Professional Woodworker 7381 Use and Care Manual
Contents
1. spindle is constructed for milling cutters with a shaft diameter of 8 mm Itis possible to use both Chucks to Insert various tools with a shaft diameter of 8 or 6 into the spindle This applies for shaft support The other cutting side of the too too mayhave larger diameter When changing the chucks please use the following STEPS 1 Loosen the locking lever extend the wood router to the maximum point 2 Place the wood router on even and non slip surface 3 Select the milling cutter suitable for your specific application as well as the matching chuck 4 Push the locking knob and remove the clamping nut 5 Insert the respective chuck into the spindle and slightly push against the spring toward the spindle Hold the chuck in this position ge hay at Up operation please be sure 6 Use your other hand to Stoessories attachments etc atthe voltage of our power retightan the clamping nuton network complies withthe the spindle tread Now insertthe shaftof the milling cutter into the Chuck by at least20 mm Push the locking knob and securely tighten the chuck using aflatwrench Note The 5 16 chuck is preinstalled in the spindle upon delivery All enclosed milling cutters have a shaft diameter of 5 16 The clear plastic casing of the dust extraction mechanism maybe removed ifit obstructs access when changing the2. 2 42 Fixed 4 7 M490 Screw 4 43 _ 4 6 Screw 4 0 pe 4 44 Collect Nut 1 L zJ L 45 Spring 1 70 Priest eave jee 11 fide Cover Eeit p z 13 wien 1 p Board He seca Gude Sleeve 1 16 Housing 1 7 17 Gauge fuser 77 20 z panam z poms 1 fapio Gore 1 22 Gauge Nob 1 227 2 Gauge Pole Adjuder 0 24 48 Scrow 1 1 25 00n Bearing Piaras 80 126 003 Bearing 7 61 S12 Screw 2 27_ Wind top Ring 52 6 Spring Gadet 2 28_ 4 12 Screw 1 53 2 20__LLock Tight Handie 1 64 Pole 2 30 Screw 1 65 a a fw Sang s6 onae Pasie Boar z a2 fende 2 e7 fuae z Being z 73 as Ean 1 a5 Head Gover 1 70 Oval Collect Cover T 36 rnor Screw Thread Fange T 71 5x20 Screw z TeedbackGnatitols com 4 800 348 5004
3. movable parts and cause injury G ifthe power tool is equipped with a vacuum or dust catcher please be sure that such acoessoryis installed and used properly Using a dust extraction system can reduce a the risks caused by dust Teedbacktinatitols com 1 300 348 5004 4 Handling and Care of the Power Tool Do not overload the power tool Use the recommended power tool for the work to be performed Do not use a power tool with a damaged main power switch Apower tool that cannot be controlled using the main power switch is dangerous and must be repaired Disconnect the power plug rom the power outlet andior remove the battery pack prior to adjusting the settings ofthe tool changing accessories or putting the tool away These fety measures will prevent accidental startup of the power tool D Store power tools that are notin use outofthe reach of children Persons not familiar with the tool or persons that did not read these instructions should not use the tool Power tools are dangerous ifthey are operated by inexperienced persons E Carefully maintain your power tool Please check for jammed or faulty parts Parts thatare broken or damaged affect the performance of the tool Please have damaged parts repaired prior to usin insufficiently maintained power tools cause many accidents F Aways keep your milling cutters sharp and clean Carefully maintained cutting tools wit
4. mm Do notinsert any tools with a tool head larger than 13 mm when using the template teedbacktinatitools com 4 1 300 348 5004 Parallel stop The parallel stop is used groove is to run parallel to the edge of a work piece Attach the parallel stop to the guide bars Push the guide bars into the openings on the side ofthe sole plate and adjust the desired distance between parallel stop and milling cutter Use mounting screws to lock the guide bars to the sole plate abl ty Centering tip The centering tip is used to cut circular contours Remove the parallel stop Clamp the centering tip on a guide bar by tightening the wing nut Push the guide bar into one of the openings on the side of the sole plate and adjust desired radius between centering tip and milling cutter Lock the guide bar to the sole plate using the mounting Screws Work instructions WARNING The following basic safety measures must be taken when using this router in order to prevent electric shock fire and personal injuries Use safety goggles Use a dust mask Wear hearing protection Ensure that the work piece is properly secured and cannot be propelled away Use a clamping device Do notuse milling cuters of a low quality or damaged milling cutters Use only milling cutters with a shaft diameter of 6 or 8 mm that are suitable for the rotational speed of the wood router Use only sharp m
5. Connect the power plug to a properly installed power outlet WARNING ifthe power plug or power cord is damaged it must be repaired or replaced to prevent injury Switch Push switch The wood router will be switched on for as long as the On Off switch is pressed The On Off switch has locking mechanism Switch off Release switch Adjusting the rotational speed The desired rotational speed can be adjusted between 16 000 and 32 000 rpm 1 by changing the position of the rotational speed control The suitable rotational speed depends on the diameter of the milling cutter and the material to be treated Maintenance cleaning Disconnect the power plug prior to performing any work on the tool Clean the device using a damp cloth and some liquid soap Never use cleaning agents or solvents since these could damage the device s plastic parts Keep ventilation slots free of debris Keep plunger guides clean and use a to lubricate eedbacktinatitools com 1 300 348 5004 Limited Manufacturer Warranty North American Too Industries makes every effort to ensure that this product meets high quality and durability standards NAT warrants to the original retail consumer a 1 year limited Warranty from the date the product was purchased at retail and each product is free from defects in materials Warranty does not apply to defects due directly or indirectly to misus
6. Please carefully read and save these instructions before attempting to assemble maintain install or operate this product Observe all safety information to protect yourself and others Failure to observe the instructions may result in property damage andor personal injury Please keep instructions for future reference Important Operating Instruction PLUNGE CUT ROUTER Model 7381 CALIFORNIA PROPOSITIONSS Overview Safety Information WARNING You can create dust when you cut sand drill or grind Attention Please read all materials such as wood paint 2 safety Information Non metal concrete cement or compliance with the other masonry This dust often following safety information contains chemicals known to cause electric shock cause cancer birth defects or fire and or serious Injuries other reproductive harm Wear The term power tool used protective gear in ali following safety WARNING This product or its power cord may contain from a power network chemicals including ead power tools with power known to the Stato of California asa to cause cancer and birth power tools power tools dofects or othar reproductive without power cord harm Wash hands after The wood router maybe used Retain al safe handi mg cut wood and wood tike information and instructions material for future use Technical specifications B This device is not intended Metal and plastic can
7. chucks or the tool Please remove both clamping screws located on the bottom of the sole plate When changing tools with the same shaft diameter the clamping nut must be loosened only slighty The tools may then replaced without completely removing the clamping screw Handles Screw both handles Into the threaded holes located on the sides of the wood router see following diagrams Preparation Inserting the Chucks changing tools The wood router or its tool spindle is constructed for milling cutters with shaft diameter of 8 mm tis possible to use both chucks to insert various tools with a shaft diameter of 8 or 6 mm into the spindle This applies for shaft support The other cutting side of the tool too head may hawe a larger diameter When changing the chucks please proceed as follows WARNING Miling cutters have sharp edges Do not injure yoursein Insert only tools that are suitable forthe maximum rotational speed of the wood router please see data plate and technical specifications Insertonly tools with a 1 4 diameter into the 1 4 chuck VClean the chuck clamping ut and tool shaft prior to inserting the tool Prior to start up operation inspect the secure hold and free rotation of the milling cutter Connecting a vacuum cleaner In order to optimize dust extraction from the work piece it is possible to attach the wood router to com
8. e abuse negligence or accidents repairs or alterations lack of maintenance NAT shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising the use of our products To receive service under warranty the original manufacturer part must be retumed for examination by an authorized service center Shipping and handling charges may apply defect is found NAT will either repair or replace the product at its discretion DO NOT RETURN TO STORE For Customer Service Email feedback natitools com or Call 1 800 348 5004 Teodbacktinatitols com 1 300 348 5004 Plunge Cut Router Model 7381 For customer sevice cat 1 800 348 5004 or emai feedback natitoals com 8907381 04710 1 Parts List Call 1 800 348 5004 for assistance or replacement parts Pease provide the following information Adress any correspondence to Model number North American Too Industries Part description and number as shown in parts ist shaba Soil number it any uring IN 48750 aes 2 7 2 Cover Ot Body Housng 1 1 3 Rubber Cushion 2 39 1 A Speed Complete 1 40 1 5 farson Breet z 7 1 Brush Holder Sets
9. electric shock 3 General Safety Information for Power Tools Personal Safety A Please pay attention and watch what you are doing Use common sense while working with a power tool Never operate the power tool if you are tired or under the influence of drugs alcohol or medication A short moment of distraction while using the tool can lead to B Wear personal protective gear and always wear safety goggles Wearing safety gear breath mask non slip safety shoes helmet or hearing protection depending on the ype of tool and utilization will decrease the risk of injuries C Ensure that the power tool is Switched off prior to connecting itto the power supply and or the battery or prior to picking It up or carrying itto avoid accidental start up ofthe tool Carrying the too with your finger on the switch or connecting itto the power network while itis switched on could cause injuri D Remove keys and tools used for adjusting the power tool before switching the power tool on A setting tool or key located in a moving part can cause personal injuries E Avoid abnormal body position Ensure a sturdy position and maintain your balance atali imes This will help maintain control ofthe tool in unexpected situations F Wear suitable work clothes Never wear loose clothing or jewelry Keep hair clothing and gloves away from rotating parts Loose clothing jewelry or long hair can be caught up by
10. h sharp edges do not block as easilyand are easier to control instructions Consider the work conditions and the work to be performed The use of power tools for anyapplication other than the one the tool was for could resultin hazardous situations 5 General Safety Information for Power Tools Service Please have your tool repaired bya qualified professional using original replacement parts This will ensure the proper level of safety of your power tool This kit includes 17mm flatwrench Parallel stop with 2 guide bars to include 2 mounting screws MS and 2 washers Dust extraction mechanism to include 2 mounting screws 5 preinstalled Template guide Chuck 0 5 16 preinstalled Chuck 0114 Centering tp with wing nut and bar support Wooden box with 12 cuting bits 2 Handles 1 Set replacement carbon brushes 2 Nuts to install template guide without dust extraction system Safe operation ofthis tool is possible onlyif you read the operating instructions as well as all safetyinformation and comply with all instructions contained therein Prior to start voltage listed on the data plate and that the device is equipped with the correct power plug WARNING Installation rebuilding and maintenance work can be performed only after the tool has been disconnected from the power outlet Inserting the Chucks Changing tools The wood router or its tool
11. illing cutters Use onlymilling cutters that are suitable for treating wood or wood like material Ensure that all foreign objects removed from the work piece in order to prevent damage to the cutting edge of the tool Let the wood router reach the desired rotational speed before you start cutting Do not attempt to start up the wood router ifthe cutting edge contacts the work plece Avoid cutting with excessive feed rate Even feed rate reduces risk of accidents and increases the senice life of the router To prevent rattle marks and to achieve optimum cutting results the work piece should be cut counter clockwise in case of outer routing and clockwise for inner routing Use several passes when removing a lot of material or when using milling cutter with a large diameter Shut the device down immediately fit generates unusual noise or excessive Vibrations Put the wood router away after use onlyifthe bithas stopped rotating Disconnect power plug from power outlet prior to performing work on the device while taking breaks when the device is not in use the milling cutter to come to a complete stop prior to removing clogged or cut material or the bit WARNING This wood router maybe only used only for handling wood or wood like material Depth stop Adjust the cutting depth by loosening the locking lever push on the handles of the wood router unti
12. l the desired depth has been reached and ratinhtan the Inokina lavar The adjustable depth stop allows you to setthree depth stop positions This will allow you to reuse the precise cutting depth that has been used before Loosen the locking lever and the knob until the desired depth stop has been positioned undemeath the stop for the depth adjustment Ensure that tis locked in this position Note Tne three depth settings of the adjustable depth stop mustbe readjusted each time the tool is changed teedbacktinatitools com 5 1 300 348 5004 since each tool is ofa different length and will be inserted different WARNING Ater use set the wood router to ns inital position by loosening the locking lever The tool bits may not protrude from the sole plate without protection Special Measures Startup Operation Start up operation A Inspect the power tool power cord plug and accessories for damage B Do not operate the device if you notice visible damages Ensure that all required cutting or ancillary tools are installed correctly D Ensure that the device is Switched off Always set the On Off switch into the position when starting the device Prior to start up operation please be sure that the voltage of your power network complies with the voltage listed on the data plate and that the device is equipped with the correct power plug F
13. mon vacuum or special dust extraction system using the dust extraction mechanism The exterior diameter of the connection adapter is approx 39 mm the interior diameter is approx 34 mm Aways use dust extraction system in order to ensure a safe and clean working environment Template guide The round template guide made of metal senes to guide the router along the contours of a form or text template prepared by you The bushing of ihe template guide exterior diameter 18 mm must the template The contours of the template will be transferred to the work piece while cutting Install the template guide as follows A Place the wood router on an even and non slip surface B Insert the suitable tool please be particularly careful of the cutting edge of the tool Remove both clamping screws of the dust extraction mechanism located on the bottom of the sole plate D Apply the template guide with the bushing facing down Afixthe template guide by tightening both screws together with the dust extraction mechanism as shown in the diagram Note The template guide is designed exclusively for use with templates It must always be removed during regular milling applications Use the enclosed nuts 5 to install the template guide without dust extraction mechanism ifsuch should hinder the application WARNING The diameter ofthe opening in the template guide bushing is 15
14. not be tobe used by persons Rated power 7 8ANP processed with this device In including children lacking Voltage 120V handheld operation the wood experience or knowledge Frequency 60Hz router maybe used onlywith unless theyare supervised speed 16000 32000rpm milling cuters thatare pointed bya person responsible for ed switch down Diagonal and overhead their safetyor have received Chuck 1 4 8 5167 work is not recommended instructions on the use ofthe Max working depth Please ask your retail device Children must be spedialistwhen intending to supervised to ensure that Use this routerin combination theydo not play with this With a router table Other device applications are excluded For warranty purchases please keep your dated proof of purchase File or attach to the manual for safekeeping For customer service cat 1 800 348 5004 or ema feedbacknatiiools com 8807381 410 Store these operating instructions so that they are available to anyuser handling this device D When lending the device always also hand over this user manual to ensure safe operation Instruct inexperienced persons according to this user manual 1 Safety Information for Power Tools Work Space Safety A Keep your workspace uncluttered and well illuminated Clutter and work areas that are not illuminated could cause accidents Do not use power tools in potentially explosi
15. ve Surroundings e g If flammable fluids gases or dusts are present Power tools create sparks which could ignite the dust or g C Keep children and other persons away while working with the power tool You could Jose control of the device if distracted 2 General Safety Information for Power Tools Electrical Safety A The power plug of this device must match the power outlet not modify the power plug in anyway Never use an adaptor plug for grounded devices Unmodified power plugs and matching power outlets decrease the risk of grounded surfaces e g pipes heaters stoves and refrigerators Resting your body grounded items has the potential to increase the risk of electric shock Keep power tools away from rain or wetness Water entering into power tool increases the risk of electric shock D Use the cord only for its intended purpose Never use the cord to carryor hang up the tool Never pull on the cord to disconnect he power plug from the power outlet Keep the cord away from heat oil sharp edges or moving parts Damaged or knotted power cords increase the hazard of electric shock E When using power tool outdoors please be sure to use an extension cord suitable for outdoor use decreases the risk of electric shock F if operating power tool in a wet envronment cannot be avoided please use a ground fault circuit interrupter to reduces the risk of
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