Gorilla Carts GOR2541D Instructions / Assembly
Contents
1. 62mm 1 Internal Button Head Bolt M8 x 38mm 5 Carriage Bolt M11 Flat 9 o Washer W ey 00 00 09 Wheel Spacer 4 M8 x 35mm 4 Carriage Bolt M12 Flat 4 M8 x 20mm 8 Washer Carriage Bolt M8 x 20mm KK M8 Lock Nut 20g Internal Button 2 Head Bolt M6 x 17 2 Shoulder Bolt Homm wiztock nut 4 M8 Flat 20 Q M6 Lock Nut 2 Washer D M6 Flat Washer 2 Allen Wrench 1 e READ ALL INSTRUCTIONS BEFORE USE If you do not understand these instructions need further clarification or further explanation please call our toll free answer line at 1 800 867 6763 Monday through Friday 9 00 a m 4 00p m CST Do not exceed the overall maximum load capacity of 1 200 Ibs or the maximum dumping load capacity of 500 Ibs The weight rating is based on an evenly distributed load Do not allow children to use the cart without supervision This cart is not a toy Do not use this cart for transporting passengers This cart is not intended for highway use Do not exceed 5 mph Distribute load evenly on the surface of the tray Do not load items on the top edges of the tray If any parts become damaged broken or misplaced do not use the cart until replacement parts have been obtained Do not use the cart on surfaces or for transporting objects that can cause damage to the pneumatic tires or tubes Do not inflate the tires to more than 32 PSI 2 20 BAR tis recommended that the cart be inspected for dam2. D is installed incorrectly as shown in Fig 6 the dump lock assembly B installation in Step 6 will not engage when the cart tray A is in the down position 5 ASSEMBLY INSTRUCTIONS 8IN 5 Attach the rear axle assembly E with the rear struts C and the rear frame eojemeauo2 D 9x g euejd ejapuey 99 oBuou ep ezoqeo souJed Lx DIU WWOZ x 8N D oBuou ep LLW euejd DIO ezeqeo souied e opueJ Xx T JopueJv q g uluugz x 8N D to the tray A using five M8 x 38 carriage bolts BB one M8 x 35mm carriage bolts CC six M8 lock nuts KK six M11 washers HH and six M8 washers GG as shown in Fig 7 X Z 01994100 amp jso y Ugioe2ojoo ej anb Use the one M8 x 35mm carriage bolts CC in the front center location of the rear frame D as shown in Fig 7 Hardware Used M8 x 38mm x5 Carriage Bolt Washer cc M8 x 35mm xd Carriage Bolt iY SY 6 x6 x dX M8 Flat Q M8 Lock Nut Y Washer ee Jeuujuoo esed G by p osed se ejrnsuo sopezijijn sojuauiejipy Z Bly e ue egsenui es ouJoo q Jouejsod eunjonujse e op eJojuejep e1jueo eyed e ue 52 ww GE x g oBuou op ezeqeo souJed je esf e ua esanu es OWOD 95 g Sejepueae sies HH LLW Sejepueae sies y gN SeoJenjeguoo sies 22 WW GC X gN oBuou ep ezeqeo souJed un gg ww ge x giN oBuou ep ezeqeo sowed uoo v efepueq ej e q 1oue1sod enonsa e A 2 se1ouejsod
3. I sep n oeno sej efi4 9 Hardware Used M8 x 62mm X1 M8 Lock Nut gems x1 Internal Button Head Bolt 24 S eq M8 Flat Washer x1 8 3f V 18NVSN3 3d S3NOIOOfTHISNI 6 OPERATION INSTRUCTIONS Fig 1 USING THE SWIVEL HANDLE 614 e ue esanu es 1 Remove clips and owo jeBn ns ue eenbojq cotter pins 9S OPEDIOA 9p U9ISEJ9QII 2 Rotate the handle and ep efluew ej enb nbiya A efeq uoioisod ej ue efepueq ej 1290 09 e eA enA insert cotter pin Secure by attaching the clip 3 The second cotter pin Vf V8 NOIOISOd V1N3 is used to attach the Vl 3ONV8 V13V9O 109 handle to the trailer hitch V H3ATIOA VHVd c as shown in Fig 1 1 USING THE DUMPING FEATURE To use the dumping feature pull the dumping release handle forward in order to release the tray from the locking mechanism Lift the release handle in order to rotate the tray upward into the dumping position as Zz 814 ej ue esanu es OUJOO OPedj OA ap uoioisod e e eque eey efepueq e 1eJi6 eyed uoioeJegi ap efiuew e ejue e oenbo q ep ouJsiueoeuiy j p efepueq e JeJeqi eyed ejuejep emey Op62JOA ep uoroeJegil ep efiuew e ejef opeojo ep eonsiJ9joeJeo e Jezi pn eJeg shown in Fig 2 OQV210A 3a VOILSIMSLOVYVO v18VZIILLO Vad Big ej ue SSON 9S ae oe 2 RETURNING THE TRAY T uai 19 JE EUEN TO THE LOWERED e Jefij esed esn es eje euo POSITION ep Jopesed opunfes 3 Jopejefns e uoo eal 4 ejJoeAeuo ep seJopes
4. e M8 x 20mm 4 Carriage Bolt Lum P Qo M8 Lock Nut M6 x 17mm x2 A Showers Imm O w o s M8 Flat zi Washer ve Fiat washer x2 3 ASSEMBLY INSTRUCTIONS 814 e ue esanu s ouJoo 3 1ouejsod efe ep eiquiesue j p soueJixe so epey 2 seJouejsod sejejund so eoaijseq E 2 Attach the front struts G to connect the the front axle assembly H to the front frame F using four M8 x 20mm carriage bolts DD using four M8 lock nuts KK and four M8 washers GG as shown in Fig 2 Tighten all bolts from Step 1 and Step 2 securely x4 n as D MJ yx GO SW geued yx e epuelJy B Hardware Used oBuou ep ezoqeo oul d D M8 x 20mm Carriage Bolt uuozxew Gg Q9 vera sopezijijn sojueuirejipy Washer O x4 Z A sosed so ep soujed eo MB LOCE NUI SO sopo ejueuieuu ejeudy z 814 e ue eusenui es OWOD 55 SW sejepueJe oeno A MM SIN Seouenjequoo odeno QQ ww oz x g obuou ap ezeqeo souled oJjeno uoo 4 eeuejep eunjonuse ej e H j amp 1u04 efe jap ejquuesue j Jejoeuoo eJed 5 soJejue ep sejejund soj efl4 Z 3 Slide the rear struts C onto the ends of the rear axle assembly E as shown in Fig 3 3f V I18INVSN3 3G S3NOIOOfTHISNI ofege epey eise v owed jap efepueq ej opueno ejeuoueBue es OU 9 osed je ue g eunseq euod ep ounBes ep ejquuesue jap uoioejejsut ej 9 Bl4 ej ue esanu es owo ejueulej29J109 epejejsur ejse ou q 10u8 sod
5. three M11 washers HH and three M8 washers GG as shown in Fig 9 If the dump lock assembly B does not engage when you lower the cart tray A please double check the placement of the rear frame D in Step 4 Hardware Used Mum a Q vira x3 Carriage Bolt Washer GG M8 Flat Washer x3 Q M8 Lock Nut O x3 T V ASSEMBLY INSTRUCTIONS 8 g euejd px e opuely 59 X euJa ul uojoq ep x L C eoJenje Quo D LX UJuJ09 X 81N sopezijijn sojuauiejpy 8 Attach the four wheels I by first placing the wheel spacers Il onto each axle then the wheels I and M12 flat washers JJ and M12 lock nuts LL as shown in Fig 10 LL Bl4 ep ue esanu es OWOD 99 SW ejepueue e A yy gN e21enjejuoo ej vv ww 09 X g euJ9jul u oq ep ezeqeo oused Je uoo H Je UO efe jap e quuesue j ue ej iimbJou e e f efiueu e ali4 6 Hardware Used f Q whee spacer O X4 2 Lock Nut X4 WV v12 Fiat washer X4 c VIN euejd vx ejepueJv Qo ZIN sep n sej eed vX eoiemenuoo Qo vx Jopeioeds3 sopezijijn sojuauiejpy 9 Attach the handle J to the yoke on the front axle assembly H using the M8 x 62mm internal button head AA M8 lock nut KK and M8 washer GG as shown in Fig 11 OL 814 e ue eagsenui es OWOD T1 ZLIN seoJenjeJjuoo sej A fp ZLW Seuejd sejepueJje Se sepenu sej oben K efe epeo ue sepenJ sej eJed seJopeioedse SO OLB opueoojoo
6. ALL instructions before using this product WARNING Not for recreational use Persons should never ride in the dump cart Questions problems or missing parts Before returning to your retailer visit us online at www gorillacarts com and complete the replacement parts submission form or call our customer service department at 1 800 867 6763 9 a m 4 p m CST Monday Friday For product inquiries Tricam 7677 Equitable Drive Eden Prairie MN 55344 800 867 6763 www gorillacarts com 6 14 L sojualuelpy uobassepejnsuco SOJUSWENPE ep 3 efluen f V epeny e3u0JJ efe jap ejquuesu3 H c 0J9jue ep jejund cC L eJojue op eJnjonJis3 E L Jouejsod efe jap ejquiesu3 J L Jouojsod einjonsjsy a c Jouejsod jeyund 5 L Keunseq eyod jap ounBes jap ejquiesu3 g elepueg V pepuue5 uoiduoseq ez ld 313nO0Vd 140 OGIN31NOO PACKAGE CONTENTS D o ck Description Quantity gt Tra Dump Lock Assembly 1 Rear Strut Rear Frame Rear Axle Assembly Front Frame Front Strut Front Axle Assembly 15 Tire Handle A c iIrgmimio o u Hardware Kit see Hardware Contents for details B Ph P Sa 1 Part HARDWARE CONTENTS Images are not to scale Description Quantity Picture Part Description Quantity Picture A WARNINGS AND CAUTIONS e M8 x
7. LIN euejd ejepueJy 600 0 000909 e Ius QW euejd 0c ejepuelv ouquioy 9p oul d c Oc X OW euJejul uo1oq ep ezeqeo oul d wwoz X SIN ofuou ep ezoqeo ouJeg uugz X 8N oBuou ep ezoqeo ouJeg F WUWGE X 8N ofuou ep ezoqeo oul d WWE x 8N eul9jul uojoq ap ezoqeo ouJeg L wlwz9 xX gi S e eo60 0 faa mM ueBeuj pepueg uoloduoseq eZeld ueBeuu ejeose e uejse ou seueDeuil se pepyued uoioduoseq ezeld SOLIN3WVIIQV OW euejd gw euejd ES ejepuely Q px e opuely osqwoy op ouJ d Zx QW e21enjequo SL D ZX tmr OL X OW PREPARATION Before beginning assembly of product make sure all parts are present Compare parts with package contents list and diagram above If any part is missing or damaged do not attempt to assemble the product Contact customer service for replacement parts Estimated Assembly Time 30 minutes Tools Required for Assembly Phillips screwdriver and metric socket set oBuou ep ezoqeo oulag Q uwozxen QD sopezijijn sojuauiejipy Z osed je JeuiuJe ejseu ouew ej uoo soused soj sopo 9jeuudy Bly e ue ensenui s owo NN se opueJe A WIN 9IN seo1enjeQuoo 44 ww oz x 9 oJquiou ep souJed sop uoo ugioo8Jip ep ej JeA e ep seJoue xe souJeJixe SO efi 99 g sejepueue oeno MM SW seouenjenuoo oeno qq ww Oz X g oBuou ep ezeqeo soused oJ4jeno uoo 4 e1ejue ep eJnjonujse e e H j amp 004J
8. age before each use KEEP THESE INSTRUCTIONS FOR FURTHER REFERENCE 2 SVEInSNOO SVeNLNA VeVd SINOIDONYLSNI SVLSA gie des ouep Jeinb eno Jejejep eed osn epeo ep sejue OUD o Jesi eJ epueluo99J eS HV8 Z Z ISd ZE 9p seu e sooneuneu SO sapu ON eewg ej o sooneuuneu soj souep Jesneo uepend enb soje qo JeuodsueJ eJed o saldyedns aigos Ozeo ejse S SN ON Ojsendai ep ezaid e jeuejqo eysey omeo ja sesn ou apsaid o eduJoi euep es sezeld sej ep eunDje iS efepueq e ep seJouedns sepJoq so ue so norue senBueo ON euuoJiun amp J9ueuJ ep epinquisip e Jeo eun ue epeseg ejse euiuou osad ep peproedeo e U W 9 SO epeaxe ON sejsidojne ue s ez jyn ered opeuesip ejse ou O WWeD 91S3 soJefesed jeyodsuej esed ojJ4eo ejse eoi nn ON ejen amp n un se ou owed 9j1s3 UOISIAJOCNS uis O ED e uan souru SO enb eyuued ON ejueujeuuojun epinqujsip eBJeo eun e eseq ue opejnojeo esa osed ep eoipul 3 H ozz ep euuixeuJ opeoj oA ep e6Jeo ep peproedeo e o By Lc ppG ep euixeui jejo ebeo ep peprioedeo e epeoxe ON Je ejnjeJ6 eiouejsise ep eeui ejsenu e Jeuie Joe JO 9 9 98 008 sew une sepeol dxe o sepeJejoe Jes uejiseoeu o seuomonyjsul sejse sepuaenue OU IS HVShn 3A SALNV SANOIDDNULSNI SVISVGOL OGVGIND NO9 331 SANOIDNVIAYd ASVIONALYSAGV YW u jje e e 1 OW euejd ejepuely 9IN eoJenjejjuoo cL eoJenjeQuoj5 8IN eoJenjeJjuo ZLIN euejd ejepueJy sepeni sej eJed Jopeioeds3 L
9. ed so euesul e efiueui e BID Z eJeAeuo ep seJopesed so seJopejefns soj eJ9s VIHOJVHIO 614 VPINVIN V1 HVZIT LO VeVd Return the tray back to the lowered position and verify that the dumping release handle locks in place as shown in Fig 3 NOIOV amp 3dO Ad S3NOIOOfTHISNI 9 OPERATION INSTRUCTIONS STAKE OUT SIDES To increase the cubic foot capacity of this item these 8 pockets can be used to fit stake out side panels as shown Actual pocket dimensions 0 75in x 2 5in as shown in Fig 1 REPLACEMENT PARTS LIST For replacement parts visit us online at www gorillacarts com to fill out a replacement parts submission form or call our customer service department at 1 800 867 6763 9 a m 4 p m CST Monday Friday o PEER BESEB E3ep SeW Jeue qo esed sozu we py U 199 S e ejnsuoo SOJUSWEe IPe op 1M efluen epeny jeyuo efe jap ejquiesu3 oJejuejep jejung Part Description Quantity eJejuejep eunjongs3 Dump Lock Assembly 1 Jouejsod efe jap ejquiesu3 Rear Strut Jouejsod eunjonujs3 Rear Frame CN 7 eK IN SE Jouejsod jejung Rear Axle Assembly L Keinseq eyod jap oinbas jap ejquiesu3 ealO lQoQuuiu m Dm Front Frame pephued uoioduoseq ezald Front Strut Front Axle Assembly Wheel Handle Alei Ton mo Ow Hardware Kit see Ha
10. efe jap enjonajse ej efi4 1 b bt Sojejeude e usIpPUCdse u09 osed j unes sopejejsul ugjse sojueujejipe soj sopo enb z a eun OUeW e ejeude sojueujejipe soj sopo ejquuesue efej quiesue jap osed epeo ejueJng ejoN 3f V 18ANVSN3 3d S3NOIOOfTHISNI seyueiueJdeu sej UBAN OU es ON sejqejsnfe seA e sop o sopep ep oben A sejeoije sdiliud JopejjiuJojseq efejquiesue e esed seueseoeu sejueiueueH sojnuiu og efejquiesue ep opeuunse oduJel OjsendaJ ep sezeid Jeuejqo eJed ejuai 2 e OIS ep ojueujeuiedeg e uoo oj2ejuoo ue eseDuog sepeuep uejse sejse IS o ezeid eunfje eye is ojonpoud e 1ejquiesue ejuejur ON 40u8jue eujeJBelp ja A ejenbed jap opiue1uoo jap eijsi ej uoo sezeid se ejeduio sezeid sej sepo 1eue ep eseJnBese ojyonpoud je 1ejquiesue e Jezueuloo ep sejuv NOIOVSVd3ild or two adjustable wrenches tools not included ASSEMBLY INSTRUCTIONS Note During each step of assembly assemble all hardware and hand tighten Once all the hardware is installed for that particular step tighten all the hardware 1 Attach the front axle assembly H to the front frame F using four M8 x 20mm carriage bolts DD four M8 lock nuts KK and four M8 washers GG Attach the outer ends of the steering linkage using two M6 x 17mm shoulder bolts FF M6 lock nuts MM and M6 washers NN as shown in Fig 1 Hand tighten all bolts until after Step 2 Hardware Used D
11. eunjonugse e IS VLON OL23HHOODNI V1S3 OH1N3D 13G SVu13G TV331V1 OIDIJIHO 13 Vf3aNV8 v1aa 31N3H3 13 9 Bi4 Vf3QNV8 V13G 31N333 13 y Bld Ol23HHOD VLSI OHLN3D 1V 31N333 TVH31V 1 OIDIJIHO 13 oAus 31N33H 13 lt G 64 9AG p seinBij se uo eJjsanui 8s OWOD e199eJJ00 jse uoioeoiqn e enb jeuumuoo esed a 10u81sod einjonuse e ep Jouoejsod eyed e ud Jouo sod A eJejue op sejenbie se ejnsuo 2 v elepueq ej ep Jouejsod eyed e epey opueiJlu Jejse ueqep a 10ue1sod einjonujse e OP S9J EJ9 8 SOPHO SO oqn je ue eye quiesue ap saejue q Jouejsod ejnjonJjse ej ep uoioeoiqn 6 S828A SOP SH q 40ue1sod eimonase e ep Jouejsod uoiooes e e efi es 3 1013 s0d efe jap ejquiesue 3 y 3f V 18AVSN3 3d S3NOIOOfTH ISNI ASSEMBLY INSTRUCTIONS Fig 4 gt FRONT OF TRAY 4 The rear axle assembly E attaches to the rear section of the rear frame D Double check the rear frame D placement before assembling to the tub The side holes on the rear frame D must be towards the rear of the tray A Please reference the front and rear labels on the backside of the rear frame D to confirm correct placement as shown in Fig 4 5 and 6 Fig 5 Fig 6 FRONT m TRAY e cov C nter SIDE HOLE IN FRONT OF CENTER IS CORRECT SIDE HOLE IN REAR OF CENTER IS INCORRECT NOTE If the rear frame
12. rdware Contents for details A N N Jepuejse jeuao eJou urd p e ure G ep seuJelA e seun ep 9 9 99 009 e a1UaIID Je OIDIAJaS ep ojueueuedeg oJjsenu e euie o ujo9 sueoe o5 WWM Ud SOUSIISIA Oojsendai ep sezeid jeuejqo Eled O1sandas aa svzald AG visr1i Jee sojsjoq so1s3 Big el ue esanu es OWWOD uioge 9 X ulo8 ep epeuorsueuuip eJjsenuJ s OUJOO S9 eJ8je sejeued so ue esJezi iin uepend sojisjog g SOjse ojnomie ejse ep sooiqno Seid so JejueuueJoui eJeg Sd IVHdlvSsOTIiisTOg NOIOV amp 3dO Ad S3NOIOOfTHISNI
13. se ejund so uoo 3 10ue1sod efe jap ejquuesue je l sc 3f V18AVSN3 3d S3NOIOOfTH ISNI I A x Vu EDJenjeQnuo D ex LLW euejd x ejepueJvy 8 eue d ejepueJy e oBuou ep ezoqeo souJed wuwo x sin Q9 sopezi ijn sojueulejpy p osed Je ue q 1ouejsod eunjonase ej ep Ugioeoiqn ej S898A SOP esi 9lJ y owed jap efepueq ej efeq opueno euoueBue es ou g eunseq eyuod jap ounBes jap ejquuesue e IS 6 Big e ue egsenui s ouJoo 9 g sejepueJe sen A HH LLIN sejepueJe seu YM Q seojenyemuoo s 59 ww oz x 81N oBuoy ep ezeqeo souJed a uoo v efepueq ej e g eunseq euod ep ounBes jap ejquuesue je efi 7 ax SW eue d ejepueJy 25 eusa u uoioq ep ezeqeo oul d zx sopezi nn sojueuiejipv uuozxew B 8 814 e ue esanu s ouJoo 595 gN sejepueJe oeno A MM gW s2e912n e1 U09 sop 33 ww oz x 81N euJ9jul uojoq ep ezeqeo souued 4 eejuejep eunjyonujse eJ e q Jouejsod eunjonagse ej afi4 9 3f V I18INVSN3 3G S3NOIOOfTHISNI ASSEMBLY INSTRUCTIONS 6 Attach the rear frame D to the front frame F using two M8 x 20mm internal button head bolts EE two M8 lock nuts KK and two M8 washers GG as shown in Fig 8 Hardware Used M8 x 20mm x2 QD ms Lock Nut IAN x2 Internal Button P Head Bolt wu c M8 Flat Washer x2 7 Attach the dump lock assembly Fig 9 B to the tray A using three M8 x 35mm carriage bolts CC three M8 lock nuts KK
14. uioo syueaej nuoB www 9 9 98 008 press NW 9ut amp Jg uop e ug eiqeunb3 7797 wedi ojonpoud e aiqos sejunfaJg Seul8lA e seun ep oJjue p Jepuejs3 eJoH wd y e ure 6 ep 9 9 98 009 1 je ejua je onas ep ojueujeuedep oJisenu e ewejj o ojsendaiJ ep sezeid ep oue nuJoJ oJjsenu ejejduuoo A uioo sueae u06 MMM ue 1euJeju ue SOUR ISIA ejsuouluJ E OLBA OASP ep sajuy 6 sojueje sezaid o seuje qoud seyunBelg OJJJe2 ja ue esjejuoul ueqep eounu seuosJed se soAgeoJo8i1 seuy eyed jesn ON V ON3 LSHSAGV oyonpod eise Jesn ep sejue seuoroonjjsul sej SVCOL n s A sapuajue 199 NOIOonVOatld sejueipueg seJefueJx3 0 NN 33 9p sejuejeg seno 07606000089002z TZ i 3 Hi El ch eulu2 ep ejuejeg ep unwN 6v6 06S z 698 e0c z e peue ap sejuajeg ep UNN Lv1 289 7 898 818 7 Z6Z Vvv 4 890 06 7 269 0L2 4 9S2 1S8 9 NN 33 ep sejuejeg ep unwv sefeuoep A sezeig ep uogioeuuoju e efeiquiesu3 ep seuoroonujsu pepunfes ep sejueuoduJ seuorioonJjsu QLvSCHOS OT3QON SO9I8 09 S3ld 04 30 Vilvd ALNVINOSVE Oi V9 10 CUBIC FOOT DUMP CART MODEL GOR2541D U S Patent s 6 851 756 7 210 697 7 390 065 7 441 792 7 818 865 7 887 141 Canada Patent s 2 503 869 2 590 949 China Patent PEARS JZL 200680000909 0 Other U S and Foreign Patents Pending Important Safety Instructions Assembly Instructions Parts and Hardware Identification CAUTION Read understand and follow
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