Operating instructions andronic2060
Contents
1. Change current INFO Fi INFO database Informations Informations and messages and messages Error EDIT PARIN F2_ directory Parameter input rech 1 a POSIT POSIT informations Position display Position display 1 d Application E DIR F4 PRCON programs Directory selection Program data E messages CENE Delete identfile a directory 1 Configuration EN F6 DELETE automatic program Delete NC program 1 DEFIDN F9 Create modify ZA 0 OFFS default identfile Zero point offset 1 AUTOM F8 Start automatic program I EXPERT MODE F9 DNC only optional EX DNC function available 1 menu overviewl e eps cincicon andronic 2060 Operating Instructions NC REM ON MACON SYSTEM E 5 Machine System2. 12 Search tool DEn geeegdettedetege deens gien 22 The LATO E EE 15 Options OPTION EE 23 En Le EE 15 c 23 mmm T 15 EO ee et 24 Systemi INTOrMATIO er ett 15 Parameter entry PARIN 24 Start application program orci re dec e cs 15 RS 24 System messages 15 Position display POSIT 24 Configuration E 15 INPUT DUE REP TANT NATI M CERE 24 po m 16 uie 24 Create modify NC program 16 W c AA 24 Er Oe cC 16 Ebert 24 Position display 16 E 24 Bee aa a A as 16 Directories DIR 24 NIE RR RE 17 Delete ident file DELETEI 25 jos 17 Load automatic program AUTOM eesseseseesreerrereee 25 17 Create modify default ident file DEFIDN 25 E UP c 17 NEWNAME e 25 Lb Breer er 17 System OD IC AION KT 26 PRES WEE 17 Configuration maipnmenue 26 Program specific configuration PROCON seeen 17 Diagnosis n 26 Program directory DIR EE 17 WS wiele CIR RE 27 Delete program DEL
3. 7 of the tool management or via the tool magazine Radius 1 000 _ _ management it is created and operated just like a conventional menu Tool size il Fixed place 1 _ l Fixed place For every tool type an individual menu is available statue rebut Therefore a representation of the type can be visualised deed graphically In the message line the tool number and the status endurance 1 WZ designation are displayed to facilitated a better TE orientation When selecting the tool data input a pop up menu appears with the choice of the tool types After selecting the tool type the individual tool is selected from all tools via a further pop up menu Optional parameter Length Radius Allowance for length and radius Correction for length and radius Positive and negative tolerance of the radius Tool size Status for tool life and tool breakage toollife data nominal speed maximum speed data for further pairs of correction values Tool dimensions Length allowance and wear are added up by the control and set as active length of the tool when changing this tool Radius allowance and wear are added up by the control and considered correspondingly during the conversion of the program In case of tools of the type milling cutter the total radius in the tool management and the total radius valid at the moment of the conversion are compare
4. Proceeding gt gt Program abort in the operating mode automatic by actuating the key NC stop gt gt Change of operating mode to manual mode gt gt Travel in manual mode by pre selection of the desired axis and acknowledging the traverse keys or RePos LED is blinking gt gt Actuating the key REPOS Re approaching of the interruption position in inverse order of the individual travel distances gt gt Change of operating modes to the automatic mode gt gt Actuating the NC start key the automatic program is continued from the interruption position on In the operating mode MDI manual data input it is possible to carry out a up to three G amp M codes via an overlaid edit window The key cannot be selected because it is activated over the operating interface Proceeding gt gt Press the function key F7 MDI function in the andronic operating interface gt gt Enter a G amp M code line The input must be closed with ENTER gt gt After having operated the NC START key the entered program line is executed Travel keys gt With this key you can carry out a defined linear or rotational feed The feed value is stored in the file Parametersettings ini and can be changed in the program SYSCONFIG In order to carry out a feed activate the fixed path key and an axis Now you can cover the entered feed value via a jog direction key By selecting the handwheel key you can carry out a motion of the ax
5. gt 18 4 Load automatic program AUTOM ssessesssresrerresrree 18 SACO TODOS E 4 DNC function DNO EEN 18 Warning notes and symbols rere rn rtt hs 4 e Ce RUM 18 ee 5 eler EE 19 Vid gei t E 5 Overview Of TUN Te e EE 19 Field of csv da Vastu 5 Activation of the tool management TOOL 19 Not used as directe 5 Select magazine assignment table TL SEL 19 Switch on start up phase turn oft 6 Edit magazine assignment table TT EDIT 20 el EE 6 DERPAGE EEN 20 Start UD ei 6 Edit tool data T L EDIT i rre ren Ne rr ENKEN 21 Hg i PT 6 Optional parameter 21 Switch off SHUT COW 7 EE 21 Operating system setting system additionals user profiles 8 TOO life 22 Coordinate systems zero points reference Gointe 9 Additional correction values 22 Machine zero point unequal control zero point 9 Siet erter EEGEN 22 Machine zero point equal control zero point 9 Delete magazine assignment table TT DEL 22 Menu OVerVview esssssseee meminere ener 10 Delete tool file TL DEL 22 Operating panel keys
6. 0 Feed release is missing or or was removed Keyboard lock is shown N A PLC error message is active Keylock switch The keylock switch has 3 positions which are provided for the following functions Hand automatic MDI and set up mode In the set up mode it is possible to work with reduced speed at opened machine cabinet Keyboard lock All keys are locked with exception of the key NC Stop and NC Reset Hand automatic MDI mode panel keys 1 e eps ancdron andronic 2060 Operating Instructions 40 60 80 9 t 0 105 100 110 6 110 ns 2 120 0 o Lif Bd 5 90 95 100 ES i E Absolute relative and reference point keys control takes three different types of position for each axis into account The reference points of the axes are already defined from the machine manufacturer The absolute and relative positions can be set by the machine operator SET according to requirements They can be moved MOVE or set SET at another position for each single axis i e each preselected axis or for several axes ALL i e the axes defined in the EEPROM in the defined succession The reference points can only be moved MOVE With this key you can move single or several axes to the relative zero absolute zero or reference point SET With this key you can set the relative or absolute zero for single or several axes Reference point All axes have a machine related
7. Firewall In the default setting the Windows XP firewall is activated The use of other firewalls is dissuaded urgently Microsoft Security Patches The installed image contains most of the available Microsoft security patches It is not possible to install every security patches in the current version because after every installation extensive software tests must occur in order to guarantee the perfect function of the entire system It is forbidden to install any Microsoft security patch or another update without permission of ANDRON It is also not allowed to activate the automatically update function in the Windows security center When using the control with not verified software the guarantee of the control will lost Internet access In the standard configuration the machine user has no internet access Only with full access and administrative rights you can connect the control to the Internet The andronic software offers the possibility of remote diagnosis via internet with the program NetViewer To use this function it is necessary to make a restriction on administrator level so that the machine user has no general internet access andronic 2060 Operating Instructions Coordinate systems zero points reference points Machine zero point unequal control zero point Workpieces 1 Machine zero point 2 Control zero point Setpos 3 Zero point workpiece pallet 4 5 6 7 Workpiece zero point There can be ev
8. Position display Control Wear XPanel version ON OFF configuration applications LEE 0 TI p E G amp M PRG G amp M SET INFO PANEL Informations Back to user and messages environment Fi INFO 1 INFO s Informations Fi Informations and messages and messages Configuration PosConf B5 Positi tocol c o Eu H Hu Ds oe nm Hand Se Input program setting Diagnosis PM Conf oO oO Pallet management configuration O 1 L1 L1 F3 PRCON F4 0 OFFS Program data est Zero point offset LookAh
9. acknowledge with ENTER Now the parameters can be entered select menu DEFPAGE Defined page J ump to a defined page PASSW Password With entry of a password defined in the menu it is possible to process write EDD col NM 18 02 26 04 2005 protected parameters PRTSCR Print screen Prints the current screen page NEWNAME Appears after the key F10 END has been actuated and allows the granting of a new name to an ident file Position display POSI T mers eee INPUT Hand parameter input Hand parameters are made available to the NC computer per command and not by means of a file They are EET Machine control Dist to go consequently only valid as long as the controller Pte gees gees Vers is switched on As a rule these parameters are Hu HL HL s H aad H DUDU H aad 0 0000 deg used in the Jog operating fixed path they can z 0 0000 0 0000 0 0000 0 0000 deg be made available to the NC computer during dx dE dox ro Ne processing of a automatic program ETC owever e Ge Umber of MM INCH Switches the position display between mm and E inches AU Wo POS CHG Change position display Switches between Program RESIDENT smaller and larger position display a Col NX 11 03 AXES Axis record Switches between the defined axis records if severals are available PRESET Set control coordinate system Sets the absolute position in the control coordinate system Dir
10. is edited now with Enter Escape TL EDI T F4 Tool edit With this function key a tool data entry is selected from the magazine management and the program returns to the magazine management after entering the data and a enquiry F9 Cancel without accepting the changes or with F10 Save PASSW F5 Password With entry of a password defined in the menu it is possible to process write protected parameters SEL TL F6 Tool select A tool which already exists in the data base is transferred to the magazine assignment table CUT F7 Cut tool input A tool entry is removed and inserted into a different position PASTE F8 Insert tool input A tool input is inserted from the clipboard to a magazine location Already existing entries are overwritten and before storing the T number and the tool designation must be changed as these parameter must only appear once in the magazine assignment table To shift an entry the old entry must be deleted before inserting the new one PRTSCR F9 Print screen Prints the current screen page ancdron andronic 2060 Operating Instructions Edit tool data TL EDI T The tool data blocks data for a tool are stored in 41 individual files Thanks to this individual tools can be used DIM Edit tool file on various tool lists combination of different tools for one application without producing double definitions The menu for the tool data entry is selected via the basic menu
11. maximum 20 alphanumeric I GIE CAD amp CAM NT 1 0 characters or open selection window with the cursor keys e cce M T L select desired program name and accept it with the TYP RF 0 10 RR 5 TASTFRARSEN TOLTU 05 BABNABSITU 35 AUFMT ENTER key In case a program had been previously 1 T20N6 Klemme Ebenenscht 1 52500003 G Klemme H henlinien generated or processed its program name appears on the s lis input line x200 44710 35 T I wzvtst l G185 733F5000 xz 0 0z6 828F6000 HDD C l MM 11151 Z D 2005 G amp M editor m aep P Gib CADECAM NT 1 0 PROJEKT SPLSEWEL LEO 02 1 W Zog With the acceptance of the program name G amp M editor will 1 n AN AE E EMT H ef 1 D 354 d 5 eng be called up The program will be generated here X200 4477035 oes G125 733F5000 X20028 828F6000 rem 3 X184 547217 333 e E X193 785718 905 192 817220 418 em m X191 829221 774 ri eng ie X180 758223 081 r X180 08773 DO X185 358224 T 18 X188 35275 7565 X187 3047220 777 X185 027228 084 e Al A detailed description of the editor you can find in p the online help of the editor function key F1 Position display POSI T RESTART Simulation record This function makes it possible to set main programs into an G amp M program The requirement is that a
12. maximum speed of the current tool is entered and the speed programmed in the G amp M code program is higher than the maximum speed the speed of the spindle is reduced automatically 0 no The spindle speed is reduced to the maximum speed of the tool without interruption of the G amp M code program 1 yes In case of a speed reduction the G amp M code program is interrupted with a message to provide the possibility to decide whether to cancel the program or to continue at reduced speed A new NC start continues the G amp M code program at reduced speed Suppress tool change sequences All tools are changed manually To guarantee the operative ness of the machine in case of damages of the mechanics for the tool change all tool change sequences can be forced to manual change without need to change the magazine configuration and the magazine assignment table 0 no Standard operation 1 yes All tool changes are executed as Manual change RESET of the error state of the tool change has not i been cancelled in the defined state Attention It is absolutely necessary to check the tool in the spindle and the tool the position menu RESET of Tool change aborted in undefined state 11 error Attention Check tool in spindle amd tool in position menu The tool change is monitored internally by the control If 1 Reset B due to a power cut or similar events an undefined state should occur dur
13. measuring signals Contact for CNC fault SERCOS interface fibre optic up to 4 rings andron real time kernel IP 20 100 240 V AC 50 60 Hz max 300 VA EE d e 214 x 329 x 171 5 WxHxD ANMO13 ANMO2 Machine operating panel IP 64 front IP 20 24 V DC max 225 VA 5 45 482 6 x 177 0 x 90 0 WxHxD ancdron andron GmbH Schl tterstraBe 2 D 88142 Wasserburg B Germany mci ro ry Tel 49 0 8382 9855 0 Fax 49 0 8382 9855 50 info andron de www andron de
14. nmt qu IC rm C Fere 1 omcada iram bam n Limina currum Viera noh ase EM 3 ee f TE n n m n na 1 CHEZ F3 Fa FS P Fa PID rm E Set it Me mee rol Sm INFO EBIT GEN CWV G amp N CPY END 3 d LC ancdron Tool management Overview of functions andronic 2060 Operating Instructions 100 tool magazine locations any number of tools in the data base free configuration of tool types several tool magazines fixed coding of locations duplo tools tool life control 3 different types of status indication limitation of maximum speed speed control 9 pairs of correction values wear control option Numerous adaptation possibilities at the machine chain or disk magazine pick up manual change in any combination up to a total of 100 locations correction of position for every single magazine location programming of the tool change procedures in NC block format Different options tool can be changed despite tool life has expired interruption of the NC program during speed reduction of the tool management in case of tool magazine problems all tools can be changed manually without intervening within the tool management Activation of the tool management TOOL The tool management is activated in the position menu and da i is displayed with the following basic menu x ancdron c intelligent controls Select magazine
15. operation or Depending of the basic installation Turn off To turn off the control as well as the entire system observe also the informations of the machine manufacturer ancdron Switch off Shut down andronic 2060 Operating Instructions For switching off of the control as well as the whole machine pay attention to the following notes es To avoid a data lost or a hard disk damage the control must be shut down always in the correct way That means the operating system must be completely finished before switching of the control resp the whole machine There are different possibilities to shut down the operating System 1 Click for example in the Windows start menu on Shut Down and then in the drop down list on Shut Down 2 Or Click for example in the Windows start menu on CNC Shut Down 3 Directly from the andronic panel it is possible to shut down the control with function key SH DOWN F2 The operating system is shut down by one of this possibilities so that you can surely switch off the power supply of the control raranater autematirbatrink Stock D ldestdataj Lock ahead 2008 D biogram datr Fertiegen HH 7 0 91016 r n Le ped LA E leen porum zl iuit E J L ps D 4688 8 NC Satz al Maschinenkonfigura ion il R T jen SCT Anwendunge E406 Qm andron mie
16. reference point or zero These can be automatically moved in succession in the operating mode HAND either for each single axis or for several axes axes and succession definable in the EEPROM Procedure for one axis gt gt Preselect the axis gt gt Push the botton REFERENCE POINT gt gt Push the botton MOVE Procedure for all defined axes gt gt Push the botton REFERENCE POINT gt gt Push the botton ALL gt gt Push the botton MOVE Relative position The relative position can be automatically set or moved in the operating mode HAND either for each single axis or for several axes For the setting or the motion of several axes the axes and the succession are defined in the EEPROM You can move a relative position only after it has been set With NC STOP the relative position is set by the control Previous relative positions were deleted Procedure Set for one axis gt gt Preselect the axis gt gt Push the botton RELATIVE ZERO POINT gt gt Push the botton SET gt the relative zero point is set Procedure Set for all defined axes gt gt Push the botton RELATIVE ZERO POINT gt gt Push the botton ALL gt gt Push the botton SET the relative zero points are set Procedure Move for one axis gt gt Preselect the axis gt gt Push the botton RELATIVE ZERO POINT gt gt Push the botton MOVE gt the relative zero point is moved Procedure Move for all defined axes gt gt Push the botton RELATIVE ZERO POINT
17. ETE 17 Zero point Offset OFFS i e erra eh rao gege nn rrr 18 Version Date Additions and changes Initials 19 11 2004 First edition Pa Scho 28 04 2005 Operating panel pictures in the new XPanel style 12 06 2006 Pa Scho Pa _ pa O Pa ancdron V1 2 Addition Shut down Windows XP correctly Changed menu structure to call the system applications New menu overview of the XPanel version PANELX EXE Operating system settings virus scanner firewall updates internet options Technical data hardware additions New Pentium M optional 25 07 2006 Further notes 07 04 2011 Changed Operating system settings virus scanner firewall updates internet options andronic 2060 Operating Instructions In the creation of this manual we have made the greatest effort and have taken the greatest care We reserve the right to make changes to this handbook and to the controller or the programs which are made necessary by technical progress without previous notice In later versions additional pages may be inserted We would appreciate your information as to errors in the handbook or how the handbook may be improved We accept no responsibility for damage resulting from neglect of the instructions contained in this handbook We are neither liable for nor responsible for actual or alleged loss or damage whether direct or indirect which is caused by the operated or delivered equipment or the soft
18. ad been previously generated or processed its name appears on the input line Select a menu and acknowledge with ENTER The parameters are to be entered here DEFPAGE Defined page Jump to a defined page PASSW Password With entry of a password defined in the menu it is possible to process write protected parameters PRTSCR Print screen Prints the current screen page NEWNAME Appears after the key F10 END has been actuated and allows the granting of a new name to a default ident file TEACH see Teach at side 18 ancdron andronic 2060 Operating Instructions System Applications ber den Men punkt der System Anwendungen F10 SYSTEM sind eine Reihe von System Programmen zuganglich Die Programme sind unterteilt in Konfigurations F2 und Diagnose Tools F3 Configuration main menu F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 andronic history ation mainmenue Database manager andronic 2060 V1 02 00 Fi System configuration EEPROM Drive data configuration pioneering PcCNc Help for G amp M code configuration Displaying protocol information TabEdit Cross Pitchcompensation Autologon End Diagnosis main menu F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 cincicon andronic history SE NCClientl O NetviewerK SaveData NCClient Position analyser Measurm protocol DisplayVars RUClient End Technial Data Control CPU card Harddisk HMI PLC I O interfaces Operatin
19. ancdron cindron lt 2060 intelligent controls OPERATING INSTRUCTIONS 2c e Expert Mode 27 mode Machine contgurations TB oen Next generation high speed CNC control V1 4 andronic 2060 Operating Instructions Version Date Author Editing Illustrations Filename Trademark Copyright Validity Published by ancdron V1 4 07 04 2011 Pa Scho Pa operating instructions andronic 2060 v1 4 doc All product names or trademarks are properties of their respective owners andron GmbH 2011 All Rights Reserved Copying this document giving it to others and the use or communication of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design There could be additional functions running in the contro who are not mentioned in this documentation It insists no claim for this functions in case of a new delivery or a service case All rights are reserved with respect to the content of this documentation and the availability to the product andron GmbH Schlatterstrage 2 88142 Wasserburg Germany Telephone 49 0 8382 9855 0 Fax 49 0 8382 9855 50 e Mail info andron de www andron de andronic 2060 Operating Instructions Table of contents Ee LN E EE 3 gl Mm gaae 18 PS VISIONING e T 3 5
20. assignment table TL SEL The active magazine assignment table is displayed and a be selected if no tool is in the spindl EN new one can be selected if no tool is in the spindle assignment table Se Active magazine config table Alcu Werkzeuge F4 FS F INFO TT SEL TT EDIT TE EDIT ATEEDIT TT DEL TL DEL TL SRCH OPTION END ancdron andronic 2060 Operating Instructions Edit magazine assignment table TT EDI T The magazine assignment table contains the assignation of 4 the T number and of the tool tool designation to e magazine location and the reference to a duplo tool The magazine assignment tool can be accessed via the position menu FA TL EDIT F3 Magazine number Tool name Tool Place Duplo tool Tool file name size assignm number already present magazine assignment table can be edited or a new one can be created T 1 T T Radiustraeser 1 T T Radiustraeser 1 T T number is the tool number used in the G amp M Sar ean Ney code program A tool can have different T numbers in Schatttraeser 10 different magazine assignments 1 Gewindebohrer T 0 T number of the duplo tool only refers to a duplo jage 2 10 Ims kis rte anser tool with the same radius which is used if the status of the selected tool does not permit that the tool is used Tool disabled The duplo tool must be
21. d Then the axes will be traversed to the setting point tool axis last 7 The automatic program can be processed from the setting point with a renewed actuation of Automatic start DEFLI NE Positions to any desired line AUTO The line on which simulation record setting is to be made is transferred to the NC computer END Concludes the record simulation with reference to the environment an already executed record simulation via automatic start will not be stopped in the main computer INPUT Hand parameter input to define the fixed path for linear and rotational axes When restarting the control the default fixed path from the file Parametersettings ini is used use SysConfig for data entry Use this key to reach the quick preparing cycles TOOL Tool management see the following chapter management POS CHG Position display change Switches the position display between smaller and larger display G amp M DIS G amp M code display Opens a window on the monitor and displays the current G amp M code program line of the process MDI Manual data input A record can be manually entered via the cursor function and number keys and transferred with ENTER With automatic start the record will be worked off The record can be executed several times By call up of the MDI function the input line can be empty or can contain the last entered record The input of up to three records are allowed If the manual data entry was ach
22. d EXIT Look Ahead G amp M code configuration Exit panel F4 G amp M CNV TOOL G amp M code converter FS Tool management TESCONE F8 Tool magazine configuration DIR F5 NC program F6 RESTART KH directory Simulation record CONFIG ek G amp M code configuration 6 DELETE F7 MDI RE Manual data input AUTOM AUTOM F8 Start automatic FB Start automatic program program DNC PRESET Configuration and start up ES F9 Control position set area only accessible for EEGEN authorized personnel Descriptions to this you can find in the start up manual cincicon andronic 2060 Operating Instructions Operating panel keys andron supports the control with a basic PLC program for the operating and control functions described below It is possible that the machine manufacturer delivers a own PLC program with different functions and extensions If there are no further informations the following description is valid Feed step switch With this step switch you can modify the feed rate in manual and automatic mode between 0 and 125 A switchover between the speed keys 0 Feed step switch and 100 is always possible within the operating modes Rapid traverse Creep feed 0 The rapid traverse or the creep feed rate is set to 0 for all operating modes manual automatic or MDI mode which leads to an immediate stop of the selected axes depending on t
23. d after changing the tool If the changed tool is not within the tolerance range given for the radius the machining process is aborted with an error message This happens in the following cases the radius of the duplo tool diverges inadmissibly from the radius of the original tool the degree of tool wear is inadmissibly high ancirorn andronic 2060 Operating Instructions Tool life acquisition To use the tool life acquisition a value for the total tool life must be entered in the corresponding tool file After the first application of the tool by the machine the status and the remaining tool life is entered automatically in the tool data If a medium warning limit is entered a message is issued in the position indication when the medium warning limit is reached The remaining tool life can be changed at any time After the tool life has expired the status of the tool life is set to 0 blocked in the next tool change and the tool is not changed again If a duplo tool is available this will be used automatically In the magazine configuration the option Usage of the tool beyond tool life limit can be switched on Then the continuation of machining process is offered if no duplo tool exists which is released To reactivate the blocked tool the status of the tool life must be set to 1 released and the remaining tool life is deleted or set to a value greater zero If the remaining tool life is deleted the total tool life i
24. e possible to continue the processing of the program from the stopped point For the control unit the program has been definitely terminated You can restart the program by NC START This key switches between rapid traverse and creep feed rate in the set up and standard mode The appertaining speed values for set up or standard mode are filed in the EEPROM of the control unit after the control unit has run up the set up mode parameter set 2 is active with its EEPROM parameters Set up feed rate creep feed and Set up rapid traverse After a search for reference the set up mode is left and the standard mode becomes active In the standard mode the following EEPROM parameters are available Manual feed rate creep feed and Manual rapid traverse The rapid traverse is indicated by the LED which comes on With the trevel key you can move a preselected axis in the positive direction in the manual mode Procedure Step mode due to the preselected feed or fixed path key m Constant traveling if no feed or fixed path key is activated With the travel key you can move a preselected axis in the negative direction in the manual mode Procedure see travel key panel keys 2 e eps ancdron andronic 2060 Operating Instructions Machine keys y VW operating mode MANUAL MODE is automatically active to start the reference move after the run up of the control unit and is signaled by the traverse or set the absolute or relat
25. ectories DI R PRDIR Program files Shows all programs available in the database Verzeichnisauswahl IDIR Ident files Shows all ident files available in the database Fi m MDI R Menu files Shows all menus available in the SE database Programmdateien DIDNDIR Default ident files Shows all default ident files Identd available in the database Men dateien P3 Default Identdateien EDD c l MM 5 58 14 04 2005 ancdron andronic 2060 Operating Instructions Delete ident file DELETE Deletes selected ident file from the database Load automatic program AUTOM Barme Igi xj E Load program Select ident file names and program names with the cursor 7 4 and acknowledge with ENTER On the screen the small position display appears The program can now be started if the absolute zero point has been previously set select ident file HuF MultiAx 3 specified menu Create modify default ident file DEFI DN When generating a new ident file parameters will be transferred from the default ident file preset file in case they have been defined in the menu In the default ident file corresponding parameters will be pre assigned and need not be entered again when generating a new ident file Enter default ident file names maximum 24 alphanumeric characters or select an available default ident file and acknowledge with the ENTER key In case a default ident file h
26. en further relative zero points G92 from this point on the workpiece 8 Workpiece zero point The respective tool length always calculates from this point Attention Observe difference between full radius and shank cutter 9 Tool changer reference point 10 Charger position Machine zero point equal control zero point IN ke ge ree eat ey Ree ce EE A Workpieces rel 1 Machine zero point 2 Control zero point Setpos here Setpos 0 3 Zero point workpiece pallet 4 5 6 7 Workpiece zero point There can be even further relative zero points G92 from this point on the workpiece 8 Workpiece zero point The respective tool length always calculates from this point Attention Observe difference between full radius and shank cutter 9 Tool changer reference point 10 Charger position cincicon andronic 2060 Operating Instructions Menu overview ERT andron Tel Expert Mode E NC Satz Mode Ta Maschinenkonfiguration e Anwendungen INFO SH DOWN EXP NC e d 1 D Informations Shut down Expert NC Satz Mode ones and messages control Mode Panel Version Panel version or XPanel version
27. entered in the same magazine assignment table and have the same type of tool Tool size the value of the size means the number of the covered half places That means that one tool of the size 1 covers 2 half places exactly one place tool of the size 2 towers above each side a half place You can select and activate the magazine assignment in the tool management main menu with F2 SELECT The menu is operated via a line cursor When activating the magazine management the menu of the first 10 tools is displayed and the cursor is positioned in the first line All further menus tool of the tools 11 20 21 30 etc up to 91 99 can be displayed with page up page down Line cursor The cursor marks the whole line it can be moved up and down with the cursor keys Only by selecting the corresponding line with F3 T EDIT or Enter the input fields for T number WZ designation and duplo tool number can be reached with the cursor keys up down If a line is selected this selection can be cancelled adopting changes by pressing Escape or accepting the changes by pressing Enter Strg X deletes a field resp an entire line DEFPAGE F2 Defined page A defined page in the magazine management is selected T EDI T F3 Line edit The entries of the selected line can be edited If the line is selected the input field can be moved to the right to the left via Cursor Up Down To insert tool names and data call F4 resp F6 Quit the line which
28. epart the limit switch by the jog direction key which is not flashing Once the limit switch is free again both light emitting diodes go off If an axis is preselected which is not defined in the EEPROM of the control unit the LED of the selected axis flashes and an error message is displayed which disappears after correct axis preselection panel keys 3 e eps ancdron The I nfo system andronic 2060 Operating Instructions The Info system INFO can be called up in all operating IT modes with the function key F1 Information and messages With the info selection box following informations news and programs are accessible Select and start with F1 SELECT or ENTER change current database Brror directory system information start application systen ness gas configuration HDD Cl MM 1i 48 26 04 2005 Change database With ACCPT Accept or ENTER it is possible to select a database path from the preselected paths With the SYSTEM CONFI GURATOR it is possible to generate an new database Further configurations can be done with the DATABASE MANAGER Possible error messages of the control will be displayed in plain text with the error group error number date and time With ERR NR error group and error numbers can be entered and displayed in plain text VERS Version displays the version number of the error list System information The software versions of all software modules and the control
29. g system Free PCI slot CPU card NCM card Interfaces NC Operating system General Protection category Input voltage Power consumption Temperature range Dimensions Operating panels Protection category Input voltage Power consumption Temperature range Dimensions andronic 2060L Full Size Slot CPU alternatively Pentium 4 Pentium M Celeron M Graphic Ethernet IDE controller onboard USB 2 0 80 GB 2 5 inch integrated Soft PLC CoDeSys InterBus S Profibus DB Microsoft Windows XP Pro 1 Half Size Slot CPU Celeron Celeron M NC multifunction card Handwheel Fast inputs for Emergency Stop releases measuring signals Contact for CNC fault SERCOS interface fibre optic up to 4 rings andron real time kernel IP 20 100 240 V AC 50 60 Hz max 300 VA 5 45 C 293 x 394 5 x 171 5 WxHxD ANVO3 ANVO4 TFT color display 15 1024x768 IP 64 front IP 20 24 V DC max 75 VA 5 45 482 6 x 310 5 x 80 0 WxHxD andronic 2060 Operating Instructions andronic 2060s Half Size Slot CPU alternatively Celeron Pentium M Celeron M Graphic Ethernet IDE controller onboard USB 1 1 2 0 80 GB 2 5 inch integrated Soft PLC CoDeSys InterBus S Profibus DB Microsoft Windows XP Pro Half Size Slot CPU Celeron Celeron M NC multifunction card Handwheel Fast inputs for Emergency Stop releases
30. gant cons Hom Te Expert Mode T i NC Satz Mode 88 Maschinenkonfiguration Ss ET Anwendungen Shut Down Observe also the informations of the machine manufacturer ancdron andronic 2060 Operating Instructions operating system setting system additionals user profiles etc Microsoft Ej Windows ancdron Microsoft Windows XP Professional SP2 is the installed operating system on the HMI computer of the andronic Furthermore are essential patches form Service Pack 3 SP3 installed In order to guarantee a highest possible system performance all unnecessary animation superfluous software additions and other optical gadgets are deactivated Changes in these settings can slow down the system considerably User Profiles Three users with corresponding user profile were arranged on the control administrator Full access with administrative rights cnc admin Reduced administrative rights cnc user Considerably reduced user rights for the machine user on operating system level Please use only one of the three predefined users Virus scanner We recommend the use of an actual virus scanner A complete virus scan is executed before the control is leaving our factory The installation of additional software or the use of USB memory sticks can cause a virus infection of the system A final virus check must be done before the entire machine is delivered to the end user
31. gt gt Push the botton ALL gt gt Push the botton MOVE gt the relative zero points are moved F Absolute zero point The absolute zero can be automatically set or moved in the operating mode HAND either for each single axis or for several axes For the setting or the motion of several axes the axes and the succession are defined in the EEPROM The setting of the absolute zero point works like SETPOS 0 all axes Procedure Set or Move for one axis or for all defined axes see RELATIVE POSITION Machine keys Travel and positioning keys D With the NC Start key a program is started in automatic mode For this purpose the following conditions must be fulfilled m The axes must be referenced A program has been loaded The operating mode AUTOMATIC is selected With the NC Stop key you stop the automatic execution of a program and simultaneously the relative position of all axes were stored The stop becomes active at the end of the current program line This state is signaled by the LED which is constantly on At the same time the LED of the NC START key flashes which allows to continue the program from the stopped point If you move one or more axes after actuating the key NC STOP in manual mode the position on NC STOP can be reached again with the key REPOS With change of the automatic operating mode the program can be continued with NC Start The NC RESET key terminates the automatic processing of a program It is no mor
32. he brake reaction of the drives No more positioning command is carried out For example the execution of started NC block programs with traversing instructions is stopped until the key 100 or the key Feed step switch observe switch position is pressed Feed step switch The rapid traverse or the creep feed rate can be set from 0 to 125 according to the feed step switch position for all operating modes manual automatic or MDI mode The step switch has a multiple function In position 0 the axes stop in position 100 the axes move at the defined rapid traverse or creep feed rate From position 100 to 125 you can raise the defined speed in percent up to a maximum of 125 Rapid traverse Creep feed 100 The rapid traverse or the creep feed rate is set to 100 for all operating modes manual automatic or MDI mode Spindle speed step switch With this step switch you can modify the spindle speed between 50 and 125 Spindle stop The selected spindle is stopped A restart of the corresponding spindle is only possible by the key NC START e g MDI mode S10000 M3 Spindle I The key Spindle 1 is free programmable It can be used for the activation of the spindle control 1 for example Spindle II The key Spindle 2 is free programmable It can be used for the activation of the spindle control 1 for example 115 120 Zustands LEDs 1 Supply voltage 24 V DC is applied at the operating panel
33. ic mode Delete tool file TL DEL Deletes individual tools from the data base After an inquiry the tool is deleted from all magazine assignment tables Search tool TL SEAR This function shows all magazine assignment tables which contain the corresponding tool ancdron andronic 2060 Operating Instructions Options OPTI ON RESET Tool with expired tool life is inserted after inquiry e i Tool management if no other tool is available options B Option This option is intended to facilitate that a tool is used longer than the entered tool life Replace tool with expired service life after query if no other tool available 0 S program interrupted if speed reduced by tool no management system If the tool management does not find a tool with remaining SCHER f i Suppress tool change procedures Replace all tools manually tool life the execution of the G amp M code program is O no 1 yes cancelled l yes If the tool management does not find a tool with remaining tool life the G amp M code program is only interrupted value is set as spindle speed during the tool change This fact is indicated by a message The execution of the G amp M code program can be continued with the first released tool without remaining tool life The NC program can be cancelled with NC Reset G amp M code program is interrupted by the tool management in case of speed reduction If a value for the
34. ieved before the start of after the end of an automatic program then M F S T D and E words as well as a limited number of G functions are allowed If the manual data entry was achieved in the automatic operating mode then interrupts are only allowed with M F S T D and E words PRESET Control position set Sets the absolute position in the control coordinate system With SETPOS it is possible to delete the control coordinate system gt Machine coordinate system Control coordinate system Program specific configuration PRCON To start the program specific configuration you have to REH select a program and confirm with ENTER look ahead Here look ahead contour and dynamic parameters can be adjusted speed 600 WW ma min different to the pre settings 601 fe ga min look ahead prototype 0 EEPROM dat a 1 2 D coughing jJ D roughing 2 D finishing 5 3 finishing 3 2 D final finish J Dp final finish free definition 9 settim pre setting of the machine quality of amp code input accuracy of contour smoothing of contour acceleration of contour Max jerk A detailed description of the parameters you can 2 page lf 3 E Splinewelle Pott MEW Einstellungen FO say 8 find in the Look Ahead manual default min 8 og ax tee Program directory DI R Shows all programs available in the database Delete program DELETE Deletes selected prog
35. ing installation and environment conditions are fulfilled The control can only be used with the configurations described in this manual Furthermore the use of a andron software or firmware is necessary Each control system must be parameterized an programmed by competent service personnel before operation Not used as directed The control is not used as directed if it is used in a field of application not specified or if it is used under operating conditions or with technical data not specified in this manual The control must not be used if it is exposed to operating conditions which do not fulfill the determined environmental conditions e g use with water or with extreme temperature differences or extreme maximum temperatures is not allowed ancdron andronic 2060 Operating Instructions Switch on start up phase turn off Switch on The switching on of the control as well as the entire system can be realized in different ways therefore observe the informations of the machine manufacturer Start up phase be rp cw D e le Switch on the control l Bootphase of the HMI CPU EU OMA MET esca Load ae d oading of the HMI Windows operating system Alb Bootphase of the NC CPU 3 Loading of the NC operating system Basis es c P andron Start up of the 4 SERCOS phases from 0 up to 4 E System wird initialisiert CEET 2 or Control is ready for
36. ing the tool change the following tool change is blocked In this case a tool change leads to a program abort and the error message Tool change has not been cancelled in defined state Check tool management and reset error in FA4 TOOL F9 OPTION person operating the machine must check the tool management and compare it with the actual state of the tool magazine and the spindle and enter a 1 in this option The next tool change can be carried out again ancdron andronic 2060 Operating Instructions In the EXPERT MODE programming on the machine is restricted to the dialogue led and graphically supported entry of geometrical and technological parameters in a menu The machine operator does not have to worry about axis movements He enters the work piece related data The calculation of the required axis movements is performed by the machine builder developed anlog C program The tool and work piece specific data is managed in a database under ident numbers These menu driven programs are developed using the anlog C programming system Parameter entry PARI N Enter ident file names maximum 24 alphanumeric characters or open the selection window with the cursor Enter parameters keys 1 4 select desired ident file names and enter them with the key ENTER In case an ident file had been generated or processed previously this name will be Leiwt ident tile displayed on the entry line Select desired menu and
37. is via handwheel in the desired resolution handwheel increment having first preselected the axis and operated the feed key This is only possible in the operating mode HAND These keys allow a movement in the dimensions 0 1 0 01 and 0 001 mm or inch The activation of a feed key is confirmed by a light emitting diode By selecting another feed key the feed selected before becomes inactive This is only possible in the operating mode HAND Vorgehensweise gt gt Select the desired feed gt gt Preselect the desired axis gt gt Press the corresponding travel direction key gt gt Every time you press a travel key a jogging is carried out at the feed value To use this function it is necessary to activate the incremental width in the EEPROM Manual travel keys The manual travel keys consist of the axis keys A B C X Y and Z The preselection of the required axis takes place by operating the corresponding key and is indicated by a light emitting diode diode comes on You can deactivate an axis by operating the key once again light emitting diode goes off You can move an axis by preselecting it and operating a travel key The axis moves as long as the jogging key is pressed If a limit switch is approached when moving an axis the corresponding axis drive stops immediately The LED of the axis selection key and the LED of the jog direction key by which the limit switch has been approached last flash This indicates that you can d
38. ive zero point LED which comes on In the manual mode it is possible to move the axes manually gt The operating mode AUTOMATIC MODE can be activated only after a reference move has been carried out In the automatic mode it is possible to process a loaded program The automatic mode is started by operating the NC START key The key SINGLE BLOCK processes an automatic program block by block After having operated the key a stop is carried out at the following points n the expert mode after each positioning and I O command of the program n the NC mode at block end of each NC program line If the residual path display is activated in the EEPROM the residual path is displayed to the block end The automatic program can be further processed in single block by the NC START key If the single block is deactivated the processing is continued to the end of the automatic program The key OPTIONAL STOP stops the processing of a G amp M code program The G amp M code automatic program can be processed to the next M01 function by the NC START key If the function OPTIONAL STOP is deactivated the processing is continued to the end of the automatic program With this key REPOS the interruption position of an automatic program can be approached again In this case all individual movements which can be executed in manual mode are summed up to a one travel distance This travel distances are moved back to the interruption position in inverse order
39. n G amp M Drive Machine Control Dist to go program has been loaded into the controller e men a wm m JEE the controller is in the automatic operating eo M and the transferred G amp M program 0 0000 0 0000 deg acceler of cont _ matches the G amp M source 0 0000 0 0000 den max jerk O T Remaining tool replace time min 0 S 0 l Actuate the function key RESTART The simulation record window will open EE E ene iti g m code 2 The cursor is positioned by the operator to the desired line on which the operating time oh min J sec Increment 1 mm 1 0000deg simulation record is to be set or with F2 EDD col M4 13 52 26 04 2005 DEFZEIL it is jumped to the wished line number INFO E ne INPUT TOOL POS CBG ES DIS HDI AUTOM free END iH 3 Actuate the function key AUTO The program line to be set in place is communicated to the NC computer 4 Start the automatic program with the key Automatic start The NC computer simulates the processing without axes movements up to the program line to be set ancdron andronic 2060 Operating Instructions 5 Only now may the environment function simulation record be exited with END 6 With another NC START the currently valid functions as toll or pallet change clamping M10 M11 spindle start or spindle positioning coolant M7 M8 M9 M13 M14 M50 M51 and the start of the position recording are execute
40. nate system between absolute and relative position Switches the algebraic sign AXIS Definition such as MM INCH ABS REL or individual axes can be selected ACCPT Accepts the taught values in the corresponding position parameters AXES Switches between the defined axis records MASCHPO Switches to the machine position FILE File selection at job management Load automatic program AUTOM Select a program name with the cursor keys and confirm with ENTER Then the following menu appears on the Load program UD display In order to achieve as high a processing speed as possible the NC program is converted to a controller internal scs GOI CU ert E Splinewelle format The operator decides whether a new conversion run is necessary whereby a conversion run will be automatically suggested when a program has been newly generated men has been worked into the control available program has been modified After a possible conversion and loading of the program the EDD Cl E 13 56 26 04 2008 small position display appears on the screen the program can now be started DNC function DNC With this function G amp M code source programs are mi transferred to the control DNC ID G amp M CNV G amp M converter Converts an G amp M code source program to a internal format G amp M CPY InsNCSource Tool to read and send G amp M code files E E 3 E DB rums
41. number will be displayed Start application program Out of this menu the following programs can be executed DATABASE MANAGER Program for managing the database SYSTEM CONFIGURATOR Program to configure system specific parameters like language or database path POSITION ANALYSER The traversing path analysis gives a rough overview of a programmed contour After the automatic start of a program with the call up of the traversing path analysis parallel to the running of the machine up to four selected axes can be displayed G M EDITOR Start of the G M editor System messages System messages will be displayed ACT MES actual message jumps to the message with the highest priority only with multiple screen pages Configuration Fixed path key MM INCH Switch linear fixed path key and position menu between MM and INCH ancirorn andronic 2060 Operating Instructions NC Mode The G amp M code program conforming to DIN 66025 ISO 6983 is a widely used standard and the most frequently used type of tool machine programming The G amp M code converter is used to produce the control code required for processing in automatic mode from the existing NC SET The andronic 2060 software FlexProg is an addition to the conventional G amp M code programming see G amp M code programming instructions Create modify NC program EDIT 7288 Create modify program 3elect GEM data program Enter program names
42. rams from the database ancdron andronic 2060 Operating Instructions Zero point offset O OFFS Teach The table contains the absolute displacement parameters c for the G functions G54 G59 They can be manually entered or transferred as a position There are four zero point offset tables The first is for the programmable zero points of the machine user The pages P1 P3 are used from the measuring cycles as a tray for ee 200000 the measuring values Only page P3 be used for MES E angles values DEFPAGE Jump to a defined page TEACH see below PASSW With entry of a password defined in the menu it is possible to process write protected parameters PRTSCR Prints the current screen page With this function positions will be read into a menu The manual teaching procedure allows for the individual teaching of each position parameter in the menu For this the axis and the position parameter to be taught must be manually selected With auto teach the position parameters to be taught are already in the menu along with teaching information The teaching information contains the axis or axes the algebraic sign and the representation of the position mm or inches absolute or relative With a teach call up all position values of the axes corresponding to the teaching information in the position parameters will be entered into the menu ABS REL Switches in the controller coordi
43. rules and prohibitions pertaining to personal injury and material damage prevention Danger to life ancdron andronic 2060 Operating Instructions Introduction andron products are developed and produced according to the latest technologies They are not delivered unless they have been tested for service reliability The products may only be used as directed If they are not used as directed material damage and personnel injury may result Use as directed 35 andron assumes no liability for damages due to inappropriate use andron is not liable for payment of damages The user is liable at his own risk if the products are not used as directed The following requirements must be met before using andron products to ensure proper use gt The corresponding safety instructions for use as directed must be read and understood by all who operate one of our products gt Ifthe products include hardware the original condition must not be changed Software products must not be de compiled and the source codes must not be changed gt Damaged or faulty products must not be integrated or put into operation gt t must be guaranteed that the products have been installed according to the instructions specified in this manual Field of The control is used for control panel integration integration into housing or the door of the switch cabinet or for applications machine tool housing integration It must be ensured that required mount
44. s valid again Additional correction values Apart from length and radius of the tool the data of length and radius of eight other pairs of correction values can be activated from the NC program For this purpose the NC address D or DO with the number of the desired pair of correction values is used The first pair of correction values is automatically activated if no other pair has been activated via D2 or DO 2 up D9 or 00 9 The correction table it must be filled from the top Call in the G amp M code e g 73 M6 D3 Special functions Speed indication f a nominal speed is entered in the tool data this value is set as spindle speed during the tool change if no speed was programmed in the NC block The speed given in the tool data is only valid for the corresponding tool The value displayed is always for spindle 0 Maximum speed limitation a maximum speed is entered in the tool data this value is set as spindle speed during the tool change if the speed programmed in the NC block is higher than the maximum speed In the tool management options it is possible to determine in case of a speed reduction whether the NC program shall be interrupted with a message or the speed is to be reduce automatically Delete magazine assignment table TT DEL Magazine assignment tables can be deleted individually When the active magazine assignment is deleted no tool must be in the spindle and the control must not be in automat
45. ware programs and which are claimed by a customer or another natural person or a legal entity This clause includes faulty service lost business transactions loss of expected profit or consequential damages which occur due to the use of the equipment sold by us or software generated by us We accept absolutely no responsibility for damage due to faulty installation This instruction manual the program descriptions belonging to it as well as other objects sold or supplied with the controller are protected by copyright All rights are reserved This handbook the programs and all other copyrighted objects may be neither completely nor partially copied or in any other manner duplicated without the previous written consent of andron GmbH Legally created copies made with the permission of andron GmbH of a part of or the complete handbook the computer programs or other copyrighted objects must have the same copyright notice as the original material Before the connection and the start up of the control it is imperative that the documentation is carefully read Safety notes Warning notes and symbols Meaning of the symbols used in this document Meaning Meaning This notice contains general and additional information as well as rules and prohibitions pertaining to damage prevention Important information or cross references to further descriptions Danger notices for personnel and machine damage i e information as well as
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