BA6300 Operating Instructions BRINKMANN Immersion Pumps (S
Contents
1. e g Impeller item No 57 Page 8 of 10 11 Repair Exchange the rotary mechanical seal for S TC40 S TC160 1 Disconnect the pump from the power supply 2 Loosen the M5 screws and pull out coupling shield 70 Remove clamp coupling 69 1 69 2 and par allel pin 76 3 Loosen and pull off the pump casing 67 from the pump unit Lefthand thread 4 Remove the lower diffuser cover 54 out off the pump casing 67 and remove pump unit with pump shaft 52 from the pump body 50 o aS Take off rotating axial face seal unit 74 1 74 5 and the support ring 66 from the shaft 52 and clean the shaft Pay attention to the drilled hole for the parallel pin 76 that it is without any bur Check the sliding surface for the rotary shaft seal 73 for any damage O aS Remove complete seal 74 6 74 7 from the pump body 50 and clean the seat a Mounting of the new axial face seal Ensure that the sliding surfaces of the ring and the rotating axial face seal unit are free from grease and dirt Moisten the angle sleeve of the counter ring lightly with rinse water water with washing up liquid and push the unit into the seat of the pump body 50 Slide the support ring 66 first and then the axial face seal 74 1 74 5 onto the pump shaft 52 Lubricate lightly the lip of the rotary shaft seal 73 and push it into the pump body 50 Then insert the pump shaft 52 with the pump unit through the r2. 1 or where electrical safety is involved with Ln Safety sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of the Product 2 1 General description of the pump Pumps of this type are multi stage rotary pumps The immersed parts of the pump are of plastic PBTP Series S TC use closed impellers in order to minimiz ing power consumption and to optimize hydraulic pump efficiencies The pump shaft and the motor shaft are connected by a coupling The pump shaft is sealed by a rotating mechanical seal The pump is protected again impuri ty by a filter Pump and motor form a compact and space saving unit Vertically mounted pumps are equipped with a mount ing flange The pump end immerses into the tank and the motor extends vertically above the tank BA6300 Edition 08 2015 8 Servicing and Maintenance cceeeeee 6 9 Troubleshooting Guide eeeeeeeeeeeeetees 7 10 Spare Partsisv scccccsccccecsseeseuceven dee e ere 8 11 Repairer Mis otis kaise Sees 9 12 DISPOSAls tirik atna n aie 9 13 WARRANTY ccccccscceessecsseeecseeeeseessneeesseeeenees 10 2 2 Intended use The immersion pumps of the series S TC have been especially developed to supply internally cooled tools with coolant fluid within the limiting application in accordance with table 1 Lim
3. Safety instructions relevant for maintenance inspection and assembly work Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facili ties must be re installed and made operative again Prior to restarting the machine the instructions listed under Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability 4 Transportation and Storage Protect the pump against damage when transporting The pumps may only be transported in a horizontal position and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any trans portation aids such as hooks or straps Pumps must be drained prior to their storage Store pump in dry and protected areas and protect it a
4. liquid replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of impeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BA6300 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 08 2015 Remove foreign objects Replace impeller Replace bearing bushing Page 7 of 10 10 Spare Parts 10 1 Spare Part List for the Immersion Pumps of the Series S TC40 S TC160 S st DCMR Ku 5 OCS SSRIS ies SS 7 i i I cag O aiil f Nia dD ta eS ee D e p L 4 T Snimi a V i i71 l ma y jar V pa A AN N mae ri E oe Z RS RSS EZUZ ae 85 Joining socket STC 86 Screw plug STC DIN 908 87 Sealing ring STC DIN 7603 88 Socket head cap screw STC DIN 912 89 Spring washer STC DIN 7980 90 O ring STC 10 2 Indications to the spare part order Spare parts are available from the supplier Standard commercially available parts are to be purchased in accordance with the model type The ordering of spare parts
5. should contain the follow ing details 1 Pumptype e g TC40S430 BA6300 Item Description N 9 Edition 08 2015 Stator with terminal board Motor flange End shield Motor shaft with rotor Terminal box Fan Fan cover Gasket O ring Retaining ring up to 1 5 HP 1 1 kW Retaining ring up 2 0 HP 1 5 kW Thread rolling screw up 2 0HP 1 5 kW Ball bearing Ball bearing Slotted cheese head screw Stud bolt with bond up to 1 5 HP 1 1 kW hexagon Socket head cap screw up 2 0 HP 1 5 kW Parallel pin Retaining ring Retaining ring Socket head cap screw Compensation disk up 2 0 HP 1 5 kW O ring up 2 0 HP 1 5 kW Shaft seal up 2 0 HP 1 5 kW Pump body Pump shaft Diffusor Diffusor cover Bearing stage Impeller Distance collar Diffusor Running sleeve Supporting ring Supporting ring Pump casing Sieve Clamp coupling Coupling shield with M5 screw O ring Rotary shaft seal Mechanical seal Retaining ring Hexagon head screw Woodruff key Ring for empty stage only for special depth of immersion Sleeve for empty stage only for special depth of immersion Pump No e g 08156300 The date of the construction year is of the pumps type number Voltage Frequency and Power DIN DIN DIN DIN DIN 471 7500 625 625 84 DIN 912 DIN DIN DIN DIN 472 471 912 DIN 933 DIN 6888 a component Take item 1 2 and 3 from the nameplate Spare part with item No
6. 20 Nm 60 Nm 240 Nm STC160 G1 88 ft lbs 120 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor Do not prop up the pressure line via the joining socket 5 2 Electric wiring A All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard EN809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed 5 2 1 Circuit Tension voltage and frequency must correspond with the shown specification on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed according to the wiring diagram shown inside the terminal box cover Please see above sample wiring dia grams Wiring diagram e g Voltage changing 1 2 YY Y e g 230 460 V 60 Hz Low Voltage High Voltage Page 5 of 10 There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount ter
7. BA6300 EJBRINKMANN Operating Instructions BRINKMANN Immersion Pumps S TC40 S TC160 BRINKMANN PUMPS Inc 47060 Cartier Drive Wixom MI 48393 USA Phone 1 248 926 9400 www brinkmannpumps com Fax 1 248 926 9405 sales brinkmannpumps com Subject to change without prior notice Order No BA6300 ENGLISH Brinkmann Pumps Inc Edition 08 2015 Page 1 of 10 Brinkmann Immersions Pumps of the Series S TC40 160 Contents 1 Indication to the manual cseceeeeeeeeees 2 2 Description of the Product ceeeee 2 3 3 Safety instructions ceeceeceeeeeeeseteeeeseeeees 4 4 Transportation and Storage cceeeeeeeeeees 4 5 Installation and Connection c ccceeeeees 5 6 Start up Shut down ceceeeeeceeeeeeeeeeseeeeees 6 T Operationvecnt casi in hetene iee aia 6 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation operation and maintenance of the pump It is therefore imperative that this manual be read by the responsible personnel and operator prior to assembly and commissioning It is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identi fied by the following symbol Safety sign according with ISO 3864 B 3
8. INKMANN AND EXCLUDED FROM THIS SALE The Buyer s exclusive and sole remedy on account or in respect of the product herein con tained that does not conform to the description thereof or to any express or implied war ranty shall be to secure replacement thereof as aforesaid BRINKMANN shall not in any event be liable for the cost of any labor expended on any such material or for any special direct indirect incidental or consequential damages to anyone by reason of the fact that such goods do not conform to the description thereof or to any express or implied warranty BA6300 Edition 08 2015 Page 10 of 10
9. ation 3 4 Qualification and training of operating per sonnel The personnel responsible for operation mainte nance inspection and assembly must be adequately qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the necessary knowledge they must be trained and instructed which may be performed by the machine manufactur er or supplier on behalf of the plant operator Moreo ver the plant operator is to make sure that the con tents of the operating manual are fully understood by the personnel BA6300 Edition 08 2015 3 5 Safety instructions relevant for operation e f hot or cold machine components involve haz ards they must be guarded against accidental contact e Guards for moving parts e g coupling must not be removed from the machine while in operation e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to persons or the environment Statutory regulations are to be complied with e Hazards resulting from electricity are to be pre vented see for example the VDE Specifications and the bye laws of the local power supply utili ties e The pumps stability against falling over is not ensured unless it is properly mounted onto the tank e The female threads on the motor MUST NOT be used to lift the entire pump and motor assembly 3 6
10. d EN 60034 protection degree IP 55 BA6300 Edition 08 2015 Noise level dBA 60 kW Hz Page 3 of 10 3 Safety instructions When operating the pump the safety instructions contained in this manual the relevant national acci dent prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the follow ing hazards e Failure of important functions of the ma chines plant e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment due to hazardous substances being released 3 2 Unauthorized modes of operation A e Pump may not be used in potentially explosive environments e Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder 3 3 Remaining Risk Risk of Injury Risk of squeezing or crushing body parts when in stalling or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently prior to commencing any repair maintenance or install
11. gainst penetration of foreign bodies Always store pump above the freezing point Page 4 of 10 5 Installation and Connection 5 1 Mechanical installation During any assembly or disassembly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The inlet is at the bottom of the immersed pump body The distance between the inlet and the tank bottom must be so large that the inlet can not be blocked by deposits during longer shutdowns The leakage is collected in a leakage chamber and drained off by the leakage hole into the tank During the assembling of the pump be sure that the leakage hole is free To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection Therefore pipe bends should be used not pipe angles The pipework must be qualified for occuring hydraulic pressure STC M20x1 5 STC 40 63 M20x1 5 Dimensions in mm BA6300 ATTENTION Pay attention of the max tightening torque for piping connection Edition 08 2015 Type Pipe con Cast iron Brass CrNi steel nection TC40 63 G 3 4 59 ft Ibs 29 ft Ibs 118 ft Ibs 80 Nm 40 Nm 160 Nm STC40 G1 66 ft Ibs STC63 90 Nm TC160 G1 88 ft lbs 44 ft lbs 176 ft lbs 1
12. he pump should lock up and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalled and removed from the system prior to its repair 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance Page 6 of 10 9 Troubleshooting Guide Fault Cause Remedy Motor does not start no motor noise At least two of the power supply leads have failed Overload has tripped Check fuses terminals and supply leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check application Power consumption is too high Wrong direction of rotation of impeller Lime or other deposits mechanical friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump liquid level too low Pump mechanism faulty Pipe blocked Fill up
13. i als the local and national regulation for proper dispos al must be complied with Prior to its disposal the pump must be completely drained and decontaminated if necessary Page 9 of 10 13 WARRANTY Brinkmann Pumps Inc warrants that the product contained herein conforms to the descrip tion in Brinkmann s catalog and that if this product shall fail to conform to the description thereof or to any express or implied warranty Brinkmann shall upon written notice of such nonconformity within one year of the date of its shipment from BRINKMANN S plant repair or replace such non conforming material at the original point of delivery Brinkmann will furnish instructions for disposition of the goods If however Brinkmann provides a written warranty as to this specific product which is not in conformity to the above warranty then as to such specific product the specific written warranty shall prevail In addition to the warranty that this product will conform to the description in Brinkmann s catalog and that any such non conforming material will be repaired or replaced as above stated BRINKMANN further warrants that it conveys good title to this product free of all liens of any kind whatever unknown to the first Buyer These are the sole warranties of BRINKMANN with respect to this product BRINKMANN MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE HEREBY DISCLAIMED BY BR
14. it of Application Table 1 Type S TC40 S TC63 160 Mediums Industry water coolant cooling and cutting oils Kinetic viscosity 115 SSU 200 SSU of the medium 25 mm s 45 mm s Temperature of 30 140 F 0 60 TC medium Particle size in 0 04 Inches 1 mm the medium max operation 305 PSI 27 bar _pressure min delivery 1 of Q max volume Dry running The pumps are not suitable for dry running Motor cycle Motors less 4 0 HP 3 kW max 200 time per hour from 4 0 HP 3 kW to 5 4 HP 4 0 kW max 40 Ambient temperature 104 F 40 Set up altitude 3280 ft 7000 m ATTENTION The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications Page 2 of 10 2 3 Technical data Depth of Weight Power immersion TC Max del pressure Max del Pipe volume Height spec tion TC STC H h Inches mm lbs kg weight 1 Type PSI bar GPM_ I min G S TC40S 260 340 430 550 720 S TC63S 270 350 440 560 750 S TC160S330 430 580 740 Inches mm 1 Weight STC Weight TC 4 4 Ibs 2 kg 2 Noise emissions measured in accordance with DIN 45635 at a distance of 39 37 Inches 7 m The motor is surface cooled and compliant with DIN IEC 34 an
15. minal board cover to motor tight against dust and humidity and close up all unused wiring ports ATTENTION When Variable Frequency Drives are used interfering signals might occur Non sinus shaped supply voltage from a variable frequency drive might result in elevated motor tem peratures 6 Start up Shut down 6 1 Start up ATTENTION Switch off at the mains After connection the electrical wires close the termi nal box Briefly start the motor max 30 sec and check the rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level Be sure that the suction hole of the pump body is immersed about 2 17 Inches 55 mm in the liquid min liquid level before starting up the motor oS J t eron leakage hole il Lt y min liguid level Vv 2 17 55 A Dimensie a Ses F ii BA6300 Edition 08 2015 A If t
16. otary shaft seal 73 o lt ae Fit the coupling clamp 69 1 with the parallel pin 76 and the coupling clamp 69 2 together around the shafts Tighten the hexagon socket head cap screws 78 with the locking washer 79 lightly Be sure that the key of the motor shaft 4 coin cides with the key groove of the coupling clamp 69 1 Press the pump shaft 52 toward the motor and tighten the screws The distance between the two shaft ends must be zero 10 Put on the difusor cover 54 onto the end of the pump unit Lubricate the O ring seal 72 of the pump body 50 and screw on the pump casing 67 anticlockwise BA6300 Edition 08 2015 11 Fit the coupling shield 70 into the pump body 50 and screw on the M5 screws 12 Reconnect pump to the power supply Note torques for the screw connections When putting the pump back into use make sure the direction of rotation is correct Tightening torques for screwed connections Thread M4 M5 M6 M12 Strength 4 8 4 8 8 8 classes Tighten 0 7 1 1 5 2 3 3 11 15 22 30 ing Item 14 4 5 Item 77 Item 88 torque 2 2 3 14 7 20 ft lbs Item 15 Clamp Nm coupling FL 2 TES T Ai 74 3 SSS 66 AL LIP 80 82 Ny C W oy 2 W469 jy Dy r 76 78 E 79 12 Disposal When disposing of the pump or the packaging mater
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