AIRCAT 6200 Use and Care Manual
Contents
1. We will repair or replace at our option any defective part or unit which proves to be defective in material or V workmanship during this 2 year period The foregoing obligation is AIRCAT and Florida Pneumatic s sole liability under this WEE or any implied warranty under no circumstances shall it be liable for any incidental or consequential damages NN This warranty applies to the tool only The warranty does not apply to any attached accessories consumable products such as drill chucks sander backing pads air hammer retainers and chisels or kit accessories or any other accessory included with the tool Any repair required due to normal wear and tear abuse misuse modification of the tool or repair attempts by other than an AIRCAT or Florida Pneumatic Authorized Service Center are not covered by this warranty Return your tool to an AIRCAT or Florida Pneumatic Authorized Service Center freight prepaid Be sure to include your name address copy of purchase with date and description of the suspected defect AIRCAT whose policy is continued product improvement reserves the right to make changes in design or construction at any time without incurring any obligation on tools previously sold Tune Up and Head Kits for all AIRCAT PNEUMATIC impact wrenches and ratchets are available For Authorized Service Centers please visit www aircat com warranty service SERVICE CENTER LISTINGS ENCLOSED AIRCAT a Division of Florida Pneumati2. 2 12 VIBRATION HAZARDS Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms e Wear warm clothing when working in cold conditions and keep your hands warm and dry f you experience numbness tingling pain or whitening of the skin in your fingers or hands stop using the power tool and tell your employer You should also seek medical advice from a qualified occupational health professional e Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in vibration e Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in vibration levels e Support the weight of the tool in a stand tensioner or balancer because the operator can then use a lighter grip to support the tool e Hold the tool with a light but safe grip taking account of the required hand reaction forces because the risk from vibration is generally greater when the grip force is higher 7 2 3 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS AIR SUPPLY amp CONNECTION HAZARDS Air under pressure can cause severe injury Never direct air at yourself or anyone else e Whipping hoses can cause severe injury Always check for damaged or loose hoses and fittings e Whenever universal twist couplings claw couplings are used lock pins must be installed e Do not exceed the maximum air pres
3. as to minimized disturbance of dust in a dust filled environment Where dusts or fumes are created the priority shall be to control them at the point of emission e All integral features or accessories for the collection extraction or suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer s instructions e Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in dust or fumes e Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations 7 2 2 11 NOISE HAZARDS e Unprotected exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus ringing buzzing whistling or humming in the ears e Risk assessment of these hazards and implementation of appropriate controls of is essential Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ringing e Use hearing protection as instructed by your employer or as required by occupational health and safety regulations e Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in noise levels e Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in noise 7 2
4. AIRTAT PNEUMATIC TOOLS MODEL 6200 STRAIGHT DIE GRINDER Operating Instructions Parts List amp Warranty IMPORTANT Read carefully before operating this tool Failure to operate any power tool properly can result in personal injury and or property damage 7 2 2 3 GENERAL SAFETY RULES Multiple hazards Read and understand the safety instructions before installing operating repairing maintaining changing accessories on or working near the power tool Failure to do so can result in serious bodily injury e Only qualified and trained operators should install adjust or use the power tool e Do not modify this power tool Modifications may reduce the effectiveness of safety measures and increase the risks to the operator e Do not discard the safety instructions give them to the operator Do not use a tool if the tool has been damaged e Warnings shall be given against the risk of explosion or fire due to the material being processed e Warnings shall be given against the risk of cutting D 7 2 2 4 PROJECTILE HAZARDS Failure of the work piece of accessories or even of the tool itself may generate high velocity projectiles Always wear impact resistant eye protection during operation of the tool The grade of protection required should be assessed for each use 1O X 7 2 2 5 ENTANGLEMENT HAZARDS Oe Entanglement hazard choking scalping and or lacerations can occur if neck ware hair or gloves
5. are not kept away from tool and accessories 7 2 2 6 OPERATING HAZARDS Use of the tool may expose the operator s hands to hazards including crushing impacts cuts and abrasions and heat Wear suitable gloves to protect hands Operators and maintenance personnel must be physically able to handle the bulk weight and power of the tool e Hold the tool correctly be ready to counteract normal or sudden movements have both hands available Maintain a balanced body position and secure footing e Keep hands away from rotating or reciprocation accessories spindles or other moving parts Release the start and stop device in the case of an interruption of the energy supply e Use only lubricants recommended by the manufacturer e When using a power tool you may experience discomfort in your hands arms shoulders neck or other parts of your body e While using a power tool position your body in a comfortable posture Maintain secure footing and avoid awkward or off balanced postures Changing your posture during extended tasks may help avoid discomfort and fatigue If you experience symptoms such as persistent or recurring discomfort pain throbbing aching tingling numbness burning sensation or stiffness do not ignore these warning signs Promptly tell your employer and consult a qualified health professional e 7 2 2 7 REPETITIVE MOTIONS HAZARDS 7 2 2 8 ACCESSORY HAZARDS e Only use sizes and types of accessories and co
6. c Manufacturing Corporation 851 Jupiter Park Lane Jupiter Florida 33458 Toll Free 888 424 7228 Fax 561 575 9134 www aircat com
7. e A Ww 30 31 36 32 33 34 IQ N N gm 3 6 d 9 9 J Cet 1 3 emo osi ft 3 sor 004 Housing Cover 1 4 foan OA tt 5 emro Camp nut 1 6 smas spine 1 7 wa BalBearing 1 8 eoor Frontend Pate 1 9 waxs Spngn 2 16 foose springen 1 501 006 Spacer Rotor Blade M 221022 cylinder EE 16 002340 BallBearing 1 Cor muros Rear Gasket 1 18 222F 025 motor Housing 1 KJ T ANN Um mo busting 1 Cm mans orn 1 Um mans onn 1 Cm emer Westm dt Um mrs Ssi 1 Um wd Om 1 Um mau vaneg 5 Car 22o Sem dt Um mo TwMelwr Cm jme Mutter id Ca zmrx base S Cm mmo We Cw 222F02 Exhaust Defector 1 Um ammo bushing Cm eroa arme 3 Cas 511 07 Double Ended wrench 2 ras ways Oc Maintenance Other factors outside the tool may cause loss of power or erratic action Reduced compressor output excessive drain on the air line moisture or restriction in air pipes or the use of hose connections of improper size or poor condition may reduce air supply Grit or gum deposits in the tool may cut power and may be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil or an equal mixture of SAE 10 oil and Kerosene If outside conditions are in order and tool is out of warranty disconnect tool from hose disassemble t
8. nsumables that are recommended by the power tool manufacturer 7 2 2 9 WORKPLACE HAZARDS Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose e Proceed with care in unfamiliar surroundings Hidden hazards may exist such as electricity or other utility lines e This power tool is not intended for use in potentially explosive atmospheres and is not insulated from coming into contact with electric power Make sure there are no electrical cables gas pipes etc that could cause a hazard if damaged by use of the tool 7 2 2 10 DUST AND FUME HAZARDS Dust from some work processes can cause cancer birth defects or other respiratory diseases Risk assessment of these hazards and implementation of appropriate controls is essential e e Ifthe pneumatic tool is used in a dust filled environment exhaust air can cause a dust hazard Dusts and fumes generated when using power tools can cause ill health for example cancer birth defects asthma and or dermatitis risk assessment of these hazards and implementation of appropriate controls of is essential e Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust e Operate and maintain the power tool as recommended in these instructions to minimize dust or fume emissions e Direct the exhaust so
9. ool replace worm or damaged parts clean reassemble and re lubricate or take tool to any air tool service center For tools in warranty period send tool direct to Warranty Center Lubrication Ensure the air line is shut off and drained of air before removing this tool for service or changing sockets This will prevent the tool from operating if the throttle is accidentally engaged An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation Regularly check and fill the in line lubricator with air tool oil Avoid using excessive amounts of oil Adjust the in line lubricator by placing a sheet of paper next to the tools exhaust ports and holding the throttle open approximately 30 seconds The lubricator is properly set when a light stain of oil collects on the paper If it is necessary to store the tool for an extended period of time overnight weekend etc generously lubricate the tool through the air inlet Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool Store the tool in a clean and dry environment Recommended lubricants Air tool oil or any other high grade turbine oil containing moisture absorbent rust inhibitors metal wetting agents and an EP extreme pressure additive AIRCAT WARRANTY AIRCAT and NITROCAT air tools are warranted to be free from defects in material and workmanship for 2 years from date i of purchase
10. r and birth defects or the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling other reproductive harm Wash hands after handling SPECIFICATIONS Collet Rec Hose Model No Size Length Air Cons Size Air Inlet uu in in aam m u wm e o e o e Air Supply Tools of this class operate on a wide range of air pressure It is recommended that air pressure of these tools measures 90 PSI at the tool while running free Higher pressure and unclean air will shorten the tool s life because of faster wear and may create a hazardous condition and void the warranty Water in the air line will cause damage to the tool Drain the air tank daily Clean the air inlet filter screen on at least a weekly schedule The recommended hookup procedure can be viewed in the illustration below The air inlet used for connecting air supply has standard 1 4 NPT American Thread Line pressure should be increased to compensate for unusually long air hoses over 25 feet Minimum hose diameter should be 3 8 1 D and fittings should have the same inside dimensions OIL DAILY HERE RECOMMENDED HOSE SHUT OFF VALVE AIR SUPPLY a Op gt ADAPTOR COUPLING ADAPTOR COUPLING BN Z UNN WHIP HOSE LUBRICATOR REGULATOR FILTER DRAIN DAILY MODEL 6200 STRAIGHT DIE GRINDER Exploded View amp Parts List AIRZAT PNEUMATIC TOOLS Do J 272277 LL GED 4 B v
11. sure stated on the tool e Use whip check safety cables to safeguard against possible hose to tool and hose to hose connection failure e Never carry an air tool by the hose Important Warnings Die Grinders 1 Only use mounted grinding stones or mounted carbide burrs that meet ANSI standards ISO standards or both 2 Never adjust the die grinder adjust the collets or change the mounted stones or mounted burrs unless the air supply and air hose is disconnected from the die grinder 3 Only personnel trained in the correct methods to adjust collets and change mounted stones and mounted burrs should conduct these operations 4 Always ensure that you are aware of the direction of the sparks being created by the grinding operation and ensure that the sparks are not directed toward the operator or other persons in the area Never use a die grinder close to any explosive or flammable materials or air conditioners 6 Only use mounted stones or carbide burrs that have the correct spindle diameter that matches the original collet size provided by the die grinder manufacturer 7 Particular care must be taken not to use metric size mounted stones and mounted burrs with die grinders that have imperial size collets or use imperial mounted stones and mounted burrs with die grinders that have metric collets WARNING This product contains lead a chemical known to WARNING This product contains chemicals KO to the State of California to cause cance
Download Pdf Manuals
Related Search