Oliver Machinery 1013.001 Use and Care Manual
Contents
1. Document ES Ocuments B dell d Homegroup gt Hide Folders Here you can change the File name and save the file in a location of your choosing on your computer When you wish to actually carve the file simply copy the file from the location it was saved to the flash drive and insert itin the USB port of the intelliCarve 18 Getting Ready to Carve Powering Up the intelliCarve Ensure carving bit is secure in machine before proceeding 1 Insert the flash drive into the USB slot see picture A 2 Rotate emergency stop button clockwise to release see picture B 3 Turn rocker swith to on position see picture B Picture A Picture B 19 Setting Up To Carve cont Setting the work piece on the table The left fence with the ruler represents the Y axis Make sure that the Y dimension of your carving is within the minimum and maximum dimension on the ruler It is important for the work piece to be held securely in position on the work table Two hold downs are supplied with the machine to accomplish this First place the work piece against the fence D as shown in the picture below Slide the hold down A up to the work piece leaving approximately 1 16 1 8 between the base of the hold down and the work piece Lock the hold down into position with the wing nut B Finally turn the cap screw C clockwise until the work piece is held firmly in position Repea2. If using a single piece of material for one carving it may be advantageous to start in the center as this is an easy point to find on your material However if carving several objects on one piece of material it might make sense to start in one of the corners in order to nest the projects a Center b Upper Left c Upper Right d Lower Left e Lower Right Preview allows you to preview your project before saving Preview 17 Using i Picture cont 3 Converting a file Once your settings have been entered it is time to convert the image to a gee code file Click Convert to save the file in gee format A screen will pop up saying It will take a few minutes please Wait and in a few moments you will see a blue progress bar begin When finished the following screen will appear prompting you to save the file Mame Date modified Type a Libraries de Apps 23 3 2011 9 13 PM File folder 6 15 2011 10 35 AM File folder J ici ili Drivers 3 2011 1 54 PM File folder Ig Pees 3 intel 5 3 2011 10 35 PM File folder ES Videos iB mai 6 15 2011 11 21 AM File folder ai PerfLogs 7 13 2009 8 20 PM File folder de Program Files 7 29 2011 1 55 PM File folder m de Program Files 86 3 8 20112 55 PM File folder Users 56 15 2011 11 01 AM File folder la OS C Ji Windows 7 28 20111 55 PM File folder es Removable Disk DUE File name Gcode save as type GEE files GEE code files GEE
3. 1013 intelliCarve Owner s Manual Oliver Machinery M 1013 7 2011 Seattle WA Copyright 2003 info olivermachinery net www olivermachinery net Warranty Oliver makes every effort possible to assure that its equipment meets the highest possible standards of quality and durability All products sold by Oliver are warranted to the original customer to be free from defects for a period of 2 two years on all parts excluding electronics and motors which are warranted for 1 year Oliver s obligation under this warranty shall be exclusively limited to repairing or replacing at Oliver s option products which are determined by Oliver to be defective upon delivery F O B return freight paid by customer to Oliver and on inspection by Oliver This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents unauthorized repairs alterations lack of maintenance acts of nature or items that would normally be consumed or require replacement due to normal wear In no event shall Oliver be liable for death personal or property injury or damages arising from the use of its products Warning Read this manual thoroughly before operating the machine Oliver Machinery disclaims any liability for machines that have been altered or abused Oliver Machinery reserves the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem
4. not help 32 Troubleshooting cont A Situation Power is on but the unit does not function Solution Press the Emergency Stop and turn it clockwise in order to release it Power switch EMERGENCY STOP B Situation Power turned on but display screen blanks out Solution 1 Turn off the power and unplug the USB Restart the power then plug in the USB into the port Solution 42 Display screen is capable of presenting 48 files Keep your files within 48 or reduce root folders on the USB a epee Sua i e Bt Susa ponpa Canea z 4 4 B o pritet I a anny ut Bs 4 pi ean Display Screen blank 33 C Display screen shows Welcome Enter to Continue After pressing Enter the axes return home improperly Z Limit Switch X Limit Switch Y Limit Switch Situation 1 Z axis does not return to home point Solution O Make Z axis return home by touching Z limit switch roller with a tool Then restart the machine e Ensure the motor functions and coupling shaft rotates e Go to Manual Jog Mode and press Z and Z to move Z axis Limit switch roller Coupling shaft 34 Tm oye Seir es vis or OFF Situation 2 X or Y axis does not return to home point solution e Before checking X Y axis ensure C situation 1 is fully inspected e Make the spindle return home by touching X limit switch with a tool Then restart the machine Go to Manual Jo
5. 2 If home point was set in last engraving Old origin will prompt up Ic 539 fic da e H im ce Motor OFF igin al Joa Mode rg LPs La Mode ndle Motor OFF a Step 4 Press and proceed as usual 25 Advanced Operations cont Positioning by coordinate input User can move spindle to certain position by coordinate input Step 1 Select Position and press Step 5 Press up or down key to input coordinate Select file 2Pro ition reading for this example X axis reading is L ant 1 EIE E t 1 COPI 1 03 6 E Lor Step 2 Select coordinate mode and press E lag Mode rolrmate moda Te le Motor Off ORG Step 3 Select X and press Step 7 Select Move and Set ORG d Emma A Al mL TAY Lt LA Pra LH Zulu 31107 pat MAS ld Mirae pta dmm e and Set URb Step 4 Cursor turns to block flash for adjustment status Step 8 Press Enter to move spindle to 103 6 0 0 26 Advanced Operations cont Turn on off spindle in manual jog mode The default setting is Spindle Motor Off Example Turn Spindle Motor On Step 1 Select Position and press file LOFT r rs int i9urstion L OTI Step 2 Select Spindle Motor Off then press Cursor turns to block flash for adjustment status fui Mode rainate mode jle Motor Off Step 3 Press up or down key to change status for this example press down key to turn on spindle motor
6. No 381044 000 e Material Carbide e Flute 2 e Flute length 1 Cut depth Max 1 e Shank diameter 14 e Overall length 2 36 e Cutting edge radius 0 8mm e Various types of woods e Recommended max depth of cut per cycle 2 for Pine 3 8 for Oak 13 Cutting Tools cont End Mill Bit BA 1 702 44 76 0 5 2 i S wy T Sa c 0 oS 60 20 5 at 1 oo 2 458 3 17 12 6 35s 60L 3 M8 15015 K20 K40 Tool model No 381020 000 e Material Carbide e Flute 2 e Flute length 0 47 Cut depth Max 0 45 e Shank diameter 14 e End mill diameter 3 175mm e Overall length 2 36 e Various types of woods e Max depth of cut per cycle 1 8 for Pine 1 8 for Oak 14 Installing i Picture Software Recommended Operating System Windows XP Vista or 7 When you purchase the intelliCarve it comes with i Picture software i Picture converts your image files gif png bmp amp jpg to a gee file in order for intelliCarve to perform To begin using i Picture software it first must be loaded into your personal computer Locate the thumb drive from the toolbox and insert it into the USB port of your personal computer Locate the executable file labeled i Picture v1 2 exe and click to begin installation Follow the prompts to complete the installation Using i Picture 1 Opening a File Start i Picture Under the File tab click Open Image File to upload your image file Al
7. and dry area 24 Avoid extremely high temperatures Table of Contents Page Number Wald antocianos con 2 A A O Edo LUPO Ndeet 3 Table Of COMtents stat Nem 4 OO Wii arto diosa 5 SPeciHcaloOn Sd dicci n 7 8 Unpacking Your mteliCarve ui da 9 Standard PACKAGING nd e coi 9 Getting to Know Your intelliCarve ooccooocccocccococcnnonccconcnconncononcnonncnnonnrnnoncnnonnnnnnnnnnnnnnnss 10 11 TNE GOMPOMEMS a ds 10 PR CA LS OY SUC BENNETT DONOR EHMNC ROLE UREO HERUM 11 Install THE Cuming mem 12 Cutting TOONS een E 13 14 qoe Bree 13 Ena MI Diarra D 14 Installing I Pict re SOMW Al Ce a ini ai 15 USO PICO m 15 18 Getting Ready To Carve ueber e p oed ob haod edi ua on rd Cu usto D Lee ous 19 23 meris gemelos m M 19 Setting the Work Piece On The Table ooccccoccncccccccoccnocncononcononacononcnnnnnnnonncnonnnnnnnnnnonannnnonenss 20 Using The Control Pal 21 23 e A M ON 24 Advanced Operations asirio 25 28 CAD CAM SOW ale eat 25 A m T 25 POSITIONING By COM rta atrio lr ce cd 26 Turn Spindle On Off In Manual Jog Mode ccooccccoccnccccnccnconcnccncnncnonnnnononcnnoncnconnnononcnnoncnonnons 27 Changing Units from Metric to Imperial sees 28 TEOUDIESACO INT REDE 29 38 Overview Software i Picture is free software for the intelliCarve series that can automatically output NC cod
8. for further assistance if the problem persists 38
9. hits limit switch or its wire is disconnected Solution Turn off the power and restart the machine Then the axes should function 37 Error 12 Spindle motor overheat Causes Spindle motor shuts down automatically when overheating Solution Turn off the power Then restart the power after 5 minutes Error 13 Spindle motor abnormality Causes Spindle motor shuts down automatically when disturbances from other sources occurred Solution Ensure power supply is earth grounded Avoid sharing same loop with other equipments Error 21 signal abnormality Causes Wire disconnection between HMI Human Machine Interface refer to the screen and buttons and PCB Printed Circuit Board Solution Turn off the power and ensure wires are well connected among PCB HMI and LCD Restart the machine and it should function Error 23 Unable to retrieve data from USB Causes Misconnected USB or defective USB Solution Unplug the USB and restart the machine Re plug in the USB Or replace the USB Error 24 PCB abnormality Causes HMI cannot detect PCB connection Solution Turn off the power and ensure wires are well connected among PCB HMI and LCD Restart the machine and it should function Error 26 HMI abnormality Causes PCB cannot detect HMI connection Solution Turn off the power and ensure wires are well connected among PCB HMI and LCD Restart the machine and it should function Please contact your local dealer or distributor
10. necessary for any reason whatsoever For More Information Oliver Machinery is always adding new Industrial Woodworking products to the line For complete up to date product information check with your local Oliver Machinery distributor or visit www olivermachinery net WARNING Read this manual completely and observe all warning labels on the machine Oliver Machinery has made every attempt to provide a safe reliable easy to use piece of machinery Safety however is ultimately the responsibility of the individual machine operator As with any piece of machinery the operator must exercise caution patience and common sense to safely run the machine Before operating this product become familiar with the safety rules in the following sections This machine is designed for acrylic and wood carving only This unit cannot be modified and used for any application other than for which it is designed Any modification may result in a serious injury and will void all warranties Please read and understand all warnings and operating instructions Basic safety precautions should be followed to avoid the risk of personal injury when operating the machine 1 Do not block the Emergency Stop Button 2 To reduce the risk of electric shock do not operate the machine with wet hands 3 Do not wear gloves when operating the machine 4 Before turning the power on make sure the surroundings are clear of obstacles 5 When you turn the pow
11. origin position chosen in i Picture In this example we will use the center position as the origin point Again make sure that the Y dimension of your carving is between the minimum and maximum of the ruler on the fence Use the X Y and Z plus and minus keys to move the spindle to the center of your work piece Note that for the Z axis move the spindle so that the tip of the cutting tool just touches the work piece surface Press to continue 8 Once the spindle is in position move the cursor using the arrow buttons on the keypad to Enter to set ORG as shown Press evre I to set the carving origin point and again to continue 22 Using the control panel cont 9 The screen will now show the X Y Z origin points confirmation set to zero LES U uz If you wish to see the spindle travel around the outside border of your carving move the cursor to Border and press lewrer 1 This is helpful if there is concern of the spindle bumping into something If you wish to continue move the cursor to Process and press 12 The following screen will appear asking you to choose the carving speed Note The lower the speed the higher quality the carving will be but the longer it will take Use the up or down arrows to choose Press ewrer I to begin carving 23 Tips 1 When working with thin materials or cutting through your work piece it becomes necessary to place your project on a sacrificial b
12. Caution watch safety issues when spindle motor is turned on fai Mode inate mode ile Motor On Step 4 Press Back key to leave adjustment status Step 5 Follow the same procedure to turn off spindle motor 27 Advanced Operations cont Imperial Metric Unit Change The iCarver default unit is Metric scale in mm unit can be switched to Imperial in inches Example Change Unit from Metric mm to Imperial inches Step 1 Default is metric unit display A Gmm Us A Amm Us B A Aram L i t ay t Ci m t Q E E Step 2 Select Configuration on main manual and press select File Hirs 11 Lory nif i suration rs 1 LI E a maz Step 3 Select Unit mm and press sania 1 T e Or MS C UF date Step 4 Press and cursor turns to block flash which means it is ready Base M Loge oren Update to edit Press the up or down key to change the setting from mm to inches 28 Step 5 Press Down key on keypad to change to Imperial unit Unit mm will change to Unit in niti irn As A POALE Step 6 Press Back key on keypad to restore cursor from block flash to Popo TO ORG Step 7 Press Back key on keypad to return to the main screen act File be cir ant 1 Suration lers10n The display now is in Imperial inches Unit change is completed The system will keep this setting after power off User can fol
13. ad protection Support images in bmp jpg gif png format Percentage display for carving time completion Auto parameters optimization Reliable BLDC brushless DC spindle motor Wood plastic engraving Dust impact free drive structure Light aluminum ght structure Specifications O teca o Wem Description Spee i e o E AO 32 Nas a 0 139 ges emma To 8 gexo 0 0 wo p 24 outer conical R1 82 0 8mm end mill D1 8 3 2mm 82 Cutdepih Ma 3 gende 0 000 0 934 ped poom 32 motor t50wDC brushless 4 XZ lead screw diameter mmQ63 42 XZrimaeta eUsWxor 49 Yes pak amp pnon EA 9t predominan 62 position accuracy o tmm 0 004 62 reposition accuraoy 01mm 0 004 RR Maxtorque 3kgemisbin step angle BA voltage Max B VPhee o Current Max 8APhae REN E 72 73 7a e CS IC or 94 96 jmetxe USB Specifications cont w pmesw amp weg OS E oz space wt ooon wa hen TT a d powerin AC tov ea 5o 6ohz 113 software Picture tor inteliCarve Unpacking Your intelliCarve Please unpack your intelliCarve with care If you discover the machine has been damaged please report the damage to the freight carrier Standard Packaging 1 2 Eh em ae Tool Box USB flash dri
14. ct Turn off the power switch in the rear of Select Enter to carve but the unit axes do not function Take apart the front cover where the axes locate Check if the motor Ensure terminal pin is wire is loose tight Secure the cover back to the place Then turn Contact your local dealer on the power switch or distributor if this does Select Enter to Unsecure the nut on Abnormal noise or vibration Ithe bit the bit 2 occurs while axes are Unload the ER 1 1 operating chuck Clean the bit chuck Use compressed air to and nut clean sawdust Contact your local dealer Reinstall the bit Mende pus or distributor if this does Then secure the nut not help 31 Troubleshooting During operation Item Problem 3 Bit breaks while carving The outcome does not match your computer file Blurriness on your workpiece Lines or curves on your workpiece Check up Solution Note The causes of Bit breaks 1 Cutting depth is To lock the bit push up overloaded 2 The Install a new bit the bit Then secure the hardness of the material is too high 3 Bit becomes dull Restart carving your Ensure you install the right size of the bit for your project Your workpiece is Use brush to clean the composite wood surface of your workpiece Contact your local dealer Check the software Clean the rails and lead or distributor if this does setting and the bit Screws
15. e from image files such as jpg png gif or bmp files Oliver Machinery will continue to review the software and will provide new releases when available at no charge to the original owner intelliCarve With the output NC code from i Picture the intelliCarve is a very unique engraving machine that allows the user to transfer digital images or photographs onto a material such as wood corian acrylic or plastic What makes the intelliCarve so unique 1 Easy intelliCarve users only need plug the USB into the intelliCarve then select a file for carving and push a few buttons to complete the carving Knowledge of CAD CAM software is not necessary 2 Light i Picture comes free with the intelliCarve and does not need a high level computer system to operate such as what is usually needed for CAD CAM software And Carver is only 62lbs 3 Versatile Easily make highly detailed lithophanes from digital photographs or carve 3D relief carvings from the included library of 3D gray scale images Technical Features Easy picture engraving by i Picture s intuitive picture to g code convertor File transferred to intelliCarve via USB flash drive Pause function during carving Repeatable origin Adjustable jog speed in manual mode Adjustable carving speed Metric Imperial system available Supports manual carving without program Maximum engraving area simulation Supports file category tree structure Spindle and stepper motors overlo
16. er on the axis return to the Home Point coordinates automatically 6 Avoid the risk of danger not play or run in the work area 7 Do not touch the spindle or cutting tools with bare hands before the machine is completely stopped 8 Pay attention to the warning labels Replace the warning labels if they become illegible or are missing 9 Always power off the machine when you finish your work 10 Please install and remove the bit as instructed 11 Ensure the power is off before installing a new cutting tool 12 Please install the software and the unit as instructed 13 To avoid the risk of danger make certain that the object you are carving is properly secured 14 Do not remove any debris that cover the axis while the unit is operating 15 Always ensure that the size of the workpiece is proper for intelliCarve 16 To ensure safety all maintenance should be made by a knowledgeable technician 17 To ensure safety be sure to properly ground any extension cord that is used 18 To ensure safety do not tamper with the safety cover limit switch or any other accessories 19 To avoid electrical shock do not touch transformers motors and control box when the power is on 20 Unplug the power before replacing any fuse Be sure to use the recommended fuse 21 Be sure to turn off the machine when the power source is unstable 22 Be sure to keep a record before changing any settings of the machine 23 Place the unit in a sturdy place
17. f this does shows munmmmmmmm Button and release it after function not help 10 seconds Then turn on the Start Button 29 Troubleshooting Operating the unit Front LEDs light red indicating USB is unable Ensure USB Flash drive Reinsert the drive into Front LEDs light on to be read Contact your local dealer or distributor if this does not help Control Panel does not Ensure the power is Contact your local dealer function turned on or distributor Restarted the unit but the Contact your local dealer Ensure Control Panel Control Panel still does not Connect the wire or distributor if this does wire is connected work not help LEDs light red indicating Choose Select File on the USB is unable to be read Ensure USB Flash drive Reinsert the drive into Control Panel and the Contact your local dealer Is inserted USB port E er front LEDs light red or distributor if this does not help Contact your local dealer Clean the lead screw amp The axes move or distributor if this does rail in which the axis Select Position on the awkwardly moves awkwardly not help Control Panel but the axes move improperly M Contact your local dealer e axes do no or distributor if this does function not help 30 Troubleshooting During operation Ensure axes make a small shift Time counts down shows on the display Turn off Emergency Button to stop carving the proje
18. g Mode and press X and X to move X axis Ensure the motor functions and coupling shaft rotates e Follow the said procedures to examine Y limit switch X axis step Motor D Situation File loaded and 3 axes operating but spindle motor does not function Solution Go to Configure M3 code and select M3 Code open Lin 1T 5 mm Hnit rm 3MS Codeiclose MS Co deiorpen Urdate Jedate M3 Code close Spindle Motor turned off M3 Code open Spindle Motor turned on 35 E Situation High pitch sounds from axes Solution Clean X amp Z screw rods and rails with thinner lighter lubricant that is equivalent to ISO 32 or lighter than SAE 20 Grease Y axis gear and rack with thicker heavy lubricants Clean up excessive oil from gear and rack with clean cloth DO NOT APPLY DRY CLEAN LUBRICAN X amp Z screw rods and rails Y gear and rack F Situation wood chips accumulate on the cutter Solution ensure wood fiber texture is paralleled to Y Axis When wood texture is paralleled to X Wood texture paralleled to X Axis axis Wood chips would accumulate on the cutter 36 Please place wood piece with its texture paralleled to Y Axis G Situation Burrs appear on your project Solution Replace the bit It might be dull or broken H Situation Burrs on the edge Solution Use brush to clean the surface burr I Error Codes Error 1 Limit switch Causes X Y or Z axis over travels and
19. low the same procedure to set metric unit to mm Troubleshooting Operating the unit a Ensure the power Turn the power switch to switch is turned on status Red light indicates Contact your local dealer b Ensure the power normal LED does not E o nM or distributor if this does switch LED lights Red come on indicating not help malfunction For your safety set the c Set off the Press the red button and button on when not in EMERGENCY STOP twurn it clockwise in order use Set the button off in Button to set it off order to carve The unit is not functioning The unit will set the 3 d Press the Start Go to e if this does not 1 after the power cord is axes to their home Button Green color Work plugged in coordinates automatically e Ensure the 3 axes are If not see X Y Z in their correct positions components Locate the axes to their Adjust X amp Y axes with T travel areas manually f The axes do not stay amp Hex wrench and or Use the tools that come in their travel areas rotate the screw on Z with the unit to adjust the axis lead screws The unit will set the 3 Contact your local dealer g Restart the Start Button axes to their home or distributor if this does coordinates automatically not help If the display shows mmm reset the The display shows signal Contact your local dealer Check the display EMERGENCY STOP E mE 2 but the unit does not or distributor i
20. lowable formats for pixel files are gif png bmp and jpg files To open a G code file click Open G Code under the File tab Allowable formats for G Code files are nc txt and dat files see Advanced Operation Section S j Picture File Help No Image Graphic here Preview valfythn 2 8101 msw unicode Welcome to i Picture 15 Using i Picture cont 2 Settings Preview Convert Picture Tool Type Unit mm or inch measurement Size of Project is the carving size that you wish to appear on your workpiece The boxes represent X Y Z width length depth of cut When you input a number in X Y will be set automatically according to the ratio of your image Similarly when you input a number in Y X will be set automatically The maximum allowable dimensions are X 13 330 2mm or Y 18 457 2mm and Z 3 76 2mm The intelliCarve will not operate with values greater than these Warning Make sure your work piece is thicker than the dimension you set for the Z axis otherwise machine damage will occur Use a sacrificial board if cutting through your work piece is required Invert light dark area is to invert concave and convex When a grayscale image is uploaded l Picture defines the darker area as the deeper depth of cut whereas the lighter area as the shallower depth of cut Invert will reverse this which is handy for working with lithophanes Scan step is the distance the Y axis
21. moves on every carving along the X axis The lower number the Scan step is the more detailed your image will be but the longer it will take to produce Default is 0 2 mm a QGVee 0 5 conical cutter Metric Cutting Edge Radius 0 5mm Type A1 Tool model no 380959 000 x 0 p GVee 0 8 conical cutter Metric Cutting Edge Radius 0 8mm Type A2 Tool Model no 380993 000 GVee 1 50 conical cutter English Cutting Edge Radius 1 50 Type A3 Tool Model No 381018 000 GVee 1 32 conical cutter English Cutting Edge Radius 1 32 Type A4 Tool Model No 381044 000 Endmill 3 2 end mill Metric System Flat diameter 3 2mm Type B1 Tool Model No 380961 000 Endmill D 1 8 end mill English Flat diameter 1 8 Type B2 Tool Model No 381020 000 Feed Depth per Cycle is the depth of cut Z axis per cycle The default is set to be 24mm but it is adjustable For example when Z is 10mm and Feed Depth per Cycle is 24mm the cutter will carve the workpiece in a single pass Conversely when Z is 10mm and Feed Depth per Cycle is 5mm the cutter will carve the workpiece twice 2 passes in order to meet Z depth per cycle 5mm two cycles 10mm 16 Settings cont XY Origin Position represents your picture and how it will be oriented on your work piece However this will ultimately be determined when you set the spindle to your preferred starting point on the work piece but this will be discussed later in section 7
22. oard to prevent damage to the machine Double sided tape such as white carpet tape is helpful to secure the pieces together 2 a When working with lithophanes keep in mind that your end product will be a mirror image of your photograph You may wish to reverse your photograph before uploading it to i Picture This can be done with photo editing software b It might be handy clicking the Invert box in i Picture This will reverse the depth of cut for the dark and light colors allowing for proper shading of your lithophane c Black and white photos or photos that have been converted to grayscale give better results 24 Advanced Operations CAD CAM software The 1013 intelliCarve will accept G code from aftermarket CAD CAM software programs such as V Carve Pro or ArtCam Check with your supplier for the post processor file required for your software to run the intelliCarve There may be some limits to the projects you can produce due to nature of the Y axis travel Possibly intricate work where fitting with another part is required may be a problem Oliver Machinery is not responsible for work done using after market CAD CAM software Origin repeat If you wish to run the same project again rather than manually jogging the spindle to the origin point it is possible to start from the previous origin point Step 1 After engraving complete select Position and press enter Co Pit 1 Sir at lon lers nr Step
23. t the procedure for the second hold down 20 Setting Up To Carve cont Using the control panel 1 When you first turn the machine on you will notice the control panel display will read on the keypad will automati cally start the spindle toward its home point X20 Y 0 Z 0 Pressing 2 After the spindle reaches its home point the display will read Horne Motion ta continue to continue Press 3 The next three screens will prompt you to check a Is the cutting tool is secure b Is the workpiece secure c Is the flash drive in the USB port Press after confirming each of these 21 4 The next screen to appear is the main operating screen as seen below Use the arrow button on the controller to set the cursor to Select file as shown ont 1 Surat Lor TS 1 OF to continue Press 5 Use the arrow buttons to scroll up or down to the desired file as indicated by the cursor this is the file you converted from i Picture and copied to the flash In this case the file is called GCODE GEE as shown drive Press to continue 6 Select Manual Jog Mode as show Narwal Jos Mode Beat Bldg nata mode spindle Motor UEF Press to continue Using the control panel cont 7 Once in Manual Jog Mode it is time to move the spindle to the Origin Point This is the point that corresponds with the selected XY
24. ve picture software 3D sample pictures Ya collet Collet nut Conical bit 0 8mm Radius OO a Oen End mill bit 3 2mm Diameter 4mm T wrench 5mm Hex wrench Double wrench 11 13mm Double wrench 14 17mm Getting to Know Your intelliCarve Fig 2 The Components see Fig 2 3 1 Spindle motor 2 Spindle lock 3 Table 4 Work piece hold downs 5 Lift handle right 6 LCD display and controller 10 Fig 3 7 Emergency stop 8 Power switch 9 USB port 10 Lift handle left The Axis System The axis movements are defined according to the operator s position facing the front spindle Z A Keypad Functions X spindle head moves right X spindle head moves left Z spindle head moves up Z spindle head moves down Y table moves toward operator SS SUL A Sec de Y table moves away from operator 11 Installing the Cutting Tool Press pin slightly Rotate spindle while pressing the pin in order to engage the lock Loosen the nut with an open end wrench turning clockwise Helease the bit To install a new bit place the collet into the nut Then put the bit into the nut and collet Screw the assembly onto the spindle Lock the bit with an open end wrench turning counterclockwise 12 Cutting Tools Conical Bit t 1 Mon 2 5583 1 6x25 4x6 35sx60Lx11 xR0 8 3 48 S065 K20 K40 Tool Model
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