Florida Pneumatic FP-1060A Use and Care Manual
Contents
1. 0 seconds The lubricator is properly set when a light stain of oil collects on the paper o If itis necessary to store the tool for an extended period of time overnight weekend etc generously lubricate the tool through the air inlet Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool Store the tool in a clean and dry environment o Recommended lubricants Air tool oil or any other high grade turbine oil containing moisture absorbent rust inhibitors metal wetting agents and an EP extreme pressure additive FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Troubleshooting Possible Cause Solution o The tool runs slowly or will not There is grit or gum in the tool Flush the tool with air tool oil or gum solvent operate The tool is out of oil Lubricate the tool according to the lubrication instructions in this manual The air pressure is low o Adjust the regulator on the tool to the maximum setting o Adjust the compressor regulator to the tool s maximum setting of 90 psi The air hose leaks Tighten and seal the hose fittings with pipe thread tape if leaks are found The air pressure drops o Ensure the hose is the proper size Long hoses or tools using large volumes of air may require a hose with an I D of 12 or larger depending on the total length of the hose Do not use a multiple number of hoses connected2. FP 1060A gt AIR TOOLS NON ROTARY PERCUSSIVE POWER TOOL General Safety Information amp Replacement Parts TABLE OF CONTENTS General Safety Information 0cccceeeeaeaeaee 2 WARNING This product contains lead a chemical known to Air Compressor and Air Tool Safety 5 9 3 the State of California to cause cancer and birth defects or Tool Specifications 0 ccceccececcucuceucacaes 3 other reproductive harm Wash hands after handling INStANQUON ssa can ce tag eee pede see 645455545408 Rp ereES 4 Maintenance Lubrication 000cceeeaeuueuees 4 WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or aa aI IRMA AIS SAR A AAR other reproductive harm Wash hands after handling SEVICE Pall nsaan sehen revere wesexeueee ss 6 WARNING Risk of injury to persons Read and understand operation instructions Always become familiar with all the instructions and warnings before operating any pneumatic tool FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Safety Information A N 7 2 2 4 r3 amp 7 2 2 6 Use of the tool may expose the operator s hands to hazards including crushing impacts cuts and abrasions and heat Wear suitable gloves 7 2 2 8 7 2 2 3 Multiple hazards Read and understand the safety instructions before installing operating repairing maintaini
3. a Pneumatic Manufacturing Corporation under any Warranty express or implied is limited solely to the repair or replacement at its factory or authorized repair station of any part which shall prove defective FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Service Parts Exploded View Drawing Reference Number CON OOH RP GW DB 10 Description Scaling Hammer Cap Screw Spring Needle Holder Buffer Set of 18 Needles Anvil Barrel complete Includes 112040 1 amp 425570 1 Piston Valve Block Assembly 262340 Handle Assembly Includes 120120 120220 120520 118020 111230 115120 115160 Trigger valve body Trigger valve stem Trigger button Spring Retaining pin O ring 2 O ring 2 Part Number 109100 109070 109120 109110 109040 109130 109010 425675 112040 1 425570 1 Reference Number Wi 15 1316 17 Description Handle Assembly Trigger Button O Ring 2 Trigger Valve Body Trigger Valve Stem O Ring 2 Spring Retaining Pin Regulator Valve Block Stop not shown FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Part Number 262340 120520 115120 120120 120220 115160 118020 111230 5711 121030 gt AIR TOOLS Questions problems missing parts Call Customer Service 8 a m 5 p m EST Monday Friday 1 800 356 3392 FLORIDA PNEUMATIC COM Retain this
4. and consumables that are recommended by the non rotary percussive power tool manufacturer do not use other types of sizes of accessories and consumables For hammers where appropriate never use any chisel as hand struck tool They are specifically designed and heat treated for use only in non rotary percussive power tools For hammers and breakers where appropriate never use blunt chisels as they require excessive pressure and can break from failure Blunt tool pieces can increase vibration and therefore sharp tools should always be used 6 Avoid direct contact with the inserted tool during and after use as it can be hot or sharp 7 Never adjust the non rotary percussive tool or change the accessory backing pad unless the air supply and air hose is disconnected from the tool Always ensure that you are aware of the direction of the material chips and fragments being created by the tools operation and ensure that the material chips and fragments are not directed to the operator or other persons in the area Eye protection hearing protection safety gloves and safety aprons must always we worn when operating a non rotary percussive tool 10 Only personnel trained in the correct methods to change accessories and accessory retainers should conduct these operations 11 Never operate the non rotary percussive tool unless the accessory retainer supplied by the non rotary percussive tool manufacturer is correctly fitted Spe
5. cifications Blows Piston Needle l Air Rec Air nae fe del Per Stroke Number jength Weight Length Inlet Rec Hose Air Cons escription Model No Min in Needles n Ibs in NPT Size Pres cfm 5 Pistol Grip Needle Scaler FP 1060A 5 700 2 5 8 19 5 Bes 10 1 2 1 4 eves LB 60 psi 4 FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Installation 1 Cleaning the air hose o A 3 8 air hose is required with a maximum length of 25 ft o Clean the air hose of accumulated dust and moisture before connecting it to the air supply NOTE If a longer air hose is required connect a 1 2 air A hose to the 3 8 air hose to ensure the needle scaler has the necessary air supply Recommended Air Line Set Up mss In line Filter Part OA B 2 OE 6 H Air Compressor o B B cC Epo O e THS D Maintenance Ensure the air line is shut off and drained of air before removing this tool for service or changing sockets This will prevent the tool from operating if the throttle is accidentally engaged LUBRICATION o An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation o Regularly check and fill the in line lubricator with air tool oil Avoid using excessive amounts of oil o Adjust the in line lubricator by placing a sheet of paper next to the tool s exhaust ports and holding the throttle open approximately 3
6. gas pipes etc that could cause a hazard if damaged by use of the tool 7 2 2 10 DUST AND FUME HAZARDS Dust from some work processes can cause cancer birth defects or other respiratory diseases Risk assessment of these hazards and implementation of appropriate controls is essential FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 If the pneumatic tool is used in a dust filled environment exhaust air can Cause a dust hazard Dusts and fumes generated when using power tools can cause ill health for example cancer birth defects asthma and or der matitis risk assessment of these hazards and implementation of appropriate controls of is essential Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust Operate and maintain the power tool as recommended in these instructions to minimize dust or fume emissions Direct the exhaust so as to minimized disturbance of dust in a dust filled environment Where dusts or fumes are created the priority shall be to control them at the point of emission All integral features or accessories for the collection extraction or Suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer s instructions Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in du
7. manual for future use
8. ng changing accessories on 7 2 2 5 Entanglement hazard choking scalping and or lacerations can occur 1 2 2 1 7 2 2 9 GENERAL SAFETY RULES or working near the power tool Failure to do so can result in serious bodily injury Only qualified and trained operators should install adjust or use the power tool Do not modify this power tool Modifications may reduce the effec tiveness of safety measures and increase the risks to the operator Do not discard the safety instructions give them to the operator Do not use a tool if the tool has been damaged Warnings shall be given against the risk of explosion or fire due to the material being processed Warnings shall be given against the risk of cutting PROJECTILE HAZARDS Failure of the work piece of accessories or even of the tool itself may generate high velocity projectiles Always wear impact resistant eye protection during operation of the tool The grade of protection required should be assessed for each use ENTANGLEMENT HAZARDS if neck ware hair or gloves are not kept away from tool and acces sories OPERATING HAZARDS to protect hands Operators and maintenance personnel must be physically able to handle the bulk weight and power of the tool Hold the tool correctly be ready to counteract normal or sudden movements have both hands available Maintain a balanced body position and secure footing Keep hands away from rotating or reciproca
9. ons to prevent an unnecessary increase in vibration Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in vibration levels Support the weight of the tool in a stand tensioner or balancer because the operator can then use a lighter grip to support the tool Hold the tool with a light but safe grip taking account of the required hand reaction forces because the risk from vibration is generally greater when the grip force is higher 7 2 3 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS AIR SUPPLY amp CONNECTION HAZARDS Air under pressure can cause severe injury Always shut off air supply drain hose of air pressure and discon nect tool from air supply when not in use before changing acces sories or when making repairs Never direct air at yourself or anyone else Whipping hoses can cause severe injury Always check for dam aged or loose hoses and fittings Whenever universal twist couplings claw couplings are used lock pins must be installed Do not exceed the maximum air pressure stated on the tool Use whip check safety cables to safeguard against possible hose to tool and hose to hose connection failure Never carry an air tool by the hose Safety Information continued AIR COMPRESSOR AND AIR TOOL SAFETY 1 Risk of Bursting Do not adjust the regulator to result in output pressure greater than the marked maximum pressure of
10. st or fumes Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations 7 2 2 11 NOISE HAZARDS Unprotected exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus ring ing buzzing whistling or humming in the ears Risk assessment of these hazards and implementation of appropri ate controls of is essential Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ringing Use hearing protection as instructed by your employer or as required by occupational health and safety regulations Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in noise levels Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in noise 7 2 2 12 VIBRATION HAZARDS Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms Wear warm clothing when working in cold conditions and keep your hands warm and dry If you experience numbness tingling pain or whitening of the skin in your fingers or hands stop using the power tool and tell your employer You should also seek medical advice from a qualified occupational health professional Operate and maintain the power tool as recommended in these instructi
11. this air tool 2 Ensure the hose is free of obstructions or snags Entangled or snarled hoses can cause loss of balance or footing and may become damaged 3 Never leave a tool unattended with the air hose attached 4 Do not operate this tool if it does not contain a legible warning label 5 Do not continue to use a tool or hose that leaks air or does not function properly 6 Never direct a jet of compressed air toward people or animals 7 Protect your lungs Wear a face or dust mask if the operation is dusty WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint crystalline silica from bricks and cement and other masonry products arsenic and chromium from chemically treated lumber Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specifically designed to filter out microscopic particles Important Warnings Non Rotary Percussive Power Tool 1 Accessory Hazards AN 2 Disconnect the non rotary percussive power tool from the energy supply before changing the inserted tool or accessory 3 Use only sizes and types of accessories
12. tion accessories spindles or other moving parts Release the start and stop device in the case of an interruption of the energy supply Use only lubricants recommended by the manufacturer REPETITIVE MOTIONS HAZARDS When using a power tool you may experience discomfort in your hands arms shoulders neck or other parts of your body While using a power tool position your body in a comfortable posture Maintain secure footing and avoid awkward or off balanced postures Changing your posture during extended tasks may help avoid discomfort and fatigue If you experience symptoms such as persistent or recurring discom fort pain throbbing aching tingling numbness burning sensation or stiffness do not ignore these warning signs Promptly tell your employer and consult a qualified health professional ACCESSORY HAZARDS Only use sizes and types of accessories and consumables that are recommended by the power tool manufacturer WORKPLACE HAZARDS Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose Proceed with care in unfamiliar surroundings Hidden hazards may exist such as electricity or other utility lines This power tool is not intended for use in potentially explosive atmo spheres and is not insulated from coming into contact with electric power Make sure there are no electrical cables
13. together with a quick connect fitting This causes additional pressure drops and reduces the tool power Directly connect the hoses together There is a worn rotor blade in the motor Replace the rotor blade There is a worn ball bearing in the motor Remove and inspect the bearing for rust dirt and grit Replace or clean and grease the bearing with bearing grease There is moisture blowing out There is water in the tank Drain the tank See the air compressor manual of the tool s exhaust for instructions Lubricate the tool and run it until water is not evident Lubricate the tool again and run for 1 2 seconds Limited Warranty Florida Pneumatic Manufacturing Corporation warrants its tools to be free from defects in materials and workmanship Tools thought to be defective should be returned to the factory or an authorized service center transportation charges prepaid for examination and consequent repair or replacement This warranty does not cover damage to tools arising from alteration abuse or use for other than their intended purpose and does not cover any repairs or replacement made by anyone other than Florida Pneumatic Manufacturing Corporation or its authorized repair stations The duration of the Warranty and any other Warranty including but not limited to any implied Warranty of merchantability is expressly limited to two years beginning from the date of the delivery to the original user The obligation of Florid
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