Florida Pneumatic FP-727 Use and Care Manual
Contents
1. TABLE OF CONTENTS General Safety Information 00ceeeeeeeeeeee Air Compressor and Air Tool Safety Tool SpecificationS 0cccc ccc ee eee eee eeeeeeee Installation siseseid saa aa aa Ea cha aoe haan TOE aha Maintenance Lubrication 000eeeeeeeeeeeeee Operati Seeger EENDE EEE Service PantS iciccccs ranna a aa eas eee a Troubleshooting ss sisie die ered he a Sed were eee Walla 2eseceeteueises a a a eee es WARNING Risk of injury to persons Read and understand operation instructions Always become familiar with all the instructions and warnings before operating any pneumatic tool FP 727 3 8 in FP 727H 1 2 in High Torque Angle Nut Runner RATCHETS WARNING This product contains lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Safety Information A 7 2 e i 2g 7 2 7 2 e 7 2 7 2 7 2 be 7 2 FP Air Tools 2 3 GENERAL SAFETY RULES Multiple hazards Read and understand the safety instructions before installing operating repairing maintaining changing accessories on or working near the power tool Failure to do so can result in2. Risk of Bursting Do not adjust the regulator to result in output chemicals known to cause cancer birth defects or other pressure greater than the marked maximum pressure of this air reproductive harm Some examples of these chemicals are tool 2 E ihe h is f f ob tr cti Entangled Lead from lead based paint crystalline silica from bricks PETS TEE ME OS SITES Ol COSUUCUONS Or snags ntangled or and cement and other masonry products arsenic and snarled hoses can cause loss of balance or footing and may chromium from chemically treated lumber become damaged AN Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to 4 Do not operate this tool if it does not contain a legible warning these chemicals work in a well ventilated area and work label with approved safety equipment such as dust masks that are specifically designed to filter out microscopic particles 3 Never leave a tool unattended with the air hose attached 5 Do not continue to use a tool or hose that leaks air or does not function properly 6 Never direct a jet of compressed air toward people or animals 7 Protect your lungs Wear a face or dust mask if the operation is dusty Important Warnings Ratchets 1 Eye protection and hearing protection and safety gloves must always be worn when operating an impact wrench or impact i driver 2 When using heavy impact sockets or sockets on
3. fumes Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations 7 2 2 11 NOISE HAZARDS Unprotected exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus ring ing buzzing whistling or humming in the ears Risk assessment of these hazards and implementation of appropri ate controls of is essential Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ringing Use hearing protection as instructed by your employer or as required by occupational health and safety regulations Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in noise levels Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in noise 7 2 2 12 VIBRATION HAZARDS Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms Wear warm clothing when working in cold conditions and keep your hands warm and dry If you experience numbness tingling pain or whitening of the skin in your fingers or hands stop using the power tool and tell your employer You should also seek medical advice from a qualified occupational health professional Operate and maintain the power tool as recommended in these instructions
4. serious bodily injury Only qualified and trained operators should install adjust or use the power tool Do not modify this power tool Modifications may reduce the effec tiveness of safety measures and increase the risks to the operator Do not discard the safety instructions give them to the operator Do not use a tool if the tool has been damaged Warnings shall be given against the risk of explosion or fire due to the material being processed Warnings shall be given against the risk of cutting 2 4 PROJECTILE HAZARDS Failure of the work piece of accessories or even of the tool itself may generate high velocity projectiles Always wear impact resistant eye protection during operation of the tool The grade of protection required should be assessed for each use 2 5 ENTANGLEMENT HAZARDS Entanglement hazard choking scalping and or lacerations can occur if neck ware hair or gloves are not kept away from tool and acces sories 2 6 OPERATING HAZARDS Use of the tool may expose the operator s hands to hazards including crushing impacts cuts and abrasions and heat Wear suitable gloves to protect hands Operators and maintenance personnel must be physically able to handle the bulk weight and power of the tool Hold the tool correctly be ready to counteract normal or sudden movements have both hands available Maintain a balanced body position and secure footing Keep hands away from rotating or reciproca
5. the nut runner has the necessary air supply Recommended Air Line Set Up Part Description Air Tool Quick Plug Quick Coupler Air Hose In line Regulator In line Lubricator In line Filter Air Compressor Zi OoO n mMo o vn gt Maintenance Ensure the air line is shut off and drained of air before removing this tool for service or changing sockets This will prevent the tool from operating if the throttle is accidentally engaged LUBRICATION An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation aT Regularly check and fill the in line lubricator with air tool oil Avoid using excessive amounts of oil Adjust the in line lubricator by placing a sheet of paper next to the tool s exhaust ports and holding the throttle open approximately 30 seconds The lubricator is properly set when a light stain of oil collects on the paper If it is necessary to store the tool for an extended period of time overnight weekend etc generously lubricate the tool through the air inlet Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool Store the tool in a clean and dry environment Recommended lubricants Air tool oil or any other high grade turbine oil containing moisture absorbent rust inhibitors metal wetting agents and an EP ex
6. ET RETAINER 1 23 9681223 END PLATE 1 8 9681208 1 2 DR BEVEL GEAR FOR FP 727H 1 24 9681224 BLADE 6 15 90R7718 O RING 1 25 9B6000ZZ BALL BEARING 1 26 9B608ZZ BALL BEARING 1 The following parts are not supplied with the tool 27 9638047 GREASE FITTING 2 9ZJ681206 REMOVAL TOOL 9681206 RETAINING NUT 1 28 9681228 Tl MOTOR HOUSING 1 9ZJ681213 REMOVAL TOOL 9681213 BEARING 1 29 9681229 FP COMPOSITE GRIP 1 30 9681230 BK REVERSE RING 1 31 9681231 BK REVERSE RING 1 FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Service Parts Exploded View Drawing Troubleshooting Problem Possible Cause Solution The tool runs slowly or will not There is grit or gum in the tool Flush the tool with air tool oil or gum solvent operate The tool is out of oil Lubricate the tool according to the lubrication instructions in this manual The air pressure is low Adjust the regulator on the tool to the maximum setting Adjust the compressor regulator to the tool s maximum setting of 90 psi The air hose leaks Tighten and seal the hose fittings with pipe thread tape if leaks are found The air pressure drops Ensure the hose is the proper size Long hoses or tools using large volumes of air may require a hose with an I D of 1 2 or larger depending on the total length of the hose Do not use a multiple nu
7. impact wrenches with 3 4 drive anvils or larger a socket retaining ring and pin should be used to prevent the socket falling off and causing injury Accessory Hazards 3 Disconnect the assembly power tool for threaded fasteners from the energy supply before changing the inserted tool or accessory 4 Do not touch sockets or accessories during impacting as this increases the risk of cuts burns or vibration injuries 5 Use only sizes and types of accessories and consumables that are recommended by the assembly power tool for threaded fasteners manufacturer do not use other types or sizes of accessories and consumables Specifications Vibration Level m sec2 4 2 voise Level dBA 84 5 Max Free i Air Bolt Square Torque fells c Description Model No Speed Capacity Drive ft lb pias Se Inlet recites ip Cons RPM in in 90psi ds i NPT E Pres cfm 3 8 High Torque Angle Nut Runner FP 727 6 000 5 8 3 8 180 4 3 13 3 8 1 4 3 8 D 90 psi 5 1 2 High Torque Angle Nut Runner FP 727H 6 000 5 8 1 2 180 4 3 13 3 8 1 4 3 8 D 90 psi 5 FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Installation 1 Cleaning the air hose A 3 8 air hose is required with a maximum length of 25 ft Clean the air hose of accumulated dust and moisture before connecting it to the air supply NOTE If a longer air hose is required connect a 1 2 air A hose to the 3 8 air hose to ensure
8. l cables gas pipes etc that could cause a hazard if damaged by use of the tool 2 10 DUST AND FUME HAZARDS Dust from some work processes can cause cancer birth defects or other respiratory diseases Risk assessment of these hazards and implementation of appropriate controls is essential Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 If the pneumatic tool is used in a dust filled environment exhaust air can cause a dust hazard Dusts and fumes generated when using power tools can cause ill health for example cancer birth defects asthma and or der matitis risk assessment of these hazards and implementation of appropriate controls of is essential Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust Operate and maintain the power tool as recommended in these instructions to minimize dust or fume emissions Direct the exhaust so as to minimized disturbance of dust in a dust filled environment Where dusts or fumes are created the priority shall be to control them at the point of emission All integral features or accessories for the collection extraction or suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer s instructions Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in dust or
9. mber of hoses connected together with a quick connect fitting This causes additional pressure drops and reduces the tool power Directly connect the hoses together There is a worn rotor blade in the motor Replace the rotor blade There is a worn ball bearing in the motor Remove and inspect the bearing for rust dirt and grit Replace or clean and grease the bearing with bearing grease There is moisture blowing out There is water in the tank Drain the tank See the air compressor manual of the tool s exhaust for instructions Lubricate the tool and run it until water is not evident Lubricate the tool again and run for 1 2 seconds FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Limited Warranty Florida Pneumatic Manufacturing Corporation warrants its tools to be free from defects in materials and workmanship Tools thought to be defective should be returned to the factory or an authorized service center transportation charges prepaid for examination and consequent repair or replacement This warranty does not cover damage to tools arising from alteration abuse or use for other than their intended purpose and does not cover any repairs or replacement made by anyone other than Florida Pneumatic Manufacturing Corporation or its authorized repair stations The duration of the Warranty and any other Warranty including but not limited to any implied Warranty of
10. merchantability is expressly limited to two years beginning from the date of the delivery to the original user The obligation of Florida Pneumatic Manufacturing Corporation under any Warranty express or implied is limited solely to the repair or replacement at its factory or authorized repair station of any part which shall prove defective A gt AIR TOOLS Questions problems missing parts Call Customer Service 8 a m 5 p m EST Monday Friday 1 800 356 3392 FLORIDA PNEUMATIC COM Retain this manual for future use
11. oosen the bolt or fastener FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Service Parts Exploded View Drawing Ref Part Number Description Qty Ref Part Number Description Qty 1 9681201 TI ANGLE HOUSING 1 32 9681232 BK TRIGGER 1 2 9328830 3 SOCKET RETAINER 1 33 9SPP3032 SPRING PIN 1 3 9681203 HAMMER FRAME 1 34 90R4224 O RING 2 4 9328825 HAMMER 1 36 90R3002 O RING 2 5 9681205 HAMMER PIN 2 37 9681237 AIR INLET BUSHING 1 6 9681206 RETAINING NUT 1 38 9SB0003 1 STEEL BALL 2 7 9681207 WASHER 1 39 90R1202 O RING 1 8 9683808 3 8 DR BEVEL GEAR 1 40 9681240 TRIGGER PIN 1 9 9681209 PIONION GEAR 1 41 9328825S SPACER 1 10 9681210 BUSHING 1 42 9328835 VALVE SEAT 1 11 9681211 THRUST BEARING 1 43 9681243 SPRING 1 12 9681212 FLAT WASHER 1 44 9328804V VALVE STEM 1 13 9681213 BEARING 1 45 9681245 BK EXHAUST DEFLECTOR 1 14 9681250 ANVIL BUSHING 1 46 9CAP1025 N SCREW 4 15 9328829 3 O RING 1 47 9SPP0208 SPRING PIN 1 16 9681216 1 UPPER SHAFT 1 48 9611239 SPRING 2 17 9681217 GASKET 1 49 9681249 STEEL SHIELD 1 18 9308013 SPRING PIN 2 48 9611239 SPRING 2 19 9681219 REVERSE VALVE 1 49 9681249 STEEL SHIELD 1 20 9681220 CYLINDER 1 21 9681221 FRONT END PLATE 1 The following parts for FP 727H only 22 9681222 ROTOR 1 2 9328830 4 SOCK
12. tion accessories spindles or other moving parts Release the start and stop device in the case of an interruption of the energy supply Use only lubricants recommended by the manufacturer 2 7 REPETITIVE MOTIONS HAZARDS When using a power tool you may experience discomfort in your hands arms shoulders neck or other parts of your body While using a power tool position your body in a comfortable posture Maintain secure footing and avoid awkward or off balanced postures Changing your posture during extended tasks may help avoid discomfort and fatigue If you experience symptoms such as persistent or recurring discom fort pain throbbing aching tingling numbness burning sensation or stiffness do not ignore these warning signs Promptly tell your employer and consult a qualified health professional 2 8 ACCESSORY HAZARDS Only use sizes and types of accessories and consumables that are recommended by the power tool manufacturer 2 9 WORKPLACE HAZARDS Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose Proceed with care in unfamiliar surroundings Hidden hazards may exist such as electricity or other utility lines This power tool is not intended for use in potentially explosive atmo spheres and is not insulated from coming into contact with electric power Make sure there are no electrica
13. to prevent an unnecessary increase in vibration Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in vibration levels Support the weight of the tool in a stand tensioner or balancer because the operator can then use a lighter grip to support the tool Hold the tool with a light but safe grip taking account of the required hand reaction forces because the risk from vibration is generally greater when the grip force is higher 7 2 3 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS AIR SUPPLY amp CONNECTION HAZARDS Air under pressure can cause severe injury Always shut off air supply drain hose of air pressure and discon nect tool from air supply when not in use before changing acces sories or when making repairs Never direct air at yourself or anyone else Whipping hoses can cause severe injury Always check for dam aged or loose hoses and fittings Whenever universal twist couplings claw couplings are used lock pins must be installed Do not exceed the maximum air pressure stated on the tool Use whip check safety cables to safeguard against possible hose to tool and hose to hose connection failure Never carry an air tool by the hose Safety Information continued AIR COMPRESSOR AND AIR TOOL SAFETY WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains 1
14. treme pressure additive FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Operation 1 Operating the nut runner This Nut Runner is designed to operate on 90 PSIG Low pressure below 90 PSIG will reduce the power output Higher pressure over 90 PSIG raises the tool performance beyond its rated capacity and could result in serious damage to the tool and or operator Press trigger to run tool 2 Changing the output torque direction This tools features the reverse switch to change the output torque direction to tighten assemble or loosen disassemble the bolt or fastener Control the output torque direction by turning the reverse switch to the F Forward or R Reverse position to change m direction 3 Installing and removing the sockets WARNING Disconnect the tool from air the supply before servicing or changing accessories To install the sockets Disconnect the tool from the air source Select the suitable and desirable socket size Press fit the anvil into the socket To remove the impact socket Disconnect the tool from the air source Use your hand or suitable tool to remove the socket Tightening or loosening the bolt or fastener Fit the socket in Hold the nut runner with one hand Use the tool to tighten or l
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