Operating instructions Water sampler MAXX SP5 S /-B /-M /-F /-A /-MS
Contents
1. Jel Zia iz mm mm mm sse me ww ww 725 SP5 S F 715 1415 2120 810 ee 23 Bottles DU Jt SP5 S A 1325 1895 2 12 Bottles SP5 S A 1415 2120 24 Bottles Figure 5 Select place of installation 12 SP5 S F 23 bottles SP5 S A 2 12 bottles SP5 S A 24 bottles Figure 6 Prepare place of installation 3 1 3 Unpacking Figure 7 Move the equipment from the transport pallet SP5 B Installation 2012 x 60 mm 13 Installation Figure 8 Move the equipment from the transport pallet SP5 S SP5 S MS 3 1 4 Setup Figure 9 Set up the equipment SP5 B Installation Figure 10 Set up the equipment SP5 Sxx Figure 11 Set up the equipment SP5 S MS Installation ANIT i mov Figure 12 Align and secure the equipment 3 2 Electrical connections A DANGER Only qualified experts should conduct the tasks described in this section DANGER UN Do not connect the electrical supply to the mains if the equipment has not been wired and fused correctly Sufficiently protect the electrical power supply against short circuits For the external power supply always connect a residual current circuit breaker trip current max 30 mA between the mains and the system If the equipment is to be installed outdoors place an overload protection between mains and system If the mains plug of the power supply cable is removed a suitable double pole one2. This symbol may appear on the product and identifies the connection point for the protective ground General information When this symbol appears on the product it identifies the location of a fuse or a current limiter Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal systems after 12 August 2005 In conformity with European local and national regulations EU Directive 2002 96 EC European electrical equipment users must now return old or end of life equipment to the manufacturer for disposal at no charge to the user For return for recycling please contact the equipment manufacturer or supplier for instructions on how to return end of life equipment manufacturer supplied electrical accessories and all auxiliary items for proper disposal 2 2 General information 2 2 1 Areas of application The equipment is used for sampling aqueous liquids with a temperature between O C and 40 C 2 2 2 Functional description The equipment provides temporary storage for liquids of a specified volume so that they can be analyzed 2 3 Scope of delivery The equipment is supplied with a tube and a short manual If you require further information you can order the operating instructions refer to chapter 6 Spare parts and accessories page 52 from the manufacturer or you can download it from the Internet Figure 2 Scope of delivery SP5 B General information Fi
3. 3 2 1 5 Complete the electrical installation SP5 B nennen 20 3 2 1 6 Complete the electrical installation SP5 S SP5 S MS eeseeeeees 20 3 9 GOMMMISSIOMING OW GOW ICC Aa AN NUN SENE MUR 21 Ji ROSE CONNECUON Gus fdduubo CL Deo vw este kei om Qu tw e kat raj ova Nee 21 3 3 2 Set the single sample volume sese nennen nennen nnns nna nnns nna nnn nnns 24 3 3 2 1 PIASUC dosing VeSSOl siena tva orum maso botas eeu pda ED Daan ha 24 3 93 22 Glass GOSING VESSEN Cm 26 3 3 2 3 Dosing vessel for flow proportional sampling 7777 nen nnnnennnnnn en nnnennnnnen 26 3 39 24 Bypass dosing VESSEl pumasa Na aa AA ANA 27 3 3 2 5 Rinsing water connection and drain SP5 S F SP5 S A aa 28 3 3 2 6 Water circuit diagram SP5 S MS a 29 3 3 3 Prepare sample containers SP5 B SP5 S SP5 S M SP5 S F SP5 S M5 29 9 94 Connecti ine GEVICE 10 IME mamam en RI 30 Chapter 4 Operation 2 2 ae NGANGA 32 4 1 GONlrolUnIt ODE AIO saaan m N 32 s AA FOO AIAN AA AA AA 32 4 1 1 1 Keyboard 1ayoull nclonzn e alien 32 4 2 NOrMakopeka NON aut einer 34 4 2 1 Replace sample bottles SP5 B SP5 S SP5 S M SP5 S F ee cccccsssssseeeseeeeeeeeessesssseeees 34 4 2 2 Sampling SP5 S A with 12 or 24 bottles maaaa aa 36 4 2 3 Sampling SP5 SsAwilldtzor4 DOMES aaa EEE 40 Chapter 5 Maintenan
4. way switch must be installed immediately next to the display unit with clear labeling for the power supply Products intended by the manufacturer for outdoor use offer a higher level of protection against the penetration of liquids and dust If these products are connected to a mains socket with a cable and plug rather than a permanently 16 Installation Products intended by the manufacturer for outdoor use offer a higher level of protection against the penetration of liquids and dust If these products are connected to a mains socket with a cable and plug rather than a permanently connected cable the plug and socket are much more susceptible to liquid and dust penetration The operator must sufficiently protect the plug and outlet against liquid and dust penetration in accordance with local safety regulations If the instrument is to be used outdoors it must be connected to a suitable outlet with a protection type of at least IP44 splash protection 3 2 1 Electrical installation 3 2 1 1 Prepare the electrical installation SP5 B Figure 14 Feed cable through SB4 B 17 Installation 3 2 1 2 Prepare electrical installation SP5 S SP5 S MS Figure 16 Lift up the cover SP5 S SP5 S MS 18 Installation 3 2 1 3 Wiring diagram SP5 B Figure 17 Wiring diagram SP5 B 3 2 1 4 Wiring diagram SP5 S SP5 S MS In DC 12 V Out AC250V 2x8A Pin assignment relay 11 21 H A2 Coig 534 22 00 12 oOo 211
5. protective clothing Laboratory coat Protective eyewear Rubber gloves 5 1 Maintenance work 5 2 Cleaning The sampler is maintenance free Thus the operator does not need to carry out any maintenance work 5 2 1 Clean the housing and distributor Ay 44 ATTENTION Manual rotation of the distributor can damage the drive Never rotate the distributor manually Clean the interior and exterior of the housing with a damp lint free cloth Add commercial household cleaner to the cleaning water as required Maintenance and cleaning Figure 63 NEVER rotate the distributor unit manually Figure 64 Clean the distributor unit 45 Maintenance and cleaning 5 2 2 Clean the dosing vessel Figure 65 Release the dosing vessel Figure 66 Remove the dosing vessel 46 Maintenance and cleaning Figure 67 Clean the dosing vessel Figure 68 Install the dosing vessel 47 Maintenance and cleaning 5 3 Troubleshooting If the equipment does not function as required check the fuse and replace if necessary 5 3 1 Open the housing to change the fuse SP5 B Figure 70 Remove the safety cover SP5 B 48 Maintenance and cleaning 5 3 2 Open the housing to change the fuse SP5 S SP5 S MS Open the housing lid as described in figure 15 page 18 and figure 16 page 18 5 3 3 Change the fuse Figure 71 Fuse support If the problem is not fixed after having checked or changed the f
6. 00111 L1 L1 quo THO E m Lom Los ome m OOo Ol LIE SO O TOTO E 2 amp E E mium o LL ef L CI i i I qc 0G TIN Tor ela lea Ie TE Ts Pore EE EN EN Kr Touts Ou On a 3 m 4 20mA m ANA y Event r Figure 18 Wiring diagram SP5 S SP5 S MS 19 Installation 3 2 1 5 Complete the electrical installation SP5 B Figure 19 Attach cover 3 2 1 6 Complete the electrical installation SP5 S SP5 S MS Figure 20 Shut the cover If the suction hose is not connected immediately close the housing lid as described in figure 24 page 22 and figure 25 page 23 20 Installation 3 3 Commissioning of the device Figure 21 Key storage location 3 3 1 Hose connection Figure 22 Feed the suction hose through housing opening 21 Installation Figure 23 Screw in the union nut Figure 24 Close the lid 22 Installation Figure 25 Screw down the lid tightly Position the hoses in accordance with the following installation diagram Nang At a w 2t Ps Pig ix tr A o ort T T N B aa Het FS N o 2 NA NA o HA XN ENS 20 40 C NA ar gt 1UUU mm gt 4 8000 mm Lu ee oO e O Pad S ZA 3 fot o 3 p214 oe P uta vu P rd ony si a P d LEY N a T N in NG x m T 0 40 C V ae o A gt 50 us eS ee
7. MAXX N Mess und Probenahmetechnik GmbH Operating instructions Water sampler MAXX SP5 S B M F A MS SP5 S B M F A MS 0250031E May 2012 MAXX GmbH 2011 All rights reserved Printed in Germany Remark Access code for program changes or changes of system settings Password Your password Contents Chapter 1 SpeciiicalonSs iise ee ide 5 JAIME een AA een res AA 6 Chapter 2 General information 2 22202220000000n0nnnunnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnn 7 2 1 Sale INIONMAUON ahnen Um 7 2 1 1 Hazard Iniormalon In TIS THLATIUEO a3 oio Motu faba ten ove e Mta Do Pe Erde DE du o s uris res idibus 7 aa NA AA AA 7 2 2 GENE OAO ee mE 8 2A Vi AKEAS Ol ADDICANOMN aa a a sinilaeneiiiien 8 222 FU ncllolal descr DIOE aaa a ute abu 8 2 3 OCOPCOLOEINE Pee 8 Cnapter3 Installation nee a a 10 3 1 MectianitealrstallatlQLLs seen ee Nee AA 11 Ss kal Regua 00154 a PME 11 3 12 Select place Ol MSTA GON ansehen ea een 12 3 1 3 UNPAEKING series 13 om e Mom M TL NONA NINGNING ANAN 14 3 2 EICCIICAl CONINCCH ONS Eee LT 16 3 22 WEETCCUICAL Tis tallatobissssuen AA AA AA AA GA AA 17 3 2 1 1 Prepare the electrical installation SP5 B XX Aa 17 3 2 1 2 Prepare the electrical installation SP5 S SP5 S MS 111111777 a 18 3 2 1 9 WIRING diagram POB anne nenne 19 3 2 1 4 Wiring diagram SP5 5 SP5 S MS aaa a gu abunde Low ade 19
8. S M SP5 S F SP5 S MS Figure 38 Put the empty bottles in the housing 29 Installation Figure 39 Close the door 3 3 4 Connect the equipment to the mains Make sure that e the equipment has been fully prepared for commissioning e the values on the rating label correspond with those of the mains supply e the correct plug has been attached or the direct wire has been implemented correctly e the equipment can be put into operation without any risks 30 Installation Figure 40 Rating label Figure 41 Possible connection configurations 31 Chapter 4 Operation 4 1 Control unit operation Allthe equipment functions are software controlled 4 1 1 Programming The menu structure is similar to the directory structure of a computer hard drive and is divided into main menus and sub menus 4 1 1 1 Keyboard layout function The equipment is programmed by the operator Figure 42 Control panel The key functions are configured as follows to enable highly intuitive operation Table 1 Key functions Display help text in the case of selection fields the cursor must be placed Arrow key on the left hand side Move from one menu item to the next menu selection Arrow keys Select the desired menu Enter key Move within a menu Arrow keys Selection within the menu Arrow keys Confirm the selection automatically marked with a v eine 32 Operation Table 1 Key functions continued Enter cha
9. The operator must sufficiently protect the plug and outlet against liquid and dust penetration in accordance with local safety regulations If the instrument is to be used outdoors it must be connected to a suitable outlet with a protection type of at least IP44 splash protection Installation 3 1 Mechanical installation DANGER A Select an appropriate installation location for the instrument Plan out the mechanical mount before positioning poles or drilling holes Make sure the mount has a sufficient bearing capacity The dowels must be selected and authorized according to the condition of the wall The manufacturer shall accept no liability if the instrument is installed incorrectly Plan how to lay cables and tubes and their path in advance Lay the hoses data cables and power cables without any bends so that they do not pose a tripping risk Remark For information on installation with optional accessories refer to the relevant installation instructions 3 1 1 Required tools Figure 4 Required tools 11 Installation 3 1 2 Select place of installation 7 7 7 7 7 7 7 7 7 7 7 7 7 7 2 Y2 G Cle G of g Ole NG ap NT td PE S TA OF i I Cal ES PO 90 PO 290 90 ND 90 90 PO OD O ot aot ot ot 60 6 CO o0 60 2 07 ot HO planmla on tlanfloeagtlanle G a cU a genta gta ASSESS ASSASSIN ji jj jj ji ji ji E RRNA MMO
10. ce and cleaning 11 Lecce eile eee sessi eere esee enne entem e nnns nnmnnn nnnm na 44 Od IMIAINIERANCE TASK ee eine 44 52 GIEANING nennen 44 5 2 1 Glean HOUSING ANG GISTFIOULON Uhl een e pl pa e a uetus cda datis educ 44 SPACES laKe oigo MOT 46 5 3 POUDICS MOO NAG nee PAA e 48 5 3 1 Open the housing to change the fuse SP5 B uu022200000000000000onnnnnnnnnnnnnnnnnnnnnnnnnnnennnen 48 5 3 2 Open the housing to change the fuse SP5 S SP5 S MS eese 49 9 3 3 Change De ses maria 49 5 3 4 Reassemble the housing SP5 B e a al 50 5 3 5 Reassemble the housing SP5 S SP5 S MS 010 a 51 5 4 Decommissioning and storage of device maaaaaaaaaaaaanaanan eene eene nnne nnns 51 Chapter 6 Spare parts and accessories eeeeeeeee eee aNNNNNNN NANANA AASAA ANAN nnmnnn nnmnnn nnmn 52 o To pale DUIS een 52 Chapter 7 Warranty and labia reo ooo Yn ue de Cen eo NA RAANG 56 Chapter1 Specifications Elects 0 Power consumption Medium temperature 0 to 40 C Ambient temperature gu m CE Certification Sampling in accordance with ISO 5667 2 3 10 Subject to change without prior notice Specifications 1 1 Dimensions Figure 1 Dimensions Chapter 2 General information 2 1 Safety information Please read the entire manual before the equipm
11. e NR nn oap on EI Figure 26 Installation diagram 23 Installation 3 3 2 Set the individual sample volume 3 3 2 1 Plastic dosing vessel Figure 28 Remove the plastic dosing vessel 24 Installation Figure 29 Cut the dosing tube to set the sample volume Figure 30 Reinstall the plastic dosing vessel 25 Installation 3 3 2 2 Glass dosing vessel 100 ml 100 ml MA Figure 31 Disp to set the sample volume 3 3 2 3 Dosing vessel for flow proportional sampling KERLE 100 ml 100 ml Figure 32 Calibrate the flow proportional dosing vessel via the service menu 26 Installation AP O hPa bar Figure 33 The flow proportional dosing vessel may only be used if there is NO counter pressure 3 3 2 4 Bypass dosing vessel Emergency overflow 4 20 L Min AP 0 hPa bar Figure 34 Set the sample volume of the bypass dosing vessel 27 Installation 3 3 2 5 Rinsing water connection and drain SP5 S F SP5 S A Hose nozzle 3 Hose internal 25 mm Figure 35 Rinsing water connection and drain SP5 S F Hose internal 25 mm Hose nozzle 34 Figure 36 Rinsing water connection and drain SP5 S A 28 Installation 3 3 2 6 Water circuit diagram SP5 S MS Hose internal 12 mm Hose internal 40 mm AP 0 hPa bar Figure 37 Water circuit diagram SP5 S MS 3 3 3 Preparing sample containers SP5 B SP5 S SP5
12. ent is unpacked set up or operated Pay attention to all danger and caution statements Personal injury or damage to the equipment could occur if they are not observed To ensure that the protection provided by this equipment is not impaired do not use or install this equipment in any manner other than that specified in this manual 2 1 1 Hazard information in this manual gt A A DANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially or imminently hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially or imminently hazardous situation that could result in minor or moderate injury Important note information that requires special emphasis Remark information that supplements points in the main text 2 1 2 Warning labels Read all labels and notices attached to the equipment Personal injury or damage to the equipment could occur if they are not observed Any symbol on the equipment will appear along with a caution statement in the manual This symbol if noted on the instrument references the user manual for operation and or safety information This symbol when noted on a product enclosure or barrier indicates that a risk of electrical shock and or electrocution exists This symbol may appear on the product and indicates the need for protective goggles
13. gure 3 Scope of delivery SP5 S SP5 S MS Chapter 3 10 A AA Installation DANGER Only qualified experts should conduct the tasks described in this section DANGER Select an appropriate installation location for the instrument Plan out the mechanical mount before positioning poles or drilling holes Make sure the mount has a sufficient bearing capacity The dowels must be selected and authorized according to the condition of the wall The manufacturer shall accept no liability if the instrument is installed incorrectly Plan how to lay cables and tubes and their path in advance Lay the hoses data cables and power cables without any bends so that they do not pose a tripping risk Do not connect the electrical supply to the mains if the equipment has not been wired and fused correctly Sufficiently protect the electrical power supply against short circuits For the external power supply always connect a residual current circuit breaker trip current max 30 mA between the mains and the system If the equipment is to be installed outdoors place an overload protection between mains and system Products intended by the manufacturer for outdoor use offer a higher level of protection against the penetration of liquids and dust If these products are connected to a mains outlet with a cable and plug rather than a permanently connected cable the plug and outlet are much more susceptible to liquid and dust penetration
14. nge values Confirm the entered values Enter key Return to the next superordinate menu level Back key Enter values Numeric keypad mAAR Initialise Reset of Display Press together Wakeup sleepmode press 5 sec at least Back key Restore factory settings Display load factorysettings Back ke Hold Back key until boot process is finished y Example A setting needs to be changed 1 Press Enter The cursor flashes 2 Use the arrow keys to move the cursor on the desired position 3 Press the Enter key The selection is now confirmed and the program can be started Figure 43 Start the program 33 Operation Depending on the program section e an activity is started or e the next menu item is automatically selected Remark General rule If you press the Back key the action is cancelled or the navigation takes one step back in the menu 4 2 Normal operation The described normal operation applies to several models e g SP5 B SP5 S SP5 S M SP5 S F SP5 S A The SP5 B SP5 S and SP5 S A models are displayed as examples in the figures 4 2 1 Replace the sample bottles SP5 B SP5 S SP5 S M SP5 S F Figure 44 Open the door 34 Operation Figure 45 Remove full bottles Figure 46 Replace with empty bottles 35 Operation Figure 47 Close the door 4 2 2 Sampling SP5 S A with 12 or 24 bottles Figure 48 Press PAUSE to interrupt the running
15. program SP5 S A with 12 or 24 bottles 36 Figure 50 Select bottle number SP5 S A with 12 or 24 bottles Operation 37 Operation Figure 51 Swivel out the sample faucet SP5 S A with 12 or 24 bottles Figure 52 Press the lever to open the sample faucet SP5 S A with 12 or 24 bottles 38 Figure 53 Swivel the lever back to close the sample faucet SP5 S A with 12 or 24 bottles Figure 54 Swivel in the sample faucet SP5 S A with 12 or 24 bottles Operation 39 Operation Figure 55 Select Continue program SP5 S A with 12 or 24 bottles 4 2 3 Sampling SP5 S A with 2 or 4 bottles ninm 3 Figure 56 Select Pause SP5 S A with 2 or 4 bottles 40 Figure 57 Release the bottle holder SP5 S A with 2 or 4 bottles Figure 58 Pull out the bottle holder and take out sample SP5 S A with 2 or 4 bottles Operation 41 42 Operation Figure 59 Select Take out sample SP5 S A with 2 or 4 bottles Figure 60 Select the bottle number SP5 S A with 2 or 4 bottles Operation Figure 61 Push the bottle holder back in and secure SP5 S A with 2 or 4 bottles Figure 62 Select Continue program SP5 S A with 2 or 4 bottles 43 Chapter 5 Maintenance and cleaning DANGER Only qualified experts should conduct the tasks described in this section WARNING Please observe the following points for the use of chemicals and or waste water Wear
16. quirements are not met claims for damages due to the failure to comply with the requirements are rendered void Any further claims in particular claims for consequential damages cannot be made Consumables and damage caused by improper handling poor installation or incorrect use are excluded from this clause MAXX Mess u Probenahmetechnik GmbH Hechinger Str 41 D 72414 Rangendingen Tel 49 0 7471 98481 0 Fax 49 0 7471 98481 44 www maxx gmbh com email info maxx gmbh com
17. rough 55 Chapter 7 56 Warranty and liability The manufacturer warrants that the product supplied is free of material and manufacturing defects and undertakes the obligation to repair or replace any defective parts at zero cost The warranty period is 12 months from delivery resp invoice date Consumables and damage caused by improper handling poor installation or incorrect use are excluded from this clause With the exclusion of the further claims the supplier is liable for defects including the lack of assured properties as follows all those parts that within the warranty period calculated from the day of the transfer of risk can be demonstrated to have become unusable or that can only be used with significant limitations due to a situation present prior to the transfer of risk in particular due to incorrect design poor materials or inadequate finish will be improved or replaced at the supplier s discretion The identification of such defects must be notified to the supplier in writing without delay however at the latest 7 days after the identification of the fault If the customer fails to notify the supplier the product is considered approved despite the defect Further liability for any direct or indirect damages is not accepted If instrument specific maintenance and servicing work defined by the supplier is to be performed within the warranty period by the customer maintenance or by the supplier servicing and these re
18. use please contact the customer service 49 Maintenance and cleaning 5 3 4 Reassemble the housing SP5 B Figure 73 Close the housing SP5 B 50 Maintenance and cleaning 5 3 5 Reassemble the housing SP5 S SP5 S MS Close the housing lid as described in figure 20 page 20 figure 24 page 23 and figure 25 page 23 5 4 Decommissioning and storage of device 1 Remove all liquids and if necessary solid matter from the feed and drain lines and sample containers and clean as required 2 Close all active programs 3 Switch off the equipment 51 Chapter 6 Spare parts and accessories 6 1 Spare parts Description Short manual 0250029E Detailed manual 0250028E 0080070 0069452 0080044 350 ml Plastic dosing vessel 0900715 0069301 12x2 0069302 4x 1 5 Figure 74 Plastic dosing vessel 52 0900053 0069401 0069402 0030004 350 ml 0069301 12x 2L Spare parts and accessories Figure 75 Glass dosing vessel 350 ml Glass dosing vessel 350 ml 0069302 4 x 1 5 0900674 53 Spare parts and accessories 0900053 0069401 0069402 0030005 500 ml Glass dosing vessel 500 ml 0900243 0069301 12x2 0069302 4x1 5 Figure 76 Glass dosing vessel 500 ml 54 Spare parts and accessories 0069402 0030027 Sn 250 ml I Bypass dosing vessel glass 0900239 0069301 0069317 12x2 20x2 Figure 77 Glass dosing vessel flow th
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