Hilti 3512856 Use and Care Manual
Contents
1. TE 500 TE 500 AVR Operating instructions en Mode d emploi fr Manual de instrucciones es Manual de instruc es pt This Product is Certified Ce produit est homologu Producto homologado por Este produto esta registrado c us TE 500 TE 500 AVR breaker It is essential that the operating instructions Sule controls and indicators KR are read before the power tool is operated 2 Function selector switch for the first time Control switch Control switch lock 5 9100 handle TT AAA Rear grip surface Ensure that the operating instructions are Service indicator with the power tool when it is given to other 8 Theft protection indicator option persons 9 AVR active vibration reduction only TE 500 AVR Always keep these operating instructions together with the power tool Contents Page 1 General information 1 Description 2 Accessories consumables 4 Technical data 5 Safety rules 5 7 8 9 Before use Operation Care and maintenance Troubleshooting 10 Disposal 11 Manufacturer s warranty tools 11 O CO Oo NI Co NO 1 General information 1 1 Safety notices and their meaning 1 2 Explanation of the pictograms and other DANGER information Draws attention to imminent danger that could lead Warning signs to serious bodily injury or fatality at A A Draws attention to a potentially dang2. chiseling position 5 Rotate the chisel until it engages Do not operate the function selector switch while the motor is running 7 2 3 Locking the control switch When chiseling the control switch can be locked in the on position 7 2 3 1 Locking the control switch 1 Press the control switch fully 2 Press the control switch lock fully The lock is positioned on the inside of the upper control switch NOTE The power tool then operates in sustained mode 7 2 3 2 Resetting the control switch Press the control switch fully and then release it The power tool then switches off 8 Care and maintenance CAUTION Disconnect the supply cord plug from the power outlet 8 1 Care of insert tools Clean off dirt and dust deposits adhering to the insert tools and protect them from corrosion by wiping the insert tools from time to time with an oil soaked rag 8 2 Care of the power tool The outer casing of the power tool is made from impact resistant plastic Sections of the grip are made from a synthetic rubber material Never operate the power tool when the ventilation slots are blocked Clean the ventilation slots carefully using a dry brush Do not permit foreign objects to enter the interior of the power tool Clean the outside of the power tool at regular intervals with a slightly damp cloth Do not use a spray steam pressure cleaning equipment or running water for cleaning This may negatively affect the el
3. gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while oper ating a power tool Distractions can cause you to lose control 5 1 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet con ditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 6 When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 5 1 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safet
4. excluded unless stringent na tional rules prohibit such exclusion In particular Hilti is not obligated for direct indirect incidental or consequential damages losses or expenses in connection with or by reason of the use of or inability to use the tool for any purpose Implied warranties of merchantability or fitness for a par ticular purpose are specifically excluded For repair or replacement send the tool or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization provided This constitutes Hilti s entire obligation with regard to warranty and supersedes all prior or contempor aneous comments and oral or written agreements concerning warranties 119826 Ti
5. age to the health c WARNING Some dust created by grinding sand ing cutting and drilling contains chemicals known to cause cancer birth defects infertil ity or other reproductive harm or serious and permanent respiratory or other injury Some ex amples of these chemicals are lead from lead based paints crystalline silica from bricks con crete and other masonry products and natural stone arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce exposure to these chemic als the operator and bystanders should work in a well ventilated area work with approved safety equipment such as respiratory protection appropriate for the type of dust generated and designed to filter out microscopic particles and direct dust away from the face and body Avoid prolonged contact with dust Wear protective clothing and wash exposed areas with soap and water Allowing dust to get into your mouth eyes or to remain on your skin may promote absorption of harmful chemicals d If the work involves breaking right through take the appropriate safety measures at the opposite side Parts breaking away could fall out and or fall down and injure other persons 5 2 5 Personal protective equipment W The user and any other persons in the vicinity must wear ANSI Z87 1 approved eye protection a hard hat ear protection protective gloves and
6. breathing protection while the power tool is in use 6 Before use 6 1 Fitting and adjusting the side handle E 1 Disconnect the supply cord plug from the power outlet 2 Release the side handle clamping band by turning the knob 3 Slide the side handle clamping band over the chuck and onto the cylindrical section at the front end of the power tool 4 Pivot the side handle into the desired position 5 Secure the side handle by turning the knob 6 2 Unlocking the tool theft protection system NOTE See section Using the TPS theft protection system 6 3 Use of extension cords and generators or transformers Please refer to section 2 Description 7 Operation GO O A Always hold the power tool securely with both hands on the grips provided Keep the grips dry clean and free from oil and grease 7 1 Preparing for use CAUTION Wear protective gloves when changing insert tools as the insert tools get hot through use and they may have sharp edges 7 1 1 Fitting the insert tool 1 Disconnect the supply cord plug from the power outlet 2 Check that the connection end of the insert tool is Clean and lightly greased Clean it and grease it if necessary 3 Check that the sealing lip of the dust shield is clean and in good condition Clean the dust shield if necessary or have it replaced if the sealing lip is damaged 4 Push the insert tool into the chuck and rotate it while applyi
7. d must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing ac cessories or storing power tools Such prevent ive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users 6 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 1 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained 5 2 Additi
8. directed The power tool is an electrically powered breaker with pneumatic hammering mechanism The power tool is designed for medium duty chiseling on masonry and concrete Working on materials hazardous to the health e g asbestos is not permissible The power tool is designed for professional use and may be operated serviced and maintained only by trained authorized personnel This personnel must be informed of any special hazards that may be encountered The power tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or when used not as directed The working environment may be as follows construction site workshop renovation conversion or new construction The power tool may be used only in a dry environment Do not use the power tool where there is a risk of fire or explosion The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate Modification of the power tool or tampering with its parts is not permissible To avoid the risk of injury use only genuine Hilti accessories and insert tools Observe the information printed in the operating instructions concerning operation care and maintenance 2 2 Chuck TE Y SDS max chuck 2 3 Switches Lockable control switch Function selector switch Chisel adjustment 24 positions Chiseling 2 4 Grips Vibration absorb
9. ectrical safety of the power tool Always keep the grip surfaces of the power tool free from oil and grease Do not use cleaning agents which contain silicone ES Indicator 8 3 Service indicator NOTE The power tool is equipped with a service indicator Constant red light End of service interval servicing is due After the lamp lights for the first time the power tool may continue to be used for several hours before the automatic cut out is activated To ensure that the power tool is always ready for use it should be returned to Hilti for servicing in good time Blinking red light See section Troubleshooting 8 4 Maintenance WARNING Repairs to the electrical section of the power tool may be carried out only by trained electrical spe cialists Check all external parts of the power tool for damage at regular intervals and check that all controls operate faultlessly Do not operate the power tool if parts are damaged or when the controls do not function faultlessly If necessary the power tool should be repaired by Hilti Service 8 5 Checking the power tool after care and maintenance After carrying out care and maintenance work on the power tool check that all protective and safety devices are fitted and that they function faultlessly 9 Troubleshooting Fault Possible cause Remedy The power tool doesn t start The supply cord or plug is defective Generator with sleep mode I
10. erous situation that could lead to serious personal injury or fatality General Warning Warning hot warning electricity surface CAUTION Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage to the equipment or other property Obligation signs NOTE a E Wear eye Wear a hard Wear ear Wear Used to draw attention to an instruction or other protection hat protection protective useful information gloves These numbers refer to the corresponding illustra tions The illustrations can be found on the fold out cover pages Keep these pages open while studying the operating instructions w na breathing In these operating instructions the designation the protection power tool always refers to the TE 500 or TE 500 AVR Symbols breaker KY Location of identification data on the power tool amp i The type designation can be found on the type iden tification plate and the serial number on the side of Read the Return waste Chiseling Chisel position the motor housing Make a note of this data in your operating material for adjustment operating instructions and always refer to it when instructions recycling making an enquiry to your Hilti representative or before use bc service department V A N H Serial no Volts Amps Alternating Hertz current Double Lock symbol Equipped with insulated theft protection system 2 Description 2 1 Use of the product as
11. for example when an electric cable is damaged accidentally This presents a serious risk of electric shock b Check the power tool s supply cord at regular intervals and have it replaced by a qualified specialist if found to be damaged Check ex tension cords at regular intervals and replace them if found to be damaged Do not touch the supply cord or extension cord if it is damaged while working Disconnect the supply cord plug from the power outlet Damaged supply cords or extension cords present a risk of electric shock c Dirty or dusty power tools which have been used frequently for work on conductive materi als should be checked at regular intervals at a Hilti Service Center Under unfavorable circum stances dampness or dust adhering to the surface of the power tool especially dust from conductive materials may present a risk of electric shock d When working outdoors with an electric tool check to ensure that the tool is connected to the electric supply by way of a ground fault circuit interrupter with a rating of max 30 mA tripping current Use of a ground fault circuit interrupter reduces the risk of electric shock e Use of a ground fault circuit interrupter with a maximum tripping current of 30 mA is recommended 5 2 4 Work area safety a Ensure that the workplace is well lit b Ensure that the workplace is well ventilated Exposure to dust at a poorly ventilated workplace may result in dam
12. iefly interrupted due to a power failure or disconnected when moving to a different workplace the power tool remains ready for operation for approx 20 minutes 10 the event of a longer interruption the TPS key must be used again to unlock the power tool 7 2 1 2 Activation of the theft protection system for the power tool NOTE Further detailed information on activation and use of the theft protection system can be found in the operating instructions for the theft protection system 7 2 2 Chiseling NOTE Working at low temperatures The hammering mech anism works only when the power tool has reached a minimum operating temperature Bring the chisel into contact with the base material and allow the power tool to run under no load until the minimum operat ing temperature is reached If necessary repeat this procedure until the hammering mechanism begins to operate NOTE The chisel can be adjusted to 24 different positions in 15 increments This ensures that flat chisels and shaped chisels can always be set to the optimum working position 7 2 2 1 Chisel position adjustment El CAUTION Do not operate the power tool when the selector switch is set to Chisel adjustment 1 Disconnect the supply cord plug from the power outlet 2 Turn the function selector switch until it engages in the Chisel adjustment position 3 Rotate the chisel to the desired position 4 Turnthe function selector switch to the
13. ing pivotable side handle Vibration absorbing grip 2 5 Protective devices Electronic restart interlock to prevent the power tool starting unintentionally after an interruption in the electric supply see section 9 Troubleshooting 2 6 Lubrication Gearing and hammering mechanism with separate lubrication chambers 2 7 Active vibration reduction only TE 500 AVR The power tool is equipped with an AVR active vibration reduction system which reduces vibration significantly compared to power tools without active vibration reduction 2 8 TPS theft protection system optional The power tool may be equipped with the TPS theft protection system as an option If the power tool is equipped with this feature it can be unlocked and made ready for operation only through use of the corresponding TPS key 2 9 LED indicators Service indicator LED see section Care and maintenance Theft protection system indicator optional see section Operation 2 10 Items supplied as standard Power tool with side handle Operating instructions Hilti toolbox Cleaning cloth Grease ee ee ae ee 2 11 Using extension cords Use only extension cords of a type approved for the application and with conductors of adequate cross section The power tool may otherwise lose performance and the extension cord may overheat Check the extension cord for damage at regular intervals Replace damaged extension cords Recommended minimum conducto
14. ng slight pressure until it engages in the guide grooves 5 Push the insert tool further into the chuck until it is heard to engage 6 Check that the insert tool has engaged correctly by pulling it 7 1 2 Removing the insert tool EJ 1 Disconnect the supply cord plug from the power outlet 2 Open the chuck by pulling back the insert tool locking sleeve 3 Pull the insert tool out of the chuck 7 2 Operation A CAUTION Working on the material may cause it to splinter Wear eye protection and protective gloves Wear breathing protection if no dust removal system is used Splintering material presents a risk of injury to the eyes and body CAUTION The work generates noise Wear ear protectors Exposure to noise can cause hearing loss 7 2 1 TPS theft protection system optional NOTE The power tool may be equipped with the optional theft protection system If the power tool is equipped with this feature it can be unlocked and made ready for operation only through use of the corresponding TPS key 7 2 1 1 Unlocking the power tool 1 Plug the supply cord into the power outlet The yellow theft protection indicator LED blinks The power tool is now ready to receive the signal from the TPS key 2 Hold the TPS key or the TPS watch strap buckle against the lock symbol The power tool is un locked as soon as the yellow theft protection indicator LED no longer lights NOTE If for example the electric supply is br
15. ngth mm Width in Length in Pointed chisels 280 700 11 27 Flat chisels 26 280 700 Y 11 27 Wide flat chisels 50 120 280 500 2 412 11 19 Hollow chisel 28 280 1 11 Channel chisel 22 36 280 12 108 Mortar chisel 38 280 We itil Flexible chisel 150 650 574 2512 Bushing tool 40 X40 250 574 10 Tamping tool 150 X150 300 Earth rod rammer 15 25 300 4 Technical data Power tool TE 500 Rated voltage 120 V Rated current input 13 1A Mains frequency 60 Hz Weight of the TE 500 5 6 kg 12 35 Ib Weight of the TE 500 AVR Dimensions L x W x H 5 7 kg 12 57 Ib 471 mm 18 54 in x 108 mm 4 25 in x 243 mm 9 57 in Single impact energy 7 5 J Other information about the power tool Chuck TE Y SDS max Protection class Protection class grounded or protection class Il double insulated See type identification plate 5 Safety rules 5 1 General safety rules WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains Operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS 5 1 1 Work area a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmo spheres such as in the presence of flammable liquids
16. nsion cord s conductor full power cross section is inadequate The control switch is not pressed fully The chisel can t be released from the chuck The chuck is not pulled back fully adequate conductor cross section Please refer to Before use Press the control switch as far as it will go Pull the chuck back as far as it will go and remove the insert tool 10 Disposal ES Most of the materials from which Hilti tools or machines are manufactured can be recycled The materials must be correctly separated before they can be recycled In many countries Hilti has already made arrangements for taking back your old tools for recycling Please ask your Hilti customer service department or Hilti representative for further information 11 Manufacturer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti Operating Instructions and the technical system is maintained This means that only original Hilti consumables components and spare parts may be used in the tool This warranty provides the free of charge repair or replacement of defective parts only over the entire lifespan of the tool Parts requiring repair or replace ment as a result of normal wear and tear are not covered by this warranty Additional claims are
17. nterruption in the electric supply Plug in another electric appliance and check whether it works Have it checked by a trained electrical specialist and replaced if necessary Apply a load to the generator by connecting another appliance e g a lamp Subsequently switch the power tool off and on again Other electrical fault Have it checked by a trained electrical specialist The electronic restart interlock is activated after an interruption in the electric supply No hammering action A fault has occurred in the power tool The power tool is too cold Switch the power tool off and on again Allow the power tool to warm up to the minimum operating temperature See section 7 2 2 Chiseling If necessary the power tool should be repaired by Hilti Service The power tool doesn t start and the LED blinks red tool A fault has occurred in the power If necessary the power tool should be repaired by Hilti Service Fault Possible cause Remedy The power tool doesn t start and the LED lights red The carbon brushes are worn Have it checked by a trained electrical specialist and replaced if necessary The power tool doesn t start The power tool has not been Use the TPS key to unlock the power and the indicator lamp blinks unlocked power tools with optional tool Use an extension cord with an yellow theft protection system The power tool doesn tachieve The exte
18. onal safety precautions 5 2 1 Personal safety a Wear ear protectors Exposure to noise can cause hearing loss b Use auxiliary handles supplied with the tool Loss of control can cause personal injury c Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Con tact with a live wire will make exposed metal parts of the tool live and shock the operator d Keep the grips dry clean and free from oil and grease e Wear a dust mask f Improve the blood circulation in your fingers by relaxing your hands and exercising your fingers during breaks between working g Always lead the supply cord and extension cord away from the power tool to the rear while working This helps to avoid tripping over the cord while working 5 2 2 Power tool use and care a Secure the workpiece Use clamps or a vice to secure the workpiece The workpiece is thus held more securely than by hand and both hands remain free to operate the power tool b Check that the insert tools used are compatible with the chuck system and that they are secured in the chuck correctly c Always work from a secure safe stance 5 2 3 Electrical safety N a Before beginning work check the working area e g using a metal detector to ensure that no concealed electric cables or gas and water pipes are present External metal parts of the power tool may become live
19. r cross section and max cable lengths Conductor cross section 14 AWG 12 AWG Mains voltage 110 120 V 75 m 246 06 ft 125 m 410 1 ft Do not use extension cords with 16 AWG conductor cross section 2 12 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 13 Using a generator or transformer This power tool may be powered by a generator or transformer when the following conditions are fulfilled The unit must provide a power output in watts of at least twice the value printed on the type identification plate on the power tool The operating voltage must remain within 5 and 15 of the rated voltage at all times frequency must be in the 50 60 Hz range and never above 65 Hz and the unit must be equipped with automatic voltage regulation and starting boost Never operate other power tools or appliances from the generator or transformer at the same time Switching other power tools or appliances on and off may cause undervoltage and or overvoltage peaks resulting in damage to the power tool 3 Accessories consumables TPS theft protection system with company card Option company remote and TPS K key Use the Hilti insert tools listed below With these insert tools you will achieve higher performance and longer tool life as the power tool and insert tools have been optimized as a system TE Y SDS max chuck Width mm Le
20. y equipment Always wear eye pro tection Safety equipment such as dust mask non skid safety shoes hard hat or hearing pro tection used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury 6 Do not overreach Keep proper footing and bal ance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 0 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 5 1 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous an
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