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Surebonder 9804 Installation Guide

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1. Pull the trigger to drive a nail Remove finger from the trigger To drive another nail move the nailer along the workpiece and repeat this procedure In order to avoid double fire Do not push tool on workpiece with strong force Take nailer away from workpiece using recoil Release trigger quickly when performing trigger fire Do not drive nails into thin boards or near corners and edges of work piece Nails can be driven through or away from workpiece and hit someone Never drive nails from both sides of a wall at the same time Nails can be driven into and through the wall and hit a person on the opposite side Never use nailer which is defective or operating abnormally Do not use nailer as a hammer MAINTENANCE Lubrication It is important that the nailer be properly lubricated Without proper lubrication the nailer will not work properly and parts will wear prematurely Use pneumatic tool lubricant Do not use detergent oil or additives These lubricants will harm the O rings and other rubber parts This will cause the nailer to malfunction Filter regulator lubricator units should always be used Keep the lubricator filled with pneumatic tool lubricant If a lubricator is unavailable supply 2 3 drops of pneumatic tool lubricant into the air inlet before and after use Cold Weather Care Do not store the nailer in a cold weather environment If the nailer is cold bring the nailer into a warm area an
2. SUREBONDER Model 9755 2 1 2 Finish Nailer WARRANTY If you have any problems with this tool please call FPC Corporation toll free at 1 800 860 3838 before returning it to the place of purchase FPC Corporation warrants this product to be free from defects in material and workmanship under normal conditions of use and when used in accordance with FPC operating instructions for a period of 90 days from the date of purchase by the user Within the 90 day warranty FPC at its option shall repair or replace the product The product must be returned at the distributor user expense either within warranty or out Repaired or replaced products will receive a 60 day warranty USER MUST BE USING THE PROPER NAILS FOR THIS WARRANTY TO BE VALID WARRANTY IS VOID IF INCORRECT TYPE OF NAILS ARE USED 2 1 2 16 gauge Straight Finish Nailer Includes 2 Allen wrenches amp pneumatic tool oil Operating Instructions FPC Corporation 355 Hollow Hill Drive Wauconda IL 60084 Read All Safety Rules and Instructions Carefully FPO PORE NGAI Aer OOD AR aoe tie Save this manual for Future Reference website www surebonder com e mail sales surebonder com 1211 Improper use of this nailer can result in death or serious injury This manual contains important information about product safety Read and understand this entire manual before operating this nailer IMPORTANT SAFETY WARNINGS THE SAFETY WARNINGS BELOW CANNOT COVER ALL POSSIBLE SIT
3. A SSAASSASHAASS OUTLET SITE UPPER MAG CLICK LEVER SET RELEASE CATCH FIRING VALVE PISTON HEX HUT REMOTE HOUSING RELEASE CATCH REMOTE CORE PUSHER LOWER MAG GRIP TRIGGER VALVE SET TRIGGER SET UPPER MAG NAIL TANK BODY PUSHER GRIP TAIL COVER 9755 51 9755 61 49 9755 49 OUTLET SITL STOPPER grSr 1 51 26 9755 58 OUTLET SITE 60 9755 60 23 9755 23 CYLINDER 61 4 9755 4 20 9755 20 COLLAR 26 9755 26 26 9755 26 a4 9755 34 36 9755 36 45 9755 45 53 9755 55 oo 9755 55 SF 9755 57 65 9755 65 6f 9755 67 69 9755 69 T1 fo 9755 75 ff 9755 77 fe 9755 76 ING RING 3 36 ING RING 314 ING RING 3 22 PPER HOUSING SPRING CATCH GUIDE PLATE SPRING PLATE 3 24 RELEASING BLADE or SPRI PIN RETAINER SPRING NOZZLE PIN 2 5 16 6 TRIGGER PIN WASHER SPRING NG 6 1 6 YING 3 5 1 6 UNG 12 5 1 8 NG 14 1 8 Drive Pin Kit 9755 410 Includes DRIVE FIM KIT 9755 420 FASTENER EIT 3755 400 SEAL KIT 9755 410 To order go to www surebonder com RELEASING BLADE SCREW 5 14 HEX HUT MS SCREW 5 14 SPRING SCREW 5 10 WASHEH Nailer 97 Ae ee oe Te Eg y IMPORTANT SAFETY WARNINGS continued Disconnect air hose from nailer before performing maintenance when clearing a jam when tool is not in use when moving it to another location when handing nailer to another person DO NOT place finger on trigger when disconnecting air hose
4. UATIONS THAT MAY OCCUR THESE BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO PROTECT AGAINST PERSONAL INJURY TO THE OPERATOR OR OTHER PERSONNEL IN THE AREA AS WELL AS DAMAGE TO THE EQUIPMENT READ AND UNDERSTAND THESE WARNINGS BEFORE USING EQUIPMENT Keep tool away from children and DO NOT allow children near work area Do not allow children or untrained personnel to handle this nailer DO NOT operate this nailer while tired or under the influence of drugs alcohol or medication that makes you drowsy Never point the nailer at yourself or others always assume that the nailer is loaded and proceed with caution Wear safety glasses and ear protection The nailer operator and all personnel in the work area must wear safety glasses that protect the front and side to avoid eye injury Ear plugs should be worn to avoid hearing damage If operator will be working in a situation where overhead work will be done i e on a ladder stairs or scaffolding a hard hat must be worn Never wear loose clothing or jewelry because it can get caught in the moving parts of this nailer Make sure long hair is covered to avoid getting it caught in nailer Keep the nailer pointed away from yourself and others at all times Keep hands and all body parts away from rear area of nailer near air hose to guard against injury Keep hands and feet away from firing head during use Keep proper balance and footing at all times do not over reach Ne
5. checklist below Disconnect air hose connection from the nailer Remove all nails for the nailer 1 Pull the trigger and push the contact safety mechanism THE CONTACT SAFETY MECHANISM AND TRIGGER MUST MOVE FREELY 2 Adjust the air pressure to 60 psi 4 9 bars 5 kgf cm Connect air hose DO NOT LOAD NAILS IN THE NAILER THE NAILER MUST NOT LEAK AIR 3 Hold the Nailer downward without touching the workpiece with the contact safety mechanism Pull and hold the trigger for 5 seconds or longer THE NAILER MUST NOT OPERATE 4 Remove your finger from the trigger and press the contact safety mechanism to the workpiece THE NAILER MUST NOT OPERATE 5 If no abnormal operation is observed you may load nails in the Nailer If abnormal operation occurs stop using the nailer and contact the service center immediately Loading Nails When loading nails into Nailer Disconnect tool from compressed air supply Do not depress trigger Do not depress the contact safety mechanism Keep Nailer pointed downward
6. d allow to warm up before use To warm the nailer Reduce the air pressure to 40 psi 2 8bar 2 8kgf cm2 Remove all nails from the nailer Connect the air hose and blank fire the nailer The lowered air pressure will be enough to blank fire the nailer Slow speed operation of the nailer tends to warm the moving parts Inspecting the magazine Disconnect the air hose Keep magazine and nose of tool clean and free of any dirt lint or abrasive particles Clean the magazine by removing plastic tips or wood chips which may have accumulated in the magazine Lubricate it with pneumatic tool lubricant Storing When not in use for an extended period of time apply a thin coat of pneumatic tool lubricant to the steel parts in order to avoid rust Do not store the nailer in a cold weather environment Keep the nailer in a warm and dry place Adjusting Air Pressure N WARNING Do not exceed 120 psi Adjust the air pressure at recommended operating pressure 60 to 120 psi according to the length of nails and the hardness of the workpiece The correct air pressure is the lowest pressure which will do the job Using the Nailer at a higher then required air pressure unnecessarily over stresses the Nailer Testing The Nailer DANGER DANGER Operators and all others within the work area must wear safety glasses with side shields conforming to ANSI Z87 1 specifications ANSI 287 1 Before actually using the nailer test the nailer using the
7. e fo Check for live wires Avoid the risk of electrical shock by checking for live wires that may be hidden by walls floors or ceilings Turn off the breaker switch pertaining to that work eT JOOSCOO SO E a E N ales als in a la i Do not store the nailer in a cold weather environment Keep the nailer in a warm area f until the start of work If it is in a cold area bring it in a warm area and allow it to warm up before use Manufacturer assumes no responsibility for consequential or indirect damages from the use of this product fry Save this manual and have it available for tool operators reference E 9 i es a ha California Proposition 65 You can create dust when you cut sand drill or grind materials such as wood paint metal concrete cement or other masonry This dust often contains chemicals gt D known to cause cancer birth defects or other reproductive harm Wear protective gear APPLICATIONS Including but not limited to Casing Cabinets Trim Furniture Repair Baseboard Chair Rail FEATURES Adjustable Exhaust Soft Grip handle reduces fatigue Contact safety mechanism for safe operation Protective tip prevents surface damage Fast easy loading AIR SUPPLY NEVER use oxygen or other bottled gases Explosion may occur This nailer is designed to operate on clean dry regulated compressed air between 60 and 120 psi It is preferable
8. e front of the magazine Rubber Grip 1 4 Male Quick Release Connector TUM e Mi i i LAAL ee Nail magazine L 3 Rubber Tip Nail feeder Win auy mam Contact Safety Mechanism SPECIFICATIONS o Overall Dimensions 11 25 x 11 75 x 2 75 To remove fasteners Depress the latch and release the feeder shoe e lide it forward Remove Capacity 100 nails fasteners from the tool Nail Length 32 mm 64 mm 1 1 4 2 1 2 Nail size 16 Gauge 1 60x1 40mm Operating Pressure 60 100 PSI 4 7 bar Air Inlet Size 1 4 N PT Weight of Tool 414 Ibs E ir T N NAIL SELECTION gt N Use SUREBONDER 500 Series zom X 16 gauge straight finish nails l 1 1 4 to 2 1 2 Q Jam Clearing Depth Adjustment Exhaust Deflector Exhaust E 2 Pull down on latch and swing Using thumb screw to achieve deflector can be positioned to po guide plate outward Remove desired depth point in any 360 direction Aa jammed nail replace guide Reposition deflector by plate catch and lift latch up rotating to the desired 5 position Mode of Operation This nailer is equipped with a contact safety mechanism and does not operate unless the contact mechanism is depressed There is only one method of operation to drive nails with this nailer Intermittent operation Trigger fire Position the nail outlet on the workpiece with finger off the trigger Depress the push lever firmly until it is completely depressed
9. ply before attempting repair or adjustment When replacing O rings or cylinder lubricate with air tool oil before assembly Problem Check Correction Nailer operates but no nailis Check for jam Clear a nail jam driven Check feeder function Clean and lubricate Ribbon spring damaged or week Replace ribbon spring Check for proper nails Use correct nails Week drive Slow to cycle Check air pressure Increase air pressure Do not exceed 120 psi Use pneumatic oil Drive blade worn Purchase Drive Pin Kit 9755 410 Piston O ring worn or damaged Purchase Seal Kit 9755 400 Check air pressure Reduce air pressure 70 100 psi Skipping nails Intermittent Check for proper nails Use only recommended nails feed Ribbon spring worn or damaged se pneumatico Check for proper nails Use only recommended nails Nails jam Driven nail is bent Drive blade worn Purchase Drive Pin Kit 9755 410 Drives properly at normal Check inside hose diameter Use larger air hose speed but does not drive fully drive at faster nailing speed th aa aa OPERATION To load Insert strip of nails into rear of magazine Do not load with contact safety mechanism or trigger depressed Slide nail strip towards the front of the magazine making sure strip is past the nail stop l Pull feeder shoe completely behind the nail strip Release the feeder and the nail strip will be pushed Adjustable Exhaust Cover to th
10. the nailer could fire when reconnected to the air supply Carry nailer by the handle only not by the air hose Do not drive nails close to the edge of the workpiece It could split allowing a nail to fly or ricochet and causing personal injury Do not try to drive nails at too steep an angle Make sure nailer is held firmly during firing to minimize recoil Do not drive a nail into very hard material thin material or on top of an existing nail the nail could ricochet causing personal injury Never use the nailer if it is leaking air the contact safety mechanism is not working nailer has missing or damaged parts or requires repair Make sure all screws and caps are securely tightened T ms ms oot 238 Inspect the nailer before each use to insure that the trigger safety mechanism and spring are operating properly Lock the nailer in a clean dry storage area between uses Only use parts nails and accessories supplied or recommended by FPC Corporation Unauthorized parts or fasteners can lead to malfunction and serious injury Only A personnel trained by FPC Corporation or the distributor shall repair the nailer Do not f modify this tool in any way Never use in presence of flammable liquids or gases The nailer produces sparks during operation 0G Never use the nailer in sites containing lacquer paint benzine thinner gasoline gases adhesive agents and other materials which are combustible or explosiv
11. to include an air filter pressure regulator and automatic oiler within 15 feet of the tool if possible An air filter is needed to remove contaminates and moisture that are contained in compressed air filtering will significantly prolong the life of the tool If an automatic oiler is not installed place 2 to 3 drops of oil into the tool s air inlet twice a day Do not install a quick coupler directly into the tool Higher pressure drastically reduces tool life The nailer comes factory equipped with a male quick connector The nailer must always be connected to the air supply with a coupling that removes all pressure when it is disconnected NOTE all components used with this nailer air hose connectors regulators filters etc must be rated at 120 psi OR 120 of the maximum compressor potential whichever is higher Do not connect this nailer to a system with maximum potential air pressure greater than 200 psi AIR CONNECTION SET UP l Quick Connector Quick Coupler o Nailer To compressor Lubricator Regulator Filter Troubleshooting The following form lists the common operating system with problems and solutions Please read the form carefully and follow it WARNING If any of the following symptoms appears during your operation stop using the tool immediately or serious personal injury could result Only qualified persons or an authorized service center can perform repairs or replacement of tool Disconnect tool from air sup
12. ver use oxygen bottled gas or any type of combustible fuel as a power source it can cause an explosion and serious injury Do not use near flammable liquids or gases the stapler sparks during operation and could cause an explosion and serious injury Use an air hose that will withstand at least 150 psi OR 150 of the maximum pressure of the compressor Never connect this tool to compressed air if the pressure could exceed 200 psi as the nailer could burst Use only clean dry regulated compressed air with pressure not exceeding 120 psi Do not use a non relieving coupler with this nailer if used the nailer could remain charged with air after disconnecting and would still be able to drive a nail even after being disconnected The nailer and air hose must have a coupling so that all pressure is removed from the nailer when the coupling is disconnected Do not depress the trigger or safety mechanism while loading nails accidental firing of a nail can occur Keep your fingers away from the trigger when not firing nails Always keep the nailer pointed downward during loading Do a an air hose that is too long nailer operator can trip over it Make sure all connections are tight WARNINGS continued next page a f i un 7 i lt lt Tho i E di E W r Li Seal Kit 9755 400 SOLD SEPERATELY Includes Includes EXHAUST VALVE COLLAR o 9755 6 CYLINDER CAP 13 9755 13 O RING 16 1 7 SAS SESS SASH

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