Operating Instructions
Contents
1. Operating Instructions Exicom Falcon ET 125 A R STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 50767 K ln Version 02 03 18 Issue date 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Table of contents Table of contents Table of contents oh NO gt P Preface Device function Technical Data Conformity to standards Certificates Q1 amp OO ATEX 9 h 15 4 15 5 16 16 1 16 2 16 3 16 3 1 16 3 2 Page 2 of 32 Fieldbus Isolator 9185 Cut out ET 125 A Operation Connections ET 125 A Connections 9143 Connections 9185 11 Dip switch settings S1 and S2 Rotary encoder switch settings NININ D 01060 6 Marking 7 7 Power supply 7 8 1 Connection X1 supply 7 8 2 Connection X2 communication 8 8 3 Connection X5 input 8 9 Ambient temperature range 11 10 Type code 11 11 Safety Advice 12 11 1 Installation and operation 12 11 2 Special conditions 13 11 214 Zonet D 11 2 2 Zone e B O 12 1 Function O O 13 Fieldbus Isolator 9185 14 13 1 Function 2 14 Installation and operation 15 14 1 General information 15 14 2 ET 125 A 15 15 Assembly and disassembly 16 15 1 General information 16 15 2 ET 125 A 16 15 3 Ex i power supply 9143 16 15 3 1 Maximum ambient temperatures 17 15 3 2 Calculation of power dissipation in control cabinets 18 mk h sch O O N N R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 052. 3 CO 5 D Q O CO o Oo D O S 5 O D Hd 3 Q i gt Q E O N 5 O D H Max external capacitance 1000 Max external inductance Ze T ER 3 I gt D in o O gt lt Cc D LI UI KS lt 5 gt D O AN LI D O in CH O 3 oO D Q O UI O pe O prs Q O D LI Q Q 5 Q Cc O as UI gt O D un Max external capacitance At max external inductance er O l Ge 71 oO as SE L Terminals 5 to 8 Singal input output Voltage Current Power gt co OD Ol Max external capacitance Max external inductance Voltage m Current 500 A O mA Power EN SS UF zech OD O1 P NO IN 3 gt 15 500 Effective internal capacitance Re negligible Effective internal inductance HA negligible Page 10 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 negligible negligible VDC H KE Kl AN O1 Operating Instructions Exicom Falcon ET 125 A Ambient temperature range 9 Ambient temperature range The ambient temperature range Ta is T4 20 C to 60 C T3 20 C to 70 C For functional reasons the lower temperature stated here differs by 5 C from that stated on the Examination Certificate For operation 20 C apply The maximum surface temperature for the temperature ranges is
3. EN 60079 11 2007 and EN 61241 11 2006 The Essential Health and Safety Requirements of the modified equipment are assured by compliance with EN 60079 0 2006 General requirements EN 60079 11 2007 Intrinsic safety 1 EN 61241 11 2006 Protection by intrinsic safety iD The marking of the equipment shall include the following II 2G Ex ia IIC IIB T4 T3 Gb II 2D Ex ia WIC T70 C 80 C Db Page of Sol BVS 03 ATEX E 226 N4 This certificate may only be reproduced in its entirety and without change DEKRA EXAM GmbH Dinnendahlstrasse 9 44809 Bochum Germany Phone 49 234 3696 105 Fax 49 234 3696 110 E mail zs exam dekra com Page 28 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Release notes 21 Release notes Version 02 03 18 First edition of the ET 125 A operating instructions based on the existing Falcon operating instructions New format of chapter headings New format of table of contents Changes to preface with comment on other operating instructions Document structure adapted to the current convention Device Function text changed Addition of chapter 3 Technical Data details in table format Update of Standards and Certifications Addition of chapter 8 Permitted maximum values Addition of chapter 9 Ambient temperature range Change to chapter 10 Type key Change to chapter 11 Safety Advice Change to chapter 18 M
4. T4 70 T3 80 10 Type code Type code Exicom ET xxx A P 125 Product type Order number Description ET 125 A RS422 Standard version ET 125 A RS422 RSi Operator interface with RSi type RSi1 interface for barcode or transponder reader ET 125 A RS422 WCR Operator interface with WCR type WCR1 interface for Wiegand reader ET 125 A TAS WCR Pack Complete package consisting of 8125 5086 6 stainless steel housing dimensions WxHxD 360 x 360 x 230 mm complete with add ons and wiring plug in ET 125 A RS422 WCR operator interface WCRi HID Swipe Wiegand card swipe reader mounted on the side 3 x Ex d housing 8510 122 20 002 00 with in built 9143 power supply 2 x UT 2 5 terminal blocks power supply 1x UT 2 5 PE terminal block power supply 8 x UT 2 5 blue terminal blocks data signals 1x 8161 M20 cable gland power supply 2 X 8161 M20 blue cable gland data signals R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 11 of 32 Operating Instructions Exicom Falcon ET 125 A Safety Advice 11 Safety Advice This chapter is a summary of the key safety measures The summary is supplementary to existing rules which staff also have to study The safety of persons and equipment in hazardous areas depends on compliance with all relevant safety regulations Thus the installation and maintenance staff carry a particular responsibility requiring precise knowledge of
5. 10 Joput Output intrinsically safe Connection Definition pin pin Connector Il y o 7 earth J Contacts 3 and 4 LF on the pac bus must be short circuited Power supply 9143 10 20 Input 1 Output intrinsically safe pin pin Connector y 85 230 V AC Output 1 1 0 gt Functional Output 1 earth a EN 2 85 230 V AC Not connected Page 20 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Operation 16 3 Connections 9185 11 9185 11 45 10 Definition RxD TxD GND RTS CTS X2 RS 422 non Ex side BL TDA TxD B HL RxD A RxD B X2 RS 485 non Ex side e B X3 RS 422 Ex side 8 TDA TxD B 9 RDA RxD B X3 RS 485 Ex side ee y O A B 24V DC GND LF N C a O eee 9 LU 0V GND R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 21 of 32 Operating Instructions Exicom Falcon ET 125 A Operation 16 3 1 Dip switch settings S1 and S2 wer 1 front plate ON _ RS 422 on the non Ex side RS2 RS 422 on the non Ex side RS 485 on the non Ex side SCAN ON If S1 1 ON RS 422 9 Transmitter RS 422 scanning lfS1 1 OFF RS 485 Transmitter RS 422 constantly on OFF If S1 1 ON RS 422 RS 485 bidirectional lfS1 1 OFF RS 485 Transmitter RS 485 switched off RS3 RS
6. 2010 Operating Instructions Exicom Falcon ET 125 A Table of contents 4 5 i 6 7 9 20 1 Declaration of EC conformity 20 2 EC type examination certificate 21 Release notes 7 2 2 2 3 i 2 2 i 2 EC conform 2 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 3 of 32 Operating Instructions Exicom Falcon ET 125 A Preface 1 Preface These operating instructions are intended for the safe installation of the Falcon ET 125 A operator interfaces and cover all Ex relevant aspects Furthermore these operating instructions contain all necessary information for assembly and connection of the operator interfaces N For the correct operation of all associated components please note in addition to these operating instructions all other operating instructions enclosed in this delivery as well as the operating instructions of the additional equipment to be connected 2 Device function The ET 125 A operator interfaces are intelligent operating and monitoring devices with text or graphic display for use in hazardous environments of zones 1 2 21 and 22 according to ATEX guideline 94 9 EC The ET 125 A operator interfaces offer a wide range of types of graphic display A great variety of integrated functions also means less work for your PLC The new ET 125 A with stainless steel housing may be mounted inside an additional housing of protection type e increased safety or dust ignition
7. Bereichen EN 61241 11 2006 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 94 9 CE Appareils et systemes de protection destin s a tre utilis s en atmospheres explosibles EG Baumusterpr fbescheinigung Nr BVS 03 ATEX E 226 ausgestellt durch benannte Stelle EC Type Examination Certificate No DEKRA EXAM GmbH issued by notified body Dinnendahlstra e 9 Attestation d examen CE de type No D 44809 Bochum expos par organisme notifi K ln den 08 02 2010 oct dE Z KEE Ort und Datum Joachim D ren Werner Bertges Place and date Technical Director Quality Manager lieu et date R STAHL HMI Systems GmbH et 125 a_konf_n4_20100208 docx Page 26 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A 20 2 EC type examination certificate 1 2 3 4 5 6 7 8 9 10 11 12 P DEKRA Translation EC Type Examination Certificate Directive 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres BVS 03 ATEX E 226 Equipment Computer terminal type ET RS422 Manufacturer SAE STAHL GMBH Address 50767 K ln Germany The design and construction of this equipment and any acceptable variation thereto are specified in the appendix to this type examination certificate The certification body of D
8. machine system or the existing air conditioning system for cooling the cabinet Page 18 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Operation 15 4 Fieldbus isolator 9185 As described above in section 15 3 15 5 Cut out ET 125 A Make a cut out with the following dimensions Operator Width Height Depth of cut out Material thickness interface ET 125 A 300 0 0 5mm 180 0 0 5 mm Please ensure that sufficient space is left around the mounted device How much space is required is specified in the chapter dealing with technical data 16 Operation 16 1 Connections ET 125 A Terminal Pfn Deintiono Connection X1 Power supply operator interface 12 V DC Power supply Power supply operator interface GND 1 of the Power supply background lighting 12 V DC operator interface X5 Power supply background lighting GND 2 Serial Interface RS 422 Card reader Se BECH 9 WS 8 9 The push buttons or switches used must be suitable for at least U 2 6 V and 2 60 mA The maximum nominal values are 3 3 V and 2 mA Not connected Depending on the type of assembly pins 5 to 9 of the X7 interface have a different configuration R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 19 of 32 Operating Instructions Exicom Falcon ET 125 A Operation 16 2 Connections 9143 9143 10
9. of the installed devices Pmax lt P70 a Natural convection in open cabinets e Function the heat is displaced by cool airstreams between the devices e Conditions air vents at the top and bottom of the cabinet the path of the airstream must not be obstructed e Result depending on the equipment twice the permitted maximum power dissipation under a may be achieved c Forced ventilation with heat exchanger in closed cabinets Application if either the environment or the high power dissipation do not allow for natural convection e Function a heat exchanger with ventilator sucks the air into the cabinet and forces it through the heat exchanger plates which are cooled with ambient air by a second ventilator Result Depending on the equipment 5 to 6 times the permitted maximum power dissipation as under a may be achieved d Forced ventilation in open cabinets e Function One or several ventilator s generate an airflow from the lower cabinet vent past the devices and out of the upper cabinet vent Calculation of the required airflow Q 3 1 P70 At Q m h required airflow Pro W generated power dissipation 70 of the maximum power dissipation At C permitted temperature increase in the control cabinet e Air conditioning e Application in hot climates a cabinet temperature equal to or less than the ambient temperature can be achieved e Function application of a specific cooling
10. protection type tD without these protection types being compromised Page 4 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Technical Data LA di el g Q Function Equipment ET 125 A Certification Testing BVS 03 ATEX E 226 Protection type Ex classification ATEX amp I 2 G Ex ia IIC IIB T4 T3 Gb amp II 2 D Ex ia IIIC T70 C 80 C Db C 0158 LCD monochrome graphic displa Contrast adjustment using key combination 114 x 64 mm 240 x 128 pixels Glass panel LED background lighting approx 50 000 h CE number Display type Display size Resolution Display Backlight Service life of backlight at 25 C af m x Keyboard Functional keys Polyester membrane on FR4 material gt 1 million actions custom labelling Yes Soft keys 8 Cursor keys Yes Alphanumeric keys and system keys 23 5 STOP COM ONLINE ALARM INFO Key LED s controllable Total binary Inputs 8 floating contacts switches pushbuttons 3 3 V 2 mA each electrical parameters Yes capacitor buffered maintenance free gt 4 days RS 422 bus compatible connection to 9185 11 Reader unit interface Barcode scanner Wiegand reader Proximity reader interface module 8x64 512 flash RAM Main memory buffered kByte 128 gt 4 days Record memory kByte 12 ca 200 700 messages IBM code tabl
11. to the intrinsically safe circuits of the associated equipment the respective maximum values of the field unit and the associated equipment must be observed to ensure explosion protection proof of intrinsic safety The Ex i terminals may also be connected to live equipment The external PA connection is subject to the installation regulations and may therefore have to be connected to the equipotential bonding system A connection is provided on the back of the operator interface s housing for this purpose The PA connector must be connected to the equipotential bonding conductor of the hazardous area The new ET 125 A with stainless steel housing may be mounted inside an additional suitable housing of protection type e increased safety or dust ignition protection type tD without these protection types being compromised R STAHL HMI Systems GmbH OL Falcon_ET 125 A_en_V_02_ 03 18 docx 19 05 2010 Page 15 of 32 Operating Instructions Exicom Falcon ET 125 A Assembly and disassembly 15 Assembly and disassembly 15 1 General information Assembly and disassembly are subject to general technical rules Additional specific safety regulations apply to electronic and pneumatic installations In Germany for example these include the BGI 547 Information on and principles of workplace safety and health issued by the Government Safety Association and the BetrSichVer Betriebsicherheitsverodnung Occupational Safety and Health 15 2 E
12. 19 and EN 60079 17 operators of electric plants in hazardous areas are obliged to have them serviced by qualified electricians 18 Troubleshooting Devices operated in hazardous areas must not be modified Repairs may only be carried out by qualified authorized staff specially trained for this purpose Repairs may only be carried out by specially trained staff who are familiar with all basic conditions of the applicable user regulations and if necessary have been authorized by the manufacturer R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 23 of 32 Operating Instructions Exicom Falcon ET 125 A Disposal 19 Disposal Disposal of packaging and used parts is subject to regulations valid in whichever country the device has been installed The disposal of devices sold after August 13th 2005 and installed in countries under the jurisdiction of the EU is governed by directive 2002 96 EC on waste electrical and electronic equipment WEEE Under this directive the devices are listed in category 9 monitoring and control instruments We shall take back our devices according to our General Terms and Conditions 19 1 1 ROHS directive 2002 95 EC The prohibition of hazardous substances as detailed in directive 2002 95 EC ROHS does not apply to electronic equipment of categories 8 and 9 and is therefore not applicable to the equipment described in these operating instructions 19 1 2 China R
13. 422 on Ex side field side RS 485 on Ex side field side e Standard settings are S1 2 OFF Z S1 1 ON Si 1 RS2 S2 2 OFF S2 2 o S2 1 ON s2 1 m RS3 16 3 2 Rotary encoder switch settings Rotary encoder switch Any other switch settings are not valid for this operator interface 16 3 3 Status LEDs front plate green Voltage supply OK green Reception at RS 232 interface X1 green Reception at RS 422 485 interface non Ex side X2 green Reception at the RS 422 485 interface field side X3 ERR red LED static on short circuit LED flashing baud rate search in automatic baud rate detection Page 22 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Maintenance service 17 Maintenance service Associated equipment is subject to maintenance service and testing according to guidelines 1999 92 EC IEC 60079 19 and EN 60079 17 Because the transmission of the devices remains reliable and stable over long periods of time regular adjustments are not required Repairs may only be carried out by the manufacturer System maintenance should focus on the following a Seal wear b Monitor or front membrane damage c All screws are tightened fast d All cables and lines are properly connected and undamaged 17 1 Servicing In accordance with IEC 60079
14. OHS labelling According to new Chinese legislation in force since 01 03 2007 all devices containing hazardous substances must be labeled accordingly For the ET 125 A operator interfaces the following conditions apply Names and contents of toxic or hazardous substances or elements Toxic or hazardous substances and elements pant reen Mercury Cadmium Hexavalent Polybrominated Polybrominated Chromium Biphenyls diphenyl ethers ar a NI _ Zn AN all PCBs TEE 7 Miscellaneous O O O O oo O O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirements in SJ T 11363 2006 X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials for this part is below the limit requirements in SJ T1 1363 2006 Page 24 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Certificates 20 Certificates Starting with this issue the chapter entitled Certificates will contain only the first page of the EC type examination certificate plus the first page of the most recent supplement All technical details contained in the EC type examination certificate are however part of these operating instructions The complete certificate can be downloaded from the homepage of R STAHL HMI Systems GmbH or a copy can be o
15. T 125 A When operating the devices particular care shall be taken that e the operator interface has been properly installed according to instructions the device is undamaged the terminal compartment is clean all screws are tightened fast where necessary the device s external bonding terminal is properly connected to the equipotential bonding system at its place of use 15 3 Ex i power supply 9143 Mounting position any a Detachable terminals All devices are fitted with detachable terminals The terminals can be detached by means of a screwdriver for example b Mounting on DIN rails in accordance with EN 50022 Place the device on the DIN rail and tilt snap onto the rail as shown below Do not tilt to either side when mounting To dismount gently loosen the lock on the mounting foot with a screwdriver and then remove the module EN As shown below place the device on the pac Bus and tilt snap until it locks in Do not tilt to either side when mounting Please note in order to prevent pole reversal during installation the pac Bus elements are fitted with a polarisation guide see below and the module is fitted with a matching slot Dismount as described in section b above Page 16 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Assembly and disassembly 15 3 1 Maximum ambient temperatures The devices of the IS pac seri
16. aintenance service Inclusion of comment on certificates Update of certificates Stylistic changes R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 29 of 32 R STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 D 50767 K ln Phone switchboard 49 0 221 5 9808 200 hotline 59 Fax 260 E mail switchboard office stahl hmi de hotline support stahl hmi de www stahl de www stahl hmi de
17. and that at least protection type IP54 according to EN 60529 is achieved after installation e All cable glands at the housing have to comply with the requirements of current standards R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 13 of 32 Operating Instructions Exicom Falcon ET 125 A Ex i power supply 9143 12 Ex i power supply 9143 12 1 Function The Ex i power supplies are used to provide intrinsically safe power to the operator interfaces and their accessories LL For all Ex and safety relevant information technical data the EC type examination certificate and the declaration of conformity please refer to the operating instructions of the 9143 power supply 12 2 Type code Type code 9143 10 0 power supply Power supply Value for Ex i power output Value for Ex i voltage output Product type Version Power supol 9143 10 114 200 10 power supply 24 V AC DC 9143 10 114 200 20 power supply 85 230 V AC 13 Fieldbus Isolator 9185 13 1 Function The 9185 11 fieldbus isolater is used to isolate the intrinsically safe RS 422 interface of the operating interfaces from a non intrinsically safe RS 232 RS 422 or RS 485 interface The 9185 11 fieldbus isolater can also be used to transform different types of interfaces LL For all Ex and safety relevant information technical data the EC type examination certificate and the declaration of conformity please refer to the operati
18. ce T ER Ze Si N N O E L For group IIB O Max external capacitance 1000 Max external inductance IL Ze O fe CO O1 The following values apply in the case of combined capacitances and inductances C Lo Max external capacitance At max external inductance Be ER er 3 a For the connection of intrinsically safe circuit with the following maximum value a vo Effective internal capacitance one negligible negligible Effective internal inductance Li 8 3 Connection X5 input Digital input Connection of passive keys switches max 2m cable Voltage Current Page 8 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Permitted maximum values 8 4 Connection X7 readers Terminals 1 and 2 Power supply input WCRI RSi1 cwe Li ma Effective internal capacitance CG f negligible GER negligible Effective internal inductance le negligible negligible Terminals 9 and 3 Output power supply circuit for types WCR1 or RSi1 The values for voltage U and power The power P the maximum external inductance L and the capacitance C depend on the supply to terminals 1 and 2 Terminals 3 and 4 Power supply readers Die Klemmen 3 und 4 sind potentialmaBig mit den Klemmen 1 und 2 verbunden Type WCR1 Type vaas u ss voo 3 4 Max cument Il mn Internal capacitan e a
19. certificate may only be reproduced in its entirety and without change DEKRA EXAM GmbH Dinnendahlstrasse 9 44809 Bochum Germany Phone 49 234 3696 105 Fax 49 234 3696 110 E mail zs exam dekra com R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Certificates Page 27 of 32 Operating Instructions Exicom Falcon ET 125 A Certificates D DEKRA Translation 4th Supplement Supplement in accordance with Directive 94 9 EC Annex III number 6 to the EC Type Examination Certificate BVS 03 ATEX E 226 Equipment Computer terminal type ET RS422 and type ET A Manufacturer R STAHL HMI Systems GMBH Address 50767 K ln Germany Description Computer terminal type ET and type ET A The asterisks shall be replaced by letters and numbers in the full type marking to separate the individual variants Type ET RS422 Type ET A marking of integrated reader interface RSi WCRil numbers 65 75 or 125 for the relevant variant This supplement was issued as the circuits of computer terminal type ET RS422 have been slightly modified Additionally new variants of type ET A metal enclosure may also now be manufactured These computer terminals may be mounted into enclosures of types of protection Ex e or Ex tD as they meet the requirements given for the enclosures Both variants have been tested according to the following standards EN 60079 0 2009
20. e 437 predefined in 3 sizes Number of lines 16 10 6 4 16 10 6 4 Character height ca mm 6 6 10 15 6 6 10 15 Max 180 Housing Front aluminium with polyester membrane seal IP 65 Back stainless steel IP 20 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 5 of 32 Operating Instructions Exicom Falcon ET 125 A Conformity to standards SEN operation 60 C at T4 90 at 40 C without condensation Vibration Operation 3 to 22Hz 1mm 22 to 500Hz 9 8m s 1g Transport 3 to 9Hz 3 5mm 9 to 500Hz 9 8m s 1g Shock loading Operation 150m s about 15g 11ms Transport 250m s about 25g 6ms Dimensions w x h mm 312 X 202 Cut out w xh mm 0 5 300 x 180 Mounting depth ca mm 80 Wall thickness mm lt 10 Installation space approx in mm 392 x 282 x 96 Weight g 4 Conformity to standards The operator interfaces comply with the following standards and directives Classification EN 61241 11 2006 Protected by enclosures tD dust Electromagnetic compatibility Directive 2004 108 EC E EN 61000 6 2 2006 Interference resistance EN 61000 6 4 2007 ia 5 Certificates The Falcon ET 125 A operator interfaces are certified for installation in the following areas according to ATEX Directive 94 9 EC for installation in zones 1 2 21 and 22 5 1 ATEX The ATEX certification has the following number Cert
21. es may be used within a wide temperature range The maximum ambient temperature range depends on the design and installation conditions Mounting position ine Single device horizontal vertical horizontal c O D oO _ gt O c gt vertical Single device horizontal vertical horizontal With air circulation vertical R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 17 of 32 Operating Instructions Exicom Falcon ET 125 A Assembly and disassembly 15 3 2 Calculation of power dissipation in control cabinets If devices are mounted inside control cabinets the free circulation of air will be restricted and the temperature will rise as a result To keep the temperature increase at a minimum it is important to optimize the power dissipation as well as the generated heat a Natural convection in closed cabinets e Application if power dissipation is low and if the system is installed in a dusty or rough environment e Calculation of the maximum permitted power dissipation Prax At S K Pmax W max permitted power dissipation inside control cabinet At C max permitted temperature increase S m free heat emitting surface of the control cabinet K W m C thermal conductivity coefficient coated steel K 5 5 The calculated value Pmax must be less than the sum of the average power dissipation 70 of the maximum power dissipation
22. eutsche Montan Technologie GmbH notified body no 0158 in accordance with Article 9 of the Directive 94 9 EC of the European Parliament and the Council of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the test and assessment report BVS PP 03 2142 EG The Essential Health and Safety Requirements are assured by compliance with EN 50014 1997 Al A2 General requirements EN 50020 2002 Intrinsic safety i If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the appendix to this certificate This EC Type Examination Certificate relates only to the design examination and tests of the specified equipment in accordance to Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following x IL2G EEx ia IIC IIB T4 T3 Deutsche Montan Technologie GmbH Bochum dated 16 September 2003 Signed Dr Jockers Signed Dr Eickhoff Certification body Special services unit Page of 4 of BVS 03 ATEX E 226 This
23. ificate number BVS 03 ATEX E 226 Page 6 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Marking 6 Marking R STAHL HMI Systems GmbH Type code ET 125 A ersa OOOO CE classification Testing authority and certificate BVS 03 ATEX E 226 number Ex classification ATEX guideline 94 9 EC II 2 G Ex ia IIC IIB T4 T3 Gb II 2 D Ex ia IIIC T70 C 80 C Db 7 Power supply Power minimum Rated voltage maximum maximum 8 VDC 10 8 VDC 12 4 VDC 180 mA Backlight power supply 8 VDC 10 8 VDC 12 4 VDC Card reader power supply 2 8 VDC 10 8 VDC 12 4 VDC 180 mA 8 Permitted maximum values 8 1 Connection X1 supply Terminals 1 and 2 Power supply operator interface ege 0 Terminals 3 and 4 Votes pen zn ma negligible Effective internal capacitance Effective internal inductance L negligible R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 7 of 32 Operating Instructions Exicom Falcon ET 125 A Permitted maximum values 8 2 Connection X2 communication Communications interface Voltage J am rg Gen IL ma al Internal resistance Q For group IIC Max external capacitance 43 Max external inductance L l 30 O fe as TIT The following values apply in the case of combined capacitances and inductances Max external capacitance At max external inductan
24. ng instructions of the 9185 11 fieldbus isolator Page 14 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Installation and operation 14 14 1 Installation and operation General information Electrical plants are subject to certain regulations concerning installation and operation e g RL 1999 92 EC RL 94 9 EC ElexV IEC EN 60079 14 and VDE 0100 It is the responsibility of the operators of electrical installations in hazardous environments to ensure that the equipment is kept in proper condition is operated according to instructions and that maintenance and repairs are carried out ElexV and EN 60079 14 14 2 ET 125 A The operator interfaces may be installed in zones 1 2 21 or 22 The intrinsically safe circuits must be installed according to applicable regulations Intrinsically safe and non intrinsically safe conducting connection parts must be installed with a minimum distance of 50 mm The operator interfaces have protection type IP65 and must therefore be protected from adverse environmental conditions such as splashed water or dirt exceeding pollution degree 2 Operators must ensure compliance with the EC type examination certificates before installation Users must adhere to any special conditions therein Also of importance are the maximum electrical operating values specified therein When connecting the operator interfaces
25. p Jul ur internal ineuetanee IL mm em depends on the power supply connected to terminals 1 and 2 and cannot exceed the above value WCRI1 A current of lo 200 mA results in the following external values For group IIC Max external capacitance UF Ze Max external inductance H The following values apply in the case of combined capacitances and inductances Max external capacitance Ce 06 w At max external inductance Le 005 mh R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Page 9 of 32 Operating Instructions Exicom Falcon ET 125 A Permitted maximum values Max external capacitance 1000 Max external inductance 7 O O Cc O D O Ze O Oo E TI 3 I gt D in o O gt lt Y K D LI UI oO lt 5 gt D O Q LI D O in CH O 3 O D Q O UI O DD O prs Q gt O D LI UI Q 5 Q O r Q O D un Max external capacitance er O E Bi co as TIT At max external inductance Ka RSi1 A current of lo 220 mA results in the following external values For group IIC Max external capacitance Max external inductance Ze e as TIN Max external capacitance u At max external inductance L 0 05 O O Cc 3 O D e oJ O 5 lt Di D Hd o O ei lt E D O Oo OD fa 2 in O O
26. rdered from R STAHL HMI Systems GmbH R STAHL HMI Systems GmbH OL Falcon_ET 125 A_en_V_02_ 03 18 docx 19 05 2010 Page 25 of 32 Operating Instructions Exicom Falcon ET 125 A Certificates 20 1 Declaration of EC conformity EG Konformit tserkl rung EC Declaration of Conformity CE Declaration de Conformite Wir We Nous R STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 D 50767 K ln erkl ren in alleiniger Verantwortung dass unsere Produkte declare under our sole responsibility that the products attestons sous notre responsabilit que les produits ET 125 A xxx gekennzeichnet marked Ex ll 2G Ex ia IIC IIB T4 T3 Gb marque Il 2D Ex ia IIIC T70 C 80 C Db bereinstimmen mit der den folgenden Norm en oder normativen Dokumenten are in conformity with the following standards or normative documents sont conformes aux normes ou aux documents normatifs suivants Bestimmung der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm Terms of the directive Title and or No and date of issue of the standard Prescription de la directive Titre et ou No ainsi que date d mission des normes 2004 108 EG Elektromagnetische EN 61000 6 2 03 2006 Vertraglichkeit EN 61000 6 4 09 2007 2004 1 08 EC Electromagnetic compatibility 2004 108 CE Compatibilit lectromagn tique 94 9 EG Gerate und Schutzsysteme zur EN 60079 0 2009 bestimmungsgem en Verwendung in EN 60079 11 2007 explositionsgefahrdeten
27. s explosion protection are permitted The device may only be installed and operated in an undamaged dry and clean condition N Damage may compromise Ex protection In the case of visible damage the device must be returned to the manufacturer for repair Page 12 of 32 R STAHL HMI Systems GmbH Ol_Falcon_ET 125 A_en_V_02_03_18 docx 19 05 2010 Operating Instructions Exicom Falcon ET 125 A Safety Advice 11 2Special conditions for installation in 11 2 1 Zone 21 e During assembly and operation of the operator interface electrostatic surface charging must not exceed that caused by manual rubbing e f the operator interface is installed in Zone 21 the housing must not be opened in explosive atmosphere e lf the operator interface is mounted inside R STAHL AG s type 8146 plastic housing the ambient temperature range is 20 C to 55 C lf you intend to mount the operator interface in a different housing please note the following conditions e The housing must be a group IIIC certified housing e t must be certified for installation in temperature range T gt 70 C or T gt 80 C e If the housing is NOT certified for installation in temperature range T gt 70 C or T gt 80 C an individual type plate must be attached to the housing specifying the permitted ambient temperature range for this housing 11 2 2 Zone 22 e During installation it must be ensured that all seals of the contact surfaces are in order
28. the applicable regulations and conditions 11 11nstallation and operation Please note the following when installing and operating the device e The national regulations for installation and assembly apply e g EN 60079 1 e The operator interfaces may be installed in zones 1 2 21 or 22 e The operator interfaces must be integrated into the system s equipotential bonding e The intrinsically safe circuits must be installed according to applicable regulations e The operator interface must only be switched on when it is closed e When installed in zones 1 2 21 and 22 intrinsically safe devices suitable for zones 1 2 21 and 22 may be connected to the intrinsically safe power supply circuits e The safe maximum values of the connected field device s must correspond to the values listed on the data sheet or the EC type examination certificate e Interconnecting several active devices in an intrinsically safe circuit may result in different safe maximum values This could compromise intrinsic safety e National safety and accident prevention rules e Generally accepted technical rules e Safety instructions contained in these operating instructions e Any damage may compromise the explosion protection Use the device for its intended purpose only see Function Incorrect or unauthorized use and non compliance with the instructions in this manual will void any warranty on our part No changes to the device that compromise it
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