Lincoln Electric K530-3 Use and Care Manual
Contents
1. gt Insulator gt Cable Liner gt Gun Tube 60 GUN REQUIRES gt Gun Connector Kit THE LINCOLN ELECTRIC COMPANY LINCOLN Web Update 8 12 22801 St Clair Avenue e Cleveland OH e 44117 1199 e U S A Publication ET2 10 Issue Date 03 12 PH 216 481 8100 e www lincolnelectric com ELECTRIC O Lincoln Global Inc All Rights Reserved THE WELDING EXPERTS MAGNUM SEMIAUTOMATIC WELDING GUNS Magnum 100L Gun and Cable Assembly Extremely small lightweight gun that s great for most home farm and small shop projects autobody work and light maintenance or repair applications Includes gun connector Magnum 250L Gun and Cable Assembly Recommended for medium duty job shop and production applications Includes gun connector Magnum 200 Gun and Cable Assembly A small lightweight gun intended for light job shop and fabrication applications Best suited for welding on thin materials using 025 030 in 0 6 0 8 mm wire E e e Magnum 300 Gun and Cable Assembly This popular Magnum gun is intended for most 035 045 in 0 9 1 1 mm wire diameter applications in job shops production or manufacturing Xm Magnum 400 Gun and Cable Assembly The Magnum 400 gun is built for operator comfort when welding with the greater heat levels generated by NL higher amperage applications Select the Y 4 Magnum 400 gun for most 045 1 16 Q lg in 1 2 1 6 mm gas shield2. KPisH 116 5 64 2 0 KPtsH 564 3 32 2 4 KPisH332 meal ewm mea kesas LINCOLN E Magnum Semiautomatic Guns 5 ELECTRIC THE WELDING EXPERTS EXPENDABLE PARTS GAS DIFFUSERS GAS DIFFUSERS 100 A GAS DIFFUSERS 200 A Pkg Qty 025 030 in 0 6 0 8 mm 035 045 0 9 1 2 mm 025 045 0 6 1 2 mm 1 KP52 23 KP52FN KP2051 1 or KP52FN 025 045 in 0 6 1 2 mm GAS DIFFUSERS 250 A For Adjustable Slip On Nozzle PRO For Adjustable Slip On Nozzle NEN CHEN O swa Pm Specialty AA SO KP2051 18 025 030 in 0 6 0 8 mm 035 045 0 9 1 2 mm 025 045 0 6 1 2 mm GAS DIFFUSERS 300 A and 400 A Pkg Qty 025 030 in 0 6 0 8 mm 035 5 64 in 0 9 2 0 mm Use KP42 25 x liner with this diffuser when feeding 025 030 in wire GAS DIFFUSERS 600 A Pkg Qty 035 1 16 in 0 9 1 6 mm 5 64 1 8 2 0 3 2 mm KP56S SW KP56S H Permits use of 300 and 400 amp fixed nozzles with 200 amp gun and cable Permits use of 100 amp contact tips with 200 amp gun and cable 9 Permits use of 100 amp contact tips and nozzles with Magnum 250L gun tube LINCOLN E ELECTRIC 6 Magnum Semiautomatic Guns THE WELDING EXPERTS EXPENDABLE PARTS GAS NOZZLES AND INSULATORS Adjustable Slip On Coarse Thread Insulator Gas Nozzle Gas Nozzle GAS NOZZLES 100 A 37 Nozzle Diameter 90 Nozzle Diameter 625 Nozzl
3. MIG Series and Power Wave C300 K489 8 Lincoln Electric Magnum 400 Dual Procedure Dual Schedule GUN CONNECTOR KIT Magnum 400 Fast Mate Dual Procedure Dual Schedule Wire Feeder Manufacturer Wire Feeder Model Wire Feeder Manufacturer Wire Feeder Model LN 7 Series LN 8 LN 9 LN 25 Lincoln Electric Up to 052 in 1 4 mm Wire LN 8 LN 9 Series LN 25 K613 6 1 16 in 1 6 mm and Larger Wire Power Feed 10 and 25 series K613 7 Tweco Adapted No 2 No 3 No 4 Guns K466 No 5 K613 K613 2 Intellimatic Sidekick D 51A Porto Mig Millermatic 130 200 MM 35 Miller S 42GL S 52A S 54A Swing Arc Dual Swing Arc Single K613 3 S 325 52D 54D 54E 60 Series K613 7 LINCOLN E Magnum Semiautomatic Guns 3 ELECTRIC THE WELDING EXPERTS EXPENDABLE PARTS CABLE LINERS MAGNUM 100L in mm 035 0 9 i OF T nil ai 12 e 15 4 5 KP1959 1 KP45 40 15 Magnum 200 and 250L Magnum 300 and 400 MAGNUM 200 250L and 250SP fin mm 025 030 0 6 0 8 030 035 0 8 0 9 035 045 0 9 1 2 095 3 64 0 9 1 2 Aluminum 15 4 5 KP42 25 15 KP42 3035 15 KP42 4045 15 KP44N 3545 15 MAGNUM 300 and 400 fin mm Magnum 550 035 3 64 0 9 1 2 i 1 16 1 6 cn 052 1 16 1 3 1 6 1 16 5 64 1 6 2 0 man 15 4 5 KP42 25 15 KP44 3545 15 KP44N 3545 150 KP44 116 15 KP44 564 15 KP44N 116 15 MAGNUM 550 fin m
4. Tip Recessed 1 4 in 1 dmm nd KP261 75 ERA INSULATORS ten A e Mismbspo O e Memespo AO a Adjustable Slip 0n HE 1 KPMMB5 ComseThead 0 01 0 KP3ET CoarseThread KR CTBT CoarseThread S o O O KP36CT Ll CoarseThread o 25 o d KP36CT B25 LINCOLN E ELECTRIC THE WELDING EXPERTS Magnum Semiautomatic Guns 7 PRODUCT SPECIFICATIONS Gun Model Gun Rating Cable Wire Diameter Wire Diameter Wire Diameter Wire Diameter Amperage Duty Length 025 035 in 0 6 0 9 mm 035 045 in 0 9 1 2 mm 052 1 16 in 1 3 1 6 mm 1 16 5 64 in 1 6 2 0 mm Cycle Shielding Gas ft m Gun Connector Gun Connector Gun Connector Package Open End Fast Mate Package Open End Fast Mate Package Open End Fast Mate Magnum 100L 100A 40 10 3 0 K530 5 K530 6 K530 3 FCAW SS only CO Magnum 200 200A 60 10 3 0 K497 2 CO 15 4 5 K497 1 K498 1 K497 219 Magnum 250L 250A 40 3 6 K533 7 Fixed Gas Nozzle C0 4 5 K533 3 Adjustable Gas Nozzle Magnum 300 300A 60 10 3 0 K470 1 C0 15 4 5 K470 2 K1802 1 K470 4 K470 6 Magnum 400 400A 60 K471 1 K471 2 K479 2 K2286 19 K479 4 K471 229 K471 6 K479 6 K471 219 K471 10 K471 13 K471 15 STANDARD Magnum 400 400A 60 15 4 K575 2 DUAL SCHEDULE C05 Magnum 400 400A 60 15 4 5 K1722 2 DUAL PROCEDURE CO Magnum 400 400A 40 15 4 5 K541 3 SHORT NECK CO Includes 4 pi
5. ACCESSORIES ELE EL LE Processes Amperage Rating 60 Duty Cycle 100 CO Shielding Gas Wire Diameter Range in mm MIG Pulsed MIG Flux Cored Magnum 100L 100A 025 045 0 6 1 2 Magnum 250L 250A 025 045 0 6 1 2 san A Magnum 200 200A 025 045 0 6 1 2 agnum Magnum 300 300A 025 5 64 0 6 2 0 Magnum 250L Magnum 400 400A 025 5 64 0 6 2 0 Magnum 200 Magnum 550 600A 035 1 8 0 9 3 2 Magnum 300 M agnum 400 Y Magnum 100L and 250L are 40 duty cycle Magnum 550 Semiautomatic Gas Shielded Guns Magnum guns for MIG or flux cored welding feature our classic curved handle and are available in a number of amperage ranges for use in many applications FEATURES gt One piece modular trigger assembly Molded out of high heat resistant material to withstand head and spatter and ensure long life Gun tube design Armored with an electrically insulated metal jacket optimizing fine wire welding performance Abrasion resistant extruded rubber jacket Adds strength and long life to the cable Classic curved handle Lightweight and balanced providing a comfortable grip to reduce fatigue gt Rotating gun tube and gun hanger clip Allow any number of hand positions to reduce fatigue or fit into tight spaces WHAT S INCLUDED APPLICATIONS Contact Tip Shop Production gt Gas Diffuser gt Maintenance and Repair Gas Nozzle Construction
6. e Diameter Feu EAT NI 0 0 S pate 1 l1 o T HERES SUS GAS NOZZLES 200 A Nozzle Pkg Qty 38 Nozzle Diameter 50 Nozzle Diameter 62 Nozzle Diameter Adjustable Slip On 1 KP22 37 KP22 50 KP22 62 Adjustable Slip On 25 KP22 37 B25 KP22 50 B25 KP22 62 B25 1 Gasless Nozzle KP1947 1 KP1947 1 KP1947 1 Spot Nozzle 1 KP21 62 FAS KP21 62 FAS KP21 62 FAS GAS NOZZLES 300 A and 400 A rata AO a M Wumespm s rs Wmemas Spoeewn 1 ess rasos WARS spoRems a WA wssgs coarse read Pess 8 1 dees WHMES Dues Tea Pess 1 8in m WMWSSRS Coarse Tread Pess Wm 1 Prd Coarse Thread Tip Recessed 1 4 in 28 knees 0 000000 Fixed Recessed 25 KP23 87 B25 S KP23 50 B25 KP23 62 B235 Z O O Fixed Tapered KP23T 37 Fixed Tapered 25 KP23T 37 B235 YOR SO PeedHeawDuy 1 se Fixed HeavyDuty 25 kas wdRuh O kK Ff FwdFuh 25 KP23 50FB5 KP23 62F B25 O O O y O GAS NOZZLES 600 A Nozzle Pkg Qty 62 Nozzle Diameter 75 Nozzle Diameter 88 Nozzle Diameter Coarse Thread Tip Recessed 1 8 in 1 KP26CT 62 KP26CT 75 o o Coarse Thread Tip Recessed 1 4 in 1 KP26CT 62 R KP26CT 75 R Self Insulated
7. ed operations ZZ Available in standard dual schedule dual procedure and short neck models Bz as a m Magnum 550 Gun A MEL and Cable Assembly A Choose our 550 gun for heavy duty JJ applications including up to 052 in and Ud as 062 in 1 3 and 1 6 mm MIG or 3 32 1 8 SAT 7 in 2 4 3 2 mm gas shielded flux cored gt applications A Lm LINCOLN E ELECTRIC 2 Magnum Semiautomatic Guns THE WELDING EXPERTS EXPENDABLE PARTS GUN CONNECTOR KITS Gun Connector Kits are included with Fast Mate Guns and Ready Pak Packages only GUN CONNECTOR KIT Wire Feeder Manufacturer Wire Feeder Model Magnum 200 300 Open End 400 Open End Single Procedure LN 7 Series LN 8 LN 9 LN 25 K466 1 Lincoln Electric Up to 052 in 1 4 mm Wire LN 8 LN 9 Series LN 25 1 16 in 1 6 mm and Larger Wire Depos LF 72 LF 74 Series LN 25 PRO K466 10 Power Feed 10 and 25 series K466 10 POWER MIG Series and Power Wave C300 K466 6 Tweco Adapted No 2 No 3 No 4 Guns K466 No 5 K613 K466 2 Intellimatic Sidekick D 51A Porto Mig Millermatic 130 200 MM 35 Miller S 42GL S 52A S 54A Swing Arc Dual Swing Arc Single 9 326 52D 54D 54E 60 Series Magnum 200 Fast Mate 300 Wire Feeder Manufacturer Fast Mate and 400 Fast Mate Single Procedure LN 8 LN 9 Series LN 25 K489 1 1 16 in 1 6 mm and Larger Wire Power Feed 10 and 25 series K489 7 POWER
8. m ft m 025 030 0 6 0 8 035 045 0 9 1 2 035 3 64 0 9 1 2 i 1 16 1 6 i a 052 1 16 1 3 1 6 NICE 5 64 3 32 2 0 2 4 7 64 1 8 2 8 3 2 15 4 5 KP45 3545 15 KP45N 3545 15 KP45 116 15 KP45N 116 150 KP45H 332 15 KP45 18 15 25 7 6 KP45 3545 25 a KP45 116 25 Pp KP45H 332 25 KP45 18 25 Recommended for aluminum wire welding Recommended maximum cable length is 10 ft 3 0 m ft m 035 045 0 9 1 2 GUN TUBES GUN TUBES 45 Gun Tube Use With These Amperage Magnum Guns Capacity 45 60 82 Magmume1ooL woa emi o ow 0 eme o Magum 2m 30A exe2 msee KP2015 1 Magnum 250L Hard cover 250A KP2041 1 Kp2111 1 Rubber cover Magnum 300 300 A KP1929 2 KP1928 2 Magnum 400 A KP1929 1 KP1928 1 KP1941 1 KP1951 1 82 Gun Tube m 3 in radius bend Magnum 550 600 A KP1951 2 5 in radius bend LINCOLN E ELECTRIC 4 Magnum Semiautomatic Guns THE WELDING EXPERTS 60 Gun Tube EXPENDABLE PARTS CONTACT TIPS CONTACT TIPS 100 A Diameter in mm Pkg Qty 10 Pkg Qty 100 Pkg Oty 10 Pkg Qty 100 0 025 0 6 KP11 25 KP11 25 B100 KPHT25 0 030 0 8 KP11 30 KP11 30 B100 KPHT30 0 035 0 9 KPi1 35 KP11 35 B100 KP11T 35 pe Tapered Heavy Duty Standard Duty 0 045 1 2 KPi1 45 KP11 45 B100 KP11T 45 Recommended for aluminum wire welding CONTACT TIPS 200 A and 250 A pensa
9. n MS type connection for trigger control Includes K466 1 Gun Connector Kit 9 Includes K466 10 Gun Connector Kit Gun Model Amperage Cable Wire Diameter Wire Diameter Rating Length 052 1 16 in 1 3 1 6 mm 5 64 3 32 in 2 0 2 4 mm Gun Connector Gun Connector 600 A Open End 600 A Open End Magnum 550 5504 060 15 4 5 K598 7 K598 11 CO CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers may ask Lincoln Electric for information or advice about their use of our products Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application Our employees however are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment Accordingly Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice Moreover the provision of such information or advice does not create expand or alter any warranty on our products Any express or implied warranty that might arise from the information or advice including any implied warranty of merchantability or any warranty of fitness for any customers par
10. oun ecos oma emasa wax essa Wess veu eanas eaaeo eras Keurssswo Aero 0 040 1 E KP14 40 BEEN KP14H 40 KP14H 40 B100 KP14T 40 KP14T 40 B100 po 0 045 1 2 KP14 45 KP14 45 B100 KP14H 45 KP14H 45 B100 KP14T 45 KP14T 45 B100 3 64 1 2 KP14A 364 KP14A 364 B100 KP14AH 364 KP14AH 364 B100 KP2010 5810 Recommended for aluminum wire welding CONTACT TIPS 300 A and 400 A hmsos ium imeem mes mom eun eeoa wem wwe ems soo eus iusso raras erase Bo eraras terrano eeoa renga mee mee meens mee mecnm 0045 1 2 KP14 45 KP14 45 B100 KPi4H 45 KkP14H 45 B100 KPt4T 45 KPi4T 45 B100 ma mum IN A TT 0 052 1 3 KP14 52 KP14 52 B100 KPi4H 52 KP14H 52 B100 KP14T 52 KP14T 52 B100 meaa ewe emesa kero eramos emme 0 EON RUN M RR i Recommended for aluminum wire welding CONTACT TIPS 500 A CONTACT TIPS 600 A Wire Solid Wire Heavy Duty Wire Heavy Duty Diameter Diameter in mnm Pkg Qty 10 Pkg Qty 100 in mm Pkg Qty 10 Pkg Qty 100 0 035 0 9 KP15H35 0 035 0 9 KP169 35 0045 12 KPl5H45 0 045 2 KP168 45 osas kissa TS IE 1 16 16
11. ticular purpose is specifically disclaimed Lincoln Electric is a responsive manufacturer but the selection and use of specific products sold by Lincoln Electric is solely within the control of and remains the sole responsibility of the customer Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements Subject to Change This information is accurate to the best of our knowledge at the time of printing Please refer to www lincolnelectric com for any updated information LINCOLN ELECTRIC THE WELDING EXPERTS
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