Operating Instructions - CROUSE
Contents
1. 160 170 175 13 MH high pressure NSSEMVMY250 250 MH TE looove ie T3 T3 T3 160 170 175 13 Ulin SR Tube shape NSSFMVSY400 400 HPS T E aen 3 T2 1 205 15 E Bulb shape NSSFMVMY400 400 MH TE oany aor T3 T2 195 205 15 NSSFMVMY400H 400 MH T T3 T2 19 2065 15 Fig 1 Mounting the bracket 4 pivot bolts Lb 26 Nm ey ah H 4 Base bolts Fig 2 Installing connection cable Cable entries 4 Base bolts 62 Nm Fig 3 Mounting wall bracket mouting an drilled holes ae l l Jr t l I 71 4 142 8 0 178 Fig 4 Permissible angle of R vertical adjustment The floodlight fasten with cable entnes on bottom side Vertical adjustment only at the desired angle 90 to 60 7 Installation 7 1 General The respective national regulations IEC EN 60079 14 as well as the general rules of engineering which apply to the installation and operation of explosion protected apparatus will have to be observed IM0086 Revision2 08 12 The improper installation and operation may result in the explosion protection and invalidation of the guarantee 7 2 Mounting the floodlight 7 2 1 Mounting the bracket Only use the accompanying mounting bracket Use M12 bolts plain washer and spring washer to securely fasten the Trunnion bracket to a suitable base with sufficient load bearing capa2. Certification No LCIE 11 ATEX 3101 X IECEx Certificate No IECEx CQM 12 0004X Degree of protection IP 66 acc to EN60529 IEC60529 Approval of the production Quality assurance Baseefa ATEX 5952 Enclosure specification Material of enclosure Stainless steel Material of glass Tempered glass Mounting plate Stainless steel Fasteners JAll external fasteners stainless steel Installation Mounting bracket Dimensions See dimension drawing Weight Refer to Type Configuration Entry specification Direct entry 2X M20 X 1 5 or 2X M25 1 5 cable entry Unused entry is fitted with an certified stopping plug Electrical specification Wattage 150W 250W 400W Voltage 220V 230V 240V 50Hz 60Hz Lampholder E40 Insulation class acc to IEC60598 Terminals capacity 3 or 6 core conductor cable Solid 0 5 6mm Flexible 0 5 4mm 0 5 6mm Lamp High pressure Sodium Metal Halide including the relevant standard and where applicable in acc with IEC 60079 17 on electrical apparatus for explosive atmospheres The national safety rules and regulations for prevention of accidents and the following safety instructions in these operating instructions will have to be observed The floodlight must not be operated in Zone0 Zone1 and Zone20 When using in zone 22 the requirements of IEC EN 60079 14 relating to temperature must be observed The indicated surface temperatures in table are not related t
3. to below explosive concentration That means it restricts vapors and gases from entering inside the floodlight protection and IP66 sealing making it suitable for use for potentially explosive atmospheres in Zone2 and Zone21 Zone22 hazardous areas in indoors and outdoors in Marine and Wet locations where moisture dirt corrosion vibration and Rough usage may be present Application ambient temperature is 45 C 55 C Refer to the floodlight nameplate for specific classification information maximum ambient temperature suitability and corresponding operating temperature T Number The enclosure materials used including any external metal parts are high quality materials that ensure a corrosion resistance and resistance to chemical substances according to the requirements for use in a normal industrial atmosphere In case of use in an extremely aggressive atmospheres please refer to manufacture IMOO86 Revision 2 08 12 Cooper Electronic Technologies Shanghai Co Ltd Page 1 of 3 6 Type configuration Std Catalod No Lamp T Class Gas T C Dust Weight Kg 9 watt W Type Shape Voltage 402C 50 C 55 C 402C 50 C 5520 oS NSSFMVSY150 150 HPS T E T4 T3 T3 125 135 140 12 Note SSES 220V 50Hz HPS high pressure NSSFMVMY150 150 MH TE T4 T3 T3 125 135 140 12 sodium vapo r lamp NSSFMVSY250 250 HPS T E SC T3 T3 T3
4. AKIO Explosion protected floodlight IMO0086 Ver 2 08 2012 e COOPER Crouse Hinds No 955 Shengli Road East Area of Zhangjiang High Tech Park Shanghai 201201 China 1 Dimensions 535 3 Conformity with standards This explosion protection floodlight meet the requirements of IEC EN 60079 0 IEC EN60079 15 IEC EN 60079 31 It also complies with the EC Directives for Apparatus and protective system for use in explosion atmospheres 94 9 EC It has been designed manufactured and tested in accordance to the state of the art and according to ISO 9001 2000 The luminaires are suitable for use in explosive atmospheres Zone2 according to IEC EN 60079 10 1 and dust area Zone21 and Zone22 according to IEC EN 60079 10 2 4 Safety Instructions A This product should be installed inspected and maintained by a qualified electrician only in accordance with national regulation 3 0135 1207 Mounting holes 2 Technical data Hazardous area specification Type of protection Ex nR Restricted breathing Dust protected enclosure ATEX classification Group II Category 3 G 2 D Certification Marking ATEX 2G Ex nR II T 112 D Ex tb IIIC T C IP66 IECEx Ex nR IIC T Gc Ex tb IIIC T C IP66 Ambient temperature 45 C 55 C Temperature class Refer to Type configuration EC type examination LCIE 11 ATEX 1014 X
5. Body to quality evaluation Rockhead Business Park Staden Lane Organes d attestation de conformit Buxton Derbyshire SK17 9RZ F r den Sicheren Betrieb des Betriebsmittels sind die Angaben der zugeh rigen Betriebsanleitung zu beachten For the safe use of this apparatus the information given in the accompanying operating instructions must be followed Afin d assurer le bon fonctionnement de nos appareils pri re de respecter les directives du mode d emploi correspondent a ceux ci
6. city See Fig 1 and Fig 2 for detail 7 2 2 Pole mounting The pole adapter is not included in the lamp s scope of delivery and is available as an If the cable glands included in the scope of delivery are replaced with other cable glands the nR properties must be checked before putting into operation Restricted breathing test may be carried out as per section 11 7 4 Opening closing the floodlight 7 4 1 General The opening of floodlight always shall be without voltage All gasket seals must be clean and undamaged before closing the floodlight Make sure the floodlight is well closed before accessory Screw the floodlight mounting bracket Operation to the pole adapter as shown in Fig 1 Unscrew all screws in the glass frame and lift The pole adapter can be mounted onto a 2 pipe the protective glass to one side Secure the pole adapter using the four clamping screws 62Nm see Fig 2 The connection cable may not be damaged in the process An explosion protected cable gland not included in the scope of delivery can be screwed into the pole adapter enabling the pole to be used for cable routing see Fig 2 The connection cable must not be damaged in the process 7 2 3 Wall bracket mounting The wall bracket is not included in the lamp s scope of delivery and is available as an accessory Use appropriate screws spring washers and grommets to secure the wall bracket to a suitable wall at the four drilled ho
7. ds upon the ambient conditions and the hours of have to be observed Repairs and overhaul may only be carried out with genuine Cooper Crouse Hinds spare parts Before replacing or disassembling individual parts observe the following Disconnect the power supply to the equipment before maintenance repair Make sure that there is no explosive atmosphere when opening the equipment See section 7 4 for notes on opening and closing the lamp Only use original spare parts If the floodlight was previously in operation then wait 15 mins before opening Repairs that affect the explosion protection may only be carried out by Cooper Crouse Hinds or a qualified electrician in compliance with the applicable national rules Modifications to the device or changes to operation The recommendations given within its design are not permitted IEC 60079 17 for recurring checks must be observed 9 2 Checks During maintenance the parts affecting the level of protection must be checked in particular Enclosure and glass panel for cracks and damage Seals for damage Terminal screw glands and blanking plugs for secure fitting To maintain the light output clean the protective glass and reflector with a damp cloth or a mild cleaning fluid If the flood light is opened for maintenance purposes or to replace the lamp ensure that the nR properties are not affected This could be done by testing the restricted breathing p
8. el may be used for the electrical installation Connect cable according to the terminal numbering and circuit diagram The conductors shall be connected with special care in order to maintain the explosion category Leads connected to the terminals shall be insulated for the appropriate voltage and this insulation shall extend to within 1mm of the metal of the terminal throat The conductor itself shall not be damaged The connectible min and max conductor cross sections shall be observed see technical data All terminal screws used and unused shall be tightened down Torque for terminal screws 1 2 2 Nm for MK 6 Main connection See wiring diagram 7 6 Lamp mounting Only must be mounting appropriated lamps for the supplied floodlight see indications on compliance with IEC 60079 31 The authoritative the nameplate of the floodlight and in this mounting guideline for the cable glands used must be observed Mounting the selected cable entries cable glands acc type and dimensions of the main connection cable and following their manufacturer instructions The cable glands and blanking plugs should be at least Ex nR certified and should be also Ex tb certified if the whole product is Ex tb certified also Cooper Electronic Technologies Shanghai Co Ltd instructions See section 7 4 for notes on opening and closing the lamp The lamp must be screwed tightly into the lampholder Ensure it is screwed in fully so tha
9. his the glass panel is no longer protected against falling out Take out the old seal Do not pull or compress the new seal during insertion Carry out the steps in reverse order to assemble Ensure that the nR properties are not affected during this procedure This could be done by testing the restricted breathing properties as per section 11 for example 11 Testing the restricted breathing properties All screw plugs and cable glands must be correctly tightened Overtightening the screw elements can destroy the thread Connect the testing equipment to the test connection on the flood light see Fig 7 Use the values specified in IEC 60079 15 for the test see Fig 7 12 Disposal Recycling When the apparatus is disposed of the respective national regulations on waste disposal will have to be observed Page 3 of 3 a EG Konformitatserklarung EC Declaration of conformity COOPER Crouse Hinds i a CE D claration de conformit LCIE 11 ATEX 1014X LCIE 11 ATEX 3101X Wir we nous Cooper Electronic Technologies Shanghai Co Ltd No 955 Shengli Road East Area of Zhangjiang High Tech Park Shanghai 201201 China erklaren in alleiniger Verantwortung dass die hereby declare in our sole responsibility that the Explosion protected flooalight d clarons de notre seule responsabilit que le 2G ExnRIlT Type NSSFMV 112D Ex tb IIIC T C IP66 auf die sich diese Erkl rung bezieht mit den fo
10. les see Fig 3 Slide the floodlight with the pole adapter onto the pipe of the wall bracket and secure with the four clamping screws max 62Nm 7 2 4 Vertical adjustment of floodlight Loosen the two pivot bolts on the floodlight yoke to position floodlight at the desired tilt angle within the acceptable aiming range limits See Fig 4 Re tighten the adjustment screws 26Nm The lamp must not be illuminated when at a distance of less than 0 5m from inflammable material 7 3 Cable entries blanking plugs The restricted breathing Ex nR properties must be preserved when for example using cables and wires of sufficient diameter see also IEC EN 60079 14 Unused holes shall be closed with certified blanking plug in order to establish the protection category The cable glands and blanking plugs must be used in Unscrew the terminal compartment cover and remove the terminal compartment cover Carry out the steps in reverse order to close the floodlight and Check all screws to ensure a secure fit Torque for screws 2 5 Nm 7 5 Electrical connection The electrical connection of the lamp must only be established by qualified electricians Make sure the supply voltage is the same as the luminaire voltage Use proper supply wiring as specified on the nameplate of the luminaire and in this instructions Excessive tightening may affect or damage the connection Only heat resistant cable according to the data on the type lab
11. lgenden Normen oder normativen Dokumenten bereinstimmen which are the subject of this declaration are in conformity with the following standards or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Bestimmungen der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm Terms of the directive Title and or No and date of issue of the standard Prescription de la directive Titre et ou No ainsi que date d mission des normes 94 9 EG Ger te und Schutzsysteme zur bestimmungs EN 60079 0 2009 gemaBen Verwendung in explosionsgefahrdeten EN 60079 15 2005 Bereichen EN 60079 31 2009 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 94 9 CE Appareils et systemes de protection destin s a tre utilis s en atmosph re explosibles 2004 108 EG Elektromagnetische Vertr glichkeit EN 61000 6 4 2007 2004 108 EC Electromagnetic compatibility EN 61000 6 2 2005 2004 108 CE Compatibilit lectromagn tique EN 55015 2006 A1 2007 A2 2009 EN 61547 1995 A1 2000 ee zeg Mork Rer Shanghai 2012 08 06 Place and date Head of quality department Head of approval office QAN Baseefa ATEX 5952 Zertifizierungsstelle LCIE 0081 Notified Body of the certification 33 avenue du G n ral Leclerc Organes Notifi et Comp tent 92260 Fontenay aux Roses Konformitatsbewertungsstelle Baseefa LTD 1180 Notified
12. o a layers above 5mm thickness After de energizing delay 15 minutes before opening Do not open when an explosive dust atmosphere is present Do not install where the marked operating temperature exceed the ignition temperature of the hazardous atmosphere Do not operate in ambient temperatures above those indicated on the floodlight nameplate The floodlight shall be operated as intended and only in undamaged and perfect conditions Keep tightly closed when in operation The technical data indicated on the floodlight are to be bserved Change of the design and modifications to the floodlight are not permitted Multiple short term switching must be observed Only genuine Cooper Crouse Hinds spare parts may be used for replacement Repairs that affect the explosion protection may only be carried out by Cooper Crouse Hinds or qualified electrician Do not keep these operating instructions inside the floodlight during operation Cable gland recommend Torque Nm Entry size PartNo Cable size screw in enclosure For cable M20 1 5 CAP816609 8 5 16 20 20 M25 1 5 CAP816709 12 21 30 30 Mounting the selected cable glands acc type and dimensions of the main connection cable Following their manufacturer instructions 5 Field of Application The floodlight utilizes Ex nR Restricted breathing that means an enclosure is sufficiently well sealed to limit the entry of flammable gas
13. roperties as per section 11 for example Alternatively the cover seal can be completely replaced on site with a genuine spare part where possible see section 10 2 If this product is used in the combustible dust area outside of enclosure must be cleaned on a regular basis to prevent accumulation of dust 9 3 Lamp change The suggested interval between lamp changes given by the lamp manufacturer should be followed Disconnect the power to the floodlight and allow the floodlight to cool completely See section 7 4 for notes on opening and closing the lamp If the floodlight was previously in operation then wait 15 mins before opening Ensure that no hazardous atmosphere is present See section 7 6 for notes on inserting the lamp After replacing the lamp ensure that the nR properties have not been affected This could be done by testing the restricted breathing properties as per section 11 for example Cooper Electronic Technologies Shanghai Co Ltd After carrying out repair or overhaul work ensure that the Ex nR properties have not been affected This could be done by testing the restricted breathing properties as per section 11 for example Assistance may also be obtained through Cooper Electronic Technologies Shanghai Co Ltd Sales Service department 955 ShengLi Road Pudong Shanghai 201201 10 2 Door seal replacement Loosen the fixtures on the glass panel seal see Fig 8 After doing t
14. t no sparks or other unauthorized operating states may occur Protect the glass on the lamp from breaking when screwing in Page 2 of 3 Fig 5 Opening floodlight Torque cover screws 2 5 Nm Fig 6 Wiring Diagram HPS Mh m CAPACITOR E Ff ooy BALLAST A IGNITOR R k acceptable range Fig 9 Change door gasket a remove brackets for glas gasket Sparepart gasket CHR0536 IMO086 Revision2 08 12 8 Putting into operation Prior to putting the apparatus into operation the tests specified in the relevant national regulations shall be carried out 10 Repair Overhaul Modifications 10 1 General Insulation measurements may only be carried The national regulations IEC EN60079 19 out between PE and the external conductor L1 L2 L3 as well as between PE and N Measurement voltage Max 1KV AC DC Measurement current Max 10mA The floodlight may only be operated when closed It is generally recommended see IEC EN 60079 14 that you ensure the restricted breathing of the construction is not impaired during installation and that you test the restricted breathing properties before commissioning see section 11 9 Maintenance Servicing 9 1 General The relevant national regulations which apply to the maintenance servicing of electrical apparatus in explosive atmospheres shall be observed IEC 60079 17 The interval between maintenance depen
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