ProCom PCD18T Installation Guide
Contents
1. External Regulator A CAUTION Use pipe joint sealant that is resistant to natural with Vent Pointing Down For LP gas NG or liquid petroleum LP gas We recommend that you install a sediment trap in the supply line as shown in Figure 14 Place sediment trap where it is within reach for cleaning and where trapped matter is not likely to freeze A sediment trap traps moisture and contaminants This keeps them from going into heater controls If sediment trap is not installed or is installed incorrectly heater may not run properly A IMPORTANT Hold pressure regulator with wrench when connecting it to gas piping and or fittings 3 8 in NPT Pipe Nipple Ground Joint Tee Joint Union Reducer ea Bushing to Equipment auge 1 8in NPT Shutoff Connection aie NPT a Valve ace Inlet Pipe From Gas ee P ht Meter 11in W C to np A Tee Joint a 14in W C Pressure edimen Trap Pipe Nipple uu 3in Minimum Gap omit Figure 14 Gas Connection 13 INSTALLATION CAUTION Two gas line installations at the same time are prohibited The access plate to the simple switching means shall not be opened while the heater is in operation This appliance can be used with propane or natural gas It is shipped from the factory adjusted for use with propane Only a qualified installer or service technician can perform gas selection and connecting to gas supply A CAUTION To avoid gas leakage at the inlet of regulator a qualified inst2. not supplied Install the external regulator between the heater and natural or propane LP supply Apply pipe joint sealant lightly to fitting threads Connect approved flexible gas hose to gas regulator of heater see Figure 12 NOTE Never apply pipe sealant to flare fitting threads IMPORTANT Hold gas regulator with wrench when connecting flexible gas hose Locate masonry screws in hardware package Masonry screw Position heater base assembly in fireplace Place logs in their proper position on heater base Center heater base and logs front to front and side to side in fireplace Carefully remove logs without moving heater base Mark screw locations through holes in mounting brackets see Figure 12 If installing in a brick bottom fireplace mark screw locations in mortar joint of bricks Remove heater base from fireplace Drill holes at marked locations using 3 16 inch drill bit Figure 11 Attaching Heater Base to Fireplace Floor 10 Attach base assembly to fireplace floor using two masonry screws Fitting in hardware package see Figure 11 Heater Gas Regulat A CSA AGA design certified equipment shutoff valve with PNEU 1 8 inch NPT tap is an acceptable alternative to test gauge connec tion Purchase the optional CSA AGA design certified equipment shutoff valve from your dealer Flexibla Gas Hose The installer must supply an external regulator The external regula if allowed by local codes tor w
3. 2 with the other end placed log 2 with the other end placed on log 4 on log 4 Figure 23 Installing Log 5 Figure 24 Installing Log 6 Figure 25 Installing Log 7 INSTALLING LOGS PCD24M amp PCD24TD A WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury A CAUTION After installation and periodically thereafter check to ensure that no yellow flame comes in contact with any log With the heater set to High check to see if yellow flames contact any log If so reposition logs according to the log installation instructions in this manual Yellow flames contacting logs will create soot It is very important to install the logs exactly as instructed Do not modify logs Use only logs supplied with heater 1 2 3 Each log is marked with a number This number will help you 4 5 to identify the logs when installing It is very important to install l these logs exactly as instructed Do not modify logs After installing logs add decorative cinders around the grate base do not place any decorative cinders on logs or burner Provided Logs 7 1 Insert log 1 into slots in rear log 2 Insert log 2 into slots in middle 3 Insert log 3 and log 4 into slots bracket on grate base and tighten grate bracket and tighten nuts in front log bracket on grate base and tighten nuts nuts Figu
4. Read instructions and warnings carefully before starting installation Failure to follow these instructions may result in a possible fire hazard and will void the warranty PRODUCT SPECIFICATIONS ITEM NO PCD18T Input Rating 30 000BTU Hr 30 000BTU Hr Gas Type Natural LP Propane Ignition Electronic Piezo Electronic Piezo Manifold Pressure 4 in W C 9 in WC PCD24TD amp PCD24M Input Rating 32 000BTU Hr 32 000BTU Hr Gas Type Natural LP Propane Ignition Electronic Piezo Electronic Piezo Manifold Pressure 4in W C 69 in WC l E EA AE EEE A EEE EENE EE Figure 1 Inlet Gas Pressure SOR ee ge Minimum 5 in W C 11 in W C IMPORTANT SAFETY INFORMATION IMPORTANT Read this owner s manual carefully and completely before trying to assemble operate or service this heater Improper use of this heater can cause serious injury or death from burns fire explosion electrical shock and carbon monoxide poisoning WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or local gas supplier A WARNING Do not store or use gasoline or other flammable vapors or liquids in the vicinity of
5. Tight Construction 2 Unconfined Space 3 Confined Space The information on pages 5 through 7 will help you classify your space and provide adequate ventilation Confined and Unconfined Space A confined space is a space whose volume is less than 50 cubic feet per 1 000 Btu per hour 4 8 cubic meter per kilowatt of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1 000 Btu per hour 4 8 cubic meter per kilowatt of the aggregate input rating of all appliances installed in that space Rooms connecting directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air Adjoining rooms are connecting only if there are doorless passageways or ventilation grills between them Unusually Tight Construction The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation However in buildings of unusually tight construction you must provide additional fresh air Unusually tight construction is defined as construction where a walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm 6x10 kg per pa s
6. areas that prohibit the use of vent free heaters the log set has been tested and approved to the ANSI Z21 60 stan dard for Vented Decorative Logs When used as a vented log set refer to additional instructions on page 11 FRESH AIR FOR COMBUSTION AND VENTILATION A WARNING If the area in which the heater may be operated does not meet the required volume for indoor combustion air combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code ANSI Z223 1 NFPA 54 the International Fuel Gas Code or applicable local codes Today s homes are built more energy efficient than ever New materials increased insulation and new construction methods help reduce heat loss in homes Homeowners weather strip and caulk around windows and doors to keep the cold air out and the warm air in During heating months homeowners want their homes as airtight as possible While it is good to make your home energy efficient your home needs to breathe Fresh air must enter your home All fuel burning appliances need fresh air for proper combustion and ventilation Exhaust fans fireplaces clothes dryers and fuel burning appliances draw air from the house To operate you must provide adequate fresh air for these appli ances This will insure proper venting of vented fuel burning appliances PRODUCING ADEQUATE VENTILATION All spaces in homes fall into one of the three following ventilation classifications 1 Unusually
7. department A IMPORTANT Operating heater where impurities in air exist may create odors Cleaning supplies paint paint remover cigarette smoke cements and glues new carpet or textiles etc create fumes These fumes may mix with combustion air and create odors A WARNING Only a qualified service technician should service and repair heater A CAUTION Never use a wire needle or similar object to clean ODS pilot This can damage ODS pilot unit NOTE All troubleshooting items are listed in order of operation Possible Cause Corrective Action When ignitor button is 1 Ignitor electrode is positioned wrong Replace electrode pressed in there is no 2 ignitor electrode is broken spark at ODS pilot 3 Ignitor electrode is not connected to ignitor Replace electrode cable Replace ignitor cable 4 Ignitor cable is pinched or wet Free ignitor cable if pinched by any metal or tubing Keep ignitor cable dry 5 Damaged ignitor cable Replace ignitor cable 6 Bad piezo ignitor Replace piezo ignitor 7 Low battery Replace battery ODS pilot lights but Gas supply turned off or equipment shutoff Turn on gas supply or open equipment flame goes out when valve closed shutoff valve control knob is released 2 Control knob not fully pressed in while Fully press in control knob while pressing pressing ignitor button ignitor button Air in gas lines when installed Continue holding down control knob Repea
8. forming indicate a leak Correct all leaks immediately Reconnect heater and equipment shutoff valve to gas supply Check reconnected fittings for leaks Closed Figure 18 Equipment Shutoff Valve Close equipment shutoff valve see Figure 18 2 Pressurize supply piping system by either using compressed air or opening main gas valve located on or near gas supply tank Figure 19 A Checking Gas Joints for NG 3 Check all joints from gas tank to equipment shutoff valve see Figure 19 Apply mixture of liquid soap and water to gas joints Bubbles form ing show a leak 4 Correct all leaks immediately Control Valve Location fee External Pressure Testing Heater Gas Connections Fuel Supply 1 Open equipment shutoff valve see Figure 18 2 Open main gas valve located on or near gas tank ae 3 Make sure control knob of heater is in the OFF position 4 Check all joints from equipment shutoff valve to control valve see Figure 19 Apply mixture of liquid soap and water to gas joints Bubbles l l B Figure 19 B Checking Gas joints For LP forming show a leak 5 Correct all leaks immediately 6 Light heater see Operation pages 17 through 19 Check the rest of the internal joints for leaks 7 Turn off heater see To Turn Off Gas to Appliance page 18 INSTALLING LOGS PCD18T A WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts spe cifically approved with this hea
9. this or any other appliance A WARNING This appliance can be used with propane or natural gas It is shipped from the factory adjusted for use with propane CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning resemble the flu with headaches diz ziness or nausea If you have these signs the heater may not be working properly Get fresh air immediately Have heater serviced Some people are more affected by carbon monoxide than others These include pregnant women persons with heart or lung disease or anemia those under the influence of alcohol and those at high altitudes NATURAL AND PROPANE LP GAS Natural or propane LP gas is odorless An odor producing agent is added to natural or pro pane LP gas The odor helps you detect a natural or pro pane LP gas leak However the odor added to natural or propane LP gas can fade Natural or propane LP gas may be present even though no odor exists Make certain you read and understand all warnings Keep this manual for reference It is your guide to safe and proper operation of this heater A WARNING Do not use a blower insert heat exchanger insert or any accessory not approved for use with this log set A WARNING Do not allow fans to blow directly into the heater Avoid any drafts that alter burner flame pattern including ceiling fans Altered burner patterns can cause sooting A WARNING Any change to this heater or its controls can be dangerous A WARNING Do not pl
10. you have the items listed below e Hardware package provided with heater e Approved flexible gas hose not provided if allowed by local codes e Sealant resistant to natural or propane LP gas not provided e Electric drill with 3 16 drill bit e Phillips screwdriver e External regulator supplied by installer e Piping check local codes e Equipment shutoff valve e Test gauge connection e Sediment trap e Tee joint e Pipe wrench UNPACKING 1 Remove logs and burner base assembly from carton NOTE Do not pick up burner base assembly by burn ers as this could damage heater Always handle base assembly by grate 2 Remove all protective packaging applied to logs and heater for shipment 3 Check all items for any shipping damage If damaged promptly inform dealer where you purchased the heater WATER VAPOR A BY PRODUCT OF UNVENTED ROOM HEATERS Water vapor is a by product of gas combustion An unvented room heater produces approximately one 1 ounce 30ml of water for every 1 000 BTUs 3KWs of gas input per hour Unvented room heaters are recommended as supplemental heat a room rather than a primary heat source an entire house In most supplemental heat applications the water vapor does not create a problem In most applications the water vapor enhances the low humidity atmosphere experienced during cold weather The following steps will help insure that water vapor does not become a problem 1 Be sure the heater is sized
11. HEATER BASE ASSEMBLY A CAUTION Do not remove the metal data plates attached to the heater base assembly The data plates contain important warranty Information A WARNING You must secure this heater to fireplace floor If not heater will move when you adjust controls Moving heater may cause a gas leak A WARNING If installing in a sunken fireplace special care is needed You must raise the fireplace floor to allow access to heater control panel This will insure adequate air flow and guard against sooting Raise fireplace floor with noncombustible material A CAUTION Do not pick up heater base assembly by the burner This could damage heater Only handle base assembly by grates A IMPORTANT Make sure the heater burners are level If heater is not level heater will not work properly Avoid damage to thermostat bulb Avoid nicks or sharp bends in thermostat bulb wire Keep thermostat bulb in mounting bracket INSTALLATION CONNECTING TO GAS SUPPLY A WARNING A qualified service technician must connect heater to gas supply Follow all local codes A WARNING This appliance requires 1 2 inch NPT National Pipe Thread inlet connection to the pressure regulator A WARNING Never connect heater to private non utility gas wells This is commonly known as well head gas A CAUTION Never connect heater directly to the natural or propane LP supply This heater requires an ex 1 oO SP oO N o ternal regulator
12. Incorrect Flame Pattern with Control Knob Set to High Flame Control Knob Set to High Flame BURNER PRIMARY AIR HOLES Air is drawn into the burner through the holes in the fitting at the entrance to the burner These holes may become blocked with dust or lint Periodically inspect these holes for any blockage and clean as necessary Blocked air holes will create soot BATTERY INSTRUCTIONS e Batteries are included e Remove batteries when depleted e Install replace the batteries according to the type and quantity stated in table below e Do not mix old and new batteries New batteries should be the same brand for best results e Be sure to observe proper polarity when installing or replacing the batteries Damage due to improper battery installation may void the warranty on the product e For remote control systems maximize battery life by turning off the receiver when it is not in use e For long periods of non operation remove batteries from all components for safety Note Quantity depends on model of remote control 20 CARE AND MAINTENANCE A WARNING Turn off heater and let cool before cleaning A CAUTION You must keep control areas burner and circulating air passageways of heater clean Inspect these areas of heater before each use Have heater inspected yearly by a qualified service technician Heater may need more frequent cleaning due to excessive lint from carpeting bedding material pet hair etc The pri
13. ND PRO COM SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of accidental or consequential damages the above limitation on implied warranties or exclusion or limitation on damages may not apply to you This warranty gives you specific legal right and you may also have other rights that vary from state to state 30 Printed in China
14. Under Opening Combustible Material Height side of Mantel Figure 7 Minimum mantel clearances when using hood s Noncombustible Material Figure 8 Minimum fireplace clearances if installed at floor level Hearth Combustible Material Figure 9 Minimum fireplace clearances above combustible flooring Damper Clamp Damper INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION NOTE When used as a vented heater appliance must be installed only in a solid fuel burning fireplace with a working flue constructed of noncombustible material You may use this heater as a vented product There are three reasons for operating your heater as a vented model 1 The fireplace does not meet the clearance requirements for vent free operation 2 State or local codes do not permit vent free operation 3 You prefer vented operation If reasons number 1 or 2 above apply to you you must perma nently open chimney flue damper You must install the damper clamp accessory not provided This will insure vented operation see Figure 10 The damper clamp will keep damper open Instal lation instructions are included with clamp accessory See chart below for the minimum permanent flue opening you must provide Attach damper clamp so the minimum permanent opening will be maintained at all times Height ft Flue Opening sq in Area of Various Standard Round Flues fe esames e _ fstsainches INSTALLING
15. WARNING This appliance is equipped for Natural and Propane gas Field conversion is not permitted other than between natural or propane gases MODEL PCD18T PCD24TD PCD24M Vent Free Gas Log Heater CAUTION FOR YOUR SAFETY Ay WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE Do not store or use gasoline or other flammable vapors and liquids in vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This is an unvented gas fired heater It uses air oxygen from the room in which it is installed Provisions for adequate combustion and ventilation air must be provided Refer to Air For Combustion and Ventilation section on page 5 of this manual This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with propane or natural gas This appliance is equipped with a simple means to switch between propane and natur
16. Y OF OWNER This warranty is extended only to the original retail purchaser This warranty covers the cost of part s required to restore this heater to proper operating condition and an allowance for labor when provided by a PRO COM Authorized Service Center Warranty part s MUST be obtained through authorized dealers of this product and or PRO COM who will provide original factory replacement parts Failure to use original factory replacement parts voids this warranty The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit WHAT IS NOT COVERED This warranty does not apply to parts that are not in original condition because of normal wear and tear or parts that fail or become damaged as a result of misuse accidents lack of proper maintenance or defects caused by improper installation Travel diagnostic cost labor transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE 1 YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE PRO COM S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT A
17. ace clothing or other flammable material on or near the appliance Never place any objects in or on the fireplace A WARNING Due to high temperatures log set should be located out of traffic and away from furniture and drap eries A WARNING Log set becomes very hot while running heater Keep children and adults away from the hot surface to avoid burns or clothing ignition Heater will remain hot for a short time after shut off Allow surface to cool before touching A WARNING Carefully supervise young children when they are in the same room with the heater A WARNING Make sure a fireplace screen is in place before running the log set A WARNING Do not install in bedrooms or bathrooms A WARNING Keep the appliance area clear and free from combustible materials gasoline and other flam 10 11 12 13 14 15 16 17 mable vapors and liquids Do not place propane LP supply tank s inside any structure Store propane LP supply tank s outdoors If you smell gas e Shut off gas supply eDo not try to light any appliance eDo not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions elf you cannot reach your gas supplier call the fire department This heater should not be installed in a bedroom or bathroom unless installed as a vented appliance Solid fuels should not be burned in a fireplace in w
18. additional fresh air ventilation A WARNING If the area in which the heater may be operated does not meet the required volume for indoor combustion air combustion and ventilation air shall be provided by one of the methods described in the NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 the INTERNATIONAL FUEL GAS CODE or applicable local codes Ventilation Air From Inside Building This fresh air would come from adjoining unconfined space When ventilating to an adjoining unconfined space you must provide two bie oi Ventilation Grills permanent openings one within 12 inches of the wall connect Inte Adjaining Miba Argaia Froan Roam Option 2 ing the two spaces see options 1 and 2 Figure 2 You can also Option 1 remove door into adjoining room see option 3 Figure 2 Follow the National Fuel Gas Code NFPA 54 ANSI 2223 1 Section 5 3 Air for Combustion and Ventilation for required size of ventilation grills or ducts Ventilation Air From Outdoors Provide extra fresh air by using ventilation grills or duct You must provide two permanent openings one within 12 inches of the ceiling and one within 12 inches of the floor Connect these items directly to the outdoors or spaces open to the outdoors These spaces include attics and crawl spaces Follow the National Fuel Gas Code NFPA 54 ANSI 2223 1 Section 5 3 Air for Combustion and Ventilation for required size of ventilation grills or ducts IMPORTANT Do not provide op
19. al gas Field conversion by any other means including the use of a kit is not permitted our customer service department at 1 877 886 5989 8 00 a m 4 30p m EST Monday Friday or e mail Questions about installation operation or troubleshooting Before returning to your retailer contact customerservice usaprocom com PC PCD060 01 1203 TABLE OF CONTENTS important Safety INTOPMANON ese icteric csveccenteodesueneebesrarndsevaceeresaetnewesnssatritscaeetuarsiewssianieebiandecatibestencisiawiderriaees 3 Fresh Air For Combustion and Ventilation c cccccsssssseeeeeseeeeeessseeeeeeeneeeeeasneeeseaseeeseeesseeseesanseesenesneeses 5 OCC CS asia ecole ee ea E O 7 Preparing TOF MIS tall CONN cs deceec cec sens se steed ecw interes ug enene ewe ste due w ed ce Aa Aaa EAE EEN a ESANA E aE 8 BENS Cel AC OOM P EAEE E eras een nt os Vere tele seers sewers ecient E E E T E A E 12 CHECKING Gas COMME CIOS ois cactctaee cen feces cere EEEa EEE ENERET ENEE EEEE EENET EENE EEEN ETE 15 BUS AUTEN Sa sca epee eres icc wc wise ace eh rec va ree ene nde bu ceieaw eee ce cenit vd ee di ves enue cae ew sues ce va rece renee se cuuee bec eeuceuns 16 SE NON arent cactus E E E E 18 Care And AIA RIN a ae tenes sates ia EEE EAE Ea Eaa Eara EENE EEEE 21 TEE OUMIS SOO CMV ico oes eanne EEE ETR E EE EEE 22 Replacement PariS sarisrerenreio inoan arrr E E 25 A WARNING READ THE INSTALLATION amp OPERATION INSTRUCTIONS BE FORE USING THIS APPLIANCE IMPORTANT
20. aller or service technician must use steel or metal hex plug with sealant A WARNING Do not attempt to access or change the setting of the fuel selection means Access to and adjustment of the fuel selection means must only be performed by a qualified service person when connecting this appliance to a specified fuel supply at the time of installation Change of the selector setting to other than the fuel type specified at the time of installation could damage this ap pliance and render it inoperable The instaler shall replace the access cover before completing the installation and operating this appliance For changing from propane to natural gas supply 1 Overturn chassis See Figure 15 2 For NATURAL GAS press knob using a flat screw driver with a blade the thickness of a quarter and turn knob clockwise until the knob locks into the NG position see Figure 16 Fuel selection device must be locked in the NG position Do not operate heater between locked positions 3 Remove hex plug with wrench provided from natural gas inlet of regulator and install into LP inlet of regulator use thread sealant to assure there are no leaks For changing from natural gas supply to propane supply 1 Overturn chassis See Figure 15 2 For propane gas press in knob using a flat screw driver with a blade the thickness of a quarter and turn knob counterclockwise Y N until the knob locks into the LP position see Figure 17 Fuel selection device must b
21. cessory Even if noncombustible material is more than 12 in you may need the hood accessory to deflect heat away from mantel shelf See Figures 5 6 and 7 for minimum clearances requirements Noncombustible Requirements for A IMPORTANT If these minimum clear Material Distance Safe Installation ances are not met you must operate 8 inches or more Noncombustible material okay heater with chimney flue damper open Go to Installing Damper Clamp Accessory for Vented Operation Less than 8 inches Noncombustible material must be extended to at least 8 inches See be page 11 tween 8 inches and 12 inches above If you can not extend material you must operate heater with flue damper open MANTEL CLEARANCES In addition to meeting noncombustible material clearances you must also meet required clearances between fireplace opening and mantel shelf If the clearances listed below are not met you will need_a hood Heat Resistant Determining Mantel Clearances Material If you meet minimum clearance requirements between mantel shelf and top of fireplace opening a hood is not necessary see Figure 6 Determining Minimum Mantel Clearance When Using a Hood If minimum clearances in Figure 6 are not met you must have a hood When using a hood there are still certain minimum mantel clearances required Follow minimum clearances shown in Figure 7 when using a hood A NOTICE Surface temperature of adjacent walls Figure 5 H
22. completely shut off the heater Figure 32 Control Knob and Ignitor Button Location BEBE LIGHTING INSTRUCTIONS A CAUTION Do not try to adjust heating levels by using the equipment shutoff valve Unscrew ignitor cap and install a AAA type battery with the anode pointing out Replace cap STOP Read the safety information on front and back of the Warnings plate Make sure manual shotoff valve is fully open Push in gas control knob slightly and turn clockwise to the OFF position a ey Wait five 5 minutes to clear out out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information label If you do not smell gas go to the next step 6 Push in gas control knob slightly and turn counterclockwise to PILOT and depress for five 5 seconds NOTE The first time the heater is operated after connecting the gas supply the control knob should be depressed for about thirty 30 seconds This will allow air to bleed from the gas system 7 With control knob pushed in press and hold ignitor button located on the other side of front panel This will light the pilot If needed keep ignitor button pressed until pilot lights 8 Continue pushing the control knob in for a further 60 seconds to allow themocouple to warm up Release the control knob 9 Turn control knob counterclockwise to the ON position The main burner should light Set Control Knob to desi
23. e locked in the LP position Do not operate heater between locked positions 3 Remove hex plug from liquid propane inlet of regulator and install into NG inlet of regulator use thread sealant to assure there are no leaks 2 LP NG La yo B gt Figure 15 PROPANE GAS NATURAL GAS LP NG KS Figure 16 a T O G S PLUG PROPANE GAS NATURAL GAS Figure 17 CHECKING GAS CONNECTIONS A WARNING Test all gas piping and connections for leaks after installing or servicing Correct all leaks at once A WARNING Never use an open flame to check for leaks Apply a mixture of liquid soap and water to all Pressure Testing Gas Supply Piping System Test Pressure in Excess Of 1 2 PSIQ 3 5 K Pa Valve 1 Test Pressures Equal To or Less Than 1 2 PSIQ 1 joints Bubbles forming indicate a leak Correct all leaks immediately Equipment Shutoff Disconnect appliance with its appliance main gas valve control valve and equipment shutoff valve from gas supply piping system Pressure in excess of 1 2 psig will damage heater regulator Cap off open end of gas pipe where equipment shutoff valve was con nected Pressurize supply piping system by either using compressed air or Opening main gas valve located on or near gas tank Check all joints of gas supply piping system Apply a mixture of liquid soap and water to gas joints Bubbles
24. eat resistant material and mantels become hot during operation Walls and ae E AE mantels above the firebox may become too hot to touch If installed properly thes temperatures meet the a requirement of the national product standard Follow ced all minimum clearances shown in this manual Mantel Shelf Underside of Mantel Shelf All mminimum A f f ae 2 1 2 in distances are in NOTICE If your installation does not meet the minimum inches clearances shown you must do one of the following e Operate the logs with the flue damper open only e Raise the mantel to an acceptable height Minimum Non n Combustible Material f 12in 18in 20in 22in 24in Log set A Bin Bin 14in 16 in 20in 48 Models FLOOR CLEARANCES 4 a If installing appliance on floor level you must maintain Top of Fireplace i ave Hood Distances to under Opening the minimum distance of 14 inches to combustibles Q side of Mantel see Figure 8 b If combustible materials are less than 14 inches to the Figure 6 Minimum mantel i clearances without using hood fireplace you must install appliance at least 5 inches above the combustible flooring see Figure 9 12 in Underside of Mantel Shelf All minimum distances are in inches Minimum Non i Log set omen a i 42in 15 in 18 in 20 in 18 Models Top of Soi Fireplace Minimum Non Distances to
25. ec m7 or less with openings gasketed or sealed and b weather stripping has been added on windows that can be opened and doors and c caulking or sealants are applied to areas such as joints around window and door frames between sole plates and floors between wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at other openings If your home meets all of the three criteria above you must provide additional fresh air See Ventilation Air From Outdoors page 6 If your home does not meet all of the three criteria above proceed to Determining Fresh Air Flow For Heater Location below DETERMINING FRESH AIR FLOW FOR HEATER LOCATION Determining if You Have a Confined or Unconfined Space Use this worksheet to determine if you have a confined or unconfined space Space Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or venti lation grills between the rooms 1 Determine the volume of the space LengthxWidthxHeight cu ft volume of space Example Space size 20 ft length x 16 ft width x 8 ft ceiling height 2560 cu ft volume of space If additional ventilation to adjoining room is supplied with grills or openings add the volume of these rooms to the total volume of the space 2 Divide the space volume by 50 cubic feet to determine the maximum Btu Hr the space can support volume of space 50 cu ft Maximum Btu Hr t
26. enings for inlet or outlet air into attic if attic has a thermostat controlled power vent Heated air entering the attic will activate the power vent WARNING Rework worksheet adding the space of the ad joining unconfined space The combined spaces must have ray Space enough fresh air to supply all appliances in both spaces Figure 3 Ventilation Air from Outdoors PRODUCT FEATURES This log set has been tested and approved to ANSI Z21 11 2 standard for Unvented Heaters and can be operated with the flue damper closed State and local codes in some areas prohibit the use of vent free heaters SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing ODS safety shutoff system The ODS pilot is a required feature for vent free room heaters The ODS pilot shuts off the heater if there is not enough fresh air THERMOSTAT HEAT CONTROL The control automatically cycles the burner on and off to maintain a desired room temperature PIEZO IGNITION SYSTEM This heater is equipped with an electronic piezo ignitor This system requires AAA batteries provided State of Massachusetts The instal lation must be made by a licensed plumber or gas fitter in the Common wealth of Massachusetts Sellers of unvented propane or natural gas fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit In the state of Massachusetts unvent ed propane or natural gas fired space heaters shall be p
27. ex Wrench AAA Battery Plastic Clip Thermost Bulb Bracket Self Tapping Screw Damper Clamp GB T5780 6 80 Z Screw Stem 26 PCD18T PCD24TD 27 PCD24M This list contains replaceable parts for your heater When ordering replacement parts follow the instructions listed under Replacement Parts on page 25 of this manual 6 FBB28DIL_ Air Shutter f 1 8 MDBoB Valve Knob J 1 9 RVY83FI4 9 Part Available Not Shown PC PCD060 01 1203 l PC24 M ML064 01 FB28D20 PCAM 012 MAL040 01 29 WARRANTY INFORMATION Keep This Warranty IMPORTANT We urge you to fill your warranty registration card within TEN 10 days of date of installation complete with the entire serial number which can be found on the rating plate Retain this portion of the card for your record Always specify model and serial numbers when communicating with customer service We reserve the right to amend these specifications at any time without notice The only warranty applicable is our standard written warranty We make no other warranty expressed or implied LIMITED WARRANTY PRO COM warrants this product to be free from defects in materials and components for ONE 1 year from the date of first purchase provided that the product has been properly installed operated and maintained in accordance with all applicable instructions to make a claim under this warranty the Bill of Sale or cancelled check must be presented RESPONSIBILIT
28. glues etc See IMPORTANT statement page 22 Gas leak See Warning Statement at the top of page 22 Low fuel supply Not enough fresh air is available Low line pressure ODS pilot is partially clogged Gas leak See Warning Statement at top of page 22 Control valve is defective Foreign matter between control valve and burner Gas leak See Warning Statement at top of page 22 24 1 Turn heater off when using furniture polish wax Carpet cleaner or similar products This is common with most heaters If noise is excessive contact qualified service technician Ventilate room Stop using odor causing products while heater is runing Locate and correct all leaks see Checking Gas Connections page 15 Refill supply tank Propane LP models Open window and or door for ventilation Contact local gas supplier Clean ODS pilot see Care and Maintenance page 21 Locate and correct all leaks see Checking Gas Connections page 15 Contact customer service Take apart gas tubing and remove foreign matter Locate and correct all leaks see Checking Gas Connections page 15 REPLACEMENT PARTS Use original replacement parts only This will protect your warranty coverage for parts replaced under warranty PARTS UNDER WARRANTY Contact authorized dealers of this product If they can t supply o
29. he space can support 3 Add the Btu Hr of all fuel burning appliances in the spac tu Hr Vent free heater Btu Hr Gas water heater Btu Hr Gas furnace Btu Hr Example Vented gas heater Btu Hr Gas water heater 40 000 Btu Hr Gas heater logs Btu Hr Vent free heater 31 500 Btu Hr Sid gas appliances Btu Hr Total 71 500 Btu Hr ota Do not include direct vent gas appliances Direct vent draws combustion air from the outdoors and vents to the outdoors 4 Compare the maximum Btu Hr the space can support with the actual amount of Btu Hr used Btu Hr maximum the space can support Btu Hr actual amount of Btu Hr used Example 51 200 Btu Hr maximum the space can support 71 000 Btu Hr actual amount of Btu Hr used The space in the above example is a confined space because the actual Btu Hr used is more than the maximum Btu Hr the space can support You must provide additional fresh air Your options are as follows a Rework worksheet adding the space of an adjoining room If the extra space provides an unconfined space re move door to adjoining room or add ventilation grills between rooms See Ventilation Air From Outdoors page 7 b Vent room directly to the outdoors See Ventilation Air From Outdoors page 7 c Install a lower Btu Hr heater if lower Btu Hr size makes room unconfined If the actual Btu Hr used is less than the maximum Btu Hr the space can support the space is an unconfined space You will need no
30. hich vent free log set is installed Do not add extra logs or ornaments such as pine cones vermiculite or rock wool Using these added items can cause sooting Do not add lava rock around base Rock and debris could fall into the control area of heater After servicing always replace screen before operating heater If fireplace has glass doors never operate this heater with glass doors closed If you operate heater with doors closed heat will build up inside fireplace and cause glass to burst If fireplace opening has vents at the bottom you must open the vents before operating log set Always operate heater with glass doors fully open This log heater is designed to be smokeless If logs ever appear to be smoking turn off heater and call a qualified service technician NOTE During initial operating slight smoking could occur due to log curing and heater burning off manufacturing residues To prevent the creation of soot follow the instructions see Care and Maintenance page 21 Before using furniture polish wax carpet cleaner or similar products turn heater off If heated the vapor from these products may create a white powder residue within burner box or on adjacent walls and furniture This heater needs fresh outside air ventilation to run properly This heater has an Oxygen Depletion Sensor ODS safety shutoff system The ODS shuts down the heater if not enough fresh air is available See Fresh Air For Combustion And Ventilat
31. iance must not be used with glass doors in the closed position This can lead to pilot outages and severe sooting outside the fireplace Always operate heater with glass doors fully open MM FOR YOUR SAFETY ie READ BEFORE LIGHTING A WARNING If you do not follow these instructions exactly a fire or explosion may result causing property dam age personal injury or loss of life A When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push control Never use tools If the appliance does not operate don t try to repair it call a qualified service technician or gas supplier Forced or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water TO TURN OFF GAS TO HEATER Turn control knob clockwise to OFF position to
32. ill reduce incoming gas pressure You must reduce incoming gas pressure to minimum allowable on rating label If you do not reduce Figure 12 Attaching Flexible Gas i Hose to Heater Gas Regulator incoming gas pressure heater regulator damage could occur Install external regulator with the vent down as shown in Figure 13 Pointing the vent down protects it from freezing rain or sleet External Gas meter Regulator Installation must include equipment shutoff valve union and plugged 1 8 inch NPT tap Locate NPT tap within reach for test gauge hook up NPT tap must be upstream from heater see Figure 14 To pre vent performance problems Propane LP tank of less than 100 Ibs capacity is not recommended nao A IMPORTANT Install an equipment shutoff valve in an accessible oo location The equipment shutoff valve is for turning on or shut a i Figure 13 A External Regulator ting off the gas to the appliance Apply pipe joint sealant lightly with Vent Pointing Down For NG to male threads This will prevent excess sealant from going into pipe Excess sealant in pipe could result in clogged heater _ valves ie oe External A Propane F CAUTION Use only a new black iron or steel pipe Internally ney LAUK tinned copper tubing may be used in certain areas Check your local codes Use pipe of large enough diameter to allow proper gas volume to heater If pipe is too small undue loss of pressure will occur Figure 13 B
33. ion pages 5 7 Do not run heater where flammable liquids or vapors are used or stored under dusty conditions Turn off heater before using furniture polish wax carpet cleaner or similar products Do not use heater if any part has been under water Immediately call a qualified service technician to inspect the room heater and replace any part of the control system and any gas control which has been under water Turn off and let cool before servicing Only a qualified service technician should service and repair heater Operating heater above elevations of 4 500 feet could cause pilot outage Do not use this heater if any log is broken Do not operate heater if a log is chipped dime size or larger Do not use this heater to cook food or burn paper or other objects QUALIFIED INSTALLING AGENCY Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equip ment shall be performed only by a qualified agency The term qualified agency means any individual firm corpora tion or company that either in person or through a representative is engaged in and is responsible for a The installation testing or replacements of gas piping or b The connection installation testing repair or servicing of equipment that is experienced in such work that is familiar with all precautions required and that has complied with all the requirement of the authority having juris diction In
34. ld not be used ia with unvented gas logs ae MINIMUM CLEARANCE FOR SIDE FIREBOX a Combustible Material Side Wall and oboe gt g W lE Iep Ceiling Figure 4 Minimum Clearance for Combustible to Wall A Clearance from the side of the fireplace opening to any combustible material and wall should follow diagram in Figure 4 B Clearance from the top of the fireplace opening to the ceiling must not be less than 42 inches MINIMUM NONCOMBUSTIBLE MATERIAL CLEARANCE If Not Using Mantel You must have noncombustible material s above the fireplace opening Noncombustible materials such as slate mar ble tile etc must be at least 1 2 inch thick With sheet metal you must have noncombustible material behind it such as a noncombustible fireplace hood accessory See Figure 5 next page for minimum clearance requirements A NOTICE This heater may be used as a vented product If so you must always operate log set with chimney flue damper open If running log set with damper open noncombustible material above fireplace opening is not needed Go to nstalling Damper Clamp Accessory for Vented Operation page 11 If Using Mantel You must have noncombustible material s such as slate marble tile etc at least 1 2 in thick With sheet metal you must have noncombustible material behind it Noncombustible material must extend at least 8 inches up If noncom bustible material is less than 12 in you must install the fireplace hood ac
35. llow operation of this appliance in a vented configuration Check your state or local codes A NOTICE This heater is intended for use as supplemental heat Use this heater along with your primary heating system Do not install this heater as your primary heat source If you have a central heating system you may run the system s circulating blower while using the heater This will help circulate the heat throughout the house In the event of power outage you can use this heater as your primary heat source A IMPORTANT Vent free heaters add moisture to the air Although this is beneficial installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture See Air for Combustion and Ventilation pages 5 through 7 LOG SIZING REQUIREMENTS ee GAS TYPE a r Minimum Firebox Size aca Sure YOM JAS SUPP y S eee Ud High Depth Front Width Rear Width your log set If supply is not correct do not install heater Call dealer where you PCD18T purchased heater for proper gas log set PCD24TD A lt appliance is designed POD2aN WARNING This appliance is designed for installation in only a solid fuel burn 124 ing masonry or UL 127 factory built a 10 fireplace or in a listed ventless firebox 8 enclosure Exception DO NOT install 7 this appliance in a factory built fireplace Sy L that includes instructions stating it has 2 O not been tested or shou
36. mary air inlet holes allow the proper amount of air to mix with the gas This provides a clean burning flame Keep these holes clear of dust dirt and lint Clean these air inlet holes prior to each heating season Blocked air holes will create soot We recommend that you clean the unit every 500 hours of operation or every three months We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt To clean these parts we recommend using compressed air no greater than 30 PSI Your local computer store hardware store or home center may carry compressed air in a can or you can use a vacuum cleaner in the blow posi tion If using compressed air in a can please follow the directions or on the can or you could damage the pilot assembly 1 Shut off the unit including the pilot Allow the unit to cool for at least thirty minutes N Burner 2 Inspect burner pilot and primary air inlet holes on injector tube holder for dust and dirt see Figure 38 3 Blow air through the ports slots and holes in the burner Primary Air Inlet Holes 4 Check the injector holder located at the end of the burner tube again Remove any large particles of dust dirt lint or pet hairs Iniector with a soft cloth or vacuum cleaner nozzle Figure 38 Injector Holder On Outlet Burner Tube 5 Blow air into the primary air holes on the injector holder 6 In case any large clumps of dust have now been pushed into the b
37. ng construction the thermostatic control used on this model differs from standard thermostats Standard thermostats simply turn the burner on and off The thermostat used on this heater senses the room temperature At times the room may exceed the set temperature If so the burner will shut off The burner will cycle back on when room temperature drops below the set temperature The control knob can be set to any comfort level between HIGH 5 and LOW 1 Thermocouple LP pilot Burner Pilot Assembly Pilot Air Inlet Hole Figure 33 Pilot INSPECTING BURNERS Check pilot flame pattern and burner flame patterns often PILOT FLAME PATTERN Figure 34 shows a correct pilot flame pattern Figure 35 shows an incorrect pilot flame pattern The incorrect pilot flame is not touching the thermocouple This will cause he thermocouple to cool When the thermocouple cools the heater will shut down If pilot flame pattern is incorrect as shown in Figure 35 e Turn heater off see To Turn Off Gas To Appliance e See Troubleshooting page 22 Figure 34 Correct Pilot Flame Pattern Figure 35 Incorrect Pilot Flame Pattern BURNER FLAME PATTERN Figure 36 shows a correct burner flame pattern Figure 37 shows an incorrect burner flame pattern If burner flame is incorrect e Turn heater off e See Troubleshooting page 22 More than 8 Above Top of Logs Figure 36 Correct Flame Pattern with Figure 37
38. ob pressed in 30 seconds 3 Fully open equipment shutoff valve 4 Hand tighten until snug and then tighten 1 4 turn more 5 a Contact local natural or propane LP gas company b Clean ODS pilot see Care and Maintenance page 21 or replace ODS pilot assembly 6 Contact local propane LP Gas Company Burner orifice See Care and Maintenance page 21 or contact customer service Contact customer service Contact your gas supplier Contact your gas supplier Clean burner see Care and Maintenance page 21 or contact customer service Clean burner orifice See Care and Maintenance page 21 or contact customer service Contact dealer or customer service Replace gas regulator Problem will stop after a few hours of operation Refer to air for combustion and ventilation requirements Possible Cause Corrective Action White powder residue forming within burner box or on adja cent walls or furniture Heater produces a clicking ticking noise just after burner is lit or shut off Heater produces unwanted odors Heater shuts off in use ODS operates Gas odor exists even when control knob is in OFF position Gas odor during combustion When heated the vapors from furniture polish wax carpet cleaners etc turn into white powder residue Metal is expanding while heating or contracting while cooling Heater is burning vapors from paint hair spray
39. properly for the application including ample combustion air and circulation air 2 If high humidity is experienced a dehumidifier may be used to help lower the water vapor content of the air 3 Do not use an unvented room heater as the primary heat source A WARNING A qualified technician must install heater Follow all local codes A WARNING Before installing in a solid flue burning firebox the chimney flue and firebox must be cleaned of soot creosote ashes and loose paint by a qualified chimney cleaner Creosote will ignite if highly heated A dirty chimney flue may create and distribute soot within the house Inspect chimney flue for damage A WARNING Maintain the minimum clearances Minimum Fireplace Clearance to Combustible Materials If possible provide greater clearances from the Side wall floor ceiling and adjoining wall than required 18 in 24 in A WARNING Seal any fresh air vents or ash clean out doors located on the floor or wall of fireplace to prevent drafting caused by pilot outage or sooting Use a heat resistant sealant Do not seal chimney flue damper A CAUTION This heater creates warm air currents These currents move heat to wall surface next to heater Install ing heater next to vinyl or cloth wall coverings or operating heater where impurities Such as tobacco smoke aromatic candles cleaning fluids oil or kerosene lamps etc in the air exist may discolor walls A NOTICE State or local codes may only a
40. re 26 Installing Log 1 Figure 27 Installing Log 2 Figure 28 Installing Log 3 amp Log 4 5 Insert the recessed hole on the 6 Insert the recessed hole on 6 Insert the recessed hole on bottom of log 5 onto pin on log 1 the bottom of log 6 onto pin on the bottom of log 7 onto pin on with the other end placed on log 2 log 2 with the other end placed log 2 with the other end placed on log 3 on log 4 Figure 29 Installing Log 5 Figure 30 Installing Log 6 Figure 31 Installing Log 7 OPERATION Avoid any drafts that alter burner flame patterns Do not allow fans to blow directly into the fireplace Do not place a blower inside the burn area of the firebox Ceiling fans may create drafts that alter flame patterns Sooting and improper burning will result During manufacturing fabricating and shipping various components of this appliance are treated with certain oils films or bonding agents These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance possibly causing headaches or eye or lung irritation This is a normal and temporary occurrence The initial break in operation should last two to three hours with the burner at the highest setting Provide maximum ventilation by opening windows or doors to allow odors to dissipate Any odors remaining after this initial break in will be slight and will disappear with continued use This appl
41. red heating level 10 If the heater will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier Mig TO TURN OFF GAS TO APPLIANCE SS 1 Turn gas control knob clockwise to OFF position Do not force 2 If applicable Turn off all electric power to the appliance ev MATCH LIGHTING INSTRUCTIONS 5 Remove any items necessary for easy access to the pilot for example logs screens etc 2 Follow appropriate lighting instructions found previously Instead of pushing the piezo button light a match and hold the flame to the end of the pilot and ignite the pilot 3 After control knob has been released and pilot stays lit reinstall any items that were removed for pilot access 4 Calla qualified service technician for repair or replacement of the piezo ignitor THERMOSTATIC CONTROL OPERATION MODELS PCD18T amp PCD24TD The thermostatic control used on this model differs from standard thermostats Standard thermostats simply turn the burner on and off NG pilot pilo ignitor Electrode The thermostat used on this heater senses the room temperature Burner At times the room may exceed the set temperature If so the burner will shut off The burner will cycle back on when room temperature drops below the set temperature The control knob can be set to any comfort level Pilot Air Inlet Hole Note The thermostat sensing bulb measures the temperature depending on housi
42. riginal replacement parts call Customer Service toll free at 1 877 886 5989 for referral information When contacting your dealer have ready e Your name e Your address e Model and serial numbers of your heater e How heater was malfunctioning e Type of gas used natural or propane Ip gas e Purchase date Usually we will ask you to return the defective part to the factory PARTS NOT UNDER WARRANTY Contact authorized dealers of this product If they can t supply original replacement part s call Customer Service toll free at 1 877 886 5989 for referral information When calling Customer Service have ready Model number of your heater e The replacement part number 25 PCD18T amp PCD24TD This list contains replaceable parts for your heater When ordering replacement parts follow the instructions listed under Replacement Parts on page 25 of this manual Part Number Mid Log Bracket WYL005 01F Front Log Bracket Piezo Ignitor Ignitor Cable NDD0308 400 DF ODS Air Shutter YDF06 PCD24M Fuel Selection Device Assembly Valve Knob DF Regulator Key No O re Description Regulator Plug T Stat Valve Assembly WYB525 02 Log Assembly WYL525 1 Log 1 WYL525 2 Log 2 WYL525 3 Log 3 WYL525 4 Log 4 WYLS515 5 Log 5 WYL525 6 Log 6 WYLS515 7 Log 7 Part Available Not Shown Manual Hardware Packaging Bag For Accessory 6 a 8 2 10 i O2 T Oo O5 o 16 ae L 10 11 12 13 14 15 16 17 18 19 H
43. rohibited in bedrooms and bathrooms A CAUTION Do not remove the metal data plates from the grate assem bly The data plates contain important product information In the State of Massachusetts the DUAL FUEL CAPABLE gas cock must be a T handle type Your log set is equipped to operate on either Propane or Natural gas The log The State of Massachusetts requires set is shipped from the factory ready for connecting to Propane The log set that a flexible appliance connector can easily be changed to Natural gas by having your qualified installer follow cannot exceed three feet in length the instructions on page 14 and the markings on the log set LOCAL CODES Install and use heater with care Follow all local codes In the absence of local codes use the latest edition of The National Fuel Gas Code ANSI Z2223 1 NFPA 54 Available from American National Standards Institute Lnc National Fire Protection Association Inc 1430 Broadway 1 Batterymarch Park New York NY 10018 Quincy MA 02269 9101 7 PREPARING FOR INSTALLATION Before beginning assembly or operation of the product make sure all parts are present Compare parts with package contents list and diagram above If any part is missing or damaged do not attempt to assemble install or operate the product Contact customer service for replacement parts Estimated Assembly Time 1 to 2 hours Tools Required for Assembly Before installing heater make sure
44. t igniting operation until air is re moved ODS pilot is clogged Clean ODS pilot see Care and Main tenance page 21 or replace ODS pilot assembly Control knob not in pilot position Turn control knob to pilot position Diaphragm in regulator is stuck Replace gas regulator Do not attempt to fix 22 Possible Cause Corrective Action When ignitor button is pressed in there is a spark at ODS pilot but gt no ignition Control knob not fully pressed in Control knob not pressed in long enough Equipment shutoff valve not fully open Thermocouple connection loose at control valve Pilot flame not touching thermocouple which allows thermocouple This problem could be caused by one or both of the following a Low gas pressure b Dirty or partially clogged ODS pilot 6 Burner s does not light after ODS pilot is lit Delayed ignition of burner s Burner backfiring during combustion Slight smoke or odor during initial operation Depleted gas supply Burner orifice is clogged Burner orifice diameter is too small Inlet gas pressure is too low Manifold pressure is too low Burner orifice is clogged Burner orifice is clogged or damaged Burner is damaged Gas regulator is damaged Residues from manufacturing process 2 Not enough combustion ventilation air 23 1 Pressed in control knob fully 2 After ODS pilot lights keep control Kn
45. ter may result in property damage or personal injury A CAUTION After installation and periodically thereafter check to ensure that no yellow flame comes in con tact with any log With the heater set to High check to see if yellow flames contact any log If so reposition logs according to the log installation instructions in this manual Yellow flames contacting logs will create soot It is very important to install the logs exactly as instructed Do Provided Logs 7 not modify logs Use only logs supplied with heater 4 1 2 3 5 Each log is marked with a number This number will help you 6 7 to identify the logs when installing It is very important to install these logs exactly as instructed Do not modify logs After installing logs add decorative cinders around the grate base do not place any decorative cinders on logs or burner in 1 Insert log 1 into slots in rear log 2 Insert log 2 into slots in middle 3 Insert log 3 and log 4 into slots bracket on grate base and tighten grate bracket and tighten nuts in front log bracket on grate base s and tighten nuts 3 GC Figure 20 Installing Log 1 Figure 21 Installing Log 2 Figure 22 Installing Log 3 amp Log 4 5 Insert the recessed hole on the 6 Insert the recessed hole on 7 Insert the recessed hole on bottom of log 5 onto pin on log 1 the bottom of log 6 onto pin on the bottom of log 7 onto pin on with the other end placed on log 2 log
46. urner repeat steps 3 and 4 Clean the pilot assembly also A yellow tip on the pilot flame indi cates dust and dirt in the pilot assembly There is a small pilot air NE PROL AIE INGE Nag inlet hole about two inches from where the pilot flame comes out of the pilot assembly see Figure 39 With the unit off lightly blow air through the air inlet hole You may blow through a drinking straw if compressed air is not available Pilot Assembly LP pilot Air Inlet Hole LOGS e If you remove logs for cleaning refer to Installing Logs page Figure 39 Pilot Inlet Air Hole 16 to properly replace logs e Replace log s if broken or chipped dime size or larger MAIN BURNER Periodically inspect all burner flame holes with the heater running All slot burner flame holes should be open with yellow flame present All round burner flame holes should be open with a small blue flame present Some burner flame holes may become blocked by debris or rust with no flame present If so turn off heater and let cool Either remove the blockage or replace the burner Blocked burner flame holes will create soot 21 TROUBLESHOOTING A WARNING If you smell gas e Shut off gas supply Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions elf you cannot reach your gas supplier call the fire
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