JET 321376 Use and Care Manual
Contents
1. 11 1 Spindle with 1 1 2 x 8 not 5 ceeeeeeeeeeeeeeeeeeeeteneteneeeneeeees 1 Female Chuck Key not shown ceeeeeeeeeeseeeeeeeseeeeeeeeeeeeneeees 1 Male Chuck Key not 5 caeeeeeeaeceaeeeaeeeeeeaeeeeeenaeeees 2 Bracket Eee 1 Flat Washers tessa BMM 9 Lock ss 9 Hex Socket Cap 20 3 SNA 1 at een bass vat heli 1 PUISE aes ele 1 Ball Bearing sistent eine te ieee 2 10 1 1 1 SOV Slice 1 Pan Head Screw MB X10 ice 2 Be pre cepa erence eee reece 1 Label Thread 1 Machine Label not shown ceaeeeeaeeeeaeeseaeeseeeeeeeeneneeeed 1 Threading Chart Plate REE A E e 1 Phillips Pan Head Machine 8 uoti steir 4 H2. 19 Adjustment of Half Nut guide sise 20 Replacing the Shear Pin in the 8 20 R placingithe VB 20 Lubrication Schedules nes ne EN 21 Replacement Parts 22 Headstock Assembly Exploded View sisi 22 Headstock Assembly Parts List 23 Drive Assembly Exploded View 24 Drive Assembly Parts UIST 25 Tension Roller Assembly Exploded View amp Parts List 26 Quadrant Assembly Exploded View Parts List 27 Electrical Assembly Exploded View sisi 28 Electrical Assembly Parts 29 Gear Box Assembly Exploded ss 30 Gear Box Assembly Parts etant antenne 31 Apron Assembly Exploded View iii 32 Apron Assembly Parts List siennes 33 Apron Assembly continued Exploded View 34 Apron Assembly continued Parts List ss 35 Saddle and Cross Slide Exploded View sis 36 Saddle and Cross Slide Assembly Parts List 37 Top Slide Assembly Exploded View iii 38 Top Slide Assembly Parts List iii 99 Tailstock Assembly Exploded
3. 6 4 ITT 1 Dinan 4093 sine Apron DOVO ss 25 nee ne M anaiai 1 TS 1550021 es Ge a AMIN 28 28 epee ites 4 TS 1532021 Pan Head Machine Screw seeen MAXG 4 DB site TS 1502041 Socket Head Cap Screw 6 1 TS 1501061 Socket Head Cap Screw M4X20 rate 1 GO 4O32 Joint iiie iina 1 eee AQSO vos Control BloGk ss 1 Gains TS 1540031 FAG Niles 3 3 63 PAPA EEE AOST eus OCOWi me site 4 1 BD920N A46 1 65 TS 1540021 Hex Ms urnes 2 35 Saddle and Cross Slide Exploded View 15 19 7 8 9 6 3 20 18 T9 39 16 14 13 12 11 17 36 37 1 29 20527 LS Saddle and Cross Slide Assembly Parts List Index No Part No Description Size Qty lime D005 En DATI Bor ec um et men 1 Gross in D ial he 1 E EEE 5002 sn GIB N AS 1 1 DOTB East Lead SCrOW Dette ru cn dB AD eal stead 1 Gigi 5019 REENE E EEPE AEA
4. cea Dire BD920N TROB Ball Bearing as miennes nee en TO BG ise ine PROM GM tied sont gd vation Bin BD920N TRO8 Snap Ring 12 Osea TOZ anani h ceed eat se ds rise 28 Orini TS 1550071 nie tice 10 TS 1540071 TOZO n iesistie AIA Ee ke al EE E E A R EA Ee EEN etn GPM cenn ann A L ieee cee cles eae eae Bae cae 1 aves vedas O2 ace nn AOK ie ant SEEN E E E A EEEE EEA T8 BD920N TR18 Snap RING sis rss dane eee dieses dh 5 1524011 SOL SCIOW 8 DO TOB4 minis Wave Dis SNAP RING is den 35MM eeh TOAZ sienne Sue pente Gan Des de fe de eG ee 28 EE TOAS oie elie LQVG Miaka Gd 241 1 44 Knob 26 Quadrant Assembly Exploded View amp Parts List Gi BD920N 2002 GO aro EE ioe a
5. 3 Ass 2120 9701 AE IA Ea PE 1 20s BD920N 009 OI POR eter et nn nn ne mn unir 1 21 21286 Shales omone eke 2 BD920W 1110 GOAN Aone Ghee E ne An eae 1 LE PRES BD920W 1111 GRAr betel haat ook 1 BD920W 2130 1 DS in D004 icin teen ie PIUNQB 1 26 visite vie 3005 nn 1 3008 sisi 1 27 3003 Spacers 1 28 006 PAIN A E E 1 29 923 88 Cap 1 SOs ees AO PEER Round M28X series 1 SO GB77 85 SOL E MBXG sun us 1 OO eee TOOG einsa cies itt Geis aR E 1 Bd ire VOUT sans GEAR ee AOD 5 1 ic Lo WOO se Spaco os ne re Minnie Erin taf 1 SO tak fava BD920W 1114 Brahe Ail ee ei 1 DT 1119 Threading Direction Plate ss 1 BB GB818 85 Pan Head Screw ehe eiaa aeaaaee are MIXO teikiant raonat
6. 5 1522011 SOU 5 nn 1 BD920N GB0O2 1 8 sain BD920N GB15 Snap RING i ete need ieee nement TOMM 1 CQ6123B 3114 GG Alia dave eset 1 CQ6123B 3115 BUSHING fete eesti eats goede 1 Gin CQ6123B 3101 Gear Box Casting 5 28 sin 1 GA CQ6123B 3101A KO recuse 1 Titans BD920N GB07 1 Die CQ6123B 3113 S a ARRET TON NTI AE 1 D ni 5 1503021 Socket Head Cap 6 12 a O CQ6123B 3122 ain E EA div eich ain 1 CQ6123B 3110 TT a N Ode nn 4 PEt CQ6123B 3108 Gear Shaft Assembly 19 1 TB cheese BD920N GB13 REN BEE CET ETE 0 1 14 1 BD920N 05 75 PUG sox Paes 1 6202 2 Ball Bearg niinen tet unes 4 Ours CQ6123B 3123 EOC alias re 1 CQ6123B 3124 GO TERRE DT RAS 1 LA CQ6123B 3111 Gerra ennemie GOT Hans 1 TQ ck Gia CQ6123B 3109 seh ete
7. BD920N T25 000000 able sue qe en at cn mag AE ne id ecrire 24 est 8015 aires Clamping Plalecesesasronionanenancnaraniin Wini 8007 SSChOW eect he se ct 800 vices TallStOCK BASE TS 1550061 MB8 8006 sss oles ks ook BS a 41 Steady Rest Assembly Exploded View Parts List Index No Part No TS 1540061 TS 1550061 9 Description Size Qty Steady Rest Complete index nos 1 9 1 1 ER ET RE EEE MB 4 eee ss het ee ata Aids 8MmM 4 JAW uns ren ee aves te rte tente dede 3 Adjusting Screw tt iii 3 T sn E One CELA 3 Clamping Plate iii 1 Hex Cap eee See eee Ris 5 1 1 Travel Rest Assembly Exploded View amp Parts List Index No Part No Description Size Qty BD920N FR Follow Rest Assembly index nos 1 9 7 Lise 2001 Castings tes ste sont dns feat nte 1 ETATE TS 1503061 Socket Head Cap Screw 25 2 TS 1551041 Lock Washer OMIM er ve
8. ee La dub 1 PO CQ6123B 3107 COVER eh E 2 Ds CQ6123B 3105 een dt nid te 1 DH BD920N GB22 O RING 10x1 8mm osasenieeeneeneeeen 1 D Asia BD920W GB24 SNAP RING weve eevee eevee eevee eter eevee ZOMM sucres 1 DD ina CQ6123B 3103 oof epee rete peace erecta ter 1 DO CQ6123B 3101A hack Bld SXBMIM 1 CQ6123B 3102 etn irre nei ai ites 181 27 Tissus 1 DB CQ6123B 3104 eisai eh PA AE eg Pa gas 8 1 DO hel ty CQ6123B 3106 1 Sarituak CQ6123B 3118 reread ree 1 tet dened TS 1504041 Socket Head Cap Screw MBX20 inst 3 DD chest vies CQ6123B 3117 Gasket 1 BB 452 1 82 E ME Ge 8 75 1 8 1 E RE BD920W 79 EN A E PTE sds deal 4 12 1 SD CQ6123B 3116 al LD PAPE DEEE EE TO ANT EE 1 JG nu BD920N TRO8 SNAP RING 6 sieve 1 DT CQ6123B 3119 Shift Levele ii mine avin 1 98 CQ6123B 3120 SHIRE 1 Jin BD920N GB3
9. AS 5 15 104 1 8 6 r 5 154004 1 HDi BD920N B15 sot rate sole Mb ob dite TG BD920N B16 Label Induction Hardened not shown lan de BD920N B17 Rivet not shown Bises 920 650 Splash Guard not shown 45 Size Qty 1 1 4 sara 6 EN MERE TOTP irii eR a cat toes 1 1 M6xX40 ce 1 ARE 8 1 rer 45 4 BMM nie die RA ES 4 Tac 3 4 NPER TARA OMIM a GMM 4 PP O5x25mm 1 Saale DR ETES EE 1 4 PE APE 1 Wiring Diagram N ZH09 HdIASII 46 This page intentionally left blank 47 JET WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com www waltermeier com
10. le AT DA pe bide Lead Screw Mount ceeeeeeeeseeeeeeeeeees 5008 semer Micrometer Collatis ces ss mienne miin ins Mise 260 DOS Trees Handwheel EA REECE FANS Rte PB BD920N TS28 el AR ee 3x13mm PAS eer tts 5023 ram Feed cee cee eee SO bes NUE 2 DHL ied Blu BD920N TS31 SOL SCT WE M8x6 BDs BD920N TS22 al a T 3x12mm BD920N TS35 M8x30 36 BD920N H S Handle Seat iis ek BD920N H Hand ss Saint Las r On Dress BD920N TS38 take cond cael E EN anses BOO BD920N TS339 A Way Tool Post 40 BD920N TS40 Pins eet Ain BD920N TS41 Springer ie de ei eae ever eid Single Tool Post Assembly sin BD920N STP Single Tool Post Assembly contains all items 8 liste TELAI T E A E lasse TS 1490051 Hex Cap Screw M8x30 DO 5080 sir ink Tool CAMP tre ae ae ME A ee PARENT BD920N TS21 emmener MB DD seine tes BOB 4 rm SPP UNG asad C S Ping eet Se 8x20mm 39 Tail
11. The steady rest Figure 26 serves as a support for shafts on the free tailstock end For many operations the tailstock cannot be used as it obstructs the turning tool or drilling tool and therefore must be removed from the machine The steady rest which functions as an end support ensures chatter free operation The steady rest is mounted on the bedways and is secured from below with a locking plate The sliding fingers require continuous lubrication at the contact points to prevent premature wear Setting the Steady Rest 1 Loosen three hex nuts 1 Figure 27 2 Loosen knurled screw 3 Figure 27 and open the sliding fingers 2 Figure 27 until the steady rest can be moved with its fingers around the workpiece Secure the steady rest in position 3 Tighten knurled screws so that fingers are snug but not tight against the workpiece Tighten three nuts 1 Figure 27 Lubricate the sliding points with machine oil 4 When after prolonged operation the jaws show wear the tips of the fingers may be filed or remilled Follow Rest The follow rest Figure 28 is mounted on the saddle and follows the movement of the turning tool Only two sliding fingers are required The place of the third finger is taken by the turning tool The follow rest is used for turning operations on long slender workpiece It prevents flexing of the workpiece under pressure from the turning tool Set the fingers snug to the workpiece but
12. Weed ere ve BOT 1 40091 SALLE 1 14 Plat Head 51 9 Washerisis 9 le 4010 1 8 dt BD920N A26 AX6MM 1 BD920N A16 Spring Pins E ain 4 8 1 4008 1 400 eee AST ire 1 BD920W 4012 KV nn E S ces eee decent te hte dee che te OM ane 3 28 1 1S tees BOSS retiens OM et le Allen a 1 ments Feed SCrew TOTP lez tent 1 FD TS 1540021 Nuits hous Bahco Moses sed ae MA Sse Seva 2 1G einai 5 1521051 en 2 2 BD920W 0002 EI AE 1 Bis AOI DA PHANG ck sie haze coil cued ET eae dene g EE LT cab lode g hye E 2 LES PE BD920N A09 4 5 2 ROG BOON CR HA de Gen nee es
13. 0049 32 40 40 56 32 56 MM Es LAN 60 60 48 60 32 48 1 16 2 25 28 3 35 20 ENS I 08 1 1 25 1 4 15 175 bA III 04 0 5 0 625 0 7 0 75 0875 EJ THREAD DIAL Pk DIAL 8 10 le 14 16 18 60 68 64 26 1 28 30 36 38 2 40 44 46 48 52 56 9 11 1 3 Bo p 37 UE ia 6 Figure 21 Lathe Accessories Three Jaw Universal Lathe Chuck Using this universal chuck Figure 22 round triangular square hexagonal octagonal and twelve cornered stock may be clamped Note new lathes have very tight fitting jaws This is necessary to ensure accurate clamping and long service life With repeated opening and closing the jaws adjust automatically and their operation becomes progressively smoother Four Jaw Independent Lathe Chuck This special chuck Figure 23 has four independently adjustable chuck jaws These permit the holding of asymmetrical pieces and enable the accurate set up of cylindrical pieces Drill Chuck Optional Use the drill chuck to hold centering drills and twist drills in the tailstock Figure 24 Morse Taper Arbor Optional An arbor is necessary for mounting the drill chuck in the tailstock It has a No 2 Morse Taper Figure 24 Live Center Optional The live center is mounted in ball bearings Figure 25 Its use is highly recommended for turning at speeds in excess of 600 RPM Figure 25 Figure 23 Figure 24 Steady Rest
14. 19 Manual Turning EA AEE A EE E EE A EE ehes EEEE 13 Longitudinal Turning with Auto Feed iii 19 Taper Turning Using Tailstock Off Set ss 14 Taper Turning by Setting the Top Slide is 14 0 14 8 1 9 5 15 Menu Et MS latine PE nn 15 Lathe AcCessori s 128 828 encre nel rei iaeei aiita sanaak Se iadaaa encens tente renal adaa 16 Adjustment and Replacement esccesscceeecceeseeeseeneeseneeeeneneneeeeneeesnenessenensaeeneneeeenenesnenessanenseneneneeesnenesnenensenenees 18 Adjustment of Main Spindle Bearings ss 18 Adjustment of Cross and Top Slide ss 18 Adjustment of Compound Feed Screw and Float 19 GIE tel Te 19 Compound Slide Spindle Backlash Adjustment
15. cceccceeeeeeeeeeeeeeeeeeeeeteseeesenees MG 3 PAPAS TS 1503041 Socket Head Cap 8 M6X16 3 DT siens E l E 1 PB min TS 1523061 Set Screws fess guki gees MEIO 5 iraniens 1 CLS PRE TS 1540041 NUE SRE nn MG inner 1 Os TS 1503061 Socket Head Cap Screw M6X25 sise 1 CHARS 5042 Way COvVer colton son ot ent bboy Diode 2 825 eaves Gov r MOUNT nenien eree terrains ee rT 2 5 14832012 Pan Head 8 Ilai DOAO issus Way COVer such dcr tr de ciels ated 2 2 96 3 BD920N CS36 H e a is eines ee ieee ee SMM es ise nce Geese ae 1 e T TS 1504061 Socket Head Cap 6 90 2 TS 1503061 Socket Head Cap Screw 80 1 SO es a 0 2 ser ni Handle SCENE enr Re a me A A Read tl 1 e L O 5038 EE Gover Mount ii inte ei eae T 1 37 Top Slide Assembly Exploded View Single Tool Post Assembly 23 13 25 26 30 31 38 Top Slide Assembly Part
16. 0 de en iin ee EA eos 1 Phillips Pan Head Machine 8 Scenes ues 6 PC af deeds 1 4 Flectrical ControliBox 1 ee er 3 4HP 115V 60HZ 1 Motor Junction BOX Cover 1 Motor Fan not aeistiet ca tae ese anata 1 Socket Head Cap Screw MOHXA Dress 2 HOUSIN ne en 1 LOCK Washer nier dt nier Li GMM 4 er te 4 Cond nser ie MAR MN Pre Me Rd data AR eau ioe HSE 20e dt RES Rat 1 Condenser Clip ons ete een tee devoted seven et viet a 1 eater atthe MB 2 Capacitor SUPPOM ses deb 1 vee Me 1 Phillips Pan Head Machine 8 M5xX1 Oise 2 LOCK Wash lis 2 LOCK ATT 1 SCrew COUPLINGS sieste ese 1 HOUSING ied tie es 1 Hex S reM aby San rt rte een TRE ARE a M5X6 3 25 4 Contactor no shown entendre ten a tena 1 29 Gear Box Assembly Exploded View 30 Gear Box Assembly Parts List Index No Part No Description Size Qty
17. 4 SO TS 1503091 Hex Socket Cap 4 2 23 Drive Assembly Exploded View 24 Drive Assembly Parts List Index No Part No BD920N 3J B S BD920N CJ3 BD920N FCK BD920N MCK BD920W 0006 TS 1550061 5 155106 1 TS 1504041 BD920W 1108 BD920W 2105 5 1581012 5 1508051 TS 1550041 TS 1503061 TS 2361061 BD920W 2003 BD920W 2004 1508011 TS 2361061 TS 1550041 TS 1540031 BD920W 1012 BD920W 1013 BD920W 1014 TS 1540071 Description Size Qty 4 inch 3 Jaw Chuck not shown ceeeeeeeeeeeeeeeneeeeeeeeeeneeeneeees 1 Chuck Jaw Set set of 3 not 5 ceneeeeeeaeeeaeeeaeeeeeeaeeeaeeeaeee 1 Spanner Tool for Chuck not 5 ceneeeeeeeeeeaeeeaeteeseaeeeaeeeaeee 1 4 Jaw Chuck 1 1 2 x 7 not 5 ceeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeees 1 1 1 2 x 8 Backplate not shown 1 1 1 Face Plate 1 1 2 x 8 not 9
18. Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors Mechanics Hand Tools Machine Accessories Contractor Mobile Bases Air Tools Industrial Miling Machines Stackers Trolleys Plain Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Mill Drilis Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools Vises precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking products with Five Year Warranties that are used
19. View sis 40 Tailstock Assembly Parts List iii 41 Steady Rest Assembly Exploded View Parts List 42 Travel Rest Assembly Exploded View Parts List 43 Lathe Bed Assembly Exploded View iii 44 Lathe Bed Assembly Parts List sise 45 46 Warnings A GROUNDING INSTRUCTIONS 1 All grounded cord connected tools In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grou
20. ee 18 Range of M tric Threads s en aie ee eit nn nn 0 4 3 5 Compound and Carriage TOOIPOST Ty RS an es single and 4 Way Maximum TOOLS ZG Een ee 1 2 x 1 2 Maximum Compound Slide Travel sise 1 7 8 Maximum Cross Slide Travel 2 82 aie ieee HM te ie RAT te ee OO re nd ree a 5 Maximum Carriage Travel sise 16 Tailstock Tailstock Spindle Travel een ile eee rene rade mini dee ei mn at 1 9 16 Diameter of Tailstock Spindle nesiaha aeaea ue Sas ae Aaa Sea nn 1 1 16 Taper in TallStoGK Spine sie sss qabeeenapesapescgehanee aes MT 2 Miscellaneous Steady Rest Capacity nr aie gehen Sia eee es 1 4 1 7 8 Follow varie vein vicina N N 1 4 1 1 8 Length Of B di naira annaia peed Queda 32 Width of Bed ist have ple 4 1 2 Height OF BOQ ea 6 5 8 Overall Dimensions sise 40 L x 21 W x 20H Mam Motor 245 552 ane ee ee TEFC 3 4HP 1 115V 60Hz SES pe 75 dB Net Weigh ap den a ne re Sia Men done tte st 254 lbs Shipping Weight approx sets nee nee le rene te 300 lbs The above specifications were current at the time this manual was published but because of our policy of continuous improvement Walter Meier reserves the right to change sp
21. for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW
22. 1 5 1528011 SOL SOLOW inner MOXO liens 2 4025 18 111 OPFINQ PELI E ass AMENER 1 4014 russes Le AN Shee oS ni CL pere 1 24 5 152104 1 Set 1 DD TS 1503071 Socket Head Cap 6 0 2 260 BONS retient Brack Cts icc viet tie bee tel net 1 DT eieiei BD920N A29 OMM rene 2 DB BD920N A28 Snap RING earna aaan ris meer 14mm 1 BD920N 4002 AEE din Re covalent 1 4001 11 PIAA LEA E 1 Oil echoes eee eds 00910 tet Hand 1 9 ied BD920N A32 Spring Pin AX25MM 1 Oo BD920N A36 PING Lach 2 8 4 Bd 4018 11 Label Half Nut Lever ss 1 33 Apron Assembly continued Exploded View 9 6 46 47 48 45 gS oo SSS Z IN 93 4 6 af 96 ay 60 34 Apron Assembly continued Parts List Index No Part No Description Size Qty Sin TS 1540061 ex NU ne nn n
23. 9 SOEI PIN Essaie E te atelier end 4 20 2 39 BD920N GB339A Spring Pin aie deer ein dee ieee 5X25 1 AO ven BD920N GB40 Socket Head Cap Screw 4 7 40 TS 1503031 oe Socket Head Cap Screw MOXI 2 ete tt 1 Aile TS 1531012 Pan Head Machine 9 2 BO Sins BD920N GB42 EIES INESE r 1 Ass BD920N 05 09 MNT dale dee ts 1 OMM 1 2089 80 OPrINQ E E 1 6 28 1 AG BD920N 05 08 vl 1 5 1524011 MBX8 1 JB ierse BD920N 05 70 PAC as ahs date aaa toe dees dail ead deed 1 49 Eire BD920W 0301 Te IE ERP EEE CE AE EEE T EEE EE PRET 2 50 issue BD920W S1 Flat Head SOOW iranran MBXB in brnmni 8 31 Apron Assembly Exploded View 32 Apron Assembly Parts List Index No Part No Description Size Qty 4006 10 5 6 9 tee ment ntm ea 1 Dati A004 sims GSE en CRE IE 1 Brie
24. CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP CHILDREN AWAY All visitors should be kept safe distance from work area MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury DISCONNECT TOO
25. LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JETebranded products are not sold in Canada by Walter Meier Table of Contents Warranty and Service status nan sine a en A ee 2 Wablecof Contents es Me RE 3 IMFOMUCTIONS M M ne DR Ne rase en A Mn Ne Rodentia Rs 7 SPOCifICAtIONS 2 in rene nn a entrer ee M ee nil 7 WAP E 8 Contents of the Shipping Container sise 8 Set Up and Preparation for Op rations iii e ani 9 General D scriptionz 22e RE Re nv tin en ne tn te tnt eue st 9 Controls ES a es 12 19 tn
26. LS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in 21 22 23 24 25 26 27 28 29 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks and cemen
27. T in 1 GO AN es csvset re anses E ess 1 PX PAON E sr Gear siete AGT sieste 1 PL RER fe ates ce hss 1 2076 mennte GA nine im a ees tal A ta DAT ruines imac 1 26 eels BD920W 2014 Gear seeks ead ene BOT savin 1 27 Electrical Assembly Exploded View 15 LD 250V 33UF re KE SE GEA SE at 44 Q 14 13 12 28 Electrical Assembly Parts List Index No Part No a E BD920N E20 Des BD920N E21 0 00 BD920N E22 5 1531012 BD920W 02001 Grit cates BD920N E10 BD920W 1116 Q tei BD920N E11 ES BD920N E11 1 aber BD920N MOTORFAN TO TS 1502021 TA BD920W 1104 TS 2361061 14 5 1503091 L BD920N E06 TO BD920N E05 des TS 1540031 BD920N E16 cre TS 1533032 Dh 5 2361051 Qe nit BD920N E07 EAS ROE PREPS BD920N E08 BD920W 1105 PO GB818 85 Description Size Qty EMG SWIG ren nn nn ne AT 1 SWITCH ees del gs cand Bul 1 Indicator Light
28. T T EE 1 TS EEE 150304 1 Socket Head Cap 6 6 2 8 5026 wien riens Plate casi iia in in die it ied 1 BD920N CS09 Sn seek a in 1 5 8 2 5020 Graduated RING en re et en R earet 1 VA BD920N CS11 an einen nie 9 0 1 1 ike eee Hand E 1 14 O02 ere ce ex N Ut AE 1 9515 1 161 5025 a dee 1 N E RE 5003 scence cei eo h 0 6 A creer creer A 1 PO sions DOST priol RTO EE E E EE E 1 19 14 Flat Head M6X8 uses 1 PO TS 1523021 Set Screw issues ae hea run es MEG 0 eines 1 BOOT A 3 DD 5 152104 1 Set SCTEW 3 28 TS 1540021 mn de Re cg en he MA a ne 3 24191 501 Slid 1 TS 1550041 Washer 2
29. This pdf document is bookmarked Operating Instructions and Parts Manual 9 x 20 inch Belt Drive Bench Lathe Model BD 920W US 162920 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 321376 Ph 800 274 6848 Revision H 01 2013 www waltermeier com Copyright 2013 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETe tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit www jettools com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits Beam Clamps Bottle Jacks Chain Hoist Cable Pullers Manual DAY f YI 7 Cold Saws YEAR YEAR Lever Hoists YEAR Hoists Air Pullers JCH Models Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses Fastening Tools ns OPEN ED
30. an then be rotated A graduated scale permits accurate adjustment of the top slide This method can only be used for short tapers Turning Between Centers For turning between centers it is necessary to remove the chuck from the spindle Fit the MT 3 center into the spindle nose and the MT 2 center into the tailstock Mount the workpiece fitted with the driver dog between the centers The driver is driven by a catch plate or face plate Figure 18 Note Always use a small amount of grease on the tailstock center to prevent center tip from overheating Figure 16 Figure 17 Thread Cutting As indicated on the threading charts see Figure 21 several different threads can be cut using the proper combination of gears and settings When cutting inch threads the half nut and threading dial Figure 19 are used to thread in a conventional manner The thread dial charts specifiy at which point a thread can be entered using the threading dial Metric Thread Cutting The only difference in metric thread cutting is the half nut must be engaged during the entire threading process The thread dial cannot be utilized Set the machine up for the desired thread pitch according to the metric threading chart on the machine also shown in Figure 21 Start the machine and engage the half nut When the tool reaches the part it will cut the initial threading pass When the tool reaches the end of the cut stop the machine by
31. curately Headstock Assembly Exploded View 22 Headstock Assembly Parts List Index No Part No Description Size Qty lin BD920N 1002 H adStock Casting ee 1 PRES 1008 COVER een RS none 2 Bite 82007 rien Ball BANANE 2 POS Eine Gasket ne dote 2 BD920W 2008 eel 8 98 1 Gris BD920W 2106 ts 0 a e E A E me de ee ee 1 Pise 210 i erererrererer errr Flange JOM casas 1 TS 1523031 SOL SCENE ut hes Saadeh MOXI O 1 E PARC IC EE AA tE A A E EO T 1 GB6170 85 He nnnasnnnp 2 12 1 ra NeT 1 1 E 61904 Ball Bearing 904 1 Vas 2126 1 PE 1 TS BD920W 1112 BUSHING i cc eeeecct rie ere men ieesleveeseuecebessuecbbevenedvbes 3 TO 1018 sement GARE ac et ese ees AOT 1 DO at GOAN 32 iets 1 L PEER TOTI rune
32. e 37 Caution to avoid breaking the belt move the slacken tension lever towards the front of the machine before starting Figure 39 x tension Figure 38 Figure 39 20 Lubrication Schedule Figures 40 and 41 Note Lubricate all locations daily Grease refers to 2 tube grease Oil refers to 20W machine oil 1 1 to 2 squirts of oil into oil ball on gear hub 2 Grease teeth of feed and change gears 1 to 2 squirts of oil into oil ball on gear hub 3 Lightly Coat gear teeth with oil 1 to 2 squirts of oil into oil ball on gear hub 4 Wipe bedways clean and coat lightly with oil 5 Grease rack over complete length 6 Clean and oil leadscrew over complete length 7 1 to 2 squirts of oil into oil ball on leadscrew Figure 40 bracket 8 Lightly coat screw and guides of top slide with oil 9 1 to 2 squirts of oil into oil ball on top of tailstock body 10 1 to 2 squirts of oil into oil ball on top of carriage 11 1 to 2 squirts of oil into hub for feed lever 12 1 to 2 squirts of oil into two oil balls on apron front 21 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and ac
33. e grounding instructions on pages 4 and 5 It is recommended that the BD920W Lathe be connected to a dedicated minimum 25 amp circuit with a 25 amp circuit breaker or time delay fuse Local codes take precedence over recommendations General Description Lathe Bed The Lathe bed is made of high grade iron By combining high cheeks with strong cross ribs a bed of low vibration and rigidity is produced The main motor is mounted to the rear of the bed Figure 2 Headstock The headstock Figure 3 is cast from high grade low vibration cast iron It is bolted to the bed with four screws and uses four adjusting screws for alignment In the head the large main spindle is mounted on two precision taper roller bearings The hollow spindle is a Morse taper No 3 with a 7 8 bore A quick change of the belt can be accomplished by easing the tension on the idler Figure 4 To protect the machine against accidental damage a clutch is fitted to the reduction pulley at the 130 R P M speed Figure 4 Carriage The carriage Figure 5 is made from high grade cast iron The sliding parts are smooth ground They fit the V on the bed without play The lower sliding parts can be easily and simply adjusted The cross slide is mounted on the carriage and moves on a dovetail Play in the cross slide may be adjusted with the gibs Move the cross slide using the conveniently positioned handwheel Figure 5 There is a f graduated col
34. e mr rar n es MB fran 1 E TS 1550061 Washer eis BMM 1 Bi 40295 ine eet Worm Gears ptet entente erase GAT sine 1 36e une 4006 1 1 Thread a tee 1 Bises TS 1503131 oe Socket Head Cap Screw MOXGO 5 het 1 AO ani 4024 ramener POINT 1 AV casita 2X8MM Lu rs 1 AD 4028 E dies ei eee ee ii ein den ine ide ie 1 AO27 ire Digg ANRT BN ie 1 8 15 08011 Socket Head Cap 8 MGOXB dira 1 AS BD920N A56 E bee BXBMM 1 AG voce AON 2s ther Worm Gear AT uses ane 1 BD920N A38 KGW ssl Lara vite te a wets E Det eee 4 10 1 AS teak AOC RSS des ee dese AST 1 BD920N A40 AR TN ET TAMA 225 7 1 HO 4019 rt eek Locking Calms ce ss nana ee eee rene r ned seinen vie 1 D aterrir 4 En aiies 1 DA 5 1 1 11 Socket Head Cap MAXG fines 1 sus 4020 insu GUID Ea A ie ict 2 1 10 Hex Socket Cap
35. e point of the center mounted in the tailstock The correct tool height can be obtained by using shims under the tool Figure 13 When turning the tool has a tendency to bend under pressure For best results tool overhang should be kept to a minimum of 3 8 or less Figure 13 Manual Turning Apron travel cross travel and top slide handwheels can be operated for longitudinal or cross feeding Figure 14 Longitudinal Turning with Auto Feed To use automatic feed establish the gear combinations as needed then move lever A Figure 15 to engage feed Figure 15 Taper Turning Using Tailstock Off Set Offsetting the tailstock can turn work to side angle of 5 The angle depends on the length of the workpiece To off set the tailstock loosen locking screw 1 Figure 16 loosen the front adjusting screw 2 and take up the same amount by tightening the rear adjusting screw 3 until the desired taper has been reached Tighten the front screw to lock the tailstock in position The workpiece must be held between two centers and driven by a faceplate and driver dog After taper turning the tailstock should be returned to its original position Turning a test piece with constant adjustment until the piece is absolutely true checks the zero position of the tailstock Taper Turning by Setting the Top Slide By angling the top slide tapers may be turned Figure 17 Loosen two screws 1 Figure 17 top slide c
36. ecifications at any time and without prior notice without incurring obligations Unpacking Open shipping container and check for shipping damage report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Lathe is assembled and running properly Compare the contents of your container with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container Referring to Figure 1 Lathe not shown 6 Four Jaw Independent Chuck A Faceplate B Lifting Plates C Cover D 4 Three Jaw Universal Chuck pre mounted Four Way Tool Post pre mounted Steady Rest pre mounted Follow Rest pre Operator s Manual not shown Warranty Card not shown Shear Pins Chuck Jaws F Single Tool Post Assembly MT 2 Center H MT 3 Center 1 9 Handle T j Female Chuck Key U Re ai Male Chuck Keys V 1 Cross Point Screwdriver W 1 Flat Blade Screwdriver X 5pc Hex Wrench Set Y Open End Wrenches 8 10mm 12 14mm Z 56T Gear J 32T Gear Tension Roller Lever S Dim mm mm mm QD NN parts marked with an asterisk are included in the tool box stock no BD920W TB CAUTION The three jaw chuck and the
37. edures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Specifications Mod l N mber since ST BD 920W SIOCKINUMDET intense Rem tt 321376 Capacities Swing Over Bed veh cee ved cee cb dev 9 Swing Over Cross Slide sise 5 5 16 Distance Between Centor Se anoint Maa eho Mn wie apes Meee tebe Meee delta deh Meader tee tet 20 Headstock Hole THArOUQh a de met mit ten 7 8 Spindle NOSE a 1 2 x 8 Taper line S pine soci agree E MT 3 Spindle B aring nl tt acecdetbaoeiapel aoveabbb acti anana aul ete telle Tapered Roller Number of Spindle SpCOdS 6 Range of 130 2000 RPM Gear Box Number of Longitudinal Feeds sisi 60 Range of Longitudinal Feeds nes enr an aee re a adap a Uana 0 0006 0 037 Number of Inch Threads asset i nn ne 30 Rang of In h Threads sis diet state eine iieii setatia 8 60 Number ot Metric Threads hp ton
38. ex Socket Cap 2 2 Hex Socket Cap 1 Lock GMM sue 1 sete ieee E E 1 tnt yy ari 1 Socket Head Cap Screw MEG RE 4 OMIM inst 4 Washers 4 FOX NUP eee ee Gee son tn os MB esi deceives Seavey 2 Washer mue SMM 4 1 nn 1 tee en ose ete te ee 1 Lock OMM inania 1 Washer AE tose sobs A AAE A AEE 1 1 en te 1 red 1 MAO tie mn 1 Lock Washer i e sit sien bi a aie TOMM st sienne 1 OMM are 1 Label Note Avoid Breaking not shown 1 25 Tension Roller Assembly Exploded View amp Parts List oe oO Index No Part No Description Size 1040 1 TOSSA vee din BD920N TROB
39. face plate have a set screw on their flanges that secures them to the threaded spindle Before removing the three jaw chuck or the faceplate remove the set screw completely from the flange Failure to remove the set screw may cause damage to the threads on the spindle When installing either the jaw chuck or the faceplate tighten the set screw firmly to prevent the chuck or the faceplate from coming off the spindle during operation AWARNING Read and understand the entire contents of this manual before attempting set up or operation Failure to comply may cause serious injury Set Up and Preparation for Operation To avoid twisting the bed make sure the location to which the lathe will be moved is absolutely flat and level Place a machinist s level on the bed ways and check for level side to side and front to rear If stand mounted the stand must be fastened to the floor An optional JET stand is available for this lathe order stock no 321374 Remove rust protectant from all surfaces with kerosene diesel oil or a mild solvent Do not use gasoline paint thinner or lacquer thinner as these may damage painted surfaces After cleaning wipe with a clean dry cloth and cover all machined surfaces with a light film of machine oil Swing open the drive assembly end guard and mount the cover to the bottom of the guard using three screws See Drive Assembly Exploded View index no 11 for clarification Carefully read th
40. feed and is supported by a bearing on both ends The nut and setscrew on the right end are designed to take up play on the leadscrew Gear Box The gearbox Figure 11 is made from high quality cast iron and is mounted on the left side of the machine bed The motor drives through handle changeable speeds Always raise idler to the disengaged position when changing speeds Figure 4 Drive and Electrical Equipment The main drive is provided by a single phase A C motor mounted on the rear of the lathe bed B Figure 11 The forward reverse switch emergency stop switch and power light C Figure 11 are mounted on the front of the electrical box The motor condenser is also contained in this box Figure 9 TY Figure 11 Controls COONOAPwON gt Forward Reverse Switch V Belt Tension Lever Longitudinal Travel Handwheel Half Nut Lever Cross Slide Handwheel Top Slide Handwheel Longitudinal Lock Screw Tool Post Tailstock Spindle Handwheel 5 13 4 Figure 12 10 11 12 13 14 15 16 17 Tailstock Spindle Clamping Lever Tailstock Locking Screw Tailstock Off Set Adjustment Automatic Feed Lever Gear Box Quick Change Lever Emergency switch Power Light Left right Screw Lever Operation Tool Set Up The cutting angle is correct when the cutting edge is in line with the center axis of the work piece The correct height of the tool can be achieved by comparing the tool point with th
41. lar on the handwheel One graduated Cross slide handwheel mark equals 0 0254 millimeters or 0 001 inches Figure 5 The top slide mounted on the cross slide can be rotated 360 The top slide and the cross slide travel in dovetailed slides and have gibs adjustable nuts and graduated collars A four way tool post is fitted on the top slide The four way tool post can be converted to a single tool holder with parts enclosed in the toolbox Figure 6 See parts breakdown on page 38 for assembly of tool holder For accurate facing operations the carriage can be locked by tightening the hex socket cap screw A Figure 7 Apron The apron Figure 8 is mounted on the bed A half nut is fitted to the apron The half nut gibs can be adjusted from the outside The half nut is engaged by the half nut lever The rack mounted on the bed and a pinion operated by a handwheel on the carriage allow for quick travel of the apron Figure 7 Half nut lever Figure 8 Tailstock The tailstock Figure 9 slides on a V way and can be clamped at any location The tailstock has a heavy duty spindle with a Morse taper No 2 socket and a graduated scale The spindle can be clamped at any location with a clamping lever The spindle is moved with a handwheel at the end of the tailstock Lead Screw The lead screw Figure 10 is mounted on the front of the machine bed It is connected to the gearbox at the left for automatic
42. nd Float To adjust the slides on the saddle 1 Loosen screw 1 Figure 33 and lock nut 2 Figure 33 18 Adjust the nut until all play has been taken up Lock the nut 2 with the screw 1 Cross Slide Screw Remove the compound slide and adjust screw 1 Figure 34 until the backlash between the spindle and the nut is eliminated For operator convenience the compound may be located in two positions on the cross slide Compound Slide Spindle Backlash Adjustment Remove two screws holding the spindle bracket in position and unscrew the spindle Adjust the screw ring 1 Figure 35 until all backlash has been eliminated Figure 34 Figure 35 Adjustment of Half Nut guide Loosen two nuts 1 Figure 36 on the right side of the apron and adjust the control screws 2 Figure 36 until both half nuts move freely without play Tighten both nuts Replacing the Shear Pin in the Leadscrew If the shear pin breaks it must be replaced Figure 37 To knock out the broken pin the hex head screw must be loosened and the pinion removed Take off the sleeve and remove the broken pin from the sleeve and the leadscrew Replace the sleeve line up the holes fit the new pin and assemble Replacing the V Belt Remove tension on the V belt by pulling lever toward front of the machine Figure 38 Remove belt from the pulley and replace with new belt Move lever toward motor to tension belt Close the cover Figur
43. nded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A The tool has a grounding plug that looks like the plug illustrated in Sketch A A temporary adapter which looks like the adapter illustrated in Sketches B and C may be used to connect this plug to a 2 pole receptacle as shown in Sketch B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician This adapter is not permitted in Canada The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box 3 Grounded cord connected tools intended for use on a supply circuit having a nominal rating between 150 250 volts inclusive This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch D The tool has a grounding plug that looks like the plug illustrated in Sketch D Make sure the tool is connected to an outlet having the same configuration as the plug No adapter is available or should be used with this to
44. not overly tight Lubricate the fingers during operation to prevent premature wear Figure 26 Figure 27 Figure 28 Four way Tool Post The four way tool post is mounted on the top slide and allows for tools to be clamped Loosen the center clamp handle to rotate any of the four tools into position Figure 29 Use a minimum of two clamping screws when installing a cutting tool Change Gears There are nine gears Figure 30 with different numbers of teeth 32 36 38 40 44 46 48 52 and 56 They can be combined for different speeds and feeds as required See chart on headstock Adjustment and Replacement Adjustment of Main Spindle Bearings The main spindle bearings are adjusted at the factory If end play becomes evident after considerable use the bearings may be adjusted Loosen setscrew 1 Figure 31 in the slotted nut 2 Figure 31 on the back of the spindle Tighten slotted nut until all end play is taken up The spindle should still revolve freely Caution excessive tightening or preloading will damage the bearing Re tighten set screw 1 Figure 32 Adjustment of Cross and Top Slide Each slide is fitted with a gib strip and can be adjusted with screw 1 Figure 32 fitted with lock nuts 2 Figure 32 Loosen the lock nuts to adjust the screws and re tighten lock nuts to secure the setting Figure 32 Figure 29 Figure 30 Figure 31 Adjustment of Compound Feed Screw a
45. ol If the tool must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service personnel and after reconnection the tool should comply with all local codes and ordinances 4 Permanently connected tools This tool should be connected to a grounded metal permanent wiring system or to a system having an equipment grounding conductor Metal Screw Grounding OD Pin Cover of grounded Outlet Box A B Adapter L Grounding G di 5 Means B FOR ALL TOOLS AS APPLICABLE 10 11 12 13 READ AND UNDERSTAND the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This lathe is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a lathe do not use until proper training and knowledge have been obtained Do not use this lathe for other than its intended use If used for other purposes Walter Meier Manufacturing Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on KEEP WORK AREA
46. rs see 2 TS 1550041 aT GMMi rennes 2 D une TS 1540061 Hex Nate 2 TS 1551061 cn 2 2004 Adjusting Screw is 2 Brin F2002 ian ide JAM GR sagt 2 Dites 2003 SCIOW Er invA yl 2 43 Lathe Bed Assembly Exploded View 12 1314 Lathe Bed Assembly Parts List Index No Part No Description 1 ns eie POO ssl Racks au aan nn E e 1501021 Socket Head Cap Leadscrew ea e a aap ae LOC ss ton sorties sons tots Mit cabs Orsini TS 1503091 Socket Head Cap Screw Bises TOOG tee nid 9 bros STU 10A 5 155 Flat Washer 10 5 1551061 Lock Washer Alesis TS 1540061 Hex Nute Sock wee am ast an Ea lors 5 1529081 Set SCTEW A E TA rE 5 155 4 Flat Washer
47. s List Index No Part No Description Size EEEE BD920N TSA Top Slide Assembly without Tool index nos 1 32 36 38 40 41 ea es BD920N TP Four Way Tool Post Complete index nos 35 and 939 SOTT onan Longitudinal Slide ss aa PER BOT ienien oresoua SWiIVEl BaSe ac BO28 ICE ER EE dus 5008 a n ira Clam PING Pae asepa aaee ede nn a A AEAEE RAAR 5 ees 900930 ies Micrometer Paniers ie etnies Gin DOTS ares ne Lead Screw Nut raaa a tea aaiae e a L a aiae iaaiiai ai SOT dieu Aue ca edie Bin a O Ee e eee een n a a D ni SOOT Pinus ee E Tnt te a teen nee nO ons ent ane l Oise aL a Cie sine TS 1502021 Socket Head Cap Screw M5x10 Ait BD920N TS14 Flat Head M6x10 TBa 5 152104 1 le ie M4x10 Os TS 1540021 NUE errr terete reno WP ste TS 1540041 MG 18 cence BD920N TS18 LOCK PIN vive 4x12mm BD920N TS19 LOCK err eat 3x14mm Lead
48. stock Assembly Exploded View Tailstock Assembly Parts List Index No Part No Description Size dns 8009 TEISA Raine Du sert ete SOO a isi seed cons ches tte QV EVRA coke coed vehi hock betcha ciel clea bot Sartre aetate ES es 8 G lde EI a asetas ekea M5x10 BD920N T20 00000 enr ein ce GEmm Pianos BD920N T19 0 ln nn nl nn eme 1 5x3mm 8012 Sistas Off Set Indicator Plate na serre 8005 Tailstock Body TO 8010 uen me ARE A ML 7 ain 3x10mm 8 IN tics tn mt Re nant mere Ce ect dt ren dise TS 1524011 Set SCEW ue Gate A Us M8x8 BD920N 4002 400 res E d Art SO13 WB ARATE OOT Orin iratan i Micrometer Cola arisen na aeae ania intrants PO TE De MA ADN Lan as M5x6 20 25 eis Lee ae ce ne AR Dan em cer ea RT BD920N T26 OO ri sire TS 1524061 TE M8x25
49. t and other masonry products and e Arsenic and chromium from chemically treated lumber Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Tighten all locks before operating USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord Ampere Rating o o AWG FE a e pute e a e Only the applicable parts of the Table need to be included For instance a 120 volt product need not include the 240 volt heading Table 1 Minimum Gage for Cord Introduction This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Model BD 920W Bench Lathe This manual contains instructions on installation safety precautions general operating proc
50. te cde ee ate LE het 1 TEE BD920N 2005 SAT EEE a a a a a a 1 Burel BD920N 2006 Washo ieee vets D sir Oil PONTS ci con eerie oe eae OR a ee se GMM 1 TOR 5 1550071 Washer sc oc iets 10mm 1 LE BD920N Q11 Spring Pins ennemis 2 1 207 nite 1 18 2008 tenter SPACING RING elie ee tans ententes inertie rt 1 a eee 5 155004 1 6 1 1 1 1 14 5 15 104 1 LOCK Washer assener ethereal ae 1 Toinn TS 1503031 Hex Socket Cap MOXI 2 iii ma 1 18 5 15 104 1 Lock Washer 1 AT rioris TS 1503091 Hex Socket Cap 1 18 ced 207011 Sh eens Ge ale ice Hiei eels ee es rete e PA MR Cen er 1 e DOTE sienne AR tices cee A 1 20 tects BD920W 2020 GBT 1 2072 AQ
51. turning the motor off and at the same time back the tool out of the part so that it clears the thread Do not disengage the half nut lever Reverse the motor direction to allow the cutting tool to traverse back to the starting point Repeat these steps until you have obtained the desired results Example of Gear Set up to Cut 10 Figure 20 1 Loosen screw 1 Figure 20 2 Loosen bolt 2 Remove washers 3 and gear 6 3 Loosen bolt 7 to allow movement in the center gear position 4 Loosen nuts 5 Remove washer 4 and gear 8 Re assemble as follows 1 Install 40 tooth gear in position 6 with bushings washer and bolt Install 32 tooth gear in position 8 The center 127 tooth gear remains in place Adjust gear to mesh with upper and lower gear and tighten bolt 7 Figure 20 30 30 36 3e 3e 3e 3e 32 32 32 38 36 38 40 44 46 48 Sel 56 60 Ee 8 9 95 10 11 11519 13 14 15 rH 40 it 0370 0328 0312 0296 0268 0258 0246 0228 0212 0198 L618 19 20 55 53 24 56 28 30 IN O 127 0185 0164 0156 0148 0134 0129 0123 0114 0106 0099 AM 5 r11 88 36 38 40 44 46 48 52 56 60 0092 0082 0078 0074 0067 0064 0062 0057 0053
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