Hyundai HPT-TK62-1 Instructions / Assembly
Contents
1. HYUNDAI POWER EQUIPMENT airseries 3 8 RATCHET HPT R38 1 ENGLISH USER MANUAL HYUNDAI POWER EQUIPMENT LICENSED BY HYUNDAI CORPORATION KOREA _ LICENCIE PAR LA CORPORATION HYUNDAI COREE PRINTSPEC EN HPT R38 1 2010v1 2010 MIDLAND INTERNATIONAL INC Thank you for purchasing a Hyundai Air Tool Please register your product in order for us to ensure your continuous satisfac tion with our product This manual covers the safety operation and maintenance procedures for the HPT R38 1 It is important that this manual be read and fully understood before operating the compressor Failure to do so may cause serious injuries and or equipment damage HYUNDAI TECHNICAL DATA SQUARE DRIVE 3 8 FREE SPEED 160RPM MAX TORQUE 50 6 91 kg m AVERAGE AIR CONSUMPTION 4CFM OPERATING PRESSURE 90PSI 6 3 bar AIR INLET SIZE AIR HOSE 3 8 WEIGHT 2 67 Lbs 1 22 kg IMPORTANT SAFETY RULES 1 2 10 11 Only operate clean and safe working environment Do not wear watches rings bracelets and or loose clothing when using the ratchet WARNING Disconnect the ratchet from air supply before changing accessories or servicing Replace any damaged or worn parts Only use Hyundai authorized parts WARNING Do not exceed the recommended air pressure of the wrench Make sure to keep the hose away from heat oil and sharp edges Check the air hos2. clutch oil Clutch cases need to be only half full Overfilling can cause drag on high speed clutch parts Typical oiled ubricated wrench requires 2 ounce of oil GREASE LUBRICATED NOTE Heat usually indi cates insufficient grease in chamber Severe operating conditions may require more frequent lubrication Tool runs slowly Limited air flows from exhaust Motor parts jammed with dirt particles Power regulator in closed position Air flow blocked by dirt Check air inlet filter for blockage Pour air tool lubricat ing oil into air inlet as per instructions Operate tool in short bursts quickly reversing rotation back and forth where applicable HPT R38 1 User Manual HYUNDAI Tools will not run Air flows freely from exhaust One or more motor vanes stuck due to material build up Pour air tool lubricat ing tool into air inlet Operate tool in short bursts quickly reversing rotation back and forth where applicable Disconnect air supply Free motor by rotating drive shank manually where applicable Tool will not shut off O rings throttle valve dislodged from seat inlet valve Replace O ring HPT R38 1 User Manual
3. during its warranty period Failure to do so will void the warranty Disconnect ratchet from the air supply before changing accessories servicing or performing maintenance Lubricate the air ratchet daily with a few drops of air tool oil dripped into the air inlet 1 Lubricate the air ratchet daily with a few drops of air tool oil dripped into the air inlet 22 Do not use worn or damaged sockets Loss of power or erratic action may be due to the following Excessive moisture or restriction the air pipe Incorrect size or type of hose connectors To remedy this problem check the air supply and follow instructions Grit or gum deposits in the ratchet may also reduce performance If your model has an air strainer located in the area of the air inlet remove the strainer and clean it WARNING If any of the following symptoms appears during your use of the ratchet stop using the tool immediately or serious personal injury could result Disconnect tool from air supply before attempting repair or adjustment WARRANTY NOTICE This tool must be serviced by an authorized Hyundai Service Dealer during its warranty period Failure to do so will void the warranty 6 HPT R38 1 User Manual TROUBLESHOOTING HYUNDAI PROBLEM CAUSE CORRECTION Tool runs at Motor parts are worn Lubricate the clutch normal speed Cam clutch worn or housing but loses under sticking due to lack of Check for excess load lubricant
4. e for wear before each use and ensure that all con nections are secure Wear approved eye face hand and hearing protection to reduce the risk of injury Maintain correct balance and footing when operating the ratchet Keep children and non essential persons away from the working area Do not use the ratchet for tasks that it is not designed to perform Do not use the ratchet if damaged in any way or thought to be faulty HPT R38 1 User Manual HYUNDAI 12 not carry the ratchet by the air hose 13 Do not direct air from the air house at yourself or others 14 When not in use disconnect the ratchet from the air supply and store it in a safe and dry location OPERATING INSTRUCTION DESCRIPTION This 3 8 Ratchet is designed to install and remove sparkplugs and engine parts The ratchet is made of a die cast aluminum body and features a comfortable rubber grip It is ideal for changing sparkplugs as well as general assembly and other workshop applications Air Supply 1 Ensure the tool s air valve or trigger is the OFF position before con necting the ratchet to the air supply The ratchet requires 90 PSI of air pressure to operate Do not exceed the specified air pressure to prevent damage and or personal harm Drain the tank daily after each use Moisture the air line will damage the ratchet Lubrication An automatic in line filter regulator lubricator is recommended Fig as it in creases to
5. ol life and keeps the tool in good working order The in line lubricator should be regularly checked and filled with air tool oil Proper adjustment of the in line lubricator is performed by placing a sheet of paper next to the exhaust ports and holding the throttle open for approximately 30 seconds The lubricator is properly set when a light stain of oil collects on the paper Excessive amounts of oil should be avoided quick LUBRICATOR FILTER CONNECTOR CONNECTOR AIR COMPRESSOR CUT OFF quick ar On COUPLER auick COUPLER 596 B0 0 BOE REGULATOR mn eee 0 8 5 BAR HPT R38 1 User Manual 5 HYUNDAI Loading and Operation 1 Connect the ratchet to the air hose 2 Place the socket over the subject nut and depress the trigger to oper ate the wrench 3 To change direction turn the directional switch on the backside of the ratchet head Direction of R for reverse and F for forward 4 Ensure the air supply is clean and does not exceed 90 PSI Too high an air pressure and unclean air will shorten the product life and may cause damage or personal injury DO NOT use any additional force upon the ratchet in order to remove a nut DO NOT allow the ratchet to run free for an extended period of time as this will shorten its life Maintenance WARRANTY NOTICE This tool must be serviced by an authorized Hyundai Service Dealer
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