Ryobi YG601PV1 Use and Care Manual
Contents
1. B Pull to release pressure pousser pour rel cher la pression tire para liberar la presi n Fig 6 A Drain valve soupape de vidange v lvula de drenaje 17 A Screw vis tornillo B Cover couvercle cubierta C Air filter housing logement du filtre air alojamiento del filtro de aire D Back retour parte posterior E Foam filter filtre en mousse filtro de espuma A Pressure r gulateur de pression perilla de regulaci n de presi n B Screw vis tornillo regulator knob bouton de C Console cover couvercle de console cubierta de la consola D Tank pressure gauge manom tre de r servoir man metro del tanque E Regulator pressure gauge manom tre du r gulateur regulador de presi n manom trica F Safety valve soupape de s ret boquilla de la seguridad G Quick connect coupler coupleur ressort acoplador de conexi n r pida OPERATOR S MANUAL 6 GAL AIR COMPRESSOR MANUEL D UTILISATION COMPRESSEUR D AIRE DE 22 71 L 6 GAL MANUAL DEL OPERADOR COMPRESOR AIRE DE 22 71 L 6 GAL YG601PV1 To request service purchase replacement parts locate an Authorized Service Center and obtain Customer or Technical Support Visit www ryobitools com or call 1 800 525 2579 If any parts or accessories are damaged or missing do not return this product to the store Call 1 800 525 2579 for immediate service Please obtain your model2. English Check for proper use of extension cord Check to be sure unit is plugged in Check fuse breaker Use a receptacle on a different circuit Refer to chart on page 8 to choose an ap propriate extension cord Replace shop house blown fuse Reset shop house breaker determining why problem happened Move compressor to well ventilated area Unit must be unplugged and allowed to cool for 30 minutes to initiate reset Take compressor to service center Compressor will turn on when tank pressure drops to cut in pressure Check with voltmeter Check for proper gauge wire and cord length Take compressor to service center Take compressor to service center Use a receptacle on a different circuit Refer to chart on page 8 to choose an ap propriate extension cord Check with volt meter Move compressor to well ventilated area Unit must be unplugged and allowed to cool for 30 minutes to initiate reset Check for proper gauge wire and cord length Refer to chart on page 8 to choose an ap propriate extension cord Check all connections with soap and water solution and tighten Tighten drain valve close drain valve Take compressor to service center DANGER Do not disassemble check valve tank drain valve or safety valve with air in tank bleed tank TROUBLESHOOTING PROBLEM CAUSE SOLUTION Excessive moisture in Excessive water in air tank Drain tank discharge air High humidity
3. Regulator pressure gauge manom tre du r gulateur regulador de presi n manom trica D Safety valve soupape de s ret boquilla de la seguridad E Drain valve soupape de vidange v lvula de drenaje F Hose channel rainure de flexible canal de la manguera G Folding carry handle poign e de transport pliable mango de transporte plegable H Power cord cordon d alimentation cord n el ctrical Pressure regulator knob bouton de r gulateur de pression perilla de regulaci n de presi n J Quick connect coupler coupleur ressort acoplador de conexi n r pida 16 A On off switch commutateur marche arr t interruptor encendido apagado A On off switch commutateur marche arr t interruptor encendido apagado B Air hose not provided tuyau air non fourni manguera de aire no incluido C Pressure regulator knob bouton de r gulateur de pression perilla de regulaci n de presi n D Lift knob and turn clockwise to increase air pressure soulever le bouton et tourner vers la droite pour augmenter la pression d air levante la perilla y g rela hacia la derecha para aumentar la presi n E Lift knob and turn counterclockwise to decrease air pressure soulever le bouton et tourner vers la gauche pour diminuer la pression d air levante la perilla y g rela hacia la izquierda para disminuir la presi n A Safety valve soupape de s ret boquilla de la seguridad
4. 17 m Commande de pi ces E Pedidos de piezas Parts Ordering Service Back Page r paration Page arri re SOTVICIO scseicesecsevsscereneses P g posterior WARNING To reduce the AVERTISSEMENT pour 4X ADVERTENCIA Para reducir risk of injury the user must read and r duire les risques de blessures el riesgo de lesiones el usuario debe leer understand the operator s manual Putilisateur doit lire et veiller a bien y comprender el manual del operador before using this product comprendre le manuel d utilisation avant antes de usar este producto d employer ce produit SAVE THIS MANUAL FOR CONSERVER CE MANUEL GUARDE ESTE MANUAL FUTURE REFERENCE POUR FUTURE REFERENCE PARA FUTURAS CONSULTAS A DANGER This compressor pump is not equipped and should not be used to supply breathing quality air Additional equip ment would be necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7 1 1966 OSHA 29 CFR 1910 134 Compressed Gas Association 4221 Walney Road Fifth Floor Chantilly VA 20151 2923 703 788 2700 www cganet com Any such additional equipment has not been examined and no implication of proper use for breathing air is intended or implied If this compressor is altered in any way existing warranties shall be voided RYOBI and One World Technologies Inc disclaim any liabilities whatso
5. Moveto area of less humidity use airline filter Compressor runs continuously Defective pressure switch Take compressor to service center Excessive air usage Decrease air usage compressor not large enough for tool s requirement Piston seal is worn Replace piston seal call customer service for assistance Air output lower than normal Broken inlet valves or worn seal and cylinder Take compressor to service center Connections leaking Tighten connections Drain valve not fully closed Close drain valve 15 English YG601PV1 G Fig 1 ia A Grounding pin broche de terre patilla de conexi n a tierra B 120 V Grounded outlet prise secteur 120 V mise la terre toma de corriente de 120 V con conexi n a tierra A Pressure regulator knob bouton de r gulateur de pression perilla de regulaci n de presi n B Quick connect coupler coupleur ressort acoplador de conexi n r pida C Air hose routed through right hose channel flexible achemin par la rainure droite de flexible manguera de aire atravesada hacia la derecha del canal de la manguera D Air hose routed through left hose channel flexible achemin par la rainure gauche de flexible manguera de aire atravesada hacia la izquierda del canal de la manguera A On off switch commutateur marche arr t interruptor encendido apagado B Tank pressure gauge manom tre de r servoir man metro del tanque C
6. air compressors with care Follow mainte nance instructions Properly maintained products are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the product s operation If damaged have the air compressor serviced before using Many accidents are caused by poorly maintained products 3 English GENERAL SAFETY RULES E Keep the exterior of the air compressor dry clean and free from oil and grease Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any strong solvents to clean the unit Following this rule will reduce the risk of deterioration of the enclosure plastic SERVICE E When servicing a product use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of injury Service must be performed only by qualified repair personnel Service or maintenance performed by un qualified personnel may result in a risk of injury Disconnect power supply open drain valve to de compress tanks and allow water to drain and allow air compressor to become cool to the touch before servicing Turn pressure regulator knob fully counter clockwise after shutting off air compressor SPECIFIC SAFETY RULES Know your air compressor Read operator s manual carefully Lear
7. and serial number from the product data plate This product is covered under a 3 year limited Warranty Proof of purchase is required MODEL NUMBER SERIAL NUMBER RYOBI is a registered trademark of Ryobi Limited and is used pursuant to a license granted by Ryobi Limited Pour faire une demande de r parations ou obtenir des pi ces de rechange trouver un Centre de r parations agr pour obtenir un soutien technique ou le Service la client le Visiter www ryobitools com ou en t l phonant au 1 800 525 2579 Si des pi ces ou accessoires sont manquantes ou endommag es ne pas retourner ce produit au magasin Appeler imm diatement au 1 800 525 2579 pour obtenir de l aide Inscrire les num ros de mod le et de s rie inscrits sur la plaque d identification du produit Ce produit est couvert par une garantie limit e de trois 3 ans Une preuve d achat est exig e NUM RO DE MOD LE NUM RO DE S RIE RYOBI est une marque d pos e de Ryobi Limited et est utilis e en vertu d une licence accord e par Ryobi Limited Para obtener servicio comprar piezas de repuesto localizar un centro de servicio autorizado y obtener Servicio o Asistencia T cnica al Consumidor Visite www ryobitools com o llame al 1 800 525 2579 Si hay alguna pieza ou accesorios da ada o faltante no devuelva este producto a la tienda Llame al 1 800 525 2579 para servicio t cnico inmediato Obtenga su modelo y n mero de serie de l
8. aware of cord location Following this rule will reduce the risk of electric shock or fire Never use an electrical adaptor with this grounded plug 4 English SPECIFIC SAFETY RULES E Check damaged parts Before further use of the air compressor or air tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center Following this rule will reduce the risk of shock fire or serious injury Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw A wire gauge size A W G of at least 14 is recommended for an extension cord 25 feet or less in length A cord exceeding 50 feet is not recommended If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord An undersized cord will cause a drop in line voltage resulting in loss of power and overheating This equipment incorporates parts such as snap switches receptacles and the like that tend to pro duce arcs or sparks and therefore when located in a garage it should be in a room or enclosure provided for t
9. from the original design or function Always be aware that misuse and improper handling of this product can cause injury to yourself and others Never leave a tool unattended with the air hose attached Never point any air tool toward yourself or others Do not operate this air compressor if it does not contain a legible warning label Do not continue to use a tool or hose that leaks air or does not function properly Always disconnect the air supply and power supply before making adjustments servicing a product or when a product is not in use Do not attempt to pull or carry the air compressor by the hose Your tool may require more air consumption than this air compressor is capable of providing Always follow all safety rules recommended by the manufacturer of your air tool in addition to all safety rules for the air compressor Following this rule will reduce the risk of serious personal injury Never direct a jet of compressed air toward people or animals Take care not to blow dust and dirt towards yourself or others Following this rule will reduce the risk of serious injury Do not use this air compressor to spray chemicals Your lungs can be damaged by inhaling toxic fumes A respirator may be necessary in dusty environments or when spraying paint Do not carry while painting Inspect product cords and hoses periodically and if damaged have repaired at your nearest Authorized Service Center Constantly stay
10. up then turn clockwise to increase or counterclockwise to decrease the air pressure to be provided through the hose When the desired pressure is set push the knob back down to lock NOTE Always use the minimum amount of pressure necessary for your application Using a higher pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on more frequently E When finished always drain the tank and unplug the unit Never leave the unit plugged in and or running unattended 11 English ASSEMBLY RESETTING THE AIR COMPRESSOR When amperage into the air compressor exceeds the specified amperage the air compressor will automatically shut off To reset the air compressor E Turn the air compressor off E Unplug the air compressor E Plug the air compressor into an approved outlet E Turn the air compressor on DRAINING THE TANK See Figure 5 6 page 17 To help prevent tank corrosion and keep moisture out of the air used the air tank of the compressor should be drained daily To drain E Turn the air compressor OFF and disconnect the plug from the power supply E Pull the ring on the safety valve to release pressure until pressure gauge reads less than 20 psi E Release the ring Rotate drain valve counterclockwise to open E Tilt tank as shown to drain moisture from tank into a suitable container NOTE Condensate is a polluting material and should be disposed of in compliance with l
11. G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 100 16 16 14 12 10 Used on 12 gauge 20 amp circuit NOTE AWG American Wire Gauge When working with the product outdoors use an extension cord that is designed for outside use This is indicated by the letters W A or W on the cord s jacket Before using an extension cord inspect it for loose or exposed wires and cut or worn insulation WARNING Keep the extension cord clear of the working area Posi tion the cord so that it will not get caught on lumber tools or other obstructions while you are working with a power tool Failure to do so can result in serious personal injury WARNING Check extension cords before each use If damaged replace immediately Never use the product with a dam aged cord since touching the damaged area could cause electrical shock resulting in serious injury ELECTRICAL CONNECTION This product is powered by a precision built electric motor It should be connected to a power supply that is 120 V AC only normal household current 60 Hz Do not operate this product on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If the product does not operate when plugged into an outlet double check the power supply SPEED AND WIRING The no load speed of this product is approximately 18 000 rpm This speed is not constant and decreases under a load or with lower vol
12. REGISTER YOUR TOOLS http register ryobitools com 1 300 525 2579 RYOBI OPERATOR S MANUAL MANUEL D UTILISATION MANUAL DEL OPERADOR 6 GAL AIR COMPRESSOR COMPRESSEUR D AIRE DE 22 71 L 6 GAL COMPRESOR AIRE DE 22 71 L 6 GAL YG601PV1 TABLE OF CONTENTS TABLE DES MATI RES NDICE DE CONTENIDO m General Safety Rules 3 4 E R gles de s curit g n rales 3 4 E Reglas de seguridad generales 3 4 E Specific Safety Rules 4 5 E R gles de s curit particuli res 4 5 E Reglas de seguridad espec ficas 4 5 E SYMbOIS nn 6 7 mn Symboles 6 7 M SIMBOLOS iiianoe siseasi 6 7 M Electrical ns 8 E Caract ristiques lectriques 8 E Aspectos el ctricos 8 D Glossary Of TMS 9 E Glossalre ui 9 E Glosario de t rminos ooooncocnconnccnnnc 9 A CS ooconoccooccoccccccccccccccccceccscccecccceen 9 WM Caract ristiques 9 E Caracteristicas 9 A setae etic acecescias 10 a Assemblage ci 10 a Amada Lio de 10 Mr iaa 10 12 m BEA ON caido 10 12 E Funcionamiento ada 10 12 Entretenci n 13 E Mantenimiento 13 E Maintenance 13 M D PANNAGE rene 14 15 E Soluci n de problemas 14 15 m Troubleshooting 14 15 M JIUStrationS oooonicncninnncinicinncnicnss 16 17 Mllustraciones coconcononconincnnenennoos 16 17 E llustrations 16
13. These cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Eye protection which conforms to ANSI specifications and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when load ing operating or servicing this product Eye protection is required to guard against flying fasteners and debris which could cause severe eye injury The employer and or user must ensure that proper eye protection is worn We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses that provide protection against flying particles both from the front and side Always use eye protection which is marked to comply with ANSI Z87 1 Additional safety protection will be required in some environments For example the working area may in clude exposure to a noise level which can lead to hearing damage The employer and user must ensure that any necessary hearing protection is provided and used by the operator and others in the work area Some environments will require the use of head protection equipment When required the employer and user must ensure that head protection marked to comply with ANSI Z89 1 is used Stay alert watch what you are doing and use com mon sense when operating the air compressor Do not use product while tired or under the influence of drugs alcohol or medication A moment of inattentio
14. a placa de datos del producto Este producto est cubierto con una garant a limitada de 3 a os Se solicita prueba de la compra N MERO DE MODELO N MERO DE SERIE RYOBI es una marca registrada de Ryobi Limited y se utiliza conforme a una licencia otorgada por Ryobi Limited ONE WORLD TECHNOLOGIES INC 1428 Pearman Dairy Road Anderson SC 29625 e Phone 1 800 525 2579 tats Unis T l phone 1 800 525 2579 e USA Tel fono 1 800 525 2579 www ryobitools com 991000051 A subsidiary of Techtronic Industries Co LTD OTC TTNDY 5 28 14 REV 01
15. abilit pour les pertes blessures et dommages r sultant de son utilisation PELIGRO Este compresor o bomba no est equipado y debe evitarse utilizarlo para suministrar aire para respirar Es necesario equipo adicional para filtrar y purificar debidamente el aire a fin de que cumpla las especificaciones m nimas de Grado D para respiraci n seg n se explica en la Especificaci n de Productos G 7 1 1966 de la Asociaci n de Proveedores de Equipo de Gas Comprimido Compressed Gas Association OSHA 29 CFR 1910 134 Compressed Gas Association 4221 Walney Road Fifth Floor Chantilly VA 20151 2923 703 788 2700 www cganet com Tal equipo adicional no ha sido examinado y no debe suponerse o deducirse ninguna conclusi n con respecto al correcto uso del aire de respiraci n Si se altera de cualquier forma este compresor quedan anuladas todas las garant as presentes RYOBI y One World Technologies Inc se eximen de toda responsabilidad de cualquier tipo por cualquier p rdida lesi n corporal o da o material EXTENCI N DE RESPONSABILIDAD DE LAS GARANT AS En caso de utilizarse los compresores para suministrar aire de respiraci n y no utilizarse simult neamente equipo en l nea de seguridad y alarma apropiado se anulan todas las garant as presentes y RYOBI se exime de toda responsabilidad de cualquier tipo por cualquier p rdida lesi n f sica o da o material que resulte GENERAL SAFETY RULES A WARNING Read and un
16. derstand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS WORK AREA Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Floor must not be slippery from wax or dust Do not operate air compressors in explosive atmo spheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while op erating an air compressor Distractions can cause you to lose control Operate air compressor in an open area at least 18 in away from any wall or object that could restrict the flow of fresh air to ventilation openings ELECTRICAL SAFETY Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Don t expose air compressors to rain or wet condi tions Water entering an air compressor will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the air compressor or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating an air compressor outside use an out door extension cord marked W A or W
17. e replaced gauges quick connect couplers and or safety valve from the regulator manifold E Apply pipe sealant to new part s and then install new parts on manifold Tighten securely NOTE If replacing gauges make sure to orient new gauges correctly for reading E Reinstall console cover and replace screws Tighten securely NOTE ILLUSTRATIONS START ON PAGE 16 AFTER FRENCH AND SPANISH LANGUAGE SECTIONS This product has a Three year Limited Warranty For Warranty details go to www ryobitools com 13 English TROUBLESHOOTING PROBLEM CAUSE SOLUTION Compressor will not run Motor hums but cannot run or runs slowly Amperage overload protector cuts out repeatedly Air tank pressure drops when compressor shuts off Loss of power or overheating No electrical power Insufficient power from receptacle Insufficient power from extension cord Blown shop house fuse Shop house breaker open Amperage overload open Pressure switch bad Tank is full of air Low voltage Wrong gauge wire or length of extension cord Shorted or open motor winding Defective check valve Insufficient power from receptacle Insufficient power from extension cord Low voltage Lack of proper ventilation room temperature too high Wrong gauge wire or length of extension cord Insufficient power from extension cord Loose connections fittings tubing etc Loose drain valve open drain valve Check valve leaking 14
18. ever for any loss personal injury or damage DISCLAIMER OF WARRANTIES In the event the compressor is used for the purpose of breathing air application and proper in line safety and alarm equip ment is not simultaneously used existing warranties shall be voided and RYOBI disclaims any liabilities whatsoever for any loss personal injury or damage A DANGER Ce compresseur pompe n est pas quip et ne doit pas tre utiliser pour fournir de l air de qualit respirable Un quipement suppl mentaire est n cessaire pour filtrer et purifier l air conform ment aux sp cifications minimum d air respirable de qualit D G 7 1 1966 OSHA 29 CFR 1910 134 de la Compressed Gas Association 4221 Walney Road Fifth Floor Chantilly VA 20151 2923 703 788 2700 www cganet com Un tel quipement n a pas t examin et nulle implacation d utilisation propre pour l air respirable n est pr vue ou implicite Si ce compresseur est modifier de quelle que mani re que ce soit les garanties en vigueur seront d clar es nulles et non avenues RYOBI et One World Technologies Inc d clineront toute responsabilit pour les pertes blessures et dommages r sultant de son utilisation EXON RATION DE GARANTIES Si ce compresseur est utilis pour des applications d air respirable sans un syst me de s curit et d alarme appropri les garanties en vigueur seront d clar es nulles et non avenues et RYOBI d clinera toute respons
19. f the item being inflated E Make sure the air compressor is off and unplugged E Rotate pressure regulator knob fully in the counter clockwise direction so that the outlet pressure is at zero 0 psi E Attach an air hose with 1 4 in NPT quick connect air fitting to a quick connect coupler 1 4 in on air compressor Make sure to push the air fitting fully into the coupler until the sleeve springs forward to lock in place E To lessen the chance of the air compressor becoming unbalanced during use route the air hose through the corresponding hose channel on the bottom of the unit out the nearest side then over to your worksite To disconnect an air hose or an air tool E Confirm that the outlet pressure is at zero 0 psi E When disconnecting a hose from quick connect coupler 1 4 in always firmly hold fitting end of hose E Push back on the release sleeve on the 1 4 in quick connect coupler E With a firm grip pull out the quick connect air fitting that is attached to the quick connect coupler BREAK IN PERIOD Before first use run the air compressor at Zero 0 tank pres sure with the drain valve fully open for 30 minutes TURNING THE AIR COMPRESSOR ON OFF See Figure 3 page 17 E With the air compressor plugged in turn the on off switch to the ON position to power the compressor on E To turn the air compressor off turn the on off switch to the OFF position NOTE When the compressor is in the ON positi
20. he purpose or should be 18 in 457 mm or more above the floor Never store a tool with air connected Storing the tool with air connected can result in unexpected firing and possible serious personal injury Protect your lungs Wear a face or dust mask if the operation is dusty Following this rule will reduce the risk of serious personal injury If the power supply cordis damaged it must be replaced only by the manufacturer or by an authorized service center to avoid risk Save these instructions Refer to them frequently and use them to instruct others who may use this product If you loan someone this product loan them these instructions also 5 English SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product SYMBOL SIGNAL MEANING Indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER Indicates a potentially hazardous situation which if not avoided could result WARNING in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Without Safety Alert Symbol Indicates important information not related to an injury hazard such as a situation that may result in property damage Some of the following symbols may be used on this product Please study them and learn their meaning Proper interpretatio
21. n while operating an air compressor may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the product in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Do not use on a ladder or unstable support Stable footing on a solid surface enables better control of the air compressor in unexpected situations AIR COMPRESSOR USE AND CARE Do not exceed the pressure rating of any component in the system Protect material lines and air lines from damage or puncture Keep hose and power cord away from sharp objects chemical spills oil solvents and wet floors Check hoses for weak or worn condition before each use making certain all connections are secure Do not use if defect is found Purchase a new hose or notify an authorized service center for examination or repair Release all pressures within the system slowly Dust and debris may be harmful Store idle air compressors out of the reach of children and other untrained persons Air compressors are dan gerous in the hands of untrained users Maintain
22. n its applications and limitations as well as the specific potential hazards related to this product Following this rule will reduce the risk of electric shock fire or serious injury Drain tanks of moisture after each day s use If unit will not be used for a while it is best to leave drain valve open until such time as it is to be used This will allow moisture to completely drain out and help prevent corrosion on the inside of tanks Risk of Fire or Explosion Do not spray flammable liquid in a confined area Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Keep compressors as far from the spraying area as possible at least 20 feet from the spraying area and all explosive vapors Risk of Bursting Do not adjust regulator to result in output pressure greater than marked maximum pressure of attachment Do not use at pressure greater than 150 psi If connected to a circuit protected by fuses use time delay fuses with this product To reduce the risk of electric shock do not expose to rain Store indoors Inspect tanks yearly for rust pin holes or other imperfections that could cause it to become unsafe Never weld or drill holes in the air tanks Make sure the hose is free of obstructions or snags Entangled or snarled hoses can cause loss of balance or footing and may become damaged Use the air compressor only for its intended use Do not alter or modify the unit
23. n of these symbols will allow you to operate the product better and safer SYMBOL NAME DESIGNATION EXPLANATION To reduce the risk of injury user must read and understand operator s manual before using this product Always wear eye protection with side shields marked to comply with ANSI Z87 1 Do not adjust regulator to result in output pressure greater than marked maximum pressure of attachment Do not use at pressure greater than 150 psi Do not spray flammable liquid in a confined area Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Keep compressors as far from the spray ing area as possible at least 15 feet from the spraying area and all explosive vapors Hazardous Voltage Disconnect from power source before servic ing Compressor must be grounded To reduce the risk of injury or damage avoid contact with any hot surface Air obtained directly from the air compressor should never be used to supply air for human consumption 6 English SYMBOLS Some of the following symbols may be used on this product Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the product better and safer SYMBOL NAME DESIGNATION EXPLANATION Alternating Current Type of current Class Il Construction Double insulated construction CALIFORNIA PROPOSITION 65 A WARNING This product and some dust created by powe
24. ntended for lights cannot properly carry an air compressor motor and wire that is heavy enough for a short distance may be insufficient for a greater distance Before using this product verify your receptacle is wired appropriately for air compressor use and the length and gauge of any extension cord used is sufficient to carry the current of the air compressor APPLICATIONS Air compressors are utilized in a variety of air system applications Match hoses connectors air tools and accessories to the capabilities of the air compressor You may use this product for the purposes listed below E Operating some air powered tools E Operating air accessories such as air nozzles and tire inflators mended by the manufacturer of this product The use of attachments or accessories not recommended can result in serious personal injury WARNING This equipment incorporates parts such as snap switch es receptacles and the like that tend to produce arcs or sparks and therefore when located in a garage it should be in a room or enclosure provided for the purpose or should be 18 in or more above the floor 10 English OPERATION CONNECTING DISCONNECTING AIR HOSE See Figure 2 page 16 WARNING Never exceed the air tool s pressure rating as recom mended by the manufacturer When using this air com pressor as an inflation device always follow the maximum inflation guidelines stated by the manufacturer o
25. ocal regulations E f drain valve is clogged release all air pressure remove and clean valve then reinstall A WARNING Unplug the air compressor and release all air from the tank before servicing Failure to depressurize tank before attempting to remove valve can cause serious personal injury E Rotate drain valve clockwise until tightly closed A WARNING RISK OF BURSTING All compressed air tanks have a limited lifespan The lifespan can be affected by a num ber of factors including operating conditions of the air compressor proper maintenance of the tank and unau thorized repairs and modifications Since deterioration of the tank can occur internally with no outward signs the air tank s on this compressor MUST be removed from service by the end of the year shown on the data label Use of the air compressor after this date increases the risk of an air tank rupture which could result in serious personal injury CHECKING THE SAFETY VALVE See Figure 5 page 17 DANGER Do not attempt to tamper with the safety valve Anything loosened from this device could fly up and hit you Fail ure to heed this warning could result in death or serious personal injury The safety valve will automatically release air if the air tank pressure exceeds the preset maximum The valve should be checked before each day of use by pulling the ring by hand E Turn the air compressor on and allow the tank to fill The c
26. ompressor will shut off when the pressure reaches the preset maximum E Turn the air compressor off E Pull the ring on the safety valve to release air for three to five seconds to allow pressurized air to escape Release the ring The safety release valve must reset and hold pressure before all compressed air is exhausted from the tank pressure vessel E Any continued loss of air after performing the above steps indicates a problem with the safety valve Discontinue use and seek service before continued use of the air compressor A WARNING If air leaks after the ring has been released or if the valve is stuck and cannot be actuated by the ring do not use the air compressor until the safety valve has been replaced Use of the air compressor in this condition could result in serious personal injury 12 English OPERATION WARNING When servicing use only identical replacement parts Use of any other parts may create a hazard or cause product damage A WARNING Always wear eye protection with side shields marked to comply with ANSI 787 1 Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury A WARNING Always release all pressure disconnect from power sup ply and allow unit to cool to the touch before cleaning or making repairs on the air compressor GENERAL MAINTENANCE Avoid using solvents when cleaning plastic parts Most plastics are susce
27. on the air compressor will automatically turn back on when the designated tank air pressure drops below the preset pressure limit It will also shut off again when the desired pressure is reached A WARNING Never exceed the air tool s pressure rating as recom mended by the manufacturer When using this air com pressor as an inflation device always follow the maximum inflation guidelines stated by the manufacturer of the item being inflated A WARNING Always ensure the switch is in the OFF O position and the regulator pressure gauge reads zero before changing air tools or disconnecting the hose from the air outlet Failure to do so could result in possible serious personal injury USING THE AIR COMPRESSOR See Figure 4 page 17 A WARNING Risk of bursting Do not adjust pressure regulator knob to result in output pressure greater than marked maximum pressure of attachment and or the item being inflated Never use at pressure greater than 150 psi Fail ure to heed this warning could result in possible serious personal injury WARNING Air powered tools may require more air consumption than this air compressor is capable of providing Check the tool manual to avoid damage to the tool or risk of personal injury E Attach air hose following the instructions in Connecting Disconnecting Air Hose Not Provided E Set the amount of air pressure desired using the pressure regulator knob Pull the knob
28. ould result in serious personal injury WARNING Do not attempt to modify this product or create acces sories or attachments not recommended for use with this product Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury If any parts are damaged or missing please call 1 800 525 2579 for assistance OPERATION DANGER Do not disassemble check valve tank drain valve or safety valve with air in tank bleed tanks Failure to depressurize tank could result in explosion and or seri ous personal injury WARNING Do not allow familiarity with products to make you care less Remember that a careless fraction of a second is sufficient to inflict severe injury A WARNING Always wear eye protection with side shields marked to comply with ANSI 787 1 Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury WARNING Do not use any attachments or accessories not recom WARNING Do not attach any tools to the open end of the hose until start up has been completed NOTICE Do not use in an environment that is dusty or otherwise contaminated Using the air compressor in this type of environment may cause damage to the unit NOTICE The wiring to a receptacle and the length of any extension cords being used play an important role in the operation of this product Wiring i
29. ptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt dust oil grease etc A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts Chemicals can damage weaken or destroy plastlc which may result in serious personal injury CLEANING THE AIR FILTER See Figure 7 page 17 E Loosen the four screws securing the cover to the unit Lift the cover off and set aside E Loosen the screw securing the air filter housing to the motor until the housing can be removed E Remove the screw and the back from the air filter housing and set aside E Remove the foam filter from the air filter housing Wash with warm soapy water and rinse clean Set aside and allow to dry completely E Reinstall the air filter then replace the back on the housing NOTE Do not run the motor without the air filter installed Doing so will cause premature wear to the motor E Replace air filter housing on motor and reinstall screw Tighten securely E Replace the cover of the unit Reinstall screws and tighten securely REPLACING GAUGES QUICK CONNECT COUPLERS OR SAFETY VALVE See Figure 8 page 17 E Pull the pressure regulator knob straight up and remove m Remove four screws securing the console cover Remove cover and set aside E Using an adjustable wrench remove the item s to b
30. r replace a damaged or worn cord immediately This product is for use on a nominal 120 V circuit and has a grounding plug similar to the plug illustrated in figure 1 page 16 Only connect the product to an outlet having the same configuration as the plug Do not use an adaptor with this product 8 English GLOSSARY OF TERMS Air Filter Porous element contained within a metal or plastic housing attached to the compressor cylinder head which removes impurities from the intake air of the compressor Air Tank Cylindrical component which contains the compressed air Check Valve Device that prevents compressed air from flowing back from the air tank to the compressor pump Cut In Pressure The low pressure at which the motor will automatically restart Cut Off Pressure The high pressure at which the motor will automatically shut off Electric Motor Device which provides the rotational force necessary to operate the compressor pump NPT National Pipe Thread A seal thread tape must be used to provide a leak free seal on pipe threaded connections On Off Switch Control which turns the air compressor on or off The pressure switch will not automatically start and controlthe compressor unless the manual On Off Switch is in the ON 1 position Overload Switch Integral to Switch Automatically shuts off the compressor if the temperature of the electric motor exceeds a predetermined limit Pressure Regulator Knob Reg
31. r sanding sawing grinding drilling and other construction activities may contain chemicals including lead known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from exposure to these chemicals varies depending on how often you do this type of work To reduce your exposure work in a well ventilated area and with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles 7 English ELECTRICAL EXTENSION CORDS Use only 3 wire extension cords that have 3 prong ground ing plugs and 3 pole receptacles that accept the product s plug When using a power tool at a considerable distance from the power source use an extension cord heavy enough to carry the current that the tool will draw An undersized extension cord will cause a drop in line voltage resulting in a loss of power and causing the motor to overheat Use the chart provided below to determine the minimum wire size required in an extension cord Only round jacketed cords listed by Underwriter s Laboratories UL should be used Ampere rating on product data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 120 12 1 16 0 Cord Length Wire Size A W
32. tage For voltage the wiring in a shop is as important as the motor s horsepower rating A line intended only for lights cannot properly carry an air compressor motor Wire that is heavy enough for a short distance will be too light for a greater distance A line that can support one power tool may not be able to support two or three tools GROUNDING INSTRUCTIONS This product must be grounded In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This product is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician WARNING Improper installation of the grounding plug is liable to re sult in a risk of electric shock When repair or replacement of the cord is required do not connect the grounding wire to either flat blade terminal The wire with insulation hav ing an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Repair o
33. ulates the outgoing pressure from the air outlet to the tool It is possible to increase or decrease the pressure at the outlet by adjusting this control knob Pressure Switch Automatically controls the on off cycling of the compressor It stops the compressor when the cut off pressure in the tank is reached and starts the compressor when the air pressure drops below the cut in pressure PSI Pounds Per Square Inch Measurement of the pressure exerted by the force of the air The actual psi is measured by a pressure gauge on the compressor Pump Produces the compressed air with a reciprocating piston contained within the cylinder Regulator Pressure Gauge Displays the current line pressure Line pressure is adjusted by rotating the pressure regulator knob Safety Valve Prevents air pressure in the air tank from rising over a predetermined limit SCFM Standard Cubic Feet Per Minute or CFM Cubic Feet Per Minute A unit of measure of air delivery Tank Pressure Gauge Indicates the pressure in the air tank FEATURES PRODUCT SPECIFICATIONS Air Tank Capacity crias para AIF POSS UNC aiii alado O AT A E A 2 6 SCFM Q 90 psi O 2 in diameter O A 120 V AC only 60 Hz 11 Amps 9 English ASSEMBLY WARNING Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged Use of a product that is not properly and completely assembled or with damaged or missing parts c
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