10 and AB11 gt Select Display Variable Forcing Values The menu Forcing Values is displayed gt Enter into the
103. nix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Error codes during DPV1 communication H Error codes during DPV1 communication are errors in relation to DPV1 PCP During DPV1 communication you will find the error code on byte 3 during communication in the process data channel error code 1 is located on byte 2 of the response Pay attention to the individual displays in your working environment at all times If there is an error present during DPV1 or PD PCP communication in relation to an E A module this is displayed via 0x44 on byte 2 of the data block DPV1 error Function_Num OxDE Error Read or OxDF Error Write Error_Decode 0x80 DPV1 communication m 3 o o 2 g 0 lt 3 3 5 5 o 5 Error Code 1 Error Code 2 Comment OxAO0 0 Object from the field bus module cannot be read OxA1 0 Object from the field bus module cannot be written 0 0 0 wrong index from the field bus module 0xB1 The PB PDU length is too small 0 2 wrong slot 0 5 Module is busy 0xB7 Error while writing on index 47 or 48 0xD1 no PCP connection 0xD2 Module has no PCP 0xD3 Timeout from module 0 04 wrong service 0xD5 VC1 sequence not correct OxD6 VC1 length incorrect Error while writing module para
104. nt Relevance Standard settings Data type dec hex Code Relevance 1 1 Protocol 00h Transparent Unsigned 8 2 2 Baud rate 07 h 9600 Baud Unsigned 8 3 3 Data width 02h 8 data bit straight Unsigned 8 Parity 1 stop bit 4 4 reserved 00 h Unsigned 8 5 5 reserved 00 h Unsigned 8 6 6 Error pattern 24h Unsigned 8 7 7 First delimiter OD h Carriage Return Unsigned 8 CR 8 8 Second delimiter 0A h Line Feed LF Unsigned 8 9 9 3964R priority 00 h low Unsigned 8 10 A Output type 00h RS 232 Unsigned 8 11 B DTR control 00 h automatic Unsigned 8 12 C Circulation 00 h no circulation Unsigned 8 switch 13 D XON pattern 11h Unsigned 8 14 E XOFF pattern 13h Unsigned 8 15 20 F 14 reserved 00 h Unsigned 8 Table Elements of the object INNITABLE 46 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION The communication protocol for the parameter data in local bus is referred to in the following as PCP The objects on the DPV1 field bus node Slot Index Service Comment 1 63 2 Write Module parameter 0 3 Write Control byte diagnosis format manual peripheral error acknowledgement 0 4 Write Acknowledgement local bus event 1 Local bus stop acknowledgement 2 Peripheral fields acknowledgement 0 5 Read Overview of PCP modules and status 1 63 47 Read Write data to profile profidrive 1 63 48 Read Write PCP data
105. odule type acon Yave Function imension position 5 3 way 2 fold bistabile 16 5 mm 2 5 2 way pulse Technical data MEO3 2 fold bistable Dimensions WxHxD 33x93x60 mm Weight 49 19 Storage temperature 20 to 60 C Rated voltage under load DC 24 V No of valve outputs 2x2 Current consumption per valve position 38 mA Current consumption from the back wall bus max 15 mA Display of valve status Display of modul status Power dissipation of module 1 yellow LED per valve position 1 green LED per modul 1 valve position 1 8 W 118 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert System DESCRIPTION BASIC PNEUMATIC MODULE General description On the basic pneumatic module are to be found the service ports for subsequent applications Several basic modules may be built up in a row by interlocking Sealing from the outside is maintained By unsing a bulkhead fitting the P port may be sealed Thus diffe rent working pressures can coexist in one valve block Variants The different variants differ in the add on dimension number of valve locations connection configuration of the valves types of service port and the optional use of non return valves Not all possible variants are realized Example of a basic pneumatic module type MP 11 2 fold Add on dimension Larger valves re
106. oint the procedure should already have been cancelled after the write However if you try to read the result on Slot 2 you will receive D4 00 wrong service see section Error codes during DPV1 communication That is this command is currently not expected there are no read data available on the slot In example 6 you will recognize the other possible error case Function code OxDE Error Read respectively function code OxDF Error Write in connection with error code 0x80 In these cases errors on at the DPV 1 level are implied Use the table in the section Error codes during DPV1 communication as a reference with regard to the individual error codes 8644 phoenix 53 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert PCP via process data PCP in DPVO Communication via process data is a very widerspread method for accessing communication objects in E A modules and on the DPV1 field bus node The standard for process data traffic is currently the Profibus DP DPV1 is a protocol expansion which is not yet available on all controls With the opportunity to access communication objects acyclically via cyclical process data the DPV1 field bus node can be used in every environment Communication objects are therefore also readable from Stan dard C1 master that merely support the cyclical process data traffic Transmission in process data Transmission in p
107. onic module MEOS 4 fold monostable 2 116 Basic electronic module MEOS 3 fold 10 mm monostable 22 11 117 Basic electronic module MEOST72 IHldHista le a ee aa 118 BASIC PNEUMATIC MODULE seen 119 Basic pneumatic module with integral pressure Shut Off 44400 2 11 120 BS EEE EEE 121 18 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION MODULAR ELECTIRCAL PENUMATIC AUTOMATION SYSTEM TYPE 8644 AirLINE AirLINE Type 8644 is an electrical and pneumatic automation system which has been developed for use in control cabinets or boxes In a through system all electronic and pneumatic components are standardized so that if simple rules are complied with electrical and electronic modules of differing functionality may be combined in a very simple manner All components are connected via a snap on mechanism This includes the necessary electrical connections In this way for example valves and power outputs may be combined with only one field bus connection A number of electrical modules terminals may be combined very simply with valves mounted on special pneumatic modules valve units Features Characteristics of AirLINE are e Simple handling Functional block construction of switched box or cabinet Auto
108. or codes from the PCP access of the local bus lt Error Decode gt 0x80 identifies errors in DPV1 lt Error Code 1 gt and error codes from the DPV1 access When accessing PCP ensure that the first byte of the PCP data block indicates whether the PCP object should be read or written PCP Read 0x01 and PCP Write 0 02 gt NOTE Examples The following examples provide you with a quick introduction They show how objects are can be read and written on the DPV1 field bus node and the E A modules Example 1 Reading the attached local PCP participants and their status slot 0 index 1 on the DPV1 field bus node Read Request Master gt Slave Data Configuration of the data 5E 00 05 20 Read Slot Index max Length Read Response Slave gt Master Data Configuration of the data 5E 00 05 03 03 01 00 Read Slot Index Actual length 3 Byte Object data Example 2 Reading the object 5FFF sub index 2 of an IL RS232 on Slot 3 Write Request Master gt Slave Data Configuration of the data 5F 03 30 04 01 5f ff 02 Write Slot Index Length Read PCP Index High Index Low Sub index 50 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert System DESCRIPTION Write Response Slave gt Master Configuration of the data 5F 03 30 04 Write Slot Index Length Read Request Master gt Slave Data Configuration of the data 5E 03 30 28 Read Slot In
109. perating voltage acc to nameplate Manual override knob not in neutral position gt Turn knob to zero position Pressure supply insufficient or not present gt Execute pressure supply with as large a volume as possible also for upstream devices such as pressure controllers maintenance units shut off valves etc Minimum operating pressure gt 2 5 bar Valves switch with delay or blow out at the vent connections Pressure supply insufficient or not present gt Execute pressure supply with as large a volume as possible also for upstream devices such as pressure controllers maintenance units shut off valves etc Minimum operating pressure gt 2 5 bar Valves not in basic position no power during pressure build up gt Pressurize the valve block before the valve switch Venting of exhaust aire channels insufficient because silencers are too small or contaminated backpressure gt Use matching large sized silencers or expansion vessels gt Clean the contaminated silencers Contamination or foreign bodies in pilot or main valve gt Change the valve Leaky valve blocks O rings missing or pinched between the modules gt Determine the point of leakage or missing seals missing or wrongly positioned profile seals between the valve and the basic pneumatic module gt Insert missing seals or replace damaged seals Service ad
110. quire the basic modules to be wider This allows a higher flow rate to be obtained At the present the following add on dimensions exist me dimension mm mono bistable en x x P PX wi es Xx X X 1 also available with pressure shut off Number of valve locations per module Because of optimization for lower granularity cost savings design of valve units and loading of the electronics modules with different numbers of valve locations make sense see table Types of service port The customer decides the optimal type for his needs whether rapid coupling or threaded MP11 MP12 Non return valve for exhaust ports D6 D8 Since functionality with non return valves is required for certain applications D4 G 1 8 there are corresponding versions for this purpose D 1 4 NPT 1 8 M5 D6 7 Without non return valve M7 Non return valve in R D4 Non return valve in R S Forthe module MP11 an integral pressure shut off is additionally Special version available for a technical description see the next page with 10 mm valves Storage temperature 20 C to 60 C 8644 phoenix 119 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Basic pneumatic module with integral pressure shut off General description For the basic pneumatic module MP 11 in t
111. r during memory access Type No Cause of error 7 1 No memory present Test sum error Read error Initialisation 2 3 4 Write error 5 6 Stored configuration not identical to actual configuration 8644 phoenix 89 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert CONNECTOR MODULES Structure of the connector module 2 1 5 11 8 9 7 Structure of the connector module 10 No Designation Description 1 pneumatic supply Type MP11 MP 12 left middle right 2 electrical connector Type MEO2 ME 03 left right module Interface to electrical part of automation system field bus nodes electrical modules terminals 3 Cover Version with manometer or electronic pressure measurement module 4 Shunting socket left plug right Electrical interface to data shunting within the Burkert AirLINE System Type 8644 5 Cover plate 6 Interlock hooks Mechanical fixing for basic pneumatic modules 11 MP 12 7 X Port for pilot exhaust air auxiliary control air 8 Exhaust air port 9 5 5 Exhaust air port 10 P 1 Pressure supply port 11 Screws Fixing screws for rail mounting 12 Clamping pieces Fixing clamping pieces for rail mounting 90 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeb
112. r error circumstances They can be acknowledgement binding or non acknowledgement binding errors A non acknowledgement binding error can be for example the short circuit of an output at an IB IL 24 DO16 Non acknowledgement binding errors are revoked automatically when the cause of the error has been eliminated An acknowledgement binding error is generated for example when the electronic back up at an IB IL 24 SEG ELF is triggered The error must be acknowledged You can make the acknowledgement on the DPV1 field bus node either automatically or manually The corresponding setting is effected on parameterization of the DPV1 field bus node Properties DP slave x General Parameter Assignment Parameters Station parameters amp DP Interrupt Mode 1 General DP parameters EHI Device specific parameters _ Station Behaviour on Errors Local Bus Run LE Acknowledge of peripheral Faults automatically Li Diagnostics Format automatically 0116 0016 byte position HE Data Exchange Mode On Global Control Operate only 0132 0032 byte position Byte 0 1 2 3 Plug 4 3 2 1 1 Hex parameter assignment Illustration for the ack nowledgement of peripheral errors Manual confirmation may be effected via DPV1 C1 and C2 master or standard DP In doing so Slot 0 Index 0004 sub index 00 are written onto the DPV1 field bus node Acknowledgement Bit
113. rage transport Protection type Protection class 80 kPa to 106 kPa up to 2000 m NN 70 kPa to 106 kPa up to 3000 m NN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system The intermediate supply is electrically passive logical No process diagram hence no address required mechanical 42 mm add on dimension electrical No current consumption fluidic Additional supply 8644 phoenix 99 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Connector modules pneumatic right type MEO2 Variants Supply port P 1 G D 10 NPT 1 4 D 10 NPT 4 Connection X Configuration of X Operating mode Standard Auxiliary control air Connection X without manometer M5 D4 M5 with manomete 5 D4 M5 Exhaust port R S 3 5 GA D 10 NPT D 10 NPT Exhaust air from pilot valve Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants End supply unit right Manometer Cover Pneumatic connections NPT 1 4 M5 NPT 1 4 Electrical interface B rkert Phoenix in the valve block AirLINE 100 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert
114. released freigegeben printed 20 01 2015 bu rkert SvsrEM DESCRIPTION Start fragment Bit 7 0 Request 1 Response Bit 6 5 Identification 00 Start fragment Bit 4 0 not fragmented 1 fragmented Bit 3 0 service 0 noaction 1 Read_PCP 2 Write_ PCP 3 Read 4 Write 5 Read PDU length data width of the VC1 channel Continuation fragment Bit 7 0 Request 1 Response Bit 6 5 Identification 01 Continuation fragment Bit 4 0 Count 1 0x1F continuation number after Ox1F comes 0 Conclusion fragment Bit 7 0 Request 1 Response Bit 6 5 Identification 10 Last fragment Bit 4 0 reserve Cancel Error fragment concerning error display Bit 7 0 Request 1 Response Bit 6 5 Identification 11 Cancel Error fragment Bit 4 0 number of valid bytes follow Data block The construction of the data block corresponds to that during DPV1 accesses Byte 1 Number of data bytes Byte 2 up to number of data bytes 1 Data Start fragment Byte 1 Service Byte 2 Module number Byte 3 Index high Byte 4 Index low Byte 5 Sub index Byte 6 Length Byte 7 Data block if required Byte Data block if required 8644 phoenix 55 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION bu rkert Byte 1 Service in the start fragment Bit 7 Request Response 0 Request 1 Response Bit 6 5 fragment type 00 Start fragment Bit 4 fragmentation 0
115. rent logic range of the elec base module max 15 mA Valve Valve current before and after power reduction Valve current Valve type before power reduction after power reduction 6524 43 mA 26 mA 6525 43 mA 26 mA 6526 96 mA 48 mA 6527 96 mA 48 mA 0460 38 mA 0461 38 mA Temperature Storage temperature 20 to 60 C The admissible ambient temperature is depent on the modules used During assembly the crucial factor is the most critical module ES NOTE Field bus nodes Profibus DP standard 0to 55 Valve type 6524 6525 6526 6527 0 to 4 55 C Valve type 0460 0461 0 to 4 50 C 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert FIELD BUS NODE PROFIBUS DP Description of the field bus node Profibus DP technical data The bus terminal couples AirLINE station to the Profibus and provides the supply voltages for the connected participants Features Profibus connection using copper technology Data rate all defined transmission rates up to 12 MBd Error diagnosis through LEDs on the bus terminals Galvanic isolation of the field bus NOTE Profibus DP DPV1 field bus node The field bus node has expanded functions in DPV1 mode from serial number 37344 onwards Display LEDs 9 pole SUB D Profibus connector DIP switch for addressing The Profibus plug is not included in t
116. replacement AirLine terminals does Remove the terminal from the station not match in length or ID code Ascertain the precise location of the error with the aid of the device specific diagnosis in your control 6 An additional AirLine terminal has been Check the configuration of the station added Terminal errors Type 5 No 1 Cause of error A fault has occurred in your peripheral switching e g short circuit of actuator overload If the configuration is correct switch off the power supply briefly so that the new configuration is adopted Resolution On the basis of the PROFIBUS address and the participant number it is possible to ascertain the station and AirLine terminal on which the peripheral fault has occurred The location of the error can be recognised by the flashing LED on the AirLine terminal or with the aid of the device specific diag nosis in your control On the basis of the terminal datasheet check which fault may trigger this error message Remedy the fault in your peripherals Terminal not ready Ascertain the precise location of the error with the aid of the device specific diagnosis in your control Check the electrical connection 88 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 bu rkert SvsrEM DESCRIPTION Parameter errors on the local bus 61 General parameter errors Initiate Erro
117. rinted 20 01 2015 System DESCRIPTION burkert Connector modules pneumatic middle TYPE ME03 Variants Supply port P 1 Connection X Exhaust port R S 3 5 without manometer G 3 8 G 1 8 G 3 8 NPT 3 8 NPT 1 8 NPT 3 8 with manometer G 3 8 G 1 8 G 3 8 NPT 3 8 NPT1 8 NPT 3 8 Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants Intermediate supply Manometer Pneumatic connections G 3 8 G 1 8 G 3 8 NPT 3 8 NPT 1 8 NPT 3 8 98 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Technical data Housing dimensions width x height x depth Weight Permissible temperature storage transport Permissible air humidity 66 mm x 93 mm x 142 mm incl snap on hooks 335 g 20 C to 60 75 mean 85 occasionally ATTENTION H In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure sto
118. rk switch off the voltage in the vicinity and secure it against being switched on again Illustration of the Valve block Connector module left Manometer for indication of operating pressure at the station 8 fold valve unit Intermediate supply 2 fold valve units Connection module right Supply and exhaust ports Service ports Supply and exhaust ports Service ports Supply and exhaust ports Illustration of the modules of the B rkert AirLINE system 8 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert INSTALLATION COMMISSIONING Removing the valve block from the top hat rail The valve block is firmly screwed to a standard rail Additional electrical modules terminals can be mounted on this OLN us ax pi De EENI E gt If present release the adjacent modules terminals gt Unlock the Vavle block from the standard rail by turning the fixing screws anticlockwise as far as they will go Lift the Valve block vertically from the rail Fw NOTE There must be sufficient clearance 6 mm between Valve block and previous module Disconnect the modules terminals from the standard rail following the manufacturer s instructions The interface of the left hand connection module cont
119. rkert System DESCRIPTION Derating of the logic power supply and the power supply of the analog terminals Atacurrent loading of the peripheral supply at the bus terminal of max 8 A P C e 0 5 10 15 20 25 30 35 40 45 50 55 Tu C P Loading capacity of the logic and analog power supplies in Tu C Ambient temperature in C Ata current loading of the peripheral supply at the bus terminal of max 4 P 95 0 5 10 15 20 25 30 35 40 45 50 55 Loading capacity of the logic and analog power supplies in Tu C Ambient temperature in C 8644 phoenix 29 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Example Current loading of periphery supply 8A Ambient temperature 55 C 1 Nominal loading capacity of the logic and analog supply 50 96 from graph 1 0 25 LLogik LAnalog Poen 1 1W 0 175 W PERI P 1 275 W equals 50 of 2 55 W PERI 2 Possible logic current when analog supply is not loaded Poe 1 1 W A xI 0W PERI LLogik Pon 1 1 1 PERI LLogik 1 275 W 1 1 WA LLogik 1 159 A LLogik Protective features Overvoltage Protective diodes at input destroyed on continuous segment supply main supply overloading Loading peaks up to 1500 W are short circ
120. rocess data takes place via a virtual C1 module VC1 module This is a C1 module because it as is customary with E A Module modules is selected in the hardware configurator and set in the configuration parameter telegram This C1 module is only a virtual participant since the process data are used to transmit communication data PCP There are not tied to any specific module During active process data exchange it is possible to allocate the VC1 module sequentially exchange communication data The process data width taken up by the VC1 module in the process data channel can be chosen from 4 to 16 words in steps of 2 words each You can therefore use the communication objects even when resources are scare When enough resources are free you work with a data width of up to 16 words Elements of the VC1 module Telegram construction for Request Byte 1 Service Byte 2 Module number Byte 3 Index high Byte 4 Index low Byte 5 Sub index Byte 6 n Data block if required Telegram construction for Response Byte 1 Service Byte 2 Status Byte m Data block if required Service byte A central function is held by the service byte Since several transmissions may be necessary depending on the data width of the VC1 module the service byte differentiates between fragments Start fragment Continuation fragment Conclusion fragment Cancel Error fragment 54 8644 phoenix MAN 1000010120 EN Version J Status RL
121. s parameter error Set_Prm Profibus configuration error Chk_Cfg Configuration error Interbus Interbus error inside the station Module error ar o Error number 0 to 11 depends on error type see error description section A peripheral error on module 2 IB IL 24 DO 8 is displayed in status PDU format as follows Diagnosis in Hexadecimal Format x DP Slave Diagnosis in Hexadecimal Format Illustration Peripheral error on module 2 in status PDU format Close Print Help Close 8644 phoenix 73 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert ID related module diagnosis Byte no Value Description Byte 1 0x49 Header Byte2 0 255 Module 1 to 8 Byte 3 0 255 Module 9 to 16 Byte 4 0 255 Module 17 to 24 Byte5 0 255 Module 25 to 32 Byte 6 0 255 Module 33 to 40 Byte 7 0 255 Module 41 to 48 Byte 8 0 255 Module 49 to 56 Byte9 0 255 Module 57 to 64 Byte 2 9 One bit is reserved for each module If the bit is set the module is experiencing an error Byte 0 Bit 0 Module 1 Byte 0 Bit 1 Module 2 Byte 0 Bit 7 Module 8 Byte 1 Bit 0 Module 9 Error report for the ID related diagnosis format Diagnosis in Hexadecimal Format x DP Slave Diagnosis in Hexadecimal Format Illustration Peripheral error on module 2 in ID related diagnosis format 74
122. s of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs green LED Display of the modul status only 1 valve position O function yellow LED display of the switched position Connection configuration of valve connector 27 83 Valve not GND Possible combinations with valve types Add on Valve m M re ME02 2 fold monostable Technical data 02 2 fold monostable Dimensions WxHxD 22x70 5x52 mm Weight 38 g Storage temperature 20 to 60 C Rated voltage under load DC 24 V No of valve outputs 2 Current consumption per valve position during switching 43 mA Current consumption per valve position after ca 65 ms 26 mA Current consumption from the back wall bus max 15 mA 1 yellow LED per valve Display of valve status position 1 green LED per modul Display of modul status 1 valve position Power dissipation of module in moment of switching 2W Power dissipation of module 65 ms after switching procedure 2x 0 25W at resistors 2x 0 25W at valve coils T 112 8644 phoenix burkert System DESCRIPTION Basic electronic module 02 8 fold monostable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board
123. separate potential structure is possible on the periphery side The main power supply and the segment power supply are equipped with elements for protection against false polarity and transient overvoltage 24 V segment power supply You can supply or generate the segment voltage at the bus terminal or one of the supply terminals There are several options for providing the segment voltage at the bus terminal You can supply the segment voltage at the terminal points 1 1 2 1 and 1 3 2 3 GND of the power supply connector separately gt You can bridge the connections 1 1 2 1 and 1 2 2 2 to assure supply of the segment circuit from the main circuit gt With a switch between terminal points 1 1 2 1 and 1 2 2 2 you can build up a switched segment circuit e g also an EMERGENCY OFF circuit 34 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Electrical installation of the field bus node Profibus DP ATTENTION Electrical wiring shall not be connected under voltage Connection of the electrical inputs and outputs terminals gt Open the plug contact with a screwdriver gt Insert the cable Pull out the screwdriver The cable is connected 8644 phoenix 35 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert
124. sing is permissible e g when the terminal is brought from a vehicle into a closed room 80 kPa to 106 kPa up to 2000 m NN Permissible air pressure storage transport 70 kPa to 106 kPa up to 3000 m UNN Protection type IP 20 to IEC 60529 Protection class Class 3 to VDE 0106 IEC 60536 32 8644 phoenix MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Installation and electrical commissioning of the field bus node Profibus DP The Profibus bus node Display LEDs Supply terminals for configuration see following page Address setting 6 9 Configuration of the 9 pole SUB D connector As a general rule a 9 pole SUB D connector with pins is used in the PROFIBUS In the profibus DP field bus coupler the matching part socket is always present In the first and last plugs of a segment a closing resistor of 220 ohm and two terminating resistors of 390 ohm must be present The A line RxD TxD P is always earthed via one terminating resistor the B line RxD TxD P is always connected to 5V via the other one These resistors must be provided in the plug e g Phoenix Contact SUNCON PLUS PROFIB Art no 27 44 34 8 Designation socket in device plug Meaning cable RxD TxD P Receive send data P conductor B 4 CNTR P Control signal for repeater direction control 5 DGND Reference potential of 5 V
125. te 79 tield Bus node object directory oa ti Eun bu 80 Error codes during DPVT communlealen ans ee 82 Error codes Auring POP COMMING AMOI esse 83 Error CSC um tinc testate oto usu cis 85 CONNECTOR 90 Connector Module pneumatic left Type 02 0 2 40 0000 92 Connector Module pneumatic left i eere erp tne chedeeencneneanvadtabanseonee 94 Connector Module pneumatic middle Type MER u ne 96 Connector Module pneumatic middle Type 98 Connector Module pneumatic right Type 02 0 0 0 100 Connector Module pneumatic right Type MED3 t an eal dioit 102 ELECTRONIC PRESSURE MEASUREMENT MODULE DMM 104 BASIC ELECTRONIC MODULES un lu S aaea eaaa aaa IEEE EE 111 Basic electronic module MEO2 2 fold monostable 4 80 112 Basic electronic module MEO 8 fold monostable u ee eati 113 Basic electronic module MEO 7 2 fold bistable u ana a cecil bet paite 114 Basic electronic module MEO3 2 fold monostable 115 Basic electr
126. terminal does not match the length code of the terminal in the station Parameter error on the PROFIBUS CHK_CFG Telegram Resolution Ascertain the precise location of the error with the aid of the device specific diagnosis in your control Check the configuration in the hardware configurator 10 11 The number of manufacturer specific data from the special ID format of the AirLine terminal contains errors The number is 2 3 or a multiple of 2 Too few output process data for the AirLine terminal were configured inside the ID format Too few input process data for the AirLine terminal were configured inside the ID format More than 244 bytes are required for configuration of the PROFIBUS Ascertain the precise location of the error with the aid of the device specific diagnosis in your control Ascertain the precise location of the error with the aid of the device specific diagnosis in your control Ascertain the precise location of the error with the aid of the device specific diagnosis in your control 12 13 14 An internal list is too short Too few output bytes configured for de activated terminals Too few input bytes configured for de activated terminals Ascertain the precise location of the error with the aid of the device specific diagnosis in your control Ascertain the precise location of the error with the aid of the device specific diagnosis in your control
127. the cyclical data traffic If it necessary to use an RS232 interface acyclically from the C1 master or to read a parameter optionally from the device corresponding write and read accesses are defined Since the C1 master is already connected to the slave in the cyclical data traffic no explicit connection is established but direct communication can be made with the slave via read and write 2 Acyclical communication via the category 2 master C2 master The C2 master can be realized in various forms for example in the form of a display device or control terminal In the display device data is fetched by the slave only on request for example if a certain parameter is to be read while accesses are acyclical in the control terminal Accordingly write and read accesses are provided for the C2 master Since the C2 master does not communicate in the cyclical traffic it must establish and cut the connection explicitly 3 Acyclical communication in cyclical data exchange C1 master DPV1 is still relatively new In contrast the service life of controls and facilities is very long so that expansions and retrofits can take place Often controls are not yet DPV1 compatible but should be able to operate complex participants This problem is solved by using the acyclical services within the process data too That is to say a control which has no command of DPV1 can control more complex interfaces such as RS232 or HART via IB IL Al 2 HART straight awa
128. ue from the data field Properties DP slave x Address ID Parameter Assignment Parameters 23 Station parameters een Device specific parameters HEJ Module activation HIE Error Behaviour HEJ Replacement Value Channel 0 amp Replacement Value Channel 1 Hold last Value LIE Replacement Value Channel 2 Switch replacement value amp Replacement Value Channel 3 amp Replacement value Channel 4 amp Replacement Value Channel 5 amp Replacement Value Channel 6 amp Replacement Value Channel 7 Hex parameter assignment Illustration Setting the output be haviour of a module If you choose Adopt value from data field the freely selectable substitute values is adopted within the data range for digital output you have a choice between 0 and 1 For an analogue module between FIXME 32512 and 32512 bipolar or 0 and 32512 unipolar These values are converted into a current or voltage value according to the module and the data range being used 8644 phoenix 65 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Properties DP slave 7 Address ID Parameter Assignment X Station parameters Device specific parameters Module activation amp Error Behaviour 8 Replacement Value Channel 0 E Replacement Value Channel 1 8 R
129. uited by the input diode False polarity Parallel polarity protection diodes in case of error the segment supply main supply high current through the diodes causes the upstream fuse toblow Common potentials Main and segment supply lie electrically at the same potential Their common mass is led from the bus terminal via the potential shunter as reference mass GND to the participants Analog supply and 7 5 V logic supply are generated from the main supply Their common mass LGND lies electrically at the same potential as GND and is led from the bus terminal via the potential shunter as reference mass LGND to the participants 30 8644 phoenix burkert System DESCRIPTION Technical data of the field bus module Profibus DP bus node MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 Connection technique Recommended cable lengths Forwarding Behaviour on voltage drop and interruption Rated voltage Tolerance Ripple Permissible range Current loading Min current consumption at rated voltage main power supply Max current consumption at rated voltage main power supply Protective features Overvoltage False polarity Tension spring terminals max 30 m cable routing over free areas not permissible Via potential shunting The voltages forwarded from the bus terminal to the potential shunters main and segment voltage follow the appliedsupply voltages witho
130. ut delay 24V DC 15 20 to EN 61131 2 5 19 2V to 30V Max 8A 0 10 ADC at open circuit i e incoming remote bus attached no local bus participants connected bus inactive 1 25A DC consisting of 0 75 A DC for logic supply 0 5 A DC for analog voltage supply yes yes ATTENTION fuse is assured adjacent contacts Protect 24V section externally This 24 V section must be protected externally with a fuse The power supply unit must be capable of supplying 4 times the rated current so that in case of a fault blowing of the Minimize heat generation For supplying the main voltage and for supplying or tapping the segment voltage use both Observe current carrying capacity The maximum cumulative current through the potential shunter is 8 A 8644 phoenix 31 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert H ATTENTION Technical data of the field bus Profibus DP node Housing dimensions width x height x depth 48 8 mm x 120 mm x 71 5 mm Weight 210 g without plug Permissible temperature storage transport 20 C to 60 C Permissible air humidity 75 mean 85 occasionally Permissible air pressure operation In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the hou
131. way Technical data MEO3 3 fold 10 mm monostable Dimensions WxHxD 33x93x60 mm Weight Storage temperature Rated voltage under load No of valve outputs Current consumption per valve position during switching Current consumption per valve position after ca 65 ms Current consumption from the back wall bus Display of valve status Display of modul status 51g 20 to 60 C DC 24 V 3 43 mA 26 mA max 15 mA 1 yellow LED per valve position 1 green LED per modul 1 valve position Power dissipation of module in moment of switching Power dissipation of module 65 ms after switching procedure 8x 0 25 W at resistors 3x 0 25 W at valve coils 3W 15W 8644 phoenix 117 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Basic electronic module MEO3 2 fold bistable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs green LED Display of the modul status only 1 valve position yellow LED yellow LED display of the Switched position Connection configuration of valve connector Valve coil A ec 24 V 1 2 3 Valve coil B Possible combinations with valve types Basic m
132. y Examples Example module IB IL RS232 Configuration of 8644 DPV1 MEO2 Profibus DPV1 field bus node IB IL 24 DI 8 IB IL 24 DO 8 station IB IL RS232 IB IL AI 2 SF IB IL AO 1 SF Screenshots created using STEP7 V5 2 Service Pack 1 Object directories Index Data type Relevance Object name Rights 5FC1h Var of Unsigned 8 Module launch indicator SART IND rd we 5FEOh String Var of Octet String V24 data V24 data rd we 5FFFh Arry of unsigned 8 20 1 Configuration of the terminal INIT TABLE rd we Number of elements L Length of one element in bytes Read access allowed Write access allowed 8644 phoenix 45 MAN 1000010120 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION bu rkert Due to its pre allocation with defaults and its arry configuration 5FFF where the details of the protocol are deposited is a significant example INIT TABLE Read Write Arry of Unsigned 8 20 x1Byte Describe all elements Protocol Baud Rate Data width reserved reserved Error pattern First delimiter Second delimiter 3964R priority Output type DTR control Circulation switch XON pattern XOFF pattern reserved reserved 14 h Sub index 00 h 01 h Sub index 01 h 14 h Configuration of terminal IB IL RS 232 A default is already allocated to the individual elements Eleme

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